Richa Brochure

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NABCBQM 030

ISO 9001 REGISTERED

M E M B E R

IndianGreen BuildingCouncil

WHERE EVERY STRUCTURE ISA WORK OF ART

RICHA INDUSTRIES LIMITED

Certified ISO 9001:2008

DON'T JUST BUILD... CREATE


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One of the leading players in its sphere, Richa Industries is a Public

ndLimited and ISO 9001:2008 company. Ranked 222 in Indias fastest

growing mid-sized companies as per Inc. India 500, Richa Industries has

created an exclusive niche for itself in the PEB industry with the succour of

its well qualified and experienced team. Dedicated towards maintaining

the highest standard of quality in every project, the Richa PEB team iscommitted to take the brand to newer heights of success.

RICHA TEAM:THE QUEST FOR

PERFECTION


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RICHA INDUSTRIES LIMITEDCertified ISO 9001:2008

QUICKDELIVERY

EXTRASTRENGTH

BETTER CONCEPTAND DESIGN

VENTURING INTO TH E PE B

INDUSTRY IN 2008, RICHA

INDUSTRIES HAS CARVED AN

EXCLUSIVE NICHE FOR ITSELF IN

THE INDUSTRY. BACKED BY WORLD

CLASS TECHNOLOGY AND RUN

BY THE LEADERS IN THE BUSINESS,

RICHA PRODUCTS ARE KNOWN

FOR THEIR DESIGN, STRENGTH

AND TIMELY COMPLETION.

RICHA PEBThe Magnum

Opus in building


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RICHA The master PEB creator

RICHA INDUSTRIES LTD (RIL) started its journey over two decades back and grew by leaps and

bounds under the dynamic leadership of Mr. Sushil Gupta (M.Tech IIT) and Dr. Sandeep Gupta

(Ph.D). Its continuous excellent performance and unmatched offerings helps earn the trust of

many clients across the country. RIL is an ISO 9001:2008 certified company and has been listed

at Bombay Stock Exchange since 2007. Richa has grown from strength to strength and today, it is

a mammoth organisation with an annual turnover of approximately Rs. 300 crore.

In 2008, RICHA widened its horizons and entered into Pre-Engineered Steel Building sector with a vision to offer cost effective,

high quality and high-tech building solutions. A pioneer in Pre-

Engineered Steel Building (PEB), Richa Industries Limited is today

a name to reckon with in the PEB sector. RICHA has set its fully

operational state-of-the-art plant in Kashipur (Uttarakhand),

having a manufacturing facility spread over 13 Acres with 3.0

lacs sq ft covered area and a manufacturing capacity of72,000 MT annually (Pro-rata Basis). It has the

largest PEB facility in North India with latest

technology and the most modern machinery

equipped with CNC Plasma cutting,

automatic H-beam welding lines, CNC

punching and CNC Cold forming

machine.


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THE GREAT

ENGINEERINGMASTERPIECES

The growth of the company from a modest beginning to todays stature is a testimony to the superior engineering skills of RichaIndustries. Some of the prestigious jobs executed by Richa include

Building Type Size Location Salient Features

Ware House 41438 Sq mt. Patna, Bihar (On going Project) Government Project

Industrial 38000 Sq mt. Wardha, Maharashtra Steel Rolling Mill, High Bay- Low Bay CombinationWare House 34011 Sq mt. Bhiwandi, Maharashtra Largest area in single building

Industrial Building 27347 Sq mt. Bawal, Haryana Height 42 mtr., 2 Buildings of 14707 Sq mtr. and 12640 Sq mtr.

Industrial Building 25383 Sq mt. Dhule, Maharashtra High bay/ Low bay combination

Multi-storey Building 18013 Sq mt. Bhavnagar, Gujrat (On going Project) Height 36 mtr. Multi-story Mezzanine.

