RK 2 Calculation

8/19/2019 RK 2 Calculation

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No Keterangan 8-Feb-10 15-Feb-10 22-Feb-101 Pendahuluan2Isi

Identifkasi MasalahRevie !"erasi #$isting

Revie "eralatan e$isting!"ti%asi Kiln-2 & '8 t"h

Material (alan)e*eat (alan)e#$haust +as

Penge)ekan Kesesuaian Peralatan, Kesi%"ulan

1 Motor Kiln

2 Ke%a%"uan #P, Poid%eter . %i$ing belt )onve/or F dan (urner

5 Peningkatan heat trans3er

'2


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Minggu ke1-Mar-10 8-Mar-10 15-Mar-10 22-Mar-10 24-Mar-10


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Parameter Va

32 MW560 kWh/T ! 520 kWh/T !

Load 32 32Po"er #a$tor 0%&' 0%&'Load #a$tor 0%& 0%&Energy Consumption 560 520

T ! (&%)& 53%'2TC! *MC 23+, 6(%'& 6&%''

ust Loss *)+ TC!, 5%-) 5%5).e$o ery ust * MC 23+, 6%'3 '%25.eduktor *6%5 +, (%2- (%5(

Tota1 Charge '5%'3 )-%55

TW! *MC 35+, '6%'5 )2%65PV Coa1 i1n *50 kg/ TC!, 3%2( 3%(&PV Coa1 . *-( kg/ TW!, -%0' -%-6

est Pra$ti$e !peration 4 )0+ Ma esign Capa$ity

Max Design Capacityi1n Charge Capa$ity *T/h, &(%66 -0-%&(

Coa1 #iring 5%3& 5%)-ryer Charge Capa$ity &5%&3 -03%3-

i in T ! 2%00+ 2%00+Produksi ike1 7arian 23%&5 25%'&Target Produksi 7arian #e i 3 3-%(3 33%)57ari er8a 353 353Produksi Tahunan *Ma , -&95(6%'2 2-9050%3-

Tam:ahan i Per 7ari untuk 309000/tahune" #urna$e - 2&%6- 25%35

i in T ! -%'5+ -%'5+Produksi ike1 7arian 20%&5 22%56Target Produksi 7arian #e i 3 2'%50 2&%6-7ari er8a 353 353Produksi Tahunan *Ma , -'9-03%3) -)9(-&%02

Tam:ahan i Per 7ari untuk 309000/tahune" #urna$e - 36%53 32%)-

T ! 4 Ton ry !re


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iasi Load dengan Variasi Energy Consumption3( MW

()0 kWh/T ! 560 kWh/T ! 520 kWh/T ! ()0 kWh/T ! ma32 3( 3( 3(

0%&' 0%&' 0%&' 0%&'0%& 0%& 0%& 0%&()0 560 520 ()0

5)%20 53%00 5'%0) 6-%)( ''%2&6)'5'5%5) 6)%)( '(%-3 )0%3- -00%3)555-&6%05 5%5- 5%&3 6%(2 )%030)((-56'%)5 '%-5 '%'0 )%3( -0%(2&66''3(%&- (%(' (%)2 5%22 6%525060)''

))%35 )0%(6 )6%65 &3%)' --'%3(

)&%5( )-%5( )'%)2 &5%-33%') 3%(( 3%'- (%02-%25 -%-( -%23 -%33

--0%(( -00%5) -0)%3- --'%3(6%2& 5%'3 6%-' 6%6)

---%&2 -0-%&3 -0&%'' --)%&2

2%00+ 2%00+ 2%00+ 2%00+2'%&( 25%(( 2'%(0 2&%6)36%6' 3-%(3 33%)5 36%6'

353 353 353 353 229)0(%5- 2090'5%0- 2-96-&%2( 239(20%)(

20%3) 2)%-2 23%'( -)%6(

-%'5+ -%'5+ -%'5+ -%'5+2(%(( 22%26 23%&' 25%&'32%0) 2'%50 2&%6- 32%0)

353 353 353 353 -&9&53%&( -'9565%63 -)9&-6%)( 209(&3%2(

2)%(6 35%22 3-%(0 26%&3


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#e i - #e i 2 #e i - #e i 2

26%3(&6('2( 50%&('22''63(%22032-0& 66%-65230)5 2'%3'6256)' 52%&3

5%2&32-)(6)6%)'(30&6&&(%300'(0006

(0 ''%3(02)056 32 6-%)'222((5

')%3)0350(3%30)26-5(3-%0&'32(&06

(%(055)6(() 2(25%5'-5-&(%0(5'2

&6%6'5350'5%506&)306

&'%&'5(3)


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Keterangan TPHT ! 50%&TC! *MC 23+, 66%2

ust Loss *)+ TC!, 5%3.e$o ery ust * MC 23+, 6%&.eduktor *6%5 +, (%3

Tota1 Charge ''%3

TW! *MC 35+, ')%(PV Coa1 i1n *50 kg/ TC!, 3%3PV Coa1 . *-( kg/ TW!, -%-

Max Design Capacityi1n Charge Capa$ity *T/h, &6%'

Coa1 #iring 5%5ryer Charge Capa$ity &)%0

est Pra$ti$e !peration 4 )0+ Ma esignCapa$ity


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1 Produ)tion ondition1 2 Rotar/ Kiln

a"a)it/ 40 et t hharge rate o3 Materials (reakdo n6onditioned !re and Pellet 40

7nthra)ite and (itu%inus oal 5 85RK ust 11 9 r/ !re t)linker 7v 29 )al)ined !re

Pellet %aking onditionust 6 onditioned !re : ; 6

RK dust ' '22 t honditioned !re 5 1 8 12 8'

