Rigid Insulated Panels for Concrete Soffits and...
Transcript of Rigid Insulated Panels for Concrete Soffits and...
Rigid Insulated Panels for Concrete Soffits and Suspended Ceilings
The revolutionary, fast, effective and attractive pre-finished ceiling system with ideal fire and thermal properties for industrial and commercial installations.
• CompliantwithAS/NZS4859.1Thermalinsulationmaterial
• BCAGroup1RatingAS/NZS3837:1998
• LongtermRvaluesuptoRT5.7
• CFC/HCFC/HFCfree–ZeroODP&GWP
• Manufacturedwithrecyclableorreusablematerials
www.versiclad.com.au
page 3.
CaseStudy: Laissez-faire CaterersLaissez-faireCaterersupgradedtheirkitchentoinclude an all-in-one insulated ceiling system finished with a pre-painted maintenance free steel ceiling face.
Theircommercialkitchenwasinafactorywithan uninsulatedhighroofandexposedpurlinsandbeams.Thenewceilingwassuspended3metresbelowtheroofwith the smooth surface option for ease of cleaning.
They also installed food safe fluorescent lights that were recessed into the panels. The project was completed over2eveningsbyateamof3men.
PeterSeabrookofLaissez-fairesaidCEILINK
transformedthekitchen…
“Not only does the kitchen look cleaner, it’s much easier to keep clean, it’s warmer and it creates a much better impression for clients. The inbuilt insulation in CEILINK also has great acoustic properties. On days when the rain is really drumming on the roof, the sound is deadened. Previously you couldn’t hear yourself think.”
DURING
BEFORE AFTER
CEILINK Insulated Ceilings & Soffit Linings CEILINKisanAustralianmaderigidinsulatedpanelwithapre-finishedwhitesteelceilingface,insulatedcoreandreflectivefoil backing.CEILINKachievesaGroup1fireratingandhasgreatlongtermthermalpropertieswithbothEPSandPIRcoreoptions availabletohelpachievecompliancewithBCASectionJrequirements.Idealfornewandretrofitprojects,CEILINKisverylightweight andeasytoinstallwithfewvisiblefixings,makinginstallationsfastandsimple.
Foruseinamultitudeofnewandretrofitapplications:
• CEILINK is a rigid insulated panel designed to be easily
installed as a ceiling or lining in commercial applications.
• CEILINK panels are manufactured in custom lengths ranging
from1800mmto6000mm,whichmeanslessjoints.
• CEILINK is available inThredboWhiteDurakote® pre-painted
steel,15%glosslevelin2finishes,stuccoembossedorsmooth.
• CEILINK offers two different core materials which include
Expanded Polystyrene (EPS) or Polyisocyanurate (PIR)
sandwiched together between Durakote® painted white
steel and a reflective foil backing. EPS is a closed cell
lightweight cellular plastics material produced from
polystyrene modified with the addition of flame retardant
additives. PIR is a cellular plastic that has the highest
thermal insulating values of any conventional foam
insulationcommerciallyavailabletoday.
• All CEILINK panels come with a 10 year manufacturer’s
warranty.
Energy Efficient InsulationAchieving total R values up to R
T5.7, CEILINK provides high
thermal resistance and long term R Values serving to be the simplest and most practical solution for BCA Section J compliance. Complying with AS/NZS4859.1 and manufactured with an Expanded Polystyrene (EPS) or Polyisocyanurate (PIR) insulated core, CEILINK offers Group1 fire rating for AS/NZS3837:1998 BCA ceiling and lining requirements.
Eco FriendlyCEILINK is manufactured without the use of harmful CFC’s/HFC’s /HCFC’s reducing thecarbon footprint of commercialbuildings. Along with Zero Ozone Depleting Potential (ODP) and Zero Global Warming Potential (GWP), CEILINK panels aremanufacturedwithmaterialswhichcanalsoberecycled or reused if uninstalled with care.
Durable, Lightweight & Looks GreatWithanattractivepre-finishedwhitesteelfaceCEILINKoffers a fast and simpleway to insulate& finish a ceiling or soffitwithoutGyprockormessyfixings.
