Rolling MAchine PPT
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Transcript of Rolling MAchine PPT
THREE ROLLER ROLLING MACHINE 3.5
Problem faced Before this Rolling M/C –
Rolling of 3 mtr length & 2mm thickness is not possible in house.
We were to depended on out-sources.
Delivery time & Transportation cost as per not our control.
Rolling quality was not also satisfactory.
It was very difficult to maintain production schedule and Cost.
Total Days to making New Rolling Machine – 42 days.
Total Cost to making New rolling Machine – 26354.
Total Manpower used – 3 person .
Financial Saving -
1.We have been quoted for same Applications about – 14.5 lacs and 8.0 lacs.
2.We have been quoted for Refurnishing Job for machine was about – 1.71 Lacs.
3. Total Machine Cost – 26354.
Machine Specification –
1. Total Machine Length – 4000 mm.
2. Roller Length – 3400 mm.
3. Sheet Bending capacity – 1 mm to 4 mm.
4. Machine Structure Height – 500 mm.
5. Machine Width Top & Bottom – 650 & 700 mm.
6. Pedestal Size – S 517.
7. Gear Motor rating – 1 HP, 50 Hz, 230 VAC.
8. Gear Size -40/1.
List of Items -1. Used Three MS Pipes for made Three Rollers from ESL scrap.
2. Used MS Angles and MS sheet for making Machine’s structure & covers from ESl scrap.
3. From Outside Scrap We utilized MS Round Bar to make Roller shaft of Gear motor and Stud for Roller Manual operation.
4. Used Old Gear & Gear Motor for Roller Forward & Reverse Operation from ESl.
5.Used MS 15 mm sheet to make Roller Machine Assembly from ESL scrap.
6. Purchased New Pedestals, Bearings & Casting Round Bar for Machine.
How to Made All Machine Parts In house of Esl -
1. Cutting MS pipes on Hexo Machine to making Three Roller.
2. Cutting Round Bar on Hexo Machine & Manual Weld it in Roller to making Roller shaft.
3. Cutting MS Angles on Cutter machine & Manual Weld as per our design to making structure.
4. Use Lath machine for made stud , Supporting small Roller and Roller Assembly.
Photographs of Machine -
Merits of Rolling Machine –
Delivery time and Quality can be handled as per our requirements.
Save Transportation & Vendor Manufacturing Charges.
V- Rolling facility available in our Machine so We can save our manufacturing time.
Daily production of tank availibity. (15 min per tank).
Manual & Semi Automatic Operations.
Quality improvement of Tank.
Comparison Chart -
Sr.No
Vendor Name
Type of System
Rate per Kg
Weight
Trans. Charges
Cost
Source
Quality
Job Time
qty Total Cost
1 Urja Enginee
r500 LPD
GI 3.5 90 400 355 Out source Average 7 Days 10 35502 Urja
Engineer 500 LPD
SS 3.5 32 400 152 Out source Average 7 Days 10 15203 Urja
Engineer 300 lpd
GI 3.5 52 400 222 Out source Average 7 Days 10 22204 ESL 500 LPD
GI In house 90 0 - In house Good15 min.
(Per tank)
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5 ESL 500 LPD SS In house 32 0 - In house Good
15 min.(Per tank)
- -
6 ESL 300 lpd GI In house 52 0 - In house Good
15 min.(Per tank)
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* Thank You *