Roller Mill Rolls

24
Roller Mill Rolls

Transcript of Roller Mill Rolls

Page 1: Roller Mill Rolls

Roller Mill Rolls

Page 2: Roller Mill Rolls

Roll Scraper Blade

Pulleys

Sight Glasses & Level Sensor Fine Adjustment Gauge & Shell

Gears

Roll Scraper Brush

Goose-Down & Nylon / Kaz Tüyü-Sentetik

Aluminium-Steel / Alüminyum-Çelik

Sight glasses & level Sensor

Page 3: Roller Mill Rolls

Wooden & Aluminium / Ahşap ve Alüminyum

Sieve Boxes & Insert Frames

Frame Drawers / Kasa Çekmeceleri

P Sieve Frames

Oblong-Triangle-Round / Oval-Üçgen-Yuvarlak

Perforated Sheets

PERFORATEDSHEEETS

Page 4: Roller Mill Rolls

NoP:FR

MeshOpenings

(mm)

Wire(mm)

OpeningArea (%)

2,5 10,01 1,1 813 8,36 0,9 81,64 6,14 0,8 78,2

4,5 5,37 0,8 75,55 4,86 0,7 76,26 4,03 0,6 75,87 3,42 0,55 74,38 2,97 0,5 73,29 2,64 0,45 72,5

10 2,38 0,4 73,412 1,99 0,32 73,8914 1,7 0,28 73,4116 1,46 0,28 70,7318 1,28 0,26 68,820 1,15 0,24 68,5622 1,02 0,24 65,2524 0,94 0,22 65,9626 0,84 0,22 63,2928 0,79 0,2 63,430 726 0,2 61,4732 688 0,18 62,82

34 657 0,16 64,6536 612 0,16 62,938 571 0,16 6140 544 0,14 63,6442 521 0,14 62,0544 491 0,14 60,4946 464 0,14 59,0448 439 0,14 57,5550 436 0,12 61,5952 414 0,12 6054 394 0,12 58,656 376 0,12 57,458 359 0,12 56,1960 343 0,12 56,9462 328 0,12 53,5666 311 0,11 54,6570 287 0,11 52,375 270 0,1 53,14

80 247 0,1 50,58

85 227 0,1 48,23

NoP:FR

MeshOpenings

(mm)

Wire(mm)

OpeningArea (%)

No GGMesh

Openings(Micron)

12 1800

14 160015 140016 1320

17 1250

18 1180

19 1120

20 1000

22 950

23 900

24 850

26 800

27 750

28 710

30 67031 63032 60034 560

No GGMesh

Openings(Micron)

36 530

38 50040 47542 450

44 425

45 400

47 375

50 355

52 335

54 315

58-3xx 300

60-4xx 280

64 265

66-5xx 250

68 24370 23672 224

74-6xx 212

Wire Meshes / Tel Örgü Elekler

Stainless Wire Mesh

Mesh Tensioning Meter / Gerginlik ölçme aleti

Nylon Mesh

Cotton-Plastic-Star-Tray Cleaner-Rubber Balls / Bez-Damla-Yıldız-Dip Sıyırıcı-Lastik Toplar

Sieve Cleaners

Page 5: Roller Mill Rolls

HDP BUCKETS (High density polyethylene NY Nylon 6) METAL BUCKETS (Pressed - Seamless steel - Stainless steel 304)

Bucket A (mm)

B (mm)

C (mm)

D (mm)

T (mm)

N° of recessed

holes

E (mm) F (mm) G

(mm)

