ROTARY ACTUATOR ECF/ CSF/ SSF SERIES ECF/ CSF/ SSF : …...ecf/ csf/ ssf series actuator 2 ... body...

ROTARY ACTUATOR ECF/ CSF/ SSF SERIES ECF/ CSF/ SSF : 10 : 15

Specifications are subject to change without notice

ECF/ CSF/ SSF SERIES ACTUATOR

2

RANGE OF RACK AND PINION ACTUATOR

• Aluminium Extruded, Hard Anodized• 90° rotation, +/- 10°• 1 Nm to 5000 Nm

ECF

ALUMINIUM 90°

STAINLESS STEEL 90°

• CF8M body• 90° rotation, +/- 10°• 1 Nm to 5000 Nm

SSF

• Aluminium body, WCB covers• 110° rotation, 100% Stroke adjustable,

only for outward stroke• 1 Nm to 5000 Nm

100% STROKE ADJUSTABLE

ESF

• Available in ECF, CSF and SSF• 90° rotation, +/- 10°, 3rd Position 0-45°

fully adjustable• 1 Nm to 5000 Nm• Fine and coarse control

MECHINICAL 3 POSITION

***-SUT 90°

• WCB body, Hard Chrome bore• 90° rotation, +/- 10°• 1 Nm to 5000 Nm

CARBON STEEL 90°

CSF

Specifications are subject to change without notice 3

180 3 POSITION°

***-HO 180 DEGREE

• Available in ECF, CSF and SSF• -90-0-90°, all position adjustable• Fail safe pinion will return to 0° (Fail mid)• 0.5 Nm to 2500 Nm

***-Q 90° OR °180

QUICK ACTING

• Available in ECF, CSF and SSF• Quick closing upto 0.2 Sec.• Large Ports for Quick Exhaust• 1 Nm to 5000 Nm


ELECTRICAL 3 POSITION

****-SUEL

• Available in ECF, CSF and SSF• 90° rotation, +/- 10°, 3rd Position

100% adjustable by setting cam in limit switch

• 1 Nm to 5000 Nm

• Available in ECF, CSF and SSF• 0-90-180°, all position adjustable• Fail safe pinion will return to 0°• 0.5 Nm to 2500 Nm

180 3 POSITION°

***-HR 180 DEGREE

• Available in ECF, CSF and SSF• 180° rotation, +/- 10°• 0.5 Nm to 2500 Nm

180 2 POSITION°

180 DEGREE

WITH THE TRADITION OF CONSTANT INNOVATION BODY DOUBLE RACK AND PINION ACTUATOR SERIES “ECF”

AND VIRTUE IN ENGINEERING, ROTEX...

DOUBLE ACTING

END STROKE (0°)

• Ideal for setting the closed position of the Butterfly Valve

• Set the closing position against the pinion

• 10° over travel setting possible for closing

• Strong machined cam for locking

• 5° Under traveling can be adjusted

ANTI BLOWOUT

• Integral strong Aluminium keyprovides firm locking of thepinion, thus eliminatingmovement under pressure

• Acts like internal bearing toavoid interference of rack andpinion

END STROKE (90°)

• Setting the perfect opening and closing of the Ball Valve, will ensure a long life of the Ball Valve seats

• Extremely important for Pipe line pigging application

• +10°over travel setting possible for opening

• 5° Under traveling can be adjusted

• Life more than 1 million cycles

• Anti blow-out pinion

• Convertible to Single Acting by just adding springs

• Double rack and pinion construction

• Hard anodized body providing high corrosion resistance

• The pinion is supported on a large area of polyacetal bearings

FEATURES


Specifications are subject to change without notice4

• Maximum working pressure 8 bar, contact ROTEX for higher working pressure

• Additional lubrication is not required

• Temperature rangeNBR -20 °C to +80 °CPE -40 °C to +110 °C

...BRINGS, A NEW GENERATION, COMPACT EXTRUDED, ALUMINIUM HARD ANODIZED

• construction

• Eliminates the use of special tools and keys

• No lubrication required for springs

• Hard Anodized piston and rack for long life

Unique Spring Retainer • Pre-compressed Springs enhances the life of it

• Modular spring construction permits combination of springs to generate optimum torque

• Easy assembling & dismantling of various combination of spring sets

LARGE BEARINGS

• Large bearing area to reduce stress

• High tech polymer for low friction

• Triple point bearings one on top of rack, second on piston OD, third by piston key rolling on pinion

SPRING

• Gr.III epoxy coated Springs having high corrosion resistance

• Modular spring set catering to various valve torque characteristics

• Non buckling modular spring design

ISO PAD

• Valve mounting as per ISO 5211 with an additional one higher size pad

• Standardisation of mounting accessories

• ISO centering ring for precise location

• Octagonal drive shaft for ease of mounting



SINGLE ACTING


SSF STAINLESS STEEL ACTUATORS

INTERNALS

• All internals are direct replacement to ECF

• All the seals are common for ECF, SSF

• Torques and Spring ratings are as per the ECF


• Hard Anodized pistons

• CF8M piston on request

• NBR as standard

PISTON WITH RACK

• High Grade CF8M Castings

• Body bore Honed for smooth finish and long life of seals

• No crevices for easy cleaning,avoiding bacterial growth

CF8M BODY, COVER

FEATURES



• Temperature rangeNBR -20 °C to +80 °CPE -40 °C to 110 °C



• Unique spring retainer construction

• Convertible to Single Acting just by adding springs

• Double rack and pinion contruction

• Body and Covers from CF8M material for high corrosion resistance

• The pinion and pistons are supported on polyacetal bearings

• Maximum Working Pressure 8 bar

CSF CARBON STEEL ACTUATOR

INTERNALS

• All internals are direct replacement to ECF

• All the seals are common for ECF, CSF and SSF

• Springs & Spring rating are as per the ECF


• Hard Anodized pistons

• WCB/ CF8M piston on request

• NBR as standard

PISTON WITH RACK

• High grade WCB Casting

• Body bore Honed Chrome plated for smooth finish and long life of seals

• No crevices for easy cleaning,avoiding bacterial growth

WCB BODY, COVER

• Actuator body honed and Hard Chrome plated for long life and corrosion resistance

