Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s...
Transcript of Rotary Screw Blower Packages - Kaeser Air … Screw Blower Packages. 2 Easy installation Kaeser’s...
EBS and FBS SeriesCapacities from: 530 to 2366 cfmPressures from: 4.4 to 15 psig
Rotary Screw Blower Packages
2
Easy installation
Kaeser’s screw blowers are designed with a unique component
layout to minimize floor space and allow side-by-side place-
ment with air inlet, outlet, and electrical connections on the
backside. The full six-sided enclosure, heavy duty sound damp-
ening material, and vibration isolation keep sound levels at an
all time low.
Superior connectivity
The EBS and FBS series feature the integrated Sigma
Control 2™ to control blower operation and monitor internal
conditions. Versatile communication modules also enable these
packages to connect with master controllers, like our Sigma
Air Manager (SAM) or other centralized control systems for
enhanced reliability, energy optimization, and plant automation.
Innovation you can trust
With a cutting edge research and development team committed
to building industry-leading products, Kaeser continues to
deliver better solutions to meet our customers’ air system
needs. Kaeser’s expertise and world-wide reputation for supe-
rior reliability and efficiency offer great performance and peace
of mind.
Low life cycle costs
Energy costs can comprise up to 80 percent of a blower
system’s total life cycle costs. In our comprehensive design
approach, Kaeser chooses the components that work together
in the most energy efficient way possible. Further, the complete
package design reduces time spent specifying and purchasing
systems components. Kaeser’s rugged reliability means fewer
lifetime repairs while a single cabinet panel provides easy
access to all necessary maintenance points.
Blower efficiency redefined.Kaeser Compressors has redefined packaged blower systems yet again with the new EBS and FBS series. These screw blower systems feature the world-renowned Sigma Profile™ and are specifically designed for even the most demanding blower applications. The blower airend, integrated controls, and full complement of sensors ensure reliable operation with an efficiency advantage over traditional blower designs of up to 35%.
EBS and FBS Series
Compressed air system investment
Maintenance costs
Energy costs
Potential energy cost savings
3
4
Durable bearings
Four heavy-duty cylindrical roller bear-
ings absorb the continuously changing
radial forces and are rated to ensure
long airend service life. The rollers are
encased in oil resistant cages for
optimum lubrication at all speeds.
Dependable seals
The proven sliding ring seal on the blow-
er airend’s drive shaft is maintenance-
free and provides dependable sealing,
even in hot, dusty environments.
Blower block
Kaeser’s advanced blower design offers
the best combination of low vibration,
energy efficiency, and low noise opera-
tion. The ribbed design of the single-
piece casing body ensures optimal heat
dissipation and torsional rigidity.
Series Features
Sigma Profile
Our high-efficiency blower airends fea-
ture the power saving Sigma Profile
design. They are precision machined and
optimized in size and profile to ensure
maximum air delivery while keeping
power consumption to an absolute mini-
mum. Near constant specific power is
maintained across a wide control range.
5
Comprehensive sensor options
Options include a wide range of sensors
and switches for monitoring pressure,
temperature, speed, oil level, and filters
to ensure dependable operation and
enable remote monitoring of critical oper-
ating paramaters.
Inlet/Outlet silencers
Inlet and oulet silencers come standard.
Washable and reusable polyester inlet
filter protects the blower from damaging
particulates. Filter media has low flow
resistance to minimize pressure drop and
the filter differential pressure is displayed
on the Sigma Control 2.
V-belt drive with guard
V-belt drive provides flexible pressure/
flow combinations and dependable per-
formance. Drive efficiency is maintained
by our automatic v-belt tensioner. Our
fully-enclosed belt guard offers complete
protection and is easily removed for con-
venient maintenance access.
Continuous systemmonitoring
Oil level and temperature sensors are
integrated into the blower airend. The oil
chamber is designed to ensure accurate
readings even during machine operation
when the oil is circulating.
High efficiency motors
Premium efficiency TEFC/IP-55 motors
are conservatively sized to ensure reli-
able operation and overcome changes in
system operation.
Pre-mounted valves
Check plate and relief valves are stan-
dard. Unloaded start valve is optional. All
come pre-mounted to save on installation
costs.
6
Communications CapabilitiesIntelligent control and protection
To protect your investment and ensure
the most efficient operation possible, we
control these integrated screw blower
packages with our Sigma Control 2™.
