Rhino-Rack - Fitting Instructions - Pioneer Platform...

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Important Information Maximum carrying capacity: Refer vehicle manufacturer specifications, less weight of alloy tray below (includes leg kits): (41100 = 24kg, 41101 = 27kg, 41102 = 30.5kg, 41103 = 34kg, 41104 = 38kg, 41107 = 33kg, 41108 = 33.5kg) (42100B = 19.5kg, 42101B = 22.5kg, 42102B = 25kg, 42103B = 29.5kg, 42104B = 32kg, 42105B = 40kg, 42107B = 27.5kg, 42108B = 28.5kg) Recommendations: It is essential that all bolt connections be checked after driving a short distance when you first install your cross bars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the alloy tray each time it is re-fitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible. Use only non-stretch fastening ropes or straps. Sensitivity to cross winds, behaviour in curves and braking. The handling characteristics of the vehicle, changes when you transport a load on the roof. For safety reasons, we recommend you exercise extreme care when transporting wind-resisting loads; special consideration must be taken into account when braking. Please remove cross bars when putting vehicle through an automatic car wash. Load Ratings: Maximum permissible load is set by the vehicle manufacturer less the weight of trays above (weights above include leg kits). When alloy trays are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit. Although the alloy trays are tested and approved to AS1235-2000, Australian road conditions can be much more rigorous. However, increasing the number of mount points to the vehicle does not increase the vehicles maximum permissible roof loading. Note for Dealers and Fitters: It is your responsibility to ensure instructions are given to the end user or client. Rhino-Rack 3 Pike Street, Rydalmere, Document No: RS-393 NSW 2116, Australia. Prepared By: Nigel Greig Issue No: 17 (Ph) (02) 9638 4744 Authorised By: Gary England Issue Date: 19/12/2013 (Fax) (02) 9638 4822 These instructions remain the property of Rhinorack Australia Pty Ltd and may not be used or changed for any other purpose than intended. Care Instruction: Wash vehicle roof prior to installing Rhino Pioneer Alloy Tray. DO NOT use REB Eye bolt kit with Pioneer Alloy Tray Pioneer Eye Bolt Kit 43106 must be used instead Page 1 Pioneer Tray, Pioneer Platform & Pioneer Tradie Place these instructions in the vehicle’s glove box after installation is complete. Important: Please read these instructions carefully prior to installation. Check the contents of this kit before commencing fitment and report any discrepancies. Place these instructions in the vehicle’s glove box after installation is complete.

Transcript of Rhino-Rack - Fitting Instructions - Pioneer Platform...

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Important InformationMaximum carrying capacity: Refer vehicle manufacturer specifications, less weight of alloy tray below (includes leg kits):(41100 = 24kg, 41101 = 27kg, 41102 = 30.5kg, 41103 = 34kg, 41104 = 38kg, 41107 = 33kg, 41108 = 33.5kg)(42100B = 19.5kg, 42101B = 22.5kg, 42102B = 25kg, 42103B = 29.5kg, 42104B = 32kg, 42105B = 40kg, 42107B = 27.5kg, 42108B = 28.5kg)

Recommendations:It is essential that all bolt connections be checked after driving a short distance when you first install your cross bars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the alloy tray each time it is re-fitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.

Use only non-stretch fastening ropes or straps.

Sensitivity to cross winds, behaviour in curves and braking.The handling characteristics of the vehicle, changes when you transport a load on the roof. For safety reasons, we recommend you exercise extreme care when transporting wind-resisting loads; special consideration must be taken into account when braking.

Please remove cross bars when putting vehicle through an automatic car wash.

Load Ratings:Maximum permissible load is set by the vehicle manufacturer less the weight of trays above (weights above include leg kits). When alloy trays are to be used in off-road conditions, please build a safety factor of 1.5 into this load limit. Although the alloy trays are tested and approved to AS1235-2000, Australian road conditions can be much more rigorous. However, increasing the number of mount points to the vehicle does not increase the vehicles maximum permissible roof loading.

