Risk Mitigation Strategies and Asset Management Change Management.

Risk Mitigation Strategies and Asset Management

Change Management

most valued global provider of power, control & information solutions

Value of Asset Management Strategies

“I need to insure that my facility is operating the way I built it to run!”


RSMACC for Security and Change Management & Audits

• Secure network from Internet & other outside threats

• Full auditing of changes• Automated change detection• Secure repository for backup of all critical

data, and documents


• reduce risk to productionreduce risk to production• reduce risk to productionreduce risk to production

• improved site securityimproved site security• improved site securityimproved site security

• improve maintenance staff effectivenessimprove maintenance staff effectiveness• improve maintenance staff effectivenessimprove maintenance staff effectiveness

• reducing commissioning time & costreducing commissioning time & cost• reducing commissioning time & costreducing commissioning time & cost• keeping employees safekeeping employees safe• keeping employees safekeeping employees safe

• disaster recoverydisaster recovery• disaster recoverydisaster recovery

• complying with regulationscomplying with regulations• complying with regulationscomplying with regulations

• monitor & protect systemsmonitor & protect systems• monitor & protect systemsmonitor & protect systems

Common System Objectives


Putting Asset Management in the Right Context

1. Promotes a foundation for optimizing maintenance and plant operations

2. Risk mitigation procedures for discrete, hybrid and process applications

3. Comprehensive change management for automation controls

4. Detailed auditing and diagnostics

5. Extensive calibration and condition monitoring

Improving Overall Resource Availability


Maintenance Challenges

Maintenance challenges• Reduce MRO costs• Improve uptime• Experienced maintenance staff retiring• Automation landscape is increasingly complex

– Distributed Architectures– More configurable, intelligent devices– Integration with information systems

Maintenance needs• Maximize uptime by proactively avoiding downtime

– Cost constraints require automated systems– Utilize device intelligence for maintenance purposes

• Maximize uptime by minimizing downtime– Maintenance systems point to cause, not symptom– Automatically generate work orders– Automatically suggest corrective actions


FirewallsSwitchesNetworksConnectorsEngineering ComputersMaintenance ComputersHistoriansSCADAOperator InterfaceControllersRobotsDrivesI/O CardsDevices & Sensors

Regulations

• Sarbanes Oaxley Act of 2002– Larger companies that have a CSO, GAO, or strong IT office that realizes that there

is no change management on controllers, etc.– Section 404: requires establishment of controls that reasonably protect against

preventable events that could influence a company’s value. • OSHA

– Knowing that controllers are configured correctly and knowing that someone in the office can not program a controller has merit here.

• Tread Act – Great potential here but industry has resisted so far.

• Homeland Security – Has put a lot of pressure on systems of concern– We have succeeded in the water industry and others

• USDA• ATF• FDA

– Absolutely is concerned with open systems and mistakes that endanger the quality of the product and consumer’s health

• EPA– Effluent discharge and stack emission change management

• FAA– Recently told an airline manufacturing that they needed change management

• TSA– Concerned that the baggage handling equipment does not get alteredSafety & SecuritySafety & SecuritySafety & SecuritySafety & Security


Even the smallest Even the smallest change can affect operations!change can affect operations!

Each asset no matter how largeEach asset no matter how largeor small is linked to the next asset.or small is linked to the next asset.

Assets’ Influence on Objectives

Traditional Asset Management Strategies


Traditional Access Control

• Security guard procedure

• Panel/MCC access

• Processor passwords


Traditional Configuration Backup & Versioning

• Local media

• Storage cabinet

• File Server

• Versioning software (SourceSafe)1 23

45


Traditional Change Tracking

• Log book • Embedded documentation

******************************************************************************************************************************************************

*** 4.Jun.05 RWhite - Changed XIC to XIO ****** for sensor Line1_Conv_Bypass_LS***

******

**************************************************

*** 29.Dec.04 JWalker – Add rungs 95 thru 98, ***

*** and modified preset of timer T30:12 ****** CHAIN_LUBE_CYCLE on rung 94 in PF3 while ****** installing replace chain lube system ****** following system crash 1.Dec.04*******************************************************************************************************


Traditional Production Diagnostics

• Wait-and-see

• Walk-about

• Diagnostics programmed in to control system


How Does RSMACC Help?

