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Transcript of Roland SC545EX
1 Structure & Spare Parts1-1 COVERS ................................................................................... 1-11-2 FRAME ..................................................................................... 1-31-3 HEAD CARRIAGE .................................................................... 1-51-4 DRIVE UNIT ............................................................................. 1-71-5 CHASSIS .................................................................................. 1-91-6 PINCH ROLLER ..................................................................... 1-111-7 STAY ROLL ............................................................................. 1-121-8 TOOL CARRIAGE ................................................................... 1-131-9 WIPER SYATEM ..................................................................... 1-141-10 PUMP SYSTEM ....................................................................... 1-151-11 INK SYSTEM ........................................................................... 1-161-12 BASE FRAME .......................................................................... 1-171-13 ACCESSORIES & STAND ...................................................... 1-181-14 TUC-1 CONTROLLER ............................................................ 1-191-15 TUC-1 OTHERS ...................................................................... 1-201-16 TUC-1 ACCESSORIES .......................................................... 1-211-17 TU-550 .................................................................................... 1-21
2 Electrical Section2-1 WIRING MAP ............................................................................ 2-12-2 MAIN BOARD ............................................................................ 2-32-3 HEAD / SERVO BOARD ......................................................... 2-112-4 SUB BOARD ........................................................................... 2-232-5 TUC-1 ...................................................................................... 2-292-6 HEATER BOARD .................................................................... 2-302-7 MAINTENANCE PARTS LIST ................................................. 2-323 Replacement of Main Parts3-1 HEAD REPLACEMENT ............................................................. 3-13-2 WIPER REPLACEMENT ........................................................... 3-83-3 CAP TOP REPLACEMENT ...................................................... 3-103-4 TOOL CARRIAGE REPLACEMENT ........................................ 3-153-5 CARRIAGE MOTOR REPLACEMENT .................................... 3-183-6 PUMP REPLACEMENT ........................................................... 3-223-7 INK TUBE REPLACEMENT .................................................... 3-263-8 BOARDS REPLACEMENT ...................................................... 3-303-9 BATTERY REPLACEMENT ..................................................... 3-423-10 CARRIAGE WIRE REPLACEMENT ....................................... 3-463-11 ENCODER SCALE REPLACEMENT ...................................... 3-513-12 PINCH ROLLER REPLACEMENT .......................................... 3-543-13 CUTTER PROTECTION REPLACEMENT .............................. 3-544 Adjustment4-1 Special Tools ............................................................................. 4-1
SERVICE NOTES
Unauthorized coplying or transferral, in whole or in part, of this manual is prohibited.Copyright © 2005 ROLAND DG CORPORATION
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
8799-02
Third EditionSC-545EX '05.JUN.
Printed in Japan
4-2 SERVICE MODE ....................................................................... 4-24-3 HOW TO UPGRADE FIRMWARE .......................................... 4-164-4 HEAD ALIGNMENT ................................................................. 4-194-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ....... 4-304-6 LINEAR ENCODER SETUP ................................................... 4-344-7 CAP HEIGHT ADJUSTMENT .................................................. 4-364-8 CROP MARK SENSOR ADJUSTMENT .................................. 4-384-9 TOOL/CROP MARK SENSOR POSITION ADJUSTMENT ..... 4-424-10 PRINT/CUT POSITION ADJUSTMENT .................................. 4-454-11 CALIBRATION (FEEDING DIRECTION) ................................ 4-494-12 TOOL HEIGHT ADJUSTMENT ................................................ 4-514-13 TOOL PRESSURE ADJUSTMENT .......................................... 4-534-14 CARRIAGE WIRE TENSION ADJUSTMENT ......................... 4-564-15 NETWORK BOARD INITIALIZE ............................................. 4-594-16 OPERATION OF THE HEATER CONTROLLER .................... 4-614-17 SETTING THE PARAMETER OF THE HEATER CONTROLLER
4-625 Supplemental Information5-1 SENSOR MAP ........................................................................... 5-1
6 Troubleshooting6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHYPRINTING / BLURRED PRINTING .................................................... 6-16-2 IT DOESN’T PRINT AT ALL ...................................................... 6-26-3 INK DROPS ON MEDIA ........................................................... 6-26-4 SHIFTING IN PRINTING ........................................................... 6-36-5 VERTICAL BANDING ............................................................... 6-36-6 PRINT DOES NOT MATCH WITH CUT .................................... 6-46-7 STITCH CUT ............................................................................. 6-56-8 START AND END POINTS DO NOT MATCH ........................... 6-66-9 DISTORTED FIGURE ............................................................... 6-76-10 MEDIA SHIFTING ..................................................................... 6-76-11 MOTOR ERROR ....................................................................... 6-86-12 ERROR MESSAGE ................................................................... 6-9
SERVICE CALL ........................................................................ 6-96-13 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE
6-106-14 RESULTS OF PRINTING ARE COARSE ............................... 6-106-15 ERROR MESSAGE (HEATER CONTROLLER) ...................... 6-117 Service Activities7-1 INSTALLATION CHECK LIST ................................................... 7-17-2 MAINTENANCE CHECK LIST ................................................ 7-217-3 Specification ........................................................................... 7-23
Contents
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2
3
4
5
6
7
Revision RecordRevision
No. Date Description of Changes Approval Issued
0 2005.2.17 First Edition Inagaki Sato
1 2005.2.25 1-2 FRAME, 1-13 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani
2 2005.6.22 1-3,4,12,13 Part No. has been revised.6-11 Motor Error codes have been added. Kato Hioki
In addition to the and symbols, the symbols shown below are also used.
To Ensure Safe Work
To Ensure Safe Work
Used for instructions intended to alert the operator to the risk of deathor severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injuryor material damage should the unit be used improperly.* material damage refers to damage or other adverse effects causedwith respect to the home and all its furnishings, as well to domesticanimals or pets.
About the Symbols
The symbol alerts the user to items that must never be carried out (areforbidden). The specific thing that must not be done is indicated by the designcontained within the circle.The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific thingthat must be done is indicated by the design contained within the circle. Thesymbol at left means the power-cord plug must be unplugged from the outlet.
The symbol alerts the user to important instructions or warnings. The specificmeaning of the symbol is determined by the design contained within the triangle.The symbol at left means “danger of electrocution”.
: Tips and advise before the adjustment.
About and Notices.
About the Labels Affixed to the Unit
HIGH VOLTAGE,HANDLING ATTENTION• Do not touch during power on Electric shock, Compornents damage• Do not repair. Replace power unit.• Do not replace fuse. Can not be recovered.
About the Labels Affixed to the UnitThese labels are affixed to the body of this product.The following figure describes the location.
Electric charge.Do not touch when power is on.
Do not recharge, short-circuit,disassemble the lithium battery, norput it into fire.It may cause heat, explosion and fire.
Put tape around the lithium batteryfor insulation for disposal orpreservation.It may cause heat, explosion and fire.
Turn off the primary power SWbefore servicing.
SC-545EX
1 Structure & Spare Parts1-1 COVERS
1-1
S6
12
9
14
S6
S1
S101
S1
S10
S6
S9
S6
10
11
2
1516
S6
S7
S533
18
17
S3
3233
S5
S7
6
7
S6
13S5
22
23
24
28
25
6
19
31S5
S10
S2
5
S11
S2
S10
S11
5
S10
S2
S10
S2
34
21
208
30
S6S6
3
4
S8
S8
S8
S6
S4
35
S8
S827
26
1
29
1-1 COVERS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 11879107 -00 ABSORBER TK-12 S1 31029816AS -00 BUSH SET,ROLL 3*4 100 PCS.
2 22095143 -00 APRON,B CJ-540 S2 31029819AS -00 BUSH SET,ROLL 3*9 100 PCS.
3 22095137 -00 APRON,F FJ-540 S3 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
4 22095142 -00 APRON,F UNDER FJ-540 S4 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
5 22025986 -00 COVER,I/S SJ-540 S5 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
6 22025965 -00 COVER,I/S MOTOR FJ-540 S6 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.
7 22025972 -00 COVER,INNER I/S FJ-540 S7 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
8 22045378 -00 COVER,PANEL SJ-745EX S8 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW
9 22025964 -00 COVER,PLATE L FJ-540 S9 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
10 22025979 -00 COVER,RAIL B FJ-540 S10 31049171AS -00 SCREW SET,CAP M3*12 NI 50 PCS.
11 22025983 -00 COVER,RAIL F SJ-540 S11 31139104 -00 SCREW,PLAPOINT M4*6 BK FE
12 22025673 -00 COVER,SIDE L FJ-540
13 22025674 -00 COVER,SIDE R FJ-540
14 22025967 -00 COVER,TOP L FJ-540
15 22025970 -00 COVER,TOP R FJ-540
16 22225101 -00 ESCUTCHEON FJ-500
17 22115881 -00 FRAME,COVER F FJ-540
18 21655252 -00 HOLDER,COVER F FJ-540
19 21645106 -00 HOOK,INT SW FJ-540
20 22495211 -00 KEYTOP,DS-LD1H BLK
21 22495210 -00 KEYTOP,DS-LX1H BLK
22 22535287 -00 LABEL,CAUTION CARRIAGE #LA266
23 22535394 -00 LABEL,CLAMP MEDIA FJ-540 #LA502
24 22535483 -00 LABEL,CORPORATE LOGOTYPE #LA696
25 22535390 -00 LABEL,EMERGENCY STOP #LA496
26 22535529 -00 LABEL,HEATER SJ-745EX #LA759
27 22535524 -00 LABEL,LOGO SC-545EX #LA751
28 22535535 -00 LABEL,SOLJET PRO2V #LA777
29 22535330 -00 LABEL,WARNING SOL INK #LA396
30 W811502130 -00 PANEL BOARD ASS'Y CJ-540
31 22055356 -00 PLATE, F COVER CM-500
32 22055550 -00 PLATE,COVER F FJ-540
33 22155958 -00 SHAFT,COVER F FJ-540
34 21475195 -00 SHEET,PANEL SC-545EX
35 21425110 -00 WASHER,COVER FJ-50
1-2
1-2 FRAME
1-3
35
36
33
5149
67
S27
1312
64
5
22
15
14
23
24
24
31
29
29
62
6268
68
81
83
69
82
8476
70
79
80
7632
89
90
S1
S5
S6
S16
S15
S15
S22
S22
S7
S14
S7
S7
S16
S16
S16
S15
S15
S16
S16
S8
S8
S9
S9
S11
S12
S12
S17
S14
S18
S18
S20
S20
3956
3956
20
S7
S16
S24
S24
S24
S24S2
4
S25
S24
S24
S27
S24
S9
392
85
3443
44
444
8
7
S7
30
6
S24
53
611
S29
50
S1
21
552677
S5
71
47
52�42
S772 S6
S30
S25�
S25�
S759
S787
87
87
S7S7 86
S7S2
5S9
S19
S26
S25
S25S7
S16
S26
66
S6
S28
S28
S28
S28
S7
S7
88
65
63
63 6363
60
58
57
54
54
48
45
46
46
38
3734
27
27
25
19
18
19
17
17
17
16
10
11
119
9
S23
S13
S13S1
0
S10
S10
S10
S10
S3
S8
S8
28
71
S27
1312
S27
91S2
3
41
73
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73
73
S21
S21
94 S22
S22
S21
92
40
93
S21
74S3
1 S4
78
S2
75
S15
22
91S23
1-2 FRAME
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 11879122 -00 ABSORBER,K-16 66 22665275 -00 SHEET,LINEAR SCALE FJ-540
2 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 67 21475141 -00 SHEET,RAIL CABLE FJ-540
3 11909167 -00 ADAPTER,SCREW 3FAI FJ-540 68 22125432 -00 SHUTTER,FAN FJ-540
4 11909168 -00 ADAPTER,TUBE 2-3FAI FJ-540 69 22125431 -00 SHUTTER,GRIT FJ-540
5 22805484 -00 ASS'Y, GRIT ROLLER CJ-540 70 21625101 -00 SHUTTER,PLATEN HU-540
6 22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540 71 22185128 -00 SLIDER CLAMP MEDIA FJ-500
7 22805478 -00 ASS'Y,TUBING 2*20MM FJ-540 72 22175122 -00 SPRING,BACK UP PNC-960
8 22805469 -00 ASS'Y,TUBING 3*1300MM FJ-540 73 22625106 -00 SPRING,PLATEN HEATER HU-540
9 22355808 -00 BASE, RAIL CJ-540 74 22625122 -00 SPRING,PREHEATER SJ-745EX
10 22355810 -00 BASE,SHAFT L CJ-540 75 22625123 -00 SPRING,US-602 SJ-745EX
11 22355809 -00 BASE,SHAFT R CJ-540 76 22715337 -00 STAY,BED JOINTFJ-540
12 22175870 -00 BEARING 10-19ZZ 77 22715346 -00 STAY,PLATE CABLE 2 FJ-540
13 22115106 -00 BEARING HOUSING A 211-106 78 22715478 -00 STAY,PREHEATER SPRING SJ-745EX
14 22005134 -00 BED,CJ-540 79 22715335 -00 STAY,P-SENSOR B FJ-540
15 22005137 -00 BED,F FJ-540 80 22715336 -00 STAY,P-SENSOR F FJ-540
16 12159573 -00 BUSH,80F-0603 81 22715318 -00 STAY,RAIL CABLE FJ-540
17 12159508 -00 BUSH,SHAFT OILES 80F-1206 82 22715341 -00 STAY,RAIL CABLE RIGHT FJ-540
18 23475205 -00 CABLE-CARD 12P1 2510L BB 83 22715328 -00 STAY,RAIL GUIDE L CJ-540
19 21775101 -00 CAM,SHAFT P-ROLLER CJ-500 84 22715329 -00 STAY,RAIL GUIDE R CJ-540
20 11769118 -00 CLAMP,FCM2-S6-14 85 22715376 -00 STAY,TUBE 2 FJ-540
21 21765122 -00 CLAMP,MEDIA FJ-540 86 22135441 -00 STOPPER,LINEAR SCALE FJ-540
22 22165165 -00 COLLAR 87 22135365 -00 STOPPER,SHAFT SQUARE CX-24
23 22025974 -00 COVER,FEED MOTOR FJ-540 88 22325443 -00 SUPPORT,CABLE CJ-540
24 22025992 -00 COVER,INNER I/S TOP FJ-540 89 22325447 -00 SUPPORT,FRAME L FJ-540
25 22045479 -00 COVER,RAIL UNDER CJ-540 90 22325448 -00 SUPPORT,FRAME R FJ-540
26 22235415 -00 CUSHION,PLATE CABLE FJ-540 91 22785105 -00 SUPPORT,SHAFT SQUARE FJ-540
27 W8115021A0 -00 CUT FLEX BOARD 92 25415104 -00 THERMISTOR LCA-PT-N
28 W811502180 -00 CUT ORG BOARD ASSY 93 22805512 -00 THERMOSTAT,BED
29 21715110 -00 FAN,SCBD24H7-016 94 22805513 -00 THERMOSTAT,PLATEN
30 12399352 -00 FILTER(E) FRC-45-12-6.5
31 22195154 -00 FRAME,DRIVE PULLEY SJ-745EX
32 22115882 -00 FRAME,MIDDLE L FJ-540 PARTS LIST -Supplemental Parts-33 22115894 -00 FRAME,MIDDLE R2 FJ-540 Parts No. Parts Name
34 22115885 -00 FRAME,RAIL PINCHROLL CJ-540 S1 31029804AS -00 BUSH SET,ROLL 3*5.5 100 PCS.
35 22115891 -00 FRAME,SIDE L FJ-540 S2 31499101 -00 CLAMP,BASE SKM-1
36 W811904240 -00 GRIT ENCODER BOARD ASSY S3 31379102 -00 CLAMP,FLAT CABLE FCS-25P
37 22135656 -00 GUIDE CABLE FLEX CUT CJ-540 S4 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
38 22135660 -00 GUIDE, CABLE CJ-540 S5 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
39 22135559 -00 GUIDE,TUBE 8 FJ-500 S6 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
7838602700 -00 HEATER,BED HU-540 100-117V S7 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
7838603600 -00 HEATER,BED HU-540 220-240V S8 31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGHT
7838602500 -00 HEATER,PLATEN HU-540 100V S9 31129102 -00 PIPE,POLYCA 4*8*10
7838603200 -00 HEATER,PLATEN HU-540 117V S10 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
7838603500 -00 HEATER,PLATEN HU-540 220V S11 31409702 -00 SADDLE,LOCKING EDGE LES-1010
42 21655131 -00 HOLDER,LINEAR SCALE CJ-70 S12 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
43 11659149 -00 HOLDER,RING O 2FAI FJ-50 S13 31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z
44 11659249 -00 HOLDER,RING O 3FAI FJ-540 S14 31019117AS -00 SCREW SET,BINDING M3*8 BC 100 PCS.
45 22535388 -00 LABEL,G-ROLLER 170 CJ-540 #LA487 S15 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW
46 22535387 -00 LABEL,G-ROLLER 50 CJ-540 #LA486 S16 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
47 21895152 -00 L-BEARING LWES15C3R2320QE S17 31019702AS -00 SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.
48 22145457 -00 LEVER,SHAFT CJ-540 S18 31049107AS -00 SCREW SET,CAP M3*12 BC 20 PCS.
49 21575109 -00 NUT,BOSS H14MM S3MM N3MM S19 31049155AS -00 SCREW SET,CAP M3*12 BC+PW 20 PCS.
50 22635116 -00 PAD,CUTTER CJ-540 S20 31049172 -00 SCREW,CAP M3*20 NI
51 22055558 -00 PLATE,AUTOCUT JOINT FJ-540 S21 31049119 -00 SCREW,CAP M3*4 BC
52 22055316 -00 PLATE,LINEAR SCALE CJ-70 S22 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.
53 22055583 -00 PLATE,SHUTTER 2 FJ-540 S23 31049142AS -00 SCREW SET,CAP M3*6 BC MEC 20 PCS.
54 22055581 -00 PLATE,SHUTTER GUIDE CABLE CJ-540 S24 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
55 22055585 -00 PLATE,STAY CABLE 2 FJ-540 S25 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.
56 22055561 -00 PLATE,TUBE GUIDE FJ-540 S26 31069104 -00 SCREW,CAP M4*6+FL C
57 22185431 -00 RAIL, GUIDE CJ-540 S27 31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.
58 22185432 -00 RAIL,CABLE CJ-540 S28 31199704 -00 SCREW SET,SET WP M3*8 BC 20 PCS.
59 22185436 -00 RAIL,LINEAR SCALE FJ-540 S29 31239112 -00 SCREW,W-SEMS M3*45 BC
60 22185430 -00 RAIL,PINCHROLL CJ-540 S30 31239103AS -00 SCREW SET,W-SEMS M3*8 BC+PW 50PCS.
61 11509111 -00 ROLLER,STAY CABLE FJ-600 S31 31249201AS -00 WASHER SET,PLAIN 3*6*0.5 C 100PCS.
62 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ
63 22075126 -00 SET,GRIT ROLLER CJ-540
64 22155967 -00 SHAFT,FEED FJ-540
65 22295263 -00 SHAFT,SQUARE FJ-540
40
41
1-4
REVISED1
1-3 HEAD CARRIADGE
1-5
CAR
RIA
DG
E BO
ARD
PAR
T
1
2
3
9
10
13
12
14
15
1617
18
20
21
23
24
25
2627
5
29
31
32
36
37
38
46
4439
41
7
4
30
42
4722
49
48
40
35
45
S7
S7
S7
S3
S14
S2
S3
S15
S16
S13
S9
S5
S3
14S5
S3
S3
S12
S12
S12
S3
S12
S7S1
0
S3
S6
S3S6
S6
S7
S8
S8
S1
47
S326
23
S3
S2
28
12
S3
19
11
6
S3
34
33
S4
43
8
S3
S3
S14�
1-3 HEAD CARRIADGE
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 21905170 -00 ADAPTER,CARRIAGE L FJ-540 S1 31329501AS -00 CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.
2 21905169 -00 ADAPTER,CARRIAGE R FJ-540 S2 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
3 21905166 -00 ADAPTER,HEAD FJ-540 S3 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
4 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S4 31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.
5 22805470 -00 ASS'Y,HEAD INKJET SOL SJ-540 S5 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
6 22805476 -00 ASS'Y,PLATE DAMPER FJ-540 S6 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
7 22805467 -00 ASS'Y,TUBING 2*1900MM FJ-540 S7 31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.
8 22355815 -00 BASE, HOLDER CARRIAGE FJ-540 S8 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
9 22355814 -00 BASE,CARRIAGE AL FJ-540 S9 31019120 -00 SCREW,BINDING M3*15 BC
10 23505851 -00 CABLE ASSY HEAD U/D SENS FJ-540 S10 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW
11 23505853 -00 CABLE ASS'Y,P-SIDE SENSOR FJ-540 S11 31049104 -00 SCREW,CAP M2.6*4 BC
12 23475206 -00 CABLE-CARD 21P1 330L BB S12 31069104 -00 SCREW,CAP M4*6+FL C
13 23475200 -00 CABLE-CARD 36P1 2480L BB S13 31679902AS -00 SCREW SET C-SEMS M2*8 C 100 PCS.
14 21775103 -00 CAM,CARRIAGE FJ-540 S14 31089121AS -00 SCREW SET,PAN M2.3*8 NI+PW 100PCS.
15 22025958 -00 COVER,CARRIAGE F PC FJ-540 S15 31199905AS -00 SCRW SET,SET CONE M3*16 BC 20PCS.
16 22025957 -00 COVER,CARRIAGE T FJ-540 S16 31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.
17 22025959 -00 COVER,CARRIAGE BOARD FJ-540
18 22025960 -00 COVER,HEAD BOARD FJ-540
19 12029989 -00 COVER,TKP0180-2B R50-75
20 7811801000 -00 ASS'Y,INK DAMPER BK 2FAI SJ-540
21 12399352 -00 FILTER(E) FRC-45-12-6.5
22 22115888 -00 FRAME,CARRIAGE BASE FJ-540
23 22115889 -00 FRAME,CARRIAGE SIDE U/D FJ-540
24 22115890 -00 FRAME,CARRIAGE U/D FJ-540
25 22135602 -00 GUIDE,CABLE FJ-500
26 22135618 -00 GUIDE,CARRIAGE CAP FJ-540
27 22135440 -00 GUIDE,HEAD AL FJ-540
28 22135559 -00 GUIDE,TUBE 8 FJ-500
29 21655248 -00 HOLDER,CABLE FJ-540
30 11659149 -00 HOLDER,RING O 2FAI FJ-50
31 22145454 -00 LEVER,CARRIAGE FJ-540
32 W811502150 -00 LINEAR ENCODER BOARD ASSY
33 21345105 -00 LOCK,CJ-500
34 22395112 -00 MAGNET,CJ-540
35 15229705 -00 PHOTO INTERRUPTER GP1A71A1
36 22055557 -00 PLATE,ENC SENS FJ-540
37 22055547 -00 PLATE,GND FJ-540
38 22055486 -00 PLATE,HOLD FILTER W11 CX-500
39 22055548 -00 PLATE,SLIDER CARRIAGE FJ-540
40 W8115021C0 -00 PRINT CARRIAGE BOARD ASS'Y CJ-540
41 22155960 -00 SHAFT,HEXAGON CARRIAGE FJ-540
42 22185127 -00 SLIDER,CARRIAGE FJ-540
43 22165216 -00 SPACER,U/D LEVER FJ-540
44 22175159 -00 SPRING,CARRIAGE SIDE FJ-50
45 22175520 -00 SPRING,HEAD ADJUST 500 FJ-540
46 22625132 -00 SPRING,LOCK DO.8 CJ-540
47 22625109 -00 SPRING,PULL CARRIAGE 3500 FJ-540
48 22715322 -00 STAY,HOLDER CARRIAGE FJ-540
49 22715321 -00 STAY,SENSOR CARRIAGE FJ-540
1-6
REVISED2
1-4 DRIVE UNIT
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1-4 DRIVE UNIT
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 12359113 -00 ABSORBER TK-2320 51 22175157 -00 SPRING,C P-ROLLER CM-500
2 22805342 -01 ASS'Y,MOTOR FEED CJ-500 52 22625132 -00 SPRING,LOCK DO.8 CJ-540
3 22805471 -00 ASS'Y,PULLEY HD48.46S16 FJ-540 53 22035161 -00 STAND,LEVER FJ-500
4 22805580 -00 ASS'Y,SCAN MOTOR FJ-540 54 22035193 -00 STAND,PULLEY FJ-540
5 11869103 -00 BALL,4MM 55 22715484 -00 STAY PANEL CABLE GUIDE SJ-745EX
6 22845144 -00 BASE,ADJUSTER CJ-540 56 22715320 -00 STAY,FA-CODER FJ-540
7 22355807 -00 BASE,RAIL FJ-540 57 22715476 -00 STAY,HC BOARD SJ-745EX
8 22355811 -00 BASE,SCAN MOTOR FJ-540 58 22715244 -00 STAY,SENSOR CARRIAGE FJ-500
9 22175870 -00 BEARING 10-19ZZ 59 22715325 -00 STAY,SENSOR PINCH FJ-540
10 22175815 -00 BEARING F8-16ZZ 60 22715249 -00 STAY,SHAFT PULLEY FJ-50011 12159573 -00 BUSH,80F-0603 61 22715475 -00 STAY,THERMOSTAT SJ-745EX12 12159563 -00 BUSH,80F-1006 62 23115108 -00 SW,PXR-4
13 23415266 -00 CABLE-ASSY ESD SJ-1000 63 21945144 -00 WIRE FJ-540
14 23505847 -00 CABLE-ASSY FEED-MOTOR54 FJ-540
15 23505833 -00 CABLE-ASSY FRONT-COVER SW FJ-540
16 23505834 -00 CABLE-ASSY MAINT-COVER SW FJ-540
17 23505845 -00 CABLE-ASSY SCAN-MOTOR FJ-540
18 23415281 -00 CABLE-ASSY ACJ-SW 5EX PARTS LIST -Supplemental Parts-19 23415282 -00 CABLE-ASSY HUJ-SW 5EX Parts No. Parts Name
20 21365103 -00 CASE,LOCK CJ-70 S1 31029101 -00 BUSH,NB-19
21 21745109 -00 COLLAR.LEVER FJ-540 S2 31329602AS -00 CLAMP SET,INSULOK T-18L 100 PCS.
22 22025963 -00 COVER,I/S SW FJ-540 S3 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
23 22025980 -00 COVER,INT SW FJ-540 S4 31379116 -00 CLAMP,WIRE T30MR
24 12399334 -00 FILTER(E),TFC-16-8-13 S5 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
25 21995124 -00 FLANGE,MOTOR FEED FJ-540 S6 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
26 21995122 -00 FLANGE,MOTOR FJ-540 S7 31289111AS -00 CUPSCREW SET, M4*6 NI 100 PCS.
27 22115882 -00 FRAME,MIDDLE L FJ-540 S8 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.
28 22115894 -00 FRAME,MIDDLE R2 FJ-540 S9 31289107 -00 CUPSCREW,3*12 NI
29 22115891 -00 FRAME,SIDE L FJ-540 S10 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
30 21685128 -00 GEAR, H300S10 S11 31119904 -00 PIN,SPRING 2.5*8 SUS STRAIGH
31 21685149 -00 GEAR,H235S20(B8) T2 S12 31129102 -00 PIPE,POLYCA 4*8*10
32 25095120 -00 GRID ENCODER TS5217N561 FJ-540 S13 31149704AS -00 RING SET,E-RING ETW-6 SUS 100 PCS.
33 22115121 -00 HOUSING,R-BEARING FRAME FJ-540 S14 31149705 -00 RING,E-RING ETW-7 SUS
34 22485104 -00 KNOB FJ-50 S15 31409702 -00 SADDLE,LOCKING EDGE LES-1010
35 22485113 -00 LEVER,CAM PINCH SC-545EX S16 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
36 12399102 -00 MAGNET CATCH TL-105 S17 31019149 -00 SCREW,BINDING M2.3*8 BC
37 15229705 -00 PHOTO INTERRUPTER GP1A71A1 S18 31019115AS -00 SCREW SET,BINDING M3*4 BC 100 PCS.
38 22055717 -00 PLATE,ADJUSTER LOCK 2 CJ-540 S19 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW
39 22055564 -00 PLATE,LEVER LINK CJ-540 S20 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
40 22055637 -00 PLATE,SPACER LOCK CJ-540 S21 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.
41 13129170 -00 POWER SW AJ7201B S22 31049170AS -00 SCREW SET,CAP M3*8 NI 50 PCS.
42 21975157 -00 PULLEY,HD48.46S16(B35C39.5 F53) S23 31049173AS -00 SCREW SET,CAP M4*10 NI 50 PCS.
43 21975154 -00 PULLEY,UD49.2S4(B4.6C6.6) S24 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
44 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 S25 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.
45 22295117 -00 SHAFT,LOCK CJ-70 S26 31049175AS -00 SCREW SET,CAP M4*20 NI 20 PCS.
46 22155963 -00 SHAFT,PULLEY FJ-540 S27 31049137AS -00 SCREW SET,CAP M4*25 BC 20 PCS.
47 22125429 -00 SHUTTER,F-M-R FJ-540 S28 31069104 -00 SCREW,CAP M4*6+FL C
48 W880101420 -00 SJ-745EX HU JUNCTION BOARD S29 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
49 22185101 -00 SLIDER,LOCK CJ-70 S30 31049130AS -00 SCREW SET,CAP M4*12 C+PW 20 PCS.
50 22175134 -00 SPRING,A CJ-70 S31 31179908AS -00 SCREW SET,UREA M3*20 N-1 WH 50PCS.
1-8
REVISED2
1-5 CHASSIS
1-9
3
7
613
14
16
18
19
21 22
23
26
29
30
31
31
31
3132
33
35
25
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S5 S5
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8
11
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9
10
17
4
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236
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38
1-5 CHASSIS
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 W880101410 -00 AC JUNCTION BOARD SJ-745EX S1 31379111 -00 CLAMP,CABLE CKS-13-H
2 22805353 -00 ASSY,NETWORK BOARD FJ-500 S2 31379102 -00 CLAMP,FLAT CABLE FCS-25P
3 15009101 -00 BATTERY CR2032 S3 31379101 -00 CLAMP,FLAT CABLE FCS-50P
4 23505849 -00 CABLE-ASSY G-ENCODER54 FJ-540 S4 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
5 23505999 -00 CABLE-ASSY HEAD BOARD FAN FJ-540 S5 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
6 23505462 -00 CABLE-ASSY AC NEUTRAL BLUE FJ-50 S6 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
7 23505463 -00 CABLE-ASSY AC LIVE BROWN FJ-50 S7 31279116 -00 LABEL,EARTH MARK-1 NO. E-580
8 23505842 -00 CABLE-ASSY PAPER-SENS FJ-540 S8 31279121 -00 LABEL,FLASH-LIGHTING NO.E-582
9 23505840 -00 CABLE-ASSY POWER HEAD FJ-540 S9 31279191 -00 LABEL,WARNING FUSE REPLACE #347
10 23505841 -00 CABLE-ASSY POWER SERVO FJ-540 S10 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
11 23505843 -00 CABLE-ASSY PRI-CAR SENS FJ-540 S11 31409702 -00 SADDLE,LOCKING EDGE LES-1010
12 23415287 -00 CABLE-ASSY,5EX HU SIGNAL S12 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
13 23415288 -00 CABLE-ASSY,AC GROUND GREEN 5EX S13 31019123 -00 SCREW,BINDING M3*30 BC
14 23415277 -00 CABLE-ASSY,5EX POWER AC S14 31019137 -00 SCREW,BINDING M3*8 NI+EXT.TW
15 23415275 -00 CABLE-ASSY,5EX POWER SUPPLY S15 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
16 23475196 -00 CABLE-CARD 24P1 850L BB S16 31169103AS -00 SCREW SET,FLAT M3*6 BC 100 PCS.
17 23475197 -00 CABLE-CARD 25P1 105L BB S17 31209118 -00 SPACER,WPCS-12S-4.0
18 23475203 -00 CABLE-CARD 26P1 810L BB
19 22815157 -00 CHASSIS, SJ-745EX
20 22025971 -00 COVER,CHASSIS FJ-540
21 12439518 -00 FAN
22 12399351 -00 FILTER(E) FRC-40-12-6.5
23 12399331 -00 FILTER(E),FPC-31-12
12559104 -00 FUSE,ULTSC N1 6.3A/125V 100-117V
12559572 -00 FUSE 5X20CEE-3.15AT WICKMANN 200-240V
25 W811904020 -00 HEAD BOARD FJ-540
26 14049102 -00 INLET,SUP-J10G-E
27 22535257 -00 LABEL,CAUTION VOLTAGE #LA167
31279109 -00 LABEL,FUSE 6.3A/125V #LA626 100-117V
31279128 -00 LABEL,FUSE T3.15A/250V NO.E-573 200-240V
29 22535117 -00 LABEL,POWER CM-500 NO.893
30 7853905000 -00 MAIN BOARD ASS'Y SJ-1000
31 22055487 -00 PLATE,HOLD FILTER W26 CX-500
32 22055565 -00 PLATE,NET CARD FJ-540
33 13129170 -00 POWER SW AJ7201B
34 22425112U0 -00 POWER UNIT SWITCHING FJ-540
35 W811904010 -00 SERVO BOARD FJ-540
36 21475147 -00 SHEET,COATING SEAL FJ-540
37 22715483 -00 STAY HTR CABLE GUIDE SJ-745EX
38 22715494 -00 STAY SB SHILD SJ-745EX
39 22715326 -00 STAY SERVO BOARD FJ-540
40 22715327 -00 STAY,CHASSIS FAN FJ-540
41 22715477 -00 STAY,HEATER J BOARD SJ745EX
1-10
28
24
1-6 PINCH ROLLER
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22805483 -00 ASS'Y,P-ROLLER L/R CJ-540 S1 31149702AS -00 RING SET,E-RING ETW-3 100 PCS.
2 22805482 -00 ASS'Y,P-ROLLER M CJ-540 S2 31239102AS -00 SCREW SET,W-SEMS M3*8 BC 100 PCS.
3 22115765 -00 FRAME,P-ROLLER CJ-500 S3 31249211AS -00 WASHER SET,PLAIN 4.3*7*0.5 C 100PCS.
4 22145458 -00 LEVER,P-ROLLER CJ-540
5 22145831 -00 PIN NO.1 (214-831)
6 22145832 -00 PIN NO.2 214-832
7 22175105 -00 PINCH ROLL SPRING
8 21565103 -00 P-ROLLER FD16S4(B10) TYPE2
9 21565102 -00 P-ROLLER TD16S4(B10) TYPE2
10 22175157 -00 SPRING,C P-ROLLER CM-500
11 22715332 -00 STAY,SENSOR P-ROLLER CJ-540
1-11
S1
S1
S1
S1S1
S1
1
9S3
S3
56
6
4
11
S2
7
7
8
S3
S3
S1
S1
S1
3 3
S1S15
6
4
S1
6
2
10
10
1-7 STAY ROLL
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22145217 -00 ARM CJ-540 S1 31049157 -00 CAP-SCREW,6*20 BC SPW+WASHER
2 22145222 -00 ARM, L CJ-540 S2 31109808 -00 NUT, HEXAGON M6
3 7498804000 -00 ASS'Y, BRAKE PNS-501 S3 31109603 -00 NUT, SQUARE M5
4 7811500300 -00 ASS'Y, SHAFT SHEET CJ-540 S4 31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.
5 22805597 -00 ASS'Y, STOPPER SCREW PNS-501
6 21815106 -00 BOLT, SHOULDER PNS-501
7 22135362 -00 STOPPER PNS-501
1-12
2
S1
S1 S2
S4
63
S1
S1
1
4
7S35
7
S3
5
1-8 TOOL CARRIADGE
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 22805292 -00 ASS'Y,CLAMP BLADE CM-500 23 W8115021B0 -00 TOOL CARRIAGE BOARD ASS'Y CJ-540
2 22805291 -00 ASS'Y,HOLDER BLADE CM-500 24 21945144 -00 WIRE FJ-540
3 22805396 -00 ASS'Y,PLATE CAM SLIDE FJ-500
4 22355656 -00 BASE,CUTTER CM-500
5 21815101 -00 BOLT,PENHOLDER PARTS LIST -Supplemental Parts-6 23505837 -00 CABLE-ASS'Y PINCH SENS CJ-540 Parts No. Parts Name
7 23475205 -00 CABLE-CARD 12P1 2510L BB S1 31029801AS -00 BUSH SET,ROLL 2*4 100PCS.
8 22025956 -00 COVER,CARRIAGE BOARD CJ-540 S2 31029803AS -00 BUSH SET,ROLL 3*5 20 PCS.
9 22025404 -00 COVER,CARRIAGE CX-24 S3 31379116 -00 CLAMP,INSULOK T30MR
10 W811502190 -00 CROP SENS BOARD ASS'Y CJ-540 S4 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
11 22115798 -00 FRAME,CUTTER FJ-500 S5 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
12 22135656 -00 GUIDE,CABLE FLEX-CUT CJ-540 S6 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.
13 21655255 -00 HOLDER,CUTTER CJ-540 S7 31299102AS -00 RIVET SET,NYLON P2655B 20 PCS.
14 22285503 -00 NUT,PENHOLDER S8 31159901AS -00 RIVET SET,NYLON P3045W 20 PCS.
15 21495115 -00 SCREW,BLADE SET CM-500 S9 31019118AS -00 SCREWSET,BINDING M3*10 BC 100 PCS.
16 15099115 -00 SENSOR-INTERRUPTER GP2A25NJ S10 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.
17 21475148 -00 SHEET,FILTER CROP CJ-500 S11 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.
18 22175154 -00 SPRING,BLADE UP CM-500 S12 31069104 -00 SCREW,CAP M4*6+FL C
19 22175155 -00 SPRING,SCREW CM-500 S13 31089110AS -00 SCREW SET,PAN M3*4 C+PW 100 PCS.
20 22715334 -00 STAY,TOOL CARRIAGE BOARD CJ-540 S14 31229103AS -00 SCREW SET,TRUSS M2*6 BC 100 PCS.
21 22715333 -00 STAY,TOOL CARRIAGE HOLD CJ-540 S15 31239106AS -00 SCREW SET,W-SEMS M4*8 BC 50 PCS.
22 7811501800 -00 TOOL CARRIAGE ASS'Y CJ-540 S16 31249402AS -00 WASHER SET,EXTERNAL TOOTH M4 C100PCS.
1-13
S11
16
S7
12
7
S8
8
S4
23
S520
24
S15
S16
S5 13
4
3
S14S1
S2
S919
15
1
2
S10
11
S5
9
22
145
S13
10
17 21
S12 6
S6S3
18
S5
S5
1-9 WIPER SYSTEM
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 22145221 -00 ARM,SERGE MIST SJ-540 33 22185444 -00 RAIL,WIPER R FJ-540
2 22355812 -00 BASE,WIPER FJ-540 34 15229506 -00 SENSOR,INTERRUPTER GP1A05A5
3 22355813 -00 BASE,WIPER MOTOR FJ-540 35 22155962 -00 SHAFT,HEXAGON WIPER FJ-540
4 11929138 -00 BELT,408P2M4-530 36 22295132 -00 SHAFT,IDLE PULLEY STX-7
5 12159536 -00 BUSH,B-S6-17 37 22155961 -00 SHAFT,WIPER FJ-540
7 23505996 -00 CABLE-ASSY WIPER SENS FJ-540 38 22125433 -00 SHUTTER,WIPE F FJ-540
8 21775103 -00 CAM,CARRIAGE FJ-540 39 22185127 -00 SLIDER,CARRIAGE FJ-540
9 22025977 -00 COVER,SERGE MIST FJ-540 40 22175159 -00 SPRING,CARRIAGE SIDE FJ-50
10 22025985 -00 COVER,WIPE R FJ-540 41 22175518 -00 SPRING,PULL WIPE 1500 FJ-540
11 22025953 -00 COVER,WIPER FJ-540 42 22175140 -00 SPRING,TENSHONER STX-7
12 22045141 -00 COVRE,SCRAPER SP-300 43 22715324 -00 STAY,SENS WIPE U/D FJ-540
13 22275121 -00 FILTER(M),SERGE MIST2 SJ-540 44 21445106 -00 TRAY,WIPE FJ-540
14 22275122 -00 FILTER(M),INNER SERGE MIST SJ-540 45 11379105 -00 WIPER,HEAD ASP FJ-50
15 21995104 -00 FLANGE,PULLEY STX-7 46 21375107 -00 WIPER,SCRAPER FJ-540
16 22115887 -00 FRAME,WIPER FJ-540
17 22115886 -00 FRAME,WIPER U/D FJ-540
18 21685122 -00 GEAR,S10S20 PARTS LIST -Supplemental Parts-19 21685144 -00 GEAR,S53S5(B15) Parts No. Parts Name
20 21685143 -00 GEAR,S90(B5M0.8HEX6) S1 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
21 21655250 -00 HOLDER,SCRAPER FJ-540 S2 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
22 21655245 -00 HOLDER,WIPER FJ-540 S3 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
23 22435106 -00 MOTOR,103-593-1041 S4 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
24 21545159 -00 PAD,WIPE F SJ-540 S5 31019120 -00 SCREW,BINDING M3*15 BC
25 21545160 -00 PAD,WIPER TRAY SJ-540 S6 31019160 -00 SCREW,BINDING M3*25 BC LL
26 22055555 -00 PLATE,SENS WIPE U/D FJ-540 S7 31069101 -00 SCREW,CAP M3*6+FL C
27 22055537 -00 PLATE,SERGE MIST FJ-540 S8 31049173AS -00 SCREW SET,CAP M4*10 NI 50 PCS.
