Rotary Rack Oven

11
1. Rotary Rack Oven Baking ovens are major equipment for any bakery process. Major function of baking oven is to heat the wet dough, batter to a temperature where it becomes baked with desired texture and taste. Baking removes the moisture which helps in improving shelf life of the baked products plus it kills any microbes in the dough at a higher temperature .Accessories to baking oven are circulating fan , steam extraction , chimneys , safety explosion doors , fire tube , burners , drive ,temperature controller and indicators , fuel system with baking moulds and wire bands. Bakery ovens selections also take dimensions into consideration such as height, width, weight, chimney dimensions, foundation method, electrical wiring and automation. In Bread manufacturing process baking oven is the major equipment. There are various baking ovens for bread manufacturing, for any higher capacities manufacturers for higher volumes of bread production is a rotary tray oven. These electric rotary rack ovens are manufactured using quality raw material.

Transcript of Rotary Rack Oven

Page 1: Rotary Rack Oven

1. Rotary Rack Oven

Baking ovens are major equipment for any bakery process. Major function of baking oven is to heat the wet dough, batter to a temperature where it becomes baked with desired texture and taste. Baking removes the moisture which helps in improving shelf life of the baked products plus it kills any microbes in the dough at a higher temperature .Accessories to baking oven are circulating fan , steam extraction , chimneys , safety explosion doors , fire tube , burners , drive ,temperature controller and indicators , fuel system with baking moulds and wire bands. Bakery ovens selections also take dimensions into consideration such as height, width, weight, chimney dimensions, foundation method, electrical wiring and automation.

In Bread manufacturing process baking oven is the major equipment. There are various baking ovens for bread manufacturing, for any higher capacities manufacturers for higher volumes of bread production is a rotary tray oven. These electric rotary rack ovens are manufactured using quality raw material.

Page 2: Rotary Rack Oven

Features : » Rotary Rack Oven with turntable» Stainless Steel body & baking chamber for easy maintenance» One-piece door with heat reflecting glass » Specially designed gasket gives complete sealing of door» Large steel heat exchanger ensures lower fuel consumption & fully indirect heating. From cold to 250° C in 20 mts» Max. Temperature 350° C. Precisely controlled by Electronic Digital Display Controller»Pictorial indicating plate with two languages for better understanding» Steam generator on feed wall for better steaming» Excellent air distribution system for optimum baking performance» Illuminating elements outside main heating chamber with off facility to reduce electricity bills» A large extended Steel Hood with strips» Easy handling process, requires minimum training» The Trolley is stopped automatically in fixed loading /unloading position.

Capacity :350 Loaves (400 gms) per batch (Half Hour)180 Loaves (800 gms) per batch ( Half hour)

Technical Data

Model

Outer Dimensions in mm & inchesApprox.

Elec. Required

Approx. Fuel Consumption Per hr.

A B CClearance

H L.P. GAS DIESEL

DR-BOI2670 105

1950 77 2450 96 3300 130 1.5 kw 2.7 kg/hr 3.5 Lts/hr.

SR-BOI2150

85 1570 62 2450 96 3300 130 1.25 kw 1.5 kg 2.5 Lts

MR-BOI1600

64 1500 60 2400 94 3000 130 1.25 kw 1.3 kg 2.2 Lts

Page 3: Rotary Rack Oven

Specifications:

Firing Chamber To conserve heat and increase efficiency, the firing chamber is insulated with mineral wool filled from outside

The shell of the firing chamber is fabricated using stainless steel. The oven can maintain temperature up to 350° and the temperature further rises from room temperature to 225° in just 25 minutes

Heat Circulation The hot air is distributed evenly into the oven by a blower fan and the oven's rotary movements provide even & uniform baking at all levels of the rack

Oven has an indirect diesel fired heating system so that burnt gases do not come in contact with the baking products

The fully automatic imported burner will be fitted to the chamber and the temperature is controlled by automatic temperature controller, which is fitted on the control panel

Door A full stainless steel door provided with heat resistance silicone gasket that seals the door and gains heat of the oven

Insulation The complete oven will be covered with mineral wool insulation and mild steel or stainless steel covers to avoid heat loss

Construction The oven body consists of mild steel The structure of oven is stand on angle frame and the all side of oven will be

Page 4: Rotary Rack Oven

covered with mild steel or stainless steel sheets

Inspection The stainless steel doors are provided with toughened glass and interior light for the inspection during the process

Rack The baking product is to be put in trays, which are placed in the rack, which rotates at a low RPM through a system of gearbox and motor, located at the top of the oven