• Temperature rangeNBR -20 °C to +80 °CPE -40 °C to 110 °C



• Unique spring retainer construction

• Convertible to Single Acting just by adding springs

• Double rack and pinion construction(WCB) body

• Body and Cover are form Carbon Steel material for high Strength

• The pinion and pistons are supported on polyacetal bearings

• Maximum Working Pressure 8 bar

FEATURES



OPTIONAL

• Polyethylene seals for an extremely long life

• Low friction, areas retaining grooves provides non stickslip movement

• Life over 3 million cycles

• The groove design is common for NBR & PE seals.

• The alternative seals can be installed at later date.

• Highly recommended for high cyclic operation application


SUPER SEAL

PROPERTIES

• Needs proficiency in Installation

• Due to higher hardness of material leakage up to 0.001 N l / mincan be observed

o• Low temp rature range : -55 C, Needs low temperature grease

o• High temperature range : +110 C

• Non lubricated media like dry nitrogen

• Hydraulic media can be used up to 12 bar

• Can handle dirt & moisture

e

APPLICATION ‘V’ SEAL

• Unique ‘v’ seal

• Low on co-efficient of friction

• Long life, no lubrication needed

• Excellent response to control valve positioning due to low friction

• Body bore finish Ra < 0.2 µ Rp < 2.0 µ



ROTARY ACTUATOR CORROSION PROTECTION OPTIONS

Nickel is deposited on the aluminium surface by its chemical reaction on the body, which is hard Anodized. This treatment covers the crevices including the threads and the passage hole making the surface absolutely non-porous and corrosion free. Superior corrosion resistance as compared to Hard Anodizing, makes this treatment a suitable choice for corrosive environments. Ideal for external wash.

Electroless Nickel Treatment: ‘EN’

Body:

Optionally available for aggressive environments. Pinion can also be supplied in SS316.

Stainless Steel: ‘8M’

The two pack epoxy coating is done on a Hard Anodized surfaceof the Aluminium body by the spray technique. It produces a 100mu thick layer (only external surfaces). This epoxy coating helps in protecting the actuator from extremely corrosive environments. Choose this option specially for alkaline environments. It is also suitable for environments like Ammonia, Ammonia Liquor etc. ROTEX guarantees 500 hrs. salt spray test.Colours : Blue, Green, Red, Yellow

Epoxy Coated Actuator: ‘CL’

Pinion:

Standard surface treatment given to the pinion shaft of Steel (EN 8).Adequate for most applications including corrosive environments.The Square drive is machined to meet the close tolerances.

Zinc Flake Plated: (Standard)

• Special Aluminium alloy is used as a base metal

• Hard Anodizing of Aluminium results in better corrosion protection, surface hardness and superior wear resistance

• 50 µm thickness of the controlled oxidized surface of the alloy comprises primarily of Aluminium trioxide (Al O ) 2 3

crystals along with Magnesium, Tungsten Oxides which make the surface chemically inert and extremely hard (in excess of 45º Rc)

• The surface can withstand all environmental oxidations including, those of saline, except strong alkaline by the surface (Refer the technical document for more information)

• The oxidized Aluminium base metal cannot be peeled, making it an extremely stable surface treatment

Hard Anodized Aluminium: (Standard)



DOUBLE ACTING TORQUE ECF/ CSF/ SSF IN Nm 90°

3 bar 4 bar 5 bar 6 bar 7 bar

MODEL

ECF 32

ECF 40

ECF 50

ECF 63

ECF 80

ECF 90

ECF 100

ECF 110

ECF 125

ECF 150

ECF 175

ECF 200

ECF 250

ECF 300

ECF 350

4

10

15

29

48

75

102

127

175

293

429

696

1130

1630

2190

5

13

19

39

64

100

136

169

233

390

573

928

1510

2170

2920

7

16

24

48

80

125

170

212

292

488

716

1160

1890

2715

3650

8

20

29

59

96

150

204

254

350

586

860

1390

2265

3260

4380

10

23

33

68

112

175

238

297

408

684

1000

1625

2640

3800

5110

Airpressure

TORQUE Nm (10 Nm = 1 kgm)

DOUBLE ACTING TORQUE ECF/ CSF/ SSF IN Nm 180°

3 bar 4 bar 5 bar 6 bar 7 barMODEL

ECF 32 2 3 4 4 5

40 5 7 8 10 12

50 8 10 12 15 17

63 15 20 24 30 34

80 24 32 40 48 56

90 38 50 63 75 88

100 51 68 85 102 119

110 64 85 106 127 149

ECF 125 88 117 146 175 204

ECF 150 147 195 244 293 342

ECF 175 215 287 358 430 500

ECF 200 348 464 580 695 813

ECF 250 565 755 945 1133 1320

ECF 300 815 1085 1358 1630 1900

ECF 350 1095 1460 1825 2190 2555

ECF

ECF

ECF

ECF

ECF

ECF

ECF

TORQUE Nm (10 Nm = 1 kgm)

SINGLE ACTING TORQUE (ECF/ CSF/ SSF) IN Nm


MIN MAX Air min. Air max. Air min. Air max. Air min. Air max. Air min. Air max.SIZE SET NO.

