Rigidly Coupled - pumpfundamentals.com · Coupling Guardis provided to enclose the coupling, pump...

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HWX API 610 Vertical In-Line Process Pumps API 610 OH3 Pump Bearing Frame API 610 OH4 Rigidly Coupled API 610 OH5 Close Coupled Bulletin PS-10-27a (E/A4) Pump Division

Transcript of Rigidly Coupled - pumpfundamentals.com · Coupling Guardis provided to enclose the coupling, pump...

Page 1: Rigidly Coupled - pumpfundamentals.com · Coupling Guardis provided to enclose the coupling, pump shaft and motor shaft areas Dynamically Balanced Impeller limits vibration and assures

HWXAPI 610 Vertical In-LineProcess Pumps

API 610 OH3Pump Bearing Frame

API 610 OH4Rigidly Coupled

API 610 OH5Close Coupled

Bulletin PS-10-27a (E/A4)

Pump Division

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Pump Division

Pump SupplierTo The WorldFlowserve is the

driving force in theglobal industrial

pump marketplace.No other pumpcompany in the

world has thedepth or breadth

of expertise inthe successfulapplication of

pre-engineered,engineered andspecial purpose

pumps andsystems.

Pumping SolutionsFlowserve is providing pumpingsolutions which permit cus-tomers to continuously improveproductivity, profitability andpumping system reliability.

Market Focused Customer SupportProduct and industry specialistsdevelop effective proposals andsolutions directed toward marketand customer preferences.They offer technical advice andassistance throughout eachstage of the product life cycle,beginning with the inquiry.

Dynamic TechnologiesFlowserve is without peer in thedevelopment and application ofpump technology, including:• Hydraulic engineering • Mechanical design• Materials science• Intelligent pumping• Manufacturing technology

Broad Product LinesFlowserve offers a wide rangeof complementary pump types,from pre-engineered processpumps, to highly engineeredand special purpose pumpsand systems. Pumps are builtto recognized global standardsand customer specifications.

Pump designs include:• Single stage process• Between bearing

single stage• Between bearing

multistage• Vertical• Submersible motor• Rotary• Reciprocating• Nuclear• Specialty

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Pump Division

ComplementaryPump DesignsHWX pumps may be usedwith other Flowservemodels of API design.These include:• Single stage,

horizontal overhungpumps

• Single and two stagebetween bearingpumps

• Multistage betweenbearing pumps

• Vertical, doublecasing pumps

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First Choice for VerticalIn-line PumpingThe HWX pump is the API 610latest edition type OH3, bearinghousing design and space-savingin-line alternative for many over-hung process pumps in upstreamand down stream services.

The HWX family of pumpsconsists of designs to API OH3,OH4 and OH5 configurations formeeting customer specificneeds.

The most stringent emissionscontainment is achieved as theAPI 682 seal chambersaccommodate all mechanicalseal styles including advancedgas barrier seal technology.

The HWX pump is the industryleader for these reasons:• Robust construction to

meet pressure, temperature,nozzle loading and safetyconsiderations required byAPI 610 and other industryor user specifications

• Most comprehensivehydraulic coverage in theindustry

• Variety of materials andbearing housing lubricationoptions

• Completely removable, backpull-out design

• Low flow/high head hydraulicoptions– OH3: HWM, HWM-2 – OH4: MSP– OH5: WM, WM-2

• Customized hydraulics– OH4: DSVP– OH5: PVML,

PVML-Mag Drive• Rigid coupled design

– OH4: W

HWX

API 610 Vertical In-LineProcess Pumps

HPX

HDX

VTP-CanWUC

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Pump Division

The Flowserve HWX pump linemeets or exceeds the rigorousrequirements of API 610, latestedition. It encompasses a familyof eleven distinct designs pro-viding the most comprehensiverange of pump configurationsand hydraulic coverage availableto the industry.

These space-saving pumps areengineered and built for reliableand safe performance in cryo-genic, high temperature andhigh working pressure services.

