RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with...

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RMD Australia Ascent- Formwork PRODUCT BROCHURE

Transcript of RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with...

Page 1: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

RMD AustraliaAscent-

Formwork

PRODUCT BROCHURE

Page 2: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Product OverviewAscent-formwork is a new guided climbing formwork system from RMD Australia. RMD developed Ascent-F with our customers to provide cutting edge equipment, which speeds cycle times and reduces labour costs. Ascent-F can also be operated hydraulically, which saves on crane costs and means you can operate in high wind or when the crane is being used elsewhere significantly improving cycle times.

FasterAscent-F is a new guided climbing formwork system developed to speed cycle times and reduce labour costs

Ascent-F can be lifted in high winds. If there's no crane or is it's being used somewhere else on the project, the Ascent hydraulic system can be used avoiding lost project time

Wall brackets can be quickly pre-mounted on the cast-in wall anchor before adding the connecting bolt. This is a fast job for a single worker

SaferAscent-F masts are safely extended as the equipment rises, giving significant time, labour and site space advantages

Safety and peace of mind for workers, because the highly visible Ascent Latch connects securely with the Ascent Wall Brackets. ELEV (Electronic Latch Engagement Verification) system further enhances operator confidence

Ascent components have been developed with manual handling and safety in mind. Pre-assembly of equipment can be carried out without cranes at ground level

EasierSuitable for a diverse range of projects. Constructs piers and straight or curved walls sloping by up to 20 degrees

At the end of the job, Ascent platforms can be removed by raising, lowering or moving directly away from the building thereby reducing required crane height

Ascent is suitable for all formwork systems, and can do inclined, stepped, circular or straight surfaces. Safety features were completely integrated into the system

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

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Page 3: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

ApplicationsGuided climbing formwork system for core and wall applications in multi-storey situations. Also highly suitable for LNG/CSG tanks. In fact it's suitable for a range of concrete slabs up to 450mm thick. Comes in 3 basic option variants.

Option 1The lowest cost option, which is used when the wall brackets and anchors can be retrieved from the following construction levels. This option requires two wall brackets and anchors per lift

Option 2This option is used when wall brackets and anchors need to be recovered from the wall with the progress of work. It requires a single wall bracket and anchor per wall lift

Option 3The option used when wall brackets and anchors need to be recovered from the wall with the progress of work and concrete finishing and/or hydraulic wall climbing are required. This option requires a single wall bracket and anchor per wall lift

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Page 4: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Features & BenefitsAscent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable to fit all formwork systems, and is suitable for inclined, stepped, circular or straight surfaces. All necessary safety features are completely integrated.

VersatileAscent-Formwork can be used with all formwork, including systems customers already have.

Starts from the first wall liftThe masts are safely extended in-situ, speeding early construction cycles, reducing labour and saving valuable site space.

Can be lifted in high winds and if no cranage is availableThe easy to use Ascent hydraulic system can be used to ensure you meet those tight construction deadlines.

Peace of mind for operativesThe highly visible Ascent latch connects securely with the Ascent Wall Brackets.

Components developed with manual handling in mindPre-assembly of equipment can be carried out without cranes at ground level.

Makes the job easyWall brackets can be pre-mounted on the cast-in wall anchor before adding the connecting bolt, making this a fast job for a single operative.

Increases your optionsAt the end of the job Ascent platforms can be removed by raising, lowering or moving directly away from the building, reducing the required crane height.

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

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Page 5: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

In DetailMast & Latch

Ascent Mast - StrengthManufactured from ultra-high yield, steel plate giving excellent strength to weight ratio making both manual and crane handling far easier.

Ascent Mast - Function through designInnovative design features include, mast mounts on first wall lift, no need to remove from the wall to extend length and an integral mast hook for mast extension.

Ascent Latch - Visual indicationManufactured from robust cast steel and brightly coloured for easy visual checking of engagement. The latch can be placed anywhere along a mast on a 150mm module, even at mast joints.

