PRECISION IDEAS

PRCBHYDRAULIC SYNCHRONIZED PRESS BRAKE

HYDRAULIC PRESS BRAKE PRCBTHE RICO PRESS BRAKE PRCB IS A SYNCHRO MACHINE SUITABLE FOR ALL TYPES OF PRODUCTIONS. THIS NEW CONCEPT OF BENDING MACHINE PROVIDES A REMARK-ABLE RELATION QUALITY/PRICE, ESPECIALLY BY BIG PERFORMANCES AND ACCURACY.

PRECISION IDEAS

MAIN CHARACTERISTICS+ PRODUCTIVITYThe productivity of a machine is increasingly vital for the success of a company. We at RICO fully understand the importance of producing machinery that assists our customers to be competitive, we strive to update our specification at every opportunity and we constantly embrace and evaluate new technologies.

- CNC control system that gives automatic calculation of the angle, with simple correction procedures, the positioning of the axes.

- Easy handling of the machine controls in the preparation and implementation of the parts to be manufactured.

- High speeds of movement for all axes.- Self centring table: using centring dies, adjustment is done only by the

front of the machine, not being necessary to align with the punch.

+ ACCURACY- SYNCHRO - (electronic-hydraulic balancing of bending beam) - The

position of the bending beam is monitored by the reading of two linear encoders (0,01 mm accuracy) situated at Y1 and Y2. The position of the attachment of the encoders is important. With RICO machines the attachment method ensures that the encoders are free of the machines frame. The significance of this is that even if there is deformation in the machine structure during bending, the angle is not affected, in other words, the angle calculated by CNC is not subject to errors caused by deformation of the machines frame.

- Back gauge equipped with hardened ball screws and brushless servo-motors.

+ SAFETY- DSP laser (Category IV)- Back safety barriers (Category IV)- Machines with EC certification

+ RELIABILITYAt RICO we have a strict policy of choosing components suppliers very carefully in line with experience gained over many years. All the components are certified in accordance with European standards. The main sources of our components are: Germany, USA, Italy, Switzerland and Holland.

+ VERSATILITY- With ample “throat depth“ and distance between side frames, having

flexibility for the handing of plates of greater dimensions. - Software offline Esa Gv freeware: possibility of graphical

programming and transference for the command.

- ESA GV S530 control;- 3 Automatic Y1 + Y2 + X axis;- 4 Manual R1 + R2 + Z1 + Z2 axis;- Standard BGS type back gauge equipped with ball screws and brushless motors;- SFS type sheet frontal supports;- Frontal protection: DSP safety Laser (category IV);- Back protection: Safety barriers (category IV);- CNC control mounted to a moveable pendant arm;- Self centring table;- Standard Tools;- Back lighting;- Software off-line ESA GV.

STANDARD EQUIPAMENT

Numerical controlOPTIONAL EQUIPAMENT- Automatic R axis;- RICO CNC crowning table;- Wila New Standard crowning table;- Quick clamping of Wila New Standard tools;- Quick clamping of punches ROL1, ROL5.

Safety laser

Supports

PRECISION IDEAS

CONTROLS

BGS BACK GAUGE- Aluminum profile;- Back gauge fingers supported on easily

slidable rule;- Aluminum slide rule;- Hardened ball screws;- Hardened linear shafts;- Automatic X axis;- Manual R1+R2+Z1+Z2 axis.

BGA BACK GAUGE- Robust structure in steel;- Back gauge fingers supported on easily slidable rule

with automatic brake;- Aluminum slide rule;- Hardened ball screws;- Linear guidances with recirculation of balls;- Automatic X axis;- Automatic R axis.

ESA GV S530- Operating system: Windows- Monochromatic 5.7’’ LCD screen - USB interface

OPTIONAL- Polychromatic 5.7’’ LCD screen - Automatic graphical development

PRECISION IDEAS

AXES

AUTOMATIC AXIS X R

STROKE (mm) 700 150

SPEED (mm/s) 500 170

ACCURACY (mm) +/- 0.1 +/- 0.20

REPEATABILITY (mm) +/- 0.1 +/- 0.20

MOTOR TYPE Brushless Brushless

MECHANICAL SYSTEM Ball screws Ball screws

MODEL TYPE

Rolleri ROL1Quick clamping of the punch Mechanical

Rolleri ROL1 PNQuick clamping of the punch Pneumatic

Rolleri ROL1 HYDQuick clamping of the punch Hydraulic

Rolleri ROL5Quick clamping of the punch Hydraulic

Rolleri ROL2Quick clamping of the die Mechanical

Rolleri ROL2 HYDQuick clamping of the die Hydraulic

TOOLING QUICK CLAMPING

Y1

Y2

X

R

Y1Y2

XR

Cylinder 1 (Standard)Cylinder 2 (Standard)

Back gauge (Standard)Back gauge (Optional)

SFA- Support in slide rules;- Height adjustment for positions;- Milimetric scale;- Transporting balls;- Adjustable stopper plate;- Device die approach;- Removable supports.

CROWNING TABLEThis system allows compensating the deformations that are subject the beam during bending. In such a way ensures that the angle is constant throughout the length.

RICO WILA

FRONTAL SUPPORTSSFS- Support in each position of the chocks;- Manual height adjustment.