Special HWX OH3 Features• Choice of bearing lubrication

type– Oil cascade lube design for

temperatures to 385°C(725°F)

– Oil mist design fortemperatures to 400°C(750°F)

– Grease lube design for tem-peratures to 275°C (525°F)

• Only two bearing housingframes and bearing sets for allOH3 pumps

• Top bearing isolator, optional Inpro

• Flexible disc spacercoupling design

• Standard fan air cooling forgrease and oil sump bearinghousings. Fan cooling notapplicable or needed for oilmist designs

• Complete back pull-out design• Accommodates NEMA, IEC

and existing field drivers(C-face and P-base)

HWX

API 610 Vertical In-LineProcess Pumps

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Operating Parameters• Flows to 3400 m3/h

(15 000 gpm)• Heads to 900 m

(3000 ft)• Temperatures from

-185°C (-300°F) to400°C (750°F)

• Pressures to 100 bar(1450 psi)

Grease and Oil MistBearing Housing Design

Oil Cascade Design Detail

API TypeOH3 with PatentedOil Cascade LubeBearing HousingDesign

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Pump Division

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Motor Support Head is a heavy-duty design with a registered fitmotor mount. Generous size opencompartments allow easy access toall bolting and removal of the com-plete pumping assembly, includingmechanical seal, without removal ofcasing

Adjustable Axial Screws allow foreasy driver mount positioning andare provided where dowelling ofdriver is not possible or practical

Coupling Guard is provided toenclose the coupling, pump shaftand motor shaft areas

Dynamically Balanced Impellerlimits vibration and assures smoothoperation over wide flow range• Casting techniques and

manufacturing processes forfine finish, high efficiency

• Positively locked, anti-rotationimpeller nut with threads unexposed to pumped liquid

Raised Face Flanges are to ASMEB16.5 for Class 300. Surface finishmeets API 610 standard. ISO flangesand flanges with JIS drilling areavailable

Pump Casing and Cover featuremetal to metal fit with fully confined,controlled compression gasket toensure proper sealing and alignment

Back Pull-Out of rotating assemblyfor OH3 and OH4 models simplifiesmaintenance as neither the motornor piping connections are disturbed

Standardized Mounting Plate isprovided to maintain the API 3:1ratio from the unit center of gravityto prevent tipping. Larger platesprovided as required to accommo-date mounting of seal pot assemblies and heat exchangers

HWX Line Features

API 682 Seal Chamberaccommodates a wide variety of seal configurationsincluding dual pressurizedand unpressurized cartridgetypes for the most severeservices. A full complementof API 610 seal flush plansis available. Shaft sleeveand gland plate constructedof stainless steel for optimumseal life

Cartridge Seal Mountingassures:• Ease of maintenance• Precise seal face setting

for maximum seal life

Fan Cooling* of bearinghousing permits handling ofextreme temperatures withoutthe need for water cooling* Not applicable or needed for oil

mist designs

Renewable Wear Rings*for both the casing andimpeller reduce replace-ment cost• Secured by axial screws,

with option for tackwelding

• Back wear ring standard• Rear rings and balance

holes eliminated for highsuction pressureapplications

* Not applicable or needed for lowflow impeller designs

Stiff Shaft Design limitsmaximum deflection atseal faces to 0.05 mm(0.002 in) maximum. Shaftstiffness factors (L3/D 4) arethe best in the industry

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Pump Division

HWX Range Chart

Flowserve offers vertical in-linepumps in all configurations andsizes to meet all service condi-tions, preferences and budgets.Each model is fully compliantwith API 610, latest edition.

Options include customizedhydraulics, using volute inserts/diffusers, radial blade impellers,inducers and double suctionimpellers.

