ROTATING EQUIPMENT SOLUTIONS - Chesterton · 2016. 12. 19. · 6 Sealing Solutions for Rotating...
Transcript of ROTATING EQUIPMENT SOLUTIONS - Chesterton · 2016. 12. 19. · 6 Sealing Solutions for Rotating...
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Sealing Solutions
Industrial Lubricants and MRO Chemicals
ARC Efficiency and Protective Coatings
ROTATING EQUIPMENT SOLUTIONSP R O D U C T C ATA LO G
http://chestertonrotating.chesterton.com/en-us
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SEALING SOLUTIONS FOR ROTATING EQUIPMENT
Providing Complete Solutions Through Innovation and Superior ServiceUnparalleled in the IndustryAt Chesterton®, we place strong emphasis on working together as partners to provide real solutions. Our high service levels are delivered by combining both industry and product knowledge with experience to implement Best Available Techniques. Our wide geographical reach and local service capabilities enable us to be responsive to your needs.
Reliability through InnovationTo be a full service provider takes a wide array of high quality, engineered sealing products that address your needs. Innovative, high performance products are the core of Chesterton’s offerings as a premier sealing solution provider. Some of our standard offerings are:
Improving Productivity with High Impact ProgramsIn today’s global economy, our clients are faced with increased profitability pressures. Chesterton can assist users in achieving their productivity goals by improving asset reliability and lowering the total cost of ownership. Our programs are easily customized for each plant to:
n Improve equipment availabilityn Increase process throughputn Lower total cost of ownership
n Split Sealsn Cartridge Sealsn Gas Sealsn Component Sealsn Pump Packing
n Bearing and Gearbox Protection
n Rotary Sealsn Environmental Controls
Delivering Results for IndustryMeeting industry needs requires a thorough knowledge and understanding of the key drivers specific to a plant. Chesterton’s depth of experience allows us to deliver results such as:
n Increased equipment reliabilityn Reduced water consumption n Reduced environmental emissionsn Increased energy efficiency
http://chestertonrotating.chesterton.com/en-us
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TA B L E O F CO N T E N T S
Sealing Solutions for Rotating Equipment Mechanical Seals ............................................................. 06 Split Seals ........................................................................... 06
Environmental Controllers ........................................... 07
Gas Seals ............................................................................. 08
Cassette Seals ................................................................... 09
Cartridge Seals ................................................................. 09
Slurry Seals ........................................................................ 11
Pump Packing ................................................................... 12 General Service ................................................................ 12
Slurry/Abrasive................................................................. 14
Food Grade ........................................................................ 15
Injectable .......................................................................... 16
Chemical ............................................................................ 16
Marine ................................................................................. 17
Graphite .............................................................................. 18
Carbon ................................................................................ 19
Bearing and Gearbox Protection ............................. 19 Viscous Fluids and Dry Powders .............................. 20
ARC Efficiency and Protective Coatings Erosion Resistant Coatings for Metals ..................... 25 Coatings for Corrosion, Erosion,
and Chemical Attack for Metals ................................. 26
Thin Film Coatings for Concrete ................................ 28
Abrasion Resistant Coatings for Metals ..................... 29
Industrial Lubricants and MRO Chemicals Lubricants and Greases ................................................ 30 Liquid Lubricants............................................................. 31
Greases ................................................................................ 31
Lubricant Dispensers ..................................................... 32
Thread Lubricants/Anti-seize ...................................... 33
Maintenance Specialties .............................................. 34 Penetrating Oils ............................................................... 34
Thread Sealing ................................................................. 34
Flange Sealing .................................................................. 35
Cleaners and Degreasers ............................................. 35 Water-based Alkaline Cleaners .................................. 35
Water-based Acid Cleaners .......................................... 37
Solvent-based Cleaners ................................................ 37
Corrosion Control ............................................................ 38 Corrosion Control ............................................................ 38
NSF Registered Products .............................................. 39
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Whether advanced shaft sealing, gearbox protection or protective coatings, Chesterton provides the total solution for improved pump reliability.
Polymer Labyrinth SealLabyrinth seal for pumps,
motors, and gearboxes
Advance Lubrication Technology
Chesterton’s QBT technology. Extends bearing life. Resists
wear, load and corrosion.
Machinable Composite Rebuild and protect
worn shafts
Protective Coating for Concrete & MetalsProtect pump base plate,
frame and pump base
Other ARC Efficiency & Protective Coatings Products
Other Maintenance and Repair Products
Anti-seize Prevent rust and seizure bolts
and prevent fretting and corrosion while securing bearings
Best Penetrating Oil. Excellent for hard to reach areas where rust, tar, grease and dirt may prevent easy removal of
nuts, bolts and fittings.
Thread SealingHigh performance PTFE
tapes and paste
GasketingMake any size gasket
with Moldable Polymer Gasketing
Chesterton® Solutionsfor Rotating Equipment
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http://arcindustrialcoatings.chesterton.com/Products/Pages/MetalRepairRebuilding.aspxhttp://arcindustrialcoatings.chesterton.com/Pages/Home.aspxhttp://chestertonlubricants.chesterton.com/en-us
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Automatic Microprocessor Controlled Dispensing System
Delivers precise volumes of lubricant. Simple to
use and install.
Bearing Protection Protect the bearing housing
with high performance bearing seal
Cartridge SealsUpgrade seal performance with Single Cassette Seals
or S20 Dual
Split SealsSuperior performance with easy installation
Pump PackingReduce maintenance cost
and sleeve wear
SuperSetUpgrade to the enhanced packing system to extend
equipment life
Environmental ControlsEliminate abrasive particles
in the stuffing box and extend seal and packing life
Restriction Bushings Protect the stuffing box
and reduce the flush rate
Stuffing Box SealingHigh reliability stuffing box
sealing solutions for high viscosity fluids and powders
Protective Coatings for Metals
Rebuild, restore and coatimpeller vanes and volute
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Support Products
442C™
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, CER, RSC (1.000" to 4.750")
Pressure* 710 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM to 30 bar g (450 psig)
Temperature 120°C (250˚F) Metals 1.4401 (316SS)
Speed 20 m/s (4000 fpm) Springs Elgiloy®
ATEX Category I, Group 2 Approved, Fits ISO-3069, ACS Approved
* Seal pressure capabilities are dependent on the fluid sealed, temperature, speed, and seal face combinations.
Cartridge Split Mechanical SealThe 442C™ Cartridge Split Mechanical Seal is the latest innovation in split seal technology, combining superior performance with the ease-of-installation of a cartridge split seal.
442MSplit Mixer SealThe mixer version of the standard split seal that accommodates large radial and axial shaft motion associated with mixers, agitators, reactors, and blenders.
442PRSplit Pumping Ring SealThe high-capacity pumping ring provides for maximum heat removal and reliability in hot water services such as heater drain and boiler feed pumps.
SEALING SOLUTIONS FOR ROTATING EQUIPMENT
Elgiloy® is a registered trademark of Elgiloy Specialty Metals.
n Simple cartridge installation—without equipment disassembly
n Innovative design with superior performance
n Fits the majority of rotating equipmentn Easy field repair
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Case History
Installation Instructions
http://chestertonrotating.chesterton.com/en-us/Products/Pages/442C.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/442M.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/442PRSplit.aspxhttp://chestertondocs.chesterton.com/Rotating/EN23742_RE_CS011_Food_Agitators_Chocolate_Processing_Plant.pdf#search=442chttp://chestertondocs.chesterton.com/Rotating/si442c_EN.pdf
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Sealing Solutions for Rotating Equipment
Environmental ControllersWhen used with Chesterton mechanical seals, SpiralTrac™ Environmental Controllers greatly enhance seal reliability by effective removal of solids and improved cooling of the stuffing box.
Versions F (Split) Greatly reduced flush
N Reduced/No flush in no fibrous fluids
D Reduced/No flush in fibrous fluids
P (Split) Packing version
C With drain for crystallizing media
Air Vent
Optional Flush
SpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd. Monel® is a registered trademark of Special Metals Corporation.
