Rohit Precision Technologies Pvt. Ltd., Pune, Aluminum Electrical Sections
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Transcript of Rohit Precision Technologies Pvt. Ltd., Pune, Aluminum Electrical Sections
ROHIT PRECISION TECHNOLOGIES PVT LTD.
A VASANT GROUP ENTERPRISE
WORKS : GAT NO : 427/2, Chakan-Talegaon Road, Mahalunge, Chakan, Pune 410501
Tel No. 02153 259006, 09922956474, 09689883301 Fax No. 020-27470775
OFFICE : 44/1, DII Block, MIDC, Chinchwad, Pune 411019
web: www.vasantgroup.com
email: [email protected]; [email protected]: 020-27472524 Fax No. 020-27470775
VASANT GROUP was established in the year 1981.It is into various types of brand
products such as:
1) Auto Ancillary Components ( Sheet Metal & Tubular )
2) M.S. Round Tubes, Pipes & other sections like Oval, Rectangular, Square etc.
3) S.S. Tubes of various sizes ( Mirror Finish & Matt )
4) Colour Coated Roofing Sheets & Purlins ‘Z’ , ‘C’ etc.
ROHIT PRECISION TECHNOLOGIES PVT LTD, is the one of the new unit of VASANT
GROUP. Company has installed most advanced Aluminium extrusion plant with various
modern handling equipments to produce best quality products.
Company has in-house foundry which includes Gas fired Melting furnace which is
enviroment friendly including fully automated hot top casting technology due to that
company is able to produce high refined closed grain castings in uniform manner & oxide
free logs which gets final results in superior finish on extrusions.
Company has its own tool room facility for making extrusion dies in-house, such as
EDM Wirecut, VMC & lathe machine.
Company has a state of the art Powder coating line in-house in which online pre-
treatment process with anodizing done in 9 tank sequence in fully PLC based controller. Also
automatic conveyorised coating is installed for sections upto 6 meter length. The entire
process of powder coating is as per international QUALICOAT Standards.
INTRODUCTION
T T CH G TROHI PRECISION E NOLO IES PV .LTDF F U X SI & T O P
M G O : AL MINIUM E TRU ONS POWDER COA ED C M ONENTS H427/2, C AKAN- N R A M ETALEGAO O D, AHALUNG ,I TCHAKAN , D S .- P UNE - 410501
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We are pleased to introduce ourselves as a manufacturer andsupplier of Aluminum Profiles in following category :
Aluminum Extrusion Heat Sinks.
Air Ducting Profiles...
Aluminum Drawn Tube & Rod.
Modular Furniture / Tables Profiles.
Conveyor Sections / Profile Tracker Sections.
Green House Profiles.
Solar Photo Voltaic Profiles / Solar Water Heaters Profiles.
Aluminum Resistor Profiles.
Modular Enclosure Systems ( IT racks ) Profiles.
Pneumatics / Auto Ancillary Profiles.
Building Projects Profiles /Architectural Sections.
Air Filters Profiles.
Auto Accessories Profiles.
Modular Kitchen Profiles.
Heat Exchanger / Oil Cooler Tubes.
Transport Sections.
Electrical Sections.
Solar Frames.
Industrial Sections.
A. C. Grill Sections.
Photo Frame Sections.
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OPERATION FLOW CHART
Check 1
Check 2
Check 3
Check 4
Check 5
Check 6
Chemical Analysis
Bath Sample ChemicalAnalysis
a) Final Chemical Analysisb) Identification Batch markingfor Traceabilityc) Ultrasonic Testing for nonnon-metallic inclusions / Voids
Dimensions, Flatness,Angularity, Surface etc.
Cut Length, Dimensions, Flatness,Angularity, Surface etc.
U.T.S Elongation, ConductivityWebster Test ( Both Ends ),Brinell Hardness etc.
Not Conforming toQuality Plan
Not Conforming toQuality Plan
Not Conforming toQuality Plan
Not Conforming toQuality Plan
Not Conforming toQuality Plan
Not Conforming toQuality Plan
Conforms to Quality Plan
Conforms to Quality Plan
Conforms to Quality Plan
Conforms to Quality Plan
Conforms to Quality Plan
Conforms to Quality Plan
Raw Material( Primary Grade Aluminium Master
Alloys for Alloying Elements )
Rejected1
3
2
4
5
6
Molten Bath Correction
Traceability Rearranging
Rejected & Sentfor Remelting
Rejected & Sentfor Remelting
Rejected & Sentfor Remelting
Melting For Alloying
D. C. Billet Casting
Extrusion
Stretching, Cutting &Final Inspection
Aging for Hardening
Packing & Despatch
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EXTRUSION CAPABILITIES
1000 tons press capacity with fully automatic online
programming facility.
Extrusion press having equipped with automatic
puller.
Conveyor handling system to eliminating the manual
interface for avoiding the scratches.
