Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s...

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EBS and FBS Series Capacities from: 530 to 2366 cfm Pressures from: 4.4 to 15 psig Rotary Screw Blower Packages

Transcript of Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s...

Page 1: Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s screw blowers are designed with a unique component ... ModBus, Profinet, Profibus,

EBS and FBS SeriesCapacities from: 530 to 2366 cfmPressures from: 4.4 to 15 psig

Rotary Screw Blower Packages

Page 2: Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s screw blowers are designed with a unique component ... ModBus, Profinet, Profibus,

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Easy installation

Kaeser’s screw blowers are designed with a unique component

layout to minimize floor space and allow side-by-side place-

ment with air inlet, outlet, and electrical connections on the

backside. The full six-sided enclosure, heavy duty sound damp-

ening material, and vibration isolation keep sound levels at an

all time low.

Superior connectivity

The EBS and FBS series feature the integrated Sigma

Control 2™ to control blower operation and monitor internal

conditions. Versatile communication modules also enable these

packages to connect with master controllers, like our Sigma

Air Manager (SAM) or other centralized control systems for

enhanced reliability, energy optimization, and plant automation.

Innovation you can trust

With a cutting edge research and development team committed

to building industry-leading products, Kaeser continues to

deliver better solutions to meet our customers’ air system

needs. Kaeser’s expertise and world-wide reputation for supe-

rior reliability and efficiency offer great performance and peace

of mind.

Low life cycle costs

Energy costs can comprise up to 80 percent of a blower

system’s total life cycle costs. In our comprehensive design

approach, Kaeser chooses the components that work together

in the most energy efficient way possible. Further, the complete

package design reduces time spent specifying and purchasing

systems components. Kaeser’s rugged reliability means fewer

lifetime repairs while a single cabinet panel provides easy

access to all necessary maintenance points.

Blower efficiency redefined.Kaeser Compressors has redefined packaged blower systems yet again with the new EBS and FBS series. These screw blower systems feature the world-renowned Sigma Profile™ and are specifically designed for even the most demanding blower applications. The blower airend, integrated controls, and full complement of sensors ensure reliable operation with an efficiency advantage over traditional blower designs of up to 35%.

EBS and FBS Series

Compressed air system investment

Maintenance costs

Energy costs

Potential energy cost savings

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Durable bearings

Four heavy-duty cylindrical roller bear-

ings absorb the continuously changing

radial forces and are rated to ensure

long airend service life. The rollers are

encased in oil resistant cages for

optimum lubrication at all speeds.

Dependable seals

The proven sliding ring seal on the blow-

er airend’s drive shaft is maintenance-

free and provides dependable sealing,

even in hot, dusty environments.

Blower block

Kaeser’s advanced blower design offers

the best combination of low vibration,

energy efficiency, and low noise opera-

tion. The ribbed design of the single-

piece casing body ensures optimal heat

dissipation and torsional rigidity.

Series Features

Sigma Profile

Our high-efficiency blower airends fea-

ture the power saving Sigma Profile

design. They are precision machined and

optimized in size and profile to ensure

maximum air delivery while keeping

power consumption to an absolute mini-

mum. Near constant specific power is

maintained across a wide control range.

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Comprehensive sensor options

Options include a wide range of sensors

and switches for monitoring pressure,

temperature, speed, oil level, and filters

to ensure dependable operation and

enable remote monitoring of critical oper-

ating paramaters.

Inlet/Outlet silencers

Inlet and oulet silencers come standard.

Washable and reusable polyester inlet

filter protects the blower from damaging

particulates. Filter media has low flow

resistance to minimize pressure drop and

the filter differential pressure is displayed

on the Sigma Control 2.

V-belt drive with guard

V-belt drive provides flexible pressure/

flow combinations and dependable per-

formance. Drive efficiency is maintained

by our automatic v-belt tensioner. Our

fully-enclosed belt guard offers complete

protection and is easily removed for con-

venient maintenance access.

Continuous systemmonitoring

Oil level and temperature sensors are

integrated into the blower airend. The oil

chamber is designed to ensure accurate

readings even during machine operation

when the oil is circulating.

High efficiency motors

Premium efficiency TEFC/IP-55 motors

are conservatively sized to ensure reli-

able operation and overcome changes in

system operation.

Pre-mounted valves

Check plate and relief valves are stan-

dard. Unloaded start valve is optional. All

come pre-mounted to save on installation

costs.