Available Materials 1.4401 (316SS)
416 SS
PTFE – Glass Filled
PTFE – Carbon Graphite Filled
Bronze Ti/EN 3.7035 AWC800 – Red Polymer Monel® K400 / EN 2.4360
n Extends seal reliability in most rotating equipment applications
n Reduces cost of flushing in abrasive applications
n Fits all rotating equipment
1 Air Vented from cavity when pump is stationary (eliminates
crystallization, coking overheating due to air)
2 Circulation Driven around seal (excellent face cooling)
3 Exchange In and out of cavity (heat removed from cavity)
4 Particulate Immediately removed from cavity through the exit
groove, flush or no flush
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3
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SpiralTrac™
SpiralTrac™
Configurations Available
Split Adapter Standard Packing
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Case History
http://chestertonrotating.chesterton.com/en-us/Products/Pages/SpiralTrac.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/EN23747_RE_CS015_Power_Recycled_Ash_Water_Pump.pdf#search=Recycled%20Ash
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t 4400Dual Concentric Gas SealAdvanced technology made simple in a gas seal design. The 4400 is a seal for all purposes and provides for an easy gas seal upgrade option. It is an ideal choice for upgrading under-performing, liquid lubricated seals to high performance, non-contacting operation.
n Delivers low cost-of-ownership for a broad range of applications
n Advanced technology that is easy to install and operate
n Exclusive In-Gland Control System eliminates the need and expense of an external gas panel
Operating Conditions Materials Sizes 25 mm to 90 mm Faces CB, SSC (1.00" to 3.625")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, to 20 bar g (300 psig) FEPM, ChemLast™
Temperature -55°C to 300°C Metals 1.4401 (316SS) (-67˚F to 570˚F)
Speed 25 m/s (5000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069-C
Compact Design for Greater Equipment FitThe 4400 has been designed to fit popular process equipment including ANSI and API process pumps, top entry mixers, blowers, and compressors without equipment modification. Besides the obvious fitting and installation benefits, this also makes Chesterton gas-sealing technology available for a wider range of applications. Costly equipment modification is avoided.
Competitor A
Competitor B
Chesterton 4400
SEALING SOLUTIONS FOR ROTATING EQUIPMENT
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Case History
Installation Instructions
http://chestertonrotating.chesterton.com/en-us/http://chestertonrotating.chesterton.com/en-us/Products/Pages/4400.aspxhttp://chestertondocs.chesterton.com/Rotating/EN23744_RE_CS013_Chemical_Gas%20Seal_Propylene_Services.pdf#search=4400http://chestertondocs.chesterton.com/Rotating/si4400_EN.pdf
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S10
S20
150
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, SSC, TC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 31 bar g (450 psig), 17 bar g (250 psig) inboard differential
Temperature -55°C to 300°C (-67˚F to 570˚F) Metals 1.4401 (316SS)
Speed 25 m/s (5000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, SSC, TC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 31 bar g (450 psig)
Temperature -55°C to 300°C (-67˚F to 570˚F) Metals 1.4401 (316SS)
Speed 25 m/s (5000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2
n High performance sealing
n One optimized sealing concept for plant-wide standardization
n Easy to maintain
n Advanced sealing performance
n One optimized sealing concept for plant-wide standardization
n Easy to maintain
High Performance Dual Cassette SealA unique modular cassette that combines advanced seal technology with flexibility in maintenance and repair.
General Purpose Cartridge Single Seal Designed for baseline applications and for upgrading packed or component-sealed equipment—this seal is a value leader in its class.
High Performance Single Cassette SealA unique modular cassette that combines advanced seal technology with flexibility in maintenance and repair.
MECHANICAL SEALS
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, SSC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 20 bar g (300 psig)
Temperature -55°C to 300°C (-67˚F to 570˚F) Metals 1.4401 (316SS)
Speed 20 m/s (4000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2, ACS Approved
n Simple upgrade to reduce plant maintenance costs
n Reliable cartridge design that increases seal life
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Installation Instructions
Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/S10.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/S20.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/150.aspxhttp://chestertondocs.chesterton.com/Rotating/sis10s20_EN.pdfhttp://chestertondocs.chesterton.com/Rotating/sis10s20_EN.pdfhttp://chestertondocs.chesterton.com/Rotating/si150_EN.pdf
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280™
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, SSC, TC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 40 bar g (600 psig), 17 bar g (250 psig) outboard
Temperature -55°C to 300°C (-67°F to 570°F) Metals 1.4401 (316SS)
Speed 25 m/s (5000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2, ATEX Category I, Group 2 approved
*Extended motion capability available in 280M version.
n High-reliability sealing
n Maximum solids handling capability
n Superior performance for demanding applications
n Motion tolerant for mixer applications*
Heavy Duty Cartridge Dual SealA dual seal design for severe duty and greatest reliability in difficult applications—including mixers and agitators*.
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Operating Conditions Materials
Sizes 25 mm to 120 mm Faces CB, SSC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 20 bar g (300 psig), 10 bar g (150 psig) outboard
Temperature -55°C to 300°C (-67°F to 570°F) Metals 1.4401 (316SS)
Speed 20 m/s (4000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2
n Provides sealing security that conventional single seals cannot match
n Reliable cartridge design that increases seal life
General Purpose Cartridge Dual Seal Designed for cost-effective upgrading from packing and under-performing single seals—this seal is a value leader in its class, further increasing plant reliability.
Operating Conditions Materials Sizes 25 mm to 120 mm Faces CB, SSC, TC (1.00" to 4.75")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 40 bar g (600 psig) outboard
Temperature -55°C to 300°C (-67˚F to 570˚F) Metals 1.4401 (316SS)
Speed 25 m/s (5000 fpm) Springs 2.4819 (Alloy C-276)
Fits ISO-3069, ASME B73.1, B73.2
180™
n Maximum performance for demanding, high-torque applications
n Reliable sealing of slurries
n Suited for the broadest range of applications
Heavy Duty Single SealA compact chassis designed with ease of use and no modification. Advanced design features yielding “next step” single seal technology.
index Installation Instructions
Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/250.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/180.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/280.aspxhttp://chestertondocs.chesterton.com/Rotating/si180_EN.pdfhttp://chestertondocs.chesterton.com/Rotating/si280_EN.pdfhttp://chestertondocs.chesterton.com/Rotating/si250_EN.pdf
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170
Operating Conditions Materials Sizes 25 mm to 228 mm Faces SSC, TC (1.00" to 9.00")
Pressure 711 mm or 28" Hg Vacuum Elastomers FKM, EPDM, FEPM, ChemLast™ to 17 bar g (250 psig)
Temperature -55°C to 300°C (-67˚F to 570˚F) Metals 1.4401 (316SS)*
Speed 11 m/s (2200 fpm) Springs 2.4819 (Alloy C-276)
*Duplex stainless steel available as an option.
Slurry Cartridge Single SealEngineered to operate in harsh, heavy consistency slurry environments and to eliminate costly external seal flushes in the majority of applications.
170 ISO is an off-the-shelf product that fits directly to ISO-3069-H and ISO-3069-C seal chambers.
n Runs longer in heavy abrasive slurries without the need for flush or quench water
n Reliable design that deals with real life slurry pumping conditions
n Easy to maintain
Intelli-Flow™ HT
Operating Conditions
Pressure 20 bar g (300 psig)
Temperature 125°C (250˚F)
Temperature set point 80°C (176˚F)
Connections 1/4 NPT
Materials 1.4401 (316SS)
Water SaverFeatures a thermally activated valve that automatically drains hot barrier fluid (only when necessary) to keep dual seals running cool and reliable. Valve opening temperature preset to work with S20 Seals.
n Clean in place
n Maintenance-free
n Easy to install
n 95% water savings compared to open barrier fluid supply
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Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/170.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/IntelliFlow.aspxhttp://chestertondocs.chesterton.com/Rotating/si170_EN.pdfhttp://chestertondocs.chesterton.com/Rotating/siifloeht_EN.pdf#search=Intelli%2DFlow™%20HT
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GENERAL SERVICE
1730General Service PackingDurable performance packing that is easy to install and will not score shafts.
n Easy and fast break-in
n Abrasion resistant, while non-scoring
n Good chemical resistance
n Good temperature resistance
1727Multi-Lon®A synthetic packing designed to deliver performance equal to synthetics but with the pliability of asbestos.
n High chemical resistance
n Non-staining
n Non-hardening
n Non-abrasive
1730SCWithstands Radial Shaft Motion and VibrationDurable, thermoset polymer that’s easy to install and won’t score shafts, with an elastic rubber core to maintain leakage control when faced with radial shaft motion and vibration.
n Easy and fast break-in
n Durable, yet non-scoring
n Withstands radial shaft motion and vibration
Technical Data Materials Thermoset fibers with lubricants and blocking agents
Applications Water pumps, paper stock pumps, slurries, agitators, mixers
Pressure 28 bar g (400 psig)
Speed 10 m/s (2000 fpm)
Temperature 290°C (550˚F)
Chemical Resistance pH 1 to 13
Technical Data Materials Thermoset fiber with resilient silicone rubber core
Applications Agitators, mixers, blanders, washers and pulpers
Pressure 28 bar g (400 psig)
Speed 10 m/s (2000 fpm)
Temperature 230°C (450˚F)
Chemical Resistance pH 2 to 12
Technical Data
MaterialsContinuous, synthetic thermoset fibers impregnated with PTFE and a silicone-free break-in lubricant
Applications Water, steam, and chemical pump applications in pulp, paper, and chemical plants
Pressure 15 bar g (200 psig)
Speed 10 m/s (2000 fpm)
Temperature 255˚C (488˚F)
Chemical Resistance pH 1 to 13 Virtually unaffected by non-oxidizing acids, dilute bases, organic solvents. Should not be used in concentrated or hot sulfuric (> 60%), nitric acids (>10%), or strong bases
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Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/MillPack1730.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1730SC.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1727.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/miptfe_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/miptfe_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1727_EN.pdf
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InnerLube™Synthetic/PTFECombines Chesterton’s synthetic coating yarn and patented InnerLube construction. Offers increased lubrication at start-up and continues to disperse lubrication during operation, resulting in lower operating temperatures and reduced shaft and sleeve wear.
