ROLLAIR®AIRCOMPRESSORS

150-180-220

Our ambition at Worthington Creyssensac is to offer compressed air solutions thatensure we are first in choice for our customers.To reach this goal calls for continuous investment in our product development to ensure that we are always able to offer the most suitable solutions at peak levels of efficiency.Integration of the AIRLOGIC® controller revolutionises the operation of the ROLLAIR® 150-220 range with added control features and enhanced energy efficiency.

ROBUSTNESS& RELIABILITY

PRECISION MECHANICS

1 Air is drawn through a high efficiency filter into thecompression element.

2 The air entering the compression element is regulated by the inlet valve.

3 Oil in the compression element performs three vitals roles:cooling, lubrication and a seal between the rotor profiles.Ensuring peak performance with no loss in efficiencythroughout the life of the compression element.

4 The three stage air/oil separation system is designed toprovide a low residual oil content in the air below 3 ppm.The oil in the separator vessel, is separated by cyclonicaction, weight, and finally filtrated through a cartridgedesigned with a large filtration surface to ensure high air quality.

5 Residual oil inside the separator element is removed bythe oil scavenge line and re injected into the rotary screwelement, reducing oil carryover into the compressed air network.

6 The cooling air inlet is regulated by EC turbines, coupledwith the large oil cooler, maintains a constant runningtemperature at all times.

7 Oil is filtered to remove contamination before being re injected into the air-end.

8 In maximum ambient conditions, the air cooler reducesthe temperature of the compressed air to a maximum of10°C above ambient temperature.

MODERN DESIGNFOR EFFICIENCY

By utilising over 30 years of design, manufacturing andcustomer experience it has been possible to produce aproduct to operate in heavy duty industrial applications.The ROLLAIR® 150-220 has an optimum cooling balance to reduce stress on internal components which increasesoperating reliability and reduces maintenance downtimeand costs.

The motor and compressor air intake are mounted behindbehind the air inlet and EC turbines in a cool zone.

This improves compression efficiency and reduces powerconsumption in the motor.

ROLLAIR®AIRCOMPRESSORS

150-180-220

1

6

OPTION

9

4

2

7

5

3

Air and Oil

Oil

Air

8

All Worthington Creyssensac machines are designed usingthe latest advanced Computer Aided Design software toensure high quality products at all times.Final assembly takes place in a modern factory with stateof the art assembly methods.At the end of each assembly line, the compressors’efficiency is measured in a test cell to ensure each machinecomplies with our design criteria and exacting standards.

To express confidence in our technology,we offer you the option of a 5-yearwarranty extension when the equipment ismaintained in accordance with our AIRPlusmaintenance contract – get moreinformation from your local dealer.

9 90 % of all water can be removed by an optionalcyclonic separator and drained by an electronic drain valvecontrolled by the AIRLOGIC®. This protects down-streamequipment from water contamination, increasing thereliability of pneumatic equipment and reducing productcontamination.

The water cooled machines and energyrecovery options have been designed withplated heat exchangers accurately sizedaccording to water temperaturespecifications.

The Air/Oil separator and oil filters are mounted in a warm zonewithin the compressor package,which prevents condensation forming in the oil circuit. This designfeature extends component and filter life for improved performanceand reliability.

The air inlet and outlet flow has been designed in order that thecompressors can be installed with or without ductwork, increasingthe number of installation possibilities and keeping installation costto a minimum.

AIR+

QUALITY FILTRATION

The air inlet filter of a compressor may be simple, but itsquality and durability are essential for efficient performance.The 2-micron pleated filter fitted to all WorthingtonCreyssensac compressors are designed to give maximumprotection for the air/oil circuit while maintaining sufficientsurface area for unobstructed airflow.

The encapsulated air filter offers several benefits with a precyclonic action to capture large dust particles, before the airpasses through the high filtration media.Air is drawn into the filter located in a cool zone within thecompressor to ensure maximum compression and coolingefficiency.

In the event of clogging, a safety device ensures that thecompressor is stopped and any mechanical damageprevented.

HIGH EFFICIENCYCOMPRESSION

The oil flooded asymmetrical screw type element used in ourcompressors has proven its reliability in many and variedinstallations and is produced within stringent tolerances.

Utilisation of the IP 55, EFF1 motor ensures high energy efficiencyin line with our environmental responsibilities. The drive assemblybetween electric motor and air end further enhances efficiency and reliability compared to belt driven systems.

SUPERIOR DRIVEEFFICIENCY

Gears combined with the SUREFLEX® coupling provide superiordrive efficiency compared to belt drive systems. The gears used onthe ROLLAIR® compressors require no maintenance and no periodicchange.

A bell housing is fitted to guarantee perfect alignment between themotor and the air-end element: this combined with the SUREFLEX®

coupling reduces vibrations and extends the life of the compressionelement.

ROLLAIR 150-180-220®

ACCURATE PRESSUREMANAGEMENT

The pressure regulation is controlled at the outlet of the compressorpackage, ensuring the outlet pressure is in line with the workingpressure required.