Ascent Latch - Design ingenuityThe Ascent latch includes a number of ingenious design features. It's spring loaded to ensure positive return action, a protected position between the mast webs which ensures snag-free operation, stowable in the retracted position so equipment can be lowered for removal if required. In addition, electronic verification of engagement is available, which is the red light pictured.

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

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Page 6: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

In DetailBracket & Hydraulics

Wall Bracket - Attach and guideThe Ascent Wall Bracket is used to attach the masts to the wall and provide guidance during lifting. Smoothly chamfered leading and trailing edges guide the mast through the wall brackets during lifting or lowering.

Wall Bracket - Optimised for usageOptimised to reduce weight and make manual handling easier. Other features include - removable mast guides which allow equipment to be craned directly away from the wall and an integrated handle, for easy carrying.

Wall Bracket - Cost reducingThe bracket is lightweight at only 13.2kg. A projecting boss on the rear of the bracket locates into the recess on the embedded anchor, enabling a labour saving single-man fix or removal of the bracket from the wall.

Hydraulic system - Maintain cycle timesEnables movement of the platforms without the need for a crane, useful during conditions when the crane is either winded off or is servicing other trades, allowing work to continue and maintaining fast cycle times.

Hydraulic system - Simple connectionThe system attaches to the bracket using a simple pin connection and is fully interchangeable between platform modules

Hydraulic system - Utilise onsite powerMovement is controlled by a single unit, powered by a 415v, 3 phase power, with equal raise speeds for safe, smooth movement.

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

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In DetailRack and Trolley - Shaft Latch & Pocket

Rack and Trolley - Simple and easyThe Ascent Rack and Trolley assembly pins into the mast and attaches the formwork and main platform to the masts to enable Form adjustment. The smooth rack and pinion operation makes form movement easy along the 0.75m form roll-back.

Rack and Trolley - A range of movementsFurther adjustments come courtesy of diagonal turnbuckles which allow form tilt and the form jack which enables level and sideways transit.

Rack and Trolley - SafeA wedge action safety brake prevents accidental form movement - certified lifting shackles for safe raising of the platform. To ensure the assembly works smoothly, protected lubrication points are fitted and system covers are available to protect the running gear.

Shaft Latch and Pocket - Simple connectionsUsed with Superslim Soldiers to make a platform inside the shaft or core. The assembly, which is adjustable for length in 60mm increments, connects simply to each end of a Superslim Soldier and is adjustable in level from the platform.Shaft Latch and

Pocket - Integrated featuresDetails such as a robust latch which ensures positive engagement with every lift and a nylon wheel for snag-free lifting without marking the concrete face.

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Page 8: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

In DetailAccess and Wall Anchor Options

Access - Easier and saferA comprehensive range of access and safety equipment completes the system and enables free movement of workers to and between all work areas throughout the forming and lifting cycle.

Access - VersatileA level working platform with no trip hazards, mesh edge protection with toe board. Stop-end guardrails ensure safety during platform movement and an alloy ladder system with dedicated hatch locations provide safe access between levels.

Wall Anchor option 1Anchor secured by bolting through forms

Wall Anchor option 2Ascent Anchor Screw Ascent Anchor Screw (HTX20005)

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Page 9: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Project References 

PROJECTHilton Tower Hotel

REGIONEurope

STRUCTURESCommercial, Leisure

 

 

   

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

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Page 10: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Components

Ascent-Formwork Masts easily mount on the first wall lift. There's no need to remove the mast from the wall to extend the length, just add a new section at the bottom of the wall. The 2.1m mast section only weighs 67kg, which enables assembly to be done without a crane, reducing costs.

Code Description Weight

AGX10001 Ascent Top Mast 64.0kg

AGX10002 Ascent Mast 2.1m 70.1kg

AGX10027 Ascent Half Mast 1.05m 33.7kg

Ascent-Formwork Masts

The Ascent Wall Bracket is used to attach the masts to the wall and provide guidance during lifting and has been optimised to reduce weight and ease manual handling. It has an integrated handle, to make carrying easy. The bracket is lightweight, only 13.2kg.