n Increased lubrication
n Lower operating temperatures
n Non-staining, chemically resistant
477-1TCarbon/PTFEA tough, yet pliable, continuous filament carbon yarn packing impregnated throughout with PTFE to provide a non-contaminating, non-staining carbon yarn packing.
n Non-contaminating, non-staining carbon yarn packing
n Unique inorganic blocking agent stops gas/liquid penetration
n Molybdenum-based corrosion inhibitor prevents stem pitting
412-WMulti-ServiceA synthetic coating yarn with a specially formulated break-in lubricant to prevent failure at start-up and maintain continuous lubrication throughout the break-in process.
n Pure white packing
n Superior tensile strength
n Holds twice the PTFE blocking agent of traditional fibers
Technical Data
MaterialsSynthetic fibers interbraided with specialized lubricant reservoirs, treated with PTFE and a break-in lubricant
Applications General water and slurry service
Pressure 14 bar g (200 psig)
Speed 10 m/s (2000 fpm)
Temperature 260˚C (500˚F)
Chemical Resistance pH 2 to 12
Technical Data Materials Carbon yarn coated with PTFE, blocking agent and corrosion inhibitor
Applications Virtually all pumps and valves, especially tough pulp and paper applications
Pressure 14 bar g (200 psig)
Speed10 m/s (2000 fpm) 15 m/sec (3000 fpm) when used as a bottom anti-extrusion ring with Chesterton 1400R
Temperature 260˚C (500˚F)
Chemical Resistance pH 0 to 14 except strong oxidizers
Technical Data Materials Synthetic composite yarn with PTFE and break-in lubricants
Applications Water, brine, mild acids and alkalis, slurries, and knife gate valves
Pressure 17 bar g (250 psig)
Speed 10 m/s (2000 fpm)
Temperature 230˚C (450˚F)
Chemical Resistance pH 4 to 10
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index
Installation Instructions
Product Datasheet
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/Innerlube.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/4771T.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/412W.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/miinnerlb_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/md4771t_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi412w_EN.pdf
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1740Anti Extrusion AramidAn interbraid packing using Kevlar® yarn and lubricated with PTFE and other lubricants to offer combined resistance to pressure, temperature, chemicals, and wear.
n Excellent extrusion resistance in abrasive applications
n Non-staining, non-contaminating
n Non-asbestos, multi-service packing
SLURRY/ABRASIVE
1830Advanced Expanded Graphite PTFE PackingEconomical packing developed to meet strict specifications in pumps, agitators, mixers, and other rotating equipment.
n Excellent chemical resistance
n Low friction, less heat generation, non-abrasive, saves shafts and shaft sleeves Easy installation and removal
n Low leakage and long life
n Developed to meet rigid demands of slurry sealing applications
n Excellent chemical resistance
n Low friction, less heat generation, non-abrasive, saves shafts and shaft sleeves
Technical Data Materials Expanded graphite PTFE filaments
Applications Wide range of applications
Pressure 22 bar g (320 psig)
Speed 18 m/s (3600 fpm)
Temperature 260°C (500˚F)
Chemical Resistance pH 0 to 14 with exception of strong oxidizers in the 0 to 2 pH range
Applicable Standards and Approvals: BAM
Technical Data Materials Kevlar® yarn coated with PTFE
Applications Aggressive slurries and as an anti-extrusion ring
Pressure 20 bar g (300 psig)
Speed 10 m/s (2000 fpm)
Temperature 260°C (500˚F)
Chemical Resistance pH 4 to 11
Kevlar® is a registered trademark of E.I du Ponte de Nemours and Company
1830-SSPSlurry PackingDesigned with a hybrid yarn combining advanced, expanded graphite PTFE yarn with carbon yarn reinforcement that runs through the cross section of the packing for easy extraction.
Technical Data Materials Carbon reinforced expanded graphite PTFE
Applications Slurry pumps, mineral handling slurries, tailing pumps
Pressure 28 bar g (400 psig)
Speed 18 m/s (3600 fpm)
Temperature 260°C (500˚F)
Chemical Resistance pH 0 to 14 with exception of strong oxidizers in the 0 to 2 pH range
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Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1830.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1830SSP.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1740.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1830-1830-SSP_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1830-1830-SSP_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1740_M.pdf
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FOOD GRADE
425Virgin PTFE Food Process PackingNon-staining PTFE packing certified for use in the food handling industry.
n Complies with USDA requirements for minimal food contact
n Complies with FDA 21 CFR, 178.3620 and 177.1550
n Reduces flush water consumption
n Increases equipment MTBR
n Reduces shaft sleeve wear
SuperSet™ Enhanced Packing SetsChesterton performance packing sets, in combination with the patented SpiralTrac™ Environmental Controller, reduce flush water consumption and increase equipment service life.
1725AHigh Performance Food GradeA white, non-staining, ePTFE packing for use in food processing equipment including pumps, agitators, and mixers.
n Meets USDA Requirements for minimal food contact
n Meets FDA Requirements 21 CFR 178.3297, 21 CFR 177.2800, 21 CFR 177.1550
n Completely inert to most materials
n Handles high shaft speedsSpiralTrac™ is a trademark of EnviroSeal Engineering Products Ltd.
Common Versions Applications1730 SuperSet General service in slurries and clean fluids
1400R / GraphMax™ SuperSet Worn equipment, high-speed and high-temperature applications
1760 SuperSet Highly aggressive chemical environments
1830SSP SuperSet Bauxite slurries, bottom ash pumps, minerals handling pumps, tailings and other slurries
Technical Data Materials Virgin PTFE filament with white oil lubricant
ApplicationsAll types of equipment in the food handling industry including valves, blenders, mixers, pumps, and agitators
Pressure15 bar g (200 psig) rotating applications 55 bar g (800 psig) valves
Speed 6 m/s (1200 fpm)
Temperature 230°C (450˚F)
Chemical Resistance pH 0 to 14
Technical Data Materials Expanded PTFE with a food grade lubricant
ApplicationsChemical and food grade rotating equipment except strong oxidizers and molten alkali metals
Pressure 22 bar g (325 psig)
Speed 9 m/s (1800 fpm)
Temperature 260°C (500˚F)
Chemical Resistance pH 0 to 14
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Installation Instructions
Product Datasheet
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/SuperSet.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/425.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1725A.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/misuperset_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mb425_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1725A_EN.pdf
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INJECTABLE
CHEMICAL
CMS2000Flushless Packing SystemAn advanced injectable stuffing box leakage control sealant made of high purity, reinforced fiber available in graphite, white, and food grade (FP) non-staining formulations.
n Eliminates flush and reduces leakage to insignificant levels
n Will not score shaft sleeves
n Effective with worn, fretted sleeves
n Never disassemble to repack again
Technical Data
Materials
Advanced, thermally stable fiber with lubricants and high temperature blocking agents, White
A combination of fibers and non-settling graphite with high temperature lubricants and blocking agents, Black
FDA compliant fibers, lubricants, and blocking agents, FDA
ApplicationsStock pumps, white water pumps, river water pumps, condensate pumps, water treat-ment pumps, Black and White
Rotating equipment applications in the food processing and handling industry, FP
Pressure 22 bar g (325 psig)
Speed 10 m/s (2000 fpm), White 8 m/s (1600 fpm), Black 6 m/s (1200 fpm), FP
Temperature 205°C (400°F), White 205°C (400°F), Black 205°C (400°F), FP
Chemical Resistance pH 1 to 13, White not recommended for oxidizers, fluorine, chlorine trifluoride and related compounds, and molten alkali metals.
pH 4 to 13, Black not recommended for oxidizing agents.
pH 0 to 14, FP
1760Chemical PackingStrong and dense PTFE fiber packing for chemical applications with the heat dissipating properties of graphite.
n Dense braid ensures excellent leakage control and prevents solid embedment
n Excellent chemical resistance
n High shaft speed
Technical Data Materials Graphite coated PTFE yarn with break-in lubricants
Applications Black liquor pumps, chemical pumps, and agitators
Pressure 17 bar g (250 psig)
Speed 18 m/s (3600 fpm)
Temperature 260°C (550˚F)
Chemical Resistance pH 0 to 14
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Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/CMS2000.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1760.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/micms2000PIS_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1760_EN.pdf
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MARINE
1765White Chemical PackingNon-staining chemical packing ideally suited for bleach pumps and other rotary applications.
