RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171...

39
RL 22-32 BLU BUrners TRAining CEntre

description

RL BLU BUrners TRAining CEntre Control program in the event of fault:  If a fault occurs, the supply of fuel is immediately interrupted.  With every lockout, the control outputs will be de-energized in less than one second, while terminal 10 (AL) for the remote indication of lockout receives voltage.  The LOA24 can be reset no earlier than 50 seconds after lockout. Extraneous light /premature flame signal  During the pre-purge time, no flame signal may be present. If, however, a signal is delivered during this period of time, the LOA24 locks out on expiry of the pre-purge and safety time. Under these circumstances, the oil valve does not open. An erroneous flame signal can be caused, for instance, by: – premature establishment of flame due to a leaking oil valve – extraneous light – a short-circuit in the detector or its wiring – faults in the flame signal amplifier, or similar Non-appearance of flame  If, at the end of the safety time, there is no flame signal, the LOA24 will immediately lock out. CONTROL BOX LOA B27

Transcript of RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171...

Page 1: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

Page 2: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

CONTROL BOX LOA 24.171 B27

FEATURES:

# Electrical protection IP 40# Electrical polarity must be respected# Flame signals: operation reliable value min 70µA

max operation value 110µAat beginning max value 5.5µA

# Nominal el. supply 220 -15%+10% VAC# Under voltage: 165 VAC

Page 3: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

Control program in the event of fault:

If a fault occurs, the supply of fuel is immediately interrupted.With every lockout, the control outputs will be de-energized in less than one second, while terminal 10 (AL) for the remote indication of lockout receives voltage. The LOA24 can be reset no earlier than 50 seconds after lockout.

Extraneous light /premature flame signal

During the pre-purge time, no flame signal may be present. If, however, a signal is delivered during this period of time, the LOA24 locks out on expiry of the pre-purge and safety time. Under these circumstances, the oil valve does not open.An erroneous flame signal can be caused, for instance, by:– premature establishment of flame due to a leaking oil valve– extraneous light– a short-circuit in the detector or its wiring– faults in the flame signal amplifier, or similar

Non-appearance of flame

If, at the end of the safety time, there is no flame signal, the LOA24 will immediatelylock out.

CONTROL BOX LOA 24.171 B27

Page 4: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

Flame failure during operation

On flame failure during operation, the LOA24 will immediately shut down the fuelsupply and automatically recycle (restart attempts).If flame failure occurs on completion of «t4» (15”sec from the establishment of the flame), almost the complete startup sequence will be restarted.

Undervoltage detection

With burner controls featuring undervoltage detection, an additional electronic circuitensures that in the event of mains voltages below about 165 V, burner startup will beprevented, or - without opening the oil valve - the burner control locks out.

Indications

The fault position is indicated by the lamp integrated in the reset button.

CONTROL BOX LOA 24.171 B27

Page 5: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

II

IV

I (0°)II (50°)III (40°)IV-V (30°)

I0 3 0

II0 3 0

III0 3 0

IV-V0 3 0

IIIIV

FEATURES:# Rotation angle 90°# Rotation time 4.5”# Nominal Torque 0.8 Nm# Operating current 6 A

SERVOMOTOR

STA 4,5 B 0.37/6

Page 6: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

SERVOMOTOR Cam I: Set to 0° (air damper closed in shut-down position)To open partially, increase this setting.

Cam II: Factory set to 50°.Controls the position of the air damper at the 2nd stage - it follows the servomotor only when opening.To reduce the angle, go to the 1st stage, reduce the angle, and return to 2nd stage to check the effect of your adjustment.

Cam III: Factory set to 40°.Enables the 2nd stage valve. Set it between cams IV-V, so that it always anticipates cam II.

Cam IV-V: Factory set to 30°(V anticipates a bit IV to win the isteresis phoenomena).Controls the position of the 1st stage and must always anticipate cams II and III. It follows the servomotor only when closing. To increase the angle, go to the 2nd stage, increase the setting angle, and return to 1st stage to check the effect of your adjustment.