CEILINK’s unique tongue-and-groove jointing system meansjoints are tight and tidy. CEILINK is rodent and moisture resistant,andable towithstand temperatures from-50°Cto 130°C (PIR). Weighing only 3.85kg/m2 (EPS) and 5.4kg/m2
(PIR),CEILINKislightweightandeasytoinstall,suitableforuseon ceilings or walls.
Australian Made & OwnedVersicladhavebeenamarketleaderinstructuralinsulated panelmanufacturingsince1986.Proudly Australiandesigned,madeandownedby Versiclad,CEILINKismanufacturedwithraw materialssourcedfromAustraliansuppliers.
What is CEILINK
Suspended Ceilings:
• Factories
• Offices
• Foodpreparationareas
• Areasrequiringawashableceilingsurface
• Weighsupto65%lighterthansuspended plasterboardsystems
• Minimalsupportsystemcomponents
• Compatiblewithflushandsurfacemounted lighting systems.
Concrete Soffit Linings:
• Underslabinsulationtocontroltemperature fluctuations
• Carparkrooflining
• Multi-storyofficebuildings
• Hidesunsightlyductsandservices
• Eliminatesmultipleproductstoachieve an attractive finished surface
• Canbeusedforthecladdingofexposedwalls.
Rigid Insulated Panels for Concrete Soffits and Suspended Ceilings
page 2.
Insulated core
Reflective foil backing
Pre-finished steel facing
CEILINK Face Finishes
COLOUR GLOSSLEVEL FINISH
ThredboWhite 15%
page 4. page 5.
CEILINK Specifications
CORETYPE EPS PIR
PANEL SIZE/WEIGHT 900mm cover 52mm thick 3.85kg/m2
900mm cover 52mm thick 5.4kg/m2
CORE L Grade Polystyrene Density: 11kg/m3 Core thickness: 51.5mm
Polyisocyanurate PIR 45 Density: 45kg/m3 Core thickness: 51.5mm
SKIN / FACE 0.30mm Aluzinc AZ165 G300 Steel
0.30mm Aluzinc AZ165 G300 Steel
REFLECTIVE FOIL BACK 12-µm reflective foil 12-µm reflective foil
LENGTH (cut to order) 1800-6000mm 1800-6000mm
CORE K VALUE / THERMAL CONDUCTIVITY at 23°C
0.0427 W/m.K 0.0215 W/m.K
TEMPERATURE RANGE 0°C to +70°C -50°C to +130°C
MAXIMUM SPAN (Unsupported / Supported)
4000mm / 6000mm 3000mm / 6000mm
CEILINK Thermal Properties
CORETYPE EPS PIR
INSULATIONPATH HEATFLOWOUT(WINTER)
HEATFLOWIN (SUMMER)
HEATFLOWOUT(WINTER)
HEATFLOWIN (SUMMER)
FlatMetalRoof,Sarking,≥300mmAirSpace,CEILINK
RT2.3 R
T4.6 R
T3.5 R
T5.7
FlatMetalRoof,Sarking, 100mmAirSpace,CEILINK
RT2.4 R
T4.0 R
T3.6 R
T5.1
150mmConcreteSlabwith waterproofmembrane, 25mmAirSpace,CEILINK
RT1.7 R
T1.7 R
T2.9 R
T2.8
Fire Hazard Performance
TESTMETHOD DETAIL CEILINK(EPS) CEILINK(PIR)
EarlyFireHazardProperties AS/NZS1530.3
Ignitability,SpreadofFlame, HeatRelease,SmokeRelease
0,0,0,2 0,0,0,4
AS/NZS3837 SpecificationA2.4oftheBCA GROUP1 GROUP1
Ceiling Suspension Systems Comparison Whendealingwithretrofitapplications,themassofaceilingsuspensionsystemcanimpactthefeasibilityofuseduetotheweightaddedtotheexistingroofstructure.CEILINK’slightweightisidealinovercominganystructuralsupportissues,withthesystemweighingupto65%lesscomparedtoalternativeproducts.
Rigid Insulated Panels for Concrete Soffits and Suspended Ceilings
Product Mass Suspension System Mass
CEILINK(EPS) 3.85kg/m2 4.85kg/m2*
CEILINK(PIR) 5.4kg/m2 6.4kg/m2*
Plasterboard-Nonfirerated13mm 8.5kg/m2 10.5kg/m2**
Plasterboard-Firerated16mm 13kg/m2 15kg/m2**
*CEILINKsuspensionmassindicativeonlyassuspensionsystemrequirementswilldifferdependingonspanandapplication.**SuspensionsystemmassisapproximateandbasedonRondosteelsuspensionsystemwithTopCrossRails(1200mmcentres)andFurringChannels(600mmcentres).
