Rotary Screw Compressors SX – HS Series · 2017-01-17 · Rotary Screw Compressors SX – HS...

Rotary Screw CompressorsSX – HS SeriesWith the world-renowned SIGMA PROFILE

FAD: 0.23 to 79 m³/min – Pressure 5.5 to 15 bar

Dairies, Breweries

Choose the required grade of treatment according to your fi eld of application:

Food and semi-luxury food production

Very clean conveying air, chemical plants

Air treatment using a refrigeration dryer (+3°C pressure dew point)

For air mains subject to sub-zero temperatures: Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)

Pharmaceutical industry

Weaving machines, photo labs

Paint spraying, powder coating

Packaging, control and instrument air

General works air,high-grade sand blasting

Shot blasting

Low-grade shot blasting

Conveying air for waste water systems

No quality requirements

Explanation:THNF = Bag filterCleans dusty and heavily contaminated intake airZK = Centrifugal separator Separates accumulating condensateED = Eco DrainElectronic level-controlled condensate drainFB = Pre-filterFC = Pre-filter FD = Particulate filter (attrition)FE = Micro-filter Separates aerosol oil and solid particlesFF = Micro-filterSeparates aerosol oil and solid particlesFG = Activated carbon filter For adsorption of oil vapoursFFG = Activated carbon and micro-filter combination RD = Refrigeration dryerFor drying compressed air, pressure dew point to +3 °CDD = Desiccant dryer For drying compressed air, pressure dew point to -70 °CACT = Activated carbon adsorber For adsorption of oil vapoursFST = Sterile filterFor sterile compressed airAquamat = Condensate treatment systemAMCS = Air-main charging system

FST1

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ACT FF

FF

FE

FC

FB

For KAESER rotary screw compressors

Other machines

FFG

FEFD

KA

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KA

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RD ED Compressor

Aquamat

THNF

KA

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KA

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KA

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KA

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KA

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FST

KA

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Pure air and cleanroom technology 14


Examples: Selection of treatment classes to ISO 8573-1 1)

AMCS

AMCS

AMCS

AMCS

AMCS

AMCS

*

*

*

*

*in refrigeration dryer, FE micro-filters are optional for TG to TI series dryers.

Degree of filtration:

1) to ISO 8573-1:19912) to ISO 8573-1:2001

Solid particles1) Humidity2)Total

oilcontent2)

Max. particle

size μm

Max. particleconcentra-

tion mg/m³

Pressure dew point

(x = liquid waterin g/m³) mg/m³

0 e.g. Consult Kaeser regarding pure air and cleanroom technology

1 0.1 0.1 ≤ - 70 ≤ 0.012 1 1 ≤ - 40 ≤ 0.13 5 5 ≤ - 20 ≤ 14 15 8 ≤ + 3 ≤ 55 40 10 ≤ + 7 –6 – – ≤ + 10 –7 – – x ≤ 0.5 –8 – – 0.5 < x ≤ 5 –9 – – 5 < x ≤ 10 –

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KA

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+ Solids – + Water/Condensate – + Oil – + Bacteria –

Contaminants:

Uponrequest

Uponrequest

Pharmaceutical industry, dairies, breweries

Microchip production, optics, food and semi-luxury food production

Paint spraying

Photo labs

Process air, pharmaceuticals

Pure air and cleanroom technology

Especially dry conveying air, paint spraying, fine pressure controllers

11FST

Aquamat

Pure air and cleanroom technology 11-3

FiltersAir receiver DD FE ZK

21-32AMCS

KA

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KA

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KA

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KA

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12 AMCS1-3

1-3

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KA

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request

FST11 1-3 K

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RK

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FD11

KA

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KA

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FG1-3 AMCS

11-3 KA

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request

DD FE EDCompressor THNF

KA

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KA

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KA

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FD ACT11

FE

KA

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KA

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KA

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Installation for heavily fluctuating air demand

FiltersAir receiver RD ZK

KA

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ER

KA

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ERKA

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KA

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Solids Water Oil Bacteria


KA

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Uponrequest

Uponrequest

Uponrequest

Uponrequest

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HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH15 9RQTel: 01444 241671 Fax: 01444 247304 E-Mail: [email protected] www.hpccompressors.co.uk

KAESER was established in 1919 as a machine workshop, but started on the road to becoming one of the world’s leading compressed air system providers in the 1950s when founder, Carl Kaeser Snr, made the decision to start manufacturing reciprocating compressors.

The breakthrough on the road to today's market-leading position among the world's top compressed air system suppliers came when KAESER developed the rotary screw airend featuring the SIGMA PROFILE.

With expertise and commitment from 3 500 dedicated employees worldwide, KAESER now ranks amongst the world’s largest and most successful compressor manufacturers, exporting compressed air system equipment to almost every corner of the planet.

KAESER –The global compressed air systems provider

Main plant, Coburg

The KAESER headquarters in Coburg currently employs approx. 1600 people. The facility covers an area of over 120 000 m² and produces KAESER’s extensive range of compressors.

All companies in the international KAESER group are linked by the very latest information- and network-technology.

Contents:

KAESER – The global compressed air systems provider

More air, more savings...

KAESER rotary screw compressors with V-belt drive (to 22 kW)

KAESER rotary screw compressors with 1:1 drive (to 315 kW)

KAESER rotary screw compressors with refrigeration dryer (to 22 kW)

KAESER rotary screw compressors with refrigeration dryer (to 132 kW)

KAESER rotary screw compressors with Sigma Frequency Control (SFC)

SIGMA CONTROL and SIGMA CONTROL BASIC

Information technology – Tailored system solutions

Premium quality, precision machined

Expert advice and professional customer service

More and more users choose KAESER

Technical specifi cations

Page:

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KAESER SIGMA PROFILE

Developed by KAESER and continuously enhanced ever since, the KAESER SIGMA PROFILE brings power savings of up to 15 percent compared with conventional screw airend rotor profi les.

All KAESER rotary screw airends feature this energy-saving rotor profi le and are designed to ensure maximum energy effi ciency.

The generously-sized, precision-aligned roller bearings and close-tolerance machining guarantee long service life and outstanding reliability.

Lower life-cycle costs

Energy costs taken over the lifetime of any compressor add up to many times that of the initial capital cost, which can make any purchase price difference a false economy. Effi ciency

and reliability are vital in the production of compressed air and KAESER achieves these objectives with quality, durable

components that are built to last.

Energy-saving KAESER rotary screw compressors can help users to signifi cantly reduce their compressed air costs.

Energy saving controllersSIGMA CONTROL and SIGMA CONTROL BASIC

The SIGMA CONTROL automatically regulates and monitors the compressor. It is a robust PC-based industrial computer with real-time operating system and update capability. System operating status can be

viewed at a glance via user-friendly ‘traffi c light’ LEDs. The four-line plain text display, touch keys and icons ensure ease of operation.

In case of an alarm, the safety shutdown sequence immediately switches the compressor off. The SIGMA CONTROL offers the possibility of Dual, Quadro and Vario Control modes and the most effi cient mode can be determined directly onsite using the programmable compressor duty cycle display feature.

Interfaces are provided as standard for connection of a modem, a second compressor in base load sequencing mode and for connection to data networks.