Code Description Weight

AGX10023 Ascent Wall Bracket 13.2kg

Ascent Bracket

Brightly coloured to facilitate visual checking of engagement and also spring loaded to ensure positive return action. It's very strong, having been manufactured from robust cast steel. Electronic verification of engagement is available.

Code Description Weight

AGX10022 Ascent Latch 8.30kg

Ascent Latch

The Ascent Platform Beam Assembly attaches the formwork and main platform to the Ascent masts and enables form adjustment. Its rack and pinion operation enables 750mm form roll back. Diagonal turnbuckles enable form tilt adjustment. Form jack enables adjustment of formwork level and sideways transit.

Code Description Weight

AGX10026 Ascent Platform Beam Assembly 132.3kg

Ascent Platform Beam Assembley

Ascent Zed Frame attaches RMD’s Superslim Soldier Screen extension to the mast and also supports the slab edge access platform.

Code Description Weight

AGX10004 Ascent Zed Frame 25.5kg

Ascent Zed Frame

Ascent Anchor Screws are recoverable, the screws are used to attach wall brackets, there removal eliminates the cost of lost items.

Code Description Weight

HTX20005 Ascent Anchor Screw 280mm 1.53kg

Ascent Anchor Screw

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Page 11: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Components

Anchor Screw Removal Tool removes anchor screws quickly and easily so they can be used again.

Code Description Weight

AGX10038 Ascent Anchor Screw Removal Socket 0.86kg

Anchor Screw Removal Tool

Code Description Weight

AGX10007 Ascent Bracing Tube 2500mm 9.16kg

Ascent Bracing Tube

Code Description Weight

SSX10050 Superslim Soldier 400mm x 15 deg 13.7kg

Ascent-Formwork Angled Superslim Soldier

Code Description Weight

AGX10011 Ascent Platform Beam Strut 27.1kg

BNX30002 M30 x 375 Bolt (Grade 8.8) Black 2.3kg

BNX30004 M30 Hex Nut (Grade 8.8) Black 0.05kg

BNX24008 M24 x 100 Bolt (Grade 8.8) 0.44kg

BNX24010 M24 x 70 Bolt (Grade 8.8) 0.34kg

BNX12400 M24 Hex Nut 0.01kg

BNM16130 M16 x 130 Bolt (Grade 8.8) 0.30kg

BNX16002 M16 x 40 Bolt (Grade 8.8) 0.09kg

BNU16001 M16 Hex Nut (Grade 8) 0.03kg

AGX10031 Ascent Pivot Pin 24mm dia 0.47kg

SSU10011 R Clip 5mm 0.03kg

Ascent Accessories

Code Description Weight

AGX10025 Ascent Superslim Adaptor 6.2kg

Ascent Superslim Adaptor

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Page 12: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

Components

Code Description Weight

SSX10055 Superslim Shaft Latch 51.4kg

SSX10056 Superslim Shaft Pocket 2.73kg

BNX20032 Superslim High Yield Pin M20 x 220 0.6kg

Ascent-Formwork Platform Bracket and Pocket

Code Description Weight

AGX10007 Ascent Bracing Tube 2500mm 9.16kg

Ascent Bracing Tube

Code Description Weight

AGX10044 Ascent Screen Edge 4.06m 9.07kg

AGX10045 Ascent Screen Edge 5.28m 11.8kg

AGX10047 Ascent Screen Edge End Cap Plate 0.06kg

AGX10048 Ascent Screen Edge Clamp 0.500m 0.12kg

AGX10016 Ascent Edge Seal per 25m 15.0kg

Ascent-Screen Edge

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Page 13: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

ServicesOur service sets RMD Australia apart...

With over 60 years of experience in the construction industry RMD Australia understand the many and varied challenges that our customers face, whatever the size of your project. Whilst our product range provides us with the capability of supporting your project, it is our people that will make the difference.

Sales SupportThe Sales Team support you throughout the project, they have the knowledge to advise effective solutions based on RMD's safe and productive products to reduce costs.

Engineered DrawingsEngineering is based in each Region and at RMD's Head Office. They provide detailed drawings that clearly show the most efficient and safest way that the project should be undertaken.