• Prevent unauthorized changes• Monitor control system performance• Configuration control and verification• Preempt failures• Track control system changes• Improved troubleshooting


NOT Managing Device Configuration

• User starts RSLogix• User locates logic program• User connects to the controller• Downloads or makes online changes,

may save program or just exit without saving

• What version of the program is in your controller and where did the program go from before & after the change?

`


Change Management

• User starts RSLogix on local computer

• RSMACC records workstation and user launching RSLogix, applying defined security permissions

`

`

`


Change Management

`

`

`

• User retrieves application program from RSMACC Archive using RSLogix 5, 500, 5K file open or the RSMACC Client

• RSMACC records who retrieved the application program


Change Management

`

`

`

• User connects to the controller; RSMACC records device connection

• User makes online modifications to control program

• RSMACC records each user change as it occurs


Change Management


Change Management

`

`

`

• User returns the application program to the RSMACC Archive


Change Management

`

`• Periodically

– RSMACC Verification automatically uploads controller program

– RSMACC Verification retrieves RSMACC Archive master application program

– RSMACC compares the files creating a report of the differences found

`


A-B Drives Support

Copyright © 2005 Rockwell Automation, Inc. All rights reserved.

RSMACC Benefits

• Tight interface to Maximo and Extensibility

– RSMACC Network Health provides centralized monitoring and management of enterprise-wide control network assets, coupled with distributed access to the tools needed to maintain the devices on those networks.

– RSMACC Enterprise Online Condition Monitor integrates condition monitoring data to provide real-time analysis and correction of maintenance problems.


NH

Network Health - Managing and Monitoring Intelligent Devices

• Periodically the Diagnostic Scheduler Service scans the health of DeviceNet, ControlNet, and Ethernet/IP network devices

• Device faults and diagnostics messages are automatically logged to the centralized RSMACC Diagnostics and Health log database

DiagnosticDiagnosticSchedulerSchedulerServicesServices

24vdc

509 -BOD

DeviceNetDeviceNet

ControlNetControlNet


RSMACC Enterprise Online

• Online module configuration capability• Graphical or hierarchy display of network devices in configurator• Live Time data display from any XM channel

– Trend, Spectrum, Waveform, Waterfall, Polar, Orbit, Shaft-Centerline• Mimic display with live data and alarm status


RSMACC, Change Management Value Stream

The stream of managing The stream of managing change starts with change starts with “Prevention” and flows “Prevention” and flows through “Reconciliation”through “Reconciliation”

ArchiveArchive

AuditAudit

Verification/RecoveryVerification/Recovery

ReportingReporting

Access ControlAccess Control

AuthenticationAuthentication

The Value of Change The Value of Change Management is greatest Management is greatest when applied when applied proactivelyproactively rather than rather than after the factafter the fact

ReconciliationReconciliation

DetectionDetection

AccountabilityAccountability

ControlControl

PreventionPrevention

The RSMACC The RSMACC Change Management system Change Management system provides support throughout provides support throughout

the process while emphasizingthe process while emphasizingthe higher-value the higher-value

elements elements


Disaster Recovery

• Case: Pet Food Manufacturer– Computer maintenance lost programs on several key assets. In spite

of manually saving programs on a central server, they ended up using a very old version made by the OEM of the machine.

• Consequences: – Hours of downtime and lost production to be made up with overtime.– Extra cost of indirect labor for remaking the asset configurations.

• Solution: – By managing asset configuration versions automatically in a central

repository and by automatically backing them up, no program is lost. As well, through version control, everyone knows which program to use immediately.

• Benefits: – Save production cost and delivery time issues by always knowing

which program is the right version.– Provide confidence in the process and controller program for the

engineering and maintenance teams.