14 20 104,'5


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'2


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7N7


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Mg! M Fe Ni20 5 2 08 ; 4

et %at

;; 22 5 28'1,

5 ,'8 ,


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2 #$haust +asa Fuel )oal )o%bustion gas a%ount6 +1

+ 6 theoriti)al )o%bustion gas volu%eM6 #$e)essive air )oeD)ientF : 8 , $ 50

+1 : 2E5'4 4, N%, h

+as a%ount and )o%"osition!2 : 1E,, $ E215 5;05 45 N%, h

*20 : 0 ;5 $ 215 2',4 '5 N%, hN2 : ?5 84 B 0 '4 $ ' $ 0 ,@ $ 215!2 : 0 21 $ ' $ 0 , $ 215 14'5 ;5 8

b !2 gas a%ount b/ the redu)tion o3 )ondition ore 6 +21 !2 b/ Ni! redu)tion ?209 o3 Ni! is redu)ed to Ni@Ni! B ! : 2Fe! B !2+2a : Ma $ Kn $ 0 2 $ 22 '5Ma 6 onditioned a%ount 8 ,00Kn 6 Ni! )ontent 0 02,8+2a : 114 8 5,';N%, h

2 !2 b/ redu)tion o3 Fe2!, ?809 o3 Fe2!, is redu)ed t

Fe2!, B !2 : 2Fe! B !2+2b : Ma $ K3 $ 0 8 $ 22 1;0K3 6 Fe2!, )ontent 0 1;';+2b 1582 121;N%, h

, +2 : +2a B +2b 1'02 25'5,; N%, h

) Aa"ori ed %oisture o3 kiln )harge %aterial 6 +,+, : ?Mv B Ma $ Ka@ $ 22 18

Mv 6 7dherent %oisture a%ountKa 6 Inherent %oisture )ontent o3 )onditioned+, 52'2 88888884 N%, h

d +as a%ount b/ the )o%bustion the anthra)ite and redu)tion )oal 6o%bustion gas a%ount 3or redu)tion )oal

+ a : +or $ M)+or 6 theoreti)al )o%bustion gas volu%eM) 6 Redu)tion )oal a%ount

+ 1 : G?%-1@ $ 7 0 B + H $ F

7 o 6 theoriti)al air volu%e


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+ a : 242 0 ; N%, h#$haust gas a%ount 3or redu)tion )oal b/ the )o%bustion+ b : '420 $ 0 ,45 $0 08 $ 22 12 :+ : + a B + b : 24'0' 81 N%, h

+as a%ount and o%"osition

!2 : ,'8, N%, h 12 '9*2! : 440 N%, h 1; 89N2 : 20E4,5 N%, h '0 59

24'08

e


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2 #$haust +as

a >u%lah +

' N%, kg-)oal' 8'N%, kg-)oal

1 ,E215 00 kg h

,2258 5'5 N%, h ,1 11 8;; 0 4','52N%, h

b +as !2

kg h

Fe!@

) Aolu%e P

2'450 kg h ore 0 1

+ d >u%lah +1

, ;42 N%, kg-)oal'420 kg h


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o3 89 o3 f$ed )arbon;' 1' N%, h

185500 88;0'54

% 1 5 %% 2% s

!2 Cotal2,5, 1210'81 45 100

0 418

,0 e


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Kiln 2

as Pe%bakaran (ahan (akar6 +1

' N%, kg-)oal+ 6 theoriti)al )o%bustion gas vol ' 8' N%, kg-)oalM6 #$e)essive air )oeD)ient 1 ,F : total 3uel 2E581 80 kg h

+1 : 2;E081 N%, h

+as a%ount and )o%"osition!2 : 1E,, $ ,8 , ,, '4 N%, h

*20 : 0 ;5 $ ,8 1;'8 1' N%, hN2 : ?5 84 B 0 '4 B ' B 0 ,@ $ ,8 14E'54 2 N%, h!2 : 0 21 $ ' $ 0 , $ ,8 1210 1 1,N%, h

*asil Reduksi ondition !re 6 +21 !2 b/ Ni! redu)tion ?209 o3 Ni! is redu)ed to Ni@Ni! B ! : 2Fe! B !2+2a : Ma $ Kn $ 0 2 $ 22 '5Ma 6 onditioned a%ount 51;,; kg hKn 6 Ni! )ontent 0 02,+2a : '0 4 04'4 N%, h

2 !2 b/ redu)tion o3 Fe2!, ?809 o3 Fe2!, is redu)ed to Fe!@

Fe2!, B !2 : 2Fe! B !2+2b : Ma $ K3 $ 0 8 $ 22 1;0K3 6 Fe2!, )ontent 0 1;';+2b 4;4 2;4;8 N%, h

, +2 : +2a B +2b 10 0 210' N%, h

engua"an Moisture =%"an Kiln 6 +,+, : ?Mv B Ma $ Ka@ $ 22 18

Mv 6 7dherent %oisture a%ount 10'00 kg hKa 6 Inherent %oisture )ontent o3 )onditioned ore 0 1+, 14E' 1 ,' N%, h

as *asil Pe%bakaran dan Reduksi 7ntrasit dan (atubara 6 +=ntuk 7ntrasit7nalisa ulti%at Aolatile Matter

* N !,'9 259 2 159 1 9

+ 1 : G?%-1@ $ 7 0 B + H $ F

7 o 6 theoriti)al air volu%e


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Aolu%e =dara teoritis untuk antrasit67o : 8 84 B 2; ' ?*-! 8@ : 1 '518,N%, kg )oal

Aolu%e gas )o%bustion teoritis untuk antrasit6+o : ?1-0 21@7o B ?1 8;' B 11 2 * B 0 8JN@ : 1 ' 01825N%, kg )o

>u%lah antrasit -- M) 6 0 00 kg a% >u%lah gas untuk "e%bakaran antrasit6+ a : +o $ M) : 0 N%, a%

>u%lah e$haust gas /ang dihasilkan dari "e%bakaran 89 f$ed )arbon antrasit6+ b: 0 '2,, $ 0 08 $ M) $ 22 12 : 0 00 N%,

=ntuk (atubara7nalisa ulti%at Aolatile Matter

* N !