Note for Dealers and Fitters:It is your responsibility to ensure instructions are given to the end user or client.

Rhino-Rack3 Pike Street, Rydalmere, Document No: RS-393NSW 2116, Australia. Prepared By: Nigel Greig Issue No: 17(Ph) (02) 9638 4744 Authorised By: Gary England Issue Date: 19/12/2013(Fax) (02) 9638 4822These instructions remain the property of Rhinorack Australia Pty Ltd and may not be used or changed for any other purpose than intended.

Care Instruction: Wash vehicle roof prior to installing Rhino Pioneer Alloy Tray.

DO NOT use REB Eye bolt kit with Pioneer Alloy Tray

Pioneer Eye Bolt Kit 43106 must be used instead

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Place these instructions in the vehicle’s glove box after installation is complete.

Important: Please read these instructions carefully prior to installation.Check the contents of this kit before commencing fitment and report any discrepancies.Place these instructions in the vehicle’s glove box after installation is complete.

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Tools Required

Tape Measure Rubber Mallet 16mm Ring SpannerPhillips Screwdriver5mm Security Allen Key (provided in kit)

1 2

3

(41104 Shown)

6

5

8

7

4

9

10

12

11

16

15

14

13

Parts List Quantity

4110042100B45100B

4110142101B45101B

4110242102B45102B

4110342103B45103B

4110442104B45104B

42105B41107

42107B45107B

4110842108B45108B

Item Component Name Part No.

1 Pioneer Tray Assembly - 1 1 1 1 1 1 1 12 Crossbar - 2 2 3 3 3 4 3 33 M8 x 20mm Dome Socket Screw B155 4 4 6 6 6 8 6 64 M8 Spring Washer W019 4 4 6 6 6 8 6 65 M8 Flat Washer OD17mm W020 4 4 6 6 6 8 6 66 M8 Flat Washer OD15 x 2.5mm - 4 4 6 6 6 8 6 67 M8 Channel Nut N003 4 4 6 6 6 8 6 6

12 5mm Security Allen Key H034 1 1 1 1 1 1 1 113 Locking Tab A523 6 8 9 12 12 16 9 1214 M6 x 20mm Security Screw B062 6 8 9 12 12 16 9 1215 M6 Spring Washer W004 6 8 9 12 12 16 9 1216 M6 x OD16 Flat Washer W031 6 8 9 12 12 16 9 1217 Fitting Instructions RS-393 1 1 1 1 1 1 1 1

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3 Centre Crossbars and Fix in Position

Align crossbars so that the washer sits centred over the slot, you may need to tap the crossbar into position with a rubber mallet. Once the crossbar is in position tighten bolt with allen key provided.

Washer Aligned with Slot

2 Insert Hardware

Place channel nut within the crossbar as shown below and rotate 90 degrees. Place clamp washer on top of the channel nut and slide both to the outside of the tray so they sit under the slot. Proceed to fit remaining hardware as shown but do not tighten at this stage. Repeat this process for both ends of each crossbars.

1 Insert Crossbars

Lay the tray upside down in your work area being careful not to scratch the alloy tray finish. Refer Fitting Chart at rear of this document (or online www.rhinorack.com.au for the latest vehicle listings) and select the correct slots to suit your vehicle. Lower the crossbars into the tray as shown and rotate into position.

Note: The front of the platform tray is identified by the slots in the top of the planks.

Before Rotation After Rotation

Cut corners facing outside

of tray

Crossbar sitting under bottom lip and

aligned with slot.

M8 x OD15Flat Washer

Clamp Washer

M8 Spring Washer

M8 Flat Washer OD17

Channel Nut

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5 Fit Legs to Tray

Fit the appropriate legs (as specified in Rhino Fit Guide) to the insertable crossbars previously fitted in step 1. Refer to the Fitting Chart at back of this instruction for ‘Dimension A’. Fasten each leg in this position making sure the channel nut rotates within the crossbar as shown below.