Meeting additional customers concerns:

• Automatic backup of PLC configurations, files & programs• Check device configurations against known configurations• Authenticate users and their work• Automatic predictive & reactive maintenance• Disaster recovery• Unified messaging from plant floor machines for faster and intelligent

decisions• Demand driven manufacturing environment• Verify regulation compliance• Extreme visibility, transparent control & operation• Lower operational risk to availability & uptime


Water Supply & Water Treatment System Benefits

• Reduction in long term operating & maintenance costs and lowering the risks to the community served by…

– Improve maintenance staff effectiveness • Root cause analysis & locked door device analysis automatically• Monitor & protect systems

– Monitor devices on networks for abnormal operation including degradation or failure– Automatic integrated condition monitoring including notification

• Automatic tracking of versions with security on all production intellectual property• Messaging (email) appropriate personnel• Facilitate more migration from reactive & preventive maintenance to predictive &

reactive maintenance models – Increase site security for device access

• Creating audit trails for asset configuration changes, detect unwanted changes• Back up asset intellectual property to a secure system for disaster recovery• Store every version of asset configurations in a secure system for archival and retrieval• Automatic verification of some device configurations against controlled masters

– Extend service life of equipment through verification, condition monitoring & security

30 Copyright © 2005 Rockwell Automation, Inc. All rights reserved.

Premier Integration

• Integrated Architecture = Integrated Architecture = Automation & InformationAutomation & Information– Broadest Scope of Supply– Scalable/Modular Platform– Real-Time Information

• Automation = LogixAutomation = Logix– Multiple Control Disciplines– Scalable/Modular Platform– Information Enabled

• Plant-Wide Information = Plant-Wide Information = FactoryTalkFactoryTalk– Multiple Production Disciplines– Scalable/Modular Platform– Automation Empowered

Faster Time to MarketLower Integration CostsFaster Time to Market

Lower Integration Costs

Lowest Total CostOf Ownership

Lowest Total CostOf Ownership

Performance OptimizationRegulatory Compliance

Performance OptimizationRegulatory Compliance


Design & Design & ConfigurationConfiguration


Production Production ManagementManagementProduction Production

ManagementManagementData Data


ManagementManagementQuality & Quality &

ComplianceComplianceQuality & Quality &

ComplianceComplianceAsset Asset

ManagementManagementAsset Asset

ManagementManagementPerformancePerformance& Visibility& Visibility

PerformancePerformance& Visibility& Visibility

Production Disciplines

LogixLogixLogixLogix

Plant-Wide Information

Systems

Plant-Wide Automation

Systems

ProcessProcessControlControl


BatchBatchControlControlBatchBatch

ControlControlDrivesDrives

SystemsSystemsDrivesDrives

SystemsSystemsMotionMotionControlControlMotionMotionControlControl

DiscreteDiscreteControlControl

DiscreteDiscreteControlControl SafetySafetySafetySafety

Control Disciplines

FactoryTalkFactoryTalkFactoryTalkFactoryTalkIntegrated Architecture

The FactoryTalk Production Disciplines

Asset Management Optimizes maintenance and plant operations

to improve your resource availability• Risk mitigation and change management procedures • Comprehensive diagnostics and device configuration• Calibration & real-time monitoring• Audit operator actions & device health

RSMACC Change Management

RSMACC Network Health

RSMACC AAM

RSMACC EOL

Entek Emonitor

Background of Colorado Springs Utilities

Events that led to the RSMACC Installation

RSMACC Installation Current Activities with

RSMACCIncreasing challenge of guiding the

organization due to its size: Service area - approximately 500

square-miles (gas) Electric customers - 194,000 Gas customers - 169,000 Water customers - 121,000 Wastewater customers - 118,000 Proposed 2005 budget - $948 million Employees - 1,978 Total Asset Value - $2.6 billion ($1.3

billion debt)