22 819 5 ;29 1 ,9 11 509

Aolu%e =dara teoritis untuk batubara67o : 8 84 B 2; ' ?N-! 8@ : , 1 5,;5N%, kg )oal

Aolu%e gas )o%bustion teoritis untuk batubara6+o : ?1-0 21@7o B ?1 8;' B 11 2 * B 0 8JN@ : , 55042;5N%, kg )o

>u%lah batubara-- M) 6 ,E'44 55 kg a% >u%lah gas untuk "e%bakaran batubara6+ ) : +o $ M) : 1, 41 414 N%, a%

>u%lah e$haust gas /ang dihasilkan dari "e%bakaran 89 f$ed )arbon batubara6+ d : 0 510 $ 0 08 $ M) $ 22 12 : 255 40 N%,

+ : + a B + b B + ) B + d : 1,E' ' 82 N%,

olu%e into hood 6 +5+5 : 5 , $ , 1 $ a $ v $ ,;00

a 6 7ir seal )learan)e 0 0015 % 1 5 %%v 6


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18/185

l

l

+as a%ount and o%"osition!2 : 1'50 ;,42 N%, h 0 12',,4

*2! : 2,04 14;, N%, h 0 1;'4;82N2 : 4E;8' 48 N%, h 0 '0 ;42,

1,' ' 81;

+as 7%ountN2 : ;E12, 5 N%, h

Cotal N2 : ,5E5'0 '; N%, h


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, *eat (alan)ea *eat In"ut

1 Nilai kalori 3uel )oal 6 L1L1 : F $ *

L1 : F $ *6 27,397,500.00

2 Panas /ang dile"askan olehPanas /ang dile"aL2a : M) $ K) $ *

L2a :Panas /ang dile"aL2b : Md $ Kd $

L2b :L2 : L2a B L2b

, Panas dari "e%bakaran f$e89 f$ed )arbon dL,a : M1 $ *d $

L,a :

L,b : M2 $ *d $

L,b :L, : L,a B L,b

Cotal heat in"utLin : L1 B L2 B

b *eat out"ut1 Panas /ang disera" oleh kalL : M $ $ ?t%2-to@

L : 15,550,201.44


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2 Panas "e%bakaran ash dana "anas untuk "eL5a : M5a $ 5a

L5a :

b "anas untuk "eL5b : M5b $ 5b

L5b :L5 :L5aBL5b:

, kalor laten dan "anas /ang

L; :

Kalor laten dan "anas untuL' : Ma $ Ka $ GMa 6 u%lah )onditKa 6 kandungan ai*a 6 Panas deko%L' :

5 Panas /ang disera" untuk "a Reaksi Ni!

209Ni! B ! -- Ni BL8a : Ma $ Ka $ ?

b Reaksi Fe2!,809

Fe2!, B ! --- 2L8b :

L8 : L8a B L8b

; Panas /ang disera" debu 6L4 : Ma $ 0 11 $

L; : v $ G $?


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Cher%al #D)ien)/ : G?L B


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,2 58


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9 debu 6e 6 "anas s"esifk debu

630,564.00

gas 6 L102-28@

+ : #$haust gas a%ountg 6 Kalor enis #$haust gas

11,294,434.92

*ood kiln 6 L11

2E451E5'2 00

;,0E000 00

3,581,572.00

11@

oal 6 L1 "askan oleh AM dala% antrasit dan bat

akaran f$ed )arbon dala% antrasit daut

ra" oleh kalsin 6 Lran ash dan f$ed karbon antrasit dan b"anas /ang dibutuhkan untuk %engua""anas untuk "engua"an air kristal "adara" untuk "re-reduksi )onditioned ore 6ra" debu 6 L4

ra" e$haust gas 6 L10ari hell dan *ood kiln 6 L11

heat 6 L12


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5 B L; B L' B L8@ LinH $ 1009:

Elemen

O2 N 2CO 2H2O

SO 2


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215;500

M) 6 u%lah antrasitK) 6 9 AM dala% antrasit*) 6 nilai kalori AMk)al h

Md 6 u%lah batubara

Kd 6 9 AM dala% batubara*d 6 nilai kalori AMk)al hk)al h

L,

M1 6 >u%lah f$ed karbon dala% antrasitM1 : Kg $ 0 8 :*d 6 Nilai kalori Fk)al h

M2 6 >u%lah f$ed karbon dala% batubara u%lah batubara : '420M2 : '420 $ 0 ,45 : ,128*d 6 Nilai kalori Fk)al hk)al h

68,105,983.20 k)al h

M 6 u%lah kalsin '882, 6 Panas s"esifk kalsin 0 2

t%2 6 te%"eratur kalsin 850


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M2a 6 u%lah ash dan F) dala% antrasit2a 6 "anas s"esifk antrasit

k)al h

M b 6 u%lah ash dan F) dala% batubara2b 6 "anas s"esifk antrasit

k)al hk)al h

e 6 L;

2'4501

1005,40 ,8

,00k)al h

ore 6 L'

8 ,000 1

11,2k)al h

7r Ni 58 ' KaMr Ni! ' '

1'5 K)al kg Ni nilai %inus'0014 ;'0, k)al h

50 k)al kg-Fe!