Electrical To run the system, three phase electricity (240V /415) is required. Electrical control indicators and starters will be fitted on the control panel

Fan The circulating fan will be well balanced to avoid vibration and will give noise free operation in high speeds

Temperature Control A digital indicating controller maintains temperature in the oven, which comes with safety thermostat and a timer along with a hooter that helps in baking cycle

Other Information

F. O. B. Price Order: 9000 USD Minimum Order Quantity: 1 Set/Sets

2. High Speed Slicer

Page 5: Rotary Rack Oven

It has a wide range of high performance bread slicers, which are used for slicing of large number of bread pieces in minimum time. These bread slicers are well equipped with special replaceable knives, which ensure the accurate cut of breads minimizing the wastage of loaf edge

Some of the key features of our high speed slicer are as follows:

• Low maintenance• Low Noise• Durable• Reliable

Page 6: Rotary Rack Oven

Features:

Up to 16" loaf can be cut in big Slicer \ Up to 9" loaf can be cut in smaller Slicer Slice thickness 9mm 24 hours continuously operation Quick & careful method of operation due to the simultaneous Cutting by several knives with low cutting pressure Special knives to ensure an accurate cut and a long life of knives Minimized production of crumbs Excellent smooth slicing system

MODEL HS - 100

CAPACITY 1500 LOAVES [400 GMS.] PER HOUR

POWER 440 V 2.4 KW, 1440 RPM

WEIGHT APPROX 500 KG

DIMENSION [W] 950 x [I] 2250 x [H] 1310 MM

FEATURES The bread baking machines are designed to slice different sizes of Bread. The ‘BESTO"HIGH SPEED SLICER is three time more efficient then ordinary manual feed continuous operation at a higher slicing rate of 1500 loaves per hour. This bread baking plants are virtually maintenance free, noiseless, sturdy design and equipped with well balanced moving parts as reciprocating motion of the blades is through a specially designed crank shaft housed in oil bath for continuous lubrication. OTHER FEATURES INCLUDE: Uniform slicing * less frequent blade sharpening and quick changing of blades by un-skilled workers * continuous feeding through sets of conveyor belts.

Very efficient & noiseless

Price: US $850 - 6,600

Page 7: Rotary Rack Oven

3. Conveyor

a) Inclined Stepped Conveyor

For use between divider and moulder.

4. Packaging Machine

Page 8: Rotary Rack Oven

a) Bread Packaging Machine

Product Description

Function Description:

1. The key parts of the machine are adopted of stainless structure, in accordance with food QS and medicine GMP health requirements. 2. High sensitive electronic eye tracing system, after setting, the machine is no need to be adjusted by hand, the cutting position is accuracy, and the seal is firm and beautiful. 3. Temperature is controlled by PID intelligence independently and steadily which is suitable for various materials. 4. Color touch-screen display, machine can be turned off by position; Fault is self-diagnosed and displayed clearly. 5. Counting automatically, the packaging production's counting is accuracy. 6. Machine design and convey system is simple. The machine is convenient to maintain. 7. The machine can be equipped with gas charging device and production date code system according to client's packaging requirements.

Scope of application:

Page 9: Rotary Rack Oven

Suitable for regular products like moon cake, biscuit, bread, candy, medicine, daily article, hardware, carton, tray etc.

Bag size L(80-300) * W(50-140) * H(3-55) mm Packing speed 30-200 bags/min Thickness of film 30-70um Width of film ≤300mm

Dimension of film roll outer diameter≤300mm inner diameter≤75mm

Power requirement 200V, 50HZ, 2.75KW Machine size 3868*860*1510 mm (L*W*H) Machine weight 550KG Optional device printer, gas charging device, feeder, tidier

Unit Price/Payment: 4000.00-10000.00 USD

b) Fan-Shape Clipping and Packaging Machine (Sealing Machine)

Page 10: Rotary Rack Oven

Product Description

Applicable to the packaging of bread, cakes, candy, snack foods and a variety of other necessary goods packaging folding and clipping. Packaging for the fan-shape, beautiful and luxury.

The ZK-200 Fan-shape desktop clipping machine is beautifully designed, which has a small area, easy to move, only use compress air to drive, and many other characteristics.

Technical parameters

Pressure: 0.5PM/cm2 Packaging capacity: ≤40r. P. M Package size: Width≤200mm Kink band width: 4mm(or 8mm)PET or PVC Equipment size: 550*520*550mm Equipment weight:  68kgs

Price :