MichelinMichelin

Minute MaidMinute Maid

Minera EscondidaMinera Escondida

NASANASA

Nestle Purina Pet CareNestle Purina Pet Care

New York Power AuthorityNew York Power Authority

PDVSA GasPDVSA Gas

PfizerPfizer

Phillip MorrisPhillip Morris

Procter & GambleProcter & Gamble

Roxane LabsRoxane Labs

Sun Maid GrowersSun Maid Growers

Stock AmericaStock America

Thyssen KruppThyssen Krupp

TropicanaTropicana

TRWTRW

WeyerhaeuserWeyerhaeuser

AlcanAlcan

Anheuser-BuschAnheuser-Busch

Baxter BioScienceBaxter BioScience

Bengalla MinesBengalla Mines

Blandin PaperBlandin Paper

BMWBMW

Boyne SmelterBoyne Smelter

Carlton United BreweriesCarlton United Breweries

CentocorCentocor

Chemeq Ltd.Chemeq Ltd.

Cia de Cimentos do BrasilCia de Cimentos do Brasil

DaimlerChrysler DaimlerChrysler

Eli LillyEli Lilly

Formex AutomotiveFormex Automotive

General MotorsGeneral Motors

Kellogg’sKellogg’s

KraftKraft

Libbey GlassLibbey Glass

RSRSMACC is not a dream, it is a leap in philosophy for maintenance. MACC is not a dream, it is a leap in philosophy for maintenance. Rockwell Automation built it on history, knowledge, and FactoryTalk so you could Rockwell Automation built it on history, knowledge, and FactoryTalk so you could benefit easily without the integration woes of yesterday. benefit easily without the integration woes of yesterday. It is functional and installed in many of our best customer’s today!It is functional and installed in many of our best customer’s today!

Kyle RogeKyle RogeInformation SolutuionsInformation SolutuionsPhone: 303-273-5107Phone: 303-273-5107

Email: [email protected]: [email protected]

Copyright © 2005 Rockwell Automation, Inc. All rights reserved. 34

RSView Supervisory Edition

Version 4.00




Production Production ManagementManagementProduction Production



ManagementManagementQuality & Quality &

ComplianceComplianceQuality & Quality &

ComplianceComplianceAsset Asset

ManagementManagementAsset Asset

ManagementManagementPerformancePerformance& Visibility& Visibility

PerformancePerformance& Visibility& Visibility

Production Disciplines

LogixLogixLogixLogix

Plant-Wide Information

Systems

Plant-Wide Automation

Systems



BatchBatchControlControlBatchBatch

ControlControlDrivesDrives

SystemsSystemsDrivesDrives

SystemsSystemsMotionMotionControlControlMotionMotionControlControl

DiscreteDiscreteControlControl

DiscreteDiscreteControlControl SafetySafetySafetySafety

Control Disciplines

FactoryTalkFactoryTalkFactoryTalkFactoryTalkIntegrated Architecture

The FactoryTalk Production Disciplines

Performance and Visibility Presents a window into the process

so you can make better decisions • Reporting & analysis tools• Role-based operator interfaces & dashboards• Key performance indicators (KPI)• Situational display at machine, line,

plant & enterprise levels

RSBizWare PlantMetrics

RSViewME

RSViewSE

View AnyWare

FactoryTalk Portal *

* Planned ‘06


RSView SE Components

• RSView Studio – Configuration software for developing and testing HMI

applications. • RSView SE Server

– HMI server that stores HMI project components (for example, graphic displays), and serves these components to clients. The server also performs alarm detection, and historical data management. This is run as a headless service.

• RSView SE Client– Client software for viewing and interacting with supervisory

level applications developed using RSView Studio.• RSView SE Station

– A traditional “single box” HMI solution that packages a server and client as a single package.


Distributed Application (i.e., South Plant)

ACC1 Area

ACC1 Area

ACC2

Area

ACC2

AreaACC3 AreaACC3 Area

ACC5 AreaACC5 AreaACC4 AreaACC4 Area


Areas of a Distributed Application

Areas in Application with HMI projects

RSView SE Servers

Expanded HMI project

RSView Studio

RSView SE Clients


Solution: Modular System Architecture for KC

Area 1

Client

ACC1 server

Data Server

Display:

Overview

User wants to copy a display, and re-use control system from an identical Area. The directory hierarchy makes component names (e.g., tags, alarms and displays) unique system-wide.