73,551.84 k)al h


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0 110 25

k)al h

121E0;0 2, N%, h0 , , k)al h

k)al h

7s 6


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, *eat (alan)ea *eat In"ut

1 Nilai kalori 3uel )oal 6 L1kg a% L1 : F $ *k)al kg

L1 : F $ *6 22,021,960

2 Panas /ang dile"askan olPanas /ang dil

kg h L2a : M) $ K)0

11000 k)al kgL2a :Panas /ang dil

'E420 00 kg h L2b : Md $ Kd

011000 k)al kgL2b :L2 : L2a B L

, Panas dari "e%bakaran89 f$ed )arbo

'; 009 L,a : M1 $ *kg h

8100k)al kg-FL,a :

,4 509 L,b : M2 $ *kgkg

8100k)al kg-FL,b :L, : L,a B L

Cotal heat in"utLin : L1 B L2

b *eat out"ut1 Panas /ang disera" oleh

kg h L : M $ $ ?t%2-to@k)al kg te%" ka%ardeg 28 deg

L : 9,567,118.08


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2 Panas "e%bakaran asha "anas untuk

0 kg h L5a : M5a $ 0 25k)al kg deg

L5a :

b "anas untuk,512 kg h L5b : M5b $

0 , k)al kg degL5b :L5 :L5aBL5b

, Kalor laten dan "anas /a

kg h

degk)al kg-*2!k)al kgdeg

L; :

Kalor laten dan "anas unL' : Ma $ Ka

kg h Ma 6 u%lah )oKa 6 kandunga

k)al kg *a 6 Panas dekL' :

5 Panas /ang disera" untu0 0,02 a Reaksi Ni!

209Ni! B ! --L8a : Ma $ Kn

b Reaksi Fe2!809

nilai %inus Fe2!, B ! ---L8b : Ma $ K3

L8 : L8a B L

; Panas /ang disera" debL4 : Me $ e

L; : v $ G


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L4 :

' Panas /ang disera" e$haL10 : + $ g

L10 :

8 Radiasi "anas dari hell1 Kiln hell

18,1 %2 L11a : 7s $ O1;12k)al %2h

L11a :

2 kiln hood;00 %2 L11b : 7h $ O1050k)al %2h

L11b :

L11 :

4 =nidentifed loss heat 6L12 : Lin - ?L

Tabel Heat Balancek)al h 9 Ite%

2'E,4'E500 00 0 2,9

In"ut

1 Nilai kalori 3,8E;81E280 00 5; 809 2 Panas /ang

2E02'E20, 20 2 489 , Panas dari "### 100 009 4. Total heat

15E550E201 22 8,9

!ut"ut

1 Panas /ang8;;E054 20 1 2'9 2 Panas "e%b

14E525E8'0 00 28 ;'9 , Kalor laten10E281E228 00 15 109 Kalor laten

',E551 8 0 119 5 Panas /ang;,0E5; 00 0 4,9 ; Panas /ang

11E24 E , 42 1; 589 ' Panas /ang,E581E5'2 00 5 2;9 8 Radiasi "an;E,02E501 80 4 259 4 =nidentifed

### 100 009 Output total


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Cher%al #D)ien)/ : G?L

Persentase *eat


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PA Kiln 50 kg C !F 6 Konsu%si (atubara "er a% ,,10 kg a%* 6 Nilai kalori 3uel )oal ;;5, k)al kg

k)al h

leh AM dala% antrasit dan reduktor batubara 6 L2"askan oleh antrasit$ *) M) 6 u%lah antrasit 0 00 kg h

K) 6 9 AM dala% antrasit 0*) 6 nilai kalori AM 11000 k)al kg

0 00k)al h"askan oleh batubara$ *d Md 6 u%lah batubara ,E800 kg h

Kd 6 9 AM dala% batuba 0 2'*d 6 nilai kalori AM 11000 k)al kg1'E8 ;E 81 ;5 k)al h

17,846,481.65 k)al h

$ed )arbon dala% antrasit dan batubara 6 L,n dala% batubara dan antrasit terbakar$ 0 08 M1 6 >u%lah f$ed karbon dala% antrasit

M1 : 0 Kg $ 0 '2,, : 0 kg h*d 6 Nilai kalori F 8100 k)al kg-F

0 k)al h

$ 0 08 M2 6 >u%lah f$ed karbon dala% batubara u%lah batubara : ,,10 kg a%M2 : ,,0 $ 0 51 : 1 1, ,' kg*d 6 Nilai kalori F 8100 k)al kg-F

415E8;, '; k)al h915,863.76 k)al h

B L, : ### k)al h

kalsin 6 LM 6 u%lah kalsin 51E;,; kg h t%o

6 Panas s"esifk kalsin 0 2 k)al kg 28t%2 6 te%"eratur kalsin 800 deg

k)al h


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an f$ed karbon antrasit dan batubara 6 L5"e%bakaran antrasit5a $ ?t%2-to@ M2a 6 u%lah ash dan F antrasit 0 kg h

2a 6 "anas s"esifk antrasit 0 25 k)al kg d0 k)al h

"e%bakaran batubara5b $ ?t%2-to@ M b 6 u%lah ash dan F )oal 1851 kg h

2b 6 "anas s"esifk batubara 0 , k)al kg d28E;0, 82k)al h

428,603.82 k)al h

ng dibutuhkan untuk %engua"kan %oisture 6 L;

v 6 Aa"ori ed %oisture 1 ' 0 kg h 6 Panas s"esifk air 1 k)al kg

Cv 6 Ce%"eratur "engua"an 100 deg 6 kalor laten "engua"an "ada tv 5,4 k)al kg-*v 6 Panas enis "engua"an 0 ,8 k)al kg

tg2 6 te%"eratur e$haust gas ,00 deg10,297,364 k)al h

tuk "engua"an air kristal "ada )onditioned ore 6 L'G*aB v $ ?tg2-tv@H

nditioned ore 51;,; kg h air kristal "ada onditined !re 0 1

o%"osisi air kristal 11,2 k)al kg6,297,526.56 k)al h

k "re-reduksi )onditioned ore 6 L87r Ni 6 58 ' Kn ?Ni@6 0 0,02

Ni! -- Ni Mr Ni! 6 ' 'i B !2 1'5 K)al kg Ni ?nilai ental"i %inus@$ ?7r Ni Mr Ni!@ $ * 2E888 42 k)al h

