ROLLER TRACK SYSTEM - Loading Automation Inc....xxx + + _ _ + _ sp ec if d date: scale: g a cad dwg...
Transcript of ROLLER TRACK SYSTEM - Loading Automation Inc....xxx + + _ _ + _ sp ec if d date: scale: g a cad dwg...
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ROLLER TRACK SYSTEM
PARTS MANUAL
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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LOADING AUTOMATION, INC. Automated Shipping and Receiving Systems
www.Loading-Automation.com
LOADING AUTOMATION, INC is proud to announce they are now the exclusive suppliers of the Hydraroll roller track and power systems throughout North America.
P.O. BOX 4820, WILMINGTON, NC 28406 Tel. 910-791-2125 Fax. 910-452-3889
The Hydraroll product line has long been associated with quality and reliability in the material handling industry. Specializing in the air cargo, automotive, food and beverage, and other palletized product lines, their products will be an asset to the already impressive line of material handling systems available through Loading Automation, Inc. Please contact us today and allow us to show you how we can help you with your material handling. Sincerely, William M. Witwer William M. Witwer Director of Sales Loading Automation, Inc. [email protected] My office phone & fax number: 610-777-1516 Please visit our web-site at: www.Loading-Automation.com
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ROLLER TRACK SYSTEMS TABLE OF CONTENTS:
*DESCRIPTION *PAGE NUMBER MARK 17 ROLLER TRACK SYSTEMS 6
-SERIES 4 (FLDTP) 7 -SERIES 4 (WFTP) 12 -SERIES 4 (NFTP) 17 -SERIES 5 (HDTP) 22
-SERIES 5 (QRTP) 27 COMMON COMPONENTS 32 OPERATION & MAINTENANCE 54 *TO VIEW A SPECIFIC TYPE OF ROLLER TRACK SYSTEM, CLICK ON THE DESCRIPTION OR PAGE NUMBER OF THE RESPECTIVE ROLLER TRACK SYSTEM.
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MARK 17 ROLLER TRACK SYSTEMS
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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MARK 17, SERIES 4 w/ FOLDED TOP PLATES
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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MARK 17, SERIES 4 w/ HEAVY-DUTY, WIDE FLAT TOP PLATES
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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MARK 17, SERIES 4 w/ HEAVY-DUTY, NARROW FLAT TOP PLATES
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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MARK 17, SERIES 5 w/ HEAVY-DUTY TOP PLATES
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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MARK 17, SERIES 5 w/ QUICK RELEASE TOP PLATES
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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ITEM
NUMBER
NUMBER
REQUIREDDESCRIPTION
PART
NUMBER
5 ROLLER CHANNEL ASSEMBLY (COMPLETE w/ROLLERS) 982001 1
FRONT (CLAMP); MARK 17, SERIES 4; 4" PITCH (16 ROLLERS)
7 ROLLER; MARK 17; 3" 983002 31
8 ROLLER PIN; MARK 17; 3" 983001 35
9 NUT; 8mm FLANGED ASSEMBLY ONLY 2
10 CLAMP PLATE; 2 1/2" WIDE ASSEMBLY ONLY 4
11 AIR BAG; 2 1/2" FLAT (SAME AS MK4) 760006 10'-6"
12 SCREW; 8mm-20 x 16mm ASSEMBLY ONLY 2
13 NYLON LOCKNUT; 8mm ASSEMBLY ONLY 2
14 SCREW; 8mm-20 x 30mm ASSEMBLY ONLY 2
15 RUBBER INSERT PLUG; 2 1/2" WIDE 763007 1
16 AIR BAG TEE; 5/16" OD 763006 1
17 BLANKING PLUG; 5/16" OD 773009 AS REQ'D
18 NUT BAR; 6mm 944004 22
19 MAIN CHANNEL; 10'-6" L MODULES see note below*** 984000 1
20 SCREW; M5 x 16 TORX DRIVE (T25) 940027 8
21 NUT; BINX; M5 941017 8
23 AIR LINE GROMMET 714004 2
24 ACETAL STRIP; 3 13/16" WIDE 714012 11'-6"
*
2 TOP PLATE SCREW; 6mm x 15mm TORX DRIVE (T30) 943003 22
6 ROLLER CHANNEL ASSEMBLY (COMPLETE w/ROLLERS) 982002 1
REAR (INLET); MARK 17, SERIES 4; 4" PITCH (15 ROLLERS)
25 GUIDE ANGLE 741038 4
*** NOTE: AS OF JANUARY 1999, THE TRACK CLIP MOUNTED MAIN CHANNEL
IS OBSOLETE. THE REVISED MAIN CHANNEL HAS AN "ANGLED FOOT"
AND NO LONGER REQUIRES TRACK MOUNTING CLIPS.