n Non-staining
n Superior chemical resistance
n Low friction for improved speed capability
n Longer packing life
329Stern-Lon Flax PackingFlexible and formable high-quality flax packing that is the most recognized stern tube packing in the marine industry.
n Suitable for marine and paper mill applications
n Graphite free to avoid galvanic corrosion
n Produces little or no shaft wear
n Large sizes need not be hammered into place
Technical Data Materials White expanded PTFE yarn with a special filler
Applications Bleach pumps, chemical pumps, agitators
Pressure 20 bar g (300 psig)
Speed 10 m/s (2000 fpm)
Temperature Min -40°C (-40˚F), Max 260°C (500˚F)
Chemical Resistance pH 0 to 14 except for Fluorine (F2), ClF3 and related compounds, and molten alkali metals
Technical Data Materials PTFE-impregnated flax with break-in lubricants and fluorocarbon powder
ApplicationsStern tubes, rudder posts, shaft bulkhead glands, cold water, jordans, claflins, hydro-finers
Pressure 20 bar g (300 psig)
Speed 5 m/s (1000 fpm)
Temperature 135°C (275˚F)
Chemical Resistance pH 6 to 8
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Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1765.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/329.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1765_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi329_M.pdf
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GraphMax™Structurally Reinforced Graphite PackingDramatically improves the packing’s resistance to extrusion and blow out— one of the limitations with traditional flexible graphite tape packings.
n Exclusive construction for plant-wide use in pumps and valves
n Maintains structural integrity for easy removal
n Carbon fiber reinforced graphite strands provide maximum extrusion resistance and high- pressure capability
GRAPHITE
1400RCarbon Reinforced Graphite PackingCombines the unique sealing properties of flexible graphite with the high strength of carbon fiber.
n Flushless packing
n High shaft speed capability
n Passive molybdate corrosion inhibitor
n For use in valves and pumps
Technical Data Materials Graphite with carbon yarn reinforcement and a high-temperature blocking agent
Applications Virtually all pumps and valves, including steam service
Pressure 260 bar g (3800 psig)* valves 28 bar g (400 psig) pumps
Speed 17 m/s (3400 fpm)
Temperature Maximum 650°C (1200°F) steam service Minimum –240˚C (–400˚F)
Chemical Resistance pH 0 to 14 except oleum, fuming nitric acid, and aqua regia
*For higher pressure limits consult Chesterton Engineering.
Technical Data Materials Carbon fiber reinforced flexible graphite packing
Applications Process pumps, boiler feed pumps, block valves, refiners, agitators, and mixers
Pressure14 bar g (200 psig) rotating applications 275 bar g (200 psig) valves
Speed 20 m/s (4000 fpm)
Temperature
Min -240°C (-400°F)
Max 650°C (1200˚F) steam
Max 455°C (850˚F) oxidizing atmosphere
Chemical Resistance pH 0 to 14 except oleum, fuming nitric acid, and aqua regia
Applicable Standards and Approvals: BAM
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Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/GraphMax.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/1400R.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/migraphmax_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mi1400r_EN.pdf
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CARBON
370Lubricated CarbonUnique carbon and graphite construction provides plant-wide utility off a single spool.
n High-temperature
n Fast break-in
n Controls leakage with minimal friction
n Reduced leakage and flushing
Technical Data Materials Carbon yarn with graphite and other high-temperature lubricants
Applications Virtually all pumps
Pressure 35 bar g (500 psig)
Speed 18 m/s (3600 fpm)
Temperature 315°C (600°F) steam
Chemical Resistance pH 0 to 14 except oleum, fuming nitric acid, aqua regia and fluorine
477-1Carbon Fiber PackingA new yarn formulation with superior blocking agents, provides the strength asso-ciated with continuous filament carbon fibers, plus greater flexibility.
n Strong, yet pliable, continu-ous filament carbon yarn
n Unique inorganic blocking agent stops gas/liquid penetration
n Molybdenum-based corrosion inhibitor prevents stem pitting
Technical Data Materials A high quality carbon yarn pump and valve packing lubricated with PTFE.
Applications Virtually all pumps and valves against most solvents, gases, and other liquids.
Pressure 14 bar g (200 psig)
Speed10 m/s (2000 fpm) 15 m/s (3000 fpm) when used as anti-extrusion rings with 1400R
Temperature 260°C (500°F)
Chemical Resistance pH 0 to 14 except with strong oxidizers
Style TwoHigh-Speed Graphite PackingHigh shaft speed, high temperature packing made with a pure quality graphite yarn and multi-temperature break-in lubricants.
n Maximum performance universal pump packing
n Self-lubricating, virtually no shaft scoring
n Non-hardening, non-glazing
Technical Data Materials Graphite yarn with multi-temperature break-in lubricants
Applications Virtually all pumps and valves
Pressure 21 bar g (300 psig)
Speed 23 m/s (4500 fpm)
Temperature2760°C (5000°F) non-oxidizing 425°C (800°F) oxidizing
Chemical Resistance 0 to 14 except oleum, fuming nitric acid, aqua regia, and flourine
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index
Product Datasheet
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/370.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/4771.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/TwoHighSpeedGraphite.aspxhttp://chestertondocs.chesterton.com/RotatingPackingGaskets/mb370_EN.pdfhttp://chestertondocs.chesterton.com/Stationary/mi477-1_M.pdf
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SPECIFICATIONS
PLSPolymer Labyrinth SealUnitized, Non-Contacting Seal for Bearing Protection
n High-performance, non-contact design, eliminates fretting caused by lip seals
n Keeps lubrication in and seals out external contamination
n Unitized design and durable non-sparking material provide easy, reliable installation
n Available in a variety of configurations to meet plant-wide equipment needs
n Same day shipment availability, minimizing downtime and associated costs
n Standard sizes available for popular equipment, custom sizes available upon request
n IP56 (third party certification) designed to be resistant to dust and water
PRODUCT PROFILES:
Material(designation)
Size Rangemm (inch)
Temperature˚C (˚F)
Speed*m/s (ft/min)
Eccentricitymm (inch)
Polymer Labyrinth Seal (EU) AWC800
25 to 152 (1 to 6)
-40 to 93(-40 to 200)
30.5 (6000)
0.75(0.030)
*Contact engineering for speeds beyond these limits
The Chesterton patent-pending Polymer Labyrinth Seal (PLS) is a non-contact bearing seal designed to provide protection for pumps, motors, gearboxes, and other rotating equipment in splash applications. The unique design eliminates fretting caused by conventional lip seals and helps to increase bearing and gearbox life by extending the mean time between equipment repairs.
This unitized labyrinth seal uses Chesterton’s exclusive polymer to create a non-contacting 3-piece seal design that includes a rotor, a stator, and a built-in valve with no wearing parts. While in operation, centrifugal force and gravity ensure lubricant is contained within the labyrinth and flows back into the bearing housing, while outside contaminants are excluded and redirected back to atmosphere.
The unique design also incorporates a built-in valve that is activated by shaft rotation which engages during shutdown periods to create a positive seal during idle time, blocking ingress of external contaminants from entering the housing.
Chesterton’s Polymer Labyrinth Seal is manufactured from an advanced, durable, maintenance-friendly thermoset polymer compatible with common bearing and gear oils that offers a cost-effective alternative solution to other material options. Each seal is custom manufactured to the exact equipment size needed to maximize performance.
PLS1 PLS2 PLS3
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http://chestertonrotating.chesterton.com/en-ushttp://chestertondocs.chesterton.com/RotatingPolymerSeals/EN23145_23145_Labyrinth_Seal_PDS_Rev.pdf#search=PLShttp://chestertondocs.chesterton.com/RotatingPolymerSeals/EN88818_PolymerLabyrinthSeal_INST.pdf
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BEARING AND GEARBOX PROTECTION
30KBearing and Gearbox Protection Advanced sealing protection technology keeps the lubricant in and the dirt out for long-term sealing.
30K 30KW 30KSW 30KB 30KBW
SPECIFICATIONS
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.
PRODUCT PROFILES: Applicable standards: ISO3760/ISO3761
Material Size Range Temperature Speed Pressure Recommended use Mating (combination) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface (adapters/sealer rings) (Rockwell C)
AWC100 (PTFE) Excellent dry Polyimide Excellent low viscosity ≥45 No water and steam
AWC300 (PTFE) Excellent high viscosity ≥55 Molybdenum & glass Good dry and good in water
AWC400 (PTFE) Excellent in water ≥55 Carbon & graphite Good dry and low viscosity
Excellent dry Good in water and steam ≥45 No petroleum liquids
AWC510 (PTFE) Mineral (FDA listed)
20 to 600 -20 to 149 Up to 20 0,07 (0.787 to 24) (-30 to 300) (4000) (10)
n New designs and materials proven to outperform conventional lip seals
n High performance PTFE compounds offer advanced wear and abrasion resistance
n Unique design provides lower friction and decreased shaft wear
n High performance lip seals prevent contaminants from entering housing
33KSplit Bearing and Gearbox Protection Unitized split seal for bearing and gearbox protection.