(Dim. A)

RLCP Leg Fitment Shown

4 RL Leg Fitments Only - Remove Clamps

If your fitment requires the use of RL legs remove the clamps from the legs as shown below. This makes positioning the tray on the vehicle much easier and ensures that the vehicle is not scratched by the metal clamps during fitment.

Rubber Foot

Removed Clamps and Clamp HardwareAssembled Leg

Channel nut must rotate and sit

within crossbar

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6 Fit Alloy Tray to Vehicle

With a person on either side of the tray, lift the tray up and walk it over the vehicle from the rear.

Lower the tray onto the vehicle making sure that the base of the legs locate within the fitment point for that vehicle.

Note: For vehicles with tailgates that lift up, be sure to position the tray so that it clears the tailgate when fully open.

1

2

M8 Dome Bolt

Crossbar

7 RLCP Leg/Crossbar Adjustment (if required)

If any of the RLCP legs HAVE NOT dropped neatly into the recess in the top of the pads you will have to adjust the crossbar position. If the RLCP legs sit neatly within all of the pads you can proceed to the next step.

If adjustment is required release the M8 dome bolt at the edge of the tray (shown below) with the allen key provided. Tap the crossbar until the leg drops into the recess in the top of the pad and re-tighten the M8 dome bolt.

!!

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8 Fasten Legs to Vehicle

Secure the tray to the vehicle by fastening each of the legs in position. Refer images below for the appropriate system being used on your vehicle:

RLCP & RLTP/RLTF Leg Fitment

Tighten security screws to secure the legs to the vehicle as shown below.

SecurityScrew

Security Screw

RL Leg Fitment

Re-fit the clamp brackets and hardware previously removed in Step 10. Refer leg kit fitting instructions for details on fitting the clamps securely to the vehicle.

Tip: You may need to place a finger behind the leg and hold the dowel nut in position. This will also allow you to rotate the dowel nut to align the thread.

Rubber Foot

Metal Clamp

Assembled Leg

Leg

Plastic Clamp

Flat Washer

Spring Washer

M6 x 35mm Security Screw

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9 Fit Locking Tabs

Fit locking tabs to secure the planks to the crossbars. Use the the hardware shown below to fit the locking tabs to the cage nuts within the crossbars. All locking tabs are required to hold tray firmly in position.

Fitted Locking Tab

M6 x 20mm Security Screw

M6 Spring Washer

M6 x OD16 Flat Washer

Locking Tab

Cage Nut

IMPORTANT !

It is important that all roof racks and accessories are installed and attached correctly. Failure to follow correct attachment procedure could result in an accident, serious injury or death to others. The driver of the vehicle is responsible for securing the roof racks and accessories, checking the attachments, periodically checking bolt torque and visual inspection of all components for wear and damage. Do not attempt to fit the roof rack system or accessory to your vehicle unless you fully understand these fitting instructions. Please direct any questions regarding fitting to the dealer or retailer from where they were purchased.

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PIONEER 41100 (1140 x 1400mm - Internal)PIONEER 42100B (1236 x 1528mm)PIONEER 45100B (1236 x 1528mm)

Fitting Chart

Front of Tray

R1

R2

F1

F2

Front Crossbar Rear Crossbar Approx. Overall Vehicle

HeightMake Model Front Slot Dim. A LHS Rear Slot Dim. A LHS

Holden Colorado 4dr (08/08 - 05/12)F2 - R2 -

Chevrolet Colorado Crew Cab (2004 - 2012)

Holden Colorado 4dr (06/12 - on)F1 175 mm - R1 180 mm - 1850 mm

Chevrolet S10 4dr (2013 - on)

Isuzu D-Max 4dr (08/08 - 05/12) F2 - R2 -

Isuzu D-Max 4dr (06/12 - on) F1 175 mm - R1 180 mm - 1850 mm

Foton Tunland (06/12 - on) Refer Supplement Sheet Refer Supplement Sheet 1955 mm

Jeep

Grand Cherokee WK (02/11 - on)