U
INC.
Systems
Shipping & Receiving
Automated
N
I
AO
LD
UNLESS OTHERWISE
DO NOT SCALE
DRAWING
TOLERANCES
ANGLES
.XX
.XXX
+
+_
_
+_
SPECIFIED
DATE:
SCALE:
GA
CAD DWG FILE NAME
DISTRIBUTED BY:
E.C.N. LTR
M
HYDRAROLL PARTS
ANOI
T
TEL. 910-791-2125
FAX. 910-452-3889
3310 ENTERPRISE DR.
WILMINGTON, NC 28405
APPROVED BY:
E.C.N.:
DRAWING NUMBER
DRAWN BY
ISSUED
USE ONLY GENUINE
CHK'D
TO LOADING AUTOMATION, INC.
DESCRIPTION OF CHANGE DATE BY
10'-6" MODULES
9/15/03N/A
MR000076A
MK17, SERIES 5; QRTP
MR000076A
WIM
6 5/8" W x 64" L; 4" PITCH (16 ROLLERS)
1 TOP PLATE; MARK 17, SERIES 4; FRONT (CLAMP); HDWF 981004 1**
**3 TOP PLATE; MARK 17, SERIES 4; REAR (INLET); HDWF 981005 1
6 5/8" W x 59 1/2" L; 4" PITCH (15 ROLLERS)4 LOGO PLATE; MARK 17, SERIES 4; HDWF 981003 1
6 5/8" W x 2 1/2" L
11 ALT AIR BAG; 3 1/2" FLAT (OLDER VERSIONS) 761001 10'-6"
15* ALT RUBBER INSERT PLUG; 3 1/2" WIDE (OLDER VERSIONS) 763008 1
22 TRACK MOUNTING FLANGE CLIP***NOT SHOWN 714011 as req'd
26 AIR BAG ASSY (contains ITEMS # 9-16) 2.5" wide flat 760008 1
MODULE; MK17; S4; 10'-6"; 4"P (31 ROLLERS) complete 980009
MODULE; MK17; S4; 10'-6"; 4"P (31 ROLLERS) complete 980004
* 2.5" AIRBAG CLAMP KIT (items 9, 10, 12-16) sold as kit only 762001 1
* 3.5" AIRBAG CLAMP KIT (items 9, 10, 12-16) sold as kit only 762002 1
26 ALT AIR BAG ASSY (contains ITEMS # 9-16) 3.5" wide flat 761002 1
** INCLUDES ITEMS 20, 21, AND 25
*
*
*
*
*
*
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ITEM
NUMBER
NUMBER
REQUIREDDESCRIPTION
PART
NUMBER
5 ROLLER CHANNEL ASSEMBLY (COMPLETE w/ROLLERS) 982010 2
MK 17, S5; 4.5" PITCH (14 ROLLERS); HD; 60.43" L
7 ROLLER; MARK 17; 3" 983002 31
8 ROLLER PIN; MARK 17; 3" 983001 35
9 NUT; 8mm FLANGED ASSEMBLY ONLY 2
10 CLAMP PLATE; 2 1/2" WIDE ASSEMBLY ONLY 4
11 AIR BAG; 2 1/2" FLAT (SAME AS MK4) 760006 11'-7"
12 SCREW; 8mm-20 x 16mm ASSEMBLY ONLY 2
13 NYLON LOCKNUT; 8mm ASSEMBLY ONLY 2
14 SCREW; 8mm-20 x 30mm ASSEMBLY ONLY 2
15 RUBBER INSERT PLUG; 2 1/2" WIDE 763007 1
16 AIR BAG TEE; 5/16" OD 763004 1
17 BLANKING PLUG; 5/16" OD 773009 AS REQ'D
18 NUT BAR; 6mm 944004 11
19 MAIN CHANNEL; 11'-7" L MODULES 984002 1
20 SCREW; M5 x 16 TORX DRIVE (T25) 940027 8
21 NUT; BINX; M5 941017 8
23 AIR LINE GROMMET 714004 2
24 ACETAL STRIP; 3 13/16" WIDE 714012 12'-7"
*
2 TOP PLATE SCREW; 6mm x 15mm TORX DRIVE (T30) 943003 11
6 ROLLER CHANNEL ASSEMBLY (COMPLETE w/ROLLERS) 982011 1
MK 17, S5; 4.5" PITCH (3 ROLLERS); HD; 11.81"L
25 GUIDE ANGLE 741038 6
*** NOTE: AS OF JANUARY 1999, THE TRACK CLIP MOUNTED MAIN CHANNEL
IS OBSOLETE. THE REVISED MAIN CHANNEL HAS AN "ANGLED FOOT"
AND NO LONGER REQUIRES TRACK MOUNTING CLIPS.