SPRING 5 bar 6 bar3 bar 4 bar

ECF 350E

ECF 40E

ECF 50E

ECF 63E

ECF 80E

ECF 90E

ECF 100E

ECF 110E

ECF 125E

ECF 150E

ECF 175E

ECF 200E

ECF 250E

ECF 300E

ECF 32E 6

15

14

21

19

6

5

15

12

21

1744

40

78

72

64

119

109

97

169

154

137

209

192

170

288

264

234

487

443

377

715

656

556

43

36

73

67

58

111

102

89

157

145

126

196

180

156

269

247

215

447

405

365

660

600

541

1034

932

828

1770

1608

1473

1143

1026

860

1916

1754

1520

2468

2221

1994

2689

2437

2070

356032193163287526592543

4

13

10

18

15

5

3

12

8

17

1237

31

70

60

48

106

91

73

151

129

103

187

160

128

257

220

176

439

369

272

640

542

36

25

62

53

40

95

81

61

134

115

86

166

143

107

229

196

147

377

312

252

551

394367

864

713

555

1434

1168

937

458

1023

847

604

1680

1406

1016

2078

1710

1370

2409

2031

1483

319426992622219318771711

4

12

10

17

15

5

4

11

9

16

1334

30

62

56

48

95

85

72

134

120

103

167

149

127

229

205

175

390

346

279

572

513

34

26

57

51

42

87

78

65

123

110

91

153

137

114

210

189

156

350

307

267

516

413398

802

700

595

1392

1231

1095

457

911

794

628

1539

1376

1143

1925

1678

1451

2146

1894

1527

283624952438215119351819

3

9

7

13

10

4

2

9

5

13

727

21

54

44

32

82

67

49

116

95

69

144

118

85

199

162

117

341

271

174

496

399

26

15

46

37

24

70

57

37

100

81

52

124

100

65

170

138

89

280

215

154

408

250224

632

481

323

1057

791

560

314

790

615

371

1302

1029

639

1535

1166

827

1865

1488

940

24701975189714691152987

3

8

7

12

10

3

2

8

6

11

825

21

47

40

32

71

61

48

100

86

68

124

107

85

171

147

117

292

248

181

429

24

17

41

35

27

63

54

40

89

76

57

111

95

71

152

131

98

252

210

169

373370

270255

569

468

363

1015

853

718

314

678

561

396

1161

999

765

1382

1135

908

1603

1350

984

211217711714142712111095

1

6

4

9

6

2

1

5

2

8

317

11

38

28

16

58

43

25

82

61

35

102

75

43

140

104

59

243

174

76

353

256

16

5

30

22

8

46

33

13

65

47

18

81

58

22

112

79

31

182

117

57

265

10781

400

248

91

680

413

182

171

558

383

139

925

652

262

992

623

283

1322

945

397

174512501173745428263

2--55--77--

1514

--

31262420

--

47393630

--

66555242

--

82686452

--

113948872

--

194154150112

--

285230226171

--

446337329236

--

784638622476

--

1060839807592

--

13871047

990703

1--32--43--76--

221512

6--

342219

9--

48312612

--

60393315

--

82534521

--

146847619

--

21012111228

--

326167151

16--

548302274

36--

779449402

80--

1021526449

20--

34578

1012101113162223283425333542475539505464728455717690

102119688894

112127148

93122130154174203147209217274314334220308317402466492371529546681790838584830858

109612481327

85011811228154917761889115216461724215224692634

2335568789

1115151923172224283237263436434856374851606880455963758599628187

103117136

99139143181209221144200203259303318251359367461533566348495511656744791570791822

103811891265

78511261183147016861802

678567856785678

111618222426111618222426111618222426111618222426111618222426335457747980335457747980335457747980335457747960335457747980335457747980

The above torque combinations are most commonly used. Contact ROTEX for other combinations to select most optimum Actuator.SPRING MAX = Spring Start, SPRING MIN = Spring End


For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward StrokeAir Consumption

AIR CONSUMPTION WEIGHT

0.850

1.600

1.950

3.000

4.300

7.500

9.000

10.350

12.000

20.700

27.600

51.000

69.000

111.000

133.000

ECF

ECF 40

ECF 50

ECF 63

ECF 80

ECF 90

ECF 100

ECF 110

ECF 125

ECF 150

ECF 175

ECF 200

ECF 250

ECF 300

ECF 350

32 0.750

1.400

1.700

2.650

3.700

6.000

7.300

7.500

9.000

14.500

20.500

33.000

48.000

60.000

77.000

MODEL

WEIGHT (in kg)

DOUBLEACTING

SINGLEACTING

TECHNICAL INFORMATION (ECF)

ECF 32

ECF 40

ECF 50

ECF 63

ECF 80

ECF 90

ECF 100

ECF 110

ECF 125

ECF 150

ECF 175

ECF 200

ECF 250

ECF 300

ECF 350

32E

40E

50E

63E

80E

90E

100E

110E

125E

150E

175E

200E

250E

300E

350E

MODEL

AIR CONSUMPTION (in litre A.N.R/ bar 90° STROKE)