SPECIFICATIONS
Material Size Range* Temperature Speed Pressure Recommended use Mating (adapters/sealer rings) mm (inch) ˚C (˚F) m/s (ft/min) MPa (psi) surface (Rockwell C)
AWC800 Adapters (EU)
AWC100 (PTFE) 25 to 610 85 12,7 0,007 Excellent dry ≥45 Polyimide (1 to 24) (185) (2500) (1) Excellent low viscosity
AWC300 (PTFE) 25 to 610 85 12,7 0,007 Excellent high viscosity ≥55 Molybdenum & glass (1 to 24) (185) (2500) (1) Good dry and good in water
AWC400 (PTFE) 25 to 610 85 12,7 0,007 Excellent in water ≥55 Carbon & graphite (1 to 24) (185) (2500) (1) Good dry and low viscosity
AWC860 Adapters (EU)
AWC100 (PTFE) 25 to 457 121 12,7 0,07 Excellent dry ≥45 Polyimide (1 to 18) (250) (2500) (1) Excellent low viscosity
AWC300 (PTFE) 25 to 457 121 12,7 0,07 Excellent high viscosity ≥55 Molybdenum & glass (1 to 18) (250) (2500) (1) Good dry and good in water
AWC400 (PTFE) 25 to 457 121 12,7 0,07 Excellent in water ≥55 Carbon & graphite (1 to 18) (250) (2500) (1) Good dry and low viscosity
Performance depends on concurrent conditions including shaft hardness, shaft surface roughness, material, lubrication, temperature, and pressure.
Applicable standards: ISO3760/ISO3761
n Split design eliminates the need for equipment disassembly
n New design and materials proven to outperform conventional lip seals
n Patented design combines high performance PTFE and polymer materials
n Filled PTFE materials provide high wear and abrasion resistance
21
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index
Product Datasheet
Product Datasheet
Installation Instructions
Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/30K.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/33K.aspxhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ed30K_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ed33K_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ei30K_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ei33K_EN.pdf
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Material Size Range Temperature Pressure Speed (designation) mm (inch) ˚C (˚F) MPa (psi) m/s (ft/min)
AWC700 (FKM) 6 to 152 (1/4 to 6) -30 to 200 (-20 to 400) 34,5 (5000) 1,5 (300)
AWC800 (EU) 6 to 1400 (1/4 to 55) -50 to 85 (-60 to 185) 103,5 (15000) 1 (200)
AWC830 (EU) 6 to 254 (1/4 to 10) -35 to 75 (-30 to 165) 52,0 (7500) 0,9 (185)
AWC850 (EU) 6 to 254 (1/4 to 10) -50 to 104 (-60 to 220) 103,5 (15000) 0,9 (185)
AWC860 (EU) 6 to 508 (1/4 to 20) -50 to 120 (-60 to 250) 103,5 (15000) 1,25 (250)
R22KN5Split Rotary Seal High performance, durable wear resistant polymer material, proven design for slow rotating applications exposed to large shaft run-out.
SPECIFICATIONS
R22KN5
PRODUCT PROFILE:
n Flexible dynamic lip design for large shaft run-out compensation
n Split configuration simplifies installation
n Robust static lip design allows stack set arrangement and provides stability
n Excellent abrasion-resistance, withstands demanding environments
Depending on the seal height and cross section, the split joint can be interlock arrow cut or butt cut.
* Please contact your Chesterton representative for larger sizes.
Material Size Range Temperature pH range (designation) mm (inch) ˚C (˚F)
AWC520 (PTFE) 25 to 600 (1 to 24) Up to 200 (400) 0 to 14
AWC800 (EU) 25 to 1400 (1 to 55) Up to 100 (185) 4 to 10
14KRestriction Bushing A robust restriction bushing for rotating equipment.
Applicable standards: ISO 3069
R14K R14KRB2P R14KRBS R14KPF
SPECIFICATIONS
PRODUCT PROFILES:
n Split design simplifies installation
n Prevents particles from entering the stuffing box, extending packing and seal life
n Tapered lip design controls fluid bypass
n Designed for pumps and other rotating equipment such as agitators, mixers, and refiners
22
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http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/33K.aspxhttp://chestertonrotating.chesterton.com/en-us/Products/Pages/14K.aspxhttp://chestertondocs.chesterton.com/Rotating/EN22242_14K_EPS_DS.pdf
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30KCSeal for Viscous Fluids and Powders High performance, proven cartridge design for sealing powders and viscous fluids.
n Outperforms conventional packing, sealing viscosity fluids, and dry powders
n Decreases downtime, easy-to-install, versatile cartridge design
n Improves performance of compression packing, distinct PTFE materials
n Custom-designed cartridges made to equipment dimensions
AWC100 (PTFE) Polyimide
45
Dynamic 0,2 to 0,4 (8 to 16)
Static 0 ,4 to 0,8 (16 to 32)
Material* (combination)
(adapters/sealer rings)
Shaft Size** mm (inch)
Tempera-ture
˚C (˚F)
Speed m/s (ft/min)
Mating surface (Rock-well C)
Recommended use***
AWC300 (PTFE) Molybdenum &
glass 55
AWC400 (PTFE) Carbon & graphite 55
AWC510 Mineral (FDA listed)
25 to 200 (1 to 8)
-20 to 150 (-30 to 300)
Up to 5 (984)
Up tow 1 (150)
45
Excellent dry Good in water or steam Chocolate and syrups No petroleum liquids
Excellent in water or steam Good dry and low viscosity
Powders, asphalt, clay, slurries
Excellent dry Excellent low viscosity
(2 000 cp)
Good in dry, water, or steam
Pressure MPa (psi)
Surface finish µm Ra
(µ inch)
SPECIFICATIONS
* Fluoroelastomer O-Rings provided (FDA listed with AWC510).
** Please contact your Chesterton representative for larger sizes.
*** Run-out to 0,15 mm (0,05").
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Product Datasheet Installation Instructions
http://chestertonrotating.chesterton.com/en-ushttp://chestertonrotating.chesterton.com/en-us/Products/Pages/30KC.aspxhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ed30KC_EN.pdfhttp://chestertondocs.chesterton.com/RotatingPolymerSeals/ei30KC_EN.pdf
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SEALING SOLUTIONS FOR ROTATING EQUIPMENT
ARC Coatings are in use every day, around the world, in numerous industries protecting process equipment against abrasive wear and metal loss under corrosive and abrasive flow conditions. Your pumps, fans, screws, agitators, and associated structures are valuable assets and protecting them while maintaining their reliable operation, is critical to your plants overall operational efficiency. Our 100% solids, low VOC coatings utilize advanced high molecular weight polymers. We then blend in ceramic and glass reinforcements to handle temperature up to 150°C (350°F) with pH ranges of .1-12.5 in mild to severe abrasive flow conditions.
ARC Metal Coating Systems (MCS) repair rebuild and protect all types of rotating equipment.
ARC Concrete Coating Systems (CCS) protect concrete equipment supports and base plates.
Asset Protection for Rotating and Associated Equipment
ARC Concrete Coating Systems repair, rebuild, and protect all concrete structures from abrasive, corrosive, and chemically aggressive environments.
n Provide long-term protection
n Avoid costly structural rebuild
n Reduce safety and environmental hazards
n Simplify maintenance procedures
n Cut downtime
ARC Metal Coating Systems repair, rebuild, and pro-tect all types of industrial process equipment and structures from abrasive, corrosive, and chemically aggressive environments.
n Provide long-term protection
n Extend equipment life
n Cut downtime
n Reduce the need for spare parts
n Simplify maintenance procedures
ARC
Effi
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http://arcindustrialcoatings.chesterton.com/Pages/Home.aspx
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ARC Effi
ciency and Protective Coatings
ARC 855
Two-coat system Easily applied by brush or rollerMinimum thickness of 250 μm (10 mils) per coat
Fans and housings Pump casings and impellers Screws
Product Characteristics Applications
EROSION RESISTANT COATINGS FOR METALS
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 120˚C (250˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 65˚C (150˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) 352.7 kg/cm2 (34.6 MPa) 5,020 psi
Salt Fog >10000 hrs
Available Sizes .75 l, 1.5 l, 5 l, 16 l
ARC 858Abrasion Resistant Faring CoatingAn advanced, trowelable ceramic coating for the repair and resurfacing of all metal surfaces subjected to erosion, corrosion, and chemical attack.
