Robotics Presentation COMAU

Property of Comau S.p.A. - Duplication prohibited

Comau Robotics Presentation

Property of Comau S.p.A. - Duplication prohibited February 2012 2

Comau Robotics Headquarter

One of the major players in the

manufacturing of high quality

industrial robots

Robotics HeadquarterVia Rivalta 30

10095 Grugliasco TO (Italy) Tel. +39-011-0049111

Telefax +39-011-0045481

Wide range of integrated solutions

Over 30 years of experience in

Automation


Comau is continuously investing in Robotics in order to have robots and packages as a source of innovation and competitive advantage in a wide range of applications field.

COMAU Robotics Offer

Applicationpackage

Integrated Robotized Solution

Integrated Robotized Solution

Naked Robot

We supply SMART & EASY Robotized Solutions


Comau Robotics – Excellence in Applications

Spot Welding

Arc WeldingRemote Laser

Welding

Handling & Palletizing

Sealing / Glueing

Press-Shop Automation

Plastic

Foundry


Robot Family Range – Low and Medium Payload

NM 16-3.1NM 25-2.2NM 45-2.0

SiX 6–1.4 NS 12–1.85NS 16-1.65

Smart5 ARC4 - Smart5 SiX - Smart5 NS – Smart5 NM

With payloads from 5 to 45 kg, models typically used for arc-welding, machine tool

tending, assembly, manipulating, sealing and polishing applications. These robot

families feature high repeatability (up to 0.05 mm) and suit to all the applications

requiring the highest speed and precision.

ARC4 5-1.9


Hollow Wrist models

NJ 130-2.6NJ 110-3.0

NJ 220-2.7NJ 165-3.0

Robot Family Range - High Payload

Smart5 NJ - Smart5 PAL - Smart5 NJ4With a payload from 110 to 270 kg, the Smart5 NJ models representing the state ofthe art in mechanical design, offering top performance in terms of speed, robustness,reliability and precision.Smart5 PAL is the COMAU robot that meets customer requirements and high qualitydemands in General Industry Sector, mainly in loading/unloading applications, multipleproducts pick up, palletizing and high speed operations.The innovative but long established “Hollow Wrist" technology has been furtherenhanced by the Smart5 NJ4 models: their entire welding dressing is housed in theforearm rather than externally.

NJ4 170-2.5NJ4 175-2.2NJ4 220-2.7NJ4 220-2.4NJ4 170-2.9

NJ4 270-2.7NJ4 220-3.0

PAL 180 – 3.1PAL 260 – 3.1


Robot Family Range - Heavy Duty

Smart5 NJ - Smart NX

A wide working area for heavy duty applications. The Smart5 NJ heavy duty family arethe best in class about ratio between max payload up to 500 kg and 3.0 m reach with afloor space-saving base.

The Smart NX, featuring a payload of up to 800 kg and a reach of more than 3.8meters, are between the stronger robots in the world!

NX1600–3.0

NJ 500-2.7NJ 450-2.7NJ 420-3.0NJ 370-3.0

NJ 370-2.7NJ 290-3.0

NX2800–3.8


New “hollow wrist” robots – THE effective solutionAll the Advantages of a Revolutionary ProjectIntegrated dressing from baseto the flange of the robot.

Parallelogram structure with no balancing mass.

Perfect symmetry of the mechanical structure.

Strong, agile and streamlined kinematic structure.

Reduction in cycle-time.

Low power consumption.

Reduced footprint.

Possibility of installation both on floor and at ceiling

100% Off-line Programming

Availability of 2 versions: Standard and Compact.

Smart5 NJ4 “Hollow Wrist”


SMARTLaserTM - Remote 3D Laser Welding

Patented 3D Remote Laser Welding System Based on the CO2 remote laser application experiences (COMAU Agilaser).

High displacement speed of the laser beam and large working volume.

System driven by the standard Robot Control Unit & specific COMAU software to verify reachability, collision, welding angles.

User interface on the Teach Pendant.

This advanced technology allows to

get rid of the geometrical constraints due to the application

of welding guns or torches

This advanced technology allows to

get rid of the geometrical constraints due to the application

of welding guns or torches


ATHOMO: Innovative “Plug & Play” Arc Welding Cell

The Nucleus Robots, platform, positioner and fixtures are mechanicallyconnected

Software &Test Programming and welding process validation done at systemintegrator’s site

Shipment as a Whole The cell is shipped to final customer’s site withoutdisassembling

Final Installation Safety barriers mounting and minimal or no reprogramming

ATHOMO cells can be further geographically relocated minimizing reinstallation time/costATHOMO can be used as a stand alone unit or as a module for integrated systems.


C5G: Next Generation Robot Control Unit

High processing powerthe C5G uses the latest generation of industrial PC’s

APC820 with Core 2 Duo technology CPU which is capable to obtain high performances with low energetic consumption.

Modular system for drives unit and I/OModular system for drives up to 9 or 10 axis in the

base cabinet function of the power.Compact dimensions

800x500x1100 mmFree and ergonomic space for applicationfunctions integrationEnergy saving system

Low consumption during operations.Lowest consumption in stand by.Cooling system proportional to the level of the Control Unit’s operationsEnergy network recover system with program of high dynamic content


Wireless technology at your hands

The WiTP Wireless Teach Pendant, is the first important

application of Wireless Technology in the industrialrobotics sector, maintaining and implementing the typical

operations of traditional networks (wiring fitted) but withno need for physical connection between the C5G and

the TP.

With the Wireless Teach Pendant, all the traditional

data communication & robot programming activities can

be carried out without the restrictions caused by the

cables connected to the Control Unit, but at the same

time absolute safety is ensured.

WIRELESS TP

FIRST IN THE WORLD!


Comau Robotics Aftermarket Service

Field Support: to increase process reliability, product performance and maintain investment value

• Emergency services• Help desk• Service pack & Preventive maintenance activity

Smart Technology Re – used solutions in relation with Customers needs

I.E. supportUpgradesReconditioningReconfiguration

Spare Parts Management: to optimize Customers stock and assure continue production

Recommended Spare partStock on siteRepair with exchange

Robotics Training Center supplied at our Training College center or at Customer’s facilities

From Basics to AdvancedTraining on the Job


AFTER MARKET

SERVICE & TRAINING

ITALY

SPARE PARTS & REPAIRS

SERVICE & TRAINING

ROW

SERVICE CONTRACT &

RE-USED SALES

SPARE PARTS1. Supply of spares/repairs for

at least 10 years after product end of production

2. Quotes for obsolete material not in price list

SERVICE1. Help desk2. Commissioning3. Robot & plc programming4. Service5. Maintenance & refurbishment6. Support to production7. Field modification & retrofit8. Hardware & software upgrade9. Service contract management

TRAINING1. Training courses held by field

skilled teachers 2. Training area with 4 robotized

cells and dedicated rooms 3. Training in customer language

at our site or customer’s site4. Tailored courses on customer

need

SERVICE CONTRACT SALES

1. MAINTENANCE & REFURBISHMENT CONTRACT

2. TAILORED SERVICE CONTRACT

Comau Robotics Aftermarket Service

REPAIRS1. Exchange repairs &

revision on price list 2. Quotes for repair

obsolete material not in price list

COMAU S.P.A.VIA RIVALTA,30

10095 GRUGLIASCO (TO)ITALY

TEL. +39 011 0049111

www.robotics.comau.com


Robotics Presentation COMAU

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