Options andTechnical Data

6

ft m

m3/hgpm

Model W API 610 OH4 Rigid Coupled

Model WM API 610 OH5 Extended Motor Shaft

Model MSP API 610 OH4 Rigid Coupled Variable Speed

ft m

Available In-Line Pump Designs

API Code Design Type Single Stage Two Stage

Flexible Coupled with Pump BearingHousing

Flexible Coupled with Pump BearingHousing, Low Flow Impeller, Volute Insert

Rigid Coupled Fixed Speed

Rigid Coupled Variable SpeedLow Flow/High Head with VFD

Rigid Coupled Double Suction Impeller

W

MSP

DSVP

MSP

WM-2Extended Motor Shaft with Low FlowImpeller, Volute Insert

Extended Motor Shaft Diffuser Casing

Extended Motor Shaft Diffuser CasingMagnetic Drive

HWX

HWM HWM-2

OH3

OH4

OH5

WM

PVML

PVML-MAG

1000

600

400

250200150

1008060

4030

2015

8003000

200015001000

800

1.5

2 3 5 10 15 25 40 60 100

150

200

300

400

500

10 15 20 30 40

500050

200015001000

800

600

400

600

400

250200150

1008060

4030

2015

10

10 15 20 30 40 60 80 100

150

200

300

400

600

800

1000

1500

2000

1.5

2 3 5 10 15 25 40 60 100

150

200

300

400

600

800

1000

1500

2000

3000

4000

MSP

WM2HWM2

WMHWM

HWXW

PVML

PVML

DSVP

300

200150

1008060

40

3000

4000

6000

10 0

00

15 0

00

20 0

00

800

1000

1500

2000

3000

4000

80 100

150

200

300

400

500

800

1000

1500

2000

3000

4000

10 0

00

15 0

00

600

400300

200150

1008060

Flow Rate - 60 Hz

Flow Rate - 50 Hz

TDH

- 50

Hz

TDH

- 60

Hzm3/hgpm

m3/hgpm

ft mft m

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© TriCom, Inc., 2005, All Rights Reserved.

Pump DivisionPump Division

Global Engineered Services

and Support

Total Cost Reduction

Asset Management

Product Life Cycle

Performance Re-rates

Site Diagnostics

Repair Services

Energy Management

Spare Parts

Maintenance Contracts

Materials Upgrades

Turnkey Services

Field Repairs

Installation

Project Supervision

Commissioning

Equipment Upgrades

Condition Monitoring

Systems Analysis

Field Machining

Service DedicationFlowserve Engineered Services isfocused on providing customerswith uncompromising service andsupport, where and when needed.Engineered Services is dedicatedto delivering the highest qualitysupport by integrating its extensive pump and materials engineering knowledge with creative service solutions.Engineered Services prides itselfin understanding the businesschallenges facing customers andis prepared to manage solutionsto succeed as a team.

A worldwide network of serviceand repair centers staffed byhighly skilled engineers andtechnicians is available aroundthe clock, seven days a week torespond to customer queries, to evaluate and troubleshootproblems and to provide reliable solutions.

Strength of Experience,Commitment to ExcellenceFlowserve has long servedindustries requiring superiorequipment performance andservice life.• Oil and gas production• Hydrocarbon processing• Chemical processing• Water resources• Power generation• Nuclear• Mining and mineral processing• Pulp and paper • General industry

Engineered Services is dedicatedto maximizing equipment performance and providing reliability-centered maintenanceprograms for pumps and relatedequipment, regardless of manu-facturer. Using the FlowStar™asset management software,Engineered Services tracks performance and supportsimprovement programs using aservice life cycle cost businessapproach. The results areimproved reliability andincreased profitability.

Your Business Partner Flowserve partners withcustomers to respond tothe dynamic businessconditions that affectthem. Flowserve will workwith customers to driveefficiency, maximizethroughput and controlprocess quality. Whetheryour needs involve on-site technical assistanceor broader project planning with full turnkeyresponsibility, you canrely on the strength ofFlowserve EngineeredServices to deliver pro-fessional, reliable results.

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To find your local Flowserve representative please use the Sales Support Locator System

found at www.flowserve.com

Or call toll free: 1 800 728 PUMP (7867)

Your local Flowserve representative:

Pump Division

USA and CanadaFlowserve CorporationPump Division5215 North O’Connor Blvd.Suite 2300Irving, Texas 75039-5421 USATelephone: 1 972 443 6500Telefax: 1 972 443 6800

Europe, Middle East, AfricaFlowserve CorporationPump DivisionVia Rossini 90/9220033 Desio (Milan), ItalyTelephone: 39 0362 6121Telefax: 39 0362 303396

Latin America and CaribbeanFlowserve CorporationPump Division6840 Wynnwood LaneHouston, Texas 77008 USATelephone: 1 713 803 4434Telefax: 1 713 803 4497

Asia Pacific Flowserve Pte. Ltd.Pump Division 200 Pandan Loop #06-03/04Pantech 21Singapore 128388Telephone: 65 6775 3003Telefax: 65 6779 4607

Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands

Jeumont-Schneider™Jeumont-Schneider™

Printed in U.S.A.February 2005

© Flowserve Corporation

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