CaseStudy: Soy SnaxLocatedinafactoryunitcontainingafoodpackagingline,SoySnaxinstalled220m2ofCEILINKthroughouttheirentirefactory.Followingalocalcouncilinspectionand tocomplywiththeircustomer’sstringentpackaging environmentguidelines,theywererequiredtoinstallasolidceilingtocoveruptheiroldtrimdeckmetalroof andhideexposedpurlinsandbeams.
Completedinhalfthetimeofaconventionalsuspendedceiling,thelengthandspanofCEILINKpanelsallowedtheinstallerstoworkabovethemachineswithouthavingtomovethem.TheinsulationvalueofCEILINKhelpedreducethetemperatureinsidethefactorybyupto15ºC.
Thefinishedjobcamein40%cheaperthanthepricequotedforotheruninsulatedanduncoatedplasterboard.
DURING
BEFORE AFTER
CaseStudy: Department of Defence, Canberra
DefenceDepartmentpublicservantsnolongershiver throughCanberrawinters.InsulatedCEILINKpanelswereinstalledtotheoutsideoftheir1960’sbuilding,flushtothe underside of the floor.
BEFORE
FRONT
AFTER
Smooth Stucco
A. Check squareness of the room Selectoneofthelong,straightwallsas
adatum,andcheckthattheotherwallsaresquareandparalleltothedatum.
B. Consider edge clearness Decidehowfarthefirstpanelwillbefrom
thewalls,tominimizeawkwardsizesforthelastpanel(s).Thepanelsmustbearonthe wall angle trims with a minimum of 12mmoverhang(Figures3and4).
C. Services Checkthepositionofair-conditioning,
firesprinklers,lights,electrical, communicationsandotherservices.Youmay need reinforcement at openings, or timberpadsontopoftheCEILINKpanelsto receive mounting screws for fittings.
D. Access Panels Youcanhaveremovablepanelsfor
accesstothespaceaboveyourCEILINKceiling.Theremovablepanel(s)mustbesupportedonalledgesbyeitherawallangletrim(foredgesagainstawall)orrunnerbeams.
E. Penetrations ConsidertheweakeningofyourCEILINK
panels if you want to cut large holes for light fittings, air conditioning registers and thelike.Ifyoucutacrossthejointoftwo
sheets,youmustsupporttheCEILINKpanelswithhangersonbothsidesofthehole(Figure3).Formaximumholesizes
andlocationseeFigure5.F. Additional Loadings Thetotaladditionalloading(likelights
onanyCEILINKpanelmustnotexceed5kg.Whereafittingwouldcausea paneltobeloadedmorethanthislimit, thefitting(s)mustbesuspended independently.
G. Hangers for spans between 3000/4000mm* & 6000mm
Forspansbetween3000/4000mm* and6000mm,youwillneedtoplacethe hanger rods that limit the unsupported
spanto3000/4000mm*maximum. Usuallythehangersareplacedmidspan.
Ifthereisnoconvenientpointtoattachthe upper end of the hangers, you will havetoprovidesomeformofsubsidiarybridge,likealengthofanglesection,bridgingbetweentwopurlinsorthe bottomchordsoftrusses.
Ensurethatthesection,fasteningandroofstructurearestrongenoughtotakethe extra loading.
*EPScore4000mmandPIRcore3000mmmaximum unsupported span.
H. T-Bar Runner beams for spans greater than 6000mm
WerecommendthatthelengthofCEILINKpanelsnotexceed6000mm toavoidtheriskofhandlingdamage duringinstallation.Asuspendedrunner
beam(s),CEILINKT-bar,isusedtosup-porttheendsofabuttingpanels,andtheedgesofanyremovablepanels(seeD.Accesspanels).Planthelocationof
runnerbeamsandtheirhangers(Fig.3).
Installation details
1. Perimeter supports Fastenthewallangletrimstoallwalls,
at the selected ceiling height, to support the perimeter of the whole ceiling.