PRECISION IDEAS

PRCB TECHNICAL CHARACTERISTICS

B

A C

Mod

el

Bend

ing

leng

th

Tonn

age

Thro

at D

epth

Beam

Str

oke

Dayl

ingh

t Fast

Spe

ed

Slow

Spe

ed (W

ork

Spee

d)

Retu

rn S

peed

Oil C

apac

ity

Back

Gau

ge S

trok

e

X R

Mot

or P

ower

Tota

l Len

gth

(A)

Tota

l Hei

ght (

B)

Tota

l Wid

th (C

)

Dist

ance

Bet

wee

n Fr

ames

Heig

th U

nder

the

Floo

r

Apro

x. W

eigh

t

Beam Speed Back Gauge Speed Dimensions

mm Ton mm mm mm mm/s mm/s mm/s Lts mm mm/s HP/CV mm mm mm mm mm Kg

PRCB 1530 1600 30 250 200 395 220 0-10 140 65 700 500 150 4 2280 2290 1370 1100 0 1900

PRCB 2030 2100 30 250 200 395 220 0-10 140 65 700 500 150 4 2780 2290 1370 1600 0 2750

PRCB 2070 2100 70 300 200 395 180 0-10 120 125 700 500 150 7.5 2850 2490 1530 1600 0 3900

PRCB 20100 2100 100 300 200 395 180 0-10 135 125 700 500 150 10 2880 2490 1550 1600 0 5600

PRCB 2570 2600 70 300 200 395 180 0-10 120 125 700 500 150 7.5 3350 2490 1530 2100 0 4300

PRCB 25100 2600 100 300 200 395 180 0-10 135 125 700 500 150 10 3380 2490 1550 2100 0 6060

PRCB 3070 3100 70 300 200 395 180 0-10 120 125 700 500 150 7.5 3850 2490 1530 2600 0 5280

PRCB 30100 3100 100 300 200 395 180 0 -10 135 125 700 500 150 10 3880 2490 1550 2600 0 7040

PRCB 30135 3100 135 400 200 395 180 0 -10 120 160 700 500 150 15 3880 2620 1850 2600 0 8580

PRCB 30160 3100 160 400 200 395 180 0 -10 110 180 700 500 150 20 3900 2720 1900 2600 0 9350

PRCB 30200 3100 200 400 200 405 180 0 -10 110 200 700 500 150 25 3920 2740 1930 2600 0 11000

PRCB 35100 3600 100 300 200 395 180 0-10 135 125 700 500 150 10 4360 2530 1550 3100 0 8140

PRCB 35135 3600 135 400 200 395 180 0 -10 120 160 700 500 150 15 4360 2570 1850 3100 0 9100

PRCB 35160 3600 160 400 200 395 180 0 -10 110 180 700 500 150 20 4400 2720 1900 3100 0 9950

PRCB 35200 3600 200 400 200 405 180 0 -10 110 200 700 500 150 25 4420 2740 1930 3100 0 12000

PRCB 40100 4100 100 300 200 395 180 0 -10 135 125 700 500 150 10 4880 2490 1550 3100 0 8900

PRCB 40135 4100 135 400 200 395 180 0 -10 120 160 700 500 150 15 4880 2620 1850 3100 0 10050

PRCB 40160 4100 160 400 200 395 180 0 -10 110 180 700 500 150 20 4900 2720 1900 3100 0 11000

PRCB 40200 4100 200 400 200 405 180 0 -10 110 200 700 500 150 25 4920 2740 1930 3100 0 13200

PRCB 60100 6100 100 400 200 395 180 0 -10 110 125 700 500 150 10 6880 2700 1900 5100 0 13000

PRCB 60135 6100 135 400 200 405 180 0 -10 110 160 700 500 150 15 6880 2780 1900 5100 0 13800

PRCB 60160 6100 160 400 200 405 180 0 -10 110 180 700 500 150 20 6900 2880 2000 5100 0 17500

PRCB 60200 6100 200 400 200 405 180 0 -10 110 200 700 500 150 25 6920 2980 2050 5100 1150 21000

BENDING TABLE

BENDING FORCE NECESSARY (t/m)R=42 da N/mm2 - R=70 da N/mm2

6

5

3

2

4

3

2

12

9

7

5

4

15

11

8

6

5

18

12

9

7

5

24

15

12

8

6

39

27

20

14

11

44

31

23

16

12

60

44

32

23

18

76

54

39

29

22

85

62

45

33

25

124

88

70

46

35

151

109

79

58

44

173

124

91

66

50

213

155

113

81

62

302

220

158

115

89

373

269

197

144

120

425

310

227

173

30

23

16

12

9

10

8

6

4

7

5

4

20

15

12

8

6

25

19

13

10

8

30

21

15

12

8

35

26

20

13

10

66

45

33

24

18

71

52

38

27

21

101

73

53

38

30

126

90

66

48

37

142

103

76

55

42

202

147

117

77

59

252

182

131

96

74

288

207

151

110

83

354

258

189

135

104

504

367

192

148

630

448

328

240

200

709

517

378

288

50

38

26

19

15

V

4

5

6

8

10

12

16

20

25

32

40

50

63

80

100

125

160

200

250

300

R

0,5

0,7

0,8

1

1,3

1,5

2

2,5

3,2

4,4

5

6,5

8

10

12

15

20

25

37

45

0,5 0,6 0,8 1 1,2 1,5 2 2,5 3 4 5 6 8 10 12 15 20 25 30

S (mm)B

3

3,5

4

5,5

6,5

8

10,5

13

16,5

21

26

32,5

41

52

65

81,5

104

130

163

195

PRECISION IDEAS

RICO - TOMÁS CASTRO SILVA, LDA.RUA DE CERQUIDOZEBREIROS4515-118 | FOZ DO SOUSAGONDOMAR | PORTUGAL

SALES DEPARTMENTT. +351 224 542 923TM. +351 963 184 770F. +351 224 541 424E.comercial@rico.pt

T. +351 224 540 370F. +351 224 541 424E. geral@rico.ptW.rico.pt

AGENT