Applied by trowel or spatulaNormally applied at a thickness of 1,5 mm (60 mils) or more
Pump casings and impellersFans and housingsPipe elbowsScrews
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 160˚C (320˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 70˚C (160˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) 478.5 kg/cm2 (47 MPa) 6810 psi
Available Sizes 250 g, 940 ml, 1.5 l, 5 l, 16 l
Abrasion Resistant Surface CoatingAn advanced liquid, ceramic coating that is formulated to protect equipment from aggressive chemical attack, corrosion, and erosion.
n Improves fluid flow efficiency
n Extends equipment life
n Cuts downtime
n Reduces the need for spare parts
n Certified to WRAS (BS6920) drinking water standard up to 55˚C (131˚F)
n Rebuilds damaged equipment
n Repairs and smooths pitted surfaces
n Able to be top coated with other ARC Coatings
index
Case History
Case History
Drinking Water Approval
Mil Spec Approval
http://chestertonrotating.chesterton.com/en-us/http://arcindustrialcoatings.chesterton.com/Products/Pages/ARC855.aspxhttp://arcindustrialcoatings.chesterton.com/Products/Pages/ARC858.aspxhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/EN23593.00_ARC-CS010_POWER_FOSSIL_MAIN-SEAWATER-COOLING-PUMP.pdfhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/EN23593.22_ARC-CS023_MINING-MINERAL-ORE-PROCESSING_MINE-DEWATERING-PUMPS.pdfhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/ARC_855_WRAS_potable_water_approval_for_use_in_water_up_to_55C.pdfhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/US%20Navy%20Approvals%20-%20ARC.pdf
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SEALING SOLUTIONS FOR ROTATING EQUIPMENTARC EFFICIENCY AND PROTECTIVE COATINGSA
RC E
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COATINGS FOR CORROSION, EROSION, AND CHEMICAL ATTACK FOR METALS
ARC HT-T, HT-SHT-T—Spark-Testable, High-Temperature, Abrasion Control Compound. HT-S—Spark-Testable, High-Temperature, Abrasion Control Liquid.An advanced ceramic coating that is formulated to protect equipment from corrosion and erosion in elevated temperature immersion of aqueous solutions.
HT-T – Applied by trowel at a nominal thickness of 900 to 1150 μm (35 to 45 mils) by trowel or plastic applicator
HT-S – Easily applied by spray, brush, or roller Minimum thickness of 250 μm (10 mils)
per coat
Hydrocyclones Pump volutes and impellersCondensate pumpsOffshore equipment
Product Characteristics Applications
ARC S1 PWGeneral Purpose, Sprayable, Corrosion Protection Coating An advanced, liquid coating formulated to protect metal surfaces from corrosion and chemical attack.
ARC S1 PW Low viscosity, brush, roll or spray applied barrier coatingsCertified to NSF 61 cold water serviceMinimum thickness per coat is 250m (10 mil)
Pumps Valves Fittings Tanks Structural steel
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 62˚C (144˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 52˚C (125˚F)
Tensile Adhesion (metal) - kg/cm2 - MPa (psi) Greater than 140 - 14 (2000)
Salt Fog >10000 hrs
Available Sizes 5 l, 16 l
Technical Data Dry Temperature HT-T (Min/Max) -29˚C (-20˚F) to 150˚C (302˚F)
Wet Temperature HT-T (Min/Max) -29˚C (-20˚F) to 110˚C (230˚F)
Dry Temperature HT-S (Min/Max) -29˚C (-20˚F) to 175˚C (347˚F)
Wet Temperature HT-S (Min/Max) -29˚C (-20˚F) to 150˚C (302˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) Greater than 140 - 14 (2000)
Available Sizes 5 l, 16 l
n Extends equipment life
n Spark testable for pinhole- free verification
n Reduces downtime
n Cures in service
n Low permeability provides long-term protection
n Spark testable for pin-hole-free verification
n Sprayable viscosity for rapid installation
index
Case History
NSF 61 Certification
End User (Total Oil) Approval
http://chestertonrotating.chesterton.com/en-us/http://arcindustrialcoatings.chesterton.com/Products/Pages/ARCHTT.aspxhttp://arcindustrialcoatings.chesterton.com/Products/Pages/ARCS1.aspxhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/EN23593.29_ARC-CS031_MINING-MINERAL-ORE-PROCESSING_EXHAUST-FAN.pdfhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/ARC%20PW%20NSF%2061.pdfhttp://arcindustrialcoatings.chesterton.com/ArcDocuments/Total-ARC%20HT-T-Approvals.PDF
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ARC Effi
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ARC S2Ceramic-Reinforced, Sprayable, Erosion-Resistant CoatingAn advanced, liquid ceramic reinforced coating for the protection of all metal surfaces subject to erosive, corrosive, and severe fluid flow conditions.
Two-coat system Easily applied by spray, brush, or rollerMinimum thickness of 250 μm (10 mils) per coat
Fans and housings Cooling water systemsBase PlatesPump and valve assemblies Pipe coatings
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 80˚C (175˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 52˚C (125˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) Greater than 140 - 14 (2000)
Salt Fog >20000 hrs
Available Sizes 1125 ml (cartridge), 1.5 l, 5 l, 16 l
ARC S4+100% Solids, Mineral-Reinforced, Epoxy Novolac, Acid Resistant CoatingAn advanced, liquid polymer coating formulated to protect equipment from extreme chemical attack and corrosion.
Two-coat system Easily applied by spray, brush, or rollerMinimum thickness of 375 μm (15 mils) per coat
Fans and housingsAcid Transfer PumpBase PlatesReactor Agitators
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 150˚C (300˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 60˚C (140˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) 330 kg/cm2 (32.4 MPa)4700 psi
Salt Fog >10000 hrs
Available Sizes 1125 ml (cartridge), 5 l, 16 l
n Provides long-term protection
n Low permeability for immersion conditions
n Sprayable viscosity for rapid installation
n Spark testable for pinhole- free verification
n Improves fluid flow efficiency
n Extends equipment life
n Sprayable viscosity for rapid installation
n Spark testable for pinhole- free verification
n Certified to WRAS (BS6920) drinking water standard
index
Case History
Case History
WRAS Drinking Water Approval
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SEALING SOLUTIONS FOR ROTATING EQUIPMENTARC EFFICIENCY AND PROTECTIVE COATINGSA
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ARC CS2General Purpose, Thin Film, Novolac Blend, Epoxy CoatingThin film, advanced coatings that are formulated to protect concrete surfaces, CS2 is used for mild chemical attack.
Easily applied by notched squeegee, brush roller, or spray equipment Can be applied to damp concrete High gloss surfaceNon-Shrinking, no solvents, 100% solids Minimum thickness of 250 to 375 μm (10 to 15 mils) per coat Colors: Grey
Base platesPump basesEquipment bases
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 80˚C (175˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 52˚C (125˚F)
Compression Strength - kg/cm2 - MPa (psi) 680 - (9650)
Tensile Adhesion to Concrete - kg/cm2 - MPa (psi) >28 kg/cm2 (2.8 MPa) 400 psi
Available Sizes 16 l
n Provides long term protection
n Avoids costly structural rebuild
n Reduces safety hazard caused by damaged concrete
ARC CS4Highly Chemically Resistant, 100% Novolac Resin, Epoxy Coating Thin film, advanced coatings that are formulated to protect concrete surfaces, CS4 is used for harsh chemical attack.
Easily applied by notched squeegee, brush roller, or spray equipment Can be applied to damp concrete High gloss surfaceNon-Shrinking, no solvents, 100% solids Minimum thickness of 250 to 375 μm (10 to 15 mils) per coat Colors: Red
Base platesPump basesEquipment bases
Product Characteristics Applications
n Provides long term protection
n Avoids costly structural rebuild
n Reduces safety hazard caused by damaged concrete
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 80˚C (175˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 40˚C (105˚F)
Compression Strength - kg/cm2 - MPa (psi) 970 - (13750)
Tensile Adhesion to Concrete - kg/cm2 - MPa (psi) >28 kg/cm2 (2.8 MPa) 400 psi
Available Sizes 5 l, 16 l
THIN FILM COATINGS FOR CONCRETE
index
Case History
Case History
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ARC Effi
ciency and Protective Coatings
ARC 890/897
High volumetric ceramic particle loadingApplied by trowel or plastic applicator tool 890 - Applied at a nominal thickness of
6 mm (240 mil) or more897 - Applied at a nominal thickness of
3 mm (120 mil) or more
Separators and cyclonesHoppers/chutes Coal pulverizersHydro pulpers Agitators
Product Characteristics Applications
ABRASION RESISTANT COATINGS FOR METALS
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 205˚C (400˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 95˚C (205˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) 238 kg/cm22 (23 MPa) 3390 psi
Available Sizes ARC 890: 1.5 l, 5 l, 16 l ARC 897: 1.5 l, 5 l, 16 l
890— Severe Slurry Wear Coating 897—Moderate Slurry Wear CoatingAdvanced, ceramic-reinforced coating for the repair and protection of all metal surfaces subjected to moderate to severe abrasion.
n Reduces the need for spare parts
n Simplifies maintenance procedures
n Extends equipment life
n Improves safety by reducing hotwork
ARC I BX1 Impact and Wear Resistant Epoxy CoatingI BX1 is a urethane modified amine cured epoxy coating, highly reinforced with ceramic beads and flakes for resistance to severe sliding abrasion where impact forces or rapid vibration is a concern.