28 22055548 -00 PLATE,SLIDER CARRIAGE FJ-540 S9 31089117 -00 SCREW,PAN M3*6 NI+PW
29 21975124 -00 PULLEY,T14P2S4+GEAR S53 S10 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
30 21975123 -00 PULLEY,WD6.94S9 S11 31258119 -00 TUBE,SPIRAL SPP-08L L=320MM
31 22185443 -00 RAIL,GUIDE WIPER FJ-540 S12 31258122 -00 TUBE,VINYL 12*16(10M) L=450MM
32 22185445 -00 RAIL,WIPER L FJ-540 S13 31249952 -00 WASHER,POLYSLIDER 2.6*5*.5 CUT
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1-10 PUMP SYSTEM
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 7576340000 -04 SC-500 PUMP ASS'Y FOR SOL INK 30 22155956 -00 SHAFT,GUIDE TABLE FJ-540
2 12809448 -00 ASS'Y,CAP-TOP FJ-540 31 22155957 -00 SHAFT,SCREW M8 FJ-540
3 22845197 -00 BASE,BOTTOM 2 FJ-540 32 22165178 -00 SPACER,6FAI FJ-50
4 22355801 -00 BASE,TABLE MOTOR FJ-540 33 22175334 -00 SPRING,CAP HEAD FJ-540
5 21925137 -00 BELT,166P2M4-530 34 22175332 -00 SPRING,PLATE BUSH FJ-540
6 12159589 -00 BUSH,S10-1050 35 22175326 -00 SPRING,TABLE FJ-540
7 22335146 -00 CAP,TABLE SPRING FJ-540 36 22175324 -00 SPRING,TABLE MOTOR FJ-540
8 21365121 -00 CASE,CAP TOP FJ-540 37 22715364 -00 STAY,NUT SP-300
9 22025671 -00 COVER,CAP CASE FJ-540 38 22135436 -00 STOPPER,GUIDE SHAFT FJ-540
10 22565406 -00 DRIVE PULLEY 39 22325444 -00 SUPPORT,TUBE 16FAI FJ-540
11 22115876 -00 FRAME,BACK UP FJ-540 40 22325452 -00 SUPPORT,TUBE FR 16FAI FJ-540
12 22115875 -00 FRAME,FRONT CAP FJ-540 41 21965150 -00 TABLE,CAP-CASE 3 FJ-540
13 22115896 -00 FRAME,MAIN CAP 2 FJ-540 42 22805477 -00 ASS'Y,TUBING 1.4*30MM
14 22115895 -00 FRAME,SIDE CAP 2 FJ-540
15 21685122 -00 GEAR,S10S20 PARTS LIST -Supplemental Parts-16 21685120 -00 GEAR,S34S4.3 Parts No. Parts Name
17 22135616 -00 GUIDE,CAP CASE FJ-540 S1 31029105 -00 BUSH,NB-8
18 22135614 -00 GUIDE,SIDE FRAME FJ-540 S2 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
19 21655264 -00 HOLDER,TABLE SPRING SP-300 S3 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
20 21645105 -00 HOOK,CAP CASE FJ-540 S4 31289108AS -00 CUPSCREW SET, M3*8 NI 100 PCS.
21 22435106 -00 MOTOR,103-593-1041 S5 31109601 -00 NUT,SQUARE M3 FE C
22 21575126 -00 NUT,TABLE FJ-540 S6 31149703AS -00 RING SET,E-RING ETW-4 100 PCS.
23 21545161 -00 PAD,TUBING SJ-540 S7 31409702 -00 SADDLE,LOCKING EDGE LES-1010
24 22055602 -00 PLATE,NUT SP-300 S8 31409801AS -00 SADDLE,LOCKING WIRE LWS-0711Z 20PCS.
25 22055540 -00 PLATE,PUMP MOTOR FJ-540 S9 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
26 22055579 -00 PLATE,SHUTTER TABLE 2 FJ-540 S10 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.
27 22055541 -00 PLATE,TABLE MOTOR FJ-540 S11 31019117AS -00 SCREW SET,BINDING M3*8 BC 100 PCS.
28 11889107 -00 R-BEARING,D10S6(B3FL) S12 31258122 -00 TUBE,VINYL 12*16(10M) L=400MM
29 15229506 -00 SENSOR INTERRUPTER,GP1A05A5 S13 31258119 -00 TUBE,SPIRAL SPP-08L L=320MM
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1-11 INK SYSTEM
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 11909133 -00 ADAPTER,SCREW 2FAI FJ-50 S1 31329601AS -00 CLAMP SET,INSULOK T-18S 100 PCS.
2 22805479 -00 ASS'Y,TUBING 2*100MM FJ-540 S2 31289112AS -00 CUPSCREW SET,M3*10 NI 100 PCS.
3 23475201 -00 CABLE-CARD 6P1 255L BB S3 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
4 22045384 -00 COVER,HTR WIRE SJ-745EX S4 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.
5 22025984 -02 COVER,I/C FJ-540 S5 31409811 -00 SADDLE,LOCKING WIRE LWS-1211Z
6 11659218 -00 HOLDER,I/C SC-500 S6 31019161 -00 SCREW,BINDING M4*8 NI+ETX.TW
7 11659149 -00 HOLDER,RING O 2FAI FJ-50 S7 31019801 -00 SCREW,BINDING S-TIGHT M3*6 C
8 W811502110 -00 INKTANK BOARD ASS'Y
9 22535534 -00 LABEL,SET INK SC-545EX #LA780
10 22535328 -00 LABEL,USE ONLY SOL INK #LA387
11 22535330 -00 LABEL,WARNING SOL INK #LA396
12 22055594 -00 PLATE,INK CARTRIDGE HOLDER SP-300
13 22055699 -00 PLATE,INK CMCM SJ-745EX
14 22055567 -00 PLATE,INK JOINT FJ-540
15 22625103 -00 SPRING,PRESS CARTRIDGE SP-300
16 22035195 -00 STAND,INK CARTRIDGE SJ-745EX
17 22715317 -00 STAY,STAND I/C FJ-540
18 21435109 -00 TUBE,SILICONE 3*5*8
1-16
12
7
8
14
13
16
17
17
715
3
1
6
5
10
9
S1
S2
S2
S2
S4
S4S4
S4
S6
S6
S6
18
S7
2
S4
S4
S2
2
1
S2
11
S3
4
S5
1-12 BASE FRAME
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22355803 -00 BASE,AL FJ-540 S1 31289109AS -00 CUPSCREW SET,M3*4 NI 100 PCS.
2 23505997 -00 CABLE-ASSY 3-COVER SW FJ-540 S2 31289110AS -00 CUPSCREW SET, M4*8 BC 100 PCS.
3 23415279 -00 CABLE-ASSY CAP MOTOR 2 FJ-540 S3 31109802 -00 NUT,HEXAGON M4 C
4 23505856 -00 CABLE-ASSY CAP SENS FJ-540 S4 31409702 -00 SADDLE,LOCKING EDGE LES-1010
5 23505850 -00 CABLE-ASSY FAN MOTOR FJ-540 S5 31019703 -00 SCREW,BINDING P-TIGHT 3*8 BC
6 23415278 -00 CABLE-ASSY PUMP MOTOR 2 FJ-540 S6 31049117 -00 SCREW,CAP M4*12 BC+PW 4*9*0.8
7 23505836 -00 CABLE-ASSY SW JUNCTION54 FJ-540 S7 31049174AS -00 SCREW SET,CAP M4*15 NI 20 PCS.
8 23415280 -00 CABLE-ASSY WIPER MOTOR 2 FJ-540 S8 31069104 -00 SCREW,CAP M4*6+FL C
9 W811904270 -00 FAN JUNCTION BOARD ASSY S9 31049157 -00 SCREW,CAP M6*20 BC+PW+SW
10 22195155 -00 FRAME,SIDE R SJ-745EX S10 31369101 -00 SPACER,PCB SUPPORT PCB-8L
11 21655257 -00 HOLDER,ARM FJ-540
12 W811904220 -00 MOTSENS JUNCTION BOARD ASSY
13 21575109 -00 NUT,BOSS H14MM S3MM N3MM
14 22165213 -00 SPACER,BED LOWER FJ-540
15 22165212 -00 SPACER,BED UPPER FJ-540
16 22325451 -00 SUPPORT,TUBE FF2 16FAI FJ-540
1-17
5
786
34
2
�
S5
15
S7
S3
S4
S8
14S4
11
9
S10
1S9
S9
11
S2
16
S1
1312
S6
10
REVISED2
1-13 ACCESSORIES & STAND
PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name
1 11879122 -00 ABSORBER,K-16 23 22535527 -00 LABEL,CARTON SC-545EX #LA754
2 13499111 -00 AC CORD H05VV-F 240VE 10A S 26015504 -00 MANUAL,USE EN SC-545EX(ENGLISH)
3 13499109 -00 AC CORD SJT 117V 10A 3PVC 26015503 -00 MANUAL,USE JP SC-545EX(JAPANESE)
4 23495214 -00 AC CORD VCTF 100V 7A 3P-S 25 22155133 -00 PIPE,TOOL D9*L150 FJ-540
5 23495124 -00 AC-CORD 3ASL/100 240VA 10A SAA 26 22055569 -00 PLATE,BOTTLE INK FJ-540
6 23495125 -00 AC-CORD H05VV 230V 10A S 27 22035194 -00 STAND,BASE FJ-540
7 13499209 -00 ADAPTER PLUG (100V) 28 22135446 -00 STOPPER,DRAIN TUBE FJ-540
8 22145219 -00 ARM,BASE AL FJ-540 29 12569656 -00 TWEEZERS PTS-01
9 7811900800 -00 ASS'Y,STAND FJ-540 30 11379105 -00 WIPER,HEAD ASP FJ-50
10 22805480 -00 ASS'Y,STOPPER CARRIAGE FJ-540
11 22355817 -00 BASE,BOTTLE INK FJ-540
12 11849102 -00 BLADE,OLFA AUTO CUTTER XB10 PARTS LIST -Supplemental Parts-13 13439801 -00 CABLE-AC 3P CHINA 10A/250V S Parts No. Parts Name
14 7811500200 -00 CARTON,SET CJ-540 S1 31289105AS -00 CUPSCREW SET, M3*6 BC 100 PCS.
15 11369122 -00 CASE,PE BOTTLE 1-4638-03 S2 31279201 -00 LABEL,REPACKAGE #LA16
16 12329505 -00 CASTER,BWS-50BN S3 31049123 -00 SCREW,CAP M6*20 BC
17 ST-037 -00 CLEAN STICK TX712A S4 31049157 -00 SCREW,CAP M6*20 BC+PW+SW
18 21995112 -00 FLANGE,GUIDE PNS-501 S5 31049156 -00 SCREW,CAP M6*8 BC+FL
19 12139657 -00 GUIDE,INK FUNNEL PE 6-316-03 S6 31249220AS -00 WASHER SET,PLAIN 6.5*16*1 BC 100PCS.
20 22565682 -00 HEXAGONAL WRENCH 5 S7 31249221AS -00 WASHER SET,PLAIN 8*18*1.6 C 100PCS.
21 21655254 -00 HOLDER,FUNNEL FJ-540 S8 31249310 -00 WASHER,SP M8 C
22 22535393 -00 LABEL,BOTTLE INK FJ-540 #LA501
1-18
24
27
S7
S6 S5 S420 25
914
4
240VE 117V 230V
240V 230VC
2 3 6
5 13
7
18 17 12 29
24
1926
21
S1
S1
22 11
1
8
S2 28
30
15
S3
16
S8
10
S1
23
REVISED1
REVISED2
1-14 TUC-1 CONTROLLER
-Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22805225 -00 ASS'Y,COVER GEAR TUC-60/70 S1 31049159 -00 CAP,DIPPING VCP-3 BK2 22805229 -00 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501 -00 NUT,WELL-NUT B-8323 22805226 -00 ASS'Y,MOTOR TUC-60/70 S3 31119701 -00 PIN,SNAP M14 SUS4 22805485 -00 ASS'Y,FRAME R TUC-1 S4 31149502 -00 RING,EXTERNAL C STW-14 SUS5 21985112 -00 BRACKET,TUC-60/70 S5 31019135AS -00 SCREW SET,BIND M3*6 NI 100 PCS.6 23505370 -00 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129 -00 SCREW,BINDING M4*15 BC7 23505371 -00 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151 -00 SCREW,BINDING M5*10 BC8 23505372 -00 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120AS -00 SCREW SET,CAP M4*6 BC 20 PCS.9 23505373 -00 CABLE-ASSY DIN TUC-60/70 S9 31199701AS -00 SCREW SET,SET WP M3*3 C 20 PCS.
10 13369134 -00 CONNECTOR TCS-2230-01-1101 S10 31239101AS -00 SCREW SET,W-SEMS M3*6 BC 100 PCS.11 22025669 -00 COVER,TUC-1 S11 31239107AS -00 SCREW SET,W-SEMS M4*10 BC 50 PCS.12 21995107 -00 FLANGE,MOTOR TUC-60/70 S12 31049136AS -00 SCRWE SET,CAP M4*20 BC 20 PCS.13 21685115 -00 GEAR,S24S6(B6.5C12) TUC-60/7014 21655244 -00 HOLDER,ADAPTER TUC-115 7599609000 -00 MAIN BOARD ASS'Y TUC-116 13129170 -00 POWER SW AJ7201B17 22295148 -00 SHAFT,M4TAP TUC-60/7018 22295149 -00 SHAFT,SUPPORT TUC-60/70 19 13119310 -00 SW,M-2013J-G20 13119311 -00 SW,M-2018J-G
PARTS LIST
1-19
1-15 TUC-1 OTHERS
-Main Parts-Parts No. Parts Name Parts No. Parts Name
1 22805231 -00 ASS'Y,ARM TUC-60/70 S1 31279149 -00 LABEL DO NOT KICK2 22805227 -00 ASS'Y,MIRROR TUC-60/70 S2 31119701 -00 PIN,SNAP M14 SUS3 22805230 -00 ASS'Y,SCREW TUC-60/70 S3 31149503 -00 RING,C CTW-14 SUS4 22805228 -00 ASS'Y,SENSOR TUC-60/70 S4 31019116AS -00 SCREW SET,BINDING M3*6 BC 100 PCS.5 21985113 -00 BRACKET,SENSOR TUC-60/70 S5 31049112 -00 SCREW,CAP M4*10 BC6 22115714 -00 FRAME,L TUC-60/70 S6 31179902AS -00 SCREW SET,UREA M3*6 N-1 BK 20 PCS.7 21655139 -00 HOLDER,SLIDER TUC-60/70 S7 31239107AS -00 SCREW SET,W-SEMS M4*10 BC 50 PCS.8 21545125 -00 PAD,STAY TUC-60/70 S8 31239101AS -00 SCREW SET,W-SEMS M3*6 BC 100 PCS.9 22295147 -00 SHAFT,TUC-60/70 S9 31239104 -00 SCREW,W-SEMS M3*15 BC10 22185103 -00 SLIDER,1 TUC-60/7011 22185102 -00 SLIDER,GUIDE TUC-60/7012 22715134 -00 STAY,MIRROR TUC-60/7013 22715131 -00 STAY,SENSOR LOW TUC-60/7014 22715132 -00 STAY,SENSOR UP TUC-60/7015 22135337 -00 STOPPER,MIRROR TUC-60/70
PARTS LIST PARTS LIST -Supplemental Parts-
1-20
1-16 TUC-1 ACCESSORIES
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 23495214 -00 AC CORD VCTF 100V 7A 3P-S S1 31379103 -00 CLAMP,FLAT CABLE FCN-30102 13499109 -00 AC CORD SJT 117V 10A 3PVC S2 31469101 -00 CODE-KEEP,K-1063 23495125 -00 AC CORD H05VV 230V 10A S S3 31049147 -00 SCREW,CAP M4*40 BC4 23495124 -00 AC CORD 3ASL/100 240VA 10A SAA S4 31049120 -00 SCREW,CAP M4*6 BC5 13499111 -00 AC CORD H05VV-F 240VE 10A S S5 31049148 -00 SCREW,CAP M8*10 NI6 13439801 -00 CABLE-AC 3P CHINA 10A/250V S7 13499209 -00 ADAPTER PLUG (100V)8 22605275 -00 CARTON,TUC-60/709 21995106 -00 FLANGE,GUIDE 2 PNS-7010 26015383 -00 MANUAL, USE JP/EN TUC-111 22425111 -00 POWER UNIT,AC-ADP.DCP-80112 21935130 -00 TOOL,HEXAGON 3 ZN13 21935131 -00 TOOL,HEXAGON 6 ZN
1-17 TU-550
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name
1 22185427 -00 RAIL,SLIDER TU-550 S1 31119702 -00 PIN SNAP M162 12339121 -00 CAP,50*30 S2 31049105AS -00 SCREW SET,CAP M3*6 BC 20 PCS.3 22155124 -00 PIPE,TAKE UP TU-500 S3 31249209AS -00 WASHER SET,PLAIN 4*8*0.5 BC 100PCS.4 22135578 -00 GUIDE,PAPER PNS-505 22325428 -00 SUPPORT,MEDIA TU-5506 22805230 -00 ASS'Y,SCREW TUC-60/707 22805406 -00 ASS'Y,SLIDER ADJUST TU-5508 22605345 -00 CARTON,SET TU-550
1-21
2-1
2
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2-1 WIRING MAP 2 Electrical Section
2-2
2
SC-545EX WIRING MAP
2-3
2
2-2 MAIN BOARDArrangement Diagram_ Component Side
It indicates the version of the Main Board.
DIP SW SC-545EX SJ-645/745EXbit 1 ON -bit 2 ON ONbit 3 - -bit 4bit 5bit 6bit 7 ON ONbit 8
Model Selection
Always OFF
Always OFF
Reserved
2-4
2
Main Board _ 1/7 Circuit Diagram
12 3 4 510 9 8 7
6
RA
7 EXBA10E103J
12 3 4 510 9 8 7
6
RA
8 EXBA10E103J
12345 10987
6R
A6 EXBA10E103J
R19
10K
R20
10K
R52
33R
5333
R63
33
R64
33
R54
33
12
3
4
5
10
9
8
76
RA
5
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
4
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
3
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
2
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
12
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
11
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
10
EX
BA
10E
103J
12
3
4
5
10
9
8
76
RA
9
EX
BA
10E
103J
D7D8
D1
D2
D3
D4
D5
D6
D7
D9
D8
D12
D13
D14
D15
D10
D11
D0
D4
D5D6
D9
D10
D11
D3
D12D1
D2
D13
D14
D15
D0
D46
D32
D33
D34
D35
D36
D37
D38
D39
D42
D43
D44
D45
D40
D41
D47
D36
D37
D38
D39
D42
D43D40
D41
D46
D33
D34
D35
D44
D45
D32
D47
D29
D27
D26
D22
D23
D24
D25
D20
D21
D51
D52
D53
D54
D55D56
D57
D58
D59
D62
D63D48
D49
D60
D61D50
D27
D26D25D20D21
D22
D23D24
D28D19
D28
D19
D16D31
D17
D18
D30
D31
D29
D16
D17
D18D30
D52
D53
D54
D55
D56
D57
D58
D59
D51D62
D49
D60
D61
D50D63
D48
A1
A0
A22
A23
A24
A25
A18
A21
A19
A20
A1
A0
A22
A23
A24
A25
A18
A21
A19
A20
A4
A5
A6
A12
A13
A14
A15
A16
A17
A10
A11
A2
A3
A4
A5
A6
A2
A3
A7
A8
A9
A2
A3
A4
A5
A6
A7
A8
A9
A7
A8
A9
A12
A10
A11
A13
A14
A15
A16
A17
A3
A4
A5
A6
A7
A8
A9
A12
A13
A14
A15
A16
A10
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14R
A15
RA
16
RA
10R
A11
VC
C3
VC
C3
VC
C3
VC
C3
R82
10
R83
10
R84
10
VC
C3
Y1
FA
365
16.6
66M
Hz
R85
0C
10 CE
9p
C11
CE
9p
CK
EW
3V
DD
QV
5V
SS
QU
5W
E5/
CA
S5/
DQ
M5
Y3
WE
1/C
AS
1/D
QM
1Y
4
A17
Y5
VD
DQ
V6
VS
SQ
U6
A16
W6
A15
Y6
VD
DV
7V
SS
U7
A13
Y7
VS
SQ
U8
A12
W8
A10
W9
D30P20
D17P19
D16N19
VDDQL18 VSSQL17
VSSQK17
VDDQM18 VSSQM17
D31N20
CS1 C1
D52J20
CS0 C2
CS4 D4
CS5 D3W
E7/
CA
S7/
DQ
M7/
RE
GW
18D
23Y
19
D59J19
VSSQN17
RDY B2
RESET B1
TCLK
A17
MD
8/R
TS2
B16
VD
DQ
C15
VSSQ R4VDDQ R3D3 T2D12 T1VSS P4
D2 R2
VSSQ M4VDDQ M3D1 P2D14 P1D0 N2D15 N1VSSQ L4VDDQ L3D39 M2
D38 L2
VSSQ K4VDDQ K3D37 K1
D36 J1
VSSQ J4VDDQ J3D35 H1D44 H2D34 G1
VSSQ H4
D33 F1D46 F2VSS G4VDD G3D32 E1D47 E2
A6
Y12
A4
Y13
VD
DQ
V11
VS
SQ
U11
VD
DQ
V9
VD
DQ
V10
VS
SQ
U9
A3
W13
A2
Y14
CS
2Y
15
D42 K2
VD
DQ
V8
D27U20
D57L20
VDDQF18
D45 G2
D40 M1
VDD P3
WE
0/C
AS
0/D
QM
0W
5
A11
Y8
A5
W12
D51H20
IRL1C19V
DD
QC
13
CS6 D2
VSSP17 D18R19 D29R20 VDDQN18
VD
DQ
V13
D24
W19
A9
Y9
A7
Y10
A8
W10
CK
IOY
11
DR
EQ
0U
17
D43 J2
A14
W7
D26V20
D56M20 D54L19
D48E20 VDDQ H3
D41 L1
WE
4/C
AS
4/D
QM
4W
4
NC
V4
CK
IO2
W11
VS
SQ
D15
A21
B13
VDDQK18
MD2/RXD2D18
D58K19
D53K20
VS
SQ
U12
A19
B14
A18
A15
VS
SD
14V
DD
C14
SC
K2/
MR
ES
ET
A16
MD
7/TX
DB
15
D13 R1
VS
SQ
D13
A20
A14
DR
AK1
V12
DR
AK0
U13
RX
DV
17
DR
EQ
1U
18D
25W
20
VDDQT18
VS
SQ
U10
CS
3W
14
VD
DQ
B17
D60H19 D50G20 D61G19 VDDQJ18 VSSQJ17 D49F20 D62F19 VDDG18 VSSG17
D63E19
CAD17 VSSC17
VSS-RTCB18 VDD-RTCA18
VDDQR18
D20U19
D21V19
VSSQT17
D55M19
CTS
2C
16
VSSQF17
BS D1
VSSQ E4
RD2 E3
VDDQ F3
VSSQ F4
EXTAL2A19
XTAL2B19
NMIA20
IRL3C18
MD1/TXD2D19
MD0/SCKD20
VSSQE17 RD/WR2E18
D22
Y20
IRL2B20
VDDP18
D28T20
D19T19
VSSQR17
IRL0C20
D7 Y2
BREQ/BSACK V3
D6 Y1D9 W1VSSQ T4VDDQ T3D5 V2D10 V1D4 U2
D8 W2
BACK/BSREQ U3
D11 U1
RA
SW
15
WE
3/C
AS
3/D
QM
3/IC
IOW
RW
17
WE
2/C
AS
2/D
QM
2/IC
IOR
DY
17
VD
DQ
V15
RD
/C
AS
S/
FR
AM
EY
16
VS
SU
14
VD
DV
14
WE
6/C
AS
6/D
QM
6Y
18V
DD
QV
16V
SS
QU
16
VS
SQ
U15
RD
/W
RW
16
DAC
K1
B9
A0
C8
VD
DQ
C10
STAT
US0
A8
A1
D8
STAT
US1
B8
MD
6/IO
IS16
A7
VS
SQ
D10
VD
DQ
C12
VD
DQ
C11
MD
4/C
E2B
A10
A24
A12
VS
SQ
D12
A23
B12
A22
A13
VS
SQ
D11
MD
5/R
AS
2B
10
DAC
K0
A9
A25
B11
MD
3/C
E2A
A11
VS
S-
CP
GB
3V
DD
-C
PG
A3
XTAL
A2
NC
U4
NC
V18
NC
C5
NC
D16
EXTA
LA
1
VS
S-
PLL
1D
5
VS
SD
7
NC
N4
NC
C6
VD
D-
PLL
2A
4
VS
S-
PLL
2D
6
VD
D-
PLL
1B
4
TDO
A6
NC
H18
NC
N3
VD
DQ
C9
TMS
B6
VD
DC
7
ASEB
RK
/BR
KAC
KB
7V
SS
QD
9
NC
H17
CK
IO2E
NB
C3
TRST
C4
TDI
B5
TCK
A5
IC16
HD
6417
297B
P26
7
VC
C3
PC
7 CE
1u
PC
9
CE
1u
VC
C1.
5V
CC
3
PC
3
CE
1u
PC
2
CE
1u
VC
C1.
5VC
C3
PC
10 CE
1u
PC
12 CE
1u
VC
C1.
5
VC
C3
PC
5
CE
1u
PC
4
CE
1u
/CS0
/IRL3/IRL2/IRL1/IRL0
/CS4/CS5/CS6
R22
10K
T17
R23
10K
VC
C3
T21
R14 10
K
VC
C3
T6R
15 10K
VC
C3
T7
T197
T198
T15
T16
T104
T11
T8
T4R
1210
K
VC
C3
/R
ES
ET
/RESET
RA
[0..2
5]
DQ
M7
DQ
M6
DQ
M3
DQ
M2
/W
R
/R
D
/R
AS
/C
S2
/C
S3
DQ
M0
DQ
M1
DQ
M4
DQ
M5
CK
E
RRXD2
R73
10K
TXD
2
R10
10K
VC
C3
/W
E0
R18
10K
T10
R21
10K
T12
R9
10K
R74
2.2KT1
T2T3
/RD2
/W
R2
R76
2.2K
R75 2.2K
T14
T13
R50
33R
5133
R48
33R
4933
R46
33R
4733
R44
33R
4533
R42
33R
4333
R40
33R
4133
R57
33
R58
33
R55
33
R56
33
R61
33
R62
33
R59
33
R60
33
R67
33
R68
33
R65
33
R66
33VC
C3
VC
C1.
5
PC
8
CE
1u
PC
1
CE
1u
PC
6
CE
1u
PC
11 CE
1u
R13
10k
VC
C3
T5
R17
10K
T9
RR
XD
Cm
d_M
toS
/C
md_
HS
_Mto
S
/C
md_
HS
_Sto
M
FB
K16
RE
F1
S1
9
S2
8
CLK
A12
CLK
A23
CLK
A314
CLK
A415
CLB
A16
CLK
B2
7
CLK
B3
10
CLK
B4
11
IC46
CY
2308
-2
CLK
120
R99
33
R97 10
k
R98
10k
R10
033
CLK
120_
1
CLK
120_
2R
101
33
R10
233
CLK
60_1
CLK
60_2
R95
10K
VC
C3
VC
C3
PC
29C
E0.
1u
/M
RD
/M
WE
0
/C
S0
/R
ES
ET
123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
CN
12
PS
-40
PE
-D
4T1-
PN
1
VC
C3
VC
C
1
2
3J
P1
JP
3
MD
[0..1
5]M
A[0
..25]
D0
29
D1
31
D2
33
D3
35
D4
38
D5
40
D6
42
D7
44
D8
30
D9
32
D10
34
D11
36
D12
39
D13
41
D14
43
D15
45
A1
24
A2
23
A3
22
A4
21
A5
20
A6
19
A7
18
A8
8
A9
7
A10
6
A11
5
A12
4
A13
3
A14
2
A15
1
A16
48
A17
17
RY
/B
Y15
A0
25
VC
C3
37
CE
26
OE
28
WE
11
RP
12
WP
/A
CC
14
VIH
47
GN
D27
GN
D46
A18
16
A20
10A
199
IC63
MB
M29
LV16
0B-
90P
FTN
(H
Y29
LV32
0)
STAT
US0
MD
0M
D1
MD
2M
D3
MD
4M
D5
MD
6M
D7
MD
8M
D9
MD
10M
D11
MD
12M
D13
MD
14M
D15 MD
0M
D1
MD
2M
D3
MD
4M
D5
MD
6M
D7
MD
8M
D9
MD
10M
D11
MD
12M
D13
MD
14M
D15
MA
1M
A2
MA
3M
A4
MA
5M
A6
MA
7M
A8
MA
9M
A10
MA
11M
A12
MA
13M
A14
MA
15M
A16
MA
17M
A18
MA
19M
A20
MA
21
MA
1M
A2
MA
3M
A4
MA
5M
A6
MA
7M
A8
MA
9
MA
10M
A11
MA
12M
A13
MA
14M
A15
MA
16M
A17
MA
18
MA
25
R86
10K
T18
T19
T20
R11
1
0
VC
C3
R11
433
R11
533
/W
E1
TP15
/CS1
R12133R12033R11933R11833R11733
R12233
R11633
PC
64
CE
0.1u
VC
C3
+C
2110
u/16
V
+C
2210
u/16
V
+C
2310
u/16
V
T222
T223
/W
E0
DQ
M0
DQ
M1
DQ
M4
DQ
M5
CK
E
/W
E1
DQ
M7
DQ
M3
DQ
M2
/W
R
/R
D
/R
AS
/C
S2
/C
S3
DQ
M6
/RESET/CS0/CS1/CS4/CS5/CS6
/RD2
/WR2
VD
D2
GN
D3
OU
T1
Cd
5
IC21
RN
5VD
29A
56
IC20
C
74LV
C14
89
IC20
D
74LV
C14
R93
1K
VC
C3
/R
ES
ET
VC
C3
TP2
R94
1K
VC
C3
PC
65
CE
0.1u
VC
C3
PC
30
CE
0.1u
C1
CE
0.1u
TP3
RR
XD
2
PC
66
CE
0.1u
VC
C3
R24
10K
Cm
d_S
toM
VC
C3
STAT
US0
RR
XD
RX
D2
R96
10K
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC8
74LV
C54
1
CLK
120_
1
CLK
120_
2
CLK
60_1
CLK
60_2
STAT
US1
STAT
US1
T225
T224
A17
A18
A19
A20
A21
A22
A23
A24
A25
R14
233
R14
033
R14
133
R13
833
R13
933
R13
633
R13
733
R13
433
R13
533
RA
17R
A18
RA
19R
A20
RA
21R
A22
RA
23R
A24
RA
25
A0
A1
A2
RA
0R
A1
RA
2R
133
33
R13
133
R13
233
5 544 6 633 7 722 8 811
RA
19E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
20E
XB
V8V
330J
DD46DD33
DD34
DD35DD44
DD45
DD32DD47
5 544 6 633 7 722 8 811
RA
21E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
22E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
32E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
33E
XB
V8V
330J
5 544 6 633 7 722 8 811R
A34
EX
BV
8V33
0J
5 544 6 633 7 722 8 811
RA
35E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
36E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
37E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
38E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
39E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
40E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
41E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
42E
XB
V8V
330J
5 544 6 633 7 722 8 811
RA
43E
XB
V8V
330J
DD
[0..6
3]
DD3
DD2
DD14
DD15
DD36
DD37
DD38
DD39
DD42
DD43
DD40
DD41
DD7
DD8
DD4
DD5
DD6
DD9
DD10
DD11
DD12
DD1
DD13
DD0
DD27
DD26
DD25
DD20
DD21
DD22DD23
DD24
DD28DD19
DD31
DD29
DD16
DD17
DD18
DD30
DD52
DD53
DD54
DD55DD56
DD57
DD58
DD59
DD51
DD62DD49
DD60
DD61DD50
DD63DD48
D46D33
D34
D35D44
D45
D32D47
D3
D2
D14
D15
D36
D37
D38
D39
D42
D43
D40
D41
D7
D8
D4
D5
D6
D9
D10
D11
D12
D1
D13
D0
D27
D26
D25
D20
D21
D22D23
D24
D28D19
D31
D29
D16
D17
D18
D30
D52
D53
D54
D55D56
D57
D58
D59
D51
D62D49
D60
D61D50
D63D48
VC
C3
2-5
2
Main Board _ 2/7 Circuit Diagram
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
IC51
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
IC52
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
IC53
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
IC54
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
A12
36
IC55
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
A12
36
IC56
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
A12
36
IC57
uPD
4512
8163
G5-
A75
-9J
F
A0
23
A1
24
A2
25
A3
26
A4
29
A5
30
A6
31
A7
32
A8
33
A9
34
A10
/A
P22
A11
35
RA
S18
UD
QM
39
CA
S17
WE
16
LDQ
M15
D0
2
D1
4
D2
5
D3
7
D4
8
D5
10
D6
11
D7
13
D8
42
D9
44
D10
45
D11
47
D12
48
D13
50
D14
51
D15
53
GN
D6
VC
C3
1
GN
D12
GN
D28
VC
C3
3
VC
C3
9
BA
121
BA
020
CS
19
CK
E37
CLK
38
GN
D41
VC
C3
14
GN
D46
GN
D52
VC
C3
43
VC
C3
49
VC
C3
27
GN
D54
A12
36
IC58
uPD
4512
8163
G5-
A75
-9J
F
VC
C3 P
C37
CE
0.1u
VC
C3 P
C38
CE
0.1u
VC
C3 P
C39
CE
0.1u
VC
C3 P
C40
CE
0.1u
VC
C3 P
C44
CE
0.1u
VC
C3 P
C43
CE
0.1u
VC
C3 P
C42
CE
0.1u
VC
C3 PC
41
CE
0.1u
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
15R
A16
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
15R
A16
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
15
RA
16
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
15R
A16
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
15R
A16
RA
10R
A11
RA
3R
A4
RA
5R
A6
RA
7R
A8
RA
9
RA
12R
A13
RA
14
RA
10R
A11
DD
[0..6
3]
RA
[3..1
7]
/R
AS
/R
D/
WR
/C
S2
DQ
M7
DQ
M6
CK
EC
LK12
0_1
DQ
M3
DQ
M2
/C
S3
DQ
M5
DQ
M4
DQ
M1
DQ
M0
CLK
120_
2
LAB/
BA1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC60
SN
74LV
CH
1624
5AD
GG
-E
L
VC
C3
VC
C3
PC
32
CE
0.1u
PC
31
CE
0.1u
LAB/
BA1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC61
SN
74LV
CH
1624
5AD
GG
-E
L
VC
C3
VC
C3
PC
35
CE
0.1u
PC
33
CE
0.1u
DD
[0..6
3]
MD
0M
D1
MD
2M
D3
MD
4M
D5
MD
6M
D7
MD
8M
D9
MD
10M
D11
MD
12M
D13
MD
14M
D15
/W
R2
MD
[0..1
5]
RA
1
RA
2R
A3
RA
4R
A5
RA
6R
A7
RA
8R
A9
RA
10R
A11
RA
12R
A13
RA
14R
A15
RA
16R
A17
RA
18R
A19
RA
20R
A21
MA
1
MA
2M
A3
MA
4M
A5
MA
6M
A7
MA
8M
A9
MA
10M
A11
MA
12M
A13
MA
14M
A15
MA
16M
A17
MA
18M
A19
MA
20M
A21
RA
[0..2
5]
MA
[0..2
5]
RA
22M
A22
MA
25
/C
S0
TP1
LAB/
BA1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC7
SN
74LV
CH
1624
5AD
GG
-E
L
VC
C3
VC
C3
PC
36
CE
0.1u
PC
34
CE
0.1u
MA
0R
A0
RA
23R
A24
RA
25
MA
23M
A24
TP5
MA
19
TP8
TP6
MA
22
MA
20
TP9
TP7
MA
23
MA
21
TP10
MA
24
TP4
MA
0
/R
D/
WE
0
/W
R/
CS
1
/M
RD
/M
WE
0
TP14TP12
TP13
DD
0D
D1
DD
2D
D3
DD
4D
D5
DD
6D
D7
DD
8D
D9
DD
10D
D11
DD
12D
D13
DD
14D
D15
DD
0D
D1
DD
2D
D3
DD
4D
D5
DD
6D
D7
DD
8D
D9
DD
10D
D11
DD
12D
D13
DD
14D
D15
DD
16D
D17
DD
18D
D19
DD
20D
D21
DD
22D
D23
DD
24D
D25
DD
26D
D27
DD
28D
D29
DD
30D
D31
DD
32D
D33
DD
34D
D35
DD
36D
D37
DD
38D
D39
DD
40D
D41
DD
42D
D43
DD
44D
D45
DD
46D
D47
DD
48D
D49
DD
50D
D51
DD
52D
D53
DD
54D
D55
DD
56D
D57
DD
58D
D59
DD
60D
D61
DD
62D
D63
DD
0D
D1
DD
2D
D3
DD
4D
D5
DD
6D
D7
DD
8D
D9
DD
10D
D11
DD
12D
D13
DD
14D
D15
DD
16D
D17
DD
18D
D19
DD
20D
D21
DD
22D
D23
DD
24D
D25
DD
26D
D27
DD
28D
D29
DD
30D
D31
DD
32D
D33
DD
34D
D35
DD
36D
D37
DD
38D
D39
DD
40D
D41
DD
42D
D43
DD
44D
D45
DD
46D
D47
DD
48D
D49
DD
50D
D51
DD
52D
D53
DD
54D
D55
DD
56D
D57
DD
58D
D59
DD
60D
D61
DD
62D
D63
R15
1N
ON
R14
90
R15
2N
ON
R15
00
R15
3N
ON
RA
17
R23
60
2-6
2
Main Board _ 3/7 Circuit Diagram
BU
SY
/AC
K/
FAU
LTS
ELE
CT
CD
0C
D1
CD
2C
D3
CD
4C
D5
CD
6C
D7
/S
TB/
AUTO
FD
/IN
IT/
SE
LEC
TIN
PE
RR
OR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
CN
857
RE
-40
360-
730B
(D
29)
_(N
ON
)
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC13 74
LS24
5
R77
3.9K
(N
ON
)
R79
33(
NO
N)
C6
CE
1000
p(N
ON
)55
44
66
33
77
22
88
11R
A15
EX
BV
8V33
0J(
NO
N)
55
44
66
33
77
22
88
11R
A17
EX
BV
8V33
0J(
NO
N)
55
44
66
33
77
22
88
11R
A16
EX
BV
8V33
0J(
NO
N)
55
44
66
33
77
22
88
11
RA
18
EX
BV
8V33
0J(
NO
N)
1 2 3 4 5
10 9 8 7 6
RA
23
EX
BA
10E
332J
(N
ON
)
VC
C
5 544 6 633 7 722 8 811
RA
27
EX
BV
8V10
2J(
NO
N)
1 2 3 4 5
10 9 8 7 6
RA
24
EX
BA
10E
332J
(N
ON
)
VC
C
PC
68N
ON
PC
67N
ON
/AC
KB
US
YP
ER
RO
R
/F
AULT
SE
LEC
T
/IN
IT/
SE
LEC
TIN
/AU
TOF
D/
STB
CD
[0..7
]
RE
VE
RS
E_D
IR
VC
C
PC
70
CE
0.1u
VC
C
BU
SY
_NE
T/
ACK
_NET
/F
AULT
_NET
SELE
CT_
NET
ND
0N
D1
ND
2N
D3
ND
4N
D5
ND
6N
D7
/S
TB_N
ET
/AU
TOF
D_N
ET
/IN
IT_N
ET
/S
ELE
CTI
N_N
ET
PE
RR
OR
_NE
T
1 2 3 4 5
10 9 8 7 6
RA
25
EX
BA
10E
332J
VC
C
5 544 6 633 7 722 8 811
RA
28
EX
BV
8V10
2J
1 2 3 4 5
10 9 8 7 6
RA
26
EX
BA
10E
332J
VC
C
PC
72C
E0.