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Communications CapabilitiesIntelligent control and protection

To protect your investment and ensure

the most efficient operation possible, we

control these integrated screw blower

packages with our Sigma Control 2™.

This intelligent controller comes standard

with multiple pre-programmed control

profiles so you can select the one that

best fits your application.

Sigma Control 2 monitors a wide

range of operating parameters, shuts

the unit down to prevent damage, and

signals if immediate service is required. It

also tracks preventive maintenance inter-

vals and provides notice when PMs are

due. An RFID sensor provides secure

access and simplifies managing mainte-

nance intervals.

An SD card slot with included SD

card enables fast, easy software updates

and offers long-term data storage for

analyzing energy consumption and blow-

er operation.

Sigma Control 2 has superior com-

munications capabilities. An Ethernet port

and built-in web-server enable remote

viewing. ModBus, Profinet, Profibus,

Devicenet, and other industrial commu-

nications interfaces are also available as

plug in options for seamless integration

into plant control/monitoring systems.

Kaeser’s Sigma Air Manager (SAM)

can control up to 16 blowers and only

turns them on when needed to meet air

demand. This improves pressure stabil-

ity, reduces energy use, and equalizes

blower run time.

SAM can monitor any 4-20 mA

sensor/sensing device for system control.

It constantly monitors the system demand

and selects the most efficient combina-

tion of units to meet it.

Whether a fixed speed or variable

speed blower, SAM knows the specific

performance of each unit and keeps

them running in their optimal operat-

ing range to maximize energy efficiency

while minimizing drive losses at lower

operating speeds.

Sigma Air Manager also provides

blower status messages and alarms to

help minimize down time. Using SAM’s

communications capabilities, you can

remotely monitor operating status, main-

tenance schedules, and energy usage.

Sigma Air Control Plus

Sigma Air Control Plus is a combination

of data storage hardware

and analysis software that

enables you to continuously

record and review your sys-

tem’s function and energy

usage. Sigma Air Control

Plus can give you exten-

sive information about your

plant’s operation, including

graphic profiles of system pressure, air

flow, machine load/unload, activity, duty

cycle, and power consumption. This con-

tinuous system data acquisition helps you

analyze plant operations and optimize

energy efficiency.

Advanced energy management

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Sigma Frequency Control

This fully integrated variable speed

drive provides continuous blower speed

adjustment to match the process flow to

the demand. Kaeser matches the blower

block, drive motor, and variable speed

controller for optimal specific perfor-

mance over a wider range of flows. This

ensures maximum efficiency in multi-unit

operation while always meeting fluctuat-

ing demand.

Superior Efficiency Options

Kaeser Start Control

The Sigma Start Control (STC) provides

reduced current starting (wye-delta) for

fixed speed units. The package is also

equipped with premium contactors, over-

load protection, and phase loss monitor-

ing.

Kaeser’s screw blowers are available with an integrated

reduced voltage wye-delta starter or variable frequency drive.

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Extremely low sound and vibration

All EBS and FBS models feature a stan-

dard enclosure that is built for excep-

tional noise reduction and easy access to

maintenance points. Heavy gauge con-

struction and a powder coat finish make

it suitable for both indoor and outdoor

installation. Heavy duty dampers absorb

vibrations and reduce stress on plumbing

and wiring. Sound levels are as low as

70 dB(A).

Parallel Cooling Concept

Kaeser’s screw blower package design

separates airflows for the blower, motor,

and electrical cabinet. This ensures air is

not preheated before entering the screw

blower, which keeps the overall efficiency

higher. It also means the coolest pos-

sible air is being channeled across the

drive motor. A dedicated fan guarantees

cooling air is flowing though the main

enclosure and electrical cabinet regard-

less of the operating speed of the pack-

age.

Package Cooling and Enclosure Design

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• Front panels and service doors remove for complete easy

access to all major components

• Inlet filter requires no tools for servicing

• Drain valves with gasketed caps simplify fluid changes

• High visibility sight glasses allow fluid changes to be

checked at a glance from the front of the package

• Electrical components are well organized and labeled for

safety and ease of installation

• V-belt guard is easily removed, but provides full protection

• Automatic belt tensioner maintains drive efficiency and

eliminates frequent adjustments. Tension status is easy to

see at a glance and adjustments only take a few minutes.