Energy-saving compressor airend with SIGMA PROFILE rotors

A specifi c drive power can be used to turn a smaller airend at high speed or a larger airend at slow speed. Larger, lower speed airends are more effi cient and deliver more compressed air for the same drive power.

This is why KAESER manufactures low speed airends with optimised rotor profi les. Every KAESER rotary screw compressor quickly pays for itself through signifi cant savings in energy costs.

Energy savings = Cash savings = Less CO2 emissions

More air, more savings...

www.kaeser.com

Energy savings with KAESER

Air system investment

Maintenance costs

Energy costs

6-7

How KAESER rotary screw compressors work

Atmospheric air is drawn through the inlet fi lter (1) into the airend (2) where it is compressed. The airend is driven by the electric motor (3).

Specially developed SIGMA FLUID is injected into the airend to serve as coolant, lubricant and sealant. Under normal conditions the air reaches a temperature of only approx. 80 °C during compression.

A three-stage separator (4) removes the cooling fl uid from the compressed air. The fl uid passes through the cooler, the micro-fi lter and back to the point of injection. A thermostatic valve (5) regulates and optimises the fl uid temperature. The air emerges from the separator cartridge with a remaining fl uid content of less than 2 mg/m³, passes through the minimum pressure check valve (6) and fi nally through the after-cooler (7).

In the after-cooler the air is cooled down to between 5 and 10 K above ambient. Most of the moisture carried in the air is removed in the after-cooler. The air fi nally leaves the compressor at the outlet (8).

Effi cient KAESER V-belt drive

KAESER screw compressors with V-belt drive provide outstanding effi ciency and reliability. KAESER was one of the fi rst compressor manufacturers to introduce the V-belt drive system. The KAESER drive is characterised by an automatic tensioning device that ensures constant transmission effi ciency and reduced maintenance costs. Furthermore, rotary screw compressors with V-belt drive are especially fl exible should an increase in working pressure become necessary.

Series: SX – ASKMotor power: 2.2 to 22 kWDelivery: 0.233 to 3.5 m³/minStandard pressure: 5.5 to 15 bar(g)

SX 6

Automatic belt tensioning

The automatic belt tensioning device ensures consistent transmission effi ciency and excellent drive system reliability.

Cooling air fi lter mats

Ambient air used for cooling is contaminated to some degree, but the fi lter mats through which the air is drawn into the cabinet prevent the cooler from clogging.

Optimised separation system

The combination of optimum fl ow separation and the special separator cartridge results in a minimal fl uid content of less than 2 mg/m³ in the discharged compressed air. The separator system also requires very little maintenance.

KAESER rotary screw compressorswith V-belt drive (to 22 kW)

SIGMA CONTROL

This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst ‘traffi c light’ style LEDs indicate status at a glance. www.kaeser.com

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Save energy with the KAESER SIGMA PROFILE

Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Meticulous engineering to the highest quality standards and precision-aligned roller bearings ensure long service life and outstanding reliability.

Investment costs


Maintenance costs

Energycosts

SK 21

ASK 35

SM 12

8-9

Energy-saving 1:1 drive

1:1 drive reduces the number of components needed in comparison with gear drive, increasing reliability and service life through elimination of wear and transmission losses.

Powerful radial fan

The quiet and powerful radial fan draws in cool ambient air through the cooler. Its high residual thrust can deal with partial clogging of the cooler and still have enough reserve to allow connection of a long exhaust duct. In addition, the radial fan consumes signifi cantly less drive power than conventional axial fans, saving even more energy.

Why 1:1 drive?

In compressed air packages featuring 1:1 direct drive the motor drives the airend directly without transmission loss via a maintenance-free coupling. 1:1 direct drive rotary screw compressors provide outstanding performance and enable signifi cant savings.

KAESER's comprehensive range of specially designed airends are manufactured and developed to meet every compressed air user’s needs.

Effi cient cooling system

In addition to improved cooling effi ciency, the system has further benefi ts to offer: The inside of the cabinet remains clean because surrounding air is drawn through the cooler into the cooler box and then exhausted directly upward out of the machine. Contamination from the cooling air is trapped on the outside of the cooler. Clogging is easily noticed and quickly cleaned off without the need for any dismantling work. Operational reliability is improved and maintenance requirement is signifi cantly reduced.

Series: ASD to FSDMotor power: 18.5 to 315 kWDelivery: 2.09 to 57 m³/minStandard pressure: 5.5 to 15 bar(g)

KAESER rotary screw compressorswith 1:1 drive (to 315 kW)

Triple savings with 1:1 drive:

No power transmission losses.

Large, low speed airends provide more air for less energy.

Signifi cantly reduced maintenance costs.

After-coolingFluid cooling

Intake air (Compressor)Motor cooling air

SIGMA CONTROL


Energy-saving SIGMA PROFILE

Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.

Investment costs


Maintenance costs

Energycosts

FSD 571

ASD 32

Low speed operation

Large, low speed airends are more effi cient than small high speed airends because they supply more air for the same drive power. Low speeds mean less wear and consequently less maintenance costs.

OTHERS – high speed

KAES

ER –

low speed

10-11

Series: AIRCENTERMotor power: 2.2 to 15 kWDelivery: 0.233 to 2.2 m³/minStandard pressure: 7.5 / 10 / 13 bar(g)

8 / 11 / 15 bar(g)

Series: SK T and ASK TMotor power: 11 to 22 kWFAD: 1.14 to 3.5 m³/minStandard pressure: 8 / 11 / 15 bar(g)

Series: SM T and SK TMotor power: 5.5 to 9 kWFAD: 0.47 to 1.5 m³/minStandard pressure: 8 / 11 / 15 bar(g)

Aircenter 12

SM 12 T

ASK 27 T

Space-saving combination of rotary screw compressor and refrigeration dryer

A major design feature of the KAESER AIRTOWER range is that the compressor and slide-out dryer are both completely separate, independently functioning modules. This means that each can be operated individually making it possible to isolate and service the dryer whilst the compressor is operating. As the dryer is contained in its own separate cabinet, there is suffi cient space to allow the dryer components to be generously sized yet easily accessible.

KAESER rotary screw compressorswith refrigeration dryer (to 22 kW)

Aircenter – The compact air system

The KAESER AIRCENTER is a complete, turnkey system for the production of dry compressed air.

The arrangement of a KAESER screw compressor with its highly effi cient SIGMA Profi le airend, together with an energy effi cient SECOTEC refrigeration dryer mounted on a horizontal air receiver, creates a compact and highly economical package. Furthermore, minimal installation work is required compared with conventional compressed air systems.

KAESER refrigeration dryers provide dry air for all applica-tions.

SIGMA CONTROL




Investment costs


Maintenance costs

Energycosts

Professional planningCompressed air supply system with separate components

Rotary screw compressorRefrigeration dryerAir receiver Aquamat condensatetreatmentFiltersECO DRAIN condensate drainAir-main charging system

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Only properly designed air systems can meet the demands for air quality, availability and effi ciency that are placed on a

modern compressed air supply. Therefore let KAESER design your compressed air supply system.

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Rotary screw compressorComplete "Aircenter" systemAir-main charging systemAquamat condensatetreatment

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Compressed air supply system with Aircenter

Energy-saving refrigeration dryers

The dryer shut-down feature – which is linked to compressor operation – signifi cantly reduces energy consumption.

12-13

The innovative ASD T to CSDX T series

ASD T to CSDX T rotary screw compressors are versatile, reliable and highly effi cient.

With an integrated refrigeration dryer module, these complete air systems provide a dependable source of quality compressed air.

The air compressor and refrigeration dryer are installed in separate cabinets, which not only prevents exposure of the dryer to any heat from the compressor unit, but also enables excellent component accessibility for ease of maintenance.

Turnkey operation

Attached to the standard compressor unit, the refrigeration dryer module is delivered fully connected and ready for operation. The separate cabinet design allows the dryer components to be generously sized yet easily accessible and shields the dryer from exposure to heat arising from the compression process. The high performance cooling system ensures reliable air package operation up to an ambient temperature of +45 °C.

KAESER rotary screw compressorswith refrigeration dryer (to 132 kW)

Dependable refrigeration drying

The refrigeration dryer is also equipped with an electronic 'ECO DRAIN'. The level-controlled condensate drain eliminates the compressed air losses associated with solenoid valve control, which not only saves energy, but also enhances operational reliability.

Space-saving modular design

The refrigeration dryer module turns a standard rotary screw compressor into a compact compressed air supply system. All components are easily accessible, both simplifying and speeding up all maintenance work.

Reliability with SIGMA CONTROL

The SIGMA CONTROL constantly monitors compressor, dryer and condensate drain operation. Warning and alarm messages can be transferred to a central control system.

www.kaeser.com

CSD 102 T rear viewThe illustration shows the dryer without insulation

Series: ASD T to DSD TMotor power: 132 kWFAD: 2.09 to 23.8 m³/minStandard pressure: 8 / 11 / 15 bar(g)



Investment costs


Maintenance costs

Energycosts

Effi cient centrifugal separator

A centrifugal separator with an electronically controlled ECO DRAIN is located upstream of the refrigeration dryer, ensuring reliable, effi cient initial condensate separation and drainage even at high ambient temperatures and humidity.

Not w

ith S

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its

ASD 37 T

Energy-saving refrigeration dryers

The dryer shut-down feature – which is linked to compressor operation – signifi cantly reduces energy consumption.

14-15

Ultimate effi ciency with 1:1 drive

Signifi cantly increasing reliability and service life, 1:1 drive (available with ASD SFC upwards) reduces the number of components needed in comparison with gear drive and eliminates the associated transmission losses. Sound levels are also considerably lower.

The benefi ts speak for themselves: effi cient power transmission, optimal energy consumption and reduced servicing / downtime costs.

KAESER rotary screw compressors with Sigma Frequency Control (SFC)

Series: SM SFC to FSD SFCMotor power: 7.5 to 315 kWDelivery: 0.43 to 40.5 m³/minStandard pressure: 6 to 15 bar(g)

Complete package EMC certifi ed

The electromagnetic compatibility (EMC) of components and of the complete machine has been tested and certifi ed in accordance with all applicable regulations.

Perfect performance – even at high ambient temperatures

Contained in its own separately cooled cabinet, the generously sized SFC module enables perfect performance at ambient temperatures of up to +45 °C.

SIGMA CONTROL


Outstanding performance with SFC

SM SFC to FSD SFC series compressors from Kaeser are exceptionally effi cient variable speed rotary screw compressors. SM, SK and ASK SFC models use Kaeser’s minimal maintenance V-belt drive system, which features automatic belt tensioning to ensure optimum power transmission. Larger models from the ASD SFC upwards are equipped with the speed-controlled 1:1 direct drive.

The large, slow-speed KAESER airends with energy-saving SIGMA PROFILE rotors provide outstanding performance throughout the entire control range. Every Kaeser SFC compressor model is capable of 100 percent duty cycles without any increase in maintenance requirement.

Other variable speed compressors

KAESER SFC compressors

Transmission losses

Energy consumption

Maintenance costs

Consistent pressure

SFC compressors are able to control air fl ow to match actual demand by continuously adjusting the airend speed within the given control range. Pressure can be maintained to within ± 0.1 bar, consequently enabling the maximum system pressure to be reduced. This can lead to signifi cant savings, as each 1 bar pressure decrease results in a six percent reduction in energy consumption.

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Consistent pressure

Time

Pressure± 0.1 bar

Soft start with no current spikes

The soft rise in motor starting current from zero to full load without current spikes leads to an almost unlimited motor starting frequency (the number of possible motor starts within a given time period without overheating occurring). The continuously variable acceleration and deceleration signifi cantly reduces component stress.

Direct startStar-delta startSoft startSFC packages

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SM 12 SFC

BSD 72 SFC

16-17

Series: SX – HS

Series: SX – ASK

SIGMA CONTROL for SX to HS series compressors

With its versatile control, monitoring and communication abilities, the SIGMA CONTROL is the ideal choice for applications requiring sophisticated communication functionality. It is therefore fi tted as standard on all KAESER ASD to HS series rotary screw compressors and is optionally available for SX, SM, SK and ASK series compressors.

SIGMA CONTROL basic available with SX, SM, SK and ASK series compressors

The SIGMA CONTROL basic is available with KAESER's SX, SM, SK and ASK series rotary screw compressors. It is the perfect solution for users who initially require a single compressor for their air supply, but who also may wish to expand the compressed air system in the future. Furthermore, KAESER’s modular control and compressed air management concept ensures trouble-free system compatibility.

SIGMA CONTROL and SIGMA CONTROL BASICTailored intelligence

SIGMA CONTROL – Main Features

30 languages – large plain text display

Three-channel timer with ten settings per channel for day, week and year

Base-load changeover for two compressors

Dual, Quadro, Vario and Continuous control modes

Signal input for remote ON/OFF

Signal input for load/idle

External alarm e.g. for refrigeration dryer

External maintenance alarm e.g. for ECO DRAIN

Volts-free contacts: Controller on, group alarm, motor running; alternative factory adjustable volts-free contacts: Compressor ON, group alarm, remote operation, idle, on-load, timer active, timer contact, emergency off, bus alarm, air network pressure low

“Motor running” changeover contact for ventilation systems, volt-free, max 3 A, 230 V ±10 %

Service hours counter, measurement and status data interfaces: RS 232 for modem, RS 485 for slave compressor, Profi bus DP

Safety circuit for compressor protection

Electronic pressure transducer

Confi gurable inputs / outputs for additional functionality

SIGMA CONTROL basic – Main features

Quick and simple operation with clear icons and large display

Fully automatic DUAL control (full load/ idle/ on/off control)

Monitoring of air network pressure parameters, airend temperature and direction of rotor rotation

Counter for service, load and operation hours

Adjustable service intervals, pressure and temperature unit selection (bar/ psi/ MPa, °C/°F)

Adjustable nominal system pressure

Adjustable switching differential

Group alarm volts-free contact

Electronic pressure transducer

This list only highlights some of the SIGMA CONTROL's functionality.

The optional memory module...

...enables compressors equipped with the SIGMA CONTROL basic to be connected to master control systems such as the KAESER SIGMA AIR MANAGER.