1uP
C71
CE
0.1u
/AC
K_N
ETB
US
Y_N
ET
PE
RR
OR
_NE
T
/F
AULT
_NET
SELE
CT_
NET
/IN
IT_N
ET/
SE
LEC
TIN
_NE
T/
AUTO
FD
_NET
/S
TB_N
ET N
D[0
..7]
RE
VE
RS
E_D
IR_N
ET
VC
C
VC
C
D0
D1
D2
D3
D4
D5
D6
D7
/AC
KB
US
YP
ER
RO
RS
ELE
CT
/AU
TOF
D
/S
TB
/IN
IT/
FAU
LT
NC
/S
ELE
CTI
N
NC
NC
NC
/R
ES
ET
NC
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
VC
CV
CCTO
NE
TWO
RK
TO C
EN
TRO
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC11
74LS
245(
NO
N)
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC12
74LS
245(
NO
N)
VC
C
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC14
74LS
245
R16
10KV
CC
3
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC6
74LV
C24
5
DD
0D
D1
DD
2D
D3
DD
4D
D5
DD
6D
D7
DB
0
DB
[0..7
]
DB
7D
B6
DB
5D
B4
DB
3D
B2
DB
1
/G
ATE
/W
R2
DD
[0..6
3]
PC
69
CE
0.1u
VC
C3
R81
120
1%
R88
120
1%
VC
C
VC
C3
R91
270
1%
R89 120
1%
VC
C1.
8
VIN
1
VC
2
VO
3
VA
DJ
4
GND 5
IC19
PQ
070X
Z1H
Z
R92
120
1%
R90 1K
1%
VC
C1.
5
12
IC20
A
74LV
C14
34
IC20
B
74LV
C14
+C
810
0u/
25V
+C
910
0u/
25V
+C
1210
0u/
25V
R10
6
10k
R10
5
10k
R10
4
10k
/H
RE
SE
T
VD
D2
GN
D3
OU
T1
Cd
5
IC62
RN
5VD
29A
C13
CE
0.01
u
R10
81K
VC
C3
VC
C3
PC
45
CE
0.1u
VC
C3
VI
3
ADJ 1
VO
2IC
18LT
1086
CM
VI
3
ADJ 1
VO
2IC
17LT
1086
CM
VC
C3
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC15
TC74
VH
CT5
41A
FT
C14
CE
0.1u
C15
CE
0.1u
C16
CE
0.1u
D1
1SS
355(
NO
N)
D5
1SS
355
D6
1SS
355
D7
1SS
355+
C25
NO
N
+C
7
NO
NR
80
120
1%R
78
270
1%
R11
0
120
1%
1.25
(1+
390/
240)
+24
0(12
0E-
6)=
3.31
V
1.25
(1+
120/
270)
+12
0(12
0E-
6)=
1.82
V
1.25
(1+
240/
1000
)=
1.55
V
TP24
TP25
TP26
TP17DB1
TP18DB2
TP19DB3
TP20DB4
TP21DB5
TP22DB6
TP23DB7
TP16DB0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 202122232425262728293031323334353637383940
CN
9
PS
-40
SG
-D
4TS
1-1
+C
2610
0u/
25V
VC
C
12
CN
13
B2P
S-
VH
D8
SM
L-21
0MT
R23
5
270
1%
2-7
2
Main Board _ 4/7 Circuit Diagram
DB
[0..7
]
CD
[0..7
]
CD
3C
D4
CD
2
CD
5
CD
1
CD
6
CD
0
CD
7
/W
2
D0
7
D1
6
D2
5
D5
30
D6
29
D7
28
/F
F9
D3
4
D4
31
/R
ES
ET
25
GND 16VCC32
NC1 NC12
NC17 NC27
Q0
10
Q1
11
Q2
13
Q4
19Q
314
Q5
20
Q6
21
Q7
22
Q8
15D
83
/R
18
/E
F24
/F
L/R
T26
/X
O/
HF
23/
XI
8
IC22
IDT7
2V03
L35J
-P
R(
NO
N)V
CC
3
/R
ES
ET
/D
IRE
CT_
RD
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
FA
[16.
.25]
DB
[0..7
]
CD
[0..7
]
PC
46
NO
NR
25 10KV
CC
3
CE
NT_
EC
P_I
/F
(N
ON
E) /
CE
NT_
WE
/R
EV
ER
SE
CD
3C
D4
CD
2
CD
5
CD
1
CD
6
CD
0
CD
7
PC
75
NO
N
PC
74
NO
N
PC
73
NO
N
VC
C3
VC
C3
VC
C3
ND
[0..7
]
ND
3N
D4
ND
2
ND
5
ND
1
ND
6
ND
0
ND
7
/W
2
D0
7
D1
6
D2
5
D5
30
D6
29
D7
28
/F
F9
D3
4
D4
31
/R
ES
ET
25
GND 16VCC32
NC1 NC12
NC17 NC27
Q0
10
Q1
11
Q2
13
Q4
19Q
314
Q5
20
Q6
21
Q7
22
Q8
15D
83
/R
18
/E
F24
/F
L/R
T26
/X
O/
HF
23/
XI
8
IC23
IDT7
2V03
L35J
-P
R
VC
C3
/R
ES
ET
/D
IRE
CT_
RD
_NE
T
ND
[0..7
]
PC
49
CE
0.1u
R28 10
KVC
C3
/C
EN
T_W
E_N
ET
/R
EV
ER
SE
_NE
T
ND
3N
D4
ND
2
ND
5
ND
1
ND
6
ND
0
ND
7
PC
78
CE
0.1u
PC
77
CE
0.1u
PC
76
CE
0.1u
VC
C3
VC
C3
VC
C3 S
TB_C
LK_N
ET
STB
_CLK
NE
T_E
CP
_I/
F
OC
1
CLK
11
1D2
2D3
3D4
4D5
5D6
6D7
7D8
8D9
1Q19
2Q18
3Q17
4Q16
5Q15
6Q14
7Q13
8Q12
IC24
74LV
C57
4(N
ON
)
OC
1C
LK11
1D2
2D3
3D4
4D5
5D6
6D7
7D8
8D9
1Q19
2Q18
3Q17
4Q16
5Q15
6Q14
7Q13
8Q12
IC25
74LV
C57
4(N
ON
)
OC
1
CLK
11
1D2
2D3
3D4
4D5
5D6
6D7
7D8
8D9
1Q19
2Q18
3Q17
4Q16
5Q15
6Q14
7Q13
8Q12
IC26
74LV
C57
4 OC
1C
LK11
1D2
2D3
3D4
4D5
5D6
6D7
7D8
8D9
1Q19
2Q18
3Q17
4Q16
5Q15
6Q14
7Q13
8Q12
IC27
74LV
C57
4
GN
D1
TDI
2
I/O
8 A
13
I/O
9 A
34
I/O
10 A
55
I/O
11 A
76
I/O
12 A
97
I/O
13 A
118
I/O
14 A
139
I/O
15 A
1510
I1/
CLK
011
VC
C3
12
GN
D13
I1/
CLK
114
I/O
16 B
1515
I/O
17 B
1316
I/O
18 B
1117
I/O
19 B
918
I/O
20 B
719
I/O
21 B
520
I/O
22 B
321
I/O
23 B
122
TMS
23
TCK
24
GN
D25
GND 26
GND 27
I/O24 B14 28
IO/25 B12 29
I/O26 B10 30
I/O27 B8 31
I/O28 B6 32
I/O29 B4 33
I/O30 B2 34
I/O31 B0 35
I2 36
VCC3 37
GND 38
GND 39
VCC3 40
I/O32 C0 41
I/O33 C2 42
I/O34 C4 43
I/O35 C6 44
I/O36 C8 45
I/O37 C10 46
I/O38 C12 47
I/O39 C14 48
GND 49
GND 50
GN
D51
ENAB
LE52
I/O
40 C
153
I/O
41 C
354
I/O
42 C
555
I/O
43 C
756
I/O
44 C
957
I/O
45 C
1158
I/O
46 C
1359
I/O
47 C
1560
I3/
CLK
261
VC
C3
62G
ND
63I4
/C
LK3
64I/
O48
D15
65I/
O49
D13
66I/
O50
D11
67I/
O51
D9
68I/
O52
D7
69I/
O53
D5
70I/
O54
D3
71I/
O55
D1
72TR
ST73
TDO
74G
ND
75
GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100
IC2
M4A
3-12
8/64
TQ
FP
100
VC
C3
TO_M
AC
H2
TDI
/C
S4
/C
S6
/W
E0
/R
D2
CLK
60_1
/R
ES
ET
TMS
TCK
STB_CLK /INT1284/CENT_WE
/INT_CENT_HALF
/DIRECT_RD
STB
_CLK
_NE
T
/INT1284_NET
/C
EN
T_W
E_N
ET
/INT_NET_HALF
PE
RR
OR
_NE
T
/F
AULT
_NET
SE
LEC
T_N
ET
/S
ELE
CTI
N_N
ET
/IN
IT_N
ET
/D
IRE
CT_
RD
_NE
T
/A
CK
_NE
TB
US
Y_N
ET
/S
TB_N
ET
/AU
TOF
D_N
ET
PC
47
CE
0.1u
PC
48
CE
0.1u
VC
C3
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
CD
3C
D4
CD
2
CD
5
CD
1
CD
6
CD
0
CD
7
ND
3N
D4
ND
2
ND
5
ND
1
ND
6
ND
0
ND
7
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
DB
[0..7
]
/F
IFO
_EM
PTY
/F
IFO
_HA
LF/
FIF
O_F
ULL
/F
IFO
_RD
/F
IFO
_WR
/F
IFO
_WR
_NE
T
/F
IFO
_RD
_NE
T
/F
IFO
_EM
PTY
_NE
T/
FIF
O_H
ALF
_NE
T/
FIF
O_F
ULL
_NE
T
TDI
TMS
TCK
TDO
VC
C3 R
29
10K
VC
C3
R26
10K
1 2 3 4 5 6 7 8
CN
10
5339
8-08
90
/R
EV
ER
SE
_NE
TR
EV
ER
SE
_DIR
_NE
T
R27
10k
MA
CH
1
12345678
161514131211109
SW
1K
SD
-08
12345 10987
6R
A1 EXBA10E103J
/GATE
PERROR
/FAULTSELECT
/SELECTIN/INIT
/ACKBUSY
/STB/AUTOFD
/REVERSEREVERSE_DIR
FA
22F
A23
FA
24F
A25
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC9
74LV
C54
1(N
ON
)
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC10
74LV
C54
1
TP27TP28TP29
TP30TP31TP32
/CS1
2-8
2
Main Board _ 5/7 Circuit DiagramLA
B/BA
1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC28
SN
74LV
CH
1624
5AD
GG
-E
L
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC33
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC34
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC35
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC36
TC74
VH
CT5
41A
FT
F0_
DA
C_A
0F
0_D
AC
_A1
F0_
DA
C_A
2F
0_D
AC
_A3
F0_
DA
C_A
4F
0_D
AC
_A5
F0_
DA
C_A
6F
0_D
AC
_A7
F0_
DA
C_A
8F
0_D
AC
_A9
F0_
DA
C_B
0F
0_D
AC
_B1
F0_
DA
C_B
2F
0_D
AC
_B3
F0_
DA
C_B
4F
0_D
AC
_B5
F0_
DA
C_B
6F
0_D
AC
_B7
F0_
DA
C_B
8F
0_D
AC
_B9
F0_
DAC
_LAT
0F
0_D
AC_L
AT1
F0_
DAC
_LAT
2F
0_D
AC_L
AT3
LLA
T[0.
.3]
CC
H[0
..3]
NN
CH
G[0
..3]
SS
I[0..3
]_A
SI0
_AS
I1_A
SI2
_AS
I3_A
SS
I[0..3
]_B
SS
CK
[0..3
]
SI0
_BS
I1_B
SI2
_BS
I3_B
/F
F0_
DA
C_R
ES
ET
/F
F1_
DA
C_R
ES
ET
FF
0_D
AC
_A[0
..9]
FF
0_D
AC
_B[0
..9]
FF
0_D
AC
_LA
T[0.
.3]
LAT0
LAT1
LAT2
LAT3
CH
0C
H1
CH
2C
H3
NC
HG
0N
CH
G1
NC
HG
2N
CH
G3
SC
K0
SC
K1
SC
K2
SC
K3
/F
0_D
AC
_RE
SE
T/
F1_
DA
C_R
ES
ET
PC
79
CE
0.1u
VC
C
PC
80
CE
0.1u
VC
C
PC
81
CE
0.1u
VC
C
PC
82
CE
0.1u
VC
C3 P
C83
CE
0.1u
VC
C3 P
C84
CE
0.1u
VC
C3
PC
85
CE
0.1u
VC
C
VC
C3
VC
C3
PC
51
CE
0.1u
PC
50
CE
0.1u
LAB/
BA1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC29
SN
74LV
CH
1624
5AD
GG
-E
L
VC
C3
VC
C3
PC
54
CE
0.1u
PC
52
CE
0.1u
LAB/
BA1
LB0
2
LB1
3
GN
D4
LB2
5
LB3
6
VC
C3
7
LB4
8
LB5
9
GN
D10
LB6
11
LB7
12
HB
013
HB
114
GN
D15
HB
216
HB
317
VC
C3
18
HB
419
HB
520
GN
D21
HB
622
HB
723
HAB
/BA
24/
HO
E25
HA
726
HA
627
GN
D28
HA
529
HA
430
VC
C3
31H
A3
32H
A2
33G
ND
34H
A1
35H
A0
36LA
737
LA6
38G
ND
39LA
540
LA4
41V
CC
342
LA3
43LA
244
GN
D45
LA1
46LA
047
/LO
E48
IC30
SN
74LV
CH
1624
5AD
GG
-E
L
VC
C3
VC
C3
PC
55
CE
0.1u
PC
53
CE
0.1u
DD
[0..6
3]
DD
0D
D1
DD
2D
D3
DD
4D
D5
DD
6D
D7
DD
8D
D9
DD
10D
D11
DD
12D
D13
DD
14D
D15
DD
16D
D17
DD
18D
D19
DD
20D
D21
DD
22D
D23
DD
24D
D25
DD
26D
D27
DD
28D
D29
DD
30D
D31
FD
0F
D1
FD
2F
D3
FD
4F
D5
FD
6F
D7
FD
8F
D9
FD
10F
D11
FD
12F
D13
FD
14F
D15
FD
16F
D17
FD
18F
D19
FD
20F
D21
FD
22F
D23
FD
24F
D25
FD
26F
D27
FD
28F
D29
FD
30F
D31
RA
[0..2
5]
RA
16R
A17
RA
18R
A19
RA
20R
A21
FA
16F
A17
FA
18F
A19
FA
20F
A21
/W
E1
/R
D2
/C
S5
/AL
T_W
E/
ALT_
RD
/AL
T_C
S
/W
R2
RA
22F
A22
VC
CIN
T1
I/O
2
I/O
3
I/O
4
I/O
5
I/O
6
I/O
7
I/O
8
I/O
9
I/O
10
I/O
11
VC
CIO
312
I/O
13
I/O
14
I/O
15
I/O
16
I/O
17
I/O
18
GN
D19
I/O
20
I/O
21
I/O
22
I/O
23
I/O
24
I/O
25
GN
D26
VC
CIN
T27
GN
D28
^MS
EL0
29
^MS
EL1
30
CLK
1p31
CLK
LK_E
NA
32
^nC
ON
FIG
33
CLK
3p34
I/O
35
I/O
36
I/O
37
I/O
38
I/O
39
I/O
40
I/O
41
GN
D42
I/O
43
I/O
44
VC
CIO
545
I/O
46
I/O
47
I/O
48
I/O
49
I/O
50
I/O
51
I/O
52
I/O
53
I/O
54
I/O
55
GN
D56
I/O
57
I/O
58
I/O
59
VC
CIN
T60
I/O 61
I/O 62
I/O 63
I/O 64
I/O 65
I/O 66
VCCIO4 67
I/O 68
I/O 69
I/O 70
I/O 71
I/O 72
I/O 73
I/O 74
I/O 75
I/O 76
I/O 77
GND 78
I/O 79
I/O 80
I/O 81
I/O 82
I/O 83
I/O 84
I/O 85
#TMS 86
#TCK 87
FAST3 88
GND 89
VCCINT 90
FAST4 91
^nSTATUS 92
^CONF_DONE 93
I/O 94
I/O 95
I/O 96
VCCIO7 97
I/O 98
I/O 99
I/O 100
I/O 101
I/O 102
I/O 103
I/O 104
I/O 105
I/O 106
I/O 107
GND 108
I/O 109
I/O 110
I/O 111
I/O 112
I/O 113
I/O 114
I/O 115
I/O 116
I/O 117
I/O 118
I/O 119
VCCIO7 120
I/O
121
VC
CIN
T12
2I/
O12
3I/
O12
4I/
O12
5I/
O12
6I/
O12
7I/
O12
8I/
O12
9I/
O13
0I/
O13
1G
ND
132
I/O
133
I/O
134
I/O
,LO
CK
413
5I/
O13
6G
ND
137
I/O
,LO
CK
213
8C
LKLK
_OU
T2p
139
I/O
140
GN
D_C
KO
UT2
141
VC
C_C
KO
UT2
142
I/O
143
VC
C_C
KLK
214
4V
CC
INT
145
GN
D14
6G
ND
_CK
LK2
147
VC
CIO
614
8#
TDI
149
^nC
E15
0C
LK2p
151
^DC
LK15
2^D
ATA0
153
CLK
4p15
4C
LKLK
_FB
2p15
5I/
O15
6I/
O15
7G
ND
_CK
LK4
158
VC
C_C
KLK
415
9I/
O16
0I/
O16
1G
ND
162
I/O
163
I/O
164
GN
D16
5I/
O16
6I/
O16
7I/
O16
8I/
O16
9I/
O17
0I/
O17
1I/
O17
2I/
O17
3I/
O17
4I/
O17
5I/
O17
6V
CC
IO8
177
I/O
178
VC
CIN
T17
9I/
O18
0
I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240
IC31
EP
20K
100E
QC
240-
3
VC
C1.
8V
CC
3P
C16
CE
1uP
C15
CE
1u
VC
C1.
8
PC
13C
E1u
VC
C3
PC
14C
E1u
VC
C1.
8
PC
19
CE
1u
VC
C3
PC
20
CE
1u
PC
18
CE
1uVC
C3
PC
17
CE
1u
VC
C1.
8
F0_
SA
_A0
F0_
SA
_A1
F0_
SA
_A2
F0_
SA
_A3
F0_
SA
_A4
F0_
SA
_A5
F0_
SA
_A6
F0_
SA
_A7
F0_
SA
_A8
F0_
SA
_A9
F0_
SA
_A10
F0_
SA
_A11
F0_
SA
_A12
F0_
SA
_D0
F0_
SA
_D1
F0_
SA
_D2
F0_
SA
_D3
F0_
SA
_D4
F0_
SA
_D5
F0_
SA
_D6
F0_
SA
_D7
F0_
SA
_D8
/AL
T_C
ON
FIG
T205
T204
T203 F0_
SA
_D9
F0_
SA
_D10
F0_
SA
_/S
WE
F0_
SA
_D11
F0_
SA
_/S
OE
F0_
SA
_D12
F0_
SA
_D13
F0_
SA
_D14
F0_
SA
_D15
F0_
SB
_A0
F0_
SB
_A1
F0_
SB
_A2
F0_SB_D0F0_SB_D1
F0_SB_D2F0_SB_D3F0_SB_D4F0_SB_D5F0_SB_D6F0_SB_D7F0_SB_D8F0_SB_D9F0_SB_D10F0_SB_D11
F0_SB_D12F0_SB_D13F0_SB_D14F0_SB_D15
/ALT_RESET
T116
T118T117
CLK
60_2
/ALT_STATUS/ALT_CONF_DONE
T119
T121T120
T122T123
F0_
DA
C_B
9F
0_D
AC
_B8
F0_
DA
C_B
7
F0_
DA
C_B
6
T106
T105
T110
F0_
DA
C_B
5
F0_
DA
C_B
4
T108
T107
/AL
T_D
CLK
/AL
T_D
ATA
T109
T111
F0_
DA
C_B
3
F0_
DA
C_B
2
F0_
DA
C_B
1F
0_D
AC
_B0
/F
0_D
AC
_RE
SE
T
F0_
DA
C_A
9F
0_D
AC
_A8
F0_
DA
C_A
7F
0_D
AC
_A6
F0_
DA
C_A
5F
0_D
AC
_A4
F0_
DA
C_A
3F
0_D
AC
_A2
F0_
DA
C_A
1
F0_
DA
C_A
0
T202/ALT_CS
/ALT_WE/CE
T201
/ALT_RDENC_PHAENC_PHB/F0_INTREQ
T200T199
FD0FD1FD2FD3FD4FD5FD6
FD7FD8FD9
FD10FD11FD12FD13FD14FD15FD16
FD17FD18FD19FD20FD21FD22FD23FD24
FD25FD26FD27
FD28FD29FD30FD31
FA17FA18FA19FA20FA21
FA22
FA16
F0_
DAC
_LAT
0F
0_D
AC_L
AT1
F0_
DAC
_LAT
2F
0_D
AC_L
AT3
SC
K0
SC
K1
SC
K2
SC
K3
SI0
_A
SI1_ASI2_ASI3_ASI0_BSI1_BSI2_BSI3_B
LAT3LAT2LAT1LAT0
CH0CH1CH2CH3NCHG0NCHG1NCHG2NCHG3
FA
[16.
.25]
FD
[0..3
1]
/R
ES
ET
/H
RE
SE
T
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC41
74LV
C54
1
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC42
74LV
C54
1
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC40
74LV
C54
1
FF
0_D
AC
_A0
FF
0_D
AC
_A1
FF
0_D
AC
_A2
FF
0_D
AC
_A3
FF
0_D
AC
_A4
FF
0_D
AC
_A5
FF
0_D
AC
_A6
FF
0_D
AC
_A7
FF
0_D
AC
_A8
FF
0_D
AC
_A9
FF
0_D
AC
_B0
FF
0_D
AC
_B1
FF
0_D
AC
_B2
FF
0_D
AC
_B3
FF
0_D
AC
_B4
FF
0_D
AC
_B5
FF
0_D
AC
_B6
FF
0_D
AC
_B7
FF
0_D
AC
_B8
FF
0_D
AC
_B9
FF
0_D
AC_L
AT0
FF
0_D
AC_L
AT1
FF
0_D
AC_L
AT2
FF
0_D
AC_L
AT3
SS
I0_A
SS
I1_A
SS
I2_A
SS
I3_A
SS
I0_B
SS
I1_B
SS
I2_B
SS
I3_B
LLAT
0LL
AT1
LLAT
2LL
AT3
CC
H0
CC
H1
CC
H2
CC
H3
NN
CH
G0
NN
CH
G1
NN
CH
G2
NN
CH
G3
SS
CK
0S
SC
K1
SS
CK
2S
SC
K3
/F
0_D
AC
_RE
SE
T
A4
1A
32
A2
3A
14
A0
5
CE
6
D0
7
D1
8
D2
9
D3
10
D4
13
D5
14
D6
15
D7
16
WE
17
A15
18A
1419
A13
20A
1221
NC
22
NC
23
A11
24A
1025
A9
26A
827
NC
28
D8
29
D9
30
D10
31
D11
32
D12
35
D13
36
D14
37
D15
38
BLE
39B
HE
40
OE
41
A7
42A
643
A5
44
IC48
CY
7C10
21B
V33
-12
ZC
A4
1A
32
A2
3A
14
A0
5
CE
6
D0
7
D1
8
D2
9
D3
10
D4
13
D5
14
D6
15
D7
16
WE
17
A15
18A
1419
A13
20A
1221
NC
22
NC
23
A11
24A
1025
A9
26A
827
NC
28
D8
29
D9
30
D10
31
D11
32
D12
35
D13
36
D14
37
D15
38
BLE
39B
HE
40
OE
41
A7
42A
643
A5
44
IC47
CY
7C10
21B
V33
-12
ZC
T177
T178
T179
T180
T181
T182
T183
T184
T185
T186
T187
T188
T189
T159
T160
T161
T162
T163
T164
T165
T166
T167
T168
T169
T170
T171
T172
T173
T174
T146
T147
T148
T149
T150
T151
T152
T153
T154
T155
T156
T157
T158
T128
T129
T130
T131
T132
T133
T134
T135
T136
T137
T138
T139
T140
T141
T142
T143
T145
T144
T175
T176
F0_
SB
_D0
F0_
SB
_D1
F0_
SB
_D2
F0_
SB
_D3
F0_
SB
_D4
F0_
SB
_D5
F0_
SB
_D6
F0_
SB
_D7
F0_
SB
_D8
F0_
SB
_D9
F0_
SB
_D10
F0_
SB
_D11
F0_
SB
_D12
F0_
SB
_D13
F0_
SB
_D14
F0_
SB
_D15
F0_
SB
_/S
WE
F0_
SB
_/S
OE
F0_
SB
_A0
F0_
SB
_A1
F0_
SB
_A2
F0_
SB
_A3
F0_
SB
_A4
F0_
SB
_A5
F0_
SB
_A6
F0_
SB
_A7
F0_
SB
_A8
F0_
SB
_A9
F0_
SB
_A10
F0_
SB
_A11
F0_
SB
_A12
F0_
SB
_D0
F0_
SB
_D1
F0_
SB
_D2
F0_
SB
_D3
F0_
SB
_D4
F0_
SB
_D5
F0_
SB
_D6
F0_
SB
_D7
F0_
SB
_D8
F0_
SB
_D9
F0_
SB
_D10
F0_
SB
_D11
F0_
SB
_D12
F0_
SB
_D13
F0_
SB
_D14
F0_
SB
_D15
F0_
SB
_A0
F0_
SB
_A1
F0_
SB
_A2
F0_
SB
_A3
F0_
SB
_A4
F0_
SB
_A5
F0_
SB
_A6
F0_
SB
_A7
F0_
SB
_A8
F0_
SB
_A9
F0_
SB
_A10
F0_
SB
_A11
F0_
SB
_A12
F0_
SA
_/S
WE
F0_
SA
_/S
OE
F0_
SA
_D0
F0_
SA
_D1
F0_
SA
_D2
F0_
SA
_D3
F0_
SA
_D4
F0_
SA
_D5
F0_
SA
_D6
F0_
SA
_D7
F0_
SA
_D8
F0_
SA
_D9
F0_
SA
_D10
F0_
SA
_D11
F0_
SA
_D12
F0_
SA
_D13
F0_
SA
_D14
F0_
SA
_D15
F0_
SA
_A0
F0_
SA
_A1
F0_
SA
_A2
F0_
SA
_A3
F0_
SA
_A4
F0_
SA
_A5
F0_
SA
_A6
F0_
SA
_A7
F0_
SA
_A8
F0_
SA
_A9
F0_
SA
_A10
F0_
SA
_A11
F0_
SA
_A12
F0_
SA
_A0
F0_
SA
_A1
F0_
SA
_A2
F0_
SA
_A3
F0_
SA
_A4
F0_
SA
_A5
F0_
SA
_A6
F0_
SA
_A7
F0_
SA
_A8
F0_
SA
_A9
F0_
SA
_A10
F0_
SA
_A11
F0_
SA
_A12
F0_
SA
_D0
F0_
SA
_D1
F0_
SA
_D2
F0_
SA
_D3
F0_
SA
_D4
F0_
SA
_D5
F0_
SA
_D6
F0_
SA
_D7
F0_
SA
_D8
F0_
SA
_D9
F0_
SA
_D10
F0_
SA
_D11
F0_
SA
_D12
F0_
SA
_D13
F0_
SA
_D14
F0_
SA
_D15
/C
S5
DDA_MtoS
DDA_StoMDDA_CLK
RA
23R
A24
RA
25
FA
23F
A24
FA
25
R87
10K
R10
710
K
C17
CE
22p
C18
CE
22p
R11
2
NO
N
PC
56
CE
0.1u
PC
57
CE
0.1u
VC
C3
VC
C3
R12
5
NO
N
VC
C3
R12
6
NO
N
VC
C3
R12
4
NO
N
VC
C3
R12
3
NO
N
VC
C3
R14
333
R14
433
R14
533
R14
633
R14
733
R14
833
F0_SB_A9F0_SB_A10F0_SB_A11F0_SB_A12
F0_
SB
_A6
F0_
SB
_A7
F0_
SB
_A8
F0_
SB
_A3
F0_
SB
_A4
F0_
SB
_A5
F0_SB_/SWEF0_SB_/SOE
R15
40
R15
50
R15
60
R15
70
R15
80
R15
90
R16
00
R16
10
R16
20
R16
30
R16
40
R16
50
R16
60
R16
70
R16
80
R16
90
R17
00
R17
10
R17
20
R17
30
R17
40
R17
50
R17
60
R17
70
R2330
R22
7
0 R22
8
0
R22
5
0 R22
6
0
2-9
2
Main Board _ 6/7 Circuit Diagram
A4
1A
32
A2
3A
14
A0
5
CE
6
D0
7
D1
8
D2
9
D3
10
D4
13
D5
14
D6
15
D7
16
WE
17
A15
18A
1419
A13
20A
1221
NC
22
NC
23
A11
24A
1025
A9
26A
827
NC
28
D8
29
D9
30
D10
31
D11
32
D12
35
D13
36
D14
37
D15
38
BLE
39B
HE
40
OE
41
A7
42A
643
A5
44
IC50
CY
7C10
21B
V33
-12
ZC
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC37
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC38
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC39
TC74
VH
CT5
41A
FT
F1_
DA
C_A
0F
1_D
AC
_A1
F1_
DA
C_A
2F
1_D
AC
_A3
F1_
DA
C_A
4F
1_D
AC
_A5
F1_
DA
C_A
6F
1_D
AC
_A7
F1_
DA
C_A
8F
1_D
AC
_A9
F1_
DA
C_B
0F
1_D
AC
_B1
F1_
DA
C_B
2F
1_D
AC
_B3
F1_
DA
C_B
4F
1_D
AC
_B5
F1_
DA
C_B
6F
1_D
AC
_B7
F1_
DA
C_B
8F
1_D
AC
_B9
F1_
DAC
_LAT
0F
1_D
AC_L
AT1
F1_
DAC
_LAT
2F
1_D
AC_L
AT3
LLA
T[4.
.7]
CC
H[4
..7]
NN
CH
G[4
..7]
SS
I[4..7
]_A
SI4
_AS
I5_A
SI6
_AS
I7_A
SS
I[4..7
]_B
SS
CK
[4..7
]
SI4
_BS
I5_B
SI6
_BS
I7_B
FF
1_D
AC
_A[0
..9]
FF
1_D
AC
_B[0
..9]
FF
1_D
AC
_LA
T[0.
.3]
LAT4
LAT5
LAT6
LAT7
CH
4C
H5
CH
6C
H7
NC
HG
4N
CH
G5
NC
HG
6N
CH
G7
SC
K4
SC
K5
SC
K6
SC
K7
PC
86
CE
0.1u
VC
C
PC
87
CE
0.1u
VC
C
PC
88
CE
0.1u
VC
C
PC
89
CE
0.1u
VC
C3 P
C90
CE
0.1u
VC
C3 P
C91
CE
0.1u
VC
C3
VC
CIN
T1
I/O
2
I/O
3
I/O
4
I/O
5
I/O
6
I/O
7
I/O
8
I/O
9
I/O
10
I/O
11
VC
CIO
312
I/O
13
I/O
14
I/O
15
I/O
16
I/O
17
I/O
18
GN
D19
I/O
20
I/O
21
I/O
22
I/O
23
I/O
24
I/O
25
GN
D26
VC
CIN
T27
GN
D28
^MS
EL0
29
^MS
EL1
30
CLK
1p31
CLK
LK_E
NA
32
^nC
ON
FIG
33
CLK
3p34
I/O
35
I/O
36
I/O
37
I/O
38
I/O
39
I/O
40
I/O
41
GN
D42
I/O
43
I/O
44
VC
CIO
545
I/O
46
I/O
47
I/O
48
I/O
49
I/O
50
I/O
51
I/O
52
I/O
53
I/O
54
I/O
55
GN
D56
I/O
57
I/O
58
I/O
59
VC
CIN
T60
I/O 61
I/O 62
I/O 63
I/O 64
I/O 65
I/O 66
VCCIO4 67
I/O 68
I/O 69
I/O 70
I/O 71
I/O 72
I/O 73
I/O 74
I/O 75
I/O 76
I/O 77
GND 78
I/O 79
I/O 80
I/O 81
I/O 82
I/O 83
I/O 84
I/O 85
#TMS 86
#TCK 87
FAST3 88
GND 89
VCCINT 90
FAST4 91
^nSTATUS 92
^CONF_DONE 93
I/O 94
I/O 95
I/O 96
VCCIO7 97
I/O 98
I/O 99
I/O 100
I/O 101
I/O 102
I/O 103
I/O 104
I/O 105
I/O 106
I/O 107
GND 108
I/O 109
I/O 110
I/O 111
I/O 112
I/O 113
I/O 114
I/O 115
I/O 116
I/O 117
I/O 118
I/O 119
VCCIO7 120
I/O
121
VC
CIN
T12
2I/
O12
3I/
O12
4I/
O12
5I/
O12
6I/
O12
7I/
O12
8I/
O12
9I/
O13
0I/
O13
1G
ND
132
I/O
133
I/O
134
I/O
,LO
CK
413
5I/
O13
6G
ND
137
I/O
,LO
CK
213
8C
LKLK
_OU
T2p
139
I/O
140
GN
D_C
KO
UT2
141
VC
C_C
KO
UT2
142
I/O
143
VC
C_C
KLK
214
4V
CC
INT
145
GN
D14
6G
ND
_CK
LK2
147
VC
CIO
614
8#
TDI
149
^nC
E15
0C
LK2p
151
^DC
LK15
2^D
ATA0
153
CLK
4p15
4C
LKLK
_FB
2p15
5I/
O15
6I/
O15
7G
ND
_CK
LK4
158
VC
C_C
KLK
415
9I/
O16
0I/
O16
1G
ND
162
I/O
163
I/O
164
GN
D16
5I/
O16
6I/
O16
7I/
O16
8I/
O16
9I/
O17
0I/
O17
1I/
O17
2I/
O17
3I/
O17
4I/
O17
5I/
O17
6V
CC
IO8
177
I/O
178
VC
CIN
T17
9I/
O18
0
I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240
IC32
EP
20K
100E
QC
240-
3
VC
C1.
8V
CC
3P
C24
CE
1uP
C23 CE
1u
VC
C1.
8
PC
21
CE
1u
VC
C3
PC
22
CE
1u
VC
C1.
8
PC
27
CE
1u
VC
C3
PC
28
CE
1u
PC
26
CE
1u
VC
C3
PC
25
CE
1u
VC
C1.