ACC1

ACC2

South Plant

Area 2

ACC2 Server

Data Server

Display:

Overview

Client


RSView SE Distributed Architecture

• Distributed servers provide services and information to clients

• HMI Servers can communicate with multiple data servers

• Clients can view data from multiple servers

• Tags, alarms, and graphics from any server can be displayed on any client

• Remotely configure all servers from one location


FactoryTalk™ Enabled Solution

• The FactoryTalk integrated architecture makes it possible for Rockwell Automation products to communicate across boundaries and work together collaboratively

– FactoryTalk Directory. Provides a common address book of factory resources so that changes to the automation system are updated automatically across FactoryTalk-enabled applications

– FactoryTalk Security. Provides a centralized security authority for all components in the system.

– FactoryTalk Live Data. Provides reliable, enterprise-wide access to real-time manufacturing information.

– FactoryTalk Diagnostics. Makes it easy to record information, warnings and errors generated by the system and users to a central location.

– FactoryTalk Audit. Makes it easy to maintain a comprehensive record of any changes made to your manufacturing system.

FactoryTalk enhances the value of your Integrated Architecture investmentFactoryTalk enhances the value of your Integrated Architecture investment


• FactoryTalk® Capabilities– Federated Directory– Live Data Availability– Global Diagnostics– Auditing

Provides a common address book of factory resources so that changes to the automation system are updated automatically across FactoryTalk-enabled applications

FactoryTalk® is about Customer ValueFactoryTalk® is about Customer Value


FactoryTalk Directory Design - Federation

• Data remains distributed in its original, native environment (ie. a controller)

• Clients that need data use directory– Directory acts as a lookup service

• Data is “federated” or “propogated”, not duplicated or copied

• Data is distributed vs. centralized• This model is used today for tags and displays

– Future: Alarms and events, security settings, etc. Tag Database

Data ClientData Client Data Client

Tag Database Tag Database


Solution: Tags Once (Using FactoryTalk Directory)

2. Use the tags created in the PLC program directly in the HMI without creating an HMI tag database.

1. Program PLC tags using RSLogix, and then save the project.

•Tags reside in Controller

•New Tags available immediately


How Tags Are Found And Used

• With FactoryTalk tag browser:• Locate & select tags in RSLinx, OPC, and

RSView servers located anywhere on network (Using FT Directory)

• Same browser used in multiple products– RSView Enterprise Series– RSSql– Historian

• Returns names (references) to:– ControlLogix tags– 3rd party OPC server tags– PLC tags (5/500)– RSView tags

• Names used in FactoryTalk client products that need access to tag values (RSView, RSSql)

Items found in selected folder on left (trendvalue1)

Complete name that will be used (in client)

Areas found in FT Directory

Hierarchy supplied by servers for “Plant Area2”


Tags Once Solution

• Benefits over conventional solution–Reduces initial development time and ongoing

maintenance costs–Eliminates importing and duplicating tag databases–Avoids common databases with a single point of

failure–Supports tag databases distributed across multiple

computers connected to a network


Problem: Maintenance of displays everywhere

1. Export the graphic display to a file.

2. Import the graphic display into one or more HMI projects on multiple stations.

3. Update and manage displays on each station.

4. Edit each display online, or take the system offline and copy projects to each computer.


Solution: Displays Once (Using FT Directory)

1. From any graphic display, reference any display in the system.

2. Simply edit graphic display, and changes are reflected throughout the system.


How Displays in Directory found & used

• Displays stored in any area (by any RSView server) in the FT Directory can be browsed

• Wizard constructs command referencing the selected display

• Allows you to link displays from one server to displays on another server (for use by operators at client stations)

• Can be used to create an Overview display that provides buttons to detail displays located in other areas in facility

Area found in FT Directory

Displays found in selected area

Display reference that will be used (in command)


Displays Once Solution

• Benefits over conventional solution–Significantly reduced development time and ongoing

maintenance costs–Eliminates importing and duplicating graphic displays–Supports projects distributed across multiple servers

on multiple computers connected to a network–Makes it easy to update graphic displays across an

operating automation system


Value of the Directory

$Reduce development time by eliminating the need to duplicate tags and HMI screens throughout the architecture.