PISTON INWARDSTROKE

PISTON OUTWARDSTROKE

Litre/ bar Litre/ bar

0.09

0.11

0.18

0.28

0.41

0.69

0.92

1.18

1.69

2.75

4.70

6.80

10.20

16.30

25.70

0.12

0.15

0.26

0.37

0.70

1.14

1.36

1.87

2.24

3.97

5.45

11.76

13.75

31.50

37.00

TECHNICAL INFORMATION ECF/ CSF/ SSF

For Double Acting, the total Air Consumption is sum of Inward & Outward Stroke Air Consumption. For Single Acting only Outward StrokeAir Consumption

MODEL

AIR CONSUMPTION (in litre A.N.R/ bar 90° STROKE)

PISTON INWARDSTROKE

PISTON OUTWARDSTROKE

Litre/ bar Litre/ bar

32E

40E

50E

63E

80E

90E

100E

110E

125E

150E

175E

200E

250E

300E

350E

CSF/SSF 32

CSF/SSF 40

CSF/SSF 50

CSF/SSF 63

CSF/SSF 80

CSF/SSF 90

CSF/SSF 100

CSF/SSF 110

CSF/SSF 125

CSF/SSF 150

CSF/SSF 175

CSF/SSF 200

CSF/SSF 250

CSF/SSF 300

CSF/SSF 350

0.09

0.11

0.18

0.28

0.41

0.69

0.92

1.18

1.69

2.75

4.70

6.80

10.20

16.30

25.70

0.12

0.15

0.26

0.37

0.70

1.14

1.36

1.87

2.24

3.97

5.45

11.76

13.75

31.50

37.00

AIR CONSUMPTION WEIGHT

MODEL

WEIGHT in kg.

DOUBLEACTING

SINGLEACTING

1.86

2.75

3.12

4.50

6.32

10.10

13.80

18.40

21.80

29.70

39.00

87.00

136.00

195.00

256.00

1.76

2.53

2.90

4.14

5.61

8.41

11.79

16.10

19.30

25.70

34.00

69.00

115.00

145.00

192.00

CSF/SSF 32

CSF/SSF 40

CSF/SSF 50

CSF/SSF 63

CSF/SSF 80

CSF/SSF 90

CSF/SSF 100

CSF/SSF 110

CSF/SSF 125

CSF/SSF 150

CSF/SSF 175

CSF/SSF 200

CSF/SSF 250

CSF/SSF 300

CSF/SSF 350

SPRINGSET

INNERSPRING

MIDDLESPRING

OUTER(M)SPRING

OUTERSPRING

10 0 1 1 111 1 2 0 012 2 0 1 013 0 0 2 014 1 1 1 015 1 0 0 116 2 2 0 017 0 2 1 018 1 0 2 019 0 1 0 120 2 1 1 021 0 1 2 022 2 0 0 123 0 0 1 124 1 2 1 025 2 0 2 026 1 1 0 127 1 1 2 028 0 2 0 129 1 0 1 130 2 2 1 031 0 2 2 032 2 1 0 133 0 1 1 134 0 0 0 235 2 1 2 036 1 2 0 137 2 0 1 138 0 0 2 139 1 2 2 040 1 1 1 141 1 0 0 242 2 2 0 143 0 2 1 144 1 0 2 145 0 1 0 246 2 2 2 047 2 1 1 148 0 1 2 149 2 0 0 250 0 0 1 251 1 2 1 152 2 0 2 153 1 1 0 254 1 1 2 155 0 2 0 256 1 0 1 257 2 2 1 158 0 2 2 159 2 1 0 260 0 1 1 261 2 1 2 162 1 2 0 263 2 0 1 264 0 0 2 265 1 2 2 166 1 1 1 267 2 2 0 268 0 2 1 269 1 0 2 270 2 2 2 171 2 1 1 272 0 1 2 273 1 2 1 274 2 0 2 275 1 1 2 276 2 2 1 277 0 2 2 278 2 1 2 279 1 2 2 280 2 2 2 2


TECHNICAL INFORMATION ECF/ CSF/ SSF

SPRING SETS CODE (ECF/ CSF/ SSF)

FOR ECF/ CSF/ SSF 32 - 63

SPRINGSET

INNERSPRING

OUTERSPRING

1 1 0

2 0 1

3 2 0

4 1 1

5 0 2

6 2 1

7 1 2

8 2 2

SPRINGSET

INNERSPRING

MIDDLESPRING

OUTERSPRING

1 1 0 0

2 0 1 0

3 2 0 0

4 1 1 0

5 0 0 1

6 0 2 0

7 2 1 0

8 1 0 1

9 1 2 0

10 0 1 1

11 2 0 1

12 2 2 0

13 1 1 1

14 0 0 2

15 0 2 1

16 2 1 1

17 1 0 2

18 1 2 1

19 0 1 2

20 2 0 2

21 2 2 1

22 1 1 2

23 0 2 2

24 2 1 2

25 1 2 2

26 2 2 2

FOR 80 - 125ECF/ CSF/ SSF


SPRINGSET

INNERSPRING

MIDDLESPRING

OUTER(M)SPRING

OUTERSPRING

1 1 0 0 02 0 1 0 03 2 0 0 04 0 0 1 05 1 1 0 06 0 2 0 07 1 0 1 08 2 1 0 09 0 1 1 0


DETAIL-‘Y’

12

6

Ø6.1

M6

4

4

DETAIL-‘X’ R

SS

R

T

M5 x 8 deep

C

O

B

L M

N

Y

P

AX

D

F

GE

M5 x 8 deep

W x Y deep

ON ‘Q’ PCD

DETAIL-‘Z’

CH-90°

CH-1, 180°

45.0

°

40°

5.