,Fe2!, -- Fe! K36 0 1;';

2Fe! B !2 50 k)al kg-Fe! nilai %in$ ?1 1;0@ $ * 2E1;, 55 k)al h

b 45,052 k)al h

6 L4?tg2-28@

Me 6 u%lah debu 524; kg h

$?tv-28@B B v $ ?tg2-tv@H


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L5 B L; B L' B L8@ LinH $ 1009: 65.31%

9 - '2 049 : , ;49

at uni 2E252E;00 26)9-'&

>uli 2E8'5E000 -&69'&-7gustus 2E;52E,00 ')9-&6

e"te%ber 2E';0E 00 3596)3!ktober ,E120E400 -069-&5Nove%ber 2E,5 E200 5)9'25

ese%ber 1E0;'E 00 (&9'()Total ### ###

008E ko%"osisi bahan /ang digunakan adalah 6


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46/185


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eg

eg

2!

s


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%2k)al %2h

k)al h 922E021E4;0 5 091'E8 ;E 82 , 89

415E8; 2 2940,784,306 1009

4E5;'E118 2, 5928E;0 1 19

10E24'E,; 25 29;E24'E52' 15 9

5E052 0 19, 5E'2, 0 89

5E'21E4;0 1 092E,''E; ' 5 895E'0,E,11 1 09

40,784,306 1009


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1;2000

dalah sebagai berikut6

dikonversikan %en adi 3uel lost )ost

ost tahun 2008 adalah 6


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Kiln drive Po er al)ulationsa Kiln rive Po er

1 Mean su""l/ a%ountKiln Inlet : ?51 t h@ ?1 t %,@ : '8 , %, hKiln !utlet : ?,1 t h@ ?1 , t %,@ : ,8 %, hMean u""l/ a%aunt : ?51 B 2 @ 2 : 58 %, h : 0 4' %, %in

2 Retention ti%eullivan 3or%ula suited to the Ni ore is used

< : kiln length ?%@ 40N : revolutions ?r"%@

: kiln dia%eter ?%@ , 8 : Kiln slo"e 0 0,5

( : 7ngle o3 Re"ose ?deg@ ,8 C : 0 0,102J?40J?,8@Q1 2@ ?, 8J0 0 JN C : 124 N

, Retention Ratio 6 $* 6 Mean u""l/ a%ount ?%, %in@ :

C 6 Retention ti%e ?%in@ :Ai 6 Inner Aolu%e ?%,@ : 1020

Che 7bove is su%%ari ed belorevolution ?r"%@ 0 8 0 4 1 0 1 1 1 2retention ti%e ?%in@ 1;2 1 124 118 108retention ratio ?9@ : 8 8 ' 4 ' 2 ; ;

5


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K < : 15; '; '2508,4K F : , '858 2;

; Cotal drive "o erK C : K < B K F

: 200 2 ,,

' Fa)ilit/ Po er%a)hine eD)ien)/ : 0 43a)ilit/ allo an)e : 1 15200 2 $ 1 15 0 4 : 255 8;; 51

)onsidering the trans%ission eDsien)/ o3 809 o3 the A )ou"ling 3or the values s,14 8,,1


53/185

N 0 ; 0 ' 0 8 0 4 1 0 1 1 1 2 C 21; 185 1;1 '5 1 , '8 124 11' ; 10' 8,

N 0 ; 0 ' 0 8 0 4 1 1 1 1 20 4' 20 5, 1' ;0 15 0 1, ;4 12 ,2 11 20 10 2'

'

8


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o n above


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57/185

Design Data:

Original Con ition

4 )'595-( kg *Empty,

= 4 30 deg

. *?nner


58/185

4 2%05556 m 2


59/185


60/185

&riction &orce o' Rollers to Tires

D(e E%pty Reaction

4

4 0%0'3 &&0'3'(

4 '23923)

D(e Material Reaction

4

4 0%0'3 20&3('2

4 -529)23

D(e E%pty &riction Reaction

4

4 '2323) 2%-

4 -95-)9)00 %m

D(e a itional Material &riction Reaction

4

4 -52)23 2%-

4 3209&2& %m

Total Tor)(e

4

4 -5-))00 320&2&

4 -9)3&9'30 %m

Po*er Re)(ire to Rotate Kiln

Po*er Re)(ire (e Rolling &riction

D(e Kiln Weig$t

4

4 -5-))00 0%0'330(

4 ---933( Watt

4 --- kW

D(e Material Weig$t

4

4 320&2& 0%0'330(

4 239525 Watt

4 2( kW

Po*er Re)(ire (e Material Content Eccentricity

4

4 * -)5000 0%2)5 , 0%0'33 &%)-

4 3'9)5( Watt

4 3) kW %a)hine eD)ien)

# r- *#ri$tion #or$e oA .o11ers to Tires, @ .-

# r2 *#ri$tion #or$e oA .o11ers to Tires, @ .

Tor)(e+s re)(ire to rotate t$e ,iln (e roller reaction 'orce o' Kiln Weig$t "T - #

T-- # r- . -

T-2 # r- . -

T- T-- T -2

P -- T-- B

P -2 T-2 B

P 2 *Wm L, B


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. -

. 2


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e$tiona1 ;rea *;,


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MOTOR POWER CONSUMPTION*C;


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Design Data:

Original Con ition

4 )'595-( kg *Empty,

= 4 30 deg

. *?nner


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73/185

H 4 &0

4

4 &0 / 360 pi*, -%'I2

4 2%26-)5

4

4 -%'I2 sin (5 $os (5

4 -%((

Ca1$ine Cross 4 ar$sin *L/:,

4 --%6) deg

Nor%al Reaction &orce o' Rollers to Tires

Empty .ea$tion

4

4 )'55-( / $os 30

4 -90-09&56 kgA

4 &9&0'93'(

Materia1 .ea$tion

4 Wm / $os =

4 -)666' / $os 30

4 2-595(( kgA

4 29--29332

Cir$u1ar se$tro ;rea *; $,

; $ H/360 J . m2

m 2

Triang1e ;rea *; t,

; t . m2 sinH/2 CosH/2

m 2

m 2 *VeriAied $a1$u1ated "ith spe$iAied H,

2/3 r 3 sin 3 H/2 /;

?n$1ined ;ng1e *>,

.- *.ea$tion Aor$e oA ro11ers to tires, W k / $os =

.2 *.ea$tion Aor$e oA ro11ers to tires,

Wk W m

. 4 W k W m / $os =


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. 2


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rea *;,


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81/1850 4

1 15


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25, 02,1'&'2- k"


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85/185

Design Data:

Original Con ition

4 )'595-( kg *Empty,

= 4 30 deg

. *?nner


86/185

4 2%06556 m 2


87/185

H 4 &0

4

4 &0 / 360 pi*, -%'I2

4 2%26-)5

4

4 -%'I2 sin (5 $os (5

4 -%((

Ca1$ine Cross 4 ar$sin *L/:,

4 --%6) deg

Nor%al Reaction &orce o' Rollers to Tires

Empty .ea$tion

4

4 )'55-( / $os 30

4 -90-09&56 kgA

4 &9&0'93'(

Materia1 .ea$tion

4 Wm / $os =

4 -)5&00 / $os 30

4 2-(965& kgA

4 29-03965'

Cir$u1ar se$tro ;rea *; $,

; $ H/360 J . m2

m 2

Triang1e ;rea *; t,

; t . m2 sinH/2 CosH/2

m 2

m 2 *VeriAied $a1$u1ated "ith spe$iAied H,

2/3 r 3 sin 3 H/2 /;

?n$1ined ;ng1e *>,

.- *.ea$tion Aor$e oA ro11ers to tires, W k / $os =

.2 *.ea$tion Aor$e oA ro11ers to tires,

Wk W m

. 4 W k W m / $os =


88/185

&riction &orce o' Rollers to Tires

D(e E%pty Reaction

4

4 0%0'3 &&0'3'(

4 '23923)

D(e Material Reaction

4

4 0%0'3 2-0365'

4 -53956'

D(e E%pty &riction Reaction

4

4 '2323) 2%-

4 -95-)9)00 %m

D(e a itional Material &riction Reaction

4

4 -5356' 2%-

4 3229(&- %m

Total Tor)(e

4

4 -5-))00 322(&-

4 -9)(-92&- %m

Po*er Re)(ire to Rotate Kiln

Po*er Re)(ire (e Rolling &riction

D(e Kiln Weig$t

4

4 -5-))00 0%0&(2()

4 -(39-(( Watt

4 -(3 kW

D(e Material Weig$t

4

4 322(&- 0%0&(2()

4 3093&( Watt

4 30 kW

Po*er Re)(ire (e Material Content Eccentricity

4

4 * -)5&00 0%2)5 , 0%0&(2 &%)-

4 ()9&06 Watt

4 (& kW

# r- *#ri$tion #or$e oA .o11ers to Tires, @ .-

# r2 *#ri$tion #or$e oA .o11ers to Tires, @ .

Tor)(e+s re)(ire to rotate t$e ,iln (e roller reaction 'orce o' Kiln Weig$t "T - #

T-- # r- . -

T-2 # r- . -

T- T-- T -2

P -- T-- B

P -2 T-2 B

P 2 *Wm L, B


89/185

%a)hine eD)ien)/Tota1 Po"er *P, 4 P-- P-2 P2 Aa$i1ity a11o"an$e 4

4 -(3 30 (& 222 $ 1 15 0 44 222 kW )0+ V< $oup1ing 4


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. 2


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1 ;rea *;,


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0 41 15

: 28 2,,1355%2&-3)6 k"


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Kiln rive Po er al)ulationa Kiln drive "o er

Kiln Inlet :

ust olle)tor ? -2

=sed 3or C/"e

a"a)it/ ?%a$@+as Ce%"

ust ontentInletoutlet

Pressure


98/185

Cotal 6 8'5


99/185

201@ #$haust Fan ?(-2201@

Kiln #$haust +as C/"e ouble u)tion CurboMulti /)lone a"a)it/ ?%a$@ 2'00 N%, %in'5000 N%, h Pressure 50 %%7O,00 deg *andling gas Kiln #$haust +as

Ce%"eratur ,00 deg'5 g N%, #le)tri) Motor ,;5 k15 g g N%, 7))essories 1-%otori ed da%"er150 %%7O


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129/185


130/185

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137/185


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139/185

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1 2; 2010 21600 01 2; 2010 22600 01 2; 2010 2,600 0

1 2' 2010 0600 01 2' 2010 1600 01 2' 2010 2600 0

1 2' 2010 ,600 01 2' 2010 600 01 2' 2010 5600 01 2' 2010 ;600 01 2' 2010 '600 01 2' 2010 8600 01 2' 2010 4600 0

1 2' 2010 10600 01 2' 2010 11600 01 2' 2010 12600 0

1 2' 2010 1,600 01 2' 2010 1 600 01 2' 2010 15600 01 2' 2010 1;600 01 2' 2010 1'600 01 2' 2010 18600 01 2' 2010 14600 01 2' 2010 20600 01 2' 2010 21600 01 2' 2010 22600 01 2' 2010 2,600 0