8
T216
T215
T214
F1_
SA
_/S
WE
F1_
SA
_/S
OE
F1_SB_/SWEF1_SB_/SOE
/ALT_RESET
T27
T29T28
CLK
60_2
T30
T32T31
T33T34
T191
T190
T195
T194
T193
T192
T196
/F
1_D
AC
_RE
SE
T
T213/ALT_CS
/ALT_WE
T212
/ALT_RD
/F1_INTREQT210
T209T208
T207T206
FD0FD1FD2FD3FD4FD5FD6
FD7FD8FD9
FD10FD11FD12FD13FD14FD15FD16
FD17FD18FD19FD20FD21FD22FD23FD24
FD25FD26FD27
FD28FD29FD30FD31
FA17FA18FA19FA20FA21
FA22
FA16
SC
K4
SC
K5
SC
K6
SC
K7
SI4
_A
SI5_ASI6_ASI7_ASI4_BSI5_BSI6_BSI7_B
LAT7LAT6LAT5LAT4
CH4CH5CH6CH7
F1_
SB
_D0
F1_
SB
_D1
F1_
SB
_D2
F1_
SB
_D3
F1_
SB
_D4
F1_
SB
_D5
F1_
SB
_D6
F1_
SB
_D7
F1_
SB
_D8
F1_
SB
_D9
F1_
SB
_D10
F1_
SB
_D11
F1_
SB
_D12
F1_
SB
_D13
F1_
SB
_D14
F1_
SB
_D15
F1_
SB
_/S
WE
F1_
SB
_/S
OE
F1_
SB
_A0
F1_
SB
_A1
F1_
SB
_A2
F1_
SB
_A3
F1_
SB
_A4
F1_
SB
_A5
F1_
SB
_A6
F1_
SB
_A7
F1_
SB
_A8
F1_
SB
_A9
F1_
SB
_A10
F1_
SB
_A11
F1_
SB
_A12
A4
1A
32
A2
3A
14
A0
5
CE
6
D0
7
D1
8
D2
9
D3
10
D4
13
D5
14
D6
15
D7
16
WE
17
A15
18A
1419
A13
20A
1221
NC
22
NC
23
A11
24A
1025
A9
26A
827
NC
28
D8
29
D9
30
D10
31
D11
32
D12
35
D13
36
D14
37
D15
38
BLE
39B
HE
40
OE
41
A7
42A
643
A5
44
IC49
CY
7C10
21B
V33
-12
ZC
F1_
SA
_/S
WE
F1_
SA
_/S
OE
F1_
SA
_D0
F1_
SA
_D1
F1_
SA
_D2
F1_
SA
_D3
F1_
SA
_D4
F1_
SA
_D5
F1_
SA
_D6
F1_
SA
_D7
F1_
SA
_D8
F1_
SA
_D9
F1_
SA
_D10
F1_
SA
_D11
F1_
SA
_D12
F1_
SA
_D13
F1_
SA
_D14
F1_
SA
_D15
FD
[0..3
1]
FA[16..25]
/C
E
T211
F1_
SA
_A0
F1_
SA
_A1
F1_
SA
_A2
F1_
SA
_A3
F1_
SA
_A4
F1_
SA
_A5
F1_
SA
_A6
F1_
SA
_A7
F1_
SA
_A8
F1_
SA
_A9
F1_
SA
_A10
F1_
SA
_A11
F1_
SA
_A12
F1_
SA
_A0
F1_
SA
_A1
F1_
SA
_A2
F1_
SA
_A3
F1_
SA
_A4
F1_
SA
_A5
F1_
SA
_A6
F1_
SA
_A7
F1_
SA
_A8
F1_
SA
_A9
F1_
SA
_A10
F1_
SA
_A11
F1_
SA
_A12
F1_
SA
_D0
F1_
SA
_D1
F1_
SA
_D2
F1_
SA
_D3
F1_
SA
_D4
F1_
SA
_D5
F1_
SA
_D6
F1_
SA
_D7
F1_
SA
_D8
F1_
SA
_D9
F1_
SA
_D10
F1_
SA
_D11
F1_
SA
_D12
F1_
SA
_D13
F1_
SA
_D14
F1_
SA
_D15
F1_
SB
_A0
F1_
SB
_A1
F1_
SB
_A2
F1_
SB
_A3
F1_
SB
_A4
F1_
SB
_A5
F1_
SB
_A6
F1_
SB
_A7
F1_
SB
_A8
F1_SB_A9F1_SB_A10F1_SB_A11F1_SB_A12F1_SB_D0F1_SB_D1
F1_SB_D2F1_SB_D3F1_SB_D4F1_SB_D5F1_SB_D6F1_SB_D7F1_SB_D8F1_SB_D9F1_SB_D10F1_SB_D11
F1_SB_D12F1_SB_D13F1_SB_D14F1_SB_D15
F1_
DA
C_B
2
F1_
DA
C_B
3
F1_
DA
C_B
4
F1_
DA
C_B
5F
1_D
AC
_B6
F1_
DA
C_B
7F
1_D
AC
_B8
F1_
DA
C_B
9
F1_
DA
C_B
0F
1_D
AC
_B1
F1_
DAC
_LAT
0F
1_D
AC_L
AT1
F1_
DAC
_LAT
2F
1_D
AC_L
AT3
F1_
DA
C_A
0
F1_
DA
C_A
1
F1_
DA
C_A
2F
1_D
AC
_A3
F1_
DA
C_A
4F
1_D
AC
_A5
F1_
DA
C_A
6F
1_D
AC
_A7
F1_
DA
C_A
8F
1_D
AC
_A9
ENC_PHAENC_PHB
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC43
74LV
C54
1
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC44
74LV
C54
1
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC45
74LV
C54
1
FF
1_D
AC
_A0
FF
1_D
AC
_A1
FF
1_D
AC
_A2
FF
1_D
AC
_A3
FF
1_D
AC
_A4
FF
1_D
AC
_A5
FF
1_D
AC
_A6
FF
1_D
AC
_A7
FF
1_D
AC
_A8
FF
1_D
AC
_A9
FF
1_D
AC
_B0
FF
1_D
AC
_B1
FF
1_D
AC
_B2
FF
1_D
AC
_B3
FF
1_D
AC
_B4
FF
1_D
AC
_B5
FF
1_D
AC
_B6
FF
1_D
AC
_B7
FF
1_D
AC
_B8
FF
1_D
AC
_B9
FF
1_D
AC_L
AT0
FF
1_D
AC_L
AT1
FF
1_D
AC_L
AT2
FF
1_D
AC_L
AT3
SS
I4_A
SS
I5_A
SS
I6_A
SS
I7_A
SS
I4_B
SS
I5_B
SS
I6_B
SS
I7_B
LLAT
4LL
AT5
LLAT
6LL
AT7
CC
H4
CC
H5
CC
H6
CC
H7
NN
CH
G4
NN
CH
G5
NN
CH
G6
NN
CH
G7
SS
CK
4S
SC
K5
SS
CK
6S
SC
K7
FF
0_D
AC_L
AT1
FF
0_D
AC_L
AT2
FF
0_D
AC_L
AT3
/F
F1_
DA
C_R
ES
ET
LLAT
1LL
AT2
LLAT
3LL
AT0
CC
H1
CC
H2
CC
H3
CC
H0
NN
CH
G1
NN
CH
G2
NN
CH
G3
NN
CH
G0
SS
I1_A
SS
I2_A
SS
I3_A
SS
I0_A
SS
I1_B
SS
I2_B
SS
I3_B
SS
I0_B
SS
CK
1S
SC
K2
SS
CK
3S
SC
K0
NN
CH
G6
NN
CH
G7
SS
I5_A
SS
I6_A
SS
I7_A
SS
I4_A
SS
I5_B
SS
I6_B
SS
I7_B
SS
I4_B
SS
CK
5S
SC
K6
SS
CK
7
SS
CK
4
NN
CH
G5
FF
1_D
AC_L
AT1
FF
1_D
AC_L
AT2
FF
1_D
AC_L
AT3
LLAT
5LL
AT6
LLAT
7
LLAT
4
CC
H5
CC
H6
CC
H7
CC
H4
NN
CH
G4
FF
1_D
AC_L
AT0
/P
_SID
E_S
EN
S
EN
C_P
HB
HE
AD
_U/
D_1
HE
AD
_U/
D_2
P_S
IDE
EN
C_P
HA
HEA
D_T
H
VC
CV
CC
/F
F0_
DA
C_R
ES
ET
FF
0_D
AC_L
AT0
HD
_PO
WE
R
42V
_SE
NS
E
FF
0_D
AC
_A0
FF
0_D
AC
_A1
FF
0_D
AC
_A2
FF
0_D
AC
_A3
FF
0_D
AC
_A4
FF
0_D
AC
_A5
FF
0_D
AC
_A6
FF
0_D
AC
_A7
FF
0_D
AC
_A8
FF
0_D
AC
_A9
FF
0_D
AC
_B0
FF
0_D
AC
_B1
FF
0_D
AC
_B2
FF
0_D
AC
_B3
FF
0_D
AC
_B4
FF
0_D
AC
_B5
FF
0_D
AC
_B6
FF
0_D
AC
_B7
FF
0_D
AC
_B8
FF
0_D
AC
_B9
FF
1_D
AC
_A0
FF
1_D
AC
_A1
FF
1_D
AC
_A2
FF
1_D
AC
_A3
FF
1_D
AC
_A4
FF
1_D
AC
_A5
FF
1_D
AC
_A6
FF
1_D
AC
_A7
FF
1_D
AC
_A8
FF
1_D
AC
_A9
FF
1_D
AC
_B0
FF
1_D
AC
_B1
FF
1_D
AC
_B2
FF
1_D
AC
_B3
FF
1_D
AC
_B4
FF
1_D
AC
_B5
FF
1_D
AC
_B6
FF
1_D
AC
_B7
FF
1_D
AC
_B8
FF
1_D
AC
_B9
PS
FA
N_O
N
1222
2324
2526
2728
2930
3132
3334
3536
3738
3940
4142
4344
4546
4748
4950
5152
5354
5556
5758
5960
34
56
78
910
1112
1314
1516
1718
1920
216162
6364
6566
6768
6970
7172
7374
7576
7778
7980
8182
8384
8586
8788
8990
9192
9394
9596
9798
9910
010
110
210
310
410
510
610
710
810
911
011
111
211
311
411
511
611
711
811
912
012
212
312
412
512
612
712
812
913
013
113
213
313
413
513
613
713
813
914
0
121
CN
11
TX24
-14
0R-
LT-
H1
FF
0_D
AC
_A0
FF
0_D
AC
_A1
FF
0_D
AC
_A2
FF
0_D
AC
_A3
FF
0_D
AC
_A4
FF
0_D
AC
_A5
FF
0_D
AC
_A6
FF
0_D
AC
_A7
FF
0_D
AC
_A8
FF
0_D
AC
_A9
FF
0_D
AC
_B0
FF
0_D
AC
_B1
FF
0_D
AC
_B2
FF
0_D
AC
_B3
FF
0_D
AC
_B4
FF
0_D
AC
_B5
FF
0_D
AC
_B6
FF
0_D
AC
_B7
FF
0_D
AC
_B8
FF
0_D
AC
_B9
FF
1_D
AC
_A1
FF
1_D
AC
_A3
FF
1_D
AC
_A5
FF
1_D
AC
_A7
FF
1_D
AC
_A9
FF
1_D
AC
_A0
FF
1_D
AC
_A2
FF
1_D
AC
_A4
FF
1_D
AC
_A6
FF
1_D
AC
_A8
FF
1_D
AC
_B0
FF
1_D
AC
_B2
FF
1_D
AC
_B4
FF
1_D
AC
_B6
FF
1_D
AC
_B8
FF
1_D
AC
_B1
FF
1_D
AC
_B3
FF
1_D
AC
_B5
FF
1_D
AC
_B7
FF
1_D
AC
_B9
SS
I4_A
SS
I5_A
SS
I6_A
SS
I7_A
SS
CK
4S
SC
K5
SS
CK
6S
SC
K7
SS
I4_B
SS
I5_B
SS
I6_B
SS
I7_B
LLAT
4LL
AT5
LLAT
6LL
AT7
CC
H4
CC
H5
CC
H6
CC
H7
NN
CH
G4
NN
CH
G5
NN
CH
G6
NN
CH
G7
FF
1_D
AC_L
AT0
FF
1_D
AC_L
AT1
FF
1_D
AC_L
AT2
FF
1_D
AC_L
AT3
/F
1_D
AC
_RE
SE
T
/F
F1_
DA
C_R
ES
ET
FF
0_D
AC_L
AT0
FF
0_D
AC_L
AT1
FF
0_D
AC_L
AT2
FF
0_D
AC_L
AT3
SS
I0_A
SS
I1_A
SS
I2_A
SS
I3_A
SS
I0_B
SS
I1_B
SS
I2_B
SS
I3_B
LLAT
0LL
AT1
LLAT
2LL
AT3
CC
H0
CC
H1
CC
H2
CC
H3
NN
CH
G0
NN
CH
G1
NN
CH
G2
NN
CH
G3
SS
CK
0S
SC
K1
SS
CK
2S
SC
K3
/F
F0_
DA
C_R
ES
ET
EN
C_P
HA
EN
C_P
HB
PS
FA
N_O
N
/P
_SID
E_S
EN
SH
EA
D_U
/D
_2
HEA
D_T
H
P_S
IDE
42V
_SE
NS
E
HE
AD
_U/
D_1
HD
_PO
WE
R
T39
T40
T41
T91
F1_
SA
_D0
F1_
SA
_D1
F1_
SA
_D2
F1_
SA
_D3
F1_
SA
_D4
F1_
SA
_D5
F1_
SA
_D6
F1_
SA
_D7
F1_
SA
_D8
F1_
SA
_D9
F1_
SA
_D10
F1_
SA
_D11
F1_
SA
_D12
F1_
SA
_D13
F1_
SA
_D14
F1_
SA
_D15
F1_
SB
_A0
F1_
SB
_A1
F1_
SB
_A2
F1_
SB
_A3
F1_
SB
_A4
F1_
SB
_A5
F1_
SB
_A6
F1_
SB
_A7
F1_
SB
_A8
F1_
SB
_A9
F1_
SB
_A10
F1_
SB
_A11
F1_
SB
_A12
T92
T93
T94
T95
T96
T97
T98
T99
T100
T101
T102
T103
F1_
SB
_D0
F1_
SB
_D1
F1_
SB
_D2
F1_
SB
_D3
F1_
SB
_D4
F1_
SB
_D5
F1_
SB
_D6
F1_
SB
_D7
F1_
SB
_D8
F1_
SB
_D9
F1_
SB
_D10
F1_
SB
_D11
F1_
SB
_D12
F1_
SB
_D13
F1_
SB
_D14
F1_
SB
_D15
T73
T74
T75
T76
T77
T78
T79
T80
T81
T82
T83
T84
T85
T86
T87
T88
T60
T61
T62
T63
T64
T65
T66
T67
T68
T69
T70
T71
T72
F1_
SA
_A0
F1_
SA
_A1
F1_
SA
_A2
F1_
SA
_A3
F1_
SA
_A4
F1_
SA
_A5
F1_
SA
_A6
F1_
SA
_A7
F1_
SA
_A8
F1_
SA
_A9
F1_
SA
_A10
F1_
SA
_A11
F1_
SA
_A12
T42
T43
T44
T45
T46
T47
T48
T49
T50
T51
T52
T53
T54
T55
T56
T57
T58
T59
T90
T89
/AL
T_D
CLK
/AL
T_D
ATA
/AL
T_C
ON
FIG
/ALT_STATUS/ALT_CONF_DONE
C19
CE
22p
C20
CE
22p
+C
2410
0u/
25VV
CC
R11
3
NO
N
PC
58
CE
0.1u
PC
59
CE
0.1u
VC
C3
VC
C3
R13
0
NO
N
VC
C3
R12
9
NO
N
VC
C3
R12
8
NO
N
VC
C3
R12
7
NO
N
VC
C3
NCHG4NCHG5NCHG6NCHG7
R17
80
R17
90
R18
00
R18
10
R18
20
R18
30
R18
40
R18
50
R18
60
R18
70
R18
80
R18
90
R19
00
R19
10
R19
20
R19
30
R19
40
R19
50
R19
60
R19
70
R19
80
R19
90
R20
00
R20
10
T227
T228
T226
R22
9
0 R23
0
0
R23
1
0 R23
2
0
R2340
2-10
2
Main Board _ 7/7 Circuit Diagram
/A
D_C
S
AD_C
KA
D_I
N
VC
C
PC
63
CE
0.1u
AD_O
UT
HEA
D_T
H
P_S
IDE
CR
OP
MA
RK
PIN
CH
_RO
LL_U
/D
FR
ON
T_C
OV
ER
MA
INTE
NA
NC
E_C
OV
ER
RR
EA
R_P
AP
ER
FR
ON
T_P
AP
ER
CU
TTIN
G_C
ARR
IAG
E_O
RG
PRIN
T_C
ARR
IAG
E_O
RG
LCD
_ELC
D_R
W
/LE
D/
SW
0
/H
RE
SE
T
LCD
_RS
DB
[0..7
]
/P
AN
EL
/S
W1
/LC
D_C
S
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
A0
2
A1
3
A2
4
A3
5
A4
6
A5
7
A6
8
A7
9
B0
18
B1
17
B2
16
B3
15
B4
14
B5
13
B6
12
B7
11
E19
DIR
1
IC4
74LV
C24
5
PC
92
CE
0.1u
PC
94
CE
0.1u
VC
C3
VC
C
/S
W2
PC
93
CE
0.1u
VC
C3
HEA
D_T
H
P_S
IDE
CR
OP
MA
RK
R30
33R
3133
R32
33R
3333
R34
33R
3533
R36
33
C3
CE
1u
R38
33
R37
33 C4
CE
1u
C2
CE
1u
R69
NO
N
VC
C
R39
33 C5
CE
1u
42V
_SE
NS
E
1 2 3
CN
4
5339
8-03
90
VC
C
R4
10K
R2
10K
R3
10K
R5
10K
R6
10K
R7
10K
R8
10K
CR
OP
MA
RK
PIN
CH
PO
SC
RO
P_O
N/
SER
IAL_
STAR
T/
SR
VB
RD
_RE
SE
T/
MTR
ER
R/
LESS
THAN
F
/IN
TDD
AD
DA
_Mto
SD
DA
_Sto
M
/C
md_
HS
_Mto
S/
Cm
d_H
S_S
toM
Cm
d_M
toS
Cm
d_S
toM
DD
A_C
LK
5 544
6 633
7 722
8 811
RA
13
EX
BV
8V10
3J
5 544
6 633
7 722
8 811
RA
14
EX
BV
8V10
3J
VC
C3
TO S
ER
VO
BO
AR
D
TO S
EN
SO
R
/LE
SSTH
ANS
R72 2.2K
TXD
2R
XD
2
VC
C
TO M
ON
ITO
R S
ER
IAL
1 2 3 4 5
CN
5
5339
8-05
90
VC
C
1 2 3 4 5 6
CN
6
NO
N
VC
C3
TO S
CA
NN
ER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN
7
5280
8-25
90
F0O
UT
F0I
N
AIN
03
AIN
14
AIN
25
AIN
36
CS
2
CK
12
DI
13
VD
D14
DO
10
SA
RS
11
VR
EF
9
AGN
D8
VS
S7
IC64
TLC
0834
ID
R70
33
GN
D1
TDI
2
I/O
8 A
13
I/O
9 A
34
I/O
10 A
55
I/O
11 A
76
I/O
12 A
97
I/O
13 A
118
I/O
14 A
139
I/O
15 A
1510
I1/
CLK
011
VC
C3
12
GN
D13
I1/
CLK
114
I/O
16 B
1515
I/O
17 B
1316
I/O
18 B
1117
I/O
19 B
918
I/O
20 B
719
I/O
21 B
520
I/O
22 B
321
I/O
23 B
122
TMS
23
TCK
24
GN
D25
GND 26
GND 27
I/O24 B14 28
IO/25 B12 29
I/O26 B10 30
I/O27 B8 31
I/O28 B6 32
I/O29 B4 33
I/O30 B2 34
I/O31 B0 35
I2 36
VCC3 37
GND 38
GND 39
VCC3 40
I/O32 C0 41
I/O33 C2 42
I/O34 C4 43
I/O35 C6 44
I/O36 C8 45
I/O37 C10 46
I/O38 C12 47
I/O39 C14 48
GND 49
GND 50
GN
D51
ENAB
LE52
I/O
40 C
153
I/O
41 C
354
I/O
42 C
555
I/O
43 C
756
I/O
44 C
957
I/O
45 C
1158
I/O
46 C
1359
I/O
47 C
1560
I3/
CLK
261
VC
C3
62G
ND
63I4
/C
LK3
64I/
O48
D15
65I/
O49
D13
66I/
O50
D11
67I/
O51
D9
68I/
O52
D7
69I/
O53
D5
70I/
O54
D3
71I/
O55
D1
72TR
ST73
TDO
74G
ND
75
GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100
IC1
M4A
3-12
8/64
TQ
FP
100
TDO
/C
S6
FA
22F
A23
FA
24F
A25
/W
E0
/R
D2
CLK
60_1
/R
ES
ET
/INTDDA
/F1_INTREQ/F0_INTREQ
/INT_CENT_HALF/INT_NET_HALF
/INT1284/INT1284_NET
TMS
TCK
/IRL0/IRL1/IRL2/IRL3
/AL
T_R
ESET
/AL
T_C
ON
F_D
ON
E
/P
AN
EL
/SW0
/S
W1
/S
W2
/LED
/LCD_CSLCD_ELCD_RS
PC
60
CE
0.1u
PC
61
CE
0.1u
VC
C3
/P_SIDE_SENS
/A
D_C
SAD
_CK
AD
_IN
AD_O
UT
HEAD_U/D_1
HEAD_U/D_2
1 2 3 4 5 6CN
2
5339
8-06
90
TO P
AP
ER
SE
NS
OR
TO C
UT
CA
RI O
RG
R1
10k
CROP_ON
PINCHPOSPSFAN_ON
MA
CH
2
TO_M
ACH
2
HD_POWER
DB
[0..7
]
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
LCD_RW
/AL
T_C
ON
FIG
/AL
T_D
ATA
/AL
T_D
CLK
/AL
T_ST
ATU
S
DB
[0..7
]
DB
0D
B1
DB
2D
B3
DB
4D
B5
DB
6D
B7
/S
EN
SO
R
RTC
_CE
RTC
_CLK
RTC
_WD
ATA
/S
EN
SO
RR
TC_W
R
VC
C3
EXTIN
/SERIAL_START/SRVBRD_RESET
/MTRERR
/LESSTHANF/LESSTHANS
F0INF0OUT
EX
TIN
R10
3
33
R10
9
10k
VC
C
RTC
_CE
RTC
_CLK
RTC
_DAT
A
RTC
_WR
R11
10K
VC
C3
PC
62
CE
0.1u
21
BT1
BC
R20
V4
CR
2032
-R
TC B
AC
KU
PH
OLD
ER
BA
TTE
RY
BC
R20
V4
1213
IC20
F
74LV
C14
1011
IC20
E
74LV
C14
/W
R2
FA
22F
A23
FA
24F
A25
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC3
TC74
VH
CT5
41A
FT
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC5
74LV
C54
1
5 544 6 633 7 722 8 811
RA
29E
XB
V8V
103J
5 544 6 633 7 722 8 811
RA
30
EX
BV
8V10
3J
55
44
66
33
77
22
88
11
RA
31
EX
BV
8V10
3J
VC
C3
VC
C3
T219
T220
D2
1SS
355
D3
1SS
355
TP70
TP71
TP72
TP73
TP74
TP75
TP76
TP77
TP78
TP79
TP80
TP81
TP82
TP83
TP84
TP85
TP86
TP87
TP69
TP63
TP64
TP65
TP66
TP57
TP67
TP58
TP68
TP59
TP88
TP60
TP89
TP61
TP90
TP62
TP91
TP92
TP93
TP94
TP95
42V
_SE
NS
E
Cm
d_M
toS
Cm
d_S
toM
R20
20
R20
30
R20
40
R20
50
R20
60
R20
70
R20
80
R20
90
R21
00
R21
10
R21
20
R21
30
R21
40
R21
50
R21
60
R21
70
R21
80
VC
C
TO P
AN
EL
BO
AR
D
TP33
TP34
TP35
TP36
TP37
TP38
TP39
TP40
TP41
TP42
TP43
TP44
TP45
TP46
TP47
TP48
TP49
TP50
TP51
TP52
CS
112
DIN
3
CLK
4
CS
011
DO
UT
13
VC
C8
GN
D1
TP14
WE
2
L49
L510
L37
L26
L15
IC59
RTC
-45
53
RTC_DATA
RTC
_WD
ATA
VC
C3
TP96
TP97
TP98
TP99
R22
0
NO
N
R22
2
10K
VC
C3
R21
9
NO
N
R22
1
10K
VC
C3
MA
INTE
NA
NC
E_C
OV
ER
LR
223
33
1 2 3 4 5 6CN
3
5301
4-06
10
1 2 3 4
CN
14
5339
8-04
90
R22
410
KV
CC
TO C
OV
ER
SW
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CN
1
5280
8-24
90
R23
710
K
VC
C3
R23
810
K
VC
C3
R23
9
10k
VC
C
2-11
2
2-3 HEAD / SERVO BOARD
Arrangement Diagram_ Component SideIt indicates the version of the Main Board.
2-12
2
Arrangement Diagram_ Soldering Side
2-13
2
Head Board _ 1/6 Circuit Diagram
2-14
2
Head Board _ 2/6 Circuit Diagram
2-15
2
Head Board _ 3/6 Circuit Diagram
2-16
2
Head Board _ 4/6 Circuit Diagram
2-17
2
Head Board _ 5/6 Circuit Diagram
2-18
2
Head Board _ 6/6 Circuit Diagram
2-19
2
Servo Board _ 1/4 Circuit Diagram
2-20
2
Servo Board _ 2/4 Circuit Diagram
D42
D2F
S6(
NO
N)
L1
L R
CH
895-
181K
(N
ON
)
+C
3710
u/10
0V(
NO
N)
D69
D2F
S6
L4 L R
CH
895-
181K+
C58
10u/
100V
Dra
in1
8
Dra
in1
7
Dra
in2
6
Dra
in2
5
Sou
rce1
1
Gat
e12
Sou
rce2
3
Gat
e24
IC28
UPA
1759
MtrW
_1_
MtrW
_0_
MtrW
Dcy
MtrI
3_1_
MtrI
3_0_
MtrI
3Dcy
MtrI
2_1_
Mst
ep0A
Mst
ep0B
Mst
ep1A
Mst
ep1B
Mst
ep_H
old
D70
D2F
S6
L3 L R
CH
895-
181K+
C53
10u/
100V
Dra
in1
8
Dra
in1
7
Dra
in2
6
Dra
in2
5
Sou
rce1
1
Gat
e12
Sou
rce2
3
Gat
e24
IC27
UPA
1759
55
44
66
33
77
22
88
11
RA4
EXBV
8V10
1J
MtrI2_0_
MtrI
2Dcy
MtrI1_1_MtrI1_0_
MtrI
1Dcy
MtrI0_1_MtrI0_0_
MtrI
0Dcy
MtrH_1_MtrH_0_
MtrH
Dcy
MtrC1_1_MtrC1_0_
MtrC
1Dcy
MtrC0_1_MtrC0_0_
CLK
32
/C
S2
/LWR
R60
1.2o
hm/
1W
+27
@F
anF
A@
Fan
0
@F
ANPW
M2
Ctrg
_RXD
Ctrg
_TX
D
SE
LS
EL1
SE
L2R
ST
/StepDrvEnable
/RD
MtrC
0Dcy
@/
Sen
sR0
@/
Sen
sR1
GN
D1
TDI
2
I/O
8 A1
3
I/O
9 A3
4
I/O
10 A
55
I/O
11 A
76
I/O
12 A
97
I/O
13 A
118
I/O
14 A
139
I/O
15 A
1510
I1/
CLK
011
VCC
312
GN
D13
I1/
CLK
114
I/O
16 B
1515
I/O
17 B
1316
I/O
18 B
1117
I/O
19 B
918
I/O
20 B
719
I/O
21 B
520
I/O
22 B
321
I/O
23 B
122
TMS
23
TCK
24
GN
D25
GND 26
GND27
I/O24 B1428
IO/25 B12 29
I/O26 B10 30
I/O27 B831
I/O28 B632
I/O29 B4 33
I/O30 B2 34
I/O31 B0 35
I236
VCC337
GND 38
GND 39
VCC340
I/O32 C041
I/O33 C2 42
I/O34 C4 43
I/O35 C6 44
I/O36 C845
I/O37 C10 46
I/O38 C12 47
I/O39 C14 48
GND49
GND50
GN
D51
EN
AB
LE52
I/O
40 C
153
I/O
41 C
354
I/O
42 C
555
I/O
43 C
756
I/O
44 C
957
I/O
45 C
1158
I/O
46 C
1359
I/O
47 C
1560
I3/
CLK
261
VCC
362
GN
D63
I4/
CLK
364
I/O
48 D
1565
I/O
49 D
1366
I/O
50 D
1167
I/O
51 D
968
I/O
52 D
769
I/O
53 D
570
I/O
54 D
371
I/O
55 D
172
TRST
73TD
O74
GN
D75
GND76 GND77 I/O56 D1478
I/O57 D1279I/O58 D1080 I/O59 D8
81 I/O60 D682I/O61 D483I/O62 D284 I/O63 D0
85 I586 VCC387
GND88 GND89 VCC390 I/O0 A091
I/O1 A292I/O2 A493 I/O3 A6
94 I/O4 A895 I/O5 A1096
I/O6 A1297 I/O7 A1498 GND99 GND100
IC10 M4A
3-64
/64
TQ
FP1
00
VCC
3
TDI
TMS
TCK
TDI_
1
PC18
CE
1.0u
PC19
CE
1.0u
PC16
CE
1.0u PC
17C
E1.
0u
A1 A2 A3 A4
A[1
..4]
D[0
..3]
D0
D1
D2
D3
12
3
4
5
10
9
8
76
RA6
EXBA
10E1
02JVC
C3
R14922K
R151150
R9822K
R99150
VCC
Sen
sor(
Res
erve
)
-F
AN+
FAN
C80
CE
470p
C10
0
CE
470p
TDI
TMS
TCK
TDO
VCC
3 R46
10K
VCC
3R
4910
K
1 2 3 4 5 6 7 8
CN
5
5339
8-08
90
1 2 3
CN
7
5339
8-03
90To F
AN
JU
NC
TIO
N B
OA
RD
D51
D2F
S6
+C
4210
u/10
0VL2 L
RC
H89
5-18
1KTo
HE
AD
BO
AR
D@
FAN
PWM
1
MtrA
_PB
MtrA
_PA
Mst
ep2B
Mst
ep2A
MtrA
Dcy
/S
ensC
ov
VCC
3VC
C+
41
Sol_
Rus
hS
ol_H
old
To IN
KTA
NK
BO
AR
D
for
TU
Ser
ial_
IN
Ser
ial_
CLK
Ser
ial_
LOA
D
Seria
l_O
UT
1 2 3 4 5 6
CN
8
5280
8-06
91
VCC VC
C
R89
100
R39
100
C75
CE
470p
C34
CE
470p
SerT
U_I
N
SerC
trg_O
UT
SerT
U_O
UT
SerC
trg_L
OAD
SerT
U_L
OAD
Ser
Ctrg
_CLK
Ser
TU_C
LK
Ser
500_
CLK
Ser5
00_L
OAD
Ser5
00_O
UT
Ser
Ctrg
_IN
R82
100
C70
CE
470p
Ser5
00_I
N
R15
010
0
C10
1C
E47
0p
R14
210
0
C73
CE
470p
R86
10K
VCC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
CN
6
5280
8-28
91(
NO
N)
R14
810
0
R97
100
Dra
in1
8
Dra
in1
7
Dra
in2
6
Dra
in2
5
Sou
rce1
1
Gat
e12
Sou
rce2
3
Gat
e24
IC29
UPA
1759
(N
ON
)
@S
ol_
R13
410
0
R13
50
T8
D52
D1F
L20U
(N
ON
)
D71
D1F
L20U
(N
ON
)+27
Sol_
+S
ol_-
T2
1 2 3 4 5 6 7
CN
3
5339
8-07
90
TP13
9TP
140
TP14
1TP
142
TP71TP
69 TP66TP
65
TP89
TP90
TP91
TP92
TP95
TP96
TP97
TP98
TP99TP107
TP106
TP102
TP101
TP132
TP131
TP130
TP129
TP126
TP125
TP14
6TP
145
TP14
4
TP15
2TP13
8TP
153
TP85
TP78
TP88TP
94 TP10
5
TP75
TP93
TP13
3TP
135
TP13
7TP
136
TP13
4
TP10
0TP
3
TP81
TP82
TP14
3
TP77
TP79
TP80
T7T6
T5T6
3
VCC
19
ALM
24
PHA
26
PHB
17
EN
A A
27
EN
A B
16
VREF
A23
VREF
B20
CR
25N
C4
VSA
22
RSA5
RSB 10
NC 13
VSB
21
VMM
A1
VMM
B14
OU
T13
OU
T27
OU
T38
OU
T412
LG A
28
LG B
15
DEC
AY18
GN
DH
S1
GN
DH
S2
NC
2
NC
6
NC
9
NC
11
NC
13
IC23
MTD
2005
F
VM
TD
+C
9210
0u/
63V
R19
222
0
R18
90
C119CE820p
R188
10K
VCC
C117CE3900p
VCC
C11
4
NO
N
R17
8
NO
N
R17
9N
ON
FL1
7EX
CM
L20A
390
FL1
8EX
CM
L20A
390
D73
D1F
S6
D81
D1F
S6
R11110K
R1820(NON)R11
210
KVC
C3
R11310K
R11410K
R18
00
R18
1N
ON
SolP
h
Sol
PW
MR
117
1.0o
hm/
1W
R11
8
100K
0.1
%
R199
100K 0.1%
567
+-
IC26
B
3403
A
VCC
R201
12K 0.1%
R116
12K 0.1%R2004.7K 0.1%
R1154.7K 0.1%
SOL_
CU
RN
T
Sol
Dec
ay
SOL_
CU
RN
T
/S
OL_
EN
VCC
3
/C
rop_
ON
VCC
3 21
4 11
+ -IC26
A
3403
A
+27
C88
CE
0.1u
Cro
pSen
s
Pinc
hPos
Cro
pMar
k
Cro
pSen
s
D74
D1F
S6
D82
D1F
S6
VM
TD
1
2 3
Q5
2SK
2796
S
R1621.0K
R16
510
0
C10
5C
E47
0p
D72
PTZ
43A
VM
R17
647
/1W
+
C821000u/63V
D17
DE
3L20
U
Q4
2SJ
535
R10
11K
/0.
5W
R15
52.
2K/
0.5W
3 1
2Q
3 DTC
114E
K
VM
TD
MtrP
ower
+41
R17
747
/1W
+C
90
100u
/25
V
VCC
+41
+27 +
C89
100u
/63
V
Cro
pMar
k
Pinc
hPos
/S
eria
lSta
rt
F0o
ut
/S
RV
BR
D_R
ES
ET
/M
TRE
RR
/LE
SSTH
ANF
/LE
SSTH
ANS
INTD
DA
DD
A_M
toS
DD
A_St
oM
/C
md_
HS_
Mto
S/
Cm
d_H
S_St
oMC
md_
Mto
SC
md_
Sto
M
DD
A_C
LK
/C
rop_
ON
1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
CN
1152
808-
2591
F0i
n
VDD
2
GN
D3
OU
T1
Cd
5
IC21
RN
5VD
29A
12
IC19
A
74LV
C14
34
IC19
B
74LV
C14
C83
CE
0.1u
R16
31.
0K
VCC
3
/R
ES
ET
IN1
GN
D2
OU
T3
Q8
uPC
2933
T
VCC
3
+
C85
100u
/25
VC12
3C
E0.
1u
R19
410
K
VCC
VCC
3
PC30
CE
0.1u
T69
R10
41.
0K
VCC
3
D78
1SS3
55
VI1
GND 3
VO2
IC25
TA78
15+
27+
15
C12
0C
E0.
1u
T85
C12
9C
E0.
1u
D77
1SS3
55
isp
Dow
nloa
d
To C
UT
CA
RI B
OA
RD
TP16
8TP16
9 TP16
7TP16
6 TP16
0TP
161
TP16
5TP
164
TP16
3
TP16
2
R187 10K
VCC
3
R186 10K
R185 10K
Ser
ial_
STO
RE
TP62
D1
2
D2
3
D3
4
D4
5
D5
6
D6
7
D7
8
D8
9
Q1
18
Q2
17
Q3
16
Q4
15
Q5
14
Q6
13
Q7
12
Q8
11
E1
1
E2
19
IC9
74VH
CT5
41
SerTU_STORE
R38
10K
VCC
1 2 3 4 5 6 7 8 9
CN
14
5267
-09
A(N
ON
)
R11
910
0C
87C
E47
0p
/S
tepD
rvE
nabl
e1
VCC PC
15
CE
0.1u
+27
T22
T25
T21
T20
T9 T10
T12
T13
T15
T16
T59
T60
T61
T62
T67
T68
T73
T74
T75
T76
T77
T78
T79
T80
T81
T82
T83
T84
1 2 3 4 5 6 7 8 9 10 11 12
CN
13
5280
8-12
91
1 2 3 4 5 6
CN
16
B6P-
VH
VCC
3 PC29
CE
0.1u
R85
33
1 2 3 4 5 6
CN
10
5339
8-06
90(
NO
N)
R16
4N
ON
+C
8410
0u/
25V
1 2 3 4
CN
4
5339
8-04
90
Ther
m
FAN
PWM
2R
110
NO
N
TP12
4
RX1
100K
CX1
NO
N
To M
AIN
BO
AR
D
2-21
2
Servo Board _ 3/4 Circuit Diagram
2-22
2
Servo Board _ 4/4 Circuit Diagram
2-23
2
2-4 SUB BOARD
Arrangement Diagram_ Component Side
It indicates the version of the Main Board.
2-24
2
Arrangement Diagram_ Soldering Side
2-25
2
Sub Board _ 1/4 Circuit Diagram
2-26
2
Sub Board _ 2/4 Circuit Diagram
2-27
2
Sub Board _ 3/4 Circuit Diagram
PR
INT
CA
RR
IAG
E B
OA
RD
1/
2R
28
330
C41
CE
0.1u
+C
38
10u/
50V
VH
V0
1 2 3 4
CN
60
5326
1-04
90
VC
C
EN
C_P
HA
EN
C_P
HB
C43
CE
0.1u
+C
42
47u/
16V
VC
C
VC
C
123456789101112131415161718192021
CN
56
5220
7-21
90
GN
D
VH
V0
GN
DC
OM
0_B
NC
HG
0V
CC
GN
DC
OM
0_B
GN
DC
OM
0_B
GN
D
GN
DLA
T0G
ND
GN
DC
H0
NC
SCK
0_ZB
SCK
0_Y
BSI
0_ZB
SI0_
YB
123456789101112131415161718192021
CN
59
5220
7-21
90
GN
DH
EA
D_T
H
GN
DC
OM
0_A
NC
HG
0
VC
C
GN
DC
OM
0_A
GN
DC
OM
0_A
GN
D
GN
D
LAT0
GN
D
GN
DC
H0
NC
SCK
0_ZA
SCK
0_YA
SI0_
ZASI
0_YA
VH
V0
VC
C
VC
C
C40
CE
0.1u
+C
39
10u/
50V
VH
V1
0 H
EA
D1
HEA
D2
HE
AD
TO L
INE
AR
EN
CO
DE
R B
OA
RD
123456789101112131415161718192021
CN
48
5220
7-21
90
GN
D
VH
V0
GN
DC
OM
1_B
NC
HG
1V
CC
GN
DC
OM
1_B
GN
DC
OM
1_B
GN
D
GN
DLA
T1G
ND
GN
DC
H1
NC
SC
K1_
ZBS
CK
1_Y
BS
I1_Z
BS
I1_Y
B
123456789101112131415161718192021
CN
50
5220
7-21
90
GN
DN
C
GN
DC
OM
1_A
NC
HG
1
VC
C
GN
DC
OM
1_A
GN
DC
OM
1_A
GN
D
GN
D
LAT1
GN
D
GN
DC
H1
NC
SC
K1_
ZAS
CK
1_YA
SI1
_ZA
SI1
_YA
VH
V0
VC
C
VC
C
123456789101112131415161718192021
CN
43
5220
7-21
90
GN
D
VH
V1
GN
DC
OM
2_B
NC
HG
2V
CC
GN
DC
OM
2_B
GN
DC
OM
2_B
GN
D
GN
DLA
T2G
ND
GN
DC
H2
NC
SC
K2_
ZBS
CK
2_Y
BS
I2_Z
BS
I2_Y
B
123456789101112131415161718192021
CN
45
5220
7-21
90
GN
DN
C
GN
DC
OM
2_A
NC
HG
2
VC
C
GN
DC
OM
2_A
GN
DC
OM
2_A
GN
D
GN
D
LAT2
GN
D
GN
DC
H2
NC
SC
K2_
ZAS
CK
2_YA
SI2
_ZA
SI2
_YA
VH
V1
VC
C
VC
C
TP69
TP55
TP62
TP61
TP67
TP72
TP59
TP60
TP66
TP73
TP76
TP68
TP65
TP45
TP28
TP11
TP27
TP12
TP29
TP13
TP30
TP22
TP26
TP10
TP25
TP14
TP1
TP37
TP34
TP31
TP19
TP15
TP32
TP23
TP18
TP7
TP3
TP4
TP9
123456789101112131415161718192021222324252627282930313233343536
CN
37
36F
MN
-S
TK
VH
V0
VC
C
VH
V0
GN
DG
ND
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
HE
AD_T
H_B
U
P_S
IDE
GN
D
GN
D
GN
D
GN
DG
ND
VC
C
CO
M0_
A
CO
M0_
A
CO
M0_
A
CO
M0_
B
CO
M0_
B
CO
M0_
B
GN
D
LAT0
CH
0
NC
HG
0
SC
K0_
YAS
CK
0_ZA
SI0
_YA
SI0
_ZA
SC
K0_
YB
SC
K0_
ZBS
I0_Y
BS
I0_Z
B123456789101112131415161718192021222324252627282930313233343536
CN
36
36F
MN
-S
TK
VH
V0
VC
C
VH
V0
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
/P
_SID
E_S
EN
SG
ND
HE
AD_U
/D
_H
HE
AD_U
/D
_LG
ND
GN
D
GN
D
GN
D
VC
C
CO
M1_
A
CO
M1_
A
CO
M1_
A
CO
M1_
B
CO
M1_
B
CO
M1_
B
GN
D
LAT1
CH
1
NC
HG
1
SC
K1_
YAS
CK
1_ZA
SI1
_YA
SI1
_ZA
SC
K1_
YBS
CK
1_ZB
SI1
_YB
SI1
_ZB
VH
V0
HE
AD
_U/
D_H
123456789101112131415161718192021222324252627282930313233343536
CN
35
36F
MN
-ST
K
VH
V1
VH
V1
GN
DG
ND
GN
D
GN
D
GN
D
GN
D
GN
D
GN
DG
ND
EN
C_P
HA
EN
C_P
HB
GN
D
GN
D
GN
D
GN
DG
ND
CO
M2_
A
CO
M2_
A
CO
M2_
A
CO
M2_
B
CO
M2_
B
CO
M2_
B
GN
D
LAT2
CH
2
NC
HG
2
SC
K2_
YAS
CK
2_ZA
SI2
_YA
SI2_
ZAS
CK
2_Y
BS
CK
2_ZB
SI2
_YB
SI2_
ZB
EN
C_P
HA
/P
_SID
E_S
EN
S
VC
C
TO P
AP
ER
SID
E S
EN
SO
R B
OA
RD
3 21
8 4
+ -IC10
A
BA
1035
8F
31
2
TR1
DTB
123E
K
R35
2.2K
C45
CE
1000
pR
303.