Rice Mill 14385 Sq mt. Karnal, Haryana 12 mtr. height Ware House with Facia

Railway Shed 10090 Sq mt. Faridabad, Haryana (On going project) Government Project

Industrial Building 5844 Sq mt. Aurangabad, Maharashtra 54 mtr clear span, Standing seam sheeting

Power Plant 24002 Sq mt. Amravati / Nasik Power Sector

Industrial Building 4687 Sq mt. Hazira, Gujarat Automatic Sliding Doors

Auto Ancillary Building 4169 Sq mt. Neemrana, Rajasthan Multi-national Client (Japanese)

Industrial Building 3243 Sq mt. Patna, Bihar Bottling PlantFood Processing Plant 2423 Sq mt. Ambegaon, Pune, Maharashtra Bottling Plant

Power Plant 2000 Sq mt. Kashipur, Uttarakhand Heavy Structure, Power Project with Multi-story Mezzanine & EaveHeight 24 mtr.

Multi-storey Building 1956 Sq mt. Haridwar, Uttarakhand Multi-story Mezzanine (Ground+3)

Railway Shed 1131.50 Sq mt. Jhansi Government Railway Project


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RICHA PEBSheer Brilliance

Manifest!

Being a premier organisation in the PEB sector, Richa ensures quality, cost

effectiveness, timeliness of delivery and customer satisfaction. Because of

these factors, a number of clients have reposed their trust in Richa and the

company is committed to live up to the expectations of its clients.

Complete Building solutions under one roof (including Roof and side Claddingand all accessories)-Conceptualization, designing, engineering, detailing,fabrication, supply and erection towards completion of the project

Ultramodern machineries and efficient management system to ensurereduced construction time and fastest deliveries.

State-of-the-art design departments to continuously innovate on designs of

various structures/ buildings, headed by highly experienced structuralengineer in PEB

Building designing on world's most advanced PEB integration platform.

Usage of Galvanized Purlins to save erection time, reduce buildingsmaintenance cost and avoid herculean task of repainting of purlins.

Best communication tools to give better service to client.

State of the art fabrication facility that integrates CNC manufacturingequipment on the shop floor minimizing the need of manual interface inorder to reduce errors.

VPN based connectivity with plant, sites and offices for better connectivity,coverage and on the spot solutions.

Automated continuous submerged arc welding facility for main frame welding.

An ISO 9001:2008 certified Organizationmaintains World Class QualityStandards with timely delivery

UDYOGPATRA

ISO 9001:2008

UDYOGVIBHUSHAN


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REDUCED CONSTRUCTION TIME: Buildings are typically delivered in just a few weeks after approval of drawings. Foundation and

anchor bolts are casted parallel and made ready for the site bolting. Our study shows that in India the use of PEB will reduce the total

construction time of the project by at least 50%. This also allows faster occupancy and earlier realization of revenue.

PRE- Engineered Buildings- the art& the advantages

Due to the systems approach, there is a significant saving in design, manufacturing and on-site

erection cost. The secondary members and cladding nest together reduces transportation cost.

Buildings can be easily expanded in length by adding additional bays. Also expansion in width

and height is possible by pre designing for future expansion.

Buildings can be supplied to around 80M clear spans.

As buildings are manufactured completely in the factory under controlled condi tions the

quality is assured.

Buildings are supplied with high quality paint systems for cladding and steel to suit ambient

conditions at the site, which results in longer durability and low maintenance costs.

Buildings can be supplied with polyurethane insulated panels or fibreglass blankets insulation to

achieve required "U" values.

Building can be supplied with various types of fascias, canopies, and curved eaves and are

designed to suit pre cast concrete wall panels, curtain walls, block walls and other wall systems.

As the complete building package is supplied by a single vendor, the compatibility of al l the

building components and accessories is assured. This is one of the major benefits of the pre-engineered building systems.

LOWER COST

FLEXIBILTY OF EXPANSION

LARGE CLEAR SPANS

QUALITY CONTROL

LOW MAINTENANCE

ENERGY EFFICIENT ROOFING& WALL SYSTEMS

ARCHITECTURALVERSATILITY

SINGLE SOURCE

RESPONSIBILTY


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RICHA PEB- The application. The admiration.