Customer ServiceRMD provide a wide range of customer services to suit your special requirements, from training to the support items that you may require.

Technical ExpertiseEvery project, large or small, requires a unique design. Our highly skilled team of Engineers will firstly gain a thorough understanding of your specific requirements, and then provide a solution designed to more than meet them in terms of speed and accuracy. With a view to cost effectiveness.

SafetyRMD Australia prides itself on the inherent safety of our product range and the solutions that we design. Safety is a major criteria for all of our personnel including our dedicated Sales Team.

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

Page 14: RMD Australia Formwork · Ascent-Formwork is a new guided climbing formwork system developed with our customers, to speed cycle times and reduce labour costs. Ascent is fully adaptable

ContactsRMD AUSTRALIAHEAD OFFICEPO Box 169, 66 Bennet Avenue, Melrose Park, SA 5039Tel: +61 (08) 8179 8200Fax: +61 (08) 8179 8201Email: [email protected]

ADELAIDEPO Box 169, 66 Bennet Avenue, Melrose Park, SA 5039Tel: +61 (08) 8179 8240Fax: +61 (08) 8179 8241Email: [email protected]

BRISBANE163 Crockford Street, Northgate, QLD 4013 (PO Box 55, Nundah, QLD 4012)Tel: +61 (07) 3634 2700Fax: +61 (07) 3634 2701Email: [email protected]

CAIRNSPO Box 399, 78 - 80 Ishmael Road, Earlville, QLD 4870Tel: +61 (07) 4255 5800Fax: +61 (07) 4255 5810Email: [email protected]

DARWIN3/32 Bishop Street, Stuart Park, NT 0820 (PO Box 37639 Winnellie, NT 0821)Tel: +61 (08) 8924 8800Fax: +61 (08) 8924 8810Email: [email protected]

HOBART5 Lampton Avenue, Derwent Park, TAS 7009 (PO Box 246, Moonah, TAS 7009)Tel: +61 (03) 6246 7500Fax: +61 (03) 6246 7510Email: [email protected]

LAUNCESTON9 Churchill Park Drive, Ivernay, TAS 7248 (PO Box 739, Launceston, TAS 7250)Tel: +61 (03) 6325 2800Fax: +61 (03) 6325 2810Email: [email protected]

MELBOURNEPO Box 3224, Unit 5/80 Camp Road, Broadmeadows, VIC 3047Tel: +61 (03) 8301 7200Fax: +61 (03) 8301 7201Email: [email protected]

NEWCASTLE3 Riverside Drive, Mayfield West, NSW 2304 (PO Box 53, Wickham, NSW 2293)Tel: +61 (02) 4041 6700Fax: +61 (02) 4041 6710Email: [email protected]

PERTH6 Energy Street, Malaga, WA 6090 (PO Box 3203, Malaga DC, WA 6945)Tel: +61 (08) 9207 9200Fax: +61 (08) 9207 9201Email: [email protected]

ROCKHAMPTONCorner McLaughlin and Wade Street, North Rockhampton, QLD 4702 (PO Box 5922, Central Queensland MC, QLD 4701)Tel: +61 (07) 4921 5900Fax: +61 (07) 4921 5910Email: [email protected]

SYDNEY25-39 Chadderton Street, Canley Vale, NSW 2166 (PO Box 3007, Lansvale, NSW 2166)Tel: +61 (02) 8717 3700Fax: +61 (02) 8717 3701Email: [email protected]

TOWNSVILLEPO Box 7788, 11 Whitehouse Street, Garbutt, QLD 4814Tel: +61 (07) 4727 6000Fax: +61 (07) 4727 6010Email: [email protected]

Ascent-Formwork Is innovative, craned or self-climbing formwork.PRODUCT BROCHURE

www.rmdkwikform.comOur policy is one of continuous improvement and we reserve the right to change, alter or modify any detail, design, capacity, weight, dimension or code without prior notice being given.

The arrangements of equipment shown in photographs may have been assembled by others and therefore not reflect current best working practices or legislation requirements.

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