3K
R38
NO
N
R29
1K
R32
82
R31
100
VR
122
K
1 2 3
CN
52
5326
1-03
90
C47
CE
1000
p
5 67
+ -
IC10
B
BA
1035
8F
VC
C
C44
CE
0.1u
HEA
D_U
/D
_L
/P
_SID
E_S
EN
SE
NC
_PH
B
D2
1SS
355
D1
1SS
355
VH
V0
VH
V1
R41
10K
1%
VC
C
R36
NO
N
R34
0
R39
0
LED
9
SEL
6410
E-
TP5
2-28
2
Sub Board _ 4/4 Circuit Diagram
PR
INT
CA
RR
IAG
E B
OA
RD
1/
2
123456789101112131415161718192021
CN
55
5220
7-21
90
GN
D
VH
V1
GN
DC
OM
4_B
NC
HG
4V
CC
GN
DC
OM
4_B
GN
DC
OM
4_B
GN
D
GN
DLA
T4G
ND
GN
DC
H4
NC
SC
K4_
ZBS
CK
4_Y
BS
I4_Z
BS
I4_Y
B
123456789101112131415161718192021
CN
58
5220
7-21
90
GN
DN
C
GN
DC
OM
4_A
NC
HG
4
VC
C
GN
DC
OM
4_A
GN
DC
OM
4_A
GN
D
GN
D
LAT4
GN
D
GN
DC
H4
NC
SC
K4_
ZAS
CK
4_YA
SI4
_ZA
SI4
_YA
VH
V1
VC
C
VC
C
C37
CE
0.1u
+C
36
10u/
50V
VH
V2
4 H
EA
D5
HEA
D6
HE
AD
123456789101112131415161718192021
CN
47
5220
7-21
90
GN
D
VH
V2
GN
DC
OM
5_B
NC
HG
5V
CC
GN
DC
OM
5_B
GN
DC
OM
5_B
GN
D
GN
DLA
T5G
ND
GN
DC
H5
NC
SC
K5_
ZBS
CK
5_Y
BS
I5_Z
BS
I5_Y
B
123456789101112131415161718192021
CN
49
5220
7-21
90
GN
DN
C
GN
DC
OM
5_A
NC
HG
5
VC
C
GN
DC
OM
5_A
GN
DC
OM
5_A
GN
D
GN
D
LAT5
GN
D
GN
DC
H5
NC
SC
K5_
ZAS
CK
5_YA
SI5
_ZA
SI5
_YA
VH
V2
VC
C
VC
C
123456789101112131415161718192021
CN
42
5220
7-21
90
GN
D
VH
V2
GN
DC
OM
6_B
NC
HG
6V
CC
GN
DC
OM
6_B
GN
DC
OM
6_B
GN
D
GN
DLA
T6G
ND
GN
DC
H6
NC
SC
K6_
ZBS
CK
6_Y
BS
I6_Z
BS
I6_Y
B
123456789101112131415161718192021
CN
44
5220
7-21
90
GN
DN
C
GN
DC
OM
6_A
NC
HG
6
VC
C
GN
DC
OM
6_A
GN
DC
OM
6_A
GN
D
GN
D
LAT6
GN
D
GN
DC
H6
NC
SC
K6_
ZAS
CK
6_YA
SI6
_ZA
SI6
_YA
VH
V2
VC
C
VC
C
TP78
TP54
TP53
TP56
TP57
TP58
TP63
TP64
TP77
TP75
TP74
TP70
TP71
TP39
TP42
TP41
TP40
TP43
TP47
TP44
TP46
TP48
TP50
TP51
TP52
TP49
TP2
TP38
TP36
TP35
TP17
TP8
TP5
TP6
TP16
TP33
TP24
TP20
TP21
HE
AD
_U/
D_L
123456789101112131415161718192021222324252627282930313233343536
CN
34
36F
MN
-S
TK
VH
V1
VC
C
VH
V1
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
GN
D
GN
D
VC
C
CO
M4_
A
CO
M4_
A
CO
M4_
A
CO
M4_
B
CO
M4_
B
CO
M4_
B
GN
D
LAT4
CH
4
NC
HG
4
SC
K4_
YAS
CK
4_ZA
SI4
_YA
SI4
_ZA
SC
K4_
YB
SC
K4_
ZB
SI4
_YB
SI4
_ZB
VH
V1
HE
AD
_U/
D_H
VC
C
TO H
EA
D U
P/
DO
WN
SE
NS
OR
123456789101112131415161718192021222324252627282930313233343536
CN
33
36F
MN
-S
TK
VH
V2
VC
C
VH
V2
GN
DG
ND
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
GN
DG
ND
GN
D
GN
D
GN
DG
ND
VC
C
CO
M5_
A
CO
M5_
A
CO
M5_
A
CO
M5_
B
CO
M5_
B
CO
M5_
B
GN
D
LAT5
CH
5
NC
HG
5
SC
K5_
YAS
CK
5_ZA
SI5
_YA
SI5
_ZA
SC
K5_
YB
SC
K5_
ZBS
I5_Y
BS
I5_Z
B123456789101112131415161718192021222324252627282930313233343536
CN
32
36F
MN
-S
TK
VH
V2
VC
C
VH
V2
GN
D
GN
D
GN
D
GN
D
GN
D
GN
D
GN
DG
ND
GN
DG
ND
GN
DG
ND
GN
D
GN
D
GN
D
VC
C
CO
M6_
A
CO
M6_
A
CO
M6_
A
CO
M6_
B
CO
M6_
B
CO
M6_
B
GN
D
LAT6
CH
6
NC
HG
6
SC
K6_
YAS
CK
6_ZA
SI6
_YA
SI6
_ZA
SC
K6_
YB
SC
K6_
ZB
SI6
_YB
SI6
_ZB
VH
V2
1 2 3 4 5 6
CN
46
5326
1-06
90
VH
V2
R26
1KR
271K
2-29
2
2-5 TUC-1
TO POWER SW
1
2
CN1
HEC2305-01-250
123
CN3
B3P-VH
+5V
+
C1210u/35V
C21CE2200p
R144.7K
R1515K
C20CE0.033u
11
66
7 7
55
44
33
22
IC3 L4960
D3D5S6M
D4
1SS355
L1
CL02BE181
+
C9100u/63V
R3100K
TO POWER SW
19V
+
C8100u/63V
C3CE0.1u
C10non C5
CE0.1u
123
CN2
B3P-VH
FL1
EXCELDR35V
FL1
EXCELDR35V
TRIG2
Q 3R4
CVolt5 THR 6
DIS 7
VC
C8
GN
D1
IC2
NE555P
R5
4.7K
R4
47K
C17CE0.022uC13
CE0.01u
PWM f : 128Hz
Duty : 47% (L=ON)
+5V
+5V+5V
R110K
+ C1110u/35V
C27CE0.1u
C1CE0.1u
C4CE0.1u
SNS7
RSTIN2
CT3
RST 5
VREF 1
+5
8G
ND
4
IC1TL7705CP-B
R210K
CLK1
/RESET
+5VC2CE0.1u
OPEN:MUTEON
+19V
+5V
+5V
+19V
EN11
IN15
IN27
VREF9
BOOT1 4
OUT1 3
OUT2 1
BOOT2 8
SE
NS
E10
VS
2
GN
D6
IC6
L6203
D1D2FL20U
C19CE0.022u
C18CE0.022u
R200.56/2W
D2D2FL20U
R101K
C31CE0.22u
C7CE0.1u
C14CE0.01u
R174.7K
C15CE0.01u
C6CE0.1u
C16CE0.01u
R194.7K
FB3
INV12
NONI11
INV215
NONI216
+5
12R
EF
14
C1 8
E1 9
E2 10
OC13 DEAD4
C2 11
C5
R6
GN
D7
IC5
UPC494GS
R164.7K
12
CN9
5566-02A
+
C26220u/63V
IN1
R184.7K
R91K
+5V
MTRON
IN2REDBLACK
123
CN6
5267-03A
+19V
R13
33
R81K
+5V
SENS1SENSOR INPUT
CX29
R61K
+5V
R71K
+5V
TO MODE SELECT SW
TAKEUP ON CW
OFF
TAKEUP ON CCW
TO MANUAL SW
FORWARD
OFF
REVERSE
1234
CN5
5267-04A
12345
CN4
5267-05A
1234
8765
1234
8765 MODE_CW
MODE_CCWTMFORTMBACK1
234
8765
1234
8765
RA2
EXBV8V330J
RA1EXBV8V330J
12 3
4SW1SW2
R111K
+5V
R12
SW11K
KHS02E
+5V
GNDTD1I/O8 B7I/O9 B6I/O10 B5I/O11 B4I/O12 B3I/O13 B2I/O14 B1I/O15 B0I0/CLK0VCCGNDI1/CLK1I/O16 C0I/O17 C1I/O18 C2I/O19 C3I/O20 C4I/O21 C5I/O22 C6I/O23 C7TMSTCKGND
GND
/TRSTI/O55 G7I/O54 G6I/O53 G5I/O52 G4I/O51 G3I/O50 G2I/O49 G1I/O48 G0I4/CLK3
GNDVCC
I3/CLK2I/O47 F0I/O46 F1I/O45 F2I/O44 F3I/O43 F4I/O42 F5I/O41 F6I/O40 F7
TMSTCK
GND
GN
DG
ND
I/O7
A7
I/O6
A6
I/O5
A5
I/O4
A4
I/O3
A3
I/O2
A2
I/O1
A1
I/O0
A0
VC
CG
ND
GN
DV
CC I5
I/O63
H0
I/O62
H1
I/O61
H2
I/O60
H3
I/O59
H4
I/O58
H5
I/O57
H6
I/O56
H7
GN
DG
ND
GN
DG
ND
I/O24
D7
I/O25
D6
I/O26
D5
I/O27
D4
I/O28
D3
I/O29
D2
I/O30
D1
I/O31
D0
I2 VC
CG
ND
GN
DV
CC
I/O32
E0
I/O33
E1
I/O34
E2
I/O35
E3
I/O36
E4
I/O37
E5
I/O38
E6
I/O39
E7
GN
DG
ND
123456789
10111213141516171819202122232425
100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
75747372717069686766656463626160595857565554535251
IN1
TD1/RESET
TMBACKTMFOR
MODE_CCWMODE_CW
CLK1
TMSTCK
TU STORETU OUTTU LOADTU CLK
TU IN
MTRONIN2
+5V
TD0
SENS1
SW1SW2
C23CE1.0uF
C22CE1.0uF
C25CE1.0uF
C24CE1.0uF
Main Board _ Circuit Diagram
MAIN BOARD
MOTOR
SENSOR
SW cw/ccw
SW Forward/Reverce
POWER SW
AC POWER
CN6CN9
CN3 CN2
CN1 CN5 CN4
WIRING MAP
2-30
2
2-6 HEATER BOARD Arrangement Diagram_Component Side
2-31
2
Heater Board _ Circuit Diagram
2-32
2
2-7 MAINTENANCE PARTS LIST _ Electrical Parts
MAIN BOARDIC No. Parts No. Description FunctionIC13 15169125 SN74LS245DB NETWORK BUS TRANSCEIVER IC14 15169125 SN74LS245DB NETWORK BUS TRANSCEIVER IC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATORIC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATORIC19 15199128 PQ070XZ1HZ +1.5V VOLTAGE REGULATOR
SERVO BOARDIC No. Parts No. Description FunctionIC2 15189105 MTD2005 MOTOR DRIVER for Right PUMPIC3 15189105 MTD2005 MOTOR DRIVER for Left PUMPIC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMPIC5 15189111 MTD2005F MOTOR DRIVER for WIPER HEIGHTIC7 15189111 MTD2005F MOTOR DRIVER for WIPER IC8 15189111 MTD2005F MOTOR DRIVER for CAP IC23 15189111 MTD2005F DRIVER for SOLENOIDIC24 15189119 L6201PS MOTOR DRIVER for FEED IC25 15199130 TA7815F +15V REGULATORIC27 15119119 UPA1759G FAN DRIVERIC28 15119119 UPA1759G FAN DRIVERIC30 15169111 IR2112S SCAN MOTOR DRIVERIC31 15169111 IR2112S SCAN MOTOR DRIVERQ4 15119122 2SJ535 MOTOR POWER SUPPLYQ6 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ7 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ8 15199126 UPC2933T +3.3V REGULATORQ9 15119121 FS30ASJ-2 SCAN MOTOR DRIVERQ10 15119121 FS30ASJ-2 SCAN MOTOR DRIVER
2-33
2
HEAD BOARDIC No. Parts No. Description FunctionIC50 15159127 E09A19RA D/A CONVERTER(CYAN)IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)IC54 15159127 E09A19RA D/A CONVERTER(BLACK)IC55 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC56 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)IC58 15159127 E09A19RA D/A CONVERTER(CYAN)IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)IC62 15159127 E09A19RA D/A CONVERTER(BLACK)IC63 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC64 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)IC79 15199126 UPC2933T +3.3V REGULATORTR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR65 15119122 2SJ535 HEAD POWER SUPPLY
F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)
3-1
HEAD REPLACEMENT : 30min.(1 Head)1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *85. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 60min.< Total Time : 90min. >
WIPER REPLACEMENT : 5min.< Total Time : 5min. >
CAP TOP REPLACEMENT : 30min. (6 pcs.)1. CHECKING THE CAP HEIGHT *8 Adj. Time : 2min.< Total Time : 32min. >
TOOL CARRIAGE REPLACEMENT : 15min. 1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 52min.< Total Time : 67min. >
CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.< Total Time : 25min. >
PUMP REPLACEMENT : 25min. (3 pcs.)1. PUMP TIMES CLEAR< Total Time : 25min. >
MAIN BOARD REPLACEMENT : 25min.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *89. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL/CROP MARK POSITION ADJUSTMENT18. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 87min.< Total Time : 112min. >
HEAD BOARD REPLACEMENT : 10min.1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK *53. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.< Total Time : 23min. >
3 Replacement of Main Parts
1
The necessary adjustments after the replacement of each part, and the referential time for each work aredescribed as follows.
3-1 HEAD REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 It is necessary to set the Tool Pressure parameters.
If you can check the value set in the previous Main Board, you can input the value without adjustment.
*4 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].*5 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].*7 It can be performed in the [SERVICE MENU] > [KEY CHECK].*8 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.1. TOOL UP/DOWN CHECK2. TOOL UP/DOWN SENSOR CHECK *43. PINCH ROLLER SENSOR CHECK4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj.Time:26min.< Total Time : 33min. >
CARRIAGE BOARD REPLACEMENT : 15min.1. HEAD UP/DOWN SENSOR CHECK *42. THERMISTER CHECK3. LINEAR ENCODER SETUP Adj. Time : 5min.<Total Time : 20min.>
PANEL BOARD REPLACEMENT : 7min.1. LCD/LED/BUZ CHECK *62. KEY CHECK *7 Adj. Time : 3min.< Total Time : 10min. >
SERVO BOARD REPLACEMENT : 12min.1. PINCH ROLLER SENSOR CHECK2. AGING3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT Adj. Time : 38min.<Total Time : 50min.>
NETWORK BOARD REPLACEMENT : 10min.1. FIRMWARE UPGRADE2. IP ADDRESS SETTING Adj. Time : 7min.< Total Time : 17min. >
INK TUBE REPLACEMENT : 75min. (12pcs.)< Total Time : 75min. >
CARRIAGE WIRE REPLACEMENT : 45min.1. WIRE TENSION ADJUSTMENT2. LIMIT & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUTTING QUALITY CHECK Adj. Time : 18min.< Total Time : 63min. >
LINEAR ENCODER REPLACEMENT : 25min.1. LINEAR ENCODER SETUP Adj. Time : 3min.< Total Time : 28min. >
CROP MARK SENSOR REPLACEMENT : 10min.1. CROP MARK SENSOR ADJUSTMENT2. TOOL/CROP MARK POSITION ADJUSTMENT3. PRINT/CUT POSITION ADJUSTMENT Adj. Time : 25min.< Total Time : 35min. >
BATTERY REPLACEMENT : 7min.1. BATTERY FLAG CLEAR *5< Total Time : 7min. >
3-2
[ ]
MENUINK CONTROL
INK CONTROLPUMP UP
PUMP UPALL
PUMP UPA GROUP
PUMP UPB GROUP
PUMP UPC GROUP
PUMP UPA-B GROUP
PUMP UPB-C GROUP
PUMP UPA-C GROUP
HEAD RANKHEAD 1
[ ]
[ ]
[ENTER]
SERVICE MENUHEAD RANK
HEAD RANK 15CY2F2F (1/5)
4 In [HEAD RANK] menu, select the Head No. of thehead that you are going to replace and input the HEADRANK written on the new head.Input the HEAD RANK by selecting the digit with theLeft and Right keys, and changing the parameters withthe Up and Down keys.Press the [ENTER] key to save the settings.
** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD3] from the head at the left end in order.
HEAD RANK
3 Input the HEAD RANK of the head which is going to beinstalled.Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
Make sure to input the HEAD RANK beforereplacing the head, because the sticker whichthe head rank is written on will be hiddenonce the head is installed.
2 From the menu (NOT from the service menu), select[INK CONTROL] > [PUMP UP], and select the groupwhich you want to remove the INK of.
5CY2F2F
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-3
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
5
6
7
Be sure to turn off the MAIN POWER SWwhen replacing the head. The head or mainboard could break, otherwise. I t isrecommended to disconnect the AC code.
Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.
8 Remove the CARRIAGE COVER. CARRIAGE COVER
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
3-4
12 Remove the SPRING, and remove the 3 screws fixingthe HEAD in order as shown in the figure.Then, pull the HEAD towards the front and pull it up toremove it.
SPRING
1
2
3
11 Disconnect the 2 flexible cables from the HEAD.
10 Remove the HEAD BOARD COVER (the transparentcover).
9 Remove the DAMPER PLATE and remove the 2 INKDAMPERs from the HEAD which will be replaced.
Do not hold both sides of the INK DAMPER sohard. It could break.Be sure to remove and fix the INK DAMPERwith the HEAD BOARD COVER fixed. Itprevents the ink from dropping on the HEADBOARD.
DAMPER PLATE
3-5
13
15
14
Remove the HEAD from the ADAPTER and fix the newHEAD to the ADAPTER.
Make sure to fix the HEAD by pressing it to thebottom left corner of the ADAPTER.Use the 2kgf·cm torque driver (ST-056) totighten up the screws.
Install the HEAD to the head carriage and fix the 3screws temporarily. Then, fix the SPRING and tightenup the 3 screws in order as shown in the figure.
Connect the 2 flexible cables to the HEAD BOARD.
Do not connect cable to the wrong connecter.
ADAPTER
HEAD
Use the 2kgf·cm torque driver (ST-056) totighten up the screws.
16 Fix the HEAD BOARD COVER temporarily.
The HEAD BOARD COVER should be fixed toprevent the ink from dropping on the HEADBOARD when fixing the INK DAMPERs. It isnot necessary to fix the cover with the NYLONLIVET, because the cover needs to be removedfor the HEAD ALIGNMENT.
SPRING
1
2
3
3-6
[ ]
MENUINK CONTROL
INK CONTROLHEAD REPLACE
HEAD REPLACEALL
HEAD REPLACEA GROUP
HEAD REPLACEB GROUP
HEAD REPLACEC GROUP
HEAD REPLACEA-B GROUP
HEAD REPLACEB-C GROUP
HEAD REPLACEA-C GROUP
18
19
Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
From the menu (NOT from the service menu), select[INK CONTROL] > [HEAD REPLACE], and select thegroup which you want to fill INK of, and press theENTER key.
17 Replace the new 2 INK DAMPERs, and fix to the HEAD.
Do not hold both sides of the INK DAMPER sohard. It could break.You can connect either INK DAMPER to theeither connector on the HEAD, however,basically please connect the INK DAMPERwhich has the Ink Tube with 2 lines to rear sideand connect the INK DAMPER which has theInk Tube with 1 line to front side.
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
Make sure to replace the DAMPERs when theHEAD is replaced.
3-7
[ ]
SERVICE MENUHISTORY MENU
HISTORY MENUHEAD GROUP
HEAD GROUPCLEAR H1
HEAD GROUPCLEAR H2
HEAD GROUPCLEAR H3
HEAD GROUPCLEAR H4
HEAD GROUPCLEAR H5
HEAD GROUPCLEAR H6
HEAD GROUPCLEAR ALL
20 Enter the SERVICE MODE and perform the following adjustments.
< NOTE for fixing the DAMPER PLATE >When you fix the DAMPER PLATE after the aboveadjustments, make sure not to press it down to theDAMPERs.
* Fix the screws at the bottom of the long screw hole.
DAMPER PLATE
HOW TO CLEAR THE HEAD INFORMATION
After THERMISTER CHECK and HEAD ALIGNMENT,clear the HEAD INFORMATION from the SERVICEMENU > HISTORY MENU > HEAD GROUP. Select theHEAD you replaced and press the ENTER key.
1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT
5. TOOL / CROP MARK POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT
3-8
MAINTENANCEWIPER REPLACE
NOW PROCESSING..
1
2
3
4
Turn on the SUB POWER SW while pressing the[CLEANING] key to enter the maintenance mode.
Select [WIPER REPLACE] and press the [ENTER] key.The head moves to the left side.
3-2 WIPER REPLACEMENT
Make sure the screen shown in the figure is displayed.Then, remove the RIGHT I/S COVERs.
Using tweezers, grasp the bottom portion of the wiperand take it off the hook.
FINISHED WIPER REPLACEMENT?
RIGHT I/S COVER
3-9
5
6
7
Remove the WIPER and install the new one.
Make sure to fix the wiper so that the rubberside faces the front.
Use the tweezers to press the area shown in the figureand engage the WIPER on the hook.
Make sure to engage it on the hook. If theWIPER is not hooked, it may fall off duringuse.
Fix the RIGHT I/S COVER and press the [ENTER] key.The head carriage moves back to the standby positionand the head cleaning starts automatically. When thehead cleaning finishes, the sub power will be turned off. RIGHT I/S COVER
3-10
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
2
4
1
3
3-3 CAP TOP REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
Move the HEAD CARRIAGE slowly leftwards so that itis not above the capping unit.
Be careful that the head does not strike themedia or media clamp.
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-11
[ ]
[ ] [ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPUP
5
6
7
8
Remove the INNER I/S COVER.
INNER I/S COVER
Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key. The capping unit moves up. Pressthe [ENTER] key 3 times, because the capping unitmoves up in 3 steps.
Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew CAP TOP.
Make sure to replace the CAP TOP one byone. If you disconnect the plural tubes at thesame time, there is a danger of connecting toa wrong tube.
JOINT TUBE
3-12
10
12
9
11
Unhook the CAP FRAME with holding it by the otherhand, and remove it.
Make sure to hold the CAP FRAME. There isa SPRING under the CAP TOP. The CAPTOP will jump out unless you hold the capframe when removing it.
Remove the CAP TOP together with the tube.
Fix the new CAP TOP. Make sure to fix it so that thetube side faces the front.
Make sure not to touch the sponge.Make sure the SPRING is properly fixedunder the CAP TOP.
Fix the CAP FRAME.
CAP FRAME
CAP TOP
CAP TOP
CAP FRAME
3-13
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
14
13
15
Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.
Then, replace the other CAP TOPs in the same way.
Turn on the MAIN POWER SW, then turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The capping unit moves down.
16
Fix the INNER I/S COVER.
INNER I/S COVER
JOINT TUBE
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
You can connect either tube of the CAP TOP tothe either tube of the PUMP.
3-14
18 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriage bymoving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads with adjustingthe position of the head carriage.
GUIDE GUIDE
17 Move the HEAD CARRIAGE by hand to the lockposition.
19 Fix the RIGHT I/S cover.
Enter the SERVICE MODE and perform the followingadjustment.1. CAP HEIGHT CHECK
RIGHT I/S COVER
3-15
2
3
4
1 Remove the RIGHT I/S COVER, FRONT RAIL COVERand FRONT COVER.
Remove the TOOL CARRIAGE COVER.
Remove the TOOL CARRIAGE TOP COVER.
Disconnect the CROP MARK, PINCH ROLLER andSOLENOID Wirings.
3-4 TOOL CARRIAGE_REPLACEMENT
TOOL CARRIAGE COVER
TOOL CARRIAGE TOP COVER
RIGHT I/S COVERFRONT COVER
FRONT RAIL COVER
SOLENOID
CROP MARK SENSOR
PINCH ROLLER SENSOR
3-16
5
8
6 Remove the TOOL CARRIAGE ASSY from the TOOLCARRIAGE STAY.
Remove the TOOL CARRIAGE BOARD.
Fix the new TOOL CARRIAGE by pushing it upwards.
SCREW
TOOL CARRIAGE BOARD
SCREW
7 Remove the TOOL CARRIAGE. SCREW
SCREW
TOOL CARRIAGE STAY
TOOL CARRIAGE STAY
TOOL CARRIAGE ASSY
TOOL CARRIAGE
3-17
9 Fix the TOOL CARRIAGE to the TOOL CARRIAGESTAY.
SCREW
Fix the TOOL CARRIAGE BOARD. SCREW
TOOL CARRIAGE BOARD
10
11 Connect the CROP MARK, PINCH ROLLER andSOLEDOID Wirings.
Carry out the following adjustments and settings.
1. LIMIT POSITION & CUT DOWN POSITION INITIALIZE2. TOOL HEIGHT ADJUSTMENT3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL / CROP MARK SENSOR POSITION ADJUSTMENT6. PRINT / CUT POSITION ADJUSTMENT
12
TOOL CARRIAGE STAY
SOLENOID
CROP MARK SENSORPINCH ROLLER SENSOR
3-18
1
2
3
4
3-5 CARRIAGE MOTOR REPLACEMENT
Turn off the MAIN POWER SW.
Remove the RIGHT I/S COVER.
Remove the PANEL COVER. Be sure to disconnectthe flexible cable connected to the PANEL BOARD.
Remove the SPRING.
PANEL COVER
SPRING
MAIN POWER SW
< REAR VIEW >
RIGHT I/S COVER
3-19
6
8
5
7
Disconnect the connector of the encoder cable.
Remove the screws fixing the FLANGE and removethe MOTOR together with the FLANGE. Disconnectthe 2 cables from the MOTOR then. FLANGE
Be careful with the fixing direction of theFLANGE.
Connect the 2 cables to the MOTOR and fix theFLANGE with the 2 screws temporarily.
Be careful not to connect the cable to thewrong connector. The red cable should beconnected to the red connector.
FLANGE
FLANGE
CONNECTOR
Remove the MOTOR from the FLANGE and fix the newMOTOR to the FLANGE.
3-20
9
10
11
Fix the SPRING. Then, tighten up the 2 screws to fixthe FLANGE with checking the gears mesh withoutbacklash.
Connect the connector of the encoder cable.
Tie the cables as shown in the figure to preventthe connector from being disconnected.
CONNECTOR
Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.
SPRING
PANEL COVER
12 Perform the SERVO LOCK CHECK.After turning on the main power, turn on the sub powerwhile pressing the Left, Right and Down keys to enterthe SERVICE MODE.
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
Apply a proper quantity of grease(P/# 21675101 FLOIL GE-676 BLACK 10ML)between gears.
3-21
[ ]
[ ]
[ ]
[ ]
SERVICE MENUHISTORY MENU
HISTORY MENUMOTOR GROUP
MOTOR HOURS S 1653 hours
[ENTER]
MOTOR HOURS SCLEAR
[ ]
SERVICE MENUAGING
AGINGSCAN
[ENTER]
SERVO LOCKS: 1688
SERVO LOCKS:* 1688
[ ]
SERVICE MENUSERVO LOCK
SERVO LOCKS: 3
16 Clear the motor working hours.Go back the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP] > [MOTOR HOURS S] >[CLEAR] and press the [ENTER] key. The motorworking hours will be reset to 0.
13
14
15
In [SERVO LOCK] menu, select [S].Move the head carriage left and right by hand andmake sure the value on the LCD changes depending onthe head position.
Press the [ENTER] key to excite the MOTOR.Make sure the MOTOR is locked and the value on theLCD doesn't change.
Check the AGING.Go back to the SERVICE MENU, and select [AGING] >[SCAN] and press the [ENTER] key. Make sure themachine do the AGING and finish it.
Do the AGING with the head set at the HIGHposition for its safety.
3-22
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
2
4
1
3
3-6 PUMP REPLACEMENT
Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.
Remove the RIGHT I/S COVER.
RIGHT I/S COVER
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-23
5
6
7
Remove the INNER I/S COVER.
Make sure to replace the PUMP one by one.If you disconnect the tubes of the pluralPUMPs at the same time, there is a danger ofconnecting to a wrong tube.
Remove the PUMP and replace it to the new one.Then put the 2 longer tubes into the DRAIN TUBE.
Then, replace the other 2 PUMPs in the same way.
Make sure to fix the 2 projection parts of thePUMP to the holes of the FRAME.
Move the HEAD CARRIAGE slowly leftwards.
Be careful that the head does not strike themedia or media clamp.
PUMP
INNER I/S COVER
Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew PUMP.
JOINT TUBE
8
3-24
9 Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.
10 Fix the INNER I/S COVER.
11 Move the HEAD CARRIAGE by hand to the lockposition.
Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.
12
INNER I/S COVER
PUMP
You can connect either tube of the CAP TOPto the either tube of the PUMP.
JOINT TUBE
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-25
[ ]
SERVICE MENUHISTORY MENU
HISTORY MENUMOTOR GROUP
PUMP TIMES A 122 HOURS
PUMP TIMES B 105 HOURS
PUMP TIMES C 111 HOURS
PUMP TIMES ACLEAR
PUMP TIMES BCLEAR
PUMP TIMES CCLEAR
13
GUIDE GUIDE
14 Clear the pump times.Go back to the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP], and select the PUMP youreplaced and clear the time.
Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriage bymoving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads with adjustingthe position of the head carriage.
3-26
INK CONTROLEMPTY MODE
MENUINK CONTROL
INK CONTROLPUMP UP
2
4
1
3
3-7 INK TUBE REPLACEMENT
Turn on the SUB POWER SW and perform the [PUMPUP] from the [INK CONTROL] menu.When i t f in ishes, the SUB POWER wi l l beautomatically turned off.
Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.
MAIN POWER SW
< REAR VIEW >
Remove the CARRIAGE COVER. CARRIAGE COVER
FRONT RAIL COVER
FRONT COVER
RIGHT TOP COVER
RIGHT I/S COVER
REAR RAIL COVER
Remove the following covers.
LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER
LEFT I/S COVER
3-27
5
6
7
8
Remove the clear cover fixed on the CARRIAGEBOARD, and remove the 4 NYLON LIVETs fixing theclear plates. Then, disconnect all the 6 flexible cablesthat are coming from the CABLE BEAR.
Remove the GUIDE PLATEs of the CABLE BEARand the CABLE GUIDEs. Then, take out the flexiblecables from the CABLE BEAR.
Disconnect the INK TUBEs from the INK DAMPERs,and put the scotch tape at the tip of the ink tubes toprevent the ink from coming out.
Disconnect the INK TUBEs from the JOINTs, and putthe scotch tape at the tip of the INK TUBEs to preventthe ink from coming out.
Make sure not to replace the INK TUBEs ofdifferent colors at the same time. There is adanger of connecting wrongly when fixing thenew ones.
REAR VIEW OF MACHINE
It is not necessary to replace the INK TUBEsof the other side (Ink Cartridge side) of theJOINTs.
JOINT
CABLE GUIDE
GUIDE PLATE
Blank
REAR VIEW OF MACHINE
3-28
9
10
11
12
Pull out the INK TUBEs from the CABLE BEAR.
Put the new INK TUBEs in the CABLE BEAR.
Connect the new INK TUBEs to the JOINTs, and markthe INK TUBEs to indicate the color of the ink.
Cut the INK TUBEs at appropriate length and connectthem to the INK DAMPERs. Then mark the INK TUBEsto indicate the color of the ink.
Then, replace the other INK TUBEs in the same way.
Be careful which hole of the TUBE GUIDEshould be used for each INK TUBE.
REAR VIEW OF MACHINE
JOINT
KCMLcC
LmM
Y
3-29
14 Put back the GUIDE PLATEs and the CABLE GUIDEs.
Make 1 position for the GUIDE PLATE blank at theedge of the CABLE BEAR.Fix the CABLE GUIDE at the position shown in thefigure.
TUBE GUIDE
Make the 3 positions for the GUIDE PLATE blank at theother TUBE GUIDEs.Fix the CABLE GUIDE at the first GUIDE PLATE afterthe blank.
CABLE GUIDE
GUIDE PLATE
Blank
REAR VIEW OF MACHINE
Connect the 6 FLEXIBLE CABLEs to the CARRIAGEBOARD and fix the NILON LIVETs to fix the CLEARPLATEs.
13
REAR VIEW OF MACHINE
CABLE GUIDE
GUIDE PLATE
Blank
Make the 3 positions for the GUIDE PLATE blank at theTUBE GUIDE.
REAR VIEW OF MACHINE Blank
TUBE GUIDE
Do not fix CABLE GUIDE here.
3-30
3-8 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)
BOARD LAYOUT (IN CHASSIS)
Heater Board Stay
1. When the Board Cover is opened
Head Board
Servo Board
SW Power Supply AC Junction Board Network Board Main Board
2. When the Heater Board Stay and the Shild Stay are removed
Shield Stay
3-31
2 Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .
1 Turn off the MAIN POWER SW.
3 Remove the SHIELD STAY.
MAIN POWER SW
REAR VIEW
RIGHT TOP COVER
RIGHT I/S COVER
BOARD COVER
SHIELD STAY
3-32
2 Remove the screws and disconnect the CONNECTOR.
1
HEAD BOARD REPLACEMENT
Disconnect the CABLEs from the HEAD BOARD.
CN-35,36,37,38,39,40
CN-34
CN-31
CN-30
HEAD BOARD CONNECTOR LAYOUT
3-33
4 Connect all the CABLEs to the HEAD BOARD.
3 Replace the HEAD BOARD to the new one.
5 Carry out the following checks.
1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK3. FAN ON THE HEAD BOARD
3-34
1 Disconnect all the CABLEs from the SERVO BOARD.
SERVO BOARD REPLACEMENT
SERVO BOARD CONNECTOR LAYOUT
CN2
CN1CN4CN7
CN9CN8
CN11
CN16
CN17
CN18
CN15 CN13
2 Replace the SERVO BOARD to new one.
3-35
3 Connect all the CABLEs to the SERVO BOARD.
4 Carry out the following adjustments and settings.
1. PINCH ROLLER SENSOR CHECK2. AGING3. TOOL PRESSURE ADJUSTMENT4. CROP MARK SENSOR ADJUSTMENT5. TOOL/CROP MARK POSITION ADJUSTMENT6. PRINT/CUT POSITION ADJUSTMENT
3-36
1 Remove the 2 SCREWs.NETWORK BOARD REPLACEMENT
2
3
Disconnect the NETWORK BOARD from the MAIN BOARD.Replace it to the new one and connect it.
Fix the NETWORK BOARD with 2 SCREWs.
Carry out the following adjustment.41. FIRMWARE UPGRADE2. IP ADDRESS SETTING
3-37
2 Remove the NETWORK BOARD.
Disconnect all the CABLEs which are connected to theMAIN BOARD, SERVO BOARD and HEAD BOARD.
1
Make sure to print out the SERVICE REPORTor take a note of the HEAD RANK beforereplacing the MAIN BOARD.We recommend to use the Service Tool"Peck.exe" to receive the all settings.
MAIN BOARD REPLACEMENTMAIN BOARD CONNECTOR LAYOUT
CN14
CN3
CN1
CN12
CN7
CN4
3-38
5 Fix the SERVO BOARD and HEAD BOARD.
4
3
Replace the MAIN BOARD to the new one.
Remove the SERVO BOARD and HEAD BOARD.
6 Fix the NETWORK BOARD.
3-39
Carry out the following adjustments and settings.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *49. SENSOR CHECK
10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. TOOL PRESSURE ADJUSTMENT *313. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION16. CROP MARK SENSOR ADJUSTMENT17. TOOL / CROP MARK POSITION ADJUSTMENT18. PRINT / CUT POSITION ADJUSTMENT
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 If you can check the value set in the previous Main Board, you can input the value without adjustment.*4 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].If you use the Peck.exe and receive & send the data, it is not necessary to carry out the under lined parts.
8
7 Connect all the CABLEs.
3-40
1 Remove the HEATER BOARD STAY together with the ACJUNCTION BOARD.
SW POWER SUPPLY REPLACEMENTSW POWER SUPPLY CONNECTOR LAYOUT
To the [CN34] on theHEAD BOARD
To the [CN16] on theSERVO BOARD
To the FAN
To the [CN1] on theAC JUNCTION BOARD
2 Disconnect all the CABLEs.
HEATER BOARD STAY
AC JUNCTION BOARD
3-41
3
4
Remove the SW POWER SUPPLY together with the FAN andreplace it to the new one.
Connect all the CABLEs.
3-42
1
3-9 BATTERY REPLACEMENT
Do not recharge, short-circuit, disassembly the lithium battery, nor putit into fire.It may cause heat, explosion and fire.
Put tape around the lithium battery for insulation for disposal orpreservation.It may cause heat, explosion and fire.
2
MAIN POWER SW
REAR VIEW
RIGHT TOP COVER
RIGHT I/S COVER
BOARD COVER
Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .
Turn off the MAIN POWER SW.
3-43
3
4 Remove the BATTERY on the MAIN BOARD by pushingit down and tilting towards right.
1
SOCKET
MAIN BOARD
2
Replace the BATTERY with new one.SOCKET
BATTERY
MAIN BOARD
Be careful with the direction of the BATTERY.
5
6
Remove the SHIELD STAY.
SHIELD STAY
Fix the SHIELD STAY.
3-44
7 Turn on the MAIN POWER SW and turn on the SUB POWERSW while pressing the Left, Right and Down keys to enterthe SERVICE MODE.
8
Turn off the MAIN POWER SW.9
10
Clear the BATTERY FLAG from the [CLOCK CHECK]menu in the SERVICE MODE.
MAIN POWER SW
REAR VIEW
RIGHT TOP COVER
RIGHT I/S COVER
BOARD COVER
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
CLOCK CHECK B 0y00d00h00m00s
CLOCK CHECK CLEAR BAT FLAG
SERVICE MENU CLOCK CHECK
[ENTER]
Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/SCOVER .
3-45
11 Dispose the BATTERY.
FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,PUTTING INTO FIRE.DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.DISPOSE BATTERY WITHOUT INSULATION.
3-46
2 Remove the following covers.
LEFT and RIGHT I/S COVERsPANEL COVERLEFT and RIGHT TOP COVERsFRONT and REAR RAIL COVERsFRONT COVERLEFT SIDE COVER
1 Turn off the MAIN POWER SW.
3 Loosen the screw fixing the TOOL CARRIAGE to theCARRIAGE WIRE.
3-10 CARRIAGE WIRE REPLACEMENT
MAIN POWER SW
REAR VIEW
Be sure to disconnect the flexible cableconnected to the PANEL BOARD whenremoving the PANEL COVER.
RIGHT I/S COVERLEFT I/S COVER
LEFT SIDECOVER PANEL COVER
RIGHT TOP COVER
FRONT RAIL COVER
LEFT TOP COVER
REAR RAIL COVER
FRONT COVER
TOP VIEW
3-47
6 Loosen the screws fixing the MOTOR FLANGE, then removethe SPRING.
5 Remove the CARRIAGE WIRE as shown in the figure.
7 Remove the SHAFT STAY and the E RING, then remove theDRIVE PULLEY from the shaft.
4 Loosen the 2 screws and then the ADJUSTMENT SCREWin order to loosen the wire tension.
ADJUSTMENT SCREW
SPRING
FLANGE
SHAFT STAY
E RING
3-48
8
9
10
Fix one end of the new WIRE and fix the DRIVE GEAR to theDRIVE PULLEY with the screws.
11
Put the DRIVE PULLEY into the shaft and fix it with the ERING. Then, fix the SHAFT STAY.
Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom bottom to the top, and fix the other end of the WIRE.
Remove the screws fixing the DRIVE GEAR and remove theCARRIAGE WIRE from the PULLEY.
Make sure that the CARRIAGE WIRE doesnot cross over.
SHAFT STAY
E RING
3-49
Tighten the ADJUSTMENT SCREW and remove the slack inthe Wire.Do not tighten it too tightly.
14
Fix the TOOL CARRIAGE to the CARRIAGE WIRE.
13
Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its second wind from the top.