91 85 64 45 5 2 9 43 18110 100 68 46 5 2 9 50 20130 110 80 56 5 2 9 67 25135 121 85 55 5 2 9 70 25146 120 90 60 6 2 8,5 70 25146 130 89 60 5 2 9 70 25172 152 113 80 7 2 9 100 30187 150 112 78 5 2 9 100 30202 154 112 74 8 2 9 100 30210 160 123 85 7 2 9 100 30240 175 137 96 7 2 11 120 36250 168 130 92 6 2 11 35 35292 170 131 94 7282 175 137 97 7 3 11 80 34290 185 140 97 8 **305 1S2 llS 78 7 **305 152 115 78 7 4 9 51-102-51 32314 185 140 100 8 **318 220 166 120 9 3 11 100 50350 185 140 98 8343 218 168 120 9343 220 168 120 9 3 11 120 50370 186 138 102 8,5

0-80100-90

120-100130-UO140-UO130-130160-140180-140200-150200-160230-170240-165280-165280-170280-180300-150

300-150-RH300-180

300-215-RH330-180330-215

330-215-RH350-180

350-215-RH 375 218 166 120 9 3 11 120 50

Bucket A (mm)

B (mm)

C (mm)

D (mm)

T (mm)

N° of recessed

holes

E (mm) F (mm) G

(mm)

85 80 58 39 1 2 8 43 16106 89 66 45 1 2 8 58 20106 89 66 45 1 2 8,5 50 20125 105 77 53 1 2 8 67 25138 120 90 62 1,2 2 8,5 70 25146 120 90 62 1,5 2 8,5 *70/86 25166 147 112 78 1,5 2 8,5 100 30187 147 112 78 1,5 2 8,5 110 30187 147 112 78 1,5 2 8,5 100 30205 150 112 77 1,5 2 9 131 32205 150 112 77 1,5 2 9 *100/102 32233 160 122 85 1,5 3 9 70 32233 160 122 85 1,5 2 10,5 120 32235 170 132 93 2 2 11 120 35247 165 130 92 2 3 10,5 *70/77 35262 165 130 92 2 3 10,5 *77/80 35289 167 132 93 2 3 10,5 95 38289 167 132 93 2 3 10,5 80 38290 185 140 97 2 3 11 95 38290 185 140 97 2 3 11 80 38308 165 135 94 2 3 9 *100/104 36308 182 140 95 2 3 9 *100/104 36310 220 163 112 2 3 11 100 50

80-80100-90-58

100-90-50 t120-100130-120140-120160-140

180-140-110180-140-100 t200-150-131

200-150-100 t230-160-70

230-160-120 t230-170240-160260-165

280-165-95280-165-80 t280-180-95

280-180-80 t300-165300-180300-215330-215 340 215 163 112 2,5 3 11 120 50

Elevator Buckets

Elevator Buckets

Page 6: Roller Mill Rolls

Bolts with doomed washers

SCREWS Weight Kg/100Grade 5.8 Bolts lengthREF. Ø 25 30 35 40 45 50 60

head mm mm mm mm mm mm mmM7 25 1,30* 1,6 - - - - -M8 30 - 2,30* - 2,5 - - -

M10 35 - - 3,75* - 4,7 - 5,2M12 42 - - - - - 7,2 8,2

WASHERS Weight Kg/100

REF. Doomed FlatM7 0,55* -M8 0,70* 0,80

M10 1,65* 1,25

M12 2,9 -

NUTS Weight Kg/100

REF. Low Self-lockingM7 0,55* -M8 0,70* 0,80

M10 1,65* 1,25

M12 2,9 -

SPACERd D S

mm mm mmSW0825 8,5 25 9SW1030 10,5 30 9SW1040 10,5 40 9

(D) Diameter Çap

(P) Pitch Hatve

(A) Int. Dia. İç Çap

80 80 27100 100 27100 100 34125 125 34145 145 34145 145 42165 165 42165 165 60180 180 42200 200 60200 200 49220 220 49220 220 60250 250 60270 270 60300 300 76325 325 76350 350 90380 380 102400 400 102

Bolts & Nuts for Buckets

Elevator & Conveyor Belts

Screw Conveyor

Scrapers & Chain with Scrapers

Screw Flight / Helezon Yaprağı

Product moving direction Product moving direction

Righ

t Heli

x

PITCHP

DIAM

ETER

D

Left

Helix

Product moving direction Product moving direction

A

Page 7: Roller Mill Rolls

Valves & Coils / Valf ve Bobinler

Filter Control Device (Pneumatic - Electronic) Pneumatic Actuator & Air Adjustment Gate

