Right material for the right application › conferencejan18 › 19Delhi... · refining & chemicals...
Transcript of Right material for the right application › conferencejan18 › 19Delhi... · refining & chemicals...
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© Laurent Pascal/Total
Right material for the right application
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CONTENTS
1 TOTAL- AN OVERVIEW
2 TECHNOLOGY EVOLUTION OF POLYETHYLENE
3 TOTAL - AN INVINCIBLE PLAYER IN TECHNOLOGICAL EVOLUTION
4 ROTOMOULDING INDUSTRY – CURRENT SCENARIO
5 PRODUCT UP GRADATION BY TOTAL
6 PRODUCTS FOR CUSTOMIZED APPLICATIONS
8 CONCLUSIONS
6 CONDUCTIVE ALLOYS – CANBON NANO TECHNOLOGY (CNT)
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TOTAL IN BRIEF
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REFINING AND CHEMICALS @THE HEART OF TOTAL
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OUR KEY INDICATORS IN 2016
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MORE THAN 700 PRODUCTION
FACILITIES
$3.96 bn*
ADJUSTED
NET INCOME
* €3.6bn
$8.8 bn
ALLOCATED
TO R&D
between 2015
and 2019
$210.1 bn*
REVENUE
* €190.7bn
$26.4 bn*
ORGANIC
INVESTMENT
* €19.9bn
EMPLOYEES
97,126
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REFINING & CHEMICALS KEY INDICATORS IN 2016
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No. 1 REFINER
IN WESTERN
EUROPE
A TOP
10
GLOBAL
REFINING AND
PETROCHEMICALS
COMPANY 26
PETROCHEMICALS
FACILITIES
MT OF ETHYLENE
PRODUCTION
CAPACITY
3.8
EMPLOYEES *
49,967
2 SPECIALITY
CHEMICALS
AFFILIATES*,
HUTCHINSON
AND ATOTECH WITH
NEARLY 100 SITES
WORLDWIDE
MB/DAY
OF REFINING
CAPACITY
WORLDWIDE
2.2
* Bostik sold in early 2015 * Employees present
as of Dec. 31, 2016
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TOTAL’S INTEGRATED PLATFORMS
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Refinery
Petrochemicals Plant
Refinery + Petrochemicals complex
La Porte, Texas Bayport, Texas Carville, Louisiana Foshan
China
Dalian China
Port Arthur Normandy Antwerp Jubail Qatar Daesan
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Determines and controls molecular weight and structure of polymer
• Created by right
combination of process and
catalyst
• Determines Processing
parameter, Properties, and
Applications
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Proces
Catalyst
Product
Technological
Advancement
1
2
3
Polymerization process
and technology harvests
products
TECHNOLOGICAL ADVANCEMENT OF POLYETHYLENE –
THREE CORNER STONES
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THE TECHNOLOGICAL EVOLUTION CURVE OF PE
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REVOLUTION
breakthrough
innovation
EVOLUTION
incremental
innovation
Te
ch
no
log
ica
l E
vo
lutio
n
LDPE
Linear PE/PP
Cr, Z-N
Gas phase
Metallocene
Bimodal
1930 1940 1950 1960 1970 1980 1990 2000 2010 2020
-Nano
-Bio
-Organic
-Smart Materials Science
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Polymers and
Compounds
Formulation
Powder
Quality
Rotomoulding
machine
Process conditio
ns
Rotomolded part
TOTAL - GLOBAL TECHNICAL APPROACH FOR THE ROTOMOLDING
APPLICATIONS
TP-Picture® technology
Sintering – Densification analysis
Processing window determination
TP-Picture® technology
Polymer « sagging » studies
TP-Picture® technology
3D scans/Overall shrinkage
+
Structural calculations
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ROTOCOMPOSITE
PERFORMANCE DRIVEN DEVELOPMENTS
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2d GENERATION mPE’s
3rd
GENERATION
PE’s
miPP/PLA/EVA
TP-SEAL® TP-SEAL®
BIOTP-SEAL® BIO-TPSEAL®
CONDUCTIVE
AND HFFR
ALLOYS
TIME
PE
RF
OR
MA
NC
ES
TAILORMADE
COMPOUNDS
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ROTOMOULDING INDUSTRY - CURRENT SCENARIO
Ethos
• More than 95 % of the rotomolding market is based on Polyethylene
• MFI range is from 2.0 to 4.0 gm/10 min.
• Density range is from 0.930 to 0.940 g./cc
• Almost all available rotomoulding products are made out of conventional
ZN catalyst
Pathos
• Rotomoulding industries are not able to adequately expand application bases
• Finding limitations in product substitution
Logos
• Limitations in availability of high density products
• Inadequacy in rendering required long term properties
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ROTOMOULDING INDUSTRY - CURRENT SCENARIO
• Water Tank
• Road dividers
• Heating Oil tank
• Manhole Chambers
• Playing equipment
• Pallets
• Ice Boxes
• Floats
...........................................
Typical Applications
Do all the above applications demand
same product performance?
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Stiffness
Tensile
Impact at room temp
Short-term
Properties
Fatigue/Creep
Swelling/Bulging
HDT Long-term
Properties
Products made
by ZN Catalyst
SHORT-TERM AND LONG-TERM PROPERTIES
• TOTAL’s Metallocene catalyst based resins offer excellent short term and long term
properties.
• These are designed to combine the excellent mechanical properties with a trouble free
processing.