This intelligent controller comes standard
with multiple pre-programmed control
profiles so you can select the one that
best fits your application.
Sigma Control 2 monitors a wide
range of operating parameters, shuts
the unit down to prevent damage, and
signals if immediate service is required. It
also tracks preventive maintenance inter-
vals and provides notice when PMs are
due. An RFID sensor provides secure
access and simplifies managing mainte-
nance intervals.
An SD card slot with included SD
card enables fast, easy software updates
and offers long-term data storage for
analyzing energy consumption and blow-
er operation.
Sigma Control 2 has superior com-
munications capabilities. An Ethernet port
and built-in web-server enable remote
viewing. ModBus, Profinet, Profibus,
Devicenet, and other industrial commu-
nications interfaces are also available as
plug in options for seamless integration
into plant control/monitoring systems.
Kaeser’s Sigma Air Manager (SAM)
can control up to 16 blowers and only
turns them on when needed to meet air
demand. This improves pressure stabil-
ity, reduces energy use, and equalizes
blower run time.
SAM can monitor any 4-20 mA
sensor/sensing device for system control.
It constantly monitors the system demand
and selects the most efficient combina-
tion of units to meet it.
Whether a fixed speed or variable
speed blower, SAM knows the specific
performance of each unit and keeps
them running in their optimal operat-
ing range to maximize energy efficiency
while minimizing drive losses at lower
operating speeds.
Sigma Air Manager also provides
blower status messages and alarms to
help minimize down time. Using SAM’s
communications capabilities, you can
remotely monitor operating status, main-
tenance schedules, and energy usage.
Sigma Air Control Plus
Sigma Air Control Plus is a combination
of data storage hardware
and analysis software that
enables you to continuously
record and review your sys-
tem’s function and energy
usage. Sigma Air Control
Plus can give you exten-
sive information about your
plant’s operation, including
graphic profiles of system pressure, air
flow, machine load/unload, activity, duty
cycle, and power consumption. This con-
tinuous system data acquisition helps you
analyze plant operations and optimize
energy efficiency.
Advanced energy management
7
Sigma Frequency Control
This fully integrated variable speed
drive provides continuous blower speed
adjustment to match the process flow to
the demand. Kaeser matches the blower
block, drive motor, and variable speed
controller for optimal specific perfor-
mance over a wider range of flows. This
ensures maximum efficiency in multi-unit
operation while always meeting fluctuat-
ing demand.
Superior Efficiency Options
Kaeser Start Control
The Sigma Start Control (STC) provides
reduced current starting (wye-delta) for
fixed speed units. The package is also
equipped with premium contactors, over-
load protection, and phase loss monitor-
ing.
Kaeser’s screw blowers are available with an integrated
reduced voltage wye-delta starter or variable frequency drive.
8
Extremely low sound and vibration
All EBS and FBS models feature a stan-
dard enclosure that is built for excep-
tional noise reduction and easy access to
maintenance points. Heavy gauge con-
struction and a powder coat finish make
it suitable for both indoor and outdoor
installation. Heavy duty dampers absorb
vibrations and reduce stress on plumbing
and wiring. Sound levels are as low as
70 dB(A).
Parallel Cooling Concept
Kaeser’s screw blower package design
separates airflows for the blower, motor,
and electrical cabinet. This ensures air is
not preheated before entering the screw
blower, which keeps the overall efficiency
higher. It also means the coolest pos-
sible air is being channeled across the
drive motor. A dedicated fan guarantees
cooling air is flowing though the main
enclosure and electrical cabinet regard-
less of the operating speed of the pack-
age.
Package Cooling and Enclosure Design
9
• Front panels and service doors remove for complete easy
access to all major components
• Inlet filter requires no tools for servicing
• Drain valves with gasketed caps simplify fluid changes
• High visibility sight glasses allow fluid changes to be
checked at a glance from the front of the package
• Electrical components are well organized and labeled for
safety and ease of installation
• V-belt guard is easily removed, but provides full protection
• Automatic belt tensioner maintains drive efficiency and
eliminates frequent adjustments. Tension status is easy to
see at a glance and adjustments only take a few minutes.
• Sigma Control 2 with secure RFID access signals when
PM is due
• Easily accessible motor grease fittings
Service-Friendly DesignKaeser has been a leader in creating fully packaged blowers that are durable, energy efficient, and simple to maintain. Our new
line of screw blowers is no exception. In addition to a full scope of supply, these models feature an open package design to
simplify routine maintenance. When you consider all the benefits of owning a built for a lifetime™ machine, it’s clear that a Kaeser
screw blower will save you money, year after year.