Piston & Equipment

PNEUMATICGROUP

Page 8: Roller Mill Rolls

Rotors Chains

Bearings and Bearing House Couplings

Bushings Gears

MECHANICALPARTS

Page 9: Roller Mill Rolls

MANUAL BRANCH PIPE GATEMANUEL ÇATAL BORU KLAPE

PIPE Diameter(ø) (mm)

Thickness(mm)

1050,81,5

2

1201

1,5

2

150

30β - 35β - 40β - 45β

11,5

2

1700,81,2

2

2001

1,2

2

2500,812

ø INT.ø İÇ

ø EXTø DIŞ

Sp.Kal.

34 38 242 48 246 51 2,551 57 357 63 365 70 2,570 76 376 83 383 89 395 102 3

102 108 3108 114 3119 127 4125 133 4133 140 4142 152 5150 158 4160 168 4170 178 4213 219 3265 273 4

Branch Pipes

Straight Steel Pipes Flow Pipes

Ext. / Dış

Int. / İç

Sp. / Kal.

FLOW PIPE / AKIŞ BORUSU

PIPE Diameter(ø) (mm)

Thickness(mm)

1051,21,52

1200,71,52

1500,71,52

1701,21,52

2000,71,52

2500,71,52

1000

Ø

BRANCH PIPEÇATAL BORU

PIPE Diameter(ø) (mm)

Thickness(mm)

105

1,2

1,5

2

120

1

1,5

2

150

1

1,5

2

170

1,2

1,5

2

200

1

1,5

2

250

1

1,5

2

30β - 35β - 40β - 45β -50β

BRANCH PIPES

Page 10: Roller Mill Rolls

CONICAL / REDUCTION

PIPE (ø) A (mm)

(ø) B (mm)

Thickness(mm)

120 105

105

120

150

200

1,2

150 1,2

150 1

200 1

250 1

ø A

ø B

100

45˚

Diameter(øC) (mm)

105

120

150

170

200

250

Horizontal & Vertical / Yatay ve Dikey

Steel Pipe Clamps / Krolet ve Çelik Boru Kelepçeleri

Symmetric Branch Pipes

Control Pipe

Segments Connection Parts

Injectors

Conical / Reduction

CONTROL PIPE / KONTROL BORUSU

PIPE Diameter(ø) (mm)

Thickness(mm)

1051

1,52

1201

1,52

1501

1,52

1701

1,52

2001

1,52

2501

1,52

SYMMETRIC BRANCH PIPES / SİMETRİK BORU

PIPE Diameter(ø) (mm)

Thickness(mm)

105 1,2

1200,812

1501

1,52

1700,81,52

2000,81,52

2500,81,52

60β - 80β - 90β

PIPES AND FITTINGS

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PNEUMATIC LINE SIGHT GLASES

Ø mm (L=300 mm)51576370768389

102108114120

127133140150160170180200250300

Plansifter SleevesTechnical Data

Material : 100% polyesterWeight (m2): 400 gr. + 5%

Thickness : 1,6 mm - 1,8 mmAir permeability: 14000 lt/dm.Operation Temperature : 150 C

Diameter LengthØ120 200mmØ120 250mmØ120 300mmØ120 350mmØ140 200mmØ140 250mmØ140 300mmØ140 350mmØ210 200mmØ210 250mmØ210 310mmØ210 350mmØ300 200mmØ300 250mmØ300 300mmØ300 350mm

Rubb

er Sl

eeve

Sight

Glas

s

ø

Rubb

er Sl

eeve

Plansifter Top-Bottom & Jet Filter Sleeves

Pipe Sight Glasses & Product Observation Glasses

Filter Sleeves Technical DataMaterial : Fabric : %100 Polyester(Polyethylene terephthalate) texturized YarnProduction Method : Tubular Knit Fabric (No Side Seam)Colour : WhiteStandard Diameter : 120 mmStandard Lengths : 1800mm - 2400mm - 3000mmAverage weight/mt : 175 gr. +/- 5%Air Permeability : 440 lt/dm2/minute Dust Capacity : < 1 micron

Sleeves and Sight Glasses

Page 12: Roller Mill Rolls

Surrounding & Silo Discharger Rubbers

Covers Gaskets

Chocks

Dia - Çap(mm.)