SM

SIGMA CONTROL

SIGMA CONTROL BASIC

Basic functions ON key switches the compressor ‘ON’ -> automatic operation. Green LED indicates ‘Compressor ON’.

OFF key switches the compressor 'OFF'.

Additional functions Idle key switches the compressor from load to idle.

Idle icon green LED indicates ‘Compressor idling, no air supply’.

Load icon green LED indicates ‘Compressor on load, air being supplied’.

Remote ON key (green LED) switches remote control ‘ON’ and ‘OFF’.

Timer ON/OFF key (green LED) switches the timer ‘ON’ and ‘OFF’.

‘Traffi c light’ functions Alarm icon red LED indicates ‘Compressor alarm’. Compressor is shut down on alarm.

Communication alarm icon red LED indicates ‘Data communication to other systems interrupted or faulty’.

Maintenance icon yellow LED indicates ‘Maintenance due' or 'Maintenance counter exceeded' or 'Warning'.

Power ON icon (green LED) indicates ‘Main switch ON, power supply available’.

Menu functions

UP key scrolls through text line for line.

DOWN key scrolls through text line for line.

Escape key returns to next higher menu level.

Return key initiates jump to next sub-menu or accepts value.

Acknowledge key confi rms alarms and – when permitted – resets the alarm memory.

Info key accesses current event information memory.

The function keys in detail

Information technology Tailored system solutions

Tomorrow’s technology, today:SIGMA AIR MANAGER

The SIGMA AIR MANAGER from KAESER is the fi rst PC-based master compressed air management system to combine cutting-edge Internet and Web server technology within a single unit. The SIGMA AIR MANAGER optimises compressor operation: It minimises power requirement by automatically selecting the most favourable machine confi guration from up to 16 compressors. The Sigma Air Manager takes advantage of modern pressure band control to regulate pressure to within ± 0.1 bar, enabling maximum system pressure to be reduced. This can lead to signifi cant savings, as each 1 bar decrease results in a six percent reduction in energy consumption.

The SIGMA AIR CONTROL basic data visualisation feature, integrated as standard in every SIGMA AIR MANAGER master controller, allows current operational data, messages and alarms to be viewed at any time via the Internet simply by using a standard browser and requires no additional software.

Long-term data storage and compressed air auditing is also available if required (SIGMA AIR CONTROL plus).

The internal SIGMA CONTROL compressor controller forms the basis for comprehensive system monitoring and management. Data exchange between the SIGMA CONTROL and SIGMA AIR MANAGER is carried out via the Profi bus DP interface.

OptimisationControl

Analysis

Telephone network

Ethernet

RS 232

Compressed air system data stored and processed in the SIGMA AIR MANAGER can be transferred via telephone or computer network (Ethernet).

SMS messages, for example, can be forwarded to a service technician’s mobile telephone.

Service and/or alarm messages can be sent by SMS to a personal mobile telephone.

Visualisation and long-term analysis with SIGMA AIR CONTROL basic and SIGMA AIR CONTROL plus (Optional)

• Long-term data measurement for reporting, analysis, control and audits • For targeted compressed air cost reduction • Highly informative energy cost summaries • Additional cost pools can be added • No additional software required (system uses Internet Explorer)• Visualisation via RS 232/Intranet/telephone network • Real-time data online

Rotary screw compressor With energy-saving motor for minimised energy costs Highly effi cient SIGMA PROFILE ensures more air for less energy consumptionSIGMA CONTROL compressor controller Proven Siemens industrial PC Future compatible with update capability Exceptional versatility, even allows connection of external components (e.g. refrigeration dryer) Prepared for Teleservice and connection of control and communication systems (Profi bus DP) as standard with multi-function timerCompressed air management system SIGMA AIR MANAGER Refrigeration dryer Ensures quality, dry compressed air Condensate-free compressed air, 3 °C pressure dew point SECOTEC cycling control enables up to 90 % energy savings

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Air fi lters For clean compressed air Minimal pressure dropCentrifugal separator Consistent degree of separationAir receiver Galvanised both internally and externally as per DIN 50976 Long service lifeCondensate drain Automatic electronic-controlled condensate drain Unrivalled reliability No compressed air lossesOil / water separation system Treats compressor condensate Complies with applicable water regulations Approved by the Berlin Structural Engineering Institute Saves disposal costsAir main charging system Treated compressed air even when network is depressurised Signifi cantly reduced leakage losses

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Premium quality, precision machined

Research and development

Ongoing research and development help KAESER maintain and extend its competitive edge. KAESER is dedicated to producing maintenance-friendly compressed air equipment of the highest quality to provide maximum reliability and effi ciency.

Precision milling and grinding

The SIGMA PROFILE rotors are machined on CNC profi le

grinders to an accuracy of one micron.

Detailed inspection

Each rotor pair undergoes detailed inspection for fi tting

accuracy and interplay.

Meticulous assembly

All airends and compressor packages are assembled to the highest standards by KAESER's qualifi ed specialists in accordance with KAESER's Quality Management System.

Ma

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Environmentally-friendly powder coating

KAESER screw compressor enclosures feature a highly resilient and durable powder-coated surface. Subjected to a specialised 180 °C treatment process, the topcoat is corrosion- and scratch-resistant and meets the toughest demands.

Efp

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Continuous quality control

Precision machining tolerance inspection via state-of-the-art 3-D coordinate measuring equipment ensures consistent product quality and component characteristics.

Cq

Pin3ecc

Flexible machining centres

Modern machining centres installed in specially air

conditioned rooms produce the rotors and casings for KAESER airends. Quality management to ISO 9001 ensures unrivalled product

quality.

Comprehensive testing

Effi cient and reliable rotary screw compressors are the result of thorough production and quality assurance. Before delivery, every compressor has to undergo comprehensive testing, during which all mechanical and electrical inspection results are recorded.

Ct

Esradhtemi

Research and Development Centre

22-23

Expert advice and professional customer service – SIGMA AIR SERVICE

Global service and advice

KAESER is represented throughout the world by in-country subsidiaries and qualifi ed partners. No matter where, our customers can rely on fast and dependable customer support.

SIGMA AIR UTILITY

"SIGMA AIR UTILITY" – Just buy the air you need. Now you can buy compressed air at a fi xed price per

unit, just like electricity, or any other utility.

Optimised air supplies

After carrying out a computer-aided Air Demand Analysis (ADA), we will quickly determine your business’s compressed air demand and provide an exact itemised air-cost analysis. With help from KAESER's Energy Saving System (KESS), the ADA data forms the basis for determining a cost-optimised air supply system.

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Outstanding customer service

Our goal is total customer satisfaction, which is why we have installed a worldwide service network providing global customer support. Expert service technicians and engineers are available throughout the world to give fast, reliable help where you need it, when you need it.

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Worldwide Teleservice

KAESER TELECARE, a cost-saving service solution based on global networking and data communication, enables remote diagnosis and demand-oriented maintenance. The service provides improved availability and optimised overall air supply effi ciency.

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Genuine KAESER parts

KAESER’s service personnel use only genuine maintenance and spare parts with proven long-term quality to ensure unrivalled reliability and long service life. Only Kaeser original parts guarantee tested quality.

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Certifi ed Quality Management System

KAESER’s QM system to DIN/ISO 9001 is under constant development to ensure our high standards – now and in the future.

