Root Cause Failure Analysis and Reliability-Centered ... brochure for in-house (2 days).pdf · Root...

• Maintenance and Reliability Managers • TPM Office, Facilitators and Coordinators• Facilities/Utilities Managers • Preventive/Predictive Maintenance Group• Reliability Engineers and Managers• Operations and Production Managers• Top Management and Decision Makers• Continuous Improvement Groups• Maintenance Staff• Plant and Facility Engineering Staff• Rotating Equipment Engineers • Maintenance Supervisors• Managers at Industrial plan• Electrical and Mechanical Personnel• CBM and PdM Personnel• Maintenance and Reliability Managers • Maintenance and Technical Support Group• Plant Asset Managers• People in Charge of Planning and Scheduling• People Involved in Repairs and Troubleshooting• Head of Maintenance Organization• People in Charge of Safety and Environment• Maintenance Engineers• People Involved in Reliability and Maintenance• Reliability Engineers

Who should Attend

Rolly, is a seasoned international reliability and mainte-

nance consultant with 29 years of solid experience in the

field. He had been invited in different countries and have

conducted reliability and maintenance trainings in United

Arab Emirates, India, Malaysia, Indonesia, Nigeria,

Thailand, Bangladesh, Botswana, Qatar, South Africa,

and China. His portfolio of maintenance trainings include

Maintenance Management courses on TPM, Lubrication,

Tribology, Condition-Based Maintenance, RCM, RCFA,

Planned Maintenance, World Class Maintenance

Management, The Twelve Disciplines, Oil Contamination

Control, Maintenance Indices and KPI, Maintenance

Management System and much more. Rolly previously

worked with Amkor Technology Philippines as a TPM

Senior Engineer, an industry engaged in the manufacture

of IC products and spearheaded their Planned

Maintenance organization compose of maintenance

managers and engineers. He was responsible for the

dramatic reduction of unplanned breakdowns in their TPM

Journey as well as RCM implementation on their Facilities

Air Handling Units and as well as their sub-station

equipment. Rolly is currently working as an independent

reliability and maintenance consultant. Rolly had written 2

books on maintenance which are World Class

Maintenance Management – The 12 Disciplines and his

recent book on Maintenance – Roadmap to Reliability a

book that makes every maintenance feel proud that they

belong to the maintenance function.

About the Resource Speaker

Advance Maintenance Practices on –Root Cause Failure Analysis and Reliability-Centered Maintenance

RSA Reliability and Maintenance Consultancy Firm Presents

About this Training

This training will cover two of the most important strategies on maintenance which is Root Cause Failure Analysis and Reliability-Centered Maintenance. RCFA will provide the delegates with an understanding on how to probe or investigate equipment related failures by determining the physical, human and latent cause of the probem while RCM provides a detailed approach on how to derive the correct maintenance tasks for our equipment and assets through the aid of an algorithm or Decision Diagram.

April 19 to 20, 2018, El Cielito Hotel, Sta. Rosa, Laguna

Seminar Package Includes:

• Morning / Afternoon meals and Lunch

• Complete Handouts on the course

• Selected Articles on Best Practices

• Exercises and Quizzes Best Practices

• Actual Case Studies

• Workshop on PBMP

• Pre-post quiz

• Certificate of Attendance

ENROLL NOW [email protected]

[email protected]: www.rsareliability.com

Cell : 0920-482-8225

http://www.rsareliability.com/



• It is a common practice due to lack of time and information that equipment and system failuresare often investigated at a superficial level. As a result both operators and maintenance keeprunning unreliable plant, which cause repeatedlosses and become experts at fixing failures rather than understanding the its causes. This training willhelp you to learn what a true and meaningful Root Cause Failure Analysis and how deep the probe should be to finally uncover the root causes that will

eventually end recurring problem making us proactive

RCFA Course Overview

RCFA Course Objective:

• Understand the importance of Root Cause FailureAnalysis as a tool in achieving a Proactive environ-ment in our workplace

• Provide an understanding on why we need toperform Root Cause Failure Analysis

• Provide an opportunity to practice Root CauseFailure Analysis and the different tools on a realworkplace problem situation

• Provide participants a working knowledge of FailureAnalysis case study which will enable participantsto correctly pinpoint design, installation, operating factors that contribute to short equipment lifespan

• Study the different types of wear and why domechanical component fails in the first placeand how to control them the different wear.