• Sigma Control 2 with secure RFID access signals when

PM is due

• Easily accessible motor grease fittings

Service-Friendly DesignKaeser has been a leader in creating fully packaged blowers that are durable, energy efficient, and simple to maintain. Our new

line of screw blowers is no exception. In addition to a full scope of supply, these models feature an open package design to

simplify routine maintenance. When you consider all the benefits of owning a built for a lifetime™ machine, it’s clear that a Kaeser

screw blower will save you money, year after year.

Many features make our screw blowers easy to service, including:

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Heat recovery

Heat exchangers can significantly cool

process air, even at high ambient tem-

peratures. The recovered heat can then

be used for space heating or for warming

process fluids, providing considerable

energy savings.

Air-cooled aftercooler

For temperature sensitive applications,

Kaeser offers ACA air-cooled aftercool-

ers, which can provide outlet tempera-

tures within 18°F of ambient. Features

include a fan motor and a process air

temperature gauge with a user-set maxi-

mum temperature switch.

Containerized solutions

Our containerized systems are built to

specification for any climate or location

and are the perfect turnkey, all-weather

solution for even the most demanding

applications. With remote connectivity

supported by our Sigma Air Manager, air

production can be constantly monitored

and easily integrated into the plant’s

control/monitoring system.

OptionsTailored for your application

Engineered SolutionsKaeser is always at your service to help design or optimize your air system. From complex installations to challenging environments to limited space, Kaeser can design a system to meet your specific require-ments for performance and reliability.

System design

Kaeser specializes in designing a com-

plete air system that takes into account

the many variables necessary to ensure

optimal system performance. Based on

your needs, our engineers can recom-

mend the best layout, ventilation, and

cooling fan capacity for your system.

To make your project planning eas-

ier, Kaeser can also produce 2D and 3D

drawings of the proposed system. Being

able to visualize the new equipment and

how it will fit into your building with the

existing equipment is a huge asset in

facilitating your installation planning.

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Technical Specifications

Model

Max. Operating Pressure

(psig)

Capacity(acfm) (1)

Max. Rated Motor Power

(hp)

Pipe Connection

(in.)

Dimensions with Sound Enclosure

L x W x H (in.)

Weight(lb.)

EB 380S L SFC 9.5 1342 60

6 763/8 x 63 x 67

3086

EB 380S M SFC 15 1306 100 3527

EB 380S L STC 9.5 1289 60 3086

EB 380S M STC 15 1271 100 3527

FB 660S L SFC 9.5 2366 100

8 88½ x 76¾ x 7413/16

4079

FB 660S M SFC 15 2330 150 4850

FB 660S L STC 9.5 2330 100 4079

FB 660S M STC 15 2295 150 4850

1 Performance data to ISO 1217, Part 1, Annex C for STC version, Annex E for SFC Version.

Specifications are subject to change without notice.

See what all the “buzz” is about

Use your smartphone to scan the

QR code to take flight and explore

Kaeser’s new screw blower or visit

www.kaeser.com/ebs-flight.

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The Air Systems SpecialistWe earn our customers’ business by supplying superior quality

equipment and services. Our products are designed for reliable

performance, easy maintenance, and energy efficiency. Prompt

and dependable customer service, quality assurance, training, and

engineering support contribute to the value our customers have come

to expect from Kaeser. Our employees are committed to implementing

and maintaining the highest standards of quality to merit customer

satisfaction. We aim for excellence in everything we do.

Our engineers continue to refine manufacturing techniques and

take full advantage of the newest machining innovations. Extensive

commitment to research and development keeps our products on the

leading edge of technology to benefit our customers. Our industry-

leading controls continue to set the standard for efficient system

operation. With over 90 years of experience, Kaeser is the air systems

specialist.

Kaeser Compresores de México S de RL de CVCalle 2 #123Parque Industrial Juríca 76100 Querétaro, Qro.Telephone: 01 (442) 218 64 [email protected]

Kaeser Compressors Canada Inc.3760 La Verendrye StreetBoisbriand, QC J7H 1R5 CANADA Telephone: (450) 971-1414Toll free: (800) 477-1416 [email protected]

© 2014 Kaeser Compressors, Inc. All rights reserved. 11/14

USSCREWBLWR

Kaeser Compressors, Inc.511 Sigma DriveFredericksburg, Virginia 22408 USAPhone: 540-898-5500Toll Free: 800-777-7873Email: [email protected]

www.kaeser.com

Kaeser Compresores de Guatemala y Cia. Ltda.Calz. Atanasio Tzul 21-00, zona 12 El Cortijo II, Bodega 50101012–Guatemala CityTelephone: +502 [email protected]