H (mm.)

Ø 2000Ø 1600Ø 1300Ø 1000Ø 600Ø 500Ø 300Ø 200

140140140140140140140140

Rubber Sleeves Diaphragm Rubbers

RUBBER SLEEVESØ mm (W=90 mm)

51576370768389

102108114120

127133140150160170180200250300

Airlock SleeveØ 160 x 50mm

Big-Small / Büyük Küçük

Hanging Bearing Bushing

Plastic and RubberParts

Page 13: Roller Mill Rolls

Ecluse

Air Lock

Pneumatic Cyclone

GE

A

øJ

C D

B

Dimensions [mm]Model A B C D E G øJKEKM 22/22KEKM 28/30KEKM 36/38KEKM 45/45KEKM 60/60

5556607878441034

300355440561720

340420490574794

16201700197020542138

440538645703888

440310405436600

6580105120180

Technical Features

WheatModel Flour Bran Net Gross6,6

13,221,230,256,4

4,79

15,124,240,1

2,65

8,412,122,3

167211280410575

199320331473667

0,60,91,31,82,8

Gross Volume(m3)

Weights (Kg)Capacity (t/h)

KEKM 22/22KEKM 28/30KEKM 36/38KEKM 45/45KEKM 60/60

F

C

B

G

E

A

MODEL ØA B ØC ØD ØE L H H1

DPSA - 200 70 60 160 410 122 805 740 800

DPSA - 240 85 60 160 240 64 560 740 800

DPSA - 280 100 60 160 280 83 592 740 800

DPSA - 340 120 60 160 340 103 645 740 800

DPSA - 410 145 60 160 410 122 805 740 800

DPSA - 500 180 60 160 500 140 950 740 800

ø D

ø E

L

ø AB

H H1

ø C

Dimensions [mm]

Model A B C E F G

KHKM - 25/21KHKM - 25/27KHKM - 25/33

368430490

280 320275337398

260210272333

Weights (kg)Capacity(t/h) Gross Volume(m3)

Technical Features

Wheat Flour Bran Net Gross8,2

10,513,2

3,24,15,2

5,87,59,4

56,561

75,5

8188

1040,1

Air Lock

Page 14: Roller Mill Rolls

Pneumatic Line Diverting Gate

Dimensions [mm]Model A B C D F G ØH

42/46/5157/63/70

76/83

108/119125

133/150170/190

KPKA - B -150KPKA - B -180

598636

488540

345378

467500

210243

KPKA - B - 83 484 384 210 327 125 184

95/102KPKA - B -102 516 414 247 371 148 216KPKA - B -120 548 446 287 406 174 248

298336

Technical Features

Gross-BrutNetWeights (kg)

375692

127162

7092

132172212

0,10,120,140,180,22

Gross Volume(m3)

Pneumatic Line Diverting Gate

Flow Balancer

Dimensions [mm] Model B C M

MPKA 170MPKA 200MPKA 220MPKA 270MPKA 320MPKA 350MPKA 400

A515615645745845945995

250280300350400450480

90

100

170 x 170200 x 200220 x 220270 x 270320 x 320350 x 350400 x 400

GrossNetWeights (kg) Gross Volume

(m3)

Technical Features

23273033365468

404853605892

110

0,1

0,2

0,3

Dimensions [mm]

Model A B C D H G ØJ

TFBI 25TFBI 50

350600 700 650 240594

600295545

150200

Gross Volume(m3)

