Role of Packaging in Stability Studiesipapharma.org/events/Stability/Associate capsules 2.pdf ·...

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Your global partners in solid dosage systems Role of Packaging in Stability Studies Blister Packing Technology - R . Khimsaria Blister Packing Materials - H . Mhatre Selection Criteria - J . Bhat

Transcript of Role of Packaging in Stability Studiesipapharma.org/events/Stability/Associate capsules 2.pdf ·...

Your global partners in solid dosage systems

Role of Packaging in Stability Studies

• Blister Packing Technology - R . Khimsaria

• Blister Packing Materials - H . Mhatre

• Selection Criteria - J . Bhat

Your global partners in solid dosage systems

Your global partners in solid dosage systems

• Derive suitable packaging on dosage form • Protection from Moisture, Gas, Light & Temperature• Microbiological Integrity • pH Stability• Anti – Counterfeit Capability• Compliance – Regulatory & Patient

Importance of Pharma Packaging

Your global partners in solid dosage systems

• Blister packs• Strip Packs• Bottles for bulk packs• Sachets or Pouches• Tubes for oral dosage • Injectables• Suppositories

Packaging formats in Pharma Industry

Your global partners in solid dosage systems

• Single source for all your blister needs

• Solutions for both Blister machines and foils

• Closely associated with ALCAN Packaging & HONEYWELL for Barrier foils

• Application development at R&D and Clinical stage

Our Competence – BLISTER TECHNOLOGY

Your global partners in solid dosage systems

Types of Blister Packing process

- Forming principle is either Vacuum or Compressed Air Thermoforming & Plug assist for Cold forming

Your global partners in solid dosage systems

Types of Blister Packing process

1. Vacuum based Rotary Thermoforming:

Your global partners in solid dosage systems

2. Compressed air & Plug assist Platen forming:

Types of Blister Packing process

Your global partners in solid dosage systems

• Low barrier film – PVC

• Medium barrier film – PVdC

• High barrier film – ACLAR & ALU/ALU

Barrier Packaging foils

Your global partners in solid dosage systems

• Push through blisters with ALU lid stock – Most common

Types of Blisters: Push Through Blister

Your global partners in solid dosage systems

• Peelable paper with Paper+ALU Lid stock – Child resistant blister

Types of Blisters: Peel Push Blister

Your global partners in solid dosage systems

• Tropical Blister – combination of PVC/ALU + ALU Tray – Product Differentiator

Types of Blisters:

Your global partners in solid dosage systems

Blister Sealing Patterns:

Dot Type Sealing:

DiamondType Sealing:

Your global partners in solid dosage systems

Designing a Blister:

• Analysis of current pack• Required barrier properties • Preparing a Blister format drawing

Your global partners in solid dosage systems

PVC blister pattern:

Your global partners in solid dosage systems

PVC blister pattern:

Your global partners in solid dosage systems

ALU blister pattern:

Your global partners in solid dosage systems

ALU blister pattern:

Your global partners in solid dosage systems

TROPICAL blister pattern:

Your global partners in solid dosage systems

Some special formats:

Your global partners in solid dosage systems

R&D Blister machines available:

• Platen type machines• Suitable to pack pre-formed blisters

Your global partners in solid dosage systems

MINIBLIS –‘Small Wonder in Blister Packing’:

• Suitable for R&D and Clinical trials• Runs with all forming foils – PVC, PVdC, ACLAR,

ALU/ALU & all lidding foils• Auto feeding facility to replicate results at Scale up

Your global partners in solid dosage systems

• Universal tooling:Lack of gauge controlUneven cooling

• Matched tooling:Ideal for best results

Tooling design:

Your global partners in solid dosage systems

Temperature Parameters (In °C):

Your global partners in solid dosage systems

Optimizing Material Heating:

• Contact Heating is recommended

• Platen surface: Minimize friction

• Sealing temperature & pressure

• Cool as well as possible

Your global partners in solid dosage systems

• IN COLD FORMING:- Mechanical forming by PLUGS- Plug material – TEFLON

• Can cause formation of Pin-Holes or Material Tear

• Installing PIN HOLE DETECTORS for forming and lidding foils

More Aspects to be considered: