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Accession #: 0196022524

Docu men t #: S 0 -WO58 - QAP P -00 1

TitlelDesc:

CROSS SITE TRANSFER SYSTEM PROJECT SPECIFIC QA PLAN PROJECT W-058 REPLACEMENT

Pages: 16

ENGINEERING CHANGE NOTICE Page 1 of

L . R . Ha11/38900/B4-08/372-0583 5 . Pro ject Title/No./Work order No.

Replacement C r o s s - S i t e T r a n s f e r SystemlW058

8. Docment Numbers Changed by t h i s ECN ( inc ludes sheet no. and rev.)

2. ECN Category 3. O r i g i n a t o r ' s Name, Organization. MSIN. 3a. USQ Required? 4. Date (mark one) and Telephone No.

[ I Yes [XI NO 1/15/96 6 . Bldg./Sys./Fac. NO. 7. Approval Designator

N/A SQ

9. Related ECN N o ( $ ) . 10. Related Po No.

WHC-SD-W058-QAPP-001 Rev. 2 N / A N/A 118. M o d i f i c a t i o n Work l l b . Work Package

NO.

N /A

Cog. Engineer Signature 8 Date

l l c . Mod i f i ca t i on Work Complete l l d . Restored t o O r i g i n a l Candi- t i o n (Temo. or standbv ECN an lv)

~~

12. Desc r ip t i on o f Change

The RCSTS Q u a l i t y Assurance P l a n i s b e i n g updated i n s u p p o r t o f d e t a i l e d d e s i g n and c o n s t r u c t i o n .

[ ] Yes ( f i l l out Blk. lib)

[XI No (NA B lks. l l b , ..- . .>~

13a. J u s t i f i c a t i o n (mark one) C r i t e r i a Change [ ] Design improvement [ ] Environmental [ I F a c i l i t y Deact ivat ion [ ] A S - Found [ I F a c i l i t a t e Const [XI Const. ErrorIOmissian [ I Design Error lomiss ion [ ] 13b. J u s t i f i c a t i o n D e t a i l s

Update o f t h e QAPP f o r d e t a i l e d d e s i g n c o m p l e t i o n and s t a r t o f c o n s t r u c t i o n based on t h e c o m p l e t i o n and approva l o f t h e PSAR.

N / A N / A -

Cog. Engineer Signature & Date

14. D i s t r i b u t i o n ( i nc lude name, M S I N , and no. o f copies)

See a t t a c h e d .

~

A-7900-013-2 (11194) GEF095

A-7900-013-1 I111881

RECORD OF REVISION

( 5 ) Cog. Engr.

EDT-124585, 6 /3 /92 D i r e c t r e v i s i o n by ECN-187084, 8 /25 /92 D i r e c t r e v i s i o n by ECN-165188, 3 /1 /94

(1) Document Number

WHC-SD-W058-OAPP- P a w 1 I

(6) Cog. Mgr. Date

001 ( 2 ) T i t l e

Reolacement C r o s s - S i t e T r a n s f e r System P r o j e c t S D e c i f i c O u a l i t v Assurance P l a n f o r

D i r e c t r e v i s i o n by ECN-162633, 1/15/96 T h i s ECN i s a t o t a l r e v i s i o n t o

o r a t e d changes e f f e c t e d by t h e PSAR. (

L.R. H a l l

u /I/ -

A-7320.005 (08/91) WEFl66

WHC-SO-W058-OAPP-001 REV. 3

Prepared By:

WHC Approvais:

PROJECT S P E C I F I C Q U A L I T Y ASSURANCE PLAN

W-058

REPLACEMENT CROSS-SITE TRANSFER SYSTEM

Issued By: Westinghouse Hanford Company

JANUARY 3 , 1996

A h q - G.L. PARSON "

Safety

U . S . Department o f Energy Approval:

)-/S--,Yd Date

k (-/&&?& \ 1 ?A\ cl L A . B . Sidpara, D i r e c t o r Tank operations D~vision U S . Department o f Energy, Rlchland Operations Offlce

1

WHC-SD-W058-QAPP-001 REV. 3

REPLACEMENT CROSS-SITE TRANSFER SYSTEM PROGRAM DESCRIPTION

T h i s document and t h e Tank Waste P r o j e c t s (TWP) Q u a l i t y Assurance Program P l a n (QAPP) WHC-SO-WM-QAPP-018 d e f i n e t h e Q u a l i t y Assurance (QA) Program f o r P r o j e c t W-058. The purpose o f t h i s QA program i s t o c o n t r o l p r o j e c t a c t i v i t i e s i n such a way as t o ach ieve t h e p r o j e c t m i s s i o n i n a s a f e and r e l i a b l e manner. use o f ASME NQA-1, Qua l i t y Assurance Program Requi rements f o r N u c l e a r F a c i l i t i e s (ASME 1994) .

The QA program f o r t h e p r o j e c t i s implemented t h r o u g h t h e

T h i s document and t h e Tank Waste P r o j e c t s QAPP d e s c r i b e t h e program and t h e p l a n n e d a c t i o n s wh ich West inghouse H a n f o r d Company (WHC) w i l l implement t o demonst ra te arid ensure t h a t t h e p r o j e c t meets t h e r e q u i r e m e n t s o f T i t l e 10, Code o f F e d e r a l R e g u l a t i o n s , P a r t 830.120 (10 CFR 830.120), Q u a l i t y Assurance, t h r o u g h t h e i n t e r p r e t i v e guidance! o f ASME'NQA-1 .

The P r o j e c t P a r t i c i p a n t s a r e r e s p o n s i b l e f o r a QA program c o v e r i n g t h e q u a l i t y r e q u i r e m e n t s a p p l i c a b l e t o t h e i r ass igned t a s k s and f o r work per fo rmed b y o t h e r s i n s u p p o r t o f t h o s e t a s k s . The W058 P r o j e c t QA program, wh ich c o n t r o l s a l l p a r t i c i p a n t QA programs, i s d e s c r i b e d i n t . h i s Replacement Cross- S i t e T r a n s f e r System (RCSTS) QAPP and TWP QAPP, and i s passed on s e l e c t i v e l y t h r o u g h t h e d e s i g n documents. The W058 P r o j e c t Q A program and t h e p a r t i c i p a n t QA p l a n s and i m p l e m e n t i n g procedures c o l l e c t i v e l y c o n t r o l t h e t o t a l W058 P r o j e c t Q A program.

The P r o j e c t o r g a n i z a t i o n a l r e l a t i o n s h i p s a r e d e f i n e d i n F i g u r e 1-1. Each of t h e p a r t i c i p a t i n g o r g a n i z a t i o n a l r e s p o n s i b i l i t i e s as shown i n F i g u r e 1-1 has an a s s i g n e d i n d i v i d u a l r e s p o n s i b l e f o r t h e q u a l i t y a c t i v i t i e s d e s c r i b e d by t h e Sta tement o f Work (SOW), C o n t r a c t , L e t t e r o f I n s t r u c t i o n (LOI), o r work o r d e r f o r t h a t p a r t i c i p a n t . The c o g n i z a n t q u a l i t y e n g i n e e r ( s ) r e p o r t t o management w i t h i n t h e i r r e s p e c t i v e o r g a n i z a t i o n s , e n s u r i n g independence f r o m c o s t and schedu le c o n s i d e r a t i o n s , and p r o v i d i n g d i r e c t communicat ions channe ls w i t h a p p r o p r i a t e l e v e l s o f management.

on t h e p r o j e c t c r i t i c a l c h a r a c t e r i s t i c s sheets (A t tachment I ) a r e based on t h e a t t r i b u t e s a s s i g n e d i n t h e P r e l i m i n a r y S a f e t y A n a l y s i s Repor t WHC-SD-W058- PSAR-001, s a f e t y c l a s s d e s i g n a t i o n s . Any d i s c r e p a n c i e s o r a d d i t i o n a l i n f o r m a t i o n r e q u i r e d o f t h i s document r e g a r d i n g s a f e t y c l a s s d e s i g n a t i o n s w i l l be d e f e r r e d t o t h e P S A R .

The i n s p e c t i o n c r i t e r i a f o r system, components and s t r u c t u r e s i d e n t i f i e d

3

P

RCSTS Projects Office

Replacement Cross-Site Transfer System

Transition Projects Office ..................................... ,.

.... ... .. . .. ... ... ..

Project Organization

Line Management

Program & Matrix Support 1 , , , , , , , , , , . . . , , , , , . 1 , 1 1 1 , 1 1 , , I I , I . . , . . , 1 . 1 1 1 1 1 ~ 1 . ~ ~ 1 1 1 ~ 1

~

~~~~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ . ~ . . ~ ~ ~ ~ ~ ~ Program Guidance

RL DOERL Operations Tank f l I , , . , , , , , , , .,/,, support

CM Construction Management DOE-HQ U.S. Department of Energy - Headquarters

Replacement Cross-Site Transfer System U.S. Department of Energy, Richland Operations Office

I RCSTS

I =

I I

WFIC support

ac I 0 I VI U I ac 0 UI m

I 10 D V -0 I 0 0 c

P rn < w

WHC-SD-W058-QAPP-001 REV. 3

PROJECT CRITICAL CHARACTERISTICS

S a f e t y c l a s s i f i c a t i o n s o f systems, components, and s t r u c t u r e s s h a l l be used as t h e b a s i s f o r Q u a l i t y Assurance Program Requirements (Re fe rence WHC- CM-4-46). The p r o j e c t c r i t i c a l c h a r a c t e r i s t i c s (A t tachment I ) denote t h e i n s p e c t i o n c r i t e r i a f o r systems, components, and /o r s t r u c t u r e s r e l e v a n t t o t h i s p r o j e c t scope, based upon t h e PSAR.

REFERENCES

WHC Tank Waste P r o j e c t s Qua l i t y Assurance Program P lan , WHC-SD-WM-QAPP-018.

WHC F u n c t i o n a l Design C r i t e r i a , (FDC) WHC-SD-W058-FDC-001, Replacement o f t h e C r o s s - S i t e T r a n s f e r System.

WHC P r e l i m i n a r y S a f e t y A n a l y s i s R e p o r t , (PSAR), WHC-SD-W058-PSAR-001, f o r Replacement o f t h e C r o s s - S i t e T r a n s f e r System.

WHC S a f e t y A n a l y s i s Manual, WHC-CM-4-46.

6

WHC-SD-W058-QAPP-001 REV. 3

ATTACHMENT I

PROJECT C

Desc r ip t i on of Systems, Components, and Structures

IITICA

Safety"

CHARACl 3ISTICS

I t e m comnents

0 D I V E R S I O N BOX AND VENT STATION

1 . ** D i v e r s i o n box and v e n t s t a t i on s t r t i c t u r e

Designed t o r e s i s t a S a f e t y C lass 1 s e i s m i c even t and r e t a i n t h e i r s a f e t y f u n c t i o n o f c o n t a i n i n g sp ray and poo l 1 eaks. -

2 . P i t l e a k d e t . e c t o r ** D e t e c t i o n o f a l e a k i s r e q u i r e d t o r e s u l t i n t h e shutdown o f t h e t r a n s f e r and b o o s t e r pumps.

A i r con' f inement such t h a t a p p r o x i m a t e l y 90% o f t h e a i r p a s s i n g o u t o f t h e p i t p r e f e r e n t i a l l y goes t h r o u g h t h e i n l e t a i r HEPA f i l t e r when t h e door i s c l o s e d and p e n e t r a t i o n s a r e sea led .

T h i s i s a l l o f t h e components o f t h e i n l e t a i r HEPA f i l t e r system, i n c l u d i n g t h e f i l t e r , I ious ing , and p i p i n g .

L i n e s h a l l be sea led b e f o r e a t r a n s f e r .

3 . P i t e n t r y d o o r **

4 . I n l e t a i r HEPA f i l t e r system

**

- 5 . Emergency pumpout l i n e

A i r sample l i n e

**

** 6 . L i n e s h a l l be sea led b e f o r e a t r a n s f e r . - L i n e s h a l l be sea led b e f o r e a t r a n s f e r . P r o v i d e s t h e S.C.3 f u n c t i o n o f m i t i g a t i n g a i r b o r n e exposure t o maintenance worke rs

L i n e s h a l l be s e a l e d b e f o r e a t r a n s f e r . P r o v i d e s t h e S.C.3 f u n c t i o n o f m i t i g a t i n g exposure t o maintenance worke rs .

7 . Exhaust e r h c'o kup **

- 8. L i n e r washdown system **

9 . S h i e l d f l o o r ** P r o v i d e s s h i e l d i n g p r o t e c t i o n for f a c i l i t y worke rs

WHC-SD-W058-QAPP-001 REV. 3

ATTACHMENT I1

INSPECTION DEFINITIONS

Types of Inspection. Due to the variety of types of contracts and subcontracts and the degree of responsibility assigned to the operating contractors, the architect-engineer, the construction contractors, and individual vendors; specific inspection responsibilities are not be prescribed in this plan (specifics will be defined within the construction and procurement specifications). In general, inspection activities are divided into three types: functional, general, and detailed.

1 . Functional Inspection (F1. Performed to determine overall compliance with contract drawings and specifications. Functional Inspection may vary from inspection of minor items to extensive testing of operating equipment (which must be provided for in contract). It may also serve in making initial determination of the adequacy of the design effort. functional inspections'from the viewpoints of owner and user.

The field element and the operating contractor participate in

2 . General Inspection ( G ) . The fundamental and comprehensive inspection to ascertain that workmanship and the kind and quality of materials conform to the contract specifications.

3 . Detailed Inspection (D). Includes, but is not limited to, verification of details, such as checking location and size of reinforcing bars, maintaining records of concrete batch plant operations, verifying the use of proper welding rods, checking riveting and helding, and performing other inspection for quality assurance purposes.

10

DISTRIBUTION SHEET To

D i s t r i b u t i o n From Page 1 of ' 1 L.R. H a l l Date 2 /1 /96

Name At tach.

C e n t r a l F i 1 es

Project T i t l e i w o r k Order P r o j e c t W058, "Replacement C r o s s - S i t e T r a n s f e r System", P r o j e c t S o e c i f i c Q u a l i t y Assurance P l a n

J.D. Banks

R.L. Brown

J.M. C l a r k

J.E. Couey

L.R. H a l l

G.L. Parsons

J.A. P e l t i e r

C . Van K a t w i j k

H .L . W e d l i c k

P r o j e c t F i l e s

P r o j e c t Database

E D T N o . NA ECN NO. 162633

s7-52

64-08

S l -54

S7-52

64-08

64-08

66-07

64-08

64-08

Cj3-11 LJt=@'

H5-26

X

X

X

X

X

X

X

X

X

X

X ,

Appendix Onlv

A-6000-135 (01/93) WEF067