PEB buildings are demanded across spheres for their myriad advantages. Theirmajor applications are-

Warehousing

FMCG

Industrial

Automobile

Cold storage

Agriculture

Showroom

Dairy/Pharma

Multi-storey building

Power plant

And many more- Labour camps, Community centres, Railway stations/yards,Equipment housing/shelters, Telecommunication centre


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RICHA PEB- A glimpse intothe creation of masterworksRicha has a world class design and engineering division manned by a team

of experienced professionals and equipped with worlds latest software.

STEEL2BUILD is a software integration system which integrates PEB platform

software with various conventional software like MBS, STAAD PRO and

various 3D detailing software.

STEEL2BUILD controls estimation to design, detailing, shop drawings, CNC

files, inventory control and dispatch under one control. The computerized

drafting & detailing simplify manufacturing program & erection methods.

Various standardized connection are used to enable fast design, ac-curate

manufacturing and quality erection which reduces chances of errorsdramatically.

All buildings are designed and erected in accordance with the Indian

standards for applicable load. Buildings are designed and manufactured in

accordance with latest editions of the following codes.

IS 875

IS 801, 811

IS 800:1984, IS 800:2007

Allowable stress design (AISC)

Cold-Formed Steel Design Manual (AISI)

Low-rise buildings system manual (MBMA)

We make the design calculations comprehensive and easy to understand by

conventional designers, so that the concept, design and manufacturing and

erection process is easily understood by our clients.


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Richa is committed to Design, Manufacture and Installation of Pre-Engineered Steel Buildings which are 100% Custom Built and

Designed in accordance with Sound Principles of Engineering using Computer-Aided Designing. Richa utilizes MBS with Highest

Precision and Highest quality of Fabrication to meet the Structural Requirements of Pre-Engineered Steel Building Systems. Its state-

of-the-art manufacturing facility located amidst major industrial belt in Kashipur (Uttarakhand, India) has a production capacity of

over 72,000 MT of STEEL per annum through 52B automated CNC Machines.

Manufacturing

All structural components required to complete steel systems

are produced in- house.

Stringent Quality control procedures followed as

per ISO standards.

Inventory of all major raw materials maintained in house.

State of the art laboratory to check all raw materials,

Welding certification & finished product.

Special equipments deployed & special measures adopted for producing quality steel systems the following equipments are used by us :

Fully automated plasma and oxy-acetylene cutting lines.

Multiple Pull through continuous submerged arc

welding machines.

Cold Forming line & Multiple Sheeting line.

CNC Punching and Drilling machines.

Deck sheeting profiling line.

Downspout forming line.


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Safety measures

Safety comes first in Richa's business philosophy

and more thrust is given to this aspect for the safety

of our personnel engaged in the factory and

erection sites. Certified erectors and well qualified

safety engineers are employed. We also ensure

that staff and workers engaged for various jobs are

skilled and experienced in their particular job

which they have to perform. Site staff is given site

safety induction covering project safety & health

control, HSE, emergency evacuation plan &communication. We also depute qualified and

experienced safety inspectors.

We follow the following safety adherence

practices:

Daily tool box talk

Safety awareness training & orientationPeriodic safety training & demonstration.

Good housekeeping

Regular safety audit

Safety emergency training and planning

SAFETY AWARENESSIS PREVENTING AND CORRECTING

DANGEROUS CONDITIONS


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Quality consciousness is deeply engraved and embedded in the business

ethos of Richa. In order to maintain quality, organisation-wide action is taken

to increase effectiveness and efficiency of the entire engineering process. The

Quality Control department follows a Standard Quality Assurance Plan for

inspecting of raw material, procured items, in-process and final product.

Quality is a continuous process at Richa, where organization-wide action is

taken to increase effectiveness and efficiency of the engineering process.

Richa Quality department follows a 'Standard Quality Assurance Plan'

for inspecting of raw material, bought out-items, In-process and final

product. The state-of-the-art Quality Inspection Laboratory is equipped

with UTS, DP testing procedure, BHN, Salt Spray testing machine,

Universal testing machine & DFT testing facility. Raw material traceabilityprocedures are adopted. Raw Material Testing for Dimensions, Physical

conditions, Mechanical properties-UTS, YS & Elongation, Chemical properties is

carried out on samples drawn from every heat No/lot of HR Plates, Rolled Section,

coils, galvanized plain coils, pre-painted coils & bought out items. The systems are in place

for raw material traceability.

