Rotary Lobe Pump
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Transcript of Rotary Lobe Pump
Simplicity
Rotary Lobe Pumps
I n n o v a t i o n
is Simply Better
Drehkolben-US_Boerger 13.07.12 09:32 Seite 3
So simple, yet so diverse.
Six series with 19 sizes.
Please add.
All pump models are manufacturedusing single piece construction. That won't be copied easily. The AL, PL, CL, FL, EL and XL seriesallow for a rated capacity between 5–5,000 usgpm. Whatever pump sizeis right for you depends on its intendedpurpose, installation location and thecharacteristics of the pumped fluid.Whatever you need, we'll give youthorough technical advice.
When we select a rotary lobe pumpmodel for you, we consider the largevariety of different pump sizes andmaterials available, including thebest suited shaft seal and drive selection, so that your customizedpump is built for its intended use. The pump casing is constructedusing grey cast iron as standard. It isgiven either an abrasive-resistantcoating or is finished entirely instainless or duplex steel for corrosive applications.
All elastomers can be supplied in analmost unlimited material range withvarious characteristics. Our performance driven, reliable androbust pumps benefit not only fromthe Maintenance in Place Feature(MIP) but also from high efficienciesresulting in low energy consumption,reducing the life cycle costs to a minimum.
AL-series
EL-series XL-series
PL-series CL-series FL-series
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And now multiply.
Different rotary lobe types with
various materials of constructionsuch as elastomer, plastic or metalare used depending on the fluid characteristics. Viscous, abrasive andaggressive pumped media can behandled easily with the variable andmodular rotor design capabilities.
Thanks to the special, patented construction, the robust rotor coreand durable shaft remain non-wetted.We consider all factors when determining the selection of the bestsuited rotor for each individual application, therefore meeting thespecial demands of our customers.
In case of changing operating conditions, different rotor designscan be fitted into an existing pumpunit because of our modular pumpdesign.
Optimum Rotor*Dual-lobe, screw profilel large sealing area with effective
scraping edgel for abrasive and aggressive fluidsl almost pulsation-free and high
pressure stability
Premium Rotor*Dual-lobe, linearl large sealing area and pressure
stabilel for high viscous, abrasive
productsl from hard metal / stainless steel
or plastics
RotorDual-lobe, linearl The Allrounder l entirely elastomer coatedl for aggressive and abrasive
fluids
Rotor*Dual-lobe, readjustablel entirely elastomer coated l for abrasive conveying productsl threefold longer service life
Rotor*Tri-lobe, screw profilel with replaceable rotor tipsl for solids and debris containing
fluidsl with low pulsation
Rotor*Tri-lobe, linearl with replaceable rotor tipsl with long-living sealing linel for solids and debris
containing fluids
RotorTri-lobe, screw profilel entirely elastomer coatedl with non-wetted corel with low pulsation
RotorTri-lobe, linearl PTFE or Plastics coated l for chemically problematic
fluidsl solvents-resistant
*patented
Worldwide unique: the significant rotor variety.
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Construction, Driveand Assembly
The low number and compact natureof the individual components willastonish anyone that has disassembleda Börger rotary lobe pump. The different sizes of the casings and rotors are manufactured in a singlepiece construction, quite different fromthe high number of components normal ly found in com parable pumps.
The result of course are robust and compact rotary lobe pumps, whichare known for quiet, safe and reliable operation, long operational life andfor ease of maintenance. The re placement of wear parts can be managed, in-situ, by service personnelin the blink of an eye without the removal of pipe systems or driveunits. Simplicity is one of Börger'strademarks.
Börger rotary lobe pumps are uni- versally mountable and are suited formany different types of installation. For example, electric, combustionand hydraulic drives are used. Complete mobile aggregates can bemanufactured to customer specifi- cation and are finished in our ownworkshop.
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ABC
Small Börger Rotary LobePump Glossary
Block construction Timing gear in a one-piece construction casing with astrong bearing and durable gear wheel pairing.