• Understand how deep our probe or when do westop with our analysis on Root Cause

• Understand the different levels of Root CauseFailure Analysis and addressing the latent cause ofthe problem

RCM Course Overview:

• This course covers the principles of RCM which is a process used to determine the maintenance requirements of any physical asset in its present operating context. RCM is done by asking seven questions about our asset or system that is beingmaintained

- What are the functions and associated performance standards of the asset in its present operating context ?

- In what ways does it fail to fulfill its functions?- What causes each functional failure ?- What happens when each failure occurs ?- In what ways does each failure matters ?- What can be done to predict or prevent each failure ?- What should be done if a suitable proactive tasks

cannot be found ?

• RCM was discovered by Stanley Nowlan and Howard Heap from United Airlines industry and emerged from the most important piece of research ever done on an equipment. RCM explains the capabilities as well as the limitation of scheduled Preventive Maintenance. RCM is a process to determine what should be done in order to ensure that our physical assets continue to do whatever the user wants them to do in its present operating context.

RCM Course Objective:

• Provide a deeper understanding on what it takes forour maintenance to be most effective and efficient.

• Realize that maintenance tasks will be based fromthe consequences of the failure itself

• Know when to use the different maintenance tasks at hand with the aid of a Decision Diagram

• Learn the 6 failure patterns and how it affects us in our day to day maintenance activities

• Learn how to apply Reliability-Centered Maintenance in our daily activities



Cell : 0920-482-8225

Proposed Contents for In-house training


ENROLL NOWEmail:[email protected]

Email us regarding cost of this trainingWebsite: http://meralcopoweracademy.com

Contact Number: +639209688346




Advance Maintenance Strateg6y Training in Chennai, New Delhi and Mumbai India, October 2017

http://meralcopoweracademy.com/

Module 1: Common Belief on Maintenance

- Common belief on Maintenance

- RCM evolvement in Airline Industries

- Infant, Random and Age-Related Failures

- 6 Failure Pattern

- Brief history of RCM

- RCM Defined

Module 2: RCM Information Worksheet

- Preparing Functions

- Functional Failures

- Failure Modes

- Failure Effects

- Exercises

Module 3: Failure Consequences

- Hidden and Evident Failures

- Safety Consequences

- Environmental Consequence

- Operational Consequences

- Non-Operational Consequences

Module 4: Different Tasks Defined

- Preventive Maintenance Tasks

- On-Condition Maintenance Tasks

- Failure Finding Tasks

- No Scheduled Maintenance

- Redesign or Modification

Module 5: RCM Decision Worksheet

- RCM Decision Worksheet Form

- Maintenance Tasks Selection

- Applying different tasks

- When not to use RCM

- Tips on conducting RCM Analysis

- New Maintenance Paradigm

Module 6 : RCM Facilitation

- Tips on Conducting RCM

- When Not to Do RCM

- Take pre-post quiz

- Conclusion

- Awarding of Certificates

End of Day 2

Day 1 - RCFA

Module 1: Understanding RCFA

- RCFA definition and applications

- Difference between RCFA, RCA and Failure Analysis

Module 2: Levels of RCFA

- Physical, human and latent cause of the problem

- RCFA Logic Tree Diagram

Module 3: Evidence – The Lifeblood of Root Cause

Failure Analysis

- Evidence explained

- Different types of evidences

Module 4: Step by Step Approach in Conducting an

RCFA Probe and Investigation

- Midi, mini and maxi events

- How to set-up the investigating team

- Step by step approach on how to conduct RCFA

Module 5: Understanding Mechanical Failures – Why

Do Mechanical Parts Fail?