Many features make our screw blowers easy to service, including:
10
Heat recovery
Heat exchangers can significantly cool
process air, even at high ambient tem-
peratures. The recovered heat can then
be used for space heating or for warming
process fluids, providing considerable
energy savings.
Air-cooled aftercooler
For temperature sensitive applications,
Kaeser offers ACA air-cooled aftercool-
ers, which can provide outlet tempera-
tures within 18°F of ambient. Features
include a fan motor and a process air
temperature gauge with a user-set maxi-
mum temperature switch.
Containerized solutions
Our containerized systems are built to
specification for any climate or location
and are the perfect turnkey, all-weather
solution for even the most demanding
applications. With remote connectivity
supported by our Sigma Air Manager, air
production can be constantly monitored
and easily integrated into the plant’s
control/monitoring system.
OptionsTailored for your application
Engineered SolutionsKaeser is always at your service to help design or optimize your air system. From complex installations to challenging environments to limited space, Kaeser can design a system to meet your specific require-ments for performance and reliability.
System design
Kaeser specializes in designing a com-
plete air system that takes into account
the many variables necessary to ensure
optimal system performance. Based on
your needs, our engineers can recom-
mend the best layout, ventilation, and
cooling fan capacity for your system.
To make your project planning eas-
ier, Kaeser can also produce 2D and 3D
drawings of the proposed system. Being
able to visualize the new equipment and
how it will fit into your building with the
existing equipment is a huge asset in
facilitating your installation planning.
11
Technical Specifications
Model
Max. Operating Pressure
(psig)
Capacity(acfm) (1)
Max. Rated Motor Power
(hp)
Pipe Connection
(in.)
Dimensions with Sound Enclosure
L x W x H (in.)
Weight(lb.)
EB 380S L SFC 9.5 1342 60
6 763/8 x 63 x 67
3086
EB 380S M SFC 15 1306 100 3527
EB 380S L STC 9.5 1289 60 3086
EB 380S M STC 15 1271 100 3527
FB 660S L SFC 9.5 2366 100
8 88½ x 76¾ x 7413/16
4079
FB 660S M SFC 15 2330 150 4850
FB 660S L STC 9.5 2330 100 4079
FB 660S M STC 15 2295 150 4850
1 Performance data to ISO 1217, Part 1, Annex C for STC version, Annex E for SFC Version.
Specifications are subject to change without notice.
See what all the “buzz” is about
Use your smartphone to scan the
QR code to take flight and explore
Kaeser’s new screw blower or visit
www.kaeser.com/ebs-flight.
The Air Systems SpecialistWe earn our customers’ business by supplying superior quality
equipment and services. Our products are designed for reliable
performance, easy maintenance, and energy efficiency. Prompt
and dependable customer service, quality assurance, training, and
engineering support contribute to the value our customers have come
to expect from Kaeser. Our employees are committed to implementing
and maintaining the highest standards of quality to merit customer
satisfaction. We aim for excellence in everything we do.
Our engineers continue to refine manufacturing techniques and
take full advantage of the newest machining innovations. Extensive
commitment to research and development keeps our products on the
leading edge of technology to benefit our customers. Our industry-
leading controls continue to set the standard for efficient system
operation. With over 90 years of experience, Kaeser is the air systems
specialist.
Kaeser Compresores de México S de RL de CVCalle 2 #123Parque Industrial Juríca 76100 Querétaro, Qro.Telephone: 01 (442) 218 64 [email protected]
Kaeser Compressors Canada Inc.3760 La Verendrye StreetBoisbriand, QC J7H 1R5 CANADA Telephone: (450) 971-1414Toll free: (800) 477-1416 [email protected]
© 2014 Kaeser Compressors, Inc. All rights reserved. 11/14
USSCREWBLWR
Kaeser Compressors, Inc.511 Sigma DriveFredericksburg, Virginia 22408 USAPhone: 540-898-5500Toll Free: 800-777-7873Email: [email protected]
www.kaeser.com
Kaeser Compresores de Guatemala y Cia. Ltda.Calz. Atanasio Tzul 21-00, zona 12 El Cortijo II, Bodega 50101012–Guatemala CityTelephone: +502 [email protected]