Z

H

I

DETAIL ‘Z’ ON REQUEST

DEPTH-XV

ZØ

W1 x Y1 deep

ON ‘Q1’ PCD


DIMENSIONAL DETAILS

DOUBLE ACTING / SINGLE ACTING 90° AND 180°

ECF ACTUATOR

ACTUATORMODELA 138 141 169 197 218 227 266 284 328 365 495 546 689 627 773 B 49 79 79 94 110 140 140 154 154 188 188 253 253 360 360 C 56 65 65 80 97 122 122 142 142 174 174 264 264 358 358 D - - - - - - - 130 130 130 130 130 130 130 130 F 50 80 80 80 80 80 80 80 80 80 80 - - - -G 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 H 24 30 30 32 40 40 48 48 60 65 90 90 122 90 122 I 11 14 14 17 19 19 25 25 25 33 45 55 55 55 57 L 25 32.5 32.5 40 48 61 61 71 71 87 87 132 132 179.5 179.5 M 31 39 39 46.5 54.5 64 64 74 74 90 90 157 157 208.5 208.5 N A/F 8 8 13 15 15 15 25 15 25 24 46 55 55 55 55 O 10 9.5 16 19 19 19 29 19 29 29 48 58 58 58 58 P 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 Q 36 36 36 50 50 50 70 70 70 102 102 102 - - -Q1 - 50 50 70 70 70 102 102 102 125 125 140 140 165 165 ISO F03 F03 F03 F05 F05 F05 F07 F07 F07 F10 F10 F10 - - -FLANGE - F05 F05 F07 F07 F07 F10 F10 F10 F12 F12 F14 F14 F16 F16R 12 12 12 12 12 12 12 12 12 12 12 12 12 20 20 S 16 16 16 16 16 16 16 16 16 16 16 16 16 22.5 22.5 T 1/8" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/2" 1/2"CH-90 9 11 11 14 17 17 22 22 22 27 27 36 46 46 55 W M5 M5 M5 M6 M6 M6 M8 M8 M8 M10 M10 M10 - - -Y 8 8 8 8 8 8 12 10 11 13 13 12 - - -W1 - M6 M6 M8 M8 M8 M10 M10 M10 M12 M12 M16 M16 M20 M20Y1 - 8 8 10 10 10 12 13 13 16 16 16 20 20 20

12 - 60 -00 - 1485

ECF32ECF32E

ECF40ECF40E

ECF50ECF50E

ECF63ECF63E

ECF80ECF80E

ECF90ECF90E

ECF100ECF100E

ECF110ECF110E

ECF125ECF125E

ECF150ECF150E

ECF175ECF175E

ECF200ECF200E

ECF250ECF250E

ECF300ECF300E

ECF350ECF350E

Specifications are subject to change without notice

DIMENSIONAL DETAILS

DOUBLE ACTING / SINGLE ACTING 90° AND 180°

CSF/ SSF SERIES

4

M6

Ø6.1

12

6 4

DETAIL-‘Y’

R

S

RDETAIL-‘X’

T

S

V

ØZ

DETAIL ‘Z’ ON REQUEST

DEPTH-X

CH-90°

54

.0°

45.0

°

DETAIL-‘Z’

ML

B

C

O

N

P

AX

Y

Z

H

I

F

D

M5X8

G

M5 x 8 deep

W x Y deep

ON ‘Q’ PCD

W1 x Y1 deep

ON ‘Q1’ PCD

ACTUATORMODEL

A 138 134 162 190 218 226 265 294 338 365 495 550 695 634 773 B 49 79 79 94 110 140 140 154 154 192 188 253 253 364 364 C 56 65 65 80 97 122 122 142 142 174 174 264 264 364 364 D - - - - - - - 130 130 130 130 130 130 130 130 F 50 80 80 80 80 80 80 80 80 80 80 - - - -G 25 30 30 30 30 30 30 30 30 30 30 30 30 30 30 H 24 30 30 32 40 40 48 48 60 65 90 90 122 90 122 I 11 14 14 17 19 19 25 25 25 33 45 55 55 55 57 L 25 32.5 32.5 40 48 61 61 71 71 87 87 132 132 182.0 182.0 M 31 39 39 46.5 54.5 64 64 74 74 90 90 160 160 212.0 212.0 N A/F 8 8 13 15 15 15 25 15 25 24 46 55 55 55 55 O 10 9.5 16 19 19 19 29 19 29 29 48 58 58 58 58 P 20 20 20 20 20 20 20 20 20 20 20 30 30 30 30 Q 36 36 36 50 50 50 70 70 70 102 102 102 - - -Q1 - 50 50 70 70 70 102 102 102 125 125 140 140 165 165 ISO F03 F03 F03 F05 F05 F05 F07 F07 F07 F10 F10 F10 - - -FLANGE - F05 F05 F07 F07 F07 F10 F10 F10 F12 F12 F14 F14 F16 F16R 12 12 12 12 12 12 12 12 12 12 12 12 12 20 20 S 16 16 16 16 16 16 16 16 16 16 16 16 16 22.5 22.5 T 1/8" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/4" 1/2" 1/2"CH-90° 9 11 11 14 17 17 22 22 22 27 27 36 46 46 55 W M5 M5 M5 M6 M6 M6 M8 M8 M8 M10 M10 M10 - - -Y 8 8 8 8 8 8 12 10 11 13 13 12 - - -W1 - M6 M6 M8 M8 M8 M10 M10 M10 M12 M12 M16 M16 M20 M20Y1 - 8 8 10 10 10 12 13 13 16 16 16 16 20 20