1 28 2010 0600 01 28 2010 1600 01 28 2010 2600 01 28 2010 ,600 01 28 2010 600 01 28 2010 5600 01 28 2010 ;600 01 28 2010 '600 01 28 2010 8600 01 28 2010 4600 0

1 28 2010 10600 01 28 2010 11600 01 28 2010 12600 01 28 2010 1,600 01 28 2010 1 600 01 28 2010 15600 01 28 2010 1;600 01 28 2010 1'600 0


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1 28 2010 18600 01 28 2010 14600 01 28 2010 20600 01 28 2010 21600 01 28 2010 22600 01 28 2010 2,600 0

1 24 2010 0600 01 24 2010 1600 01 24 2010 2600 01 24 2010 ,600 01 24 2010 600 01 24 2010 5600 01 24 2010 ;600 01 24 2010 '600 01 24 2010 8600 01 24 2010 4600 0

1 24 2010 10600 01 24 2010 11600 01 24 2010 12600 01 24 2010 1,600 01 24 2010 1 600 01 24 2010 15600 01 24 2010 1;600 01 24 2010 1'600 01 24 2010 18600 01 24 2010 14600 01 24 2010 20600 01 24 2010 21600 01 24 2010 22600 01 24 2010 2,600 0

1 ,0 2010 0600 01 ,0 2010 1600 01 ,0 2010 2600 01 ,0 2010 ,600 01 ,0 2010 600 01 ,0 2010 5600 01 ,0 2010 ;600 01 ,0 2010 '600 01 ,0 2010 8600 01 ,0 2010 4600 0

1 ,0 2010 10600 01 ,0 2010 11600 01 ,0 2010 12600 01 ,0 2010 1,600 01 ,0 2010 1 600 0


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1 ,0 2010 15600 01 ,0 2010 1;600 01 ,0 2010 1'600 01 ,0 2010 18600 01 ,0 2010 14600 01 ,0 2010 20600 0

1 ,0 2010 21600 01 ,0 2010 22600 01 ,0 2010 2,600 0

1 ,1 2010 0600 01 ,1 2010 1600 01 ,1 2010 2600 01 ,1 2010 ,600 01 ,1 2010 600 01 ,1 2010 5600 01 ,1 2010 ;600 0

1 ,1 2010 '600 01 ,1 2010 8600 01 ,1 2010 4600 0

1 ,1 2010 10600 01 ,1 2010 11600 01 ,1 2010 12600 01 ,1 2010 1,600 01 ,1 2010 1 600 01 ,1 2010 15600 01 ,1 2010 1;600 01 ,1 2010 1'600 01 ,1 2010 18600 01 ,1 2010 14600 01 ,1 2010 20600 1 11 '''08821 ,1 2010 21600 2 1, 2';,4011 ,1 2010 22600 1 ,54442' ,1 ,1 2010 2,600 2 ;48204';2;

2 1 2010 0600 2 10255 '4812 1 2010 1600 02 1 2010 2600 1 5;,100;45;2 1 2010 ,600 2 ;,1''440412 1 2010 600 2 585142 142 1 2010 5600 2 5554''8212 1 2010 ;600 2 5084,254052 1 2010 '600 2 482,451'22 1 2010 8600 2 ; 2 2241 52 1 2010 4600 2 58 ' 44,'1

2 1 2010 10600 2 ;54' ,0'0;2 1 2010 11600 2 ;;550;8,48


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2 1 2010 12600 2 ;;082'15442 1 2010 1,600 2 ;5,;2'15'22 1 2010 1 600 2 00,4','2252 1 2010 15600 2 1 8,,0882 1 2010 1;600 2 '00 51,' 12 1 2010 1'600 2 '0';5 2,''

2 1 2010 18600 2 ',1,;,24;52 1 2010 14600 2 ' ;5152'2 1 2010 20600 2 '5542'80112 1 2010 21600 2 '52,2241222 1 2010 22600 2 '50 '''4082 1 2010 2,600 2 ; 4554',;,

2 2 2010 0600 2 5,88 ;01;2 2 2010 1600 2 5,54;80;5,2 2 2010 2600 2 ' ;08,4' 82 2 2010 ,600 2 ;'4,10,218

2 2 2010 600 2 ;,,'845,4,2 2 2010 5600 1 25 408,2,,2 2 2010 ;600 2 '548 81182 2 2010 '600 2 ;88 04042 2 2010 8600 2 144 888'8,2 2 2010 4600 2 5,'1'5;55

2 2 2010 10600 2 ,5;14,'8042 2 2010 11600 2 ,,528 '0442 2 2010 12600 2 ;,;0 502,2 2 2010 1,600 2 ;;',28,5''2 2 2010 1 600 2 '022',;0',2 2 2010 15600 2 ;4 11,4;482 2 2010 1;600 2 ;;1801,,822 2 2010 1'600 2 55 00, ''12 2 2010 18600 2 5 ,,;0 '1'2 2 2010 14600 2 ;;0884;2552 2 2010 20600 , 52 04'41452 2 2010 21600 , 50; 42,';,2 2 2010 22600 , 50;,5,,'8,2 2 2010 2,600 , 1'5512'41

2 , 2010 0600 , 2184 '1'222 , 2010 1600 , 50,'1,8 ;22 , 2010 2600 , 508,0';452 , 2010 ,600 , 502051,5,52 , 2010 600 , 50' 5 8'212 , 2010 5600 , 52;,;885;2 , 2010 ;600 , 5,,422410'2 , 2010 '600 , ;2 8;1'1'22 , 2010 8600 , 282544210'


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2 , 2010 4600 , 1 82,;'51;2 , 2010 10600 2 5'2;41;'42 , 2010 11600 2 '280111,1,2 , 2010 12600 , 42 04'0;12 , 2010 1,600 , 5202 2 52;2 , 2010 1 600 , '544 , 85