Refer Supplement Sheet Refer Supplement SheetGrand Cherokee WK2 (2011 - on)

Does not suit black roof rails

SuzukiGrand Vitara 4dr (09/05 - on)

F2 188 mm - R2 221 mm - 1820 mmGrand Vitara 4dr (2006 - on)

Great Wall V240 4dr (07/09 - on) F2 - R2 -

Great Wall X200/X240 5dr (04/11 - on) Refer Supplement Sheet Refer Supplement Sheet 1805 mm

Toyota Hilux Dual Cab 4dr (04/05 - on) F2 - R2 -

Ford Ranger 4dr PX (10/11 - on) F2 142 mm - R2 150 mm - 1890 mm

Ford Ranger 4dr PK (04/09 - 08/11) Refer Supplement Sheet Refer Supplement Sheet 1840 mm

Holden Rodeo 4dr RA (03/03 - 07/08) F2 - R2 -

Holden Rodeo 4dr R9 (1998 - 02/03) F2 - R1 -

Ford Territory (04/04 - on) Refer Supplement Sheet Refer Supplement Sheet

Mitsubishi Triton Dual Cab 4dr (11/96 - 06/06) F2 260 mm - R2 180 mm - 1830 mm

Mitsubishi Triton Dual Cab 4dr (07/06 - on) F2 199 mm - R2 229 mm -

Volkswagen Amarok 4dr (02/11 - on) Refer Supplement Sheet Refer Supplement Sheet

Nissan X-Trail (10/07 - on) Refer Supplement Sheet Refer Supplement Sheet

Dim. ADim. A

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PIONEER 41101 (1280 x 1400mm - Internal)PIONEER 42101B (1376 x 1528mm)PIONEER 45101B (1376 x 1528mm)

Fitting Chart

Front of Tray

R1

R2

R3F1

Front Crossbar Rear Crossbar Approx. Overall Vehicle

HeightMake Model Front Slot Dim. A LHS Rear Slot Dim. A LHS

Land RoverDiscover 3 & 4 (04/05 - on)

F1 - R1 LHSPAIRLR3 & LR4 (05 - on)

NissanNavara 4dr D40 (11/05 - on)

F1 - R2 -Frontier (05 - on)

Range Rover Sport (08/05 - on) F1 170 mm - R1 182 mm -

Volkswagen Amarok 4dr (02/11 - on) F1 - R3 -

Dimension ADimension A

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PIONEER 41102 (1140 x 1800mm - Internal)PIONEER 42102B (1236 x 1928mm)PIONEER 45102B (1236 x 1928mm)

Fitting Chart

Front Crossbar Middle Crossbar Rear Crossbar Approx. Overall Vehicle HeightMake Model Front Slot Dim. A LHS Mdle Slot Dim. A LHS Rear Slot Dim. A LHS

Great Wall X200/X240 5dr (04/11 - on) Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet 1805

MitsubishiPajero NM - NP (05/00 - 10/06)

F1 156 mm LHSPAIR M2 157 mm - R1 158 mm LHSPAIR 1948Montero 4dr (2001 - 2006)

Toyota Prado 120 5dr F1 - M1 - R1 -

Toyota Prado 150 5dr F2 142 mm - M2 162 mm - R2 173 mm -

Front of Tray

R1

R2

M1

M2

F1

F2

Dimension ADimension A

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PIONEER 41103 (1280 x 1800mm - Internal)PIONEER 42103B (1376 x 1928mm)PIONEER 45103B (1376 x 1928mm)

Fitting Chart

Dimension ADimension A

* 100 Series & LX470 with dust deflector fitted:

100 Series & LX470 with tailgates that lift up and are fitted with a dust deflector. New crossbar positions must be drilled 53mm back (towards rear of tray) from the centre of the slot positions detailed above. Drill Diameter 8.5mm holes in place of the slots.