- Reasons why equipment loss its usefulness

- Wear explained

- Different types of wear

- Two type of abrasion two body and three body

- Abrasive, Adhesive, Fatigue, Erosive and Corrosive

Wear

- How to distinguished the different types of wear

Module 6: Why People Commit Mistakes

- Human Error defined

- Categories of human error

- Anthropometric Factors

- Human Sensory Factors

- Physiological Factors

- Psychological Factors

- Can we eliminate human errors

Module 7: RCFA Case Study

- Determining the physical, human and latent cause

of a pump failure thru and Algorithm or Decision

Diagram

End of Day 1



Day 2 - RCM



Cell : 0920-482-8225



Payment Procedure and Policy:

• Payment can only be accepted through cash, check or wire

transfer basis. For payments in check kindly Pay to RSA

Reliability and Maintenance Consultancy Firm. Kindly

complete the name of the firm on the check.

• An Official Receipt will be provided after issuance of com-

plete payment for this event.

• Payment should be done during registration, kindly advise

the delegates to carry with them the payment for this training.

To avoid future problems on our part. No payment, No entry

policy would be enforced on this seminar workshop.

• 2% Tax can be deducted from the total cost of training

provided industry joining the training to provide BIR form 2307

together with the payment

How To Register for this Event:

Cancellation, Postponement Policy

• For delegates who will not complete the duration of the trai-

ning, seminar and workshop, RSA Reliability and Maintenance

Consultancy Firm will offer no refunds regarding this matter,

certificates of attendance will only be provided to those dele-

gates that will complete the three day seminar and workshop

• In the event that the seminar will be cancelled as a result of

unforeseen events such as Acts of God or other uncontrolled

reasons, RSA Reliability and Maintenance Consultancy Firm

shall assume no liability whatsoever in the event this seminar

and workshop be cancelled, postponed, move or rescheduled

due to this fortuitous and unforeseen event.

• In case of a low turn out of delegates for this event, RSA

Reliability and Maintenance Consultancy Firm reserves the

right to cancel the event. An email will be sent to concerned

parties regarding the cancellation.

• In the event you would like to cancel your participation in this

seminar, kindly send us an email one week before the event

is due. If you have made an advance payment and your de-

legates did not attend and have not informed us one week

before the event, you will be charged with the full amount of

the training fee.

• In case the delegate register for this event will not make it on

this event, kindly notify us be email the changes in the name

of the delegates.

100% Money Back Guarantee

Training Investment Costs:

Step 1: Send us an email on the following:

- Full Name of Delegates: (FN, MI, LN)

- Email of participating delegates

- Position or Designation / Department

- Name of Industry

- Type of Industry

- How is payment to be made Cash or Check

- Is your industry VAT or NON-VAT

Step 2: Once we have confirmed the names of those you

will send, we will provide a confirmation email. Strictly

No Walk-in Allowed in this training.

• WCM and MRR book is available only through RSA Reliability

and Maintenance Consultancy Firm only.

• If for any reasons you were not happy

or satisfied with the outcome of the

training. Our small firm offers you

Unconditional 100% Payment Back

and you keep the WCM Book and all

the materials provided during the

training provided payment had been

received during the registration period.

• RCM concept in understanding the steps of implementation. Importance of RCM concept for industries. Case studies

and its very relevant to my industry. Seems to be a complete bible for the equipment system for its trouble free ope-

rations and achieving our organization goal. Maintenance people as a whole and organization will get benefited from

the same. From Vinod Wagh, Associate General Manager / Sterlite Industries, Toticurin, India

1 Delegate: Php 30,000.00 + 12% VAT

2 Delegates: Php 58,000.00 + 12% VAT






Cell : 0920-482-8225





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