2 , 2010 15600 , 41''480 22 , 2010 1;600 , ;,1,01 0,2 , 2010 1'600 , 5 1,8052 , 2010 18600 , 0402814;,,2 , 2010 14600 , 5 5; '854;2 , 2010 20600 , 1,14;25,'82 , 2010 21600 , ;54244,',;2 , 2010 22600 , 08 555;2542 , 2010 2,600 , ;1;44504;2

2 2010 0600 , 5'105;8 28

2 2010 1600 1 55 ;4;55442 2010 2600 1 , 84224;'42 2010 ,600 1 ,5;4,;04'12 2010 600 1 ,'8;01 ,182 2010 5600 1 , 48'41 5;2 2010 ;600 1 ,54 4,01'22 2010 '600 1 ;45''50,22 2010 8600 , 04;5'1 552 2010 4600 , ';8 5 0' 4

2 2010 10600 , 5,24;4 ' 82 2010 11600 , 514;' ''82 2010 12600 , 24254085;;2 2010 1,600 2 4; 12 202'2 2010 1 600 2 88,1''0 22 2010 15600 2 4''2'''55'2 2010 1;600 , ; 8 ;5,452 2010 1'600 , 420,0;20;2 2010 18600 , ;555521 882 2010 14600 , ; 4 458 012 2010 20600 , ,''8;' ;0,2 2010 21600 2 4 ;,1528852 2010 22600 2 ,'41, ;552 2010 2,600 0 ;4;8;,884'

2 5 2010 0600 02 5 2010 1600 02 5 2010 2600 2 4''2;8;4582 5 2010 ,600 1 804',5 1'2 5 2010 600 2 2;2;221182 5 2010 5600 , ' ''458202


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2 5 2010 ;600 , 5''55208022 5 2010 '600 , 5144 '2402 5 2010 8600 2 ,1125;1'0,2 5 2010 4600 , ,'1;4'18'

2 5 2010 10600 , 41514 5112 5 2010 11600 , 525'''81;8

2 5 2010 12600 , 5284 041;12 5 2010 1,600 , 52,,4,8;42 5 2010 1 600 , 8248;;88;2 5 2010 15600 , ;5 ;1015'2 5 2010 1;600 2 '12;221;5'2 5 2010 1'600 , 25 0528''2 5 2010 18600 , 50401 ;0;52 5 2010 14600 , 518241'1182 5 2010 20600 , 514;51 1,2 5 2010 21600 , 0,08,20522

2 5 2010 22600 2 8,;54,15112 5 2010 2,600 2 82', 155;52 ; 2010 0600 2 8,5404;052 ; 2010 1600 , 048;4 5;242 ; 2010 2600 2 4'5',5 2542 ; 2010 ,600 , 0 0;014;882 ; 2010 600 , ;250'581'12 ; 2010 5600 , ;;,10;20,12 ; 2010 ;600 , 5 8444 052 ; 2010 '600 , 58 20, 81'2 ; 2010 8600 , 21,',2'142 ; 2010 4600 , 2' 08,,'54

2 ; 2010 10600 , 525'1,420;2 ; 2010 11600 , 52;044420,2 ; 2010 12600 , 25125408852 ; 2010 1,600 , 2080;81,22 ; 2010 1 600 , ;;,0 ''42 ; 2010 15600 , ;,214 0 22 ; 2010 1;600 , 50 ,8 0 082 ; 2010 1'600 2 4;,,0,5;;2 ; 2010 18600 2 8'02 448;;2 ; 2010 14600 2 84555'; 22 ; 2010 20600 2 8425,115;52 ; 2010 21600 2 40;0208'4'2 ; 2010 22600 2 '42,4'4'542 ; 2010 2,600 2 8544,14 58

2 ' 2010 0600 2 4 00;;5';2 ' 2010 1600 2 52 '2'8212 ' 2010 2600 , 0, ,25544'


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No 7lat Ko%"onen ModifkasiKon

ebelu%

1 *o""er bin , /a arah da i-da i

2 AR eighing 3eeder bin , /a arah da i-da i

, Motor


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(i)in* &lant 2

21

5 ;

1

01

10

1

02

1

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1

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(i)in* &lant 2+(o i-

21

5 ;

1

01

1

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10

1

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0;


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C-1 08

C-110

,

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/i

C-1 08

C-110

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100 00150 500200 ;50,00 800

00 1000

Perhitungan


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,% dan ukuran standard lebar sabukngan %engguakan lebar sabukt6

: 0 81


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C-1 04 (elt onve/or Mi$ing ?e$isting@

No (elt onve/or I No1 '8 t h 12 idth o3 belt ?(@ ;00 %% 2, istan)e bet een both a$es ;0 8 % 3

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5 udut Ke%iringan belt onve/or 12 5 0 6

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γ ×××= k vS l V

[= bnb qq

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2315

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−


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( ) ]

mkg

3

15,15,25 ×++

1

981,016,3

64,10753,11

×+

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11,1171,8 ×××

6,05 ×

981,053,11 ×

85,011,1 ×××

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50 0 ,,,,150 1 ,,,, ' ';;;;;'

5 1;;;;;'

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kg %

kg % O+ 21 ;;;;;'

kg %

kg %d#N:d#N:d#N:;;

,

m

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mk g

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kW P 93,213 4,2 93 =×=

mk g

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9,1

28,1

8,1

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=

−

−

=

−

−

7ngka 'E'' dan 5E12 da"etdari tabel 11

angka 1E2 dan , uga daritabel

a/a Motor /angibutuhkan


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λ λ β os2

s%nos4

22

+

=

bbS


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β t#n


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"ond%s% !ot#! $%ln 2 #d#l# se(# #% (e!%$'t<60 t

4.2 m

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90 m

1.2 !pm0.4 !pm

RK 2 Calculation

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