$Reduce development and maintenance time – changes to screens are automatically reflected throughout the architecture in an RSView SE system.

$Increase throughput and capacity – network load (tag database or screens) is shared among multiple servers. Additional servers can be added.



FactoryTalk® is about Customer Value

FactoryTalk Live Data provides reliable, enterprise-wide access to real-time information.


FactoryTalk Live

Primary RSLinx Server

Primary OPC Server

• Location Transparency• Data Server Redundancy

– RSLinx– OPC servers

• Failover transparent to FactoryTalk Clients (eg. RSView SE, RSSql

• No involvement of SE

FactoryTalk Directory

Backup RSLinx Server

BackupOPC Server


Maximizing System Availability

• For operators to maintain visualization and control of their manufacturing system, the server components must provide a continuous flow of information to the client components. This is why software redundancy is so important.

• To help ensure that critical data remains available to clients, even during server disruptions, RSView Supervisory Edition—enabled by the FactoryTalk integrated architecture—provides built-in redundancy features:– HMI Server redundancy– Data Server redundancy

RSLinx or any OPC-DA

Redundant Server Pair

RSView SE Server

Redundant Server Pair


FactoryTalk Fault Tolerance and Redundancy

• Ensures a high level of system availability, with automatic failure detection and synchronized failovers

• Enables system-wide redundancy options, with no custom programming required

• Eliminates “out of sync” conditions where some client components failover to backup computers at different times

• Provides a consistent way to configure redundant host computers; allows setting up redundancy options only once for each server pair

• Makes redundant server pairs available to all FactoryTalk-enabled clients in a system, without requiring any client configuration


Value of Live Data

$Reduce downtime by eliminating system shutdowns due to server failures.

$Reduce development time $Eliminate the need to configure the client applications for

redundancy.$Eliminate custom code to manage server redundancy.




Makes it easy to record activity, warnings and errors generated by the system and users to a central location.


Problem: Disparate Logging Systems

In traditional systems, all software packages log error, warnings, and information to different databases in different formats.

Traditional loggingTraditional logging

Difficult to track and diagnose problems in the system.


Solution: FactoryTalk Diagnostics

Solution: FactoryTalk Diagnostics provides the ability to log errors, warning, and information to a central location.

FactoryTalk Diagnostics provides a routing service for activities, warnings, and errors from all software packages.Choose to log information to local log or central database.

RDBMS




Makes it easy to maintain a comprehensive record of any changes made to your manufacturing system.


Electronic Signature and Audit

• Re-verify operator identity for performing an operation– Setpoint change– RSView command– Recipe download

• Require approval, if needed• Username, old value, new value, comments, and approver are

logged to FT diagnostic log• Reports generated using data-mining tools like RSBizware Historian


Value of Audit

$Reduce downtime by making maintenance easier by using a centralized system to log all changes that could have triggered a system problem.

$Avoid compliance issues with government regulations.$ Optimize manufacturing - Makes it easy to retrace the events

that lead to production inefficiencies$ Reduce software costs by eliminating the need for multiple

tracking systems.


Communications

• Preferred connectivity to Rockwell Automation controllers using RSLinx – RSLinx Classic is included with RSView SE Station

and RSView SE Server– RSLinx Enterprise is included in RSView SE Station, and bundled with RSView SE

Servers for distributed applications

• Third-party connectivity for non-Rockwell Automation controllers using KEPServer Enterprise– Available as a separate catalog number for RSView SE

(and RSView32)

RSLinx Enterprise


KEPServer Enterprise Drivers

• Supported protocols & devices:

Analog Device Aromat *Automation Direct EBC *Automation Direct ECOM BUSWARE Ethernet Contrex Contrex M Series Cutler-Hammer DDE Client Driver *DIRECT-NET *EtherTRAK GE - CCM *GE Ethernet *GE Ethernet Global Data GE Focus 1 Ethernet *GE SNP