Mitreorbuttthetrimsatcorners. Fastentrimstothewallsat600mm
maximumcentres.Placethehangersforsuspension rods that support the ends of panels, near the walls (Figures2,3&4).
2. Mid-span hangers Ifyouhavespansgreaterthan
3000/4000mm*,youneedtoplacehangersand/orrunnerbeams(see SectionGonpage6).Ifyouhaveremovablepanelsyouwillalsoneedhangersforrunnerbeamsthatsupportthese panels.
• Fastenthehangersformid-spansuspension rods
• Bendhooksonsuspensionrods(Figure2),cutrodstolength&hang
3. T-Bar Runner beams: Ifyourprojectusesrunnerbeams
(usuallywherethespanisgreaterthan6000mm,oraroundremovablepanels),suspendthebeamsasyouproceed.
Generallytheprocedureis: CuttheT-Bars,suspend,adjustthe
hangerstolevelthebeams.
4. Fit Panels Basedonyourpreviousplanningplace
the first panel with the grooved joint towardsthewall(thisallowshangers tobefittedtothepanels);
Panels at wall angle trims Fastenthepanelstothewallangletrim
withblindrivetsspacedatapproximately900mmcentresalonglongsides, andatpaneljoints(Figure4).
Fasten hangers Fastensuspensionhanger(s)tothe
edge of the panel, that has the tongue, usingtwo3.2mmdiametersteeldomed-headblindrivets (Figure3forgenerallocationandFigures2&4fordetail).
CuttingForcuttingthepanelonsite,werecommendacircularsawwithametal-cuttingblade. Cutthroughthebackofthepanel (thefoilfaceup)toavoiddamagingtheCEILINKface.
Storage and handlingKeeptheproductdryandclearoftheground.Handlematerialscarefullytoavoiddamage.Liftpanelsoffthepack,don’tdragmaterialsoverroughsurfacesoreachother;protectfrom swarf.
page 6. page 7.
Figure 1. CEILINK Components Figure 2. Wall & Hanging Components (utilising Rondo clips)
CaseStudy: Hanrob Pet Care CentreThe550-pluspetsatHanrobPetCareCentreinNSWenjoythebenefitsofCEILINKinthebestpetmotel accommodation that insulated panel technology can provide.360squaremetresofCEILINKwasinstalled inthetwolevelaccommodationkennels,helpingkeep the noise in and the heat out.
Planning
T-Bar Runner Beam
Angles to suit 22.5° pitch - Bottom
Angles to suit 22.5° pitch - Top
Standard perimeter angle
Standard panel measurements
Figure 3. Layout example
Figure 4. Detail to fitting the first row of panels Figure 5. Allowable penetration area
Rigid Insulated Panels for Concrete Soffits and Suspended Ceilings
www.versiclad.com.au
Versiclad Pty Ltd A 27 Helles Avenue, Moorebank NSW 2170 P 02 9821 2199 F 02 9601 1152 E [email protected]
Rigid Insulated Panels for Concrete Soffits and Suspended Ceilings
CaseStudy: Tranmere Retail Development
Theundercroftingofthiscommercialcarparkwas originallyspecifiedwithaninsulatedsarkingand Colorbond®sheetingcombinationtomeettheBCA SectionJinsulationrequirements.The1600square metre project was instead completed more than 10%underbudgetusingCEILINKpanels,witha betteraestheticappealandafarquickerinstall.
CaseStudy: Reliable Mailing Services
TheReliableMailingServicesbuildingneededtobe insulated to accommodate some sensitive new computerequipment,aswellasreducingcondensationinthefactoryandprovidingacomfortableworkingenvironment for their staff.
880m2 of CEILINKwasinstalledin12bays.Takingadvantageofthepanels4munsupportedspan,panelsweresuspendedfromhangersfixedtothebuildingsexistingroofbeams.Witha4mpanelweighinglessthan15kg,theywereeasilyhandledbyonepersonfeeding the panels to 2 people operating from scissor lifts4metresapart.Engineeringconsultantscalledintoassesstheprojecthadagreedthataplasterboardorcool room panel ceiling would have weighed too much for the existing structure to support.
Theprojectwascompletedovera5dayperiodwith a4mancrewworkingnightshiftstoavoiddisruptiontothefactoryworkflow.
DURING
AFTER
DURING
BEFORE
BEFORE
AFTER
AFTER