The highly accurate pressure transducer combined with theAIRLOGIC® precise pressure band controlallows the compressorto work within a minimum pressure band resulting in significantenergy savings.

SAFE AND SOLID AIR& OIL CONNECTIONS

FLEXMASTER® and VICTAULIC® pipe couplings are speciallydesigned to combine all the benefits of both rigid andflexible pipes.

Solid metal pipes have all the advantages of increaseddurability for reduced maintenance costs, and the elasticpipe couplings allows expansion and contraction resultingin fewer air and oil leaks for increased reliability.

ROLLAIR®AIRCOMPRESSORS

150-180-220

REGULATED VENTILATIONFOR ENERGY SAVINGSAND EFFICIENCY

The cooling efficiency of a compressor is of vital importance to ensurelong term reliability and operating efficiency. The ROLLAIR® 150-220compressors have been specially designed with one or two EC turbines(with Electronic Commutation motor) for efficient control of thecompressor cooling; rotational speed of the turbine is controlled off theoil temperature, resulting in many benefits :• Low Noise level and specific energy requirements, compared to units

designed with a traditional fan or turbine.• Increased lifetime of the EC turbine due to low stress on the bearings.• Oil flow simplification, as the thermostatic valve is removed: oil

temperature has increased stability, thus avoiding any risk of thermalshock in the coolers during regulation.

• Optimised maintenance costs.

LARGE COOLING CAPACITY

High efficiency aluminium type cooler blocks are designed with alarge surface area reducing the air and oil fluid temperature to theminimum for maximum cooling efficiency.

Easy access for cleaning the coolers is possible thanks to the accesspanels located on each side of the cooler housing.

LOW MAINTENANCE ANDMAXIMUM ACCESSIBILITY

Large access panels with removable supports ensure quick andeasy access to all internal components for preventive maintenanceand easy cleaning.

The air/oil separator housing is designed to allow quick and easyaccess to the separator cartridge, reducing downtime to a minimum.

The ROLLAIR® 150-220 compressors are equipped with a follow upmaintenance system which calculates the remaining running hoursto the next scheduled service. This can be accessed via theAIRLOGIC® menu.

This system of maintenance management allows greater flexibiltywhen scheduling service intervals and avoiding downtime at crucialperiods.

ROLLAIR®AIRCOMPRESSORS

150-180-220

AIRLOGIC® is the electronic controller used to manage all the ROLLAIR® range of compressors andancillary equipment in order to simplify control and servicing.Its intuitive navigation system, standard features for control and diagnosis, as well as its modulardesign offer real opportunities through monitoring of reducing the time and costs associated withvisual control of your installation.

FEATURESConfiguration of the running mode: load/unload,modulating control (option), variable speed.Weekly schedule with 2 pressure bands available per day.Pressure assisted oil change.Standard running parameters can be manually modified.Cascade auto restart.Remote control and fault report available.Calculation of a running time % for defined load levels(only for variable speed).Choice of 3 languages out of 25.LEADAIR® compatible.MULTILOGIC function: one controller can manage up to 4 compressors by using an algorithm equalizing runningtime (this requires cables and an option key).

ALARM and SAFETYMain motor rotation control.Pressure drop detection through oil separator.Number of motor start up limitation.Protection against under pressure start up.Protection against temperature reaching maximumor minimum levels.Protection against over pressure in the oil receiver.High oil temperature control.Protection against low temperature start up.Test of input/outputHistory of defaults (5): record of input values.Prevent an auto restart after a long period of stop(can be deactivated).Auto restart after power outage.

AIRLOGICAN ERGONOMIC COMMUNICATOR

®

AIRLOGIC® OPTIONS:Optional Input/Output for management of externalequipmentExamples of pressure control:- Network pressure- Network filters pressure dropExamples of temperature control:- Water temperature- External dryer dew point- External cooling system temperature controlHumidity sensorMotor vibration measurementMotor winding temperature measurementMODBUS communication modulePROFIBUS communication moduleRemote control modules (intranet/Internet/network)RS 485

Stop

Buttons for navigation andmodification of parameters

Start

Under voltage led

Digital and multilingual display: 4lines, 16 digits

Operating led

Error or alarm led

A large range of options for totalflexibility.

Whether it would be harsh ambient conditions,

strict environmental or safety requirements,

specific air quality requirements,

or cost reduction through energy recovery,

the ROLLAIR range of compressors has the

solution.

Cooling air volume

ROLLAIR ® 150A 7,5 1214 715 1202 707 110 150 13000 3000 6 71 74 2455

8 bar 8 1171 689 1160 683 110 150 13000 3000 6 71 74 2455B 10 1035 609 1026 604 110 150 13000 3000 6 71 74 2455C 13 818 481 810 477 110 150 13000 3000 6 71 74 2455

ROLLAIR ® 180A 7,5 1470 865 1444 850 132 180 23000 3000 5 72 75 2565

8 bar 8 1392 819 1365 803 132 180 23000 3000 5 72 75 2565B 10 1265 745 1242 731 132 180 23000 3000 5 72 75 2565C 13 1025 603 1008 593 132 180 23000 3000 5 72 75 2565

ROLLAIR ® 220A 7,5 1717 1011 1700 1001 160 220 26000 3000 7,5 73 75 2830

8 bar 8 1641 966 1625 966 160 220 26000 3000 7,5 73 75 2830B 10 1490 877 1476 869 160 220 26000 3000 7,5 73 75 2830C 13 1231 725 1231 725 160 220 26000 3000 7,5 73 75 2830

* As per ISO 1217: 1996 ** As per CAGI PNEUROP PN8NTC2at 1 meter

Performances measured on an operating ROLLAIR® at the unit ’s outlet :suction pressure 1b Abs, ambient temperature 20 °C with delivery pressure A=7 bar for 8 bar version and B=9,5 bar for 10,5 bar version.