U
INC.
Systems
Shipping & Receiving
Automated
N
I
AO
LD
UNLESS OTHERWISE
DO NOT SCALE
DRAWING
TOLERANCES
ANGLES
.XX
.XXX
+
+_
_
+_
SPECIFIED
DATE:
SCALE:
GA
CAD DWG FILE NAME
DISTRIBUTED BY:
E.C.N. LTR
M
HYDRAROLL PARTS
ANOI
T
TEL. 910-791-2125
FAX. 910-452-3889
3310 ENTERPRISE DR.
WILMINGTON, NC 28405
APPROVED BY:
E.C.N.:
DRAWING NUMBER
DRAWN BY
ISSUED
USE ONLY GENUINE
CHK'D
TO LOADING AUTOMATION, INC.
DESCRIPTION OF CHANGE DATE BY
11'-7" MODULES
9/15/03N/A
MR000076B
MK17, SERIES 5; QRTP
MR000076B
RJF
4.65" W x 61.81" L; 4.5" PITCH (14 ROLLERS)
1 TOP PLATE; MK 17, S5 ; QRTP 981019 2
***
3 TOP PLATE; MK 17, S5; QRTP 981020 1
4.65"W" x 13.0" L; 4.5" PITCH (3 ROLLERS)4 LOGO PLATE; MK 17, S5; QRTP 981021 1
4.65" W x 2.36" L
22 TRACK MOUNTING FLANGE CLIP***NOT SHOWN 714011 as req'd
26 AIR BAG ASSY ( ITEMS # 9-16) 2.5" WIDE FLAT / 11'-7"L 760040 1
MODULE; MK17; S5; 11'-7"; 4.5"P (31 ROLLERS) COMPLETE 980021
* 2.5" AIRBAG CLAMP KIT (items 9, 10, 12-16) sold as kit only 762001 1
*
*
*
*
*
*
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ITEM
NUMBER
NUMBER
REQUIREDDESCRIPTION
PART
NUMBER
5 ROLLER CHANNEL ASSEMBLY (COMPLETE w/ROLLERS) 982022 1
MK 17, S5; 4.5" PITCH (14 ROLLERS); HD; 61.85" L
7 ROLLER; MARK 17; 3" 983002 14
8 ROLLER PIN; MARK 17; 3" 983001 15
9 NUT; 8mm FLANGED ASSEMBLY ONLY 2
10 CLAMP PLATE; 2 1/2" WIDE ASSEMBLY ONLY 4
11 AIR BAG; 2 1/2" FLAT (SAME AS MK4) 760006 5'-6.5"
12 SCREW; 8mm-20 x 16mm ASSEMBLY ONLY 2
13 NYLON LOCKNUT; 8mm ASSEMBLY ONLY 2
14 SCREW; 8mm-20 x 30mm ASSEMBLY ONLY 2
15 RUBBER INSERT PLUG; 2 1/2" WIDE 763007 1
16 AIR BAG TEE; 5/16" OD 763004 1
17 BLANKING PLUG; 5/16" OD 773009 AS REQ'D
18 NUT BAR; 6mm 944004 5
19 MAIN CHANNEL; 5'-6.5" L MODULES 984003 1
20 SCREW; M5 x 16 TORX DRIVE (T25) 940027 8
21 NUT; BINX; M5 941017 8
23 AIR LINE GROMMET 714004 2
24 ACETAL STRIP; 3-13/16" WIDE 714012 6'-6.5"
*
2 TOP PLATE SCREW; 6mm x 15mm TORX DRIVE (T30) 943003 5
25 GUIDE ANGLE 741038 2
*** NOTE: AS OF JANUARY 1999, THE TRACK CLIP MOUNTED MAIN CHANNEL
IS OBSOLETE. THE REVISED MAIN CHANNEL HAS AN "ANGLED FOOT"
AND NO LONGER REQUIRES TRACK MOUNTING CLIPS.