*GE SNPX Honeywell UDC IA Super SEL IDEC IO Pointscan 100 K Sequence Micro-DCI *Mitsubishi A Series Mitsubishi Ethernet *Mitsubishi FX *Mitsubishi FX Net *Modbus ASCII Serial *Modbus Ethernet *Modbus Serial Modbus Plus *Modbus Unsolicited Serial

Omron FINS Ethernet Omron FINS Serial *Omron Host Link *Omron Process Suite Optimation Optilogix Partlow ASCII Phillips P8/PC20 *Siemens S5 Siemens S5 (3964R) *Siemens S7 MPI *Siemens S7-200 *Simatic 505 Serial *Simatic 505 Ethernet *Simulator *SquareD

Thermo Westronics Ethernet *TIWAY Host Adapter Toshiba Toshiba Ethernet Toyopuc Ethernet PC3/PC2 Toyopuc Serial *Uni-Telway *User Configurable Driver Wago Ethernet Yaskawa Memobus Plus Yokogawa Darwin Yokogawa Darwin Serial Yokogawa DX Yokogawa DX Serial

* Indicates drivers available for the PanelView Plus and VersaView CE with RSView ME`


FactoryTalk Security

• Policies define system-wide rules that govern how security is implemented

• Computer accounts define which computers can access your automation system

• User accounts define who can get access to your automation system

• Networks and Devices allows you to secure access to control hardware


Runtime Language Switching

• Application languages can be switched dynamically at runtime

– Most user defined strings that are visible at runtime are switchable including all graphic display labels & captions, tooltips, global objects & title bars

– CurrentLanguage Function in expression editor provides method for switching alarms and messages

• Time/Date & Decimal formats are automatically switched based on the locale settings for the current language


Global Objects are used to reduce the development of user defined Faceplates

• Global objects provide the capability to link the appearance and behavior of a base graphic such as a Process Loop Faceplate to multiple references of the object (PID instructions) in the same application

• Global objects are created on global object displays and are called base objects

– All RSView graphic objects can be global objects except for ActiveX controls

– Grouped objects are supported

• Copying a base object to a standard graphic display creates a reference object

• When changes are made to the base object, the referenced objects are changed as well


Operator Faceplates for the IA Operator Workstations

• Ready to use Operator Faceplates are included with the Operator Workstation Software (RSView SE / ME) which take advantage of our Global Object technology:

– PIDE– Discrete 2 State Device– Discrete 3 State Device– Totalizer – Ramp/Soak– Enhanced Select– Alarm– PhaseManager Phase State Monitor

• Faceplates provided both as:– Global Objects suitable for embedding in

custom graphics– “Pop-up” graphic displays.

• Faceplates support tag substitution – you don’t have to manage parameter files.

• Faceplates can be modified if desired. • RSLogix 5000 includes a set of ActiveX

faceplates for use with 3rd party HMI software.


FactoryTalk Alarms & Events

• Logix5000 controllers will serve up alarm information to FactoryTalk Alarms and Events– New instructions added to Logix5000 controllers

• Digital Alarm - single state / bit detection• Analog Alarm – LL,L,H,HH, Rate of Change detection

– Configurable Options• Delay Time• Latched our continuous• Automatic acknowledge

• Moves alarm detection closer to source

– Faster detection– Reduced network bandwidth– Improved overall system performance

Alarm Configuration

Alarm Comm.

New Alarm Instructions


Important Criteria for W/WW - RSView SE…a good fit

• Architecture: headless servers/rich clients– Allows users to be logged in only at clients– No need for user logged in at server– Password aging problems and server access problems

avoided• FactoryTalk provides compliance advantages

– Ex. Audited Logic changes propagated throughout system without need for edits to HMI

• Windows security and account management• Automatic user logout• Desktop Lock and runtime access restrictions• Electronic signature and supervisor verification• Integration with RSMACC for audit trail• Secure internal logging format• Secure Central Logging capability• Logging to FactoryTalk Audit for system wide audit trail

Risk Mitigation Strategies and Asset Management Change Management.

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Transcript of Risk Mitigation Strategies and Asset Management Change Management.