ALUMINIUM EXTRUSION PRESS MACHINE 1000 TONS
CONVEYOR HANDLING SYSTEM
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TOOL ROOM FACILITY
TESTING FACILITY
HARDNESS TESTERSPECTROMETER
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WIRE CUTTING M/C VMC
LATHE M/C DRO M/C
CAST HOUSE
Foundry is equipped with imported HOT-TOP
continuous log casting machine for producing the
Billets of Dia - 5” and length up to 6 meter series
ALUMINIUM CASTER UNIT ( 6 MTR )
HOT TOP CASTING
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POWDER COATING SET-UP
CONVEYORISED POWDER COATING
Company has also state of the art Powder coating line
in which online pre-treatment process with anodizing
is done in 9 Tank sequence in fully PLC based
controller set in-house. Also automatic conveyorised
coating is installed for sections up to 6 Mtr length. The
entire process of powder coating is as per international
QUALICOAT Standards.
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Alloy
Aluminium alloy composition limits ( % weight )
Si Fe Cu Mn Mg Cr Zn V Ti Bi Ga Pb ZrEach
Limits
TotalAl
3003 0.6
0.6-0.9
0.5-0.9
0.3-0.6
0.4-0.8
0.2-0.6
0.9-1.8
1.0-1.7
0.7-1.3
0.6-1.0
0.4-0.8
0.4-0.8
0.7-1.3
0.2-0.6
0.7
0.35
0.35
0.1-0.3
0.7
0.35
0.5
0.5
0.5
0.35
0.5
0.7
0.5
0.15
0.05-0.20
0.1
0.3
0.1
0.15-0.40
0.1
0.7-1.2
0.15-0.40
0.1
0.1
0.2
0.15-0.40
0.1
0.2
1.0-1.5
0.1
0.5
0.1
0.15
0.1
0.6-1.1
0.4-1.0
0.4-1.0
0.1
0.1
0.15
0.40-0.8
0.05
remainder0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.15
0.05
0.050.10.10.10.40-0.6
0.40-0.7
0.35-0.6
0.8-1.2
0.45-0.9
0.8-1.4
0.50-1.2
0.60-1.2
0.45-0.8
0.7-1.1
0.8-1.2
0.40-0.8
0.45-0.9
0.3
0.05
0.04-0.35
0.1
0.4
0.1
0.25
0.1
0.1
0.04-0.14
0.2
0.15
0.25
0.1
0.25
0.25
0.2
0.1
0.25
0.25
0.2
0.05
0.1
0.1
0.1
0.15
0.1
0.2
0.15
0.1
0.1
0.1
0.15
0.2
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.05
0.050.40-0.70.40-0.7
0.05
0.05
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
remainder
6005
6005A
6060
6061
6063
6066
6070
6082
6105
6162
6262
6351
6463
We have a unique technology to add Titanium - Boron elements while alloy making tomake the above alloys complete in all elements and smooth finish on sections.
Titanium - Boron Rod Feeder Unit
Manganese plus chromium must be between 0.12-0.50%
This column lists the limits that apply to all elements,whether a table column exists for them or not, for which no other limits are specified.
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LIST OF MACHINES
SR.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
MELTING FURNACE
DIE PRE-HEATER
AGEING OVEN
HOT TOP CASTING MACHINE
LOG HEATER
DIE NITRIDING FURNACE
AUTOMATED MATERIAL HANDLING SYSTEM
COOLING WATER TABLE
PULLER
STRECHER
ROUGH CUTTING
FINISH CUTTING
POWDER COATING SET-UP
PRE-TREATMENT SET-UP
HARDNESS TESTER
SPECTROMETER
OVERHEAD CRANES
COOLING TOWER
TITANIUM - BORON RODFEEDER UNIT
EXTRUSION PRESS & LOGSHEAR
LOG END CUTTING MACHINE
THERMSYS INDIA
THERMSYS INDIA
THERMSYS INDIA
CHAING WEN, TAIWAN
CHAING WEN, TAIWAN
CHAING WEN, TAIWAN
MINHONG MACHINERY,TAIWAN
NEW AGE SYSTEMS
ADITYA MECHATRONIX
FIS
PVSS
AQUARIUS
PYROTEK
HYDROMECH INDIA
MINGHONGMACHINERY, TAIWAN
NAME OF MACHINE MAKE
05 MT
18 KW( 500 X 500 X 400 MM )
6 M.TONPER BATCH
127 X 6 MTR
127 X 8 MTR
18 KW
7 MTR WIDTH X42 MTR LONG
1000 TON
30 M. TON
6 MTR CONVEYOR
ROCKWELL
18 ELEMENT
5 TONS , 02 OFF
500 TR
9.5 mm
09 TANK PLCBASED
350 MMCIRCULAR SAW
127 X 6 MTR
CAPACITY
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