Front Crossbar Middle Crossbar Rear Crossbar Approx. Overall Vehicle HeightMake Model Front Slot Dim. A LHS Middle Slot Dim. A LHS Rear Slot Dim. A LHS

Toyota 90 Series Prado F2 148 mm - M1 156 mm - R2 162 mm LHS2PAIR

Toyota100 Series Landcruiser *

F2 - M2 - R2 -Landcruiser (1998 - 2007) *

Toyota200 Series Landcruiser

F1 194 mm - M1 204 mm - R1 214 mm - 2085Landcruiser (2008 - on)

Land Rover

Discovery 3 & 4 (Factory Track Long)

F2 - M1 - R2 -LR3 & LR4 (2005 - on)

LexusLX470 (05/98 - 03/08) *

F2 - M2 - R2 -LX Series (1998 - 2007) *

Lexus LX Series (2008 - on) F1 194 mm - M1 204 mm - R1 214 mm - 2085

Mitsubishi Pajero NH - NL (LWB) F2 150 mm LHSPAIR M1 155 mm - R1 157 mm -

MitsubishiPajero NM - NP (LWB)

F2 227 mm LHSPAIR M2 226 mm - R2 231 mm LHSPAIR 1948Montero (2000 - 2006)

NissanPathfinder 4dr (07/05 - on)

F2 178 mm LHSPAIR M2 180 mm - R2 202 mm LHSPAIR 1870Pathfinder 4dr (2005 - 2012)

VW Transporter (08/04 - on) Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet

Front of Tray

R1

R2

M1

M2

F1

F2

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PIONEER 41104 (1330 x 2000mm - Internal)PIONEER 42104B (1426 x 2128mm)PIONEER 45104B (1426 x 2128mm)

Fitting Chart

Front Crossbar Middle Crossbar Rear Crossbar Approx. Overall Vehicle Height

Make Model Front Slot

Dim. A LHS Middle Slot

Dim. A LHS Rear Slot

Dim. A LHS

Toyota LC 80 Series 05/90 - 03/98) F3 146 mm - M3 148 mm - R3 153 mm LHSPAIR

Toyota 90 Series Prado (07/96 - 02/03) F3 172 mm - M3 180 mm - R3 186 mm LHS2PAIR

ToyotaLC 100 Series (03/98 - 10/07) *

F2 - M2 - R2 -Landcruiser (1998 - 2007) *

ToyotaLC 200 Series (11/07 - on)

F1 - M1 - R1 -Landcruiser (2008 - on)

Toyota 76 Series Wagon (03/07 - on) F3 - M3 - R2 -

Toyota 75 Series Troopcarrier (85-99) F3 130 mm - M3 130 mm - R1 130 mm -

Toyota 78 Series Troopcarrier (01/99 - on) F3 130 mm - M3 130 mm - R2 130 mm -

Land RoverDiscovery 3 & 4 (04/05 - on)

Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet 1945LR3 & LR4 (2005 - on)

ToyotaFJ Cruiser (03/11 - on)

Refer Supplement Sheet Refer Supplement Sheet Refer Supplement SheetFJ Cruiser (2006 - on)

Hyundai i-Load (02/08 - on) F3 LHSPAIR M3 - R1 LHSPAIR

Jeep JK 4DR Wrangerfitted with OUT4X4 Heavy Hauler (02/11 - on)

Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet 1950

Land Rover Discovery 1&2 (03/91 - 03/05) F3 PLHSPAIR M3 PLHSPAIR R1 PLHSPAIR

LexusLX470 (05/98 - 03/08) *

F2 - M2 - R2 -LX Series (1998 - 2007) *

Lexus LX Series (2008 - on) F1 - M1 - R1 -

Nissan Patrol GU (12/97 - on) F3 163 mm LHSPAIR M3 168 mm - R3 168 mm -

VW Transporter (08/04 - on) Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet

R1

R2

R3

Front of Tray

M1

M2

M3

F1

F2

F3

* 100 Series & LX470 with dust deflector fitted:

100 Series & LX470 with tailgates that lift up and are fitted with a dust deflector. New crossbar positions must be drilled 53mm back (towards rear of tray) from the centre of the slot positions detailed above. Drill Diameter 8.5mm holes in place of the slots.