15
12 Fix the SPRING, then tighten up the 2 screws to fix theFLANGE with checking the gears mesh without backlash.
SPRING
FLANGE
TOP VIEW
ADJUSTMENT SCREW
Please make sure that the Tool Carriage isconnected with the Printing Carriage and also,Printing Carriage is locked.
3-50
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
16
17
18
Move the HEAD CARRIAGE in a whole width of the GUIDERAIL several times to remove the slack in the CARRIAGEWIRE.Then, carry out the following adjustments.
1. WIRE TENSION ADJUSTMENT2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP4. CUTTING QUALITY CHECK
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.
Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.
Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.
PANEL COVER
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-51
[ ]
[ ]
[ENTER]
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
Remove the PLATE.
3
2
4
1
3-11 ENCODER SCALE REPLACEMENT
FRONT RAIL COVER
FRONT COVER
RIGHT TOP COVER
RIGHT I/S COVER
REAR RAIL COVER
Remove the following covers.
LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER
LEFT I/S COVER
Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.
Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.
PLATE
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
3-52
5
6
7
Remove the ENCODER SCALE by removing the PLATEfixing the ENCODER SCALE at its right end and theSPRING on its left end.
8
Remove the SPRING PLATE from the ENCODER SCALEand fix it to the ENCODER SCALE where there is no blackdot written on it.
Put the ENCODER SCALE in between the ENCODERPLATE and the GUIDE RAIL.Then, fix the right end with the PLATE and hook up theSPRING on the left end.Make sure that the ENCODER SCALE its in place.
Make sure not make scratches or put greaseon the ENCODER SCALE when fixing it.
Do not loosen or tighten the screws fixing theENCODER PLATE.
ENCODER SCALE
PLATESPRING
ENCODER SCALE
PLATESPRING
SPRING PLATE BLACK DOT
Move the HEAD CARRIAGE slowly leftwards.
Be careful that the head does not strike themedia or media clamp.
3-53
Move the HEAD CARRIAGE in a whole width of themachine.Make sure that the ENCODER SCALE doesn't makecontact with the ENCODER MODULE and alsoENCODER SCALE is between the sl i t of theENCODER MODULE.
9
10 Carry out the LINEAR ENCODER SETUP.(LINEAR ENCODER / LINEAR CALIB.)
3-54
1 Conical Type is used on both LEFT & RIGHT PINCHROLLERs and flat type is used for the MIDDLE PINCHROLLERs.
3-12 PINCH ROLLER REPLACEMENT
Red marking is done on the outer side ofLEFT & RIGHT PINCH ROLLERS.
MIDDLE PINCH ROLLERPINCH ROLLER
RED MARKING
3-13 CUTTER PROTECTION REPLACEMENT
1 Align the CUTTER PROTECTION fully to the right side ofthe BED.
2 Make sure that the CUTTER PROTECTION is notbumpy by pressing it with your hand.
CUTTER PROTECTION
4-1
Tool No. ST-056Tool Name TORQUE DRIVER N6
Purpose HEAD ALIGNMENT
Tool No. ST-002Tool Name TENSION GAUGE 300g (3N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-006Tool Name WHITE DUMMY PEN
Purpose
Tool No. ST-011Tool Name TENSION METER
Purpose WIRE TENSION ADJUSTMENT
Tool No. ST-013Tool Name DIAL TENSION METER DT-100 (100g/1N)
Purpose TOOL PRESSURE ADJUSTMENT
Tool No. ST-037Tool Name CLEAN STICK TX712A
Purpose HEAD CLEANING
Tool No. 21755107Tool Name CLEANING LIQUID (SL) 500ML
Purpose HEAD CLEANING (SOL)
Tool No. 22085118Tool Name KIT,CLEANING (SL)
Purpose
TOOL HEIGHT ADJUSTMENTTOOL PRESSURE ADJUSTMENT
HEAD CLEANING (SOL)* Cleaning Liquid + Cleaning Sticks 10 pcs.
4 Adjustment4-1 Special Tools
Table shows a list of special tools recommended by Roland DG Corp.
4-2
4-2 SERVICE MODE
SERVICE MENUHEAD RANK
HEAD RANKHEAD 1
SERVICE MENUSERIAL NO.
SERIAL NO.ZT00000
HEAD RANK 11234567 (1/5)
HEAD RANKHEAD 6
HEAD RANK 61234567 (5/5)
SERVICE MENUSENSOR CHECK
FRSHOCPULWcwh *** M ***
123456789101112 *** *EC**
SERVICE MENUCAP&WIPER CHECK
SERVICE MENUKEY CHECK
KEY CHECKNONE
CAP&WIPER CHECK NOW PROCESSING..
CAP&WIPER CHECK COMPLETED
[ ], [ ], [ ] + POWER ON
[ MENU ] key
SERVICE MENULCD/LED/BUZ CHK
As per display
This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.�The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.�Press the [ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.
This menu is used for entering the Serial No. of the machine.�The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.
This menu is used for checking the CAP & Wiper movement.�1. Move the Carriage to the position where is on the Platen by hand.�2. Press the [ENTER] key to check the Cap, Wiper, Wiper Up/Down, Cap Motor, Cap Sensor, �Wiper Motor and Wiper Sensor.�3. Checking finishes when the COMPLETED message appears.
This menu displays the status of the sensors. When the sensor is ON, * will be displayed. �Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, S : Crop Mark Sensor,�H: Head Lock Sensor, O: Limit Sensor, C: Front Cover Sensor, P: Maintenance Cover Sensor, �U: Head Height Sensor, L: Sheet Load Sensor, W: Pinch Roller Sensor, c: Capping Sensor, �w: Wiper Sensor, h: Wiper Height Sensor.�� Head Height Sensor�� H : HIGH�� M : MIDDLE�� L : LOW�� Maintenance Cover Sensor�� R : Right I/S Cover is ON.�� L : Left I/S Cover is ON.�� * : Right & Left I/S Covers are ON.�� Blank : Right & Left I/S Covers are OFF.��Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.�� Blank : No Cartridge, Ink remaining�� C : Cartridge installed, Ink remaining�� E : No Cartridge, Ink empty�� * : Cartridge installed, Ink empty
This menu is used for checking the panel keys. [NONE] will be displayed at the bottom row of the �LCD if no key is pressed. The name of the key being pressed will be displayed This menu finishes�when the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any key�that has not been pressed, the name of the key will be indicated with the beep sound.�Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.
This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check �of the LCD, LED and the Buzzer can be performed. All turning ON/OFF test of the LED,�Contrast ON/OFF test of the LCD, back light test of LCD, Buzzer ON/OFF test, Displaying the Cursor�key of the LCD, all characters of LCD will be displayed.
4-3
SERVICE MENUTHERMISTOR CHK
THERMISTOR CHKHEAD :26 C/77 F
THERMISTOR CHKBOARD:26 C/77 F
SERVICE MENUFAN CHECK
FAN CHECK
SERVICE MENULINEAR ENCODER
LINEAR ENCODERSETUP COMPLETED
SERVICE MENULINEAR CALIB.
NOW PROCESSING.. LINEAR CALIB.SETUP COMPLETED
LENEAR CALIB.0.18%
This menu is used for checking the FAN. FAN will be ON (HIGH) while in this mode.
The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in �Celsius on the left side and in Fahrenheit on the right side. [HEAD] and [BOARD] display higher temperature�than the environment temperature because there is a possibility that the device temp. of the Head Board goes �up. Check and make sure that the temperature displayed on the LCD is not extremely low or high. �The temperature of [HEAD] is not always the same as the one of [BOARD].
This menu is used for checking the calibration value for Encoder Scale. Refer to [LINEAR ENCODER SETUP].
�
LINEAR CALIB.FAILED TO SETUP
SERVICE MENUCROPMARK SENS
CROPMARK SENSOUTLEVEL CHECK
MIN 0.7V MAX 2.3V [ 2.0V ]
CROPMARK SENSADJUST
ADJUST +2 +1
This menu is used for adjusting the Crop Mark Sensor. Refer to [Crop Mark Sensor Adjustment].
0 ~ +2 Default : 0
SERVICE MENUFORCE ADJUST
FORCE ADJUST30gf
30gf 17 16
FORCE ADJUST200gf
200gf 56 57
This menu is used for adjusting the Tool Pressure. Refer to [ Tool Pressure Adjustment].
31~ 80 Default : 56
0~ 30 Default : 17
This menu is used for adjusting the Crop Mark Sensor sensitivity. �There are three levels about sensitivity. You can set the 0, +1 and +2. �If the Crop Mark Sensor cannot read the Crop Mark with the default setting, �it sometimes can be improved by adjus
This menu is for checking the Linear Encoder and. Refer to [LINEAR ENCODER SETUP].
NOW PROCESSING..POS: 1361.00mm
LINEAR ENCODERSETUP FAILED
LINEAR ENCODERSETUP FAILED
error (beep 2 times)
normal �(beep 1 time)
Use with [ ] and [ ] keys to change the cap adjustment value.�The setting range is from -2.00 to +2.00. �It can be adjusted in 0.25 mm unit. The default value is 0.00.�The cap can only be moved in the upward direction in 0.25 mm unit. �When you move in the downward direction, press [ ] key to move�the cap to the lower end once and then move in the upward direction�in 0.25 mm unit.
CAP ADJUSTADJUST POS.
�ADJUST POS. 0.00 -2.00
CAP ADJUSTCHECK GAP
CHECK GAP 0.00
SERVICE MENUCAP ADJUST
To adjust and check the height of the cap, refer to the instraction of the [CAP HEIGHT ADJUSTMENT].
4-4
HEAD ADJUSTHORIZONTAL
HORIZONTALTEST PRINT
H2 H3 H4 2 1 -3
H5 H6 2 1
HORIZONTALDT1,Low
HORIZONTALDT1,Middle
H2 H3 H4 2 1 -3
H5 H6 2 1
HEAD ADJUSTBI-DIR.DEFAULT
BI-DIR.DEFAULTTEST PRINT
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
BI-DIR.DEFAULTDT1,Low
BI-DIR.DEFAULTDT3,Low
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
BI-DIR.DEFAULTDT3,Low
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
BI-DIR.DEFAULTDT1,Middle
BI-DIR.DEFAULTDT3,Middle
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
This menu is used for adjusting the Head Alignment. Refer to [HEAD ALIGNMENT].
SERVICE MENUHEAD ADJUST
HEAD ADJUSTBIAS
BIASTEST PRINT
BIAS --- VIEW ---
HEAD ADJUSTVERTICAL
VERTICALTEST PRINT
VERTICAL --- VIEW ---
HORIZONTALDT3,Low
H2 H3 H4 12 11 13
H5 H6 5 10
HORIZONTALDT3,Middle
H2 H3 H4 12 11 13
H5 H6 5 10
4-5
SERVICE MENUAGING
AGINGSCAN
SCANNOW AGING
SERVICE MENUCALIB.DEFAULT
CALIB.DEFAULTTEST PRINT
CALIB.DEFAULTSETTING
SETTING +0.05% +0.10%
AGINGFEED
FEEDNOW AGING
AGINGBOTH
BOTHNOW AGING
SERVICE MENUCROP-TOOL ADJ.
CROP-TOOl ADJ.TEST PRINT
When the [ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops �the Aging.�Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from �drying up.
This menu is used for Calibration. Refer to [CALIBRATION].
SERVICE MENUSERVO LOCK
SERVO LOCKS: 100
SERVO LOCKF: 152
SERVO LOCKS:* 0
SERVO LOCKF:* 0
This menu is used for checking whether the Servo Motor can perform the Servo Lock.�This menu makes the Servo free.�The value on the LCD will change depending on the head position when you move the carriage left and right�by hand. When the [ENTER] key is pressed, the Servo Motor will be excited.
AGINGCUTTING
CUTTINGNOW AGING
CROP-TOOL ADJ.FEED SETTING
FEED SETTING
CROP-TOOL ADJ.SCAN SETTING
CROP-TOOL ADJ.REMOVE CROPMARK
-0.15mm -0.23mm
SCAN SETTING
-0.40mm -0.40mm
CROP-TOOL ADJ.AUTO
CROP-TOOL ADJ.TEST PRINT 2
CROP-TOOL ADJ. COMPLETED
This menu is used for adjusting the position of Tool/Crop Mark Sensor. �Refer to [Tool/Crop Mark Sensor Position Adjustment].
4-6
SERVICE MENUPUMP CHECK
PUMP CHECKPUMP SUCTION
PUMP CHECKPUMP RELEASE
NOW PROCESSING..
NOW PROCESSING..
This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain �Direction can be checked. Rotation check will stop after 5 seconds.
SERVICE MENUDIP SW CHECK
DIP SW CHECK 0000 0000
bit # [ 1 2 3 4 5 6 7 8]
This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit#1 ~ #8 of the DIP SW�will be displayed as 0 for OFF and 1 for ON.
SERVICE MENUCLOCK CHECK
CLOCK CHECK B 0y000d00h00m00s
CLOCK CHECKCLEAR BAT FLAG
This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has started�to work will be displayed. (Year / Day / Hour / Minute / Second) When battery is run out, [B] will be displayed�at the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won't be �cleared even battery is replaced.�Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ENTER] key.
SERVICE MENUTEST PATTERN
TEST PATTERNHORIZONTAL
TEST PATTERNBI-DIR.
TEST PATTERNFILL
TEST PATTERNBI-DIR.CHECK
100% fill pattern of all heads will be printed.�Printing is done by 720 x 720dpi / 8 pass.
It is for checking the shifting with Bidirection printing.�It will be printed in a whole width of the media.
It is for checking the Head Alignment in Bidirection.
It is for checking the Head Alignment in Horizontal.
SERVICE MENUPRINT&CUT ADJ.
PRINT&CUT ADJ.TEST PRINT
PRINT&CUT ADJ.FEED SETTING
FEED SETTING
PRINT&CUT ADJ.SCAN SETTING
PRINT&CUT ADJ. COMPLETED
-0.15mm -0.23mm
SCAN SETTING
-0.40mm -0.40mm
PRINT&CUT ADJ.AUTO
PRINT&CUT ADJ.TEST PRINT 2
This menu is used for Print/Cut position Adjustment. �Refer to [Print/Cut Position Adjustment].
4-7
SERVICE MENUPORT CHECK
DETECTING... 00: 0B
NETWORK B3:1073741824B
Waiting for Data Input
Data Input from the Network
This menu is used for checking the Data Input from the Parallel Port or Network. As for the parallel port,�it can be checked whether it is ECP mode or not. The Check Sum and the size of the input data will be�displayed on the bottom row.�Check Sum will be indicated on the left side and the size of the input data will be indicated on the right�side. The Check Sum and the size of the input data will be cleared when pressing the [ENTER] key.
SERVICE MENUCAP&WIPER CTRL
CAP&WIPER CTRLCAP
CAPOPEN
CAP&WIPER CTRLWIPER
WIPERFRONT
SERVICE MENUCHANGE INKTYPE
CHANGE INKTYPEPIG cm DYE cm
It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won't be performed as in the�User's Mode. It is used for correcting the Ink type in case mistakenly set to the different type.�� INK TYPE �PIG cm� Pigment LcLm��� PIG OG� Pigment OrGr��� DYE cm� Dye Lc Lm��� SOL cm� SOL INK LcLm��� eSOL cm� Eco-SOL INK LcLm��� eSOL2MC� Eco-SOL INK CMYKMC��� UNKNOWN�Not being selected
It is used for opening / upping the cap.�� OPEN / UP�� Make sure not to open the cap for a long time in order to prevent the ink from drying up.�It is used for moving the wiper back and forth.�� It can be moved at two-level [FRONT / REAR].�It is used for moving the wiper up and down.�� It can be moved at three-level [HIGH / MIDDLE / LOW].�** Please make sure the position of the Cap and Wiper when you move the Carriage by hand.
CAPUP
CAP&WIPER CTRLWIPER HEIGHT
WIPER HEIGHTHIGH
WIPERREAR
WIPER HEIGHTMIDDLE
WIPER HEIGHTLOW
SERVICE MENUPERIODIC CL.
PERIODIC CL.INTERVAL
PERIODIC CL.DEGREE
INTERVAL 1.0 1.0
DEGREE LIGHT LIGHT
NONE, 0.1~100.0
WIPE, LIGHT, NORMALThis menu is for setting the Auto Cleaning during printing.�The cleaning interval will be determined automatically depending on the printing mode �and the temperature.� [INTERVAL] It changes the magnification of Cleaning Interval�� Actual Cleaning Interval = Cleaning Interval x [INTERVAL]� [DEGREE] Cleaning Operation will be able to change.�� [WIPE] : Wiping & Flushing�� [LIGHT] : Least bit of Suction & Wiping�� [NORMAL] : Regular Cleaning (Cleaning Key)�Default value [INTERVAL] 1.0 [DEGREE] LIGHT
4-8
SERVICE MENUHISTORY MENU
HISTORY MENUMOTOR GROUP
SERVICE MENUREPORT
REPORTSERVICE REPORT
REPORTHISTORY REPORT
SHOT COUNT 1 26103 KShot
SHOT COUNT 1CLEAR
SERVICE REPORTHEAD H1
SERVICE REPORTHEAD H1
REPORTSERIAL
SERVICE MENUSYSTEM SWITCH
SYSTEM SWITCHPAGE1: 00000000
SYSTEM SWITCHPAGE4: 00000000
All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys are�pressed, each title will be displayed on the top row and the parameters will be displayed on the bottom�row. Refer to the table on the next pages. Each title can be cleared when the [ENTER] key is pressed�while the CLEAR is displayed in the menu.
- Service Report will be printed. Information necessary for service activity will be printed together with � the system report.� It will be printed on a A4 size with only one head. �- History Report will be printed.�- Serial Report Menu will be printed throught the RS-232C Serial with the special tool. � (9600bps N81 XON/XOFF)
This menu is for changing the functions of the machine. It is not necessary to change any switches.�Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.�There are 12 pages of 8 bit System Switch.
bit# [87654321]
SERVICE MENUSLEEP
SLEEP 15MIN 15MIN
SERVICE MENUTIME OUT
TIME OUT10 sec 10 sec
This menu is for setting the time of entering in Sleep.�Default value : 15min.
This menu is used for setting the Time Out.�If the deta transmission from the host stops for a set time, the machine recognizes that 1 pec. of �printing has been done. Default : NONE
SERVICE MENUMAINTE. MSG.
MAINTE. MSG.NONE 100 hours
This menu is used for setting the additional heads (5&6 or 1&2) in CMYKMC Mode.�This menu will be displayed only when the Ink Ttype is CMYKMC.
Bit Contents Settings DefaultPAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 3 Head Height Check 0 : Enable 1: Disable 0PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind) 1: Enable (8 kinds) 1PAGE2: Bit 1 Cutting Heavy Mode 0 : Disable 1: Enable 0PAGE2: Bit 5 Ink cartridge exchange during printing 0 : Disable 1: Enable 0PAGE3: Bit 1 Heater Support 0 : Disable 1: Enable 1
PAGE3: Bit 2 Heater-related setting forprinting test patterns 0 : Disable 1: Enable 0
PAGE3: Bit 3 Lifting up Wiper 1 mm0 : Disable1: Enable the Wiper to work at 1mm higher position than normal
0
PAGE3: Bit 6 Head vibraton outsideof the printing area 0 : Enable 1: Disable 1
PAGE3: Bit 7 Head driving pulseagainst the ink dropping problem 0 : Disable 1: Enable 1
PAGE10 : Bit 3 Displaying the Amountof Remaining Media 0 : Disable 1: Enable 1
4-9
Contents of History ReportMOTOR GROUP
Item Contents Unit ReferenceMOTOR HOURS F Total time that the Feed Motor has been rotated. hourMOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 1500 hoursPUMP TIMES A Total time that the Pump Motor A has been rotated. times Life : 50000 timesPUMP TIMES B Total time that the Pump Motor B has been rotated. times Life : 50000 timesPUMP TIMES C Total time that the Pump Motor C has been rotated. times Life : 50000 timesCLEAR ALL Clear all the value in the Motor Group.
HEAD GROUPItem Contents Unit Reference
SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT2
SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT8
SHOT COUNT 3 Number of shots fired from the nozzle (H2 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT3
SHOT COUNT 4 Number of shots fired from the nozzle (H2 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT9
SHOT COUNT 5 Number of shots fired from the nozzle (H3 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT6
SHOT COUNT 6 Number of shots fired from the nozzle (H3 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT12
SHOT COUNT 7 Number of shots fired from the nozzle (H4 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT1
SHOT COUNT 8 Number of shots fired from the nozzle (H4 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT7
SHOT COUNT 9 Number of shots fired from the nozzle (H5 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT5
SHOT COUNT 10 Number of shots fired from the nozzle (H5 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT11
SHOT COUNT 11 Number of shots fired from the nozzle (H6 left). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT4
SHOT COUNT 12 Number of shots fired from the nozzle (H6 right). Shots/1000 Life : 6 billion Shots / nozzleInk from SLOT10
WIPE H1 Number of times the Wiping has been performed (H1). timesWIPE H2 Number of times the Wiping has been performed (H2). timesWIPE H3 Number of times the Wiping has been performed (H3). timesWIPE H4 Number of times the Wiping has been performed (H4). timesWIPE H5 Number of times the Wiping has been performed (H5). timesWIPE H6 Number of times the Wiping has been performed (H6). timesRUB H1 Number of times the Rubbing has been performed (H1). timesRUB H2 Number of times the Rubbing has been performed (H2). timesRUB H3 Number of times the Rubbing has been performed (H3). timesRUB H4 Number of times the Rubbing has been performed (H4). timesRUB H5 Number of times the Rubbing has been performed (H5). timesRUB H6 Number of times the Rubbing has been performed (H6). timesCLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). timesCLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). timesCLEAN AUTO H3 Number of times the Auto Head Cleaning has been performed (H3). timesCLEAN AUTO H4 Number of times the Auto Head Cleaning has been performed (H4). timesCLEAN AUTO H5 Number of times the Auto Head Cleaning has been performed (H5). timesCLEAN AUTO H6 Number of times the Auto Head Cleaning has been performed (H6). timesCLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). timesCLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). timesCLEAN N, H3 Number of times the Normal Head Cleaning has been performed (H3). timesCLEAN N, H4 Number of times the Normal Head Cleaning has been performed (H4). timesCLEAN N, H5 Number of times the Normal Head Cleaning has been performed (H5). timesCLEAN N, H6 Number of times the Normal Head Cleaning has been performed (H6). timesCLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). timesCLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). timesCLEAN M, H3 Number of times the Medium Head Cleaning has been performed (H3). timesCLEAN M, H4 Number of times the Medium Head Cleaning has been performed (H4). timesCLEAN M, H5 Number of times the Medium Head Cleaning has been performed (H5). timesCLEAN M, H6 Number of times the Medium Head Cleaning has been performed (H6). timesCLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). timesCLEAN POW, H2 Number of times the Powerful Head Cleaning has been performed (H2). timesCLEAN POW, H3 Number of times the Powerful Head Cleaning has been performed (H3). timesCLEAN POW, H4 Number of times the Powerful Head Cleaning has been performed (H4). timesCLEAN POW, H5 Number of times the Powerful Head Cleaning has been performed (H5). timesCLEAN POW, H6 Number of times the Powerful Head Cleaning has been performed (H6). timesFILL INK H1 Number of times the Fill Ink has been performed (H1). timesFILL INK H2 Number of times the Fill Ink has been performed (H2). timesFILL INK H3 Number of times the Fill Ink has been performed (H3). timesFILL INK H4 Number of times the Fill Ink has been performed (H4). timesFILL INK H5 Number of times the Fill Ink has been performed (H5). timesFILL INK H6 Number of times the Fill Ink has been performed (H6). times
4-10
Item Contents Unit ReferenceHEAD WASH H1 Number of times the Head Wash has been performed (H1). timesHEAD WASH H2 Number of times the Head Wash has been performed (H2). timesHEAD WASH H3 Number of times the Head Wash has been performed (H3). timesHEAD WASH H4 Number of times the Head Wash has been performed (H4). timesHEAD WASH H5 Number of times the Head Wash has been performed (H5). timesHEAD WASH H6 Number of times the Head Wash has been performed (H6). timesPUMP UP H1 Number of times the Pump Up has been performed (H1). timesPUMP UP H2 Number of times the Pump Up has been performed (H2). timesPUMP UP H3 Number of times the Pump Up has been performed (H3). timesPUMP UP H4 Number of times the Pump Up has been performed (H4). timesPUMP UP H5 Number of times the Pump Up has been performed (H5). timesPUMP UP H6 Number of times the Pump Up has been performed (H6). timesCLEAR H1 Clear all the value of the H1.CLEAR H2 Clear all the value of the H2.CLEAR H3 Clear all the value of the H3.CLEAR H4 Clear all the value of the H4.CLEAR H5 Clear all the value of the H5.CLEAR H6 Clear all the value of the H6.CLEAR ALL Clear all the value of all the Head.
MAINTENANCE GROUPItem Contents Unit Reference
COUNT Number of times the Head Maintenance has been performed. times
TOTAL TIME Lapsed time from the last Head Maintenance. hours
This value is clearedautomaticallyafter carrying out theHead Maintenance.
PRINTING TIME Printing time from the last Head Maintenance. hours
This value is clearedautomaticallyafter carrying out theHead Maintenance.
CLEAR ALL Clear all the value in the MAINTENANCE GROUP.
WIPE GROUPItem Contents Unit Reference
WIPING COUNT Number of times the Wiping has been performed. timesThis value is clearedautomatically afterreplacing it.
RUBBING COUNT Number of times the Rubbing has been performed. timesThis value is clearedautomatically afterreplacing it.
WIPE REPLACE Number of times the Wipe has been replaced. timesCLEAR ALL Clear all the value in the WIPE GROUP.
PRINT GROUPItem Contents Unit Reference
PRINTING TIME Total time of printing performed. hours Time of the Test printis not included.
PIGMENT PAGES Number of pages printed with Pigment Ink. pagesDYE PAGES Number of pages printed with Dye Based Ink. pagesSOL PAGES Number of pages printed with Sol Ink. pagesHEAD LOW Number of pages printed when the Head height is Low. pagesHEAD MIDDLE Number of pages printed when the Head height is Middle. pagesHEAD HIGH Number of pages printed when the Head height is High. pagesCLEAR ALL Clear all the value in the PRINT GROUP.
CUTTING GROUPItem Contents Unit Reference
CUTTING TIME Total time of cutting performed. hours Time of the Test printis not included.
CLEAR ALL Clear all the value in the CUTTING GROUP. pages
4-11
INK GROUPItem Contents Unit Reference
CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. timesCARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed. timesCARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed. timesCARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed. timesCARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed. timesCARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed. timesCARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed. timesCARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed. timesCARTRIDGE 9 Number of times the Ink Cartridge 9 has been changed. timesCARTRIDGE 10 Number of times the Ink Cartridge 10 has been changed. timesCARTRIDGE 11 Number of times the Ink Cartridge 11 has been changed. timesCARTRIDGE 12 Number of times the Ink Cartridge 12 has been changed. timesCHANGE INK Number of times the Ink Type has been changed. timesCLEAR ALL Clear all the value in the INK GROUP.
ERROR GROUPItem Contents Unit Reference
SERVICE CALL Number of times the Service Call has occurred. timesS-CALL HISTORY Service Call Number in the last 5 times. No.SERVO ERROR F Number of times the Servo Error (Feed Motor) has occurred. timesSERVO ERROR S Number of times the Servo Error (Scan Motor) has occurred. timesLOW TEMP.ERR. Number of times the Low Temperature Error has occurred. timesHIGH TEMP.ERR. Number of times the High Temperature Error has occurred. timesPROTECT PUMP Number of times the Protect Pump Error has occurred. times
EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times
Number of times it iscapped compulsorily toprotect the head fromdrying up when the head isout of the cap more than 10min..
START UNCAPPED Number of times the machine starts with the uncapped. timesCLEAR ALL Clear all the value in the ERROR GROUP.
SYSTEM GROUPItem Contents Unit Reference
POWER ON COUNT Number of times being powered on. timesPOWER ON TIME Total times that the machine has been on. hours Sleep time is not included.SLEEP TIME Total times that the machine has been in sleep mode. hours
SHEETCUT COUNT Number of times the Sheet Cut has been performed, timesIt counts Auto Sheet Cutperformed both bycommand and panel.
CLEAR ALL Clear all the value in the SYSTEM GROUP.
4-12
Service Report
Roland SOL JET PRO II V seriesModel : SC-545EX Menu unit : mmVersion : 6.00 Menu language : JapaneseSerial No. : ZS80101 Head Temperature : 27 C / 80.6 FEdge detection : Enable On Board Temperature : 35 C / 95.0 FEmpty mode : Stop Ink remain (1-6) : 99 / 99 / 99 / 99 / 99 / 98Ink type : ECO-SOL LcLm Ink remain (7-12) : 99 / 98 / 99 / 99 / 99 / 98Calibration : -0.05% Head height : MIDDLEFull width scanning : FULL Periodic cleaning : DISABLEScan interval : 0.0 sec Vacuum power : AutoSheet remain : 0.0 m Set remain at loading : DISABLE
: H 1 H2 H3 H4 H5 H6 Bi-dir. adjust No.1 : -1 -1 -0 -1 -1 -1 No.2 : 0 0 0 0 0 0 No.3 : -2 -2 -2 -2 -2 -2 No.4 : -2 -2 -2 -2 -2 -2
Tool Parameter : Cutting calib. (F/S) : 0.00/ 0.00 %Force : 110 gf Print-cut adjust (F/S) : 0.00/ 0.00 %Velocity : 30 cm/s Cutting priority : COMMANDOffset : 0.250 mm Prefeed : DISABLEUp Velocity : 60 cm/s
Service ReportHead rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. . D
H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. . D H3 : 5FZ282FUZW0UTSS . . . . . . . . . . . . 00G. . D H4 : 5DV2E2CXVVWTUPR . . . . . . . . . . . . 304. . D H5 : 6AV2E2CRWTXVURS . . . . . . . . . . . . 00E. . D H6 : 61W2F31UXVYUTRU . . . . . . . . . . . . 00A. . D
: H 1 H2 H3 H4 H5 H6 Head hori. (DT1. Low) : - 3 +4 +2 +6 +2 (DT3. Low) : - 3 +5 +2 +7 +2 (DT1. Middle) : - 3 +5 +3 +7 +2 (DT3. Middle) : - 2 +4 +2 +6 +1 Head bi (DT1.Low) : +18 +17 +16 +18 +16 +16 (DT3. Low) : +16 +16 +15 +15 +15 +15 (DT1. Middle) : +27 +27 +27 +28 +25 +26 (DT3. Middle) : +24.5 +25 +24 +26 +24 +24
Dip SW : 11000010System SW page1-4 : 01000000 00000000 01100001 00000000
page5-8 : 00000000 00000000 00000000 00000000 page9-12 : 00000000 00000100 00000000 00000000
Limit position : 7.6 mm Device ID : ENABLECutter down position : 2050.2 mm Maintenance request : NONECalibration default : -0.10 % Booter version : 1.00Encoder position (L) : 1639.6 mm Battery : ChargedEncoder position (R) : 268.0 mm Periodic CL. interval : 0.0Sleep : 15 min Periodic CL. degree : LIGHT
Cap adjust : 0.25 mm
Environment match : +0.092 % Crop-tool adjust (F/S) : +1.18/ +0.32mEncoder calibration : +0.092 % Print-cut adjust (F/S) : +1.00/ -1.10mForce adjust 30gf : 30 Crop sensor adjust : 0Force adjust 200gf : 77 Timeout : NONE
4-13
History Report
History ReportModel : SC-545EXVersion : 6.00 Serial No. : ZS80101
Motor groupMotor hours (feed) : 0 hoursMotor hours (scan) : 0 hoursPump Times (A/B/C) : 2,000/ 2,000/ 2,000 times
Head groupShot count H1 ( 1, 2) : 1,624 1,629 K shot / nozzle
Shot count H2 ( 3, 4) : 1,893 1,889 K shot / nozzle Shot count H3 ( 5, 6) : 1,659 1,659 K shot / nozzle Shot count H4 ( 7, 8) : 2,033 2,035 K shot / nozzle Shot count H5 ( 9, 10) : 710 708 K shot / nozzle Shot count H6 (11, 12) : 722 722 K shot / nozzle
: H1 H2 H3 H4 H5 H6 Wiping count for head : 18 18 18 18 18 18 times Rubbing count for head : 0 0 0 0 0 0 times Auto cleaning count : 5 5 5 5 5 5 times Normal cleaning count : 2 2 2 2 2 2 times Medium cleaning count : 0 0 0 0 0 0 times Powerful cleaning count : 0 0 0 0 0 0 times Fill ink count : 2 2 2 2 2 2 times Head wash count : 2 2 2 2 2 2 times Pump up count : 0 0 0 0 0 0 times Ink renewal (normal) : 0 0 0 0 0 0 times Ink renewal (full) : 0 0 0 0 0 0 times Ink group Cartridge change (1-6) : 0 0 0 0 0 0 times Cartridge change (7-12) : 0 0 0 0 0 0 times Change ink type : 2 times Renewal messages (N/F): 0 0 times Renewal canceling (N/F): 0 0 times Error group Service call count : 0 times Service call history : * * * * * * * * * * * * * * * * * * * * Motor error (feed) : 0 times Motor error (scan) : 1 times Low temperature error : 0 times High temperature error : 0 times Protecting pump error : 0 times Emergency capping : 0 times Start uncapped : 6 times Maintenance group System group Count : 0 times Power on count : 59 times Total time : 94 hours Power on time : 12 hours Printing time : 1 hours Sleep time : 16 hours Wiper group Sheet cut count : 8 times Wiping count : 54 times Cutting group Rubbing count : 0 times Cutting time : 0 hours Wiper replace count : 0 times Disconnect carr. count : 0 times Print group Printing time : 0 hours Print pages by Pigment : 0 pages by Dye ink : 0 pages by SOL ink : 18 pages by ECO-SOL : 18 pages by Head height low : 1 pages by Head height middle : 17 pages by Head height high : 0 pages
4-14
Other Factory Mode
SYSTEM PARAMETER INITIALIZE
[ ] , [ ] , [ ENTER ] + POWER ON
INITIALIZE ALL SYS.PARAMETER
INITIALIZE COMPLETED
DISPLAYED LANGUAGE
[ MENU ] + POWER ON
Roland SC-545EX Ver.6.00
MENU LANGUAGEENGLISH
MENU LANGUAGEJAPANESE
SERVICE REPORT_PRINTING
[ ] + POWER ON
SERVICE REPORT
SETUP SHEET
Turn on the sub power switch while pressing [ ] key.Service Report can be printed on the A4 size media. The printing will be performed in Cyan.
* Please print the [History Report] from the Service Mode.
All parameters will be initialized. Turn on the sub power switch while pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing the [ENTER] key. It can also be cancelled by pressing the [POWER]key. The power will be off automatically when initialize is completed.It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] will appear if you don't setup the LIMIT POSITION.
4-15
Service Menu
Service Menu Item Comments
Service Mode Sub Power Press [Menu] and [ ] to enterService Menu.
Upgrade F/W Sub Power [Are you sure?] will be displayed.Press [ENTER] to upgrade F/W.
System ParameterInitialize ENTER Sub Power All parameters will be initialized.
Press [ENTER] to start Initialize.
Limit/Cut Down Sub Power
History Report(REPORT)
Service Report Sub Power Service Report (Adjustment value)will be printed.
Users Menu
Users Menu Item Comments
Language Menu Sub Power Press [ ] / [ ] to selectLanguage.
Manual Cleaning Cleaning Sub Power
Select [CLEANING] and press[ENTER].Carriage moves to the maintenanceposition on the left hand side.
Wiper Replace Cleaning Sub Power Press [ ] one time andpress [ENTER].
Combination Key Selection
Combination Key Selection
Press [ ] while aligning Carriage �to cap Heads. �Press [ENTER] and set up Cut�Down Pos. Press [ENTER].
Select [HISTORY REPORT] and �press [ ]. �Then, select Head and press �[ENTER] to print History Report.
Installing F/W[SUM-ERROR] will be displayed.Press [ENTER] to upgrade F/W.
Use this when the main board is�replaced.Main Power
ENTERMain Power
REPORT Select�[HISTORY REPORT]Service�Menu
4-16
4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)
1
2
3
4
It is necessary to prepare the followings to upgrade the FIRMWARE.1. Firmware2. Windows PC (Network port is required.)3. Peck.exe4. Network cable (A cross cable is required when you connect SJ to PC directly.)
Check the SC's IP address.
Confirm that main power is turned "on" and sub poweris turned "off".
Double-click Peck.exe to start the Peck.
[Peck] screen is displayed. Click [Select Port] button.
[Select Port] screen is displayed.Check on the [via Network] and input the SC's IPaddress.Click [OK].
[SUM ERROR] is displayed when the MainPower SW is turned on if the new Main boardis replaced.In case of that, press [ENTER] to excute theinstallation.Or refer to step 8 [F/W installation when theMain Board is replaced].
4-17
5
6
[Peck] screen is displayed again.Click [Firmware Upgrade] button.
[Open] screen is displayed.Select the firmware file and click [Open].Peck starts to send the firmware to the SC.
7 Machine goes into Firmware Upgrade modeautomatically.When upgrade is completed, sub power sw will beturned off automatically.
DATA ERRORFORMAT ERROR
DEVICE ERRORWRITE ERROR
DEVICE ERRORWRITE ERROR
DEVICE ERRORWRITE ERROR
*JET PRO II V6.00 >
ERASING>
WRITING<
VERIFYING<
COMPLETE
NG
NG
NG
NG
4-18
[F/W installation when the Main Board is replaced]Make sure the Main power SW is OFF and then turn onthe Main power SW again while pressing [ ], [ ] and[ ] keys.
Press [ENTER] to excute the installation.
Send the firmware using the Peck.
[ ], [ ], [ ] + MAIN POWER ON
VERSION UP SURE?
WAITING
8
9
4-19
4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)
1
2
3
Remove the Right I/S COVER.
Remove the DAMPER PLATE.
CARRIAGE COVERRemove the CARRIAGE COVER.
DAMPER PLATE
I/S COVER
[About HEAD ALIGNMENT]HEAD ALIGNMENT is necessary to obtain the good printing quality.Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.If the heads are not aligned, printing problems such as banding, fine lines and gap between bands couldoccur.
4-20
TEST PATTERN shown in the right figure will beprinted.
[BIAS ADJUSTMENT]
4
5
Remove the HEAD BOARD COVER.
6
7
Select the [BIAS] > [TEST PRINT] menu under the[HEAD ADJUST] menu and press the [ENTER] key.
Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the PET film on the machine.
[ ]
SERVICE MENUHEAD ADJUST
HEAD ADJUSTBIAS
BIASTEST PRINT
[ ]
[ ]
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
HEAD BOARD COVER
C M Y K Lm Lc
4-21
8
9
Loosen the 3 screws fixing the Head in order as shownin the figure.
Adjustment Screw
Hole for insertingthe HexagonalWrench
Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.
Insert the 1.5 mm Hexagonal Wrench to the hole of theHEAD CARRIAGE, then, turn the screw so that the linesof each color in the test pattern will be straight.
*Reference*Position of the printing moves 1 line by turningthe screw 3/4 turn.
- When the upper lines are the left side of the lowerlines, turn the screw CW.
- When the upper lines are the right side of the lowerlines, turn the screw CCW.
12
3
4-22
11
10 Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).
Print the test pattern again.If the result is NG, repeat 6 ~ 10 .
The shifting of lines should be within 1/2 dot.
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
32
1
4-23
12
13
14
ADJUSTMENT SCREW
15
Select the [VERTICAL] > [TEST PRINT] under the[HEAD ADJUST] menu and press the [ENTER] key.
[VERTICAL ADJUSTMENT]
TEST PATTERN shown in the right figure will beprinted.
C M C Y C K C Lm C Lc C
[ ]
SERVICE MENUHEAD ADJUST
HEAD ADJUSTVERTICAL
VERTICALTEST PRINT
[ ]
[ ]
Loosen the 3 screws fixing the Head in order as shownin the figure.
Loosen the screws fixing the Head for 1/2 turn.If the screws are loosened too much,adjustments could not be performed correctly.
Turn the ADJUSTMENT SCREW so that the lines of eachcolor in the test pattern will be straight.