• These new resins are able to enter applications which have generally been restricted
previously to engineering polymers
Fit Not Fit
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TOTAL is pushing the boundaries toward stiffer materials/alloys with superior
functionality and surface properties
TOTAL PUSHING THE BOUNDARIES WITH PRODUCT UPGRADATION
TOTAL has overcome the conventional challenges with high density Rotomoulding
products (High Shrinkage, Low ESCR, Low Impact, Low Durability) with its proprietary
Metallocene technology
MFI 2.5
Density 0.935, 0.940
Modulus ~850 MPa
MFI 4.0 to 6.0
Density 0.947 to 0.951
MFI 3.0 to 10.0
Modulus 1100 + MPa
Modulus ~950 to 1000 MPa
M3581UV M4041UV M3421UV
MFI 6.0 4.0 2.7
Density 0.935 0.940 0.934
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GRADE SLATE
Specialty Compound
HDPE Compound
PP Compound
Foam Compound (4-5 AND 6-7 Expansion factor)
TPSeal® /BioTPSeal®
PLA Compound (Modulus 3500 MPa)
EVA Compound
Roto lining Compound
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FOAM COMPOUND: BASED ON TOTAL METALLOCENE POLYOLEFINS
(LUMICENE® PRODUCT RANGE)
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FOAMED STRUCTURES :TP-SEAL® AND BIO-TPSEAL® STIFFNESS
« BOOSTERS »
Skin/Foam/Skin samples have been compared to monolayer parts in compression test.
Total Bottle mould used for this purpose.
- First test: single skin part compared to skin/foam/skin TP-SEAL® part produced
with the same shot weight
• Single skin part = 7.0 mm thickness
• S/F/S part = 10-11 mm foam , 3 mm outer skin , 2 mm inner skin.
- Second test: foam layer was increased to 17 mm. This was done with TP-SEAL® and
BIO-TPSEAL® parts.
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A 20mm slice of the part was cut and tested
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TP-SEAL® AND BIOTPSEAL® ROTOMOULDING TECHNOLOGIES: BASED
ON TOTAL METALLOCENE POLYOLEFINS (LUMICENE® PRODUCT
RANGE)
TP-SEAL® BioTPSeal®
• Skin/Foam/Skin mPE / mPE / mPE
• Boats
• Structural parts
• Buoys
• Skin/Skin mPE / PA11
• Low fuel permeation
Fuel tanks
(CARB/EPA – USA)
(courtesy Elkamet Germany) (courtesy Sealver (France)
• mPE-PLA alloys
• Monolayers
• Multilayers
•Skin/Foam/Skin,
•Skin/Skin
• Structural parts.
• Low warpage parts.
• Very high stiffness parts
• Surface properties
• Paintable parts
• Design parts
From Polyolefin to new Material
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TP-SEAL® AND BIOTPSEAL® SOME APPLICATIONS
A project with unique material properties for each component of
the structure:
• Excellent Surface finish for exterior/interior walls - BIO-TPSEAL®
• Low Warpage and Shrinkage for wall panels - BIO-TPSEAL®
• Roof and floors produced from TPSEAL® and HDPE for rigidity
• TPSEAL® foam used for insulation purposes
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TP-SEAL® AND BIOTPSEAL® SOME APPLICATIONS
A projects requiring Low Warpage/Shrinkage to produce a 2.4
meter panel:
• This panel was produced using BIO-TPSEAL® with 1100 MPa modulus
• No post production jigging
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CONDUCTIVE ALLOYS……TOTAL’S CARBON NANO TECHNOLOGY
(CNT):
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The need for conductive materials has been globally identified in different
segments:
Packaging : Sheets, Trays, Crates etc
Dangerous good transport: IBC’s, Fuel pumps, … rotomolding potential
For the rotomolding market, only carbon black compounds are available.
These carbon black compounds are generally very weak in mechanical
performances
It is almost impossible to get an ADR approval for a rotomolded IBC’s
(Aluminum is now one of the preferred materials for this market)
Total introduced Nanotechnology based solution to overcome existing
product’s limitations
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BENEFITS OF CARBON NANO TECHNOLOGY (CNT) BASED
ALLOYS
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Over alternative compounds (carbon black, carbon fibers)
High Cleanliness
Low particle generation
Low volatile emmission
Fast transition & easy cleaning
Improved “ESD” performances
Lower conductive filler loading
Higher processability (lower viscosity)
Cycle time reduction
Improved conservation of mechanical properties
Recyclability
Not sensitive to humidity
CB in commercial PS-CB
CB aspect ratio ~ 1
TOTAL’s CNT
CNT aspect ratio ~ 100 - 1000
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Alloys have been produced based
on Lumicene® mPE’s :
MI2 : 4 to 8 g./10
Tensile Modulus : 600 to 800 Mpa
Rotomolding : PIAT ~225°C
Recorded resistivity:
• 3.5 to 4.0 10 E+04 Ω
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TOTAL’S CNT ALLOYS FOR ROTOMOLDING :
EASY
PROCESSING
DUCTILE AT LOW TEMPERATURE
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CONCLUSIONS
• TOTAL has very rich experience (over 20 years) in rotomoulding
industry
•TOTAL is fully committed to rotomoulding industry with its global,
independent and dedicated team comprising of in house R&D and testing
facilities in line with the needs of an increasingly global industry
• Fully owned production assets in Europe and the US offering more
freedom for strategic decisions
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