12 - 60 -00 - 000

CSF32CSF32ESSF32SSF32E















15Specifications are subject to change without notice

22

23

514 7 19 8 4 1 2 18

12

21

17

10

1613961511

203

ORDERING CODE

PART LIST


CROSS SECTION DRAWING

* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.

LOCK NUT

COVER SEAL

CAM INSERT

PINION BEARING

EXTERNAL CIRCLIP

WASHER

CENTER BORE SLEEVE

PINION BEARING

PINION

PISTON WITH RACK

COVER

BODY

PART DESCRIPTION

12

11

10

9

8

7

6

5

4

3

2

1

S.N.

AISI 304

NBR

CAST CARBON STEEL

POLYACETAL

SPRING STEEL

POLYACETAL

POLYACETAL

POLYACETAL

STEEL

ALUMINIUM

ALUMINIUM

ALUMINIUM ALLOY

MATERIAL

2

2

1

1

1

1

1

1

1

2

2

1

QTY

23

22

21

20

19

18

17

16

15

14

13

S.N.

INNER SPRING

OUTER SPRING

STROKE ADJUSTMENT

SCREW

PISTON BEARING

WASHER

WASHER

O RING

HEX SOCKET SCREW

PISTON SEAL

PINION SEAL

PINION SEAL

PART DESCRIPTION

2

2

2

2

1

2

2

8

2

1

1

QTY

SPRING STEEL GRADE 3


HGA STEEL

POLYACETAL

AISI 304

AISI 304

NBR

AISI 304

NBR

NBR

NBR

MATERIAL

Use : ø Default (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close

:

ECF SERIES - MATERIAL OF CONSTRUCTION

DOUBLEACTING

ECF32

ECF40

ECF50

ECF63

ECF80

ECF90

ECF100

ECF110

ECF125

ECF150

ECF175

ECF200

ECF250

ECF300

ECF350

ECF32E

ECF40E

ECF50E

ECF63E

ECF80E

ECF90E

ECF100E

ECF110E

ECF125E

ECF150E

ECF175E

ECF200E

ECF250E

ECF300E

ECF350E

SINGLEACTING

MODEL

PINION MATERIAL CODE

STEEL (EN8) ø

SS316 8M

d

SEALS CODE

NBR ø

POLYETHYLENE PE

Viton AV

FLUOROSILICONE FS

e

SPECIAL MODEL CODE

NIL ø

SUT

3 POSITION MECHANICAL HO

HR

3 POSITION ELECTRICAL SUEL

f

SPRING SET

E --

a

ROTATION CODE

90 CCW ø

90 CW CW

180 CCW 180

180 CW 180 CW

b

PROTECTION CODE

HARD ANODIZED ø

ELECTRO PROCESS NICKEL EN

EPOXY COATED CL

c

ORDERING EXAMPLE

ECF 63Double Acting Actuator

ECF 63 E-7Single Acting Actuator model ECF-63 with spring set 7

ORDERING EXAMPLE

* THE NUMBER OF SPRINGS VARY WITH SIZE OF THE ACTUATOR AND THE SPRING SET SELECTED.

CROSS SECTION DRAWING

CSF/ SSF SERIES - MATERIAL OF CONSTRUCTION

ORDERING CODE

PART LIST

SSF63 E8-F-PESSF63, Spring return with spring set 8, with stainless steel piston with polyethylene seals.

LOCK NUT

COVER SEAL

CAM INSERT

PINION BEARING

EXTERNAL CIRCLIP

WASHER

CENTER BORE SLEEVE

PINION BEARING

PINION

PISTON WITH RACK

COVER

BODY

PART DESCRIPTION

12

11

10

9

8

7

6

5

4

3

2

1

S.N.

AISI 304

NBR

CAST CARBON STEEL

POLYACETAL

SPRING STEEL

POLYACETAL

POLYACETAL

POLYACETAL

STEEL

ALUMINIUM

CF8M (WCB for CSF)

CF8M (WCB for CSF)

MATERIAL

2

2

1

1

1

1

1

1

1

2

2

1

QTY

23

22

21

20

19

18

17

16

15

14

13

S.N.