U
INC.
Systems
Shipping & Receiving
Automated
N
I
AO
LD
UNLESS OTHERWISE
DO NOT SCALE
DRAWING
TOLERANCES
ANGLES
.XX
.XXX
+
+_
_
+_
SPECIFIED
DATE:
SCALE:
GA
CAD DWG FILE NAME
DISTRIBUTED BY:
E.C.N. LTR
M
HYDRAROLL PARTS
ANOI
T
TEL. 910-791-2125
FAX. 910-452-3889
3310 ENTERPRISE DR.
WILMINGTON, NC 28405
APPROVED BY:
E.C.N.:
DRAWING NUMBER
DRAWN BY
ISSUED
USE ONLY GENUINE
CHK'D
TO LOADING AUTOMATION, INC.
DESCRIPTION OF CHANGE DATE BY
5'-6.5" MODULES
9/15/03N/A
MR000076C
MK17, SERIES 5; QRTP
MR000076C
RJF
4.65" W x 64.13" L; 4.5" PITCH (14 ROLLERS)
1 TOP PLATE; MK 17, S5 ; QRTP 981022 1
4 LOGO PLATE; MK 17, S5; QRTP 981021 1
4.65" W x 2.36" L
22 TRACK MOUNTING FLANGE CLIP***NOT SHOWN 714011 as req'd
26 AIR BAG ASSY ( ITEMS # 9-16) 2.5" WIDE FLAT / 5'-6.5"L 760041 1
MODULE; MK17; S5; 5'-6.5"; 4.5"P (14 ROLLERS) COMPLETE 980022
* 2.5" AIRBAG CLAMP KIT (items 9, 10, 12-16) sold as kit only 762001 1
*
*
*
*
*
*
***
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COMMON COMPONENTS ROLLER TRACK SYSTEMS
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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OPERATION & MAINTENANCE ROLLER TRACK SYSTEMS
Sold and Serviced by: LOADING AUTOMATION, INC. WILMINGTON, NC (910) 791-2125 FAX (910) 452-3889 800-264-3184
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AIR INTEGRITY TEST PROCEDURE
Hydraroll Pneumatic Roller Track System. To be completed on all finished units. Test procedure:
1. Charge Hydraroll air reservoir(s) by operating truck or tractor engine on an air brake vehicle or by 12V DC compressor controlled by ignition switch.
2. Operate engine on air brake vehicle until a pressure of 100
psi is reached or the 12V DC compressor switches off (approximate time is 5 minutes for 12V DC compressor). Turn key to off position.
3. (Inflate)--Raise all track rollers.
4. Check pressure in Hydraroll control box. Pressure must be identical to previous reading. Record reading.
5. Re-check system after 12 hour period. Record reading.
6. A pressure differential of 10% or less in a 12-hour period is acceptable. If within 10% factor, check block in Hydraroll Performance Certificate and drop all rollers.
If greater than 10% factor, isolate, fix leak, and re-test unit. NOTE: The pressure loss must be the equivalent of a 10% loss or less
over a 12-hour period.
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ACETAL INSTALLATION INSTRUCTIONS
WITH ACETAL IN TRACK FROM FACTORY
1. Install the track modules per installation instructions. 2. Overlap the acetal strip from each module (Figure A). 3. At the rear of the body, fold the acetal strip down to cover and seal the end of the
module (Figure B). 4. At the front of the body, allow the acetal strip to extend under the floor
(Figure C).
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TUBING INSTALLATION METHOD OF ASSEMBLY
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DECAL LOCATION DRAWINGS
• 715004-Track Isolation Valves (TIV) • Locate decal on flat body adjacent to TIV.
• 715006-Auxiliary Inflation Valve (AIV) • Locate decal on flat body surface adjacent to reservoir.
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DECAL LOCATION DRAWINGS
• 715005-Forklift Warning Decal • Locate decal in unobstructed view on inside rear sidewall.
• 715007-Warning Decal • Locate decal on flat body surface adjacent to control box.
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DECAL LOCATION DRAWINGS
• 715032-Airbrake Interlock Decal (optional) • Locate decal on or near the pneumatic control box.
• 715003-Operational Procedure/Maintenance Procedure • Locate decal on the face of the Air Control Box.