24-25

More and more users choose KAESER

Pressure and vacuum applications

KAESER rotary blowers with OMEGA PROFILE are used in pressure/ vacuum applications for drying, aerating waste

water clarifi ers, conveying powder or granular material, cleaning by suction, inspection and packaging.

Tunnelling and water pollution protection

Diesel-powered MOBILAIR compressors are as economical as they are versatile. They are used in a wide range of applications, such as supplying air for tunnel construction projects (e.g. the Cologne city transit tunnel) or for oil booms used for oil spill containment in harbours.

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Trade and industry

The majority of industrial compressed air requirements are met by rotary screw compressors, which are also being increasingly used in trade and workshop applications. KAESER screw compressors with SIGMA PROFILE rotor airends refl ect this growing trend, as more than 200,000 of these economical and reliable systems are currently in service throughout the world.

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PET bottle production

KAESER has developed a remarkably economical system solution for this growing fi eld of application. The SIGMA PET AIR bottle production system comprises a low pressure stage (rotary screw compressor, control air), a high pressure stage (booster, blow moulding) and effi cient refrigeration drying. In addition to outstanding system performance, air users benefi t from low investment and operating costs.

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Dust evacuation, packaging, fi ltration

KAESER rotary screw vacuum packages with the special KAESER vacuum airend are just as much at home evacuating, testing, drying, and degassing as they are for fi ltration or fi lling bottles and tubes. These units are also equipped with the advanced PC-based SIGMA CONTROL compressor controller.

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26-27*) Performance data to ISO 1217: 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement *) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement

***) At high fan speed

Rotary screw compressors with V-belt drive (to 22 kW)

Model

Working pressure

bar

FAD*) overall package

m³/min

Max. operating pressure

bar

Motorrated power

kW

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

ASD 327.51013

3.152.722.09

81115

18.5 1350 x 921 x 1505 65 580

ASD 377.51013

3.913.132.66

81115

22 1350 x 921 x 1505 66 655

ASD 477.51013

4.573.843.01

81115

25 1350 x 921 x 1505 66 665

ASD 577.51013

5.514.443.67

81115

30 1350 x 921 x 1505 69 720

BSD 627.51013

5.654.453.60

81115

30 1530 x 1005 x 1700 68 980

BSD 727.51013

7.005.604.40

81115

37 1530 x 1005 x 1700 68 1015

BSD 817.51013

8.156.8

5.43

81115

45 1530 x 1005 x 1700 70 1100

CSD 827.51013

8.256.905.50

81115

45 1650 x 1041 x 1865 69 1260

CSD 1027.51013

10.28.206.75

81115

55 1650 x 1041 x 1865 69 1300

CSD 1227.51013

12.0010.058.07

81115

75 1650 x 1041 x 1865 71 1330

ASD – CSD series

Rotary screw compressors with 1:1 drive (to 450 kW)

Model


bar

FAD*) overall

package

m³/min

Motorrated power

kW

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

SX 3 7.510

0.3130.233 2.2 624 x 669 x 807 65 165

SX 4 7.510

0.4240.329 3 624 x 669 x 807 66 165

SX 67.51013

0.5830.4660.36

4 624 x 669 x 807 66 165

SM 97.51013

0.800.650.47

5.5 630 x 762 x 1100 64 200

SM 127.51013

1.201.010.77

7.5 630 x 762 x 1100 64 210

SM 157.51013

1.501.261.00

9 630 x 762 x 1100 65 220

SK 217.51013

1.801.531.14

11 1010 x 704 x 1200 64 320

SK 247.51013

2.201.861.40

15 1010 x 704 x 1200 65 320

Model


bar

FAD*) overall

package

m³/min

Air receivervolume

l

Motorrated power

kW

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

SX 3-1507.510

0.3130.233 150 2.2 1100 x 780 x 1373 65 235

SX 4-1507.510

0.4240.329 150 3 1100 x 780 x 1373 66 235

SX 6-1507.51013

0.5830.4660.36

150 4 1100 x 780 x 1373 66 235

SX – SK series SX series – receiver mounted

ASK series

ASK 277.51013

2.62.171.7

– 15 1120 x 780 x 1255 66 390

ASK 327.51013

3.152.662.05

– 18.5 1120 x 780 x 1255 68 405

ASK 357.51013

3.52.962.37

– 22 1120 x 780 x 1255 70 420

Model

Working pressure

bar


m³/min


bar

Motorrated power

kW

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

CSDX 1377.51013

13.7011.869.88

81115

75 1950 x 1285 x 2025 72 1900

CSDX 1627.51013

16.1013.5011.70

81115

90 1950 x 1285 x 2025 73 2000

DSD 142 7.5 13.62 9 75 2350 x 1730 x 2040 68 2700

DSD 172 7.510

16.1213.20

8.512 90 2350 x 1730 x 2040 69 2850

DSD 2027.51013

20.4615.5212.68

8.51215

110 2350 x 1730 x 2040 70 3200

DSD 2387.51013

23.8019.9214.80

8.51215

132 2350 x 1730 x 2040 71 3400

DSDX 2437.51013

24.1020.1214.90

8.51215

132 2600 x 1980 x 2040 7178 ***)

3650

DSDX 3027.51013

30.2023.5019.52

8.51215

160 2600 x 1980 x 2040 7178 ***)

4100

ESD 251 7.5 23.9 8.5 132 2650 x 2177 x 2117 74 4920

ESD 3017.51013

30.623.720.6

8.51115

160 2650 x 2177 x 2117 75 4500

ESD 3517.51013

36.830.323.1

8.51215

200 2650 x 2177 x 2117 76 4900

ESD 361 7.5 35.9 8.5 200 2650 x 2177 x 2117 76 5150

ESD 4417.51013

42.036.129.9

81015

250 2650 x 2177 x 2117 79 5530

FSD 4717.51012

47.140.535.5

81012

250 3010 x 2177 x 2360 79 6000

FSD 5717.51013

57.246.4

39.45

812

13.5315 3010 x 2177 x 2360 79 6200

HSD 760 7.59

74.0973.80

89

450500 5100 x 2432 x 2400 85 10500

CSDX – HSD series

GS 6507.51013

65.256.248.8

7.51013

355 4010 x 2320 x 2345 82 9100

HS 6907.51013

72.162.854

7.51013

400 4065 x 2320 x 2345 84 9500

HS 7607.51013

79.268.860

7.51013

450 4065 x 2320 x 2345 85 9900

Rotary screw compressors with V-belt drive (to 450 kW)GS – HS series

28-29*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement***) At high fan speed