Dimension ADimension A

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PIONEER 42105B (1465 x 2728mm)

Front Crossbar Middle-Front Crossbar Middle Crossbar Rear Crossbar Approx. Overall Vehicle HeightMake Model Front Slot Dim. A LHS MF Slot Dim. A LHS Middle Slot Dim. A LHS Rear Slot Dim. A LHS

Toyota 78 Series Troopcarrier (01/99 - on) F1 Fit on Vehicle - MF1 130 mm - M2 130 mm - R2 130 mm -

Land RoverDefender 110 (03/93 - on)

F2 140 mm - MF2 140 mm - M1 140 mm - R1 140 mm -Defender 110 (1993 - 1994)

Volkswagen Transporter (08/04 - on) Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet Refer Supplement Sheet

Front of Tray

R1

R2

M1

M2

F1

F2

MF1

MF2

Fitting Chart

Dim. ADim. A

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Dim. ADim. A

Fitting Chart

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Front Crossbar Miffle-Front Crossbar Middle Crossbar Rear Crossbar 4th Crossbar Kit Required

(43126)Make Model Front Slot Dim. A LHS Mid-Fr Slot Dim. A LHS Middle Slot Dim. A LHS Rear Slot Dim. A LHS

ToyotaLC 100 Series (03/98 - 10/07) *

F2 97 mm PLHSPAIR - - - M4 110 mm PLHSPAIR R2 125 mm PLHSPAIR -Landcruiser (1998 - 2007) *

ToyotaLC 200 Series (11/07 - on)

F5 115 mm PLHS2 (Cut) F1 125 mm PLHSPAIR (Cut) M2 135 mm LHSPAIR R1 145 mm LHSPAIR YesLandcruiser (2008 - on)

LexusLX470 (05/98 - 03/08) *

F2 97 mm PLHSPAIR - - - M4 110 mm PLHSPAIR R2 125 mm PLHSPAIR -LX Series (1998 - 2007) *

Lexus LX Series (2008 - on) F5 115 mm PLHSPAIR (Cut) F1 125 mm PLHSPAIR (Cut) M2 135 mm LHSPAIR R1 145 mm LHSPAIR Yes

Toyota Prado 120 5dr (03/03 - 11/09) F4 148 mm - - - - M1 177 mm - R3 193 mm - -

Toyota Prado 150 5dr (11/09 - on) F4 142 mm - - - - M3 162 mm - R4 173 mm - -

ToyotaFJ Cruiser (03/11 - on)

Refer Supplement Sheet - - - Refer Supplement Sheet Refer Supplement Sheet -FJ Cruiser (2006 - on)

* 100 Series & LX470 (with dust deflector fitted):100 Series & LX470 with tailgates that lift up and are fitted with a dust deflector. New crossbar positions must be drilled 53mm back (towards rear of tray) from the centre of the slot positions detailed above. Drill Diameter 8.5mm holes in place of the slots.

PIONEER 41107 (1140 x 2000mm - Internal)PIONEER 42107B (1236 x 2128mm)PIONEER 45107B (1236 x 2128mm)

Front of Tray

R1R2

M1M2

R3

R4

M3M4

F1F2

F3

F4F5

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PIONEER 41108 (1330 x 1700mm - Internal)PIONEER 42108B (1426 x 1828mm)PIONEER 45108B (1426 x 1828mm)

Fitting Chart

Front Crossbar Middle Crossbar Rear Crossbar Approx. Overall Vehicle Height

Make Model Front Slot

Dim. A LHS Middle Slot

Dim. A LHS Rear Slot

Dim. A LHS

Jeep JK 4DR Wrangerfitted with OUT4X4 Heavy Hauler (02/11 - on)

F1 PLHSPAIR M1 PLHSPAIR R1 PLHSPAIR 1950

Dimension ADimension A

R1

Front of Tray

M1F1

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