High volumetric ceramic particle loadingApplied by trowel or plastic applicator toolApplied at a nominal thickness of 6 mm (240 mil)w or more
Slurry pumpsPipes and pipe elbowsAgitatorsID/FD format
Product Characteristics Applications
Technical Data Dry Temperature (Min/Max) -29˚C (-20˚F) to 205˚C (400˚F)
Wet Temperature (Min/Max) -29˚C (-20˚F) to 95˚C (205˚F)
Tensile Adhesion - kg/cm2 - MPa (psi) 238 kg/cm2 (23 MPa) 3390 psi
Available Sizes 20 kg, 12 x 20 kg
n High impact resistance
n Reduces the need for spare parts
n Simplifies maintenance procedures
n Extends equipment life
n Improves safety by reducing hotwork
Slurry pumps Pipe elbowsID/FD fansScrews
index
Case History
Case History Case History
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sINDUSTRIAL LUBRICANTS AND MRO CHEMICALS
Performance and Productivity
State-of-the-art technologies, environmentally acceptable alternatives and strict quality processes contribute to fulfilling the customers’ expectations:
n Increased productivity n Lowered costs n Reduced disposal and labor costs
In partnership with our worldwide distribution channels and factory-trained local specialists, Chesterton offers superior value, outstanding customer service, technical support, and delivery.
In these pages, you will find an overview of our products. For in-depth, individual product information, ask your local Chesterton Specialist.
Chesterton offers products and total system solutions for production process, facility, and maintenance needs.
n Lubricants and greases n Maintenance specialties
n Cleaners and degreasers n Metalworking fluids
and corrosion control
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Industrial Lubricants and MRO
Chemicals
635 SXCHigh-performance, corrosion-inhibited grease with outstanding extreme pressure capabilities and excellent water washout resistance. 635 is synthetic based and offers superior high-temperature stability and resistance to steam and corrosive chemicals. Temperature limit -40°C (-40°F) to 240°C (464°F)
High load carrying capabilityHigh-temperature stabilitySuperior water washout resistanceExcellent corrosion protectionAvailable Container Sizes: 400 g, 18 kg, 55 kg, 180 kg
High water, temperature environment plants including: Pulp and paper mills Mining operations Steel, aluminum, and metal processing Marine Power Water and wastewater
Product Characteristics Applications
n Extends bearing life
n Reduces downtimes
n Increases productivity
n Reduces grease consumption
610/610MT Plus/610HT Synthetic Lubricating Fluid—High-Temperature ServicePremium quality, 100% synthetic fluid that cleans as it lubricates over a wide temperature range of -25°C to 270°C (-13°F to 518°F).
Low evaporation Low carbonizing High detergency—self-cleaningE.P. additives increase load carrying ability Available Container Sizes: Aerosol (610 only), 3,8 l (610/610HT only), 20 l, 208 l
Equipment operating at elevated temperaturesRefrigerated areasSevere environments Oven and high-temperature chainsBearingsGearboxes
Product Characteristics Applications
610 Primary Viscosities - ISO VG 68 - 610, ISO VG 220 - 610MT Plus, ISO VG 460+ - 610HT
NSF Registered636FG is a Food Grade version of 610MT Plus.
n Reduces lubricant consumption
n Reduced equipment cleaning and downtime
n Reduces energy consumption
n Increases equipment life
LIQUID LUBRICANTS
GREASES
615 HTG NLGI #1, HTG NLGI #2High-performance, corrosion-inhibited grease with outstanding extreme pressure capabilities and excellent water washout resistance. Temperature limit -40°C (-40°F) to 204°C (400°F)
Superior water resistanceExcellent corrosion protectionCompatible with most popular greasesExceptional shear resistanceAnti-oxidants prevent hardeningQBT™ Quiet Bearing TechnologyAvailable Container Sizes: 400 g, 18 kg, 55 kg, 181 kg
High water, temperature environment plants including: Pulp and paper mills Mining operations Steel, aluminum, and metal processing Marine Power Water and wastewater
Product Characteristics Applications
NSF Registered
n Extends bearing life
n Reduces downtimes
n Increases productivity
n Reduces grease consumption
index
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SEALING SOLUTIONS FOR ROTATING EQUIPMENTARC EFFICIENCY AND PROTECTIVE COATINGSIn
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INDUSTRIAL LUBRICANTS AND MRO CHEMICALS
Lubri-Cup™ EMAutomatic single-point lubricator dispenses Chesterton grease to critical areas, eliminating over-and under-greasing.
Microprocessor-controlled, “pulse” delivery system Programmable—operates up to 12 monthsReplaceable service packsLubricates up to 8 bearings—up to 6 m (19 ft) awaySealed microprocessor
All Industries Including: Pulp and paper mills Mining operations Metal fabrication Steel mills Marine
Product Characteristics Applications
Lubri-Cup EM Battery operatedLubri-Cup EM SP Machine synchronized and externally powered (DC power and AC power)Lubri-Cup EM Service Pack Grease fluid service pack for Lubri-Cup EM units (need to purchase with
dispenser)
n Reliable lubrication system
n User-friendly
n Cost-effective
Lubri-Cup™ OL 500 OilerAutomatic lubricator dispenses Chesterton oils to chains and other critical areas.
Microprocessor-controlled, “pulse” delivery system Programmable—operates up to 12 monthsRefillableLubricates up to 4 pointsSealed microprocessor
All Industries Including: Pulp and paper mills Saw mills Mining operations Steel mills Food, pharmaceutical, beverage industries General industry
Product Characteristics Applications
Lubri-Cup 500cc oiler Battery operatedLubri-Cup 500cc oiler Machine synchronized and externally powered (DC power)Lubri-Cup 500cc oiler Machine synchronized and externally powered (AC power)
Versions Available
n Environmentally-friendly, refillable container
n User-friendly with a large LCD
n Cost-effective
Lubri-Cup™ 250cc/VG MiniAutomatic single-point lubricator dispenses Chesterton grease to critical areas, eliminating over- and under-greasing.
A compact, convenient and sturdy design that is simple to install and operatePreset dispensing rates—1, 3, 6, 9, 12 monthsRemote operation—up to 0,3 m (1 ft)Electrochemical operation (Nitrogen gas)Sealed microprocessorAbility to turn on and off
All Industries Including: Mining and ore processing Power Pulp and paper Water and wastewater Steel and metal processing
Product Characteristics Applications
n Cost-effective
n Transparent container for lubricant inspection
n Reliable lubrication system
Lubri-Cup™ VG Mini – 120cc
Lubri-Cup™ VG Mini – 250cc
LUBRICANT DISPENSERS
Versions Available
index
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Industrial Lubricants and MRO
Chemicals
n Lubricates for assembly and disassembly
n Protects against corrosion
n No need for torque tension recalculation
725Nickel Anti-Seize CompoundA high-performance, nickel based anti-seize. Combines the extreme pressure, corrosion resistant anti-seize abilities of colloidal nickel in an oil suspension that can withstand temperatures up to 1425°C (2597°F).
Ultra fine particlesGuards against galling and corrosionProtects against self-weldingWithstands extreme pressureUp to 1425°C (2 597°F)Available Container Sizes: 725: 250 g, 500 g, Aerosol, 20 l 772: 500g
Covers all industriesMechanical assembly of: bolts, studs, flanges, press fits, valve stems, pump sleeves, screws, bushings, gaskets, bearings
Product Characteristics Applications
785 & 785 FGParting LubricantThe “new generation” anti-seize compound contains a blend of ultra fine, inorganic solid lubricants in a non-carbonizing, ashless synthetic carrier. Withstands severe temperature and pressure conditions.
783ACR783 combines high performance industrial anti-seize performance with extreme corrosion protection and water washout resistance. 783 is ideal where the primary cause of bolt seizure is corrosion.
Eases disassembly up to 1204°C (2200°F)Fills in microscopic voidsNo toxic-heavy metalsFor extreme pressures up to 4730 kg/cm2 (67570 psi)Available Container Sizes: 785: 250 g, 500 g, Aerosol, 24 kg 785FG: 200 g, 500 g
Covers all industriesBoltsScrewsStudsPipe threadsPress fitsPump sleevesNote: FG designates a Food Grade Product
Product Characteristics Applications
Eases disassembly up to 900°C (1652°F)Fills in microscopic voidsNo toxic heavy metalsFor extreme pressure up to 8928 kg/cm2 (127000 psi)Safer than traditional metallic based anti-seizesAvailable Container Sizes: 250 g, 500 g, 20 l
Covers all industriesBoltsScrewsStudsPipe threadsPress fitsPump sleeves
Product Characteristics Applications
Meets MIL-A-907DNSF Registered772 Premium Anti-Seize—Nuclear certifiable
NSF Registered
n Lubricates for assembly and disassembly
n Protects against corrosion
n No need for torque tension recalculation
n Extreme corrosion protection and water washout resistance
n Lubricates for assembly and disassembly
THREAD LUBRICANTS/ANTI-SEIZE
index
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SEALING SOLUTIONS FOR ROTATING EQUIPMENTARC EFFICIENCY AND PROTECTIVE COATINGSIn
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INDUSTRIAL LUBRICANTS AND MRO CHEMICALS
706Rustsolvo®High-quality, fast acting, penetrating oil that reaches inaccessible areas and frees frozen nuts, bolts, and fittings without damaging the base metal.
723 & 723 FG
Safe on plastic and painted surfacesContains no glycols, alcohols, DMSO (dimethyl sulfoxide) or chlorinated solventsPleasant odorCreeps into microscopic spacesAvailable Container Sizes: 1 l, 20 l, 208 l
Use on all corroded or seized threaded assemblies in the harshest industrial
environments
Product Characteristics Applications
Pinpoint spraySafe on plastic and painted surfacesContains no acids or chlorinated solventsCreeps into microscopic spacesAvailable Container Sizes: Aerosol
Use on all corroded or seized threaded assemblies in the harshest industrial environmentsNote: FG designates a Food Grade Product
Product Characteristics Applications
NSF Registered723FG—Conforms to FDA standard21CFR 172.884, 178.3620, 178.3650
NSF Registered
n Single function—optimizes performance
n Fast acting
n Safe to use
n Single function—optimizes performance
n Fast acting
n Safe to use
PENETRATING OILS
800
-240°C (-400°F) to 260°C (500°F)Seals tightly and opens easilyNon-aging, non-hardeningChemically resistantRequires fewer wrapsResists tearing and breakageWon’t clog lines
Liquids: Steam, water, salt water, air, fuels, refrigerants, acids, alkalis, all solventsGases: Hydrogen, ammonia, oxygen, propane, butane, nitrogenOther: Pneumatic and hydraulic fittings up to 690 bar (10 000 psi)
UL listed. Meets MIL-T-27730A. NSF Registered. DVGW approval No. 96.01e907. Acceptable for oxygen use
Product Characteristics Applications
GoldEnd® TapeHeavy-duty, high density, tear resistant, moldable, dry PTFE sealant tape for use on metal or plastic threads, pipes, or bolts.
n Seals with 1 ½ to 2 wraps—virtually all chemicals
n Adjustable by 90°, no leakage
n No waste
THREAD SEALING
Sprasolvo®Fast acting, penetrating oil in a convenient, non-flammable propellant aerosol can. Excellent for hard to reach areas where rust, tar, grease, and dirt may prevent easy removal of nuts, bolts, and fittings.
index
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Industrial Lubricants and MRO
Chemicals
Moldable Polymer GasketingTwo-part, extrudable gasketing material allows for the creation of ultra-thin gaskets in any size, any shape. Never sticks to surfaces.
Resistance to oils, water, chemicals, and solventsNever sticks to surfacesFills voids and scratches, up to 6 mm (1/4 inch) deepRemains elasticTemperatures up to 260°C (500°F)Steam to 6,8 kg/cm2 (100 psi) and 170°C (338°F)
For sealing complex mechanical assembliesGear boxes, inspection covers, bearing housings, fittings, oil sumps and reservoirs, turbine casings, electrical boxes, vacuum systems
Product Characteristics Applications
NSF Registered. Conforms to FDA standard 21CFR 175.300 and 177.2600. Caution: Not for use in contact with concentrated acids or hot concentrated caustics
n Economical
n Creates gaskets any size and shape
n Ease of application—speeds up maintenance
860FLANGE SEALING
803Industrial and Marine Solvent IIA powerful, non-solvent based degreaser. Its advanced surfactant technology offers maximum efficiency in soil removal, especially applications where solvent use is required.
Cleaning dust, dirt, carbon black, petroleum based oilsPhosphate-free, no EDTA or toxic solventsNo irritating fumesCompatible with pressure washers and steam cleanersAvailable Container Sizes: 3,8 l, 20 l, 208 l, 1000 l
Covers all industries Cleaning production equipment, facilities, floors, walls and steel structures
NSF RegisteredCaution: Should not be used on aluminum or metals sensitive to high alkalinity. When using on painted surfaces, test small area for compatibility.
Product Characteristics Applications
n Cost-effective—highly concentrated—dilute with water to use
n Strong, fast acting
n Improves worker safety
n Biodegradable
WATER-BASED ALKALINE CLEANERS
360Phosphate-Free CleanerEspecially effective on animal fats and vegetable oils for the food industry. A versatile, industrial cleaner for environmentally sensitive areas.
Product Characteristics ApplicationsHighly effective on animal fat and vegetable oil High stable foamSolvent-freeAvailable Container Sizes: 20 l, 208 l, 1000 l
Food, pharmaceutical, and beverage industryMeat and poultry plantsBottling, canning, packaging machinesWastewater treatmentFloors, pump stationsSludge and fungi removalMarineDecks, hulls, bilgesIndustrialFloors, walls, tiles, concreteMachines
NSF RegisteredCaution: Do not use on aluminum
n Cost-effective—highly concentrated—dilute with water to use
n Strong, fast acting
n Improves worker safety
n Environmentally friendly—biodegradable
index
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SEALING SOLUTIONS FOR ROTATING EQUIPMENTARC EFFICIENCY AND PROTECTIVE COATINGSIn
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INDUSTRIAL LUBRICANTS AND MRO CHEMICALS
820KPCBalances powerful performance with environmental compliance and worker safety—the ideal choice for process degreasing.
Product Characteristics ApplicationsEffective on: Oil depositsSoot and exhaust residueLubricants and metal working fluidsAnimal and vegetable fatsLow residueNo phosphates, harsh alkalis or EDTAAvailable Container Sizes: 20 l, 208 l, 1000 l
Ideal for manual, dip tank, and ultrasonic cleaningEffective for dip tank cleaning when heated to 82°C (180°F)
n Cost-effective—highly concentrated—dilute with water to use
n Strong, fast acting, yet moderate pH
n Improves worker safety
n Environmentally friendly—biodegradable
NSF Registered
235SSCPowerful cleaner removes oily and greasy deposits, waxes, loose paint, and heavy soils. Specially formulated for steam cleaning equipment.
Additives retard scale build-up and clogging of steam cleaning equipmentContains strong alkalis, emulsifiers, and surfactantsNo irritating fumesAvailable Container Sizes: 20 l, 208 l
GeneralConcreteMasonryEquipment (all types)
Product Characteristics Applications
NSF RegisteredCaution: Should not be used on aluminum or metals sensitive to high alkalinity. When using on painted surfaces, test small area for compatibility.
n Cost-effective—highly concentrated—dilute with water to use
n Strong, fast acting
n Improves worker safety by removing slippery surfaces
n Biodegradable index
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Industrial Lubricants and MRO
Chemicals
274Industrial DegreaserA hard surface degreaser for industrial and marine environments.
NSF Registered
SOLVENT-BASED CLEANERS
Product Characteristics ApplicationsDissolves petroleum oil, grease, tar and other inorganic soilsLow odor, aromatic contentDoes not attack metal, most paints, and plasticsFast, penetrating actionAvailable Container Sizes: Aerosol, 20 l, 208 l
Maintenance shopsDip tanksHard surfacesMachined partsRecirculating and agitated parts washers
n Cost-effective
n Low evaporation, long life-time, reduced consumption
n Improve worker safety
n High flash point
338Super Rust RemoverRemoves rust from ferrous metals, corrosion from aluminum, brightens copper, brass, stainless steel, and zinc—quickly and safely.
Removes metal oxide layerBrightens non-ferrous metalsLeaves metal paint readyRinses clean with waterShort term corrosion protection Available Container Sizes: 20 l, 208 l
GeneralMetal prefinishing of machined parts and metalworkMaintenanceRestores rusted inventories, nuts/boltsThreaded assemblies, internal corrosionShafts, cast housings
Product Characteristics Applications
WATER-BASED ACID CLEANERS
n Cost-effective—highly concentrated—dilute with water to use
n Inhibited to protect base metals
n Biodegradable
346Descaler and Chemical CleanerStrong, acid based, multi-use liquid, formulated with metal protecting inhibitor for a wide range of applications.
Dissolves rust and scale while protecting base surfaceConcentrated hydrochloric base and additivesAvailable Container Sizes: 20 l, 208 l
Steam boiler tubesCondenser water systemsWater circulating equipmentEtches concrete
Product Characteristics Applications
NSF RegisteredCaution: Not effective on grease, oil, and common soil. Not for use on aluminum, painted enamel, stainless steel, or decorative metals.
n Cost-effective—highly concentrated—dilute with water to use
n Saves on labor, maintenance costs, and fuel consumption in heat transfer equipment
n Inhibited to protect base metals
n Biodegradable
index
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