*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement

Model

Work-ing

pres-surebar


m³/min

Max.operating pressure

bar

Motorratedpower

kW

Dryer power consumption

kW

Refriger-ant

Model

Pressure dew point

°C

Pressure receiver volume

l

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

Aircenter 3 7.510

0.3130.233

7.510 2.2 0.25 R 134a 3 280 1660 x 645 x 1527 65 330

Aircenter 4 7.510

0.4240.329

7.510 3 0.25 R 134a 3 280 1660 x 645 x 1527 66 330

Aircenter 67.51013

0.5380.4660.36

7.51013

4 0.25 R 134a 3 280 1660 x 645 x 1527 66 330

Aircenter 97.51013

0.800.650.47

81115

5.5 0.3 R 134a 3 270 630 x 1300 x 1716 64 390

Aircenter 127.51013

1.201.010.77

81115

7.5 0.3 R 134a 3 270 630 x 1300 x 1716 64 400

Aircenter 157.51013

1.501.261.00

81115

9 0.37 R 134a 3 270 630 x 1300 x 1716 65 410

Aircenter 217.51013

1.801.531.14

81115

11 0.43 R 134a 3 350 1440 x 795 x 1827 64 515

Aircenter 247.51013

2.201.861.40

81115

15 0.43 R 134a 3 350 1440 x 795 x 1827 65 515

Airtower 3 7.510

0.3130.233

7.510 2.2 0.34 R 134a 3 - 680 x 774 x 1284 65 230

Airtower 4 7.510

0.4240.329

7.510 3 0.34 R 134a 3 - 680 x 774 x 1284 66 230

Airtower 67.51013

0.5380.4660.36

7.51013

4 0.34 R 134a 3 - 680 x 774 x 1284 66 230

AIRCENTER Series

Rotary screw compressors with refrigeration dryer (to 15 kW)

AIRTOWER Series

SM 9 T7.51013

0.800.650.47

81115

5.5 0.3 R 134a 3 - 630 x 1074 x 1100 64 275

SM 12 T7.51013

1.201.010.77

81115

7.5 0.3 R 134a 3 - 630 x 1074 x 1100 64 285

SM 15 T7.51013

1.501.261.00

81115

9 0.37 R 134a 3 - 630 x 1074 x 1100 64 295

SK 21 T7.51013

1.801.531.14

81115

11 0.43 R 134a 3 - 1335 x 704 x 1200 64 380

SK 24 T7.51013

2.201.861.40

81115

15 0.43 R 134a 3 - 1335 x 704 x 1200 65 380

SM T – SK T Series

Model

Working pressure

bar


m³/min


bar

Motorrated power

kW

Dryer power consumption

kW

Refriger-ant

Model

Pressure dew point

°C

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

ASK 27 T7.51013

2.602.181.70

81115

15 0.68 R 134a 3 1480 x 830 x 1255 66 465

ASK 32 T7.51013

3.152.662.05

81115

18.5 0.68 R 134a 3 1480 x 830 x 1255 68 480

ASK 35 T7.51013

3.502.962.37

81115

22 0.68 R 134a 3 1480 x 780 x 1255 70 495

ASD 32 T7.51013

3.152.722.09

81115

18.5 0.5 R 134a 3 1850 x 921 x 1505 65 740

ASD 37 T7.51013

3.913.132.66

81115

22 0.5 R 134a 3 1850 x 921 x 1505 66 820

ASD 47 T7.51013

4.573.843.01

81115

25 0.8 R 134a 3 1850 x 921 x 1505 66 830

ASD 57 T7.51013

5.514.443.67

81115

30 0.8 R 134a 3 1850 x 921 x 1505 69 890

BSD 62 T7.51013

5.654.453.60

81115

30 0.8 R 134a 3 2080 x 1005 x 1700 68 1200

BSD 72 T7.51013

7.005.604.40

81115

37 0.8 R 134a 3 2080 x 1005 x 1700 68 1245

BSD 81 T7.51013

8.156.805.43

81115

45 1.1 R 134a 3 2080 x 1005 x 1700 70 1350

CSD 82 T7.51013

8.256.905.50

81115

45 1.1 R 134a 3 2200 x 1041 x 1865 69 1466

CSD 102 T7.51013

10.208.206.75

81115

55 1.1 R 134a 3 2200 x 1041 x 1865 69 1510

CSD 122 T7.51013

12.0010.058.07

81115

75 1.4 R 134a 3 2200 x 1041 x 1865 71 1540

CSDX 137 T7.51013

13.7011.869.88

81115

75 2.2 R 134a 3 2600 x 1285 x 2025 72 2250

CSDX 162 T7.51013

16.1013.5011.70

81115

90 2.2 R 134a 3 2600 x 1285 x 2025 73 2350

DSD 142 T 7.5 13.62 9 75 2.2 R 134a 3 3300 x 1730 x 2040 68 3100

DSD 172 T 7.510

16.1213.20

8.512 90 2.2 R 134a 3 3300 x 1730 x 2040 69 3250

DSD 202 T7.51013

20.4615.5212.68

8.51215

110 2.5 R 134a 3 3300 x 1730 x 2040 70 3650

DSD 238 T7.51013

23.8019.9214.80

8.51215

132 2.5 R 134a 3 3300 x 1730 x 204071

79***)3850

ASK T – DSD T series

Rotary screw compressors with refrigeration dryer (to 132 kW)

30-31*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement***) At high fan speed

DSD 142 SFC 7.5 3.60 - 14.80 6 - 9 75 ± 0.1 450 - 1635 15 - 54.5 2905 x 1730 x 2040 69 3100

DSD 172 SFC 7.510

3.60 - 16.333.55 - 14.20

6 - 106 - 10 90 ± 0.1 450 - 1815

450 - 159015 - 60.515 - 53 2905 x 1730 x 2040 70 3230

DSD 202 SFC7.51013

4.25 - 20.304.00 - 17.303.25 - 14.95

6 - 106 - 1011 - 15

110 ± 0.1450 - 1905450 - 1680450 -1770

15 - 63.515 - 5615 - 59

2905 x 1730 x 2040 71 3730

DSD 238 SFC7.51013

5.93 - 22.55.80 - 20.03.56 - 16.0

6 - 106 - 1011 - 15

132 ± 0.1450 -1650450 - 1500450 - 1620

15 - 5515 - 5015 - 54

2905 x 1730 x 2040 72 3870

DSDX 243 SFC7.51013

6.62 - 26.905.60 - 23.733.56 - 19.00

6 - 8.59 - 1213 - 15

132 ± 0.1450 - 1680450 - 1770450 - 1920

15 - 5615 - 5915 - 64

3155 x 1945 x 2040 72 (79***) 4150

DSDX 302 SFC7.51013

6.62 - 30.605.60 - 26.703.56 - 21.10

6 - 8.59 - 1213 - 15

160 ± 0.1450 - 1920450 - 2010450 - 2160

15 - 6415 - 6715 - 72

3155 x 1945 x 2040 72 (79***) 4600

ESD 351 SFC7.51013

8.45 - 33.006.45 - 27.305.17 - 23.70

6 - 8.59 - 1213 - 15

200 ± 0.1450 - 1650 450 - 1710450 - 1800

15 - 5515 - 5715 - 60

3285 x 2142 x 2625 76 5800

ESD 441 SFC7.51013

10.2 - 40.508.50 - 36.406.13 - 29.50

6 - 8.59 - 1213 - 15

250 ± 0.1450 - 1725450 - 1845450 - 1920

15 - 57.515 - 61.515 - 64

3285 x 2142 x 2625 79 6200

FSD 571 SFC7.51013

13.30 - 52.109.80 - 45.109.40 - 39.70

6 - 88.5 - 10

10.5 - 15315 ± 0.1

450 - 1665450 - 1920450 - 1710

15 - 55.515 - 6415 - 57

3610 x 2177 x 2360 80 7000

DSD SFC – FSD SFC Series

Model

Max. operatingpressure

bar

FAD range*) overall

package atMax. operating

pressure m³/min

Pressure range

min – max

bar

Motorrated power

kW

Min.pressure

bandwidth

bar

Speed rangemin. – max.