For welding procedures, Richa follow AWS D1.1 specifications. We have certification

procedure for Welders as per Richa approved WPS, PQR for quality improvement. We havefacility of Sand blasting for Surface preparation. Primer and Paint coatings are inspected as per

Quality assurance plan.

Project Quality audit is done by a separate wing. Project site quality audit is also carried out at all

inspection stages. Prior to roof sheet start, structural quality parameters are checked as per

standards in prescribed format. Similarly for cladding & final check for overall quality before

handing over to client. For maintaining quality standard at sites, Richa ensures periodical training

programmes held at specific sites for contractor, workmen & supervisors. Erection methodology is

like a Bible for Richa for adhering to all standard practices covering all quality issues.

Quality Assurance & Control


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Richa S2B pre-engineered buildingsare custom-designed to meet your requirements.The basic parameters that define it are:


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Primary FramingRicha pre-engineered buildings are designed and optimized to meet specific requirements of each client. Commonly used primary

framing systems are shown below. All frames shown are symmetrical about the ridge line, multi-span systems with unequal width

modulus and frames outside the ranges shown are possible, but require special study.

Primary framing consists of all structural elements which transfer load to the foundation and comprises of:

Rigid frames Crane brackets End wall frames Mezzanine beams and joists Wind bracings

Primary framing is designed and detailed in such a way that only bolted connections are required.

RIGID FRAMES Rigid frames consist of built-up welded members. For multi-span frames, inter-mediate columns

are either pipe sections, rectangular hollow sections or built up welded profiles. Frames are

complemented by flange bracing, connection bolts and anchor bolts.

ENDWALL FRAMES End wall frames consist of either built up welded, hot rolled or cold rolled columns which support

a cold formed or hot rolled rafter. Frames are complemented by connection bolts, anchor bolts

and wind bracing, if required.

WIND BRACING Wind bracing provides longitudinal stability for the building. It consists of cross-bracing located

in the roof and side walls in one or more bays depending on the quantity of the load and the

length of the building. When required, cross bracing can be replaced by wind portal frames or

by fixed base wind columns located adjacent and connected to the mainframe columns.

CRANE BRACKETS Crane Brackets Crane brackets support the crane beams and are fixed to the column flanges.


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ROOF PURLINS: Roof purlins are cold formed Z profiles, with depth of 150, 200 or 250 mm and thickness as perdesign. These are fixed to the top flanges of the rafters by means of clips welded to the rafters,

and the purlin web bolted to the clips. Purlins ends overlap to act as continuous beams.

O

O

O

O

1

5

2

1

8

2

1

8

2

LIP CHANNEL

ROOF PURLIN

CONNECTION DETAIL

SECONDARY FRAMING SYSTEM Secondary framing consists of elements which support the roof and wall sheeting and transfer

load to the primary framing. These include Roof Purlins, Wall Girts, Eave Struts, Clips etc.

WALL GIRTS Wall girts are cold formed Z sections, with depth of 150, 200 or 250 mm and thickness as per

design. These are fixed to the outer flange of the side wall columns. Fixed to the outer flange of

the side wall columns by means of clips welded to the column and girt web bolted to the clips.

Overlap connections are provided for continuous beam action.

WALL GIRT

CONNECTION DETAIL

Z-SECTION


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Cranes & Mezzanines

CRANES IN BUILDINGS

Richa pre-engineered buildings can be designed to accept most

types of crane systems such as EOT, Monorail, Under-hung

cranes and other load carrying devices such as conveyors etc. In

all general type of buildings. When a crane system is to be

integrated, Richa's scope is limited to brackets and crane

runway beams which support the crane system, that is essentially

required to design and estimate buildings with cranes.

MEZZANINES

Intermediate mezzanine floors are possible in metal buildings.

Mezzanine floors can be provided in complete or partial area in

pre-engineered buildings to suit loading requirements for office

and storage. Mezzanine floor consists of steel decks, supported by

joists framed to the mezzanine beams. Mezzanine main beams

normally runs across the width of the building and are locatedunder the main rafters while joists run parallel to the length of the

building, the top flange of the joist fit perfectly below the top flange

of the mezzanine beam. The economy of the mezzanine floor is

affected by the applied load and support column spacing. Multi-

level equipment platforms, catwalks, staircases etc. can be

accommodated, if complete data is available.