Technical Features

3050

150200

198 260

0,30,5

Weights (kg)Capacity(t/h)Wheat Net Gross

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Magnets

Tubular Magnet / Boru Mıknatıs

Dimensions [mm]

KDMB 120/600KDMB 150/640KDMB 170/680KDMB 200/720KDMB 250/720

315335355415445

280300320380410

650650680720900

120150170200250

120150170200250

Model A B C øH øJ

Cylinder Magnet / Silindir Mıknatıs Grate Magnet / Izgara Mıknatıs Bar Magnet / Çubuk Mıknatıs

Technical Features

918255075

657590

100122

95107124140170

0,2

0,3

0,40,5

Weights (kg)Net Gross

Capacity(t/h)Wheat

Gross Volume(m3)

KDMB 120/600KDMB 150/640KDMB 170/680KDMB 200/720KDMB 250/720

Model

BlowerSieve Stretching Machine - With / Without Stand

Model Dimensions (mm)

DPIG 640 570x620 570x500DPIG 740 662x720 662x580

CYLINDERMAGNET

Page 16: Roller Mill Rolls

Timing, Poly-V, V Belts & Pulleys

Motors

Electric Motors, Gear-box Motor & Vibro Motor / Elektrikli Motor, Redüktörlü Motor ve Vibro Motor

LPULLEYS AND BE TS / MOTORS

Page 17: Roller Mill Rolls

Vertical Rice Whitener (VTA)

Destoner

Vertical Rice Whitener (VBF)

Length GraderThickness Grader

Paddy Husker (FT) Paddy Seperator

Milling Polisher

Rotary Sifter

AS TAKE RICE MILLING & SPARE PARTS

Page 18: Roller Mill Rolls

Pellet Sorter Evolution

CPM Spare Parts /

Belutza

Pikasen

REZS

Opti

cal Sorters & Spare Par

MACHINE / MAKINELERSATAKE & CPM

Page 19: Roller Mill Rolls

Sewing Machine & SparesLoadcell Filter Cage

Fan for Air Cycle Tarar Silo Discharger Arm Polyamide Gear

Handles & Locks Adhesive Glue & Accelerator

Polyamide Gear

Page 20: Roller Mill Rolls

Cable Ducts & Trays Buckle

Buttons

Spiral Hose & Rubber

Sensors & Cables

Limit Switch Glass Tube Flowmeter

Segment Rings

Plansifter Hanging Rods

Other Parts

Page 21: Roller Mill Rolls

Roller Type Mill

DP RM 1300 Model

Hammer Type Mill

DP HM 210 Model

Gluten Washer

DP GW 2200 Model

Gluten Index

DP GI 2030 Model

Dry Gluten

DP DG 2020 Model

DP FN 7100 Model - Single and Double

FALLING NUMBER FN 7100 / FALLING NUMBER FN 7100

t GLUTER WASHER

Page 22: Roller Mill Rolls

Balance 0.01 g

DP DG 2020 Model

Balance 0.0001 g

HectoliterAsh Oven

DP PLF 100/3 Model

Sedimentation Device

DP ZL 120 Model

Sieve Shaker

DP S200 Model

Moisture Meter

DP HE 50 Model

LABORATORY EQUIPMENT

Page 23: Roller Mill Rolls

Dosing Machine - Electrostatic Painting

DP ED110 Model

Phosmatic E01 - Fumigator

DP E01 Model

Protein Analyser

DP P110 Model

Shakematic

DP FN 7 ModelDP ED110 Model - Paslanmaz

Dosing Machine - Stainless Steel

Water Distiller

DP SS/204 Model

DP EN 400 Mdel, 44lt capacity

Incubator

pH Meter

Polarimeter - Starch Analyser

LABORATORYEQUIPMENTS

Page 24: Roller Mill Rolls

Technical services inclusive of mill maintenance and silos/ storage systems.

Mill repairs among others.Supply of spare parts and systems.