rpm

Frequency range

min – max

Hz

DimensionsW x D x H

mm

Sound level**)

dB(A)

Weight

kg

Rotary screw compressors with Sigma Frequency Control (to 315 kW)

SM SFC – CSDX SFC Series

SM 12 SFC7.510 13

0.34 - 1.240.34 - 1.040.30 - 0.78

6 - 89 - 1112 - 15

7.5 ± 0.11200 - 37801500 - 37801800 - 3780

20 - 6325 - 6330 - 63

630 x 762 x 1100 66 220

SK 21 SFC7.51013

0.51 - 1.950.55 - 1.610.43 - 1.24

6 - 89 - 1112 - 15

11 ± 0.11110 - 36081200 - 30241120 - 2427

20 - 6525 - 6330 - 65

1010 x 704 x 1200 66 330

ASK 32 SFC7.51013

0.77 - 2.900.59 - 2.380.67 - 1.84

6 - 89 - 1112 - 15

18.5 ± 0.11200 - 39001200 - 39601800 - 3780

20 - 6520 - 6630 - 63

1130 x 850 x 1255 69 415

ASD 32 SFC 7.510

0.69 - 3.300.90 - 2.86

6 - 106 - 10 18.5 ± 0.1 900 - 3660

1200 - 324015 - 6120 - 54 1850 x 921 x 1505 67 715

ASD 37 SFC7.51013

0.82 - 4.050.61 - 3.550.56 - 3.17

6 - 8.59 - 159 - 15

22 ± 0.1900 - 3840900 - 4020900 - 3600

15 - 6415 - 6715 - 60

1850 x 921 x 1505 68 790

ASD 47 SFC7.51013

1.07 - 4.920.79 - 4.120.60 - 3.60

6 - 8.59 - 1112 - 15

25 ± 0.1900 - 3780900 - 3960900 - 4200

15 - 63 15 - 66 15 - 70

1850 x 921 x 1505 68 800

BSD 72 SFC7.51013

1.57 - 6.251.16 - 5.340.87 - 4.45

6 - 8.59 - 1112 - 15

37 ± 0.1900 - 3330900 - 3600900 - 3720

15 - 55.515 - 6015 - 62

2080 x 1005 x 1700 70 1220

CSD 82 SFC7.51013

1.92 - 8.201.49 - 6.901.10 - 5.80

6 - 8.59 - 1112 - 15

45 ± 0.1900 - 3522900 - 3720900 - 3960

15 - 58.715 - 6215 - 66

2200 x 1041 x 1865 71 1350

CSD 102 SFC7.51013

2.33 - 9.901.87 - 8.951.40 - 7.30

6 - 8.59 - 1112 - 15

55 ± 0.1900 - 3600900 - 3900900 - 4020

15 - 6015 - 6515 - 67

2200 x 1041 x 1865 71 1560

CSD 122 SFC7.51013

2.89 -12.282.18 -10.501.86 - 8.90

6 - 8.59 - 1112 - 15

75 ± 0.1900 - 3660900 - 3840900 - 4020

15 - 6115 - 6415 - 67

2200 x 1041 x 1865 73 1610

CSDX 137 SFC7.51013

3.39 -13.252.82 -11.302.12 - 9.60

6 - 8.59 - 1112 - 15

75 ± 0.1900 - 3300 900 - 3390900 - 3540

15 - 5515 - 56.515 - 59

2600 x 1285 x 2025 74 2200

CSDX 162 SFC7.51013

3.93 -15.853.36 -14.032.60 -12.00

6 - 8.59 - 1112 - 15

90 ± 0.1900 - 3480900 - 3570900 - 3690

15 - 5815 - 59.515 - 61.5

2600 x 1285 x 2025 75 2400

Model

Working pressure

bar

FAD range* Complete unit

at working pressure m³/min

Pressure range

min. – max.

bar

Motorrated power

kW

Speed range min. – max.

rpm

Frequency range min.– max.Hz

Dryer power

consump-tion kW

Refrig-erant

Model

Pres-sure dew point°C

Dimensions W x D x H

mm

Sound level**)

dB(A)