Air cooled version: IP55 ventilator motor - Water cooled version: Ø water inlet and water outlet: 1”.

OPTIONS

TECHNICAL SPECIFICATIONS

ROLLAIR® 150-180-220 with AIRLOGIC® controller

A choice of 4 pressures:

7.5 - 8 - 10 - 13 (bar)

Load/UnloadAIR or WATER cooled

(1) (2) (3) (4) (6)(5) (7)

THE RANGE:

ROLLAIR®, AIRLOGIC® and LEADAIR® are registered trademarks of Worthington Creyssensac.

Harsh Ambient Conditions- High efficiency air inletfiltration panels (1)

- Filtration panels (2)

- High efficiency air intakefilter (3)

- Oil pre-heating (4)

Energy efficiency- Energy recovery (5)

Integrated filtration andtreatment- Water separator (6)

- Automatic drain (7)

Lubricant and servicing- 4000h oil- Food grade oil- Oil retaining frame- AIRPlus contract

Electronic- Auto restart- Phase control- Modulating control- Communication options of AIRLOGIC®

- LEADAIR® communication

AIR Version WATER Version

Version Workingpressure

bar eff.

Output*reduced tosuction conds

AIR WATERm3/h cfm m3/h cfm

Motorpower

kW ch

AIRversion

m3/h (maxi)

WATERversion

m3/h

Water flowat 20°CWATER

m3/h

Acoustic level **AIR WATER

version versiondB(A) dB(A)

WeightAIR version

kg

ROLLAIR® 220V with AIRLOGIC® controller Covering a pressure delivery band of 6 to 9.5 baror 7 to 12.5 bar in the High Pressure variant.Variable speed inverter drive

AIR or WATER cooledINVERTER VARIABLE SPEED DRIVE CAN OFFERUP TO 30% ENERGY SAVINGS AGAINSTTYPICAL FIXED SPEED COMPRESSORS.

ROLLAIR®COMPRESSEURSD’AIR

150-180-220

Thanks to its minimum footprint, its low noise level, andmany integrated options, ROLLAIR® 150-220 can beinstalled directly in the workspace hence minimising pipingwork and pressure drop.

Ducting opening drawing (calories extraction)ref. Air cooled version

Marks 150 180 220

E 1144,5 1144,5 1197,5F 856 856 840r 694 694 749

ROLLAIR ® 150-180-220Ref. Version cooled by

Marks AIR WATER150 180 220 150 180 220

A 2506 2666 2842* 2506 2506 2506B 1490 1490 1610 1490 1490 1490C 1938 1938 1992 1936 1936 1936

* 2946 mm for RLR 220 V with standard filtration panel

Dimensions in mm

121

B

C

A

F

E

STANDARD INSTALLATION

DIMENSIONAL REQUIREMENTS

Air inlet

Drain

Powersupply

Airoutlet

Compressed air outlet

3”GPN16 DN80

Air inlet

PARTNERSHIPClose working partnerships form the foundation of our corporate culture. Thisidentity has grown from our strength in developing long term partnershipswith our distribution and sales networks that have local knowledge andexperience to provide a total compressed air solution service, tailoredspecifically to our customers’ requirements. Our business approach has earned us a reputation of trust and loyaltycommitted to achieving success though partnership.

COMPETENCEPersonnel skill development is a vital part of our success: by a continuousimprovement process we improve the ability of our personnel to maintain andimprove the service to our customers.We carry this process through to our partner distributors to ensure that wecreate a motivated and enthusiastic team working together for the benefit ofour customers.

EVOLUTIONOur strategy in product and service development is based on continuousimprovement of our products and services in order to meet the requirement ofthe market and our customers. Continued investment in the design of newproducts and the use of innovating technologies keep our compressed airsolutions amongst the most competitive in the industry. This is our mission toguarantee the satisfaction and trust of our customers.

SHARINGOUR VALUES

Y O U R D I S T R I B U T O R

www.airwco.com

UKWorthington CreyssensacAir Compressor Products Ltd.Unit 10 Ravenhurst Court,Risley RoadBirchwood, WarringtonCheshire WA3 6PNPhone: 01925 817803Fax: 01925 850186

ExportWorthington Creyssensac

Zone Industrielle 4 rue Émile Zola B.P. 80419 60114 Méru France

Tél. : 33 (0)3 44 52 67 31Fax : 33 (0)3 44 52 67 35wce.info@airwco.com

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