NOTE: If you increase the angle from the 1st stage position while the burner is operating, theburner will stop.

SERVOMOTOR

STA 4,5 B 0.37/6

Page 7: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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III II

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413 6 N10 N32 52 1211 8N

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NT1T2S3B4 L1 T7 B5T6T8

I1 I 1-2

TA

VSVH/L

Page 8: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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VSVH/L

1IGNITION PROCEDURE: 0”

Switch ON main supply

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2IGNITION PROCEDURE: 0”

On the servomotor,a relay is energised first

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3IGNITION PROCEDURE: 0”

The servomotorbegins to open

Page 11: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

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4IGNITION PROCEDURE: 0”

Page 12: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

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5IGNITION PROCEDURE: 1.5”

The servomotorstops at a value a bit higher than

low flame position

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6

1 2 3

IGNITION PROCEDURE: 1.5”

The control box begins its cycle,as energised at # 1

Immediately (if no lock out occured) there are two output: # 8 and, throughtout # 3,

# 6

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7IGNITION PROCEDURE: 1.5”PRE-PURGE

Page 15: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

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8IGNITION PROCEDURE: 1.5”PRE-PURGE

Page 16: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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9IGNITION PROCEDURE: 1.5÷2”PRE-PURGE

The servomotor goes back a bitto avoid the isteresis phoenomena

Page 17: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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III II

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10

The servomotor goes back a bitto avoid the isteresis phoenomena

IGNITION PROCEDURE: 1.5÷2”PRE-PURGE

Page 18: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

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11IGNITION PROCEDURE: 1.5÷2”PRE-PURGE

Page 19: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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12IGNITION PROCEDURE: ~15”IGNITION

The control box suppliesthe safety valve

Page 20: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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13

The flame must be detectedby 10 secs

IGNITION PROCEDURE: ~15”IGNITION

Page 21: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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14IGNITION PROCEDURE: ~30”1st =>2° STAGE

An internal contact of the boxchanges from # 6 to # 5

Page 22: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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15IGNITION PROCEDURE: ~30”1st =>2° STAGE

On the servomotor,a relay is energised

Page 23: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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16IGNITION PROCEDURE: ~30”1st =>2° STAGE

The servomotoropens

Page 24: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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III II

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I1 I 1-2

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VSVH/L

17IGNITION PROCEDURE: ~30...”1st =>2° STAGE

Page 25: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

N L

TS

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4 53912 6 7 8

III II

M I

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18

Cam III energises V H/L

IGNITION PROCEDURE: ~30...”1st =>2° STAGE

Page 26: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

N L

TS

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III II

M I

IV V

413 6 N10 N32 52 1211 8N

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VSVH/L

19IGNITION PROCEDURE: ~30...”1st =>2° STAGE

Page 27: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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20

The servomotor stops at 50°

IGNITION PROCEDURE: ~30...”1st =>2° STAGE

Page 28: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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21HIGH FLAME

Page 29: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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22HIGH FLAME => LOW FLAME

Page 30: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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23HIGH FLAME => LOW FLAME

Page 31: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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24HIGH FLAME => LOW FLAME

Page 32: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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III II

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25HIGH FLAME => LOW FLAME

Page 33: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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26HIGH FLAME => LOW FLAME

Page 34: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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M I

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27HIGH FLAME => LOW FLAME

Page 35: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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28LOW FLAME

Page 36: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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29LOW FLAME => STAND-BY

Page 37: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

TH/L

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III II

M I

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M

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30LOW FLAME => STAND-BY

Page 38: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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31LOW FLAME => STAND-BY

Page 39: RL 22-32 BLU BUrners TRAining CEntre. RL 22-32 BLU BUrners TRAining CEntre CONTROL BOX LOA 24.171 B27 FEATURES: #Electrical protection IP 40 #Electrical.

RL 22-32 BLUBUrners TRAining CEntre

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32LOW FLAME => STAND-BY