*Reference*Position of the printing moves 1/2 line by turningthe screw 30 degrees.
1
2
3
4-24
16
- When the lines excepting the C lines are above the Clines, turn the Adjustment Screw CW.
- When the lines excepting the C lines are below the Clines, turn the Adjustment Screw CCW.
Adjust the other Heads on the basis of the CHead. It is not necessary to adjust the C Head.
17 Print the test pattern again.If the result is NG, repeat 12 ~ 16 .
The shifting of lines should be within 1/2 dot.
Tighten the screws fixing the Head in the reverse orderwhen fixing with using the TORQUE DRIVER (ST-056).
Torque for tightening is 2kgf • cm (20cNm).Make sure not to tighten the screws firmly.
3
2
1
4-25
18 If the VERTICAL test print reult is OK, select the [BIAS]> [TEST PRINT] menu under the [HEAD ADJUST]menu and print the BIAS test pattern again.If the BIAS test print result is NG, repeat 6 ~ 10 .
4-26
19
20
[ HORIZONTAL ADJUSTMENT ]Select the [HORIZONTAL] > [TEST PRINT] in the[HEAD ADJUST] menu and press the [ENTER] key.
Following TEST PATTERN will be printed.Find the position where the block of each color matches the C block and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.
[ ]
SERVICE MENUHEAD ADJUST
HEAD ADJUSTHORIZONTAL
HORIZONTALTEST PRINT
[ ]
[ ]
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H6�
H5�
H4�
H3�
H2�
DT1.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H6�
H5�
H4�
H3�
H2�
DT3.Middle
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H6�
H5�
H4�
H3�
H2�
DT1.Low
+2+10-1-2-3-4-5-6-20 +3 +4 +5 +6 +20
H6�
H5�
H4�
H3�
H2�
DT3.Low
Head Position :Middle
Head Position :Low
4-27
21 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and[DT3, MIDDLE] in the [HEAD ADJUST] menu and enterthe parameters checked at 20 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.
Parameters can be enteredwith an increment of 0.5.
HORIZONTALTEST PRINT
H2 H3 H4 2 1 -3
H5 H6 2 1
HORIZONTALDT1,Low
HORIZONTALDT1,Middle
H2 H3 H4 2 1 -3
H5 H6 2 1
HORIZONTALDT3,Low
H2 H3 H4 12 11 -13
H5 H6 5 10
HORIZONTALDT3,Middle
H2 H3 H4 12 11 -13
H5 H6 5 10
22[BIDIRECTION ADJUSTMENT]
Select [BI-DIR.DEFAULT] > [TEST PRINT] in the[HEAD ADJUST] menu and press the [ENTER] key.
[ ]
SERVICE MENUHEAD ADJUST
HEAD ADJUSTBI-DIR.DEFAULT
BI-DIR.DEFAULTTEST PRINT
[ ]
[ ]
4-28
23 Following TEST PATTERN will be printed.Find the position where the upper block matches the lower block and check the number.In case of having problem deciding the number, the number between the 2 numbers can be selected.The number with is the current setting.
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H6�
H5�
H4�
H3�
H2�
H1DT1.Low
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H6�
H5�
H4�
H3�
H2�
H1DT3.Low
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H6�
H5�
H4�
H3�
H2�
H1DT1.Middle
+17+16+15+14+13+12+11+10+90 +18 +19 +20 +21 +40
H6�
H5�
H4�
H3�
H2�
H1DT3.MiddleHead Position :
Middle
Head Position :Low
4-29
24 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,MIDDLE] in the [HEAD ADJUST] menu and enter theparameters checked at 23 with [ ] and [ ] keys.Press the [ENTER] key to save the settings.
BI-DIR.DEFAULTTEST PRINT
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
BI-DIR.DEFAULTDT1,Low
BI-DIR.DEFAULTDT3,Low
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
BI-DIR.DEFAULTDT1,Middle
BI-DIR.DEFAULTDT3,Middle
H1 H2 H3 12 11 -13
H4 H5 H6 5 10 -11
26 Fix the DAMPER PLATE.
25 Fix the HEAD BOARD COVER.
Make sure to press the Damper Platedownward lightly when fixing it.* Fix the screws at the bottom of the long hole.
If you press the Damper Plate strongly, theDamper will be broken.
Parameters can be enteredwith an increment of 0.5.
HEAD BOARD COVER
DAMPER PLATE
4-30
MOVE TO CAP POS
1
2
3
4-5 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 10min.)
[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]This is used to detect the distance between the Limit Sensor and the Capping Position. After completing thedetection, the distance from the Cut Down Position to the Limit Sensor will be detected. When the LimitPosition is not correctly set, a locking problem could occur.Please make sure that the value of the Limit Position in the Service Report is 25.2 +/- 3.1mm.When the Cut Down Position is not correct, the problem related to the Sheet Cutter could occur.
Make sure the following for the right adjustment.When the heads are capped,1. Heads are aligned to the center of the Caps.2. From the position where the head is just locked at the head carriage is positioned in 0.5mm to the right direction.
Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys.
Make sure that HEAD CARRIAGE is connected to theTOOL CARRIAGE.
I/S COVER
Move the HEAD CARRIAGE to the right position toclose the cap and press [ ] [ ] to close the cap.
Remove the Right I/S COVER.
LIMIT INITIALIZE MENU
[ ], [ ], [ ] + SUB POWER ON
NOW PROCESSING...
Be careful not to scratch the HEAD when youmove the carriage manually.
MOVE TO CAP POS
4-31
4
5
When the Caps go down, lock the head carriage. Pressthe [ENTER] key.
Make sure the HEADs are capped correctly.If the WHITE GUIDEs of the CAPPING UNIT comeinside from the BLACK GUIDEs of the HEADCARRIAGE at either side, the capping position is notcorrect.
The current carriage position is memorizedand the caps go down when the [ENTER] keyis pressed.
OK OK
NG NG
centered position
WHITEGUIDE
BLACKGUIDE
Move the HEAD CARRIAGE to the left slowly and stopit at the position where " " mark is displayed on theLCD. If " " mark is displayed, go to procedure 8 . If" " mark is not displayed, go to procedure 6 .
Move the HEAD CARRIAGE to the left from the lockposition and loosen three screws as shown in thefigure. Move the HEAD CARRIAGE back to the lockposition and lock it.
6
[ ] mark is displayed, when the Head center is0.5mm shifted to the left from the Cap center.
Caps are positioned in the center of the heads.
Caps are positioned in 0.5mm left from the center of the head.
MOVE TO CAP POS
SET LOCK POS.
SET LOCK POS.
A
B
4-32
Carry out the LIMIT POSITION INITIALIZE by pressingthe [ENTER] key.After the LIMIT POSITION INITIALIZE is completed,the message appears as shown in the figure.
NOW PROCESSING...
[ENTER] key
SETTING UP THE LIMIT
Make sure the HEAD CARRIAGE is locked and pressthe [ENTER] key.
Make sure that the media is not installed to themachine.
DETECTING..
SETTING UPCUTTER DOWN POS
[ENTER] key
9
ADJUSTEMNTSCREW
The white adjustment screw is in the position in theright figure.
8 HEAD CARRIAGEFix the LOCK UNIT by tightening the screw from thegap as the HEAD CARRIAGE is locked. Aftertightening the screw in the figure, unlock the HEADCARRIAGE and tighten the other screw.
Use the driver which has a long shaft.
Move the HEAD CARRIAGE with it locked to theposition where " " mark is displayed as the figure B inthe procedure 5 .
If the HEAD CARRIAGE cannot be moved tothe position where " " mark is displayedwhen you move the HEAD CARRIAGE from theposition A to position B as shown in the figure inthe procedure 5 , move the HEAD CARRIAGEby loosening the white screw on the right handside of LOCK UNIT.
7
10
4-33
11
13
Move the TOOL CARRIAGE with your hand until itmakes full contact with the LEFT FRAME with CUTDOWN status.
12
TOOL CARRIAGE will be separated from the HEADCARRIAGE.If the TOOL CARRIAGE will not be separated from theHEAD CARRIAGE as shown in the figure, turn offSecondary Power Switch and perform the operationsonce again from 2 .
Carry out the CUT DOWN POSITION INITIALIZE bypressing [ENTER] key.After the completion of the INITIALIZE, print theSERVICE REPORT. Then, check the value of the LimitPosition is 25.2 +/- 3.1mm.If not, please adjust it again.
DETECTING..
INITIALIZE COMPLETED
4-34
1
2
3
4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)
[About LINEAR ENCODER SETUP]LINEAR ENCODER SETUP is necessary for the machine to recognize the width by the software coordinates.It is also necessary for checking whether the encoder module can read the scale correctly in the whole width.
Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the SUB POWER SW while pressing [ ],[ ] and [ ] keys to enter the SERVICE MODE.
Select the [LINEAR ENCODER] menu in the SERVICEMENU and press the [ENTER] key.
One of the messages will appear at the completion ofthe set up. In case of SETUP error, check thefollowings.
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
1. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.5. Fixation between the CARRIAGE and the CARRIAGE
WIRE.6. Bad Contact in the cables.
In case of HEADBOARD error, the Head Board couldbe defective.
SERVICE MENULINEAR ENCODER
NOW PROCESSING..POS: 1361.00mm
LINEAR ENCODERSETUP COMPLETED
LINEAR ENCODERSETUP FAILED
LINEAR ENCODERHEADBOARD FAILED
4-35
5 When Linear Encoder Setup is completed, carry out the[LINEAR CALIB.] in the Service Menu.
LINEAR CALIB. SETUP COMPLETED
[ENTER]
LINEAR CALIB. 0.18%
SERVICE MENU LINEAR CALIB.
NOW PROCESSING
[ENTER]
LINEAR CALIB. FAILED TO SETUP
SERVICE MENU LINEAR CALIB.
In case of an error, check the followings.61. Dirt/Scratch on the ENCODER SCALE.2. Dirt/Scratch on the ENCODER MODULE.3. ENCODER SCALE is not between the ENCODER MODULE.4. Backlash of the CARRIAGE MOTOR GEAR
and the DRIVE GEAR.5. Fixation between the CARRIAGE and the
CARRIAGE WIRE.6. Bad Contact in the cables.
4-36
[About CAP HEIGHT ADJUSTMENT]CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.It must be done when you remove or replace the cap unit.If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.
CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the inkaccumulated on the Cap surfaces by the flushing done above the Caps.
1
2
4-7 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)
Lower the Pinch Rollers.Make sure to unload the media when it is set on themachine.Then, turn on the SUB POWER SW while pressing [ ][ ] and [ ] keys to enter the SERVICE MODE.
Select the [CAP ADJUST] menu in the SERVICEMENU and select [ADJUST POS.].When the carriage is not in the capping position,press [ ] key to move the cap lower and then move thecarriage to the capping position.
- Note that the caps do not contact the head.- When you press the [ ] key, the cap movesto the position in the setting value -2.00mm.- It is only possible to move the cap stepwiseto the upward direction in the [ADJUST POS.]menu. When you move the cap in thedownward direction, press [ ] key to movethe cap lower end once and then moveupward direction in 0.25mm unit.
Head
Cap
[MENU] key
[ ], [ ], [ ] + POWER ON
MENUSERVICE MENU
4-37
4 Enter the [CHECK GAP.] menu in the [SERVICEMODE] to check the cap adjustment value.
3 Move the cap upward to the position that the capcontacts exactly to the head, then press [ENTER] toupdate the adjustment value.
-When you press [ ] key, the cap moves to the upward direction in 0.25mm unit.-When you press [ ] key, the cap moves to the position in the setting value -2.00mm.-When you press[ ] key, the adjustment value is not updated and the capping is carried out and then exiting the menu.
The cap moves to the same position as the CAP OPENSUCTION is performed. Check if there is the gapbetween the cap and head.
[CHECK GAP.] is the menu to check the gapbetween the caps and head. For adjustment,use the [ADJUST POS.] menu.
Head
Cap
Gap
4-38
Remove the TOOL CARRIAGE COVER.TOOL CARRIAGE COVER
4-8 CROP MARK SENSOR ADJUSTMENT (Referential Time : 10min.)
1 Remove the RIGHT I/S COVER, FRONT COVER andFRONT RAIL COVER.
[About CROP MARK SENSOR ADJUSTMENT]This adjustment is for adjusting the sensitivity of the CROP MARK SENSOR.If not adjusted, crop marks can not be read correctly and result in a problem that the cuttingshifts from the printing.
2
3
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film on the machine.
RIGHT I/S COVER
FRONT COVER
FRONT RAIL COVER
4-39
5 After Crop Mark will be printed, the TOOL CARRIAGEmoves on the Crop Mark automatically.Adjust the VR on the CARRIAGE BOARD so that thevoltage displayed in the LCD will be 2.3 +/- 0.2V.
6 Perform [OUTLEVEL CHECK] again and make surethat the voltage is correct value.If it is out of range, try 3 ~ 5 again.
VR
4
Min2.2V Max2.3V [2.2V]
The voltage displayed in the LCD can keepon decreasing because the Eco-Sol Inkcannot dry up easily.
Min2.2V Max2.3V [2.2V]There is no problem that the maximum
voltage displayed in the LCD is in the rangeof 2.3 +/- 0.2V.
Select [OUTLEVEL CHECK] under the [CROPMARKSENS] menu.Crop Mark will be printed when the [ENTER] key ispressed.
[ENTER]
CROPMARK SENS OUTLEVEL CHECK
SERVICE MENU CROPMARK SENS
4-40
Min2.2V Max2.3V [2.2V]
Set the User's media and do 3 - 4 .7
8 If you have a user's media which Crop Marks arealready printed on, you can use this media afterremoving the current set Media.And, adjust the Tool Carriage and the Media positionsin order to allow the Crop Mark Sensor to read the CropMarks.If you do not have a user's media which Crop Marks arealready printed on, it is necessary to wait until the CropMarks will dry up and the voltage displayed in the LCDwill stop decreasing.(It could take about 1 hour until the displayed voltagestops decreasing. )
9 Adjust the VR on the CARRIAGE BOARD so that thecenter voltage displayed in the LCD will be 2.5 +/- 0.1Vwith making the Crop Mark Sensor read the Crop Mark.
[CROP MARK SENSOR ADJUSTMENT with USER'S MEDIA]
If Crop Marks cannot be detected with user's media even if you perform this adjustment, it isnecessary to do the adjustment using that uer's media. When you do this adjustment, it is necessaryto have the printed Crop Marks dried up completely.If you have a user's media which Crop Marksare already printed on, you can use this media.If you have done this adjustment, we cannot guarantee the Crop Marks printed on the Roland originalmedia can be detected correctly.
4-41
10 If the voltage does not become 2.5 +/- 0.1V even if theVR on the CARRIAGE BOARD is adjusted, the User'sMedia is not appropriate for Crop Mark detection.
4-42
+2.0 -2.0
+1.0 -1.0
+0.5 -0.5
+0.0 -0.0
+1.5 -1.5
Scan+2.0
-2.0
+1.0
-1.0
+0.5
-0.5
+0.0
-0.0
+1.5
-1.5
Feed
-0.5
4-9 TOOL / CROP MARK SENSOR POSITION ADJUSTMENT (Referential Time : 10min.)
[About TOOL/CROP MARK SENSOR POSITION ADJUSTMENT]This adjustment is for calibrating the relative positions of Tool and Crop Mark Sensor. If itis not adjusted, the cutting position based on the detected Crop Marks becomes wrong,and that result in the mis-alignment of the Print and Cut when performing the auto cropmark detection.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for more accurate adjustment.
1
Select [TEST PRINT2] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.
2
From the Test Pattern, find the value where the printingline matches the cutting line.In this case, the correction value for the scanningdirection is "-0.3".
3
[MANUAL ADJUSTMENT]
<TEST PATTERN>
Correction-value scale
Cutting line
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
[ENTER]
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOL ADJ. TEST PRINT 2
Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film.
4-43
4 Select [SCAN SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.
Select [FEED SETTING] from the [CROP-TOOL ADJ.]menu and enter the correction-value found in the TestPattern.
5
[ENTER]
FEED SETTING -0.15mm -0.23mm
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOL ADJ. FEED SETTING
[ENTER]
SCAN SETTING -0.40mm -0.43mm
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOL ADJ. SCAN SETTING
6 Select [TEST PRINT] under the [CROP-TOOL ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.
If the cutting line is shifted from the printed image, fineadjust the error in Carriage Moving Direction and GritRoller Moving Direction in the step 4 and 5 .
7
[ENTER]
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOL ADJ. TEST PRINT
4-44
TOOL / CROP MARK SENSOR ADJUSTMENT will bedone automatically.
9
6 Setup the Vinyl Sheet (note : Vinyl should be black andthe backing should be white.) on the Machine.Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.
Select [AUTO] under the [CROP-TOOL ADJ.] menu.Crop Mark will be cut when the [ENTER] key is pressed.
7
While the Vinyl is still set on the Machine, peel off theCrop Mark being cut when the message shown in theright figure is displayed on the LCD.Then, press the [ENTER] key.
8
[AUTOMATIC ADJUSTMENT]
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
SERVICE MENU CROP-TOOL ADJ.
CROP-TOOL ADJ. REMOVE CROPMARK?
[ENTER]
CROP-TOOL ADJ. COMPLETED!!
4-45
4-10 PRINT / CUT POSITION ADJUSTMENT (Referential Time : 10min.)
[About PRINT / CUT POSITION ADJUSTMENT]This adjustment is for calibrating the relative positions of printing and cutting.If it is not adjusted, it could result in a problem that the cutting shifts from printing.There are two adjusting ways prepared in this Mode, Manual and Auto.We recommend to carry out the Manual Adjustment for more accurate adjustment.
1
Before carrying out this adjustment, it is necessary to dothe TOOL / CROP MARK SENSOR POSITIONADJUSTMENT.
2
3 Select [TEST PRINT2] under the [PRINT&CUT ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.
[MANUAL ADJUSTMENT]
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
SERVICE MENU CROP-TOOL ADJ.
[ENTER]
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT 2
Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film when you use the Eco-Sol Ink.
4-46
+2.0 -2.0
+1.0 -1.0
+0.5 -0.5
+0.0 -0.0
+1.5 -1.5
Scan+2.0
-2.0
+1.0
-1.0
+0.5
-0.5
+0.0
-0.0
+1.5
-1.5
Feed
-0.5
5 Select [SCAN SETTING] from the [PRINT&CUT ADJ.]menu and enter the correction-value found in the TestPattern.
Select [FEED SETTING] from the [PRINT&CUT ADJ.]menu and enter the correction-value found in the TestPattern.
6
7 Select [TEST PRINT] under the [PRINT&CUT ADJ.]menu.Test Pattern will be printed and cut when the [ENTER]key is pressed.
4 From the Test Pattern, find the value where the printingline matches the cutting line.In this case, the correction value for the scanningdirection is "-0.3".
<TEST PATTERN>
Correction-value scale
Cutting line
[ENTER]
SCAN SETTING -0.40mm -0.43mm
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. SCAN SETTING
[ENTER]
FEED SETTING -0.15mm -0.23mm
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. FEED SETTING
[ENTER]
SERVICE MENU PRINT&CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
4-47
9 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Setup the SVGG film when you use the Eco-Sol Ink.
10 Select [AUTO] under the [PRINT&CUT ADJ.] menu.PRINT / CUT OFFSET ADJUSTMENT will be doneautomatically after printing Crop Marks when the[ENTER] key is pressed.
11 Select [TEST PRINT] under the [PRINT&CUT ADJ.]menu.When the [ENTER] key is pressed, Crop Marks will beprinted on both edges of the media and will be cut.Make sure there is no shifting between the positions ofthe Crop Mark and Cutting.In case of correcting the error, perform ManualAdjustment.
[AUTOMATIC ADJUSTMENT]
[CHECKING]
8 If the cutting line is shifted from the printed image, fineadjust the error in Carriage Moving Direction and GritRoller Moving Direction in the step 4 and 5 .
MENU SERVICE MENU
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
[ENTER]
SERVICE MENU PRINT & CUT ADJ.
PRINT&CUT ADJ. AUTO
PRINT&CUT ADJ. COMPLETED!!
[ENTER]
SERVICE MENU PRINT & CUT ADJ.
PRINT&CUT ADJ. TEST PRINT
4-48
12 When Cutting is not fit with the Crop Mark at the lefts i d e , c a r r y o u t t h e L I N E A R E N C O R D E RCALIBRATION.Select the [LINEAR CALIB.] in the Service Mode andcarry out [LINEAR CALIB.].
[ENTER]
LINEAR CALIB. SETUP COMPLETED
SERVICE MENU LINEAR CALIB.
NOW PROCESSING
4-49
1
2
3
4-11 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)
[About CALIBRATION]CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.Carry out this adjustment, in case of having problem to print in the correct length in the media feedingdirection.Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's mediaif necessary.
Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.
Set the PET-G film on the machine.
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
Select the [TEST PRINT] menu under the [CALIB.DEFAULT] menu and press the [ENTER] key.
CALIB.DEFAULTTEST PRINT
SERVICE MENUCALIB.DEFAULT
4-50
4
5
6
FORMULA
CA = CL - MLML
x 100
TEST PATTERN will be printed.Calibrating amount can be calculated with the formulashown at 5 based on the printing result.
Calculate the amount to be calibrated with the formulashown at the right figure.
1. CA = Calibrating Amount2. CL = Commanded Length (=400mm)3. ML = Measured Length
Select the [SETTING] menu under the [CALIB.DEFAULT] menu and change the amount to be
calibrated with [ ] and [ ] keys.Press the [ENTER] key to save the setting.
Parameters can be entered with an incrementof 0.05%.(MAX. +2.00% ~ MIN. -2.00%)
CALIB.DEFAULTSETTING
SETTING +0.00% +0.15%
SERVICE MENUCALIB.DEFAULT
TEST PATTERN is always printed with Offset0.00%. Therefore, TEST PATTERN is notchanged even if you change the amount in the[SETTING] menu.
Scan
Feed
500mm
400mm
4-51
2 Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Select [FORCE ADJUST] in the SERVICE MODE.
4-12 TOOL HEIGHT ADJUSTMENT (Referential Time : 20min.)
1 Remove the RIGHT I/S COVER, FRONT COVER andFRONT RAIL COVER.
RIGHT I/S COVER
FRONT COVER
FRONT RAIL COVER
When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.
3 Remove the TOOL CARRIAGE COVER.
4 Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE.
WHITE DUMMY PEN
TOOL CARRIAGE COVER
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
SERVICE MENU FORCE ADJUST
4-52
6
7
Move the TOOL CARRIAGE to the position where theclearance between the pen tip and the BED is thesmallest among the 5 positions shown in the right figure.
Adjust the ADJUSTING SCREW so that the clearancebetween the pen tip and the BED will be 2.5 ~ 2.6mm.
TOOL CARRIAGE
ADJUSTING SCREW
BED
[H] Mark is written at the position where theTOOL HEIGHT was adjusted in the factory.It is written at the position where the BED is atthe highest. In another words, where theclearance between the HEAD and BED is thesmallest.
5 Lower the PINCH ROLLERs at both edges of the GRITROLLER.MIDDLE PINCH ROLLERs should be UP.
8 Carry out the following adjustment.
1. TOOL PRESSURE ADJUSTMENT
4-53
4-13 TOOL PRESSURE ADJUSTMENT (Referential Time : 15min.)
1 Remove the FRONT COVER and FRONT RAILCOVER.
2
3
4
FRONT COVER
FRONT RAIL COVER
Put the WHITE DUMMY PEN (ST-006) on the TOOLCARRIAGE. WHITE DUMMY PEN
Turn on the sub power switch while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.Select [FORCE ADJUST] in the SERVICE MODE.
When you enter the [FORCE ADJUST] menu,you can move only the TOOL CARRIAGE.
Lower the PINCH ROLLERs at both edges of the GRITROLLER.MIDDLE PINCH ROLLERs should be UP.
When you do this adjustment, carry out theTOOL HEIGHT ADJUSTMENT.
[ ], [ ], [ ] + SUB POWER ON
[MENU] key
MENU SERVICE MENU
SERVICE MENU FORCE ADJUST
4-54
7 Pull up the Handle part of the TOOL HOLDER with theDIAL GAUGE (ST-013) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [30gf] menu with [ ] and[ ] keys so that the pressure will be 25 ~ 35gf(0.25N ~0.35N).Press the [ENTER] key to save the settings.
8
ST-013
TOOL HOLDER
6 Select [30gf] under [FORCE ADJUST] menu.Press the [TOOL UP/DOWN] key and move the TOOLdown.
5 Move the TOOL CARRIAGE to the position where theTOOL HEIGHT was adjusted.
[H] Mark is written at the position where theTOOL HEIGHT was adjusted in the factory.It is written at the position where the BED is atthe highest. In other words, where theclearance between the HEAD and BED is thesmallest.
Select [200gf] under [FORCE ADJUST] menu.Press the [TOOL UP/DOWN] key and move the TOOLdown.
[TOOL UP/DOWN]
30gf 17 16
SERVICE MENU FORCE ADJUST
FORCE ADJUST 30gf
[ENTER]
30gf 17 16
[ ] [ ]
[TOOL UP/DOWN]
200gf 56 57
SERVICE MENU FORCE ADJUST
FORCE ADJUST 200gf
4-55
9ST-002
10
Pull up the Handle part of the TOOL HOLDER with theTENSION GAUGE (ST-002) and measure the pressurewhen the pen tip leaves the BED.Adjust the parameter in the [200gf] menu with [ ] and[ ] keys so that the pressure will be 195 ~ 205gf (1.9N~ 2.0N).Press the [ENTER] key to save the settings.
Enter [30gf] menu under [FORCE ADJUST] menu.Confirm that the force is 25 ~ 35gf(0.25N ~ 0.35N) whenthe tip of the Pen leaves the Bed by lifting the Handlepart of the TOOL HOLDER with the DIAL GAUGE (ST-012).
In case of NG, adjust again.
ST-013
[ENTER]
200gf 56 57
[ ] [ ]TOOL HOLDER
TOOL HOLDER
4-56
1
2
4
4-14 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)
Remove the Left COVER, Right & Left I/S COVERs andCOVER PLATE.
3
I/S COVER
COVER PLATE
L E F TCOVER
Adjust the tension with the ADJUSTMENT SCREW sothat it will be as 13lb ~ 15lb when replacing the wire, or9lb ~ 11lb in other cases.9lb ~ 11lb is the optimal wire tension. The value for thewire tension when replacing the wire is set on theassumption that the tension will get settled in theoptimal wire tension 9lb ~ 11lb, due to the stretch of thewire.
Measure the wire tension with the TENSION METER(ST-011) at the center of the LM GUIDE.
Loosen the screws shown in the figure.
After replacing the wire, carry out thisadjustment from 4 .
4-57
6
7
8
After moving the HEAD CARRIAGE back and forth 20times, press the [ENTER] key to finish the AGING.Then, check the tension again.If the tension changes, re-adjust it.
5
Tighten the screws shown in the figure after completingthe adjustment.
Turn on the SUB POWER SW while pressing [ ], [ ]and [ ] keys to enter the SERVICE MODE.
Select the [SCAN] menu under the [AGING] menu andpress the [ENTER] key to start AGING.
MENUSERVICE MENU
[ ] , [ ] , [ ] + POWER ON
[MENU] key
SERVICE MENUAGING
AGINGSCAN
[ ]
[ ]
4-58
9 Check and make sure that the tension is within therange.If not, adjust it again.
4-59
4-15 NETWORK BOARD INITIALIZE (Referential Time : 2min.)
[About NETWORK BOARD INITIALIZE]NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When thereis no response even if sending "PING" command or connecting from a browser, there is a possibility that thesetting of the network board has become incorrect. In such case, the setting can be returned to the default bycarrying out the INITIALIZE.After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer toRoland PrintServer Network Setting Guide.
1
2
3
Turn off the MAIN POWER SW.
Turn on the MAIN POWER SW while pressing thebutton of the network board.
Release the button after green and yellow LEDs of thenetwork board start flashing, and press the button againto carry out the INITIALIZE.When the INITIALIZE is completed, the yellow LEDflashes regularly after LEDs flash three times.
MAIN POWER SW
MAIN POWER SW
POWER
POWER
4-60
4 Turn off the MAIN POWER SW and then turn it onagain.
The network board will not work properly if theMAIN POWER SW is not turned on again.Such symptom could occur as that the networkboard does not accept any data although itreturns the IP address.
MAIN POWER SW
POWER
4-61
How to set values : key : One press increases the value by 1. Press and hold this key to increase the value fast. key : One press decreases the value by 1. Press and hold this key to decrease the value fast.How to register the set data :Press the key to register displayed values.Note that the displayed values will be registered in 3 seconds without any operation.After registration of the set data, press key for 3 seconds to return to the one justafter power-on (PV/SV displayed).
4-16 OPERATION OF THE HEATER CONTROLLER
How to switch parameters :The figure below shows the basic operations for the Controller.If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).
4-62
4-17 Setting the Parameter of the Heater Controller
<Parameter Display Symbol and Set Value>
ParameterDisplay Symbol
First block Key lock Specifies whether or not to allow the change of parameter 2
Second block Control algorithm Selects the control algorithm. FUZZY
Proportional band 3
Integral time 100
Derivative time 20
Input signal code Sets this parameter when changing the types of thetemperature sensors. 1
Lower limit ofmeasuring range 0
Upper limit ofmeasuring range 150
Setting the decimalpoint position Sets the decimal point position of PV, SV part. 0
Third block SV (Set Value) lowerlimiter Sets the lower limit of the SV. 30
SV (Set Value) upperlimiter Sets the upper limit of the SV. 50
DI1(Digital input 1)operation
Sets the Heater operations.0 : Always ON 2 : Control RUN/Sleep 2
Standby /Operation SV Set Value at shipment 40
* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU. However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C because of the THERMOSTAT.
** When you change any of the above parameters from the Default Set Value, we cannot guarantee the controller operation.
Blocks Parameter Description Default SetValue
5-1
5 Supplemental Information
5
5 Supplemental Information5-1 SENSOR MAP
FRONT PAPER SENSORIt detects the front edge of themedia.
LIMIT SENSORIt detects the origin of the CarriageMoving Direction and the limit.
FRONT COVER SENSORIt detects whether the Front Coveris opened or closed.
REAR PAPER SENSORIt detects the rear edge of the media and alsowhether the media is set or not.
(Right side of the machine)
GRIT ENCODERIt detects rotation position of the Grit Roller.
(Left side of the machine)
MAINTENANCE COVER SENSORIt detects whether the Maintenance Cover is opened or closed.
HEAD LOCK SENSORIt detects wheter the HEADCARRIAGE is at lockingposition or not.
5-2
5 Supplemental Information
5
WIPER SENSORIt detects the limit position of the Wipermoving in back and forth.
(Front side ofthe machine)
WIPER HEIGHT SENSORIt detects the limit position of theWiper height.
HEAD UP/DOWN SENSORIt detects the position of the HeadHeight Lever.
THERMISTOR (HEAD)It takes the temperature around the Head.The black Head is used for the measurement.
ENCODER MODULEIt detects coordinates for CarriageMoving Direction.
(Rear side of the machine)
CAPPING SENSORIt detects the limit position of the Capping Unit.
5-3
5 Supplemental Information
5
INK EMPTY SENSORIt detects whether the Ink Cartridge is empty or not.
INK CARTRIDGE SENSORIt detects whether the Ink Cartridge is installedor not.
THERMISTOR (HEAD BOARD)It takes the temperature around the Head Board.
SHEET LOAD SENSORIt detects whether the Sheet Loading Lever is UP or DOWN.
PINCH ROLLER POSITION SENSORIt detects the positions of Pinch Roller.
CROP MARK SENSORIt detects the Crop Mark.
5-4
5 Supplemental Information
5
THERMISTOR(HEATER)It takes the temperature of the Heater.
THERMOSTAT(BED HEATER)If the Heater exceeds the limit temperature, it stopsthe power supply.
THERMOSTAT(PLATEN HEATER)If the Heater exceeds the limit temperature, it stopsthe power supply.
6 Troubleshooting
6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Temporary cloggingin nozzles Manual Head cleaning Users Manual
Nozzle condition becomes poor due to the foreign substanceattached to the surface of the head or very slight drying of theink.
2 Wrong setting forthe media Apply correct setting
The amount of the ink which can be accepted is differentbetween the each media. If the ink amount is not proper, theprinting image becomes blotted or banding appears in theprinting image because of too much ink. It is necessary to dothe Calibration when printing on the media which has a differentthickness. If the Calibration is not adjusted properly, white linesor banding appear because of the bad feeding amount.
3 Transformation of Cap Cap Top Replacement [3-3 CAP TOPREPLACEMENT]
Cleaning is not performed efficiently and the white or dark linesappear in the printing image.
4 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]
Wiper cannot remove the foreign substances stuck on thesurface of the head. In that condition, ink is not fired properlyand the white or dark fine lines appear in the printing image.
5 Foreign substances Manual Cleaning Users Manual
When foreign substances are stuck on the surface of the head,ink is not fired properly resulting in the white or dark fine lines inthe printing image. The same thing happens when foreignsubstances are stuck on the cleaning wiper or cap, because thehead cleaning cannot be performed efficiently in that condition.
6 Pump tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]
Cleaning is not performed efficiently because ink is not suckedwell. As a result, white or dark lines appear in the printingimage.
7 Ink Damper is clogged Replace Ink DamperInk is not supplied to the head properly. As a result, the white ordark lines appear in the printing image, or printing becomesscratchy.
8 Ink cartridge isalmost empty Replace Ink Cartridge
When the ink cartridge is approaching to its empty, the negativepressure of the ink increases resulting in the scratchy printing ormissing dot due to lack in ink supply. When the [INKCONTROL] in the menu is set to [LATER], the machine doesn'tstop the job when the ink cartridge becomes almost empty.
9 Head is out of adjustment Head Alignment [4-4 HEADALIGNMENT]
When the Bias or Vertical adjustment is not adjusted properly,white or dark fine lines appear in the printing image. When theHorizontal or Bi-direction adjustment is not performed properly,banding appears in the printing image.
10 Head Rank is incorrect Set Head Rank [3-1 HEADREPLACEMENT]
Head rank setting affects the amount of the fired ink. If it is notset properly, the printing image becomes light or dark or blurred.
11Broken head
orLife of head
Head Replacement [3-1 HEADREPLACEMENT]
Ink cannot be fired correctly and results in missing dot when thehead is broken or reaches its life. When the head is electricallybroken, it sometimes prints unnecessary lines.
12 Broken Mainboard orHead Board
Mainboard or HeadBoard
Replacement
[3-8 BOARDSREPLACEMENT]
If the signal sent to the Head is not normal, the Head doesn'twork properly.
6-1
6-2 DOES NOT PRINT AT ALL
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Ink Cartridge isalmost empty
Confirm remaining ink /Replace the Ink
CartridgeUsers Manual
When the ink cartridge is approaching to its empty, the negativepressure of the ink increases and ink is not fired properly due tolack in ink supply. When the [INK CONTROL] in the menu is setto [LATER] the machine doesn't stop the job when the inkcartridge becomes almost empty.
2 Foreign substances Manual Cleaning Users Manual When foreign substances are stuck on the surface of the head,ink is not fired properly.
3 Wiper wears out Wiper Replacement [3-2 WIPERREPLACEMENT]
It cannot remove the foreign substances stuck on the surface ofthe head.
4 Air bubbles in Ink line Powerful Cleaning Users Manual
If there are air bubbles in the link line, ink is sometimes not fired.Air bubbles tend to go into the ink line by installing anduninstalling the ink cartridge so many times. All the air bubblesinside the lines can be removed by the powerful cleaning.
5 Pump Tube is clogged Pump Replacement [3-6 PUMPREPLACEMENT]
Cleaning is not performed properly because ink is not suckedefficiently.
6 Ink Damper is cloggedor broken
Ink DamperReplacement Ink is not supplied to the head properly.
7 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT] Ink is not supplied to the head properly.
8
Bad contact with FlexibleCable
or Cut line in FlexibleCable
Re-fix / Replace FlexibleCable
When there is a bad contact with the Flexible cable connected tothe head, or there is a cut line in the Flexible cable, the headdoesn't work properly.
9Broken Head
orLife of Head
Head Replacement [3-1 HEADREPLACEMENT]
When the head is mechanically or electrically broken, the headdoesn't work properly.
10 Broken Mainboard orHead Board
Mainboard or HeadBoard
Replacement
[3-8 BOARDSREPLACEMENT]
If the signal sent to the Head is not normal, the Head doesn'twork properly.
6-3 INK DROPS ON MEDIA
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Foreign substances Manual Cleaning Users Manual When foreign substances such as fiber dust is stuck on thesurface of the head, ink sometimes leaks from it.
2 Media strikes Head Change Media
If the media tends to curl or become bumpy due to ink, the headsometimes strikes the media and it causes the ink droppingproblem. It can be avoided by using the Media Clamps orchanging the head height.
3 Broken Ink Damper Ink DamperReplacement
When there is a hole in the Ink Damper, ink flows through thehead nozzles and results in ink dropping.
4 Broken Ink Tube Ink Tube Replacement [3-7 INK TUBEREPLACEMENT]
When the Ink Tube is broken, ink flows through the head nozzlesand results in ink dropping.
5 Broken Head Head Replacement [3-1 HEADREPLACEMENT]
When the head is broken mechanically, ink flows through thehead nozzles and results in the ink dropping.
6 Broken Mainboard orHead Board
Mainboard or HeadBoard Replacement
[3-8 BOARDSREPLACEMENT]
Ink firing could not be controlled correctly and sometimes resultsin the ink dropping.
6-2
6-4 SHIFTING IN PRINTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Media is not setcorrectly Set Media correctly Users Manual Media is not set straight. Make sure to set the Media straight
referring to the Users Manual.
2 Encoder Scale is dirty /broken
Clean or ReplaceEncoder Scale
[3-11 Encoder ScaleReplacement]
When Encoder Scale is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.
3 Encoder Module is dirty /broken
Clean or ReplaceEncoder Module
When Encoder Scale is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.
4 Head is out of position Head Alignment [4-4 HEADALIGNMENT]
When the 2 heads are not aligned, the color shifting occurs andwhen the bidirectional and horizontal adjustment is not correct,the shifting occurs in every band.
5 ABSORPTION FANis not working. FAN Replacement When the ABSORPTION FAN is not working, Media floats on
the BED and this results in the Shifting in Printing.
6-5 VERTICAL BANDING
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Encoder Scale is dirty Clean / ReplaceEncoder Scale
[3-11 Encoder ScaleReplacement]
When there is scratch or dirt on the Encoder Scale, the printingimage could be affected and the vertical bandings could beappeared at the position where there is scratch or dirt. UseKIMWIPE for cleaning or replace it. Never use chemicals, suchas alcohol, for cleaning.
2 LM Guide is dirty Clean LM Guide
When there is dirt on the LM Guide, the Head carriage has thebig moving resistance and the printing image becomes to bechanged from the other part at the position where there is a dirt .And it results in the vertical banding.
3 There is a dirt in teeth ofDrive Gear Clean Drive Gear
When there is a dirt in the teeth of the Drive Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.
4 There is a dirt in teeth ofMotor Gear Clean Motor Gear
When there is a dirt in the teeth of the Motor Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.
6-3
6-6 PRINT DOES NOT MATCH WITH CUT
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Within tolerance Explain to User
Shifting of Printing and Cutting Position within +/-0.5% ofdistance traveled, or +/-3mm is in tolerance. Repetitionbetween printing and cutting is +/-0.5mm or less.When the heater is used, the media may experience subtledeformation due to thermal expansion or contraction. For thisreason, no assurance is made with respect to the followingpoints.1. Distance accuracy (when cutting)2. Repletion accuracy (when cutting)3. Repletion between printing and cutting4. Alignment accuracy for printing and cutting when reloadingmedia
2 Elasticity in Media
Media will expand or shrink depending on the temperature andhumidity. Therefore, if the elasticity differs when printing andwhen cutting, Printing and Cutting Positions will be shifted. Byaccustoming the media to the environment before printing, itcould make the difference of elasticity minimum. Print out theimage with Crop Mark. And after printing, turn off the Heaterand wait for the Heater to cool down sufficiently.