INNER SPRING

OUTER SPRING

STROKE ADJUSTMENT

SCREW

PISTON BEARING

WASHER

WASHER

O RING

HEX SOCKET SCREW

PISTON SEAL

PINION SEAL

PINION SEAL

PART DESCRIPTION

2

2

2

2

1

2

2

8

2

1

1

QTY



SS2205

POLYACETAL

AISI 304

AISI 304

NBR

AISI 304

NBR

NBR

NBR

MATERIAL

22

23

514 7 19 8 4 1 2 18

12

21

17

10

1613961511 203

17Specifications are subject to change without notice

Use : ø Default (CW) : Clockwise, fail safe open (CCW) : Counter Clockwise, fail safe close

:

DOUBLEACTING

CSF/ SSF32

CSF/ SSF40

CSF/ SSF50

CSF/ SSF63

CSF/ SSF80

CSF/ SSF90

CSF/ SSF100

CSF/ SSF110

CSF/ SSF125

CSF/ SSF150

CSF/ SSF175

CSF/ SSF200

CSF/ SSF250

CSF/ SSF300

CSF/ SSF350

CSF/

CSF/ SSF40E

CSF/ SSF50E

CSF/ SSF63E

CSF/ SSF80E

CSF/ SSF90E

CSF/ SSF100E

CSF/ SSF110E

CSF/ SSF125E

CSF/ SSF150E

CSF/ SSF175E

CSF/ SSF200E

CSF/ SSF250E

CSF/ SSF300E

CSF/ SSF350E

SSF32E

SINGLEACTING

MODEL

PINION MATERIAL CODE

SS316 (for SSF) ø

STEEL (EN8) (for CSF) ø

d

SEALS CODE

NBR ø

POLYETHYLENE PE

Viton AV

FLUOROSILICONE FS

e

SPECIAL MODEL CODE

NIL ø

SUT

3 POSITION MECHANICAL HO

HR

3 POSITION ELECTRICAL SUEL

f

CODEPISTON WITH RACK AND PINION

HARD ANODIZED ø

CF8M F

CARBON STEEL PISTON C

c

ROTATION CODE

90 CCW ø

90 CW CW

180 CCW 180

180 CW 180 CW

b

SPRING SET

E --

a

FEATURES

SPRING RETURN CONTROLLED BY LIMIT SWITCH


3 POSITION ROTARY ACTUATOR

3 POSITION ROTARY ACTUATOR

DOUBLE ACTING/SINGLE ACTING

3 POSITION MECHANICAL STOPPER

FEATURES

• The

• The • The

•

• It

•

•

•

•

•

Actuator is suitable for coarse - fine adjustment, typically for batching operations or processes

Actuator has to be spring returnoperation sequences fixed from full open, partial open to

full close

Infinite intermediate positions are possible with the limit switch

can be fine tuned to the application easily

The settings can be changed at site with ease, by simply

adjusting the third cam provided

It is applicable for 90° or 180°

Any ROTEX spring return Actuator can be converted into this

arrangement by adding ROTEX limit switch along with

ROTEX NAMUR valve type 30138

The accuracy and repeatability depends upon the air pressure variation, change in the torque of ball valve, change in density and the pressure of media, etc... expected range 3% with all considerations

Refer the Dimension table on page 10

Refer the Spring Torque tables on page 8• The

•

• The

•

•

• The

• The

• The

•

•

Actuator is suitable for coarse - fine adjustment,

typically for batching operations or processes

The Actuator has to be Double Acting

repeatability is 100% since stopping is by

mechanical stoppers. It is suitable for application

calling for the precise fine-coarse adjustment like liquid

filling system

The Actuator can be switched to one, position from any other position very easily with the solenoid control.

The 3rd position is achieved by the mechanical stopping of the piston movement, in the return stroke by pneumatic stopper pistons

The Intermediate position is present at 20% opening. The opening can be adjusted as required by the set screw. This is field adjustable

Actuator as a standard, works in reverse action, as opposed to conventional configuration i.e. piston inward stroke opens the valve, and piston outward stroke closes the valve

End Stops (+/- 10°) are provided on the

closing and opening side of the Actuator for setting valve closing precisely

springs can be provided to bring actuator to mid position as a standard (optional attachment)

For the dimension details, contact ROTEX

Refer the spring torque tables on page 10,11

REGULATING ACTUATOR


FEATURES

• Ideal for bottom entry 3 way valves

• Compact and light construction

• Tight shut off available for longer seat life, with the end stroke adjustment of the Actuator

• Suitable for control duty

DOUBLE ACTING / SINGLE ACTING

•

• The

• It

• The

•

•

•

Suitable typically for 3 way valves, requiring ON-OFF operation. It is available in both Single Acting(spring return) or Double Acting versions

Single Acting 180° Actuator can provide centre off for the 3 way ball valve, bottom entry by choosing the option, of 3 position

can be converted to 3 position 0 - 90° - 180° Actuator for 3 way valves using ROTEX Limit Switch and NAMUR valve type 30138

end stop adjustment is provided for opening and closing direction as a standard

Actuator mounting is as per ISO 5211 and accessories to NAMUR

For weight and air consumption data, refer table on page 7Refer dimension on page 10

180° Actuator has 50% of torque value, of that of 90°Actuator

FEATURES

•

•

•

•

Backlash free operation between rack and pinion makes ROTEX Actuator suitable for regulation duty coupled along with positioner (pneumatic or Electro-Pneumatic)

Long life of the Actuator seals, the non wearing characteristic of the mechanical parts ensure that the control action is maintained, over the life time of the Actuator

It can be coupled along with the various types of valves(Ball, V Port Ball or Plug, Segment Ball, Butterfly, Plug) or louvers and dampers for variety of applications

Typical control schemes along with the regulating Actuator includes provisions for:

1. Air failure safety includes stay-put or fail safe operation, like full close or full open

2. Power failure safety, including stay-put or fail safe operation, like full close or full open

3. Both air & power failure safety, including above

FEATURES

180 DEGREE ROTARY ACTUATOR

FAIL SAFE AT 0° (END)

FAIL SAFE AT 0° (MID)