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S2B ROOF & WALL CLADINGS

All the panels are available in High tensile galvalume in a premium color coatings viz. Architectural Polyester, siliconised Polyester or

Fluoro polymer, for permanent appearance. All the roof and wall coverings are supplied with custom accessories such as flashing,

capping's, flutters, trims, fasteners etc. which are formed out of the same substrates and coatings as the roof and wall covering panels.

S2B ROOF & WALL PANELS

It consists of a pierced fixed roof and wall covering system, consists of structurally engineered profiled panels that are available in

single length (up to 12mts) and are fixed by means of self drilling fasteners. It can be used for roof slopes as low as 1 in 10. Troughed

ribs panels can be used internal liners for double-skin roof and wall construction, with or without insulation. Troughed ribs curved

panels are also offered for special architectural requirements.

STANDING SEAM

Richa standing seam roof system is the only standing roof system, where the roof pan seam is mechanically field rolled to complete the

360-degree double lock seam- creating the tightest seam available today, thus assuring weather tightness and eliminates the chances

for eve tiny capillary leaks. This roof system is the most specified and most reliable standing seam roc system in the present market.


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SHEET DETAILS


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TYPICAL

DETAILS


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BUILDING ACCESSORIES


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Our PEB masterpieces-A showcase

HARIDWAR; THREE FLOOR MEZZANINE;PLANT AREA : 1956 SQM

MATHURA BUILDING AREA : 6900 SQM;

KASHIPUR ; PLANT AREA : 3807 SQM

BHOPAL; CRANE PROJECT : EOT (80MT), SEMI GANTRY,COLUMN MOVING JIB CRANES; PLANT AREA : 9520 SQM


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JHANSI; RAILWAY SHED: 10530 SQM

MANESAR ; AUTO ANCILLARY MFG. UNIT AREA : 3641 SQM

KARNAL; RICE MILLHEIGHT -12 MTS. : 14385 SQM


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PALWAL ; CRANE MFG PLANT : 3000 SQM

KASHIPUR POWER PLANT AREA: 1960 SQM


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SOHNA, HARYANA ; STABLE AREA : 7100 SQM

MORADABAD; MEZZANINE BUILDINGWITH ROOF MONITOR AREA: 22530 SQM

MAHUA, KASHIPUR, HR PLANT

AREA : 1000 SQM

BHAVNAGAR, GUJARAT ; OFFICIAL MULTI

STOREY BUILDING AREA: 19000 SQM

HARIDWAR ; MULTI STOREY OFFICIALBUILDING AREA: 3024 SQM


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Superfast DeliverySuperfast Delivery

ONLY WITH RICHA PEB

Richa Industries Ltd. is one of the

leading PEB developers in North India.

Having completed over 500 projects in

just 5 years, it's known in the

construction circles for its speedy

deliveries. Be it a warehouse or a retail

outlet, or for that matter, a multi-storied

building, Richa industries gives the

delivery in record time. Thus, cuttingcosts for the buyer as well as giving a

quicker return on investments.

RICHA PRODUCTS

PROVIDING TURNKEY

SOLUTIONS FOR

THE RICHA PEB EDGE

Pre engineered steel buildings Heavy structure fabrications Specialized structures

Industrial buildings ShedsMulti-storied buildings Warehouses Fuel stations CanopiesLarge retail outlets Cranestructures Cold storage

Faster completion Aestheticappeal Maintenance freeSuperior quality DurabilityEco-friendly


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DON'T JUST BUILD... CREATE

Chandigarh Ludhiana

Faridabad

Kashipur (Plant)

Patna

Kolkata

Mumbai

Pune

Ahmedabad


Corporate cum Regd. Office: Plot No-29; DLF Industrial Area; PH-II, Faridabad, Haryana, India-121 003

Ph.:+91-129-4009262 & +91-129-4133968 Website : www.richa.in e.mail: [email protected]

Richa Brochure

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