3The machine's
environment is notoptimized
Carry out theEnvironment Matching Uses Manual
Carry out [ENV. MATCH] in User's menu. Cutting position in thecarriage moving direction is detected by the Motor ENCODERwhile the printing position is detected by the ENCODER SCALE.The ENCODER SCALE expands and contracts depending onthe environment (temperature & humidity), and it causes thePrint/Cut shifting problem in the carriage moving direction. (Theshifting amount becomes bigger as it is far from the carriagestandby position.) This function adjusts the machine to optimizeits state to the environment where it is used. This function is thesame adjustment as [LINEAR CALIB.] in Service menu.
4 Offset value of [CUTTINGADJ.] is not zero (0). .
Set the Offset value tozero (0). Users Manual
When you are performing printing and cutting, use a value of "0"the menu of [CALIBRATION] -- [CUTTING ADJ.]. This setting isusing the machine for cutting only.
5 Print / Cut PositionAdjustment is not correct
Print / Cut PositionAdjustment
[4-10 Print / CutPosition Adjustment]
Print / Cut Position Adjustment is to calibrate the error in therelative positions of Head and Tool Carriage due to themanufacturing tolerance and correct an error in printing andcutting positions. Therefore, if this adjustment is not performedcorrectly, printing and cutting positions will be shifted.
6Calibration for CarriageMoving Direction is not
correctCalibration [4-11 Calibration]
Media Feeding amount is slightly different in each mediabecause of the difference in its thickness. When the feedingamount changes, landing position of the dots will be changedand results in banding.
7 Crop Mark Sensor is dirty Clean the Crop MarkSensor
Print / Cut Offset Adjustment can not be done correctly whenthe Crop Mark Sensor is dirty. When Crop Mark Sensor is dirty,relative positions of Printing and Cutting can not be correctedand cause printing and cutting positions to be shifted.
8 Sensitivity of Crop MarkSensor is low
Crop Mark SensorAdjustment
[4-8 Crop MarkSensor Adjustment]
When the sensitivity of Crop Mark Sensor is low, relativepositions of Printing and Cutting can not be corrected and causeprinting and cutting positions to be shifted.
9Tool / Crop Mark Sensor
Position Adjustment is notcorrect
Tool / Crop Mark SensorPosition Adjustment
[4-9 Tool / CropMark Sensor
Position Adjustment]
Tool / Crop Mark Sensor Position Adjustment is to calibrate theerror in the relative positions of Tool and Crop Mark Sensor.Therefore, printing and cutting positions will be shifted when therelative position of Tool and Crop Mark Sensor is shifted fromthe correct position. And also, the Print / Cut Offset Adjustmentis supposed to be done based on this adjustment. Therefore,the printing and cutting position will shift even if not Crop Marksare not used.
6-4
6-7 STITCH CUT
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Blade tip is wearing out Replace the Blade When blade wears out, it will be caught by the vinyl and resultsin stitch cut.
2 Blade Holder tip is caughtby the media
Don't use BladeExtension Function
Blade holder tip gets caught by the vinyl depending on thesurface condition or type of media. In this case, try cuttingwithout using the blade extension function.
3 Scratch in CutterProtection
Replace the CutterProtection
[3-13 CutterProtection _
Replacement]
Cutter Protection is where the blade lands for cutting. If there isscratch in the Cutter Protection, blade is caught by the vinylbecause it sticks deeper into the vinyl and results in stitch cut.
4Bearing inside BladeHolder doesn't rotate
smoothly
Replace the BladeHolder
There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and therefore, it will be caught by the vinylwhich results in stitch cut.
5 Tool Height is not correct Tool Height Adjustment [4-12 Tool HeightAdjustment]
When Tool Height is not adjusted, blade hits the Bed stronglyand bounces which results in stitch cut. In most cases, stitchcut at the beginning is caused by this reason.
6 Tool Pressure is notcorrect
Tool PressureAdjustment
[4-13 Tool PressureAdjustment]
When Tool Pressure is not adjusted, blade hits the Bed stronglyand bounces which results in stitch cut.
7Holder part of Tool
Carriage / Tool CarriageASS'Y are loose
Fix Holder part of ToolCarriage / Tool Carriage
ASS'Y again
[3-4 Tool CarriageReplacement]
When Holder part of Tool Carriage / Tool Carriage ASS'Y areloose, the cutting is unstable and results in the stitch cut.
8 Tool doesn't moveup/down smoothly
Replace the ToolCarriage
[3-4 Tool CarriageReplacement]
When Tool doesn't move up and down smoothly, bladesometimes hits the Bed strongly and bounces which results institch cut. In most cases, stitch cut at the beginning is causedby this reason.
9 Solenoid Driver IC onServo Board is broken
Replace IC23 on theServo Board
When Solenoid Driver IC breaks, sometimes high pressure willbe generated. In this case, blade hits the Bed strongly andbounces which results in stitch cut.
6-5
6-8 START AND END POINTS DO NOT MATCH
NO CHECKING POINT ACTION REFERENCE OUTLINE
1Blade Offset doesn't
match with offset set in themachine
Match Offset User's Manual
Blade used on the machine has offset and therefore, tip isshifted from its center. When the offset setting done on themachine doesn't match with the blade offset, offset correctionwon't be done. Therefore, the starting and ending points won'tmatch especially when cutting circles.
2 Middle Pinch Roller is notused Use Middle Pinch Roller User's Manual
There are 4 Pinch Rollers, left, right and middle. When usingonly left and right pinch rollers, middle part of the media won'tfollow both edges when the media is fed. Therefore, the startingand ending points won't match. It is recommended to use themiddle pinch rollers especially when using wide media.
3 Scratch in CutterProtection
Replace the CutterProtection
[3-13 CutterProtection _
Replacement]
Cutter Protection is where the blade lands for cutting. If there isscratch on the Cutter Protection, blade doesn't rotate smoothlyand therefore, starting and ending point won't match.
4 Blade tip is wearing out Replace the BladeWhen blade tip wears out, offset will be changed. Therefore, assame as 1, the starting and ending point won't match especiallywhen cutting circles.
5Bearing inside BladeHolder doesn't rotate
smoothly
Replace the BladeHolder
There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and therefore, starting and ending points donot match.
6Holder part of Tool
Carriage / Tool CarriageASS'Y are loose
Fix Holder part of ToolCarriage / Tool Carriage
ASS'Y again
[3-4 Tool CarriageReplacement]
When Holder part of Tool Carriage / Tool Carriage ASS'Y areloose, the cutting is unstable and starting and ending points donot match.
7 Tool Height is not correct Tool Height Adjustment [4-12 Tool HeightAdjustment]
When Tool Height is not adjusted, blade hits the Bed stronglyand bounces. Therefore, the cutting at the very beginning won'tbe done and cause the starting and ending points to be shifted.
8 Tool Pressure is notcorrect
Tool PressureAdjustment
[4-13 Tool PressureAdjustment]
When Tool Pressure is not adjusted, blade hits the Bed stronglyand bounces. Therefore, the cutting at the very beginning won'tbe done and cause the starting and ending points to be shifted.And also, when the Tool Pressure is set too high by the user,the blade offset changes because the blade tip goes deep intothe vinyl. Therefore, the starting and ending points will beshifted.
9 Motor Gear is meshed tootight or too loose Adjust Backlash
When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable and results instarting and ending points to shift.
6-6
6-9 DISTORTED FIGURE
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Blade Holder is set looseon Tool Carriage Secure the Blade Holder User's Manual When Blade Holder is set loose on Tool Carriage, the blade tip
becomes very shaky when cutting and results in distorted figure.
2Blade Offset doesn't
match with offset set in themachine
Match Offset User's Manual
Blade used on the machine has offset and therefore, tip isshifted from its center. When the offset setting done on themachine doesn't match with the blade offset, offset correctionwon't be done and results in distorted figure.
3 Middle Pinch Roller is notused Use Middle Pinch Roller User's Manual
There are 4 Pinch Rollers, left, right and middle. When media ispinched with only 2 pinch rollers at both sides, middle part of themedia doesn't follow the both edges and results in distortedfigure. Make sure to set the Middle Pinch Roller especiallyusing wider media.
4 Blade tip is wearing out Replace the Blade When blade tip wears out, offset will be changed. Therefore, itresults in distorted figure like the way 2.
5Bearing inside BladeHolder doesn't rotate
smoothly
Replace the BladeHolder
There are bearings inside the Blade Holder. When the bearingsdon't rotate smoothly, direction of the blade slightly shifts fromthe correct direction and results in distorted figure.
6 Holder part of ToolCarriage is loose
Replace the ToolCarriage
[3-4 Tool CarriageReplacement]
When holder part of Tool Carriage is loose, direction of theblade slightly shifts from the correct direction and results indistorted figure.
7 Tool Carriage is loose Replace the ToolCarriage
[3-4 Tool CarriageReplacement]
When the Tool Carriage is loose, the blade tip becomes shakyand results in distorted figure.
8 Motor Gear is meshed tootight or too loose Adjust Backlash
When Motor Gear is meshed too tight or too loose, ToolCarriage and Grit Roller will be driven unstable and results indistorted figure.
6-10 MEDIA SHIFTING
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Flanges for the Media isloose
Fix the Flanges withStopper User's Manual
Media Flanges are fixed by the stoppers. If the stoppers are notfixed, roll shifts to left and right during media feeding and resultsin media shifting.
2 Flanges are not setcorrectly to the Media Setup Media again User's Manual When the flanges are not fully inserted to the media tube, media
will be fed eccentric and results in media shifting.
3 Media is not set straight tothe machine Setup Media again User's Manual
The most effective measure against media shifting is to set themedia straight to the machine. Small tilting of the media whensetting it up could result in big shifting especially doing longprint. It is recommended to setup the media by adding tensiontowards front and check the shifting by prefeed function beforeactually start printing.
4 Grit Roller is dirty Clean the Grit RollerWhen dust such as pieces of vinyl is stick to the grit roller,power to hold the media will be weakened and results in mediashifting. Use brush to clean the Grit Roller.
5 Pinch Roller is wearing out Replace the PinchRoller
[3-12 Pich RollerReplacement]
When pinch rollers wear out, power to hold the media will beweakened and results in media shifting. Referential time forreplacement of pinch roller is 24 months.
6 Grit Roller is loose Fix the Grit Roller When Grit Roller becomes loose, feeding amount between leftand right edges will be different and results in media shifting.
6-7
6-11 MOTOR ERROR
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Media Jam Remove cause of Media Jam
When the edges of the media curls or the media absorbs the inkand becomes to be irregular surface of the media, the HeadCarriage catches on the media during printing and results in theMotor Error.
2 Broken / life of the Motor Motor Replacement [3-5 Carriage MotorReplacement]
When the Motor is broken or reaches its life, the Motor cannotobey the order from the CPU and it results in the Motor Error.
3 Power Supply voltage forMotor is not supplied Replace Switching Power Supply [3-8 Board
Replacement]When the Power Supply voltage for the Motor is not supplied,the Motor cannot move and it results in the Motor Error.
4 Broken Servo Board Servo Board Replacement [3-8 BoardReplacement]
When the Servo Board is broken, the Power Supply voltage forthe Motor is not supplied and the Motor cannot move. It resultsin the Motor Error.
5 There is a dirt in teeth ofDrive Gear Clean Drive Gear When there is a dirt in the teeth of the Drive Gear and it cannot
rotate, the Motor Error occurs.
6 Weight of Media exceedsusable Media Use usable Media When the weight of Media is too heavy, the Motor Error occurs
due to the too much load for feeding Media.
MOTOR ERROR
BitNo.
0001
0004
0008
0005
0009
0010
0040
0080
0050
0090
Feed Motor Overcurrent Error 2(A little load is put on the motor movement for a
long time.)
0001 and 0004 occurred at the same time.
0001 and 0008 occurred at the same time.
Scan Motor Deviation Error
< ERROR DESCRIPTION
SCAN MOTOR ERRORCODE : 0000 0000
CURRENT ERROR< ERROR LIST >
MEANING CAUSEFeed Motor Deviation Error
< User side >1. Media Jam2. Pull or Move the Carriage by hands.3. Carriage runs into a thing/hands.4. Media is stuck because the media end is not separated from thepaper tube.5. Heavy media is used.
< Mechanical Side >1. There is a bad contact/cut-line in the cable.2. Screw fixing the tool carriage to wire is shifted.3. Motor is broken./Life4. Head/Servo Board is broken.
Scan Motor Overcurrent Error 1(Big load is put on the motor movement
instantaneously.)
Scan Motor Overcurrent Error 2(A little load is put on the motor movement for a
long time.)
0010 and 0040 occurred at the same time.
0010 and 0080 occurred at the same time.
Feed Motor Overcurrent Error 1(Big load is put on the motor movement
instantaneously.)
6-8
LAST ERROR
Display the axis which the Error happens.
Revised 2
Revised 2
6-12 ERROR MESSAGE
NO REFERENCE
1 Refer to Service Call
2
SERVICE CALL
MEANING ACTIONSub CPUCommunicationError
1) Check Cable Connection between Main Board andServo Board2) Servo Board Replacement3) Main Board Replacement
DIPSW modelsetting error
1) Check the DIPSW setup2) Replacement the Main Board
Limit PositionError
1) Carry out Limit Position Initialize.
Head LockSensor Error
1) Head Lock Sensor Replacement2) Check the mechanical Backlash or loose with thescanning axes.
Limit SensorError
1) Limit Sensor Replacement2) Check the mechanical Backlash or loose with thescanning axes.
Cap UnitProtection Error
1) Cap Motor Replacement2) Cap Unit Replacement3) Cap Sensor Replacement4) Cable and Flexible Cable Replacement
Tool CarriageConnection Error
1) Check the mechanical Backlash or loose with the ToolCarriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement
Tool CarriageDisconnectionError
1) Check the mechanical Backlash or loose with the ToolCarriage part.2) Lock Position Adjustment3) Limit Position and Cut Down Position Initialize4) Limit Sensor Replacement
Unset up of theLinear Encoder
1) Carry out Linear Encoder Setup.
Wiper UnitProtection Error
1) Wiper Height Motor Replacement2) Wiper Unit Replacement3) Wiper Height Sensor Replacement4) Cable and Flexible Cable Replacement
Wiper ProtectionError
1) Wiper Motor Replacement2) Wiper Unit Replacement3) Wiper Sensor Replacement4) Cable and Flexible Cable Replacement
Linear EncoderError
1) Confirm whether Encoder Scale is between the slit ofEncoder Module in a whole width of the machine.2) Linear Encoder Replacement3) Scan Motor Replacement4) Confirm Cable Connection between Linear EncoderBoard and Print Carriage Board.5) Confirm Connection between Wire and HeadCarriage.6) Main Board Replacement
Tool / Crop Error 1 ) Tool / Crop Mark Sensor Adjustment
0106
A setup about the model of DIPSW isset up in an unsuitable combination.
DIPSW setup errorDIPSW defectMain Board defect
0104
0105
CODENo.
OUTLINE
This message is displayed when an unexpected error happens.In the most case, the error can be fixed by restarting the machine.If the error still happens in spite of restarting the machine, it sometimescould be solved by carrying out the Limit Initialization or changing somesetting values.
ACTIONCHECKINGPOINT
Restart machineInternal Error
Refer to Service CallService Call
Tool / Crop Mark Sensor Adjustment has notbeen performed.
Disorder of Cap MotorLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly or isbroken.
Linear Encoder Setup has not been done.
Disorder of Wiper SensorFault of Wiper UnitFault of Wiper SensorCut-line or short-circuit of Cable and FlexibleCable
Read error of Linear EncoderRead error of Encoder on Scan Motor sideWire is not fixed to Head Carriage firmly.
Disorder of Wiper Height SensorFault of Wiper UnitFault of Wiper Height SensorCut-line or short-circuit of Cable and FlexibleCable
0111
CAUSESub Board does not work correctly.Sub CPU does not work correctly.There is a bad connection between MainBoard and Sub Board.
Limit Position Initialize has not been done.
Head Lock Sensor does not work correctly oris broken.
Limit Sensor does not work correctly or isbroken.
Disorder of Cap MotorFault of Cap UnitFault of Cap SensorCut-line or short-circuit of Cable and FlexibleCable
Fault of Tool Carriage ConnectionLoose of Connection PartFault of the Limit Position Initialize valueLimit Sensor does not work correctly or isbroken.
CONTENTSDisorder of communication with SubCPU
This error occurs when the machineperforms the Auto Crop Mark Detectionor the Auto Print / Cut adjustmentwithout the Tool / Crop Mark SensorAdjustment.
Limit Position Initialize has not beendone.Even though the machine carries outthe regular movement, the output of theHead Lock Sensor does not reach theexpected value.
Even though the machine carries outthe regular movement, the output of theLimit Sensor does not reach theexpected value.
Even though the machine carries outthe regular movement, the output ofCap Sensor does not reach theexpected value.
Machine fails to disconnect the ToolCarriage from the Head Carriage.
Machine fails to connect the ToolCarriage to the Head Carriage.
0109
0110
Linear Encoder Setup has not beendone.
Even though the machine carries outthe regular movement, the output of theWiper Sensor does not reach theexpected value.
Input value from Linear Encoder is notchanged when Linear Encoder is set upthe Origin.When Motor stops during printing,Motor does not complete the movementwhich is supposed to be done.
0108 Even though the machine carries outthe regular movement, the output of theWiper Height Sensor does not reachthe expected value.
0107
0002
0101
0102
0103
0003
6-9
6-13 Heater temperature fails to reach the preset value
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 Operation environment Explain to User Users Manual
In an cold environment, warm up may take a long time or thetemperature may fail to reach the preset value. Explain to usersto use the Heater where the temperature is 20 deg C (68 deg F)or more.
2 Media WidthUse the media having a
width of about 1m ormore
Users ManualMedia of a narrower width may take a long time to heat or fail toreach the preset temperature. Recommend the user use themedia having a width of about 1m or more.
3 Power Supply Voltage Check the Power SupplyVoltage
Low or unstable voltage may result in inadequate heaterperformance. If the temperature of the Heater fails to riseadequately even if it is used correctly, check the voltage of thepower supply.
4 Parameter setting of theHeater Controller
Check the Parametersetting of the Controller /
parameter resetting
[4-17 Setting theParameter of theHeater Controller]
When the parameter setting is not correct, the temperature mayfail to reach the preset value. Check each parameter is setcorrectly referring to the Service Note [4-17].
5 Sub Power of the printeris not ON
Turn ON the Sub Powerfor the printer
The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate until the sub power for the printer is turned ON.
6 The printer becomessleep mode
Recover from sleepmode
The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate if the printer is in the sleep mode.
7The Cables between theController and the ProII
machine
Replace the Cablesbetween the Controllerand the ProII machine
When there is a cut-line in the Cables between the Controllerand the Heater, the temperature fails to reach the preset value.Check Cables between the Controller and the Heater andreplace broken cables.
6-14 Results of printing are coarse
NO CHECKING POINT ACTION REFERENCE OUTLINE
1 The Heater has notwarmed up
Check whether eachsetting is correct
Check whether each setting is correct referring to the above [6-13].
2 Media is not warm enough
Increase the presettemperature / Wait for awhile until media warms
up
When media is not heated sufficiently, ink drips andunevenness could happen. Wait for about five minutes after thetemperature of [PV] reaches the set temperature or increase thetemperature to heat the media sufficiently. If the media is stillnot war
3 Ink drying timeSet the [SCAN
INTERVAL] value to alonger time
Users manual Setting [SCAN INTERVAL] value to a longer time may improveprinting quality.
4 Movement width of theprinting carriage
Set the [FULL WIDTHS] to [FULL] Users manual This function may improve printing quality by maintaining the
uniform speed for media feed by selecting [FULL] in this menu.
5 Recommended Media isnot used
Use the recommendedmedia
Some media cannot dry up the ECO-SOL INK even if you usethe Heater. Recommend the user to use the recommendedmedia.
6-10
6-15 Error message (Heater Controller)
OUTLINEParameter setting of [P-n2] is not correct. Set the parameter of [P-n2] to 1.
The Thermistor is broken. Replace the Thermistor Cable.
Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]to 1.
Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]to 1.
1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.
Set each parameter in the range of the [SV-L] to [SV-H].(Refer to the section [4-17]. )
Replace the Cable between the Controller andthe Servo Board.
Turn ON the Sub Power for the printer. / Recover themachine from sleep mode.
* When the above displays appear, please check whether each parameter is set correctly referring to [4-17] at first.
Errors are caused by a factor other than the above Replace the Controller
Check the Cable Connection.
Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]to 1.
Set [P-DP] to 0 and return [P-SU] to 150.
The Cable between the Controller and the ServoBoard is broken.
The Cable of the Thermistor which is fixed to theController is broken or short-circuit.
The Cable of the Thermistor which is fixed to theController is loose.
Parameter settings of [P-SL], [P-SU] and [P-n2] arenot correct.
Parameter settings of [P-SL], [P-SU] and [P-n2] arenot correct.
Replace the Thermistor Cable.
DISPLAY CAUSE
Parameter settings of [P-SL], [P-SU] and [P-n2] arenot correct.
When the set value of [P-SU] is larger than 1000, "1"will be registered for [P-DP].
You are trying to set the values of [SV-L] and [SV-H]to out of the range. (Parameters of [SV-L] and [SV-H]).
The SV cannot bechanged.
Sub Power of the printer is not ON. / The printerbecomes sleep mode.
The SV or the set valuesof some parameters havebeen changed without anyoperation.
6-11
7-1
7-1 INSTALLATION CHECK LIST 7 Service Activities
SC-545EX INSTALLATION CHECK LISTDate : . ,
Serial Number User Date Minimum Space Required
Classification
Purchase Loan Unit Demo Unit Replacement
Unpacking
Accessory Box
Accessory Box
3.7m (W) X 2.0m (L) X1.8m (H)
7-2
Transport bars
Unpacking theAccessory Box
Accessory Box
Accessory Box
Accessories
Accessories
Unpacking the Stand
Stand leg
Shaft
7-3
Unpacking the main unit
Cleaning cartridge
7-4
Checking the Accessories
Power cord : 1 Arm (Right) : 1
Bolts (Large) :22
Washers : 6 Hexagonal wrench : 1 Pipe : 1 Media flanges : 2
Stoppers : 2 Drain bottle : 1 Software RIP : 1
User's manual : 1Replacement blade forseparating knife : 1
Roland PrintServerCD-ROM : 1
Bottle stand : 1
Roland PrintServerNetwork Settings Guide : 1
Cleaning sticks : 10 Tweezers : 1 Wipers : 2
Stand leg: 1
Shafts : 2
Arm (Left) : 1
Casters : 2 Bolts (Small) :8
Transport bars :2 Blade :1 Blade Holder :1Pin : 1
SOL INK Cleaningcartridges : 4
Cleaning kit : 1
7-5
Bolts (Large)
Hexagonal wrench
Invert the Stand legs and attach the Casters with 8 Bolts (Large).
A t t a c h i n g t h eTransport bars 1. Attach the Transport bars at the bottom of the main unit.
Make sure the rubber foot faces down.
Front viewShort
Transport bar
Rear viewLong
Assembling the Stand
Cut in the Bottom box asshown in the figure.
7-6
2. Secure the Transport bars with 8 Bolts (Small).
3. Grip these position in the figure and move it.
Bolts (Small)
7-7
2. Secure the machine and the Stand with 6 Bolts (Large).
Washer
Fit the position of theFrame at the rear ofthe machine in thefixtures on the Stand.
1. Set the Stand up and place the machine on the stand.
Assembling the Main unit
Bolts (Large)
7-8
Remove the 8 Bolts (Small).
Bolts (Small)
Removing theTransport bars
7-9
Short
Long
1. Place the 2 Pads on the Bottom Box. Note the width of the 2 Pads are different. And also, partitioned space is different.
2. Reverse the 2 Boxes as shown in the figure and place them between the Pads placed at [1] and the Partition.
Partition
3. Put the other Small pads or boxes inside the Boxes placed at [2].
4. Make the 2 Accessories boxes flat.
5. Put the flattened Accessories boxes.
6. Reverse the Pad as shown in the figure and put it on the flattened accessories boxes.
7. Fold the 2 Side pads as shown in the figure and put them on the Pad [6].
8. Put the Top on the Pads [7].
9. Bind up the boxes with the PP Band.
Making the Packagingsmaller
7-10
1. Attach the Arms at the position in the figure.
Arm (Right)
2. Attach the Stoppers onto the both sides of the Shaft.
Stopper
Shaft
Arm (Left)Bolts (Large)
Installing theAccessories
Loosen the screws.
Bolts (Large)
7-11
3. Attach the 2 Shafts so that the one with the Stoppers is in front of the back of the machine.After that, attach the Brake.
Shaft with Stoppers
Brake* Explain to set the Brake when usingthe roll media. If the machine workswithout the Brake set, media feeding willbe unstable and it will affect the printingquality.
7-12
Installing the Drain Bottle
1. Secure the Bottle stand with 2 Bolts(Large).
Bolts (Large)
Bottle stand
2. Remove the Stopper from the Drain tube.
Peel off the tapes.Drain tube
3. Insert the Drain tube into the Bottle stand securely.
Drain tube
Bottle stand
Stopper* Explain to keep it, because it willbe necessary when the machine istransferred.
7-13
4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottlestand.Make sure the Drain tube is inserted into the Drain bottle.
7-14
Removing theprotective stuff
2) Peel off the tape.
4) Peel off the tape. 5) Peel off the tape andremove the pad.
3) Pull straightthe pad.
1) Remove the Pads.
Pad
Rear view
6) Remove the Retainerusing a screwdriver.
Retainer
9) Attach the Retainer you removed.
Pad
7) Loosen the screw andremove the pad.
8) Peel off the tape andremove the pads.
7-15
Connecting the Power Cord
Connecting to the Computer
Before printingSwitching on the Power
Filling Ink4 pcs. of the SOL INK cleaning cartridges are required in this work.
Eco-SOL INK LcLm
Connection
Installation of the Roland VersaWorks
!! IMPORTANT !!<Supported Operation Systems>Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4* Windows ME / 98 and MAC OS are available as the client PC.
<Recommended System Requirements on Windows>CPU: Pentium 4 2.0GHz or faster Memory: 512 MB (1GB or more recommended)HDD: 10 GB or more for Storage Monitor: High-resolution SXGA (1,280 x 1,024 pixels)
or better display recommended.
Making the Setting for Roland@NETSelect a check box [Download Updates Automatically and Notify] if the customer allows it.
Setting of ComputerEnter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).
Setting of Roland-PrintServerEnter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).
Network Setting
Changing the setting for the language
Installation of Ink Cartridges
!! IMPORTANT !!* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and 7 ~ 12.* Gently shake the cartridge when the Ink Cartridge is installed.* Explain not to remove an Ink Cartridge until it runs out. If an Ink Cartridge is removed and inserted often, air may go into the Ink tube and it may cause the ink dropping problem.
7-16
Setting Media
Test PrintPrinting
Send the printing data via ROLAND SelectColor.
!! IMPORTANT !!* Explain to refix the Media flanges depending on the diameter of roll media.
* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional Correction] when using another type of media.
* Explain about the thickness of usable media. Refer to the User's Manual [8-1 Media Conditions].
* Explain to use the Media clamps when using the media which curls easily. In case the Media clamps are used, make sure the Head Height is set at 2(Middle) or 3 (High). If the Head Height is set at 1 (Low), the Head may strike the Media clamps and it may breake the Head.
* Explain to remove the roll media from the machine after use.If the roll media is installed on the machine for a long time, the roll media maybend by the weight and it may influence the printing result.
Before printingMatch the machine to the environment where installed using [MENU] key.
!! IMPORTANT !!The printing length in scanning direction may change depending on the operatingenvironment, such as temperature or humidity.This adjustment is to reduce misalignment between the printing and the cuttingin the scanning direction caused by the expansion and contraction of the EncoderScale.
Installing Cutter
Test Cutting
Cutting
7-17
CuttingAdjust the Cutting Conditions.The following cutting conditions can be set by [CUT CONFIG] key.* Blade Force* Cutting Speed* Blade Offset* Tool-up Speed
!! IMPORTANT !! Explain about [CUTTING PRIOR] menu.[MENU] ... The machine will cut with the cutting conditions set on the machine.[COMMAND] ... The machine will cut with the cutting conditions set on the RolandVersaWorks.
Send the cutting data via ROLAND VersaWorks.
Printing andCutting Print with Crop Marks
Dry the media
!! IMPORTANT !! Explain to dry sufficiently the media before cutting.The drying time differs depending on the type of media.
Alignment of the Crop Marks (Automatic and Manual)
!! IMPORTANT !!Depending on the type of media, the Crop Marks on the media may not bedetected automatically.In this case, explain to perform the Manual Alignment.
Cutting
!! IMPORTANT !!* Explain not to use the Media Clamps when cutting.
* Explain to set the value of [CUTTING ADJ.] in [CALIBRATION] menu to [0] when using the machine for printing & cutting, because this menu is to correct the cutting length when using the machine only for cutting.
* When you go on to cutting right after printing, the Cap of the Blade Holder may rub the printed surface and damage the printed image. In this case, it is necessary to increase the amount of the Blade extension slightly.
7-18
Setting the Margins
Replacing the Ink Cartridge
Operation
Checking the remaining Ink
Setting the printing start position
!! IMPORTANT !!* Explain not to replace the Ink cartridges while the machine is working. Air may go inside the Ink cartridge and it may influence the printing quality.
* Explain about [CONT.] mode which is for printing continuously.
!! IMPORTANT !!Explain not to feed back the media using the Up key.The Pinch rollers may pass over the printed surface and it may smudgethe printed image.
Making corrections for printing with user's media* Feed Correction* Bidirectional Correction
Operate the following contents based on the User's manual.
Save and call Bidirectional correction value
!! IMPORTANT !!Recommend users to note the memory number which is set the adjustmentvalue on each media.
Making corrections for printing and cutting (Automatic and Manual)
Make the Temperature Setting for the Heaters
!! IMPORTANT !!* Do not touch the platen when the heater is operating. You can set the temperature either to "OFF" or to a value from 30 to 50 degrees C (in steps of 1 degrees C) from the Control Panel.* You can also set the temperature by Roland VersaWorks.
!! IMPORTANT !!* The display of the remaining Ink is reset when the Ink Cartridge is installed regardless of the real quantity. The displayed information may differ from the actual amount if you insert a partly used ink cartridge or change cartridges while the power is off.
7-19
Maintenance
Cleaning the Printing Head using Cleaning Kit
Replacing the Wiper
Cleaning other parts* Platen* Grit rollers* Pinch rollers(Raise the Pinch rollers when not in use.)* Reflective tape* Front cover* Sheet sensor
!! IMPORTANT !!* Explain it is necessary to clean these parts as daily maintenance.
* Explain how to wash off the ink as follows. 1. Water down the cleaner. 2. Soak a cloth in the water and wring it. 3. Wipe gently with the cloth.
Discarding the discharged ink in the Drain bottle
!! IMPORTANT !!* Explain about the time to discard the discharged ink in the Drain bottle.
* Explain to switch off the machine before performing to discard the discharged ink.
* Explain to discard carefully the discharged ink from the Drain bottle so that the ink does not spatter.
Cleaning the Printing Head* [CLEANING] key* Normal Cleaning* Medium Cleaning* Powerful Cleaning
!! IMPORTANT !! Instruct users how to perform the cleaning using the Maintenance Videoso that they can do it rightly by themselves.
!! IMPORTANT !!Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]message if the machine is left without using for 1 month.This feature operates when the main power is on.Please use sub power switch to turn on/off the power of the machine keepingthe main power on all the time.
7-20
Explain to switch off and on the machine and check the result before calling an engineerwhen Service Call error occurs. There is a possibility to solve the problem just by doingso.
Others
Exchange Time ofthe ConsumableParts
Instruct users how to cap the Head.
!! IMPORTANT !!It is necessary to cap the Head by users if the Head does not return to thestandby position.
Life timePARTS NAME
Printing Head
Wiper
Carriage Motor
Cap Top
Ink Tube
Pump Unit
Sponge for Flushing
Sponge for Wiper
Battery
6 billion shots / nozzle (6000000 kshots)
* When the cleaning has been done for the 500 times, the message forreplacement of the Wiper will be shown on the LCD.
1,500 hours
6 months
2,000 hours
6 months
12 months
24 months
Cutter Protection
Pinch Roller
Replace it if there are scratches on it.
Replace it if the rubber part is worn out.
50,000 times
* When the Head is replaced, the Dampers should be replaced at the same time.
6 months orWiping 3000 times orRibbing 100 times
7-21
7-2 Maintenance Check List
AFTER 6 MONTHS MAINTENANCE CHECK LISTModel Serial Numer User Date
PC OS Application
MAINTENANCE
OPERATION CHECK
NOTE
Media Loading OthersPrinting Printing position
Printing CalibrationMaintenance Cleaning using the
Cleaning KitReference Media Type
Head HeightPrinting Area
Roland VersaWorks Printing ModeColor Profiles
Roland@NET
ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots
Damper OK Replacement The Damper should be replaced when the Head is replaced at the same time.
Carriage Motor OK Replacement 2,000 hoursOK Perform Cleaning Replacement 6 months or
Wipping : 3000 times orRubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 monthsInk Tube OK Perform Cleaning Replacement 2000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 monthsCutter Protection OK Perform Cleaning Replacement On demandPinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform CleaningTool Carriage is fixed OK Tighten up screwon the wireBlade Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
Get/Output Report ** In case of any changes.
ContentsCheck Points
Cleaning Wiper
7-22
AFTER 12 MONTHS MAINTENANCE CHECK LISTModel Serial Numer User Date
PC OS Application
MAINTENANCE
NOTE
ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots
Damper OK Replacement The Damper should be replaced when the Head is replaced at the same time.
Carriage Motor OK Replacement 2,000 hoursOK Perform Cleaning Replacement 6 months or
Wipping : 3000 times orRubbing : 100 times
Cap Top OK Perform Cleaning Replacement 6 monthsInk Tube OK Perform Cleaning Replacement 2000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 monthsCutter Protection OK Perform Cleaning Replacement On demandPinch Roller OK Replacement Replace it if the rubber part is worn out.
Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform CleaningTool Carriage is fixed OK Tighten up screwon the wireBlade Holder OK Tighten up screw
Printing OK NG (Reason)
Cutting OK NG (Reason)
Get/Output Report ** In case of any changes.
ContentsCheck Points
Cleaning Wiper
7-23
7-3 Specification
Main unit Specification
SC-545EXPrinting / Cutting method Piezo ink-jet method / media-moving methodAcceptable media While the print heater is 500 to 1371mm (19-11/16 to 54 in.)widths running
While the print heater is 210 to 1371 mm (8-5/16 to 54 in.)not running
Printing / Cutting width Maximum 1346 mm (53 in.)Ink cartridges Type Exclusive SOL INK cartridge
Capacity 220 cc +/- 5 ccColor The six colors black, cyan, magenta, yellow, light cyan, and light magenta
Printing resolution (Printing dot resolution) Maximum 1440 dpiAcceptable tool Special blade for CAMM-1 seriesCutting Speed 10 to 600 mm/s (10 to 300 mm/s in the media-feed direction)Blade force 30 to 300 gfBlade offset compensation 0.000 to 1.500 mm (0 to 0.0591 in.)Software resolution (When cutting) 0.025 mm/step (0.00984 in./step) Distance accuracy While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater
running(*1)
While the print heater is Error of less than +/- 0.3% of distance traveled, or 0.3 mm, whichever is greater not running(*2)
Distance accuracy (When cutting)(*3) Error of less than +/- 0.4% of distance traveled, or 0.3 mm, whichever is greater When distance correction has been performed
(when the setting for [CALIBRATION] - [CUTTING ADJ.] has been made):Error of less than +/- 0.2% of distance traveled, or 0.1 mm, whichever is greater
Repetition accuracy (When cutting)(*3)(*4) +/- 0.1 mm or less Repetition between printing and cutting(*3)(*5) +/- 0.5 mm or lessAlignment accuracy for printing and cutting Error of less than +/- 0.5% of distance traveled, or +/- 3 mm, whichever is greaterwhen reloading media(*3)(*6)
Ink - fixing device(*7) Print heater, Setting range for the preset temperature: 35 to 50 degrees C (96 to 122 degrees F)Interface Ethernet (10Base-T / 100Base-TX, automatic switching)Power-saving function Automatic sleep featurePower supply Voltage and frequency AC 117V +/- 10%, 50/60 Hz or AC 220 to 240 V +/- 10 %, 50/60 Hz
Required power capacity 4.5 A (117V) or 2.6A (220 to 240V)Power consumption During operation Approx. 500W (117V) or 610W (220 to 240V)
Sleep mode Approx. 55WAcoustic noise level During operation 65 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779)Dimensions (With stand) 2699 [W] x 742 [D] x 1300 [H] mm (106-5/16 [W] x 29-1/4 [D] x 51-3/16 [H] in.)Weight (With stand) 153 kg (338 lb.)Packed dimensions 2835 [W] x 850 [D] x 1005 [H] mm (111-5/8 [W] x 33-1/2 [D] x 39-5/8 [H] in.)Packed weight 221 kg (487 lb.)
Environment Power on(*8) Temperature: 15 to 32 degrees C (59 to 89.6 degrees F), (20 degrees C ( 68 degrees F) ormore recommended),Humidity: 35 to 80% (no condensation)
Power off Temperature: 5 to 40 degrees C (41 to 104 degrees F), humidity: 20 to 80% (no condensation)Included items Power cord : 1, exclusive stand: 1, hexagonal wrench : 1, pipe : 1, media flanges : 2, stoppers :
2, blade : 1, blade holder : 1, pin: 1, transport bars : 2, drain bottle : 1, bottle stand : 1,Software RIP: 1, user's manual : 1, replacement blade for separating knife : 1, Roland-PrintServer CD-ROM : 1, Roland PrintServer Network Settings Guide : 1, SOL INK Cleaningcartridges : 4, cleaning kit : 1 (cleaning sticks : 10, tweezers : 1, wipers : 2)
7-24
*1- Media type: Roland SV-G-1270G, print travel: 1 m- Preset temperature for the print heater: 40 degrees C- Temperature: 20 degrees C, humidity: 50%
*2- Media type: Roland PET-G-1050, print travel: 1 m
*3Not assured when the print heater is used.
*4The following conditions must be satisfied:- Media type: 3M Scotchcal Mastercut Film- Roll media must be loaded on the shaft- The required length for cutting must be pulled out from the roll.- Side margins: 25 mm or more for both the left and right margins- Front margin: 35 mm or more- Excluding stretching/contraction of the mediaRange for assured repetition accuracy- For media with a width exceedng610mm: Length 4,000 mm- For media with a width of 610 mm or less: Length 8,000 mm
*5- Provided that media length is under 3,000 mm- Temperature: 25 degrees C- Excluding possible shift caused by expansion/contraction of the media and/or by reloading the media
*6- Media type: Roland SV-G-1270G- No lamination- Data size: 3,000 mm in the media-feed direction, 1,000 mm in the carriage-movement direction- When reloading the media, at the menu, select [BASE-ALIGN] to automatically detect crop marks.- The required length for cutting must be pulled out from the roll.- Temperature: 25 degrees C- Excludeds the effects of slanted movement and of expansion and contraction of the media
*7The print heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.Unevenness in temperature may be larger depending on ambient conditions or the width of the media.
*8Operating environment
Use in an operatingenvironment in thisrange.
7-25
Usable Media
Use genuine media from Roland DG Corp.
Media width8-5/16 to 54 inches (210 to 1371 mm)
A) Cuttable media thickness0.08 to 0.22 mm (3.2 to 8.6 mil) (depending on media composition)
B) Maximum media thickness (including backing paper)Printing only: 1.0 mm (39 mil)When performing cutting: 0.4 mm (15 mil)
C) Maximum diameter for roll media180 mm
D) Paper tube (core) inner diameter 50.8 mm or 76.2 mm (2 inches or 3 inches)
Maximum weight for roll media20 kg (44 lb.)
Other conditionsMedia such as the following cannot be used.Media having an inward curl (i.e. media whose print surface is on the inner side of the roll)Media whose end is attached to the paper pipe (core)Media which is severely warped or which has a strong tendency to rerollMedia that cannot withstand the heat of the print heaterMedia whose paper pipe (core) is bent or crushed
Side view of roll media