Weight

kg

AIRCENTER 12 SFC7.51013

0.34 - 1.240.34 - 1.040.30 - 0.78

6 - 89 - 11

12 - 1575

1200 - 37801500 - 37801800 - 3780

20 - 6325 - 6330 - 63

0.3 R 134a 3 630 x 1300 x 1716 66 410

AIRCENTER 21 SFC7.51015

0.51 - 1.950.55 - 1.610.43 - 1.24

6 - 89 - 11

12 - 1511

1110 - 36081200 - 30241120 - 2427

20 - 6525 - 6330 - 65

0.43 R 134a 3 1440 x 795 x 1827 66 525

SM 12 T SFC7.51013

0.34 - 1.240.34 - 1.040.30 - 0.78

6 - 89 - 11

12 - 157.5

1200 - 37801500 - 37801800 - 3780

20 - 6325 - 6330 - 63

0.3 R 134a 3 630 x 1074 x 1100 66 295

SK 21 T SFC7.51013

0.51 - 1.950.55 - 1.610.43 - 1.24

6 - 89 - 11

12 - 1511

1110 - 36081200 - 30241120 - 2427

20 - 6525 - 6330 - 65

0.43 R 134a 3 1335 x 740 x 1200 66 390

ASK 32 T SFC7.51013

0.77 - 2.900.59 - 2.380.67 - 1.84

6 - 89 - 11

12 - 1518.5

1200 - 39001200 - 39601800 - 3780

20 - 6520 - 6630 - 63

0.68 R 134a 3 1480 x 850 x 1255 69 490

ASD 32 T SFC 7.510

0.69 - 3.300.90 - 2.86

6 - 106 - 10 18.5 900 - 3660

1200 - 324015 - 6120 - 54 0.5 R 134a 3 1850 x 921 x 1505 67 825

ASD 37 T SFC7.51013

0.82 - 4.050.61 - 3.550.56 - 3.17

6 - 8.59 - 159 - 15

22900 - 3840900 - 4020900 - 3600

15 - 6415 - 6715 - 60

0.5 R 134a 3 1850 x 921 x 1505 68 900

ASD 47 T SFC7.51013

1.07 - 4.920.79 - 4.120.60 - 3.60

6 - 8.59 - 11

12 - 1525

900 - 3780900 - 3960900 - 4200

15 - 63 15 - 66 15 - 70

0.8 R 134a 3 1850 x 921 x 1505 68 910

BSD 72 T SFC7.51013

1.57 - 6.251.16 - 5.340.87 - 4.45

6 - 8.59 - 11

12 - 1537

900 - 3330900 - 3600900 - 3720

15 - 55.515 - 6015 - 62

0.8 R 134a 3 2080 x 1005 x 1700 70 1340

CSD 82 T SFC7.51013

1.92 - 8.201.49 - 6.901.10 - 5.80

6 - 8.59 - 11

12 - 1545

900 - 3522900 - 3720900 - 3960

15 - 58.715 - 6215 - 66

1.1 R 134a 3 2200 x 1041 x 1865 71 1580

CSD 102 T SFC7.51013

2.33 - 9.901.87 - 8.951.40 - 7.30

6 - 8.59 - 11

12 - 1555

900 - 3600900 - 3900900 - 4020

15 - 6015 - 6515 - 67

1.1 R 134a 3 2200 x 1041 x 1865 71 1700

CSD 122 T SFC7.51013

2.89 -12.282.18 -10.501.86 - 8.90

6 - 8.59 - 11

12 - 1575

900 - 3600900 - 3840900 - 4020

15 - 6115 - 6415 - 67

1.4 R 134a 3 2200 x 1041 x 1865 73 1770

CSDX 137 T SFC7.51013

3.39 -13.252.82 -11.302.12 -9.60

6 - 8.59 - 11

12 - 1575

900 - 3300 900 - 3390900 - 3540

15 - 5515 - 56.515 - 59

2.2 R 134a 3 2600 x 1285 x 2025 74 2400

CSDX 162 T SFC7.51013

3.93 -15.853.36 -14.032.60 -12.00

6 - 8.59 - 11

12 - 1590

900 - 3480900 - 3570900 - 3690

15 - 5815 - 59.515 - 61.5

2.2 R 134a 3 2600 x 1285 x 2025 75 2600

DSD 142 T SFC 7.5 3.60 - 14.80 6 - 9 75 450 - 1635 15 - 54.5 2.2 R 134a 3 3390 x 1730 x 2114 69 3400

DSD 172 T SFC 7.510

3.60 - 16.333.55 - 14.20

6 - 106 - 10 90 450 - 1815

450 - 159015 - 60.515 - 53 2.2 R 134a 3 3390 x 1730 x

2114 70 3530

DSD 202 T SFC7.51013

4.25 - 20.304.00 - 17.303.25 - 14.95

6 - 106 - 10

11 - 15110

450 - 1905450 - 1680450 -1770

15 - 63.515 - 5615 - 59

2.5 R 134a 3 3390 x 1730 x 2114 71 4080

DSD 238 T SFC7.51013

5.93 - 22.55.80 - 20.03.56 - 16.0

6 - 106 - 10

11 - 15132

450 -1650450 - 1500450 - 1620

15 - 5515 - 5015 - 54

2.5 R 134a 3 3390 x 1730 x 2114

7279***)

4220

SM T SFC – DSD T SFC Series

Modular rotary screw compressors with Sigma Frequency Control (SFC) and refrigeration dryer (to 132 kW)

AIRCENTER SFC series

Rotary Screw CompressorsSX – HS SeriesWith the world-renowned SIGMA PROFILE

FAD: 0.23 to 79 m³/min – Pressure 5.5 to 15 bar

Dairies, Breweries

Choose the required grade of treatment according to your fi eld of application:

Food and semi-luxury food production

Very clean conveying air, chemical plants

Air treatment using a refrigeration dryer (+3°C pressure dew point)

For air mains subject to sub-zero temperatures: Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)

Pharmaceutical industry

Weaving machines, photo labs

Paint spraying, powder coating

Packaging, control and instrument air

General works air,high-grade sand blasting

Shot blasting

Low-grade shot blasting

Conveying air for waste water systems

No quality requirements

Explanation:THNF = Bag filterCleans dusty and heavily contaminated intake airZK = Centrifugal separator Separates accumulating condensateED = Eco DrainElectronic level-controlled condensate drainFB = Pre-filterFC = Pre-filter FD = Particulate filter (attrition)FE = Micro-filter Separates aerosol oil and solid particlesFF = Micro-filterSeparates aerosol oil and solid particlesFG = Activated carbon filter For adsorption of oil vapoursFFG = Activated carbon and micro-filter combination RD = Refrigeration dryerFor drying compressed air, pressure dew point to +3 °CDD = Desiccant dryer For drying compressed air, pressure dew point to -70 °CACT = Activated carbon adsorber For adsorption of oil vapoursFST = Sterile filterFor sterile compressed airAquamat = Condensate treatment systemAMCS = Air-main charging system

FST1

1

4

4

4

4

4

4

4

4

1

2

1

1

1

2

72

73

93

98

1

1

1

1

1

1

2

3

3

4

4

5

ACT FF

FF

FE

FC

FB

For KAESER rotary screw compressors

Other machines

FFG

FEFD

KA

ES

ER

KA

ES

ER

KA

ES

ER

RD ED Compressor

Aquamat

THNF

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

FST

KA

ES

ER



Examples: Selection of treatment classes to ISO 8573-1 1)

AMCS

AMCS

AMCS

AMCS

AMCS

AMCS

*

*

*

*

*in refrigeration dryer, FE micro-filters are optional for TG to TI series dryers.

Degree of filtration:

1) to ISO 8573-1:19912) to ISO 8573-1:2001

Solid particles1) Humidity2)Total

oilcontent2)

Max. particle

size μm

Max. particleconcentra-

tion mg/m³

Pressure dew point

(x = liquid waterin g/m³) mg/m³

0 e.g. Consult Kaeser regarding pure air and cleanroom technology

1 0.1 0.1 ≤ - 70 ≤ 0.012 1 1 ≤ - 40 ≤ 0.13 5 5 ≤ - 20 ≤ 14 15 8 ≤ + 3 ≤ 55 40 10 ≤ + 7 –6 – – ≤ + 10 –7 – – x ≤ 0.5 –8 – – 0.5 < x ≤ 5 –9 – – 5 < x ≤ 10 –

Clas

s IS

O 8

573-

1

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

+ Solids – + Water/Condensate – + Oil – + Bacteria –

Contaminants:

Uponrequest

Uponrequest

Pharmaceutical industry, dairies, breweries

Microchip production, optics, food and semi-luxury food production

Paint spraying

Photo labs

Process air, pharmaceuticals

Pure air and cleanroom technology

Especially dry conveying air, paint spraying, fine pressure controllers

11FST

Aquamat

Pure air and cleanroom technology 11-3

FiltersAir receiver DD FE ZK

21-32AMCS

KA

ES

ER

KA

ES

ER

KA

ES

ER

KA

ES

ER

12 AMCS1-3

1-3

KA

ES

ERKA

ES

ER

KA

ES

ER Upon

request

FST11 1-3 K

AE

SE

RK

AE

SE

R

FD11

KA

ES

ER

KA

ES

ER

FG1-3 AMCS

11-3 KA

ES

ER Upon

request

DD FE EDCompressor THNF

KA

ES

ER

KA

ES

ER

KA

ES

ER

FD ACT11

FE

KA

ES

ER

KA

ES

ERAMCS1-3

KA

ES

ER


FiltersAir receiver RD ZK

KA

ES

ER

KA

ES

ERKA

ES

ER


KA

ES

ER



KA

ES

ER

Uponrequest

Uponrequest

Uponrequest

Uponrequest


P-65

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HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH15 9RQTel: 01444 241671 Fax: 01444 247304 E-Mail: [email protected] www.hpccompressors.co.uk

Rotary Screw Compressors SX – HS Series · 2017-01-17 · Rotary Screw Compressors SX – HS...

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