BALL VALVE WITH ROTARY ACTUATOR


MATERIAL

• Forged steel/ Stainless steel Cast steel/ Stainless steel

• Alloy steel

• Special materials on request

OTHER

• Metal seated

• Plastic body valve

• Cryogenic valve

• Sanitary/food grade valve

• Double block & bleed type

DESIGN

• Two piece

• Screwed #800 to #2500

• Socket weld #800 to #2500

• Butt weld #800 to #2500

• Flanged #150 to #2500

• Lined valve

• V-notch valve

• Jacketed valve

DESIGN

• Single piece

• Two piece

• Three piece

• 3 way “T” port

• 4 way

DESIGN

• Floating ball/trunion mounted ball valve

• Top entry ball valve

DESIGN

• Standard Non fire safe

• Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition

FEATURES

• Well aligned assembly

• Accurately machined bracket and coupler. Perfect location

• Ease in dismounting even without affecting valve functional position

• Longer life due to extra over travel

ECF ACTUATOR

BALL VALVE WITH ROTARY ACTUATOR


SSF ACTUATOR

MATERIAL

• Forged steel/ Stainless steel Cast steel/ Stainless steel

• Alloy steel


OTHER

• Metal seated

• Plastic body valve

• Cryogenic valve

• Sanitary/ food grade valve

• Double block & bleed type

DESIGN

• Two piece

• Screwed #800 to #2500


• Butt weld #800 to #2500

• Flanged #150 to #2500

• Lined valve

• V-notch valve

• Jacketed valve

DESIGN

• Single piece

• Two piece

• Three piece

• 3 way “T” Port

• 4 way

DESIGN

• Floating ball/ trunion mounted ball valve

• Top entry ball valve

DESIGN

• Standard Non fire safe

• Fire safe as per BS: 5351 Fire tested as API 607 1993, 4th edition

FEATURES

• Well aligned assembly

• Accurately machined bracket and coupler. Perfect location

• Ease in dismounting even without affecting valve functional position

• Longer life due to extra over travel

BUTTERFLY VALVE WITH ROTARY ACTUATOR


DESIGN

• As per AWWA: C504 and BS : 5155

OTHER

• Metal Seal Dampers (Leakage class II)

• Metal seated tight shut off

• Fire safe Butterfly Valve

• Lined Butterfly Valve

• Sanitary service Butterfly Valve

MATERIAL

• Cast Iron, Ductile Iron , Cast Carbon Steel

• Cast Stainless Steel

• Special material on request

END CONNECTION

• Wafer type/ lug type in rating PN6, PN10, PN16, PN25, PN40, PN100, PN200, PN400

• Flanged type in rating #150 #300 #600

CONSTRUCTION

• Single body/ split body wafer type

• Single body/ split body lug type

• Single body/ split bod flanged type

TYPE

• Centreline

• Double eccentric, high performance type

• Triple eccentric for light shutoff

FEATURES

• Ideal for clean fluids and line size above 50 NB

• Tight shut off available

• Longer seat life with theend stroke adjustment ofthe actuator

• Suitable for control duty

ECF ACTUATOR

PLUG VALVE WITH ROTARY ACTUATOR


END CONNECTION

• Screwed #800 to #2500


• Buttweld #800 to #2500

• Flanged #800 to #2500

• Cast iron

• Ductile iron

• Cast steel/ Cast Stainless steel

• Alloy steel


MATERIAL

OTHERS

• lined plug valve

• V-port plug valve

• Jacketed plug valve

• Sanitary service valve

CONSTRUCTION

• 2 way

• 3 way side entry/ bottom entry

• 4 way

• 5 way bottom entry

TYPE

• Lubricated, taper plug valve

• Pressure balanced, inverted Plug valve

• Sleeved Plug valve

DESIGN

• As per BS:5353 (Sleeved plug valve)

• Fire safe as per API6D. Fire tested to API6FA

FEATURES

•corrosive and potentiallyhazardous media

• Absolute tight shut off incase of sleeved plug valve

• Long life due to taper plugconstruction

• Frequent operations possible.

• Longer life

• Suited for slurry application

• Line plug valve suited forcorrosive service On/ Off orControl duty

Ideally suited to aggressive

ECF ACTUATOR

www.rotexautomation.com

ROTEX MANUFACTURERS & ENGINEERS PRIVATE LIMITEDManpada Road, Dombivli (E) - 421204 Maharashtra, INDIA.Ph.: +91 251 2871033/ 2871390/ 2871196/2871989/ 2870890/ 2870663Fax: +91 251 2871191E-mail: [email protected]

ROTEX AUTOMATION LIMITED

UNIT 1987/11, GIDC Makarpura, Vadodara - 390010, Gujarat, INDIA.Ph.: +91 265 2638136/ 2638795/ 46Fax: +91 265 2638130Email: [email protected]

UNIT 2C - 1 B/ 1501, 4 & 5, GIDCVithal Udyognagar - 388121, Gujarat, INDIA.Ph.: +91 2692 236224/ 236292/ 236399Fax: +91 2692 236442Email: [email protected]

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35

ROTARY ACTUATOR ECF/ CSF/ SSF SERIES ECF/ CSF/ SSF : …...ecf/ csf/ ssf series actuator 2 ... body...

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Transcript of ROTARY ACTUATOR ECF/ CSF/ SSF SERIES ECF/ CSF/ SSF : …...ecf/ csf/ ssf series actuator 2 ... body...