Compact construction High performance in a compact design.
Interior pump protection Protection plates available from a selection of hardenedsteel, stainless steel, plastic or ceramic.
Life cycle costs For the customer, capital cost, energy consumption,maintenance and downtime as well as replacement partpricing levels compare excellently with all other positivedisplacement pumps.
MIP Maintenance in Place: Replacement of wear parts in theblink of an eye, in-situ by service personnel. The way to goin the reduction of maintenance and downtime.
Pump casing Made from high-quality grey cast iron, ductile iron, stainlesssteel or in duplex quality. Thanks to the MIP construction analmost limitless operational lifetime is achieved.
Quench The quench and control liquid filled intermediate chamber,between the pump casing and the timing gear, provides ahigh degree of safety and is supplied by Börger as standard.
Quick-release cover This is the entrance door to the interior of the pump andprovides the quickest possible access to all parts in contactwith the pumped medium.
Rotary Lobe Pumps Self-priming, valveless positive displacement pumpsguarantee almost pulsation-free and smooth flow patterns;reversible flow by switching the flow direction.
Rotor materials Coatings to suit intended usage made from elastomers,plastic, all-metal including stainless steel.
Rotors The patented rotors with quickly exchangeable rotor tips,elastomer coated or readjustable; screw profile design foralmost pulsation-free pumping.
Shaft seal Supplied as standard with strong mechanical seal indifferent constructions and materials, optional with multi-seal or packing. The Börger Protect pump with double-acting mechanical seal is especially designed for pumpingdifficult and hazardous, often viscous media.
Smooth running Large bucket geometry and short passage through thepump provide a smooth transfer of the pumped fluid.
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Both, repair- and downtime costmoney. Production and process timeshould not be lost due to maintenance.Following this basic principle, Börgerhas been constantly striving to perfectits rotary lobe pumps. The result isan extremely efficient, reliable andeasy to maintain pump aggregate thatis worldwide unmatched.All replacement and wear parts areextremely durable, resilient and
affordable. You won't be forced intoany expensive maintenance contractswith Börger – simply carry out anymaintenance and repairs yourself!The unique MIP property of ourpumps makes this possible. MIP orMaintenance in Place means that allreplaceable parts can be easily in-stalled and removed by maintenancepersonnel, in-situ, without having toremove any pipe or drive systems.
The quick-release cover enables easy access to the inner componentsof the pump. All wetted parts can be quickly maintained and replacedwhen necessary – without removal of pipe or drive system
MIP = Maintenancein Place
Reversible flow direction
Rotary lobe pumps are self-priming,valveless positive displacementpumps. The screw rotor guaranteesalmost pulsation-free, smooth running.Reversible flow is achieved by simplyswitching the rotation direction. Rotarylobe pumps are therefore suitable forboth loading and unloading applications.
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n = 300 min-1n = 450 min-1p = max. 180 psi
Pump Output
EL 1000
PL 400
EL 3050
AL 25
AL 50
AL 75
PL 100
PL 200
PL 300
CL 260
CL 390
CL 520
FL 518
FL 776
FL 1036
EL 1550
XL 1760
XL 2650
XL 3530
5 50 500 5,000 usgpm
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Industries, Application and Pumped Media
• Wastewater and biosolids processing
• Chemical, ceramic, pharmaceutical and oil industries
• Paints, coatings and synthetic materials
• Fats, oil, grease and soap
• Starch and sugar mills
• Liquid raw materials, i.e. latex
• Pulp and Paper
• Meat and fish processing
• Fruit and vegetable processing
• Renewable energy production
• Clay and lime, aggregate industry
• Marine, Shipyards, and disaster protection
Boerger, LLC2860 Water Tower PlaceChanhassen, MN 55317USAToll Free 877-726-3743Phone 612-435-7300Fax [email protected]
Drehkolben-US_Boerger 13.07.12 09:34 Seite 2