RFMD ® Foundry Services Foundry Overview, Rep Training June 2011.
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Transcript of RFMD ® Foundry Services Foundry Overview, Rep Training June 2011.
RFMD® Foundry Services
Foundry Overview, Rep Training June 2011
RFMD Foundry Services
World’s Largest III-V Electronics Manufacturer
Two high volume Fabs for unlimited capacity
Starts >25% of the world’s GaAs wafers
Industry-leading cycle time
Foundry Services from the Leader
20 Years of Leadership in III-V Manufacturing
World-Class Technologies
GaAs
GaN
MBE
UHV Parts Cleaning
Experienced Support Teams
Process and Device Engineering
Quality
Supply Chain
CAD
What are we selling? Access to RFMD’s Process Technology & Manufacturing
• RFMD develops and owns the process technology • this is RFMD’s IP run in the fab and what the designers, whether RFMD or outside, design on.
• The Customer submits designs • this is their IP that is the circuitry of their end product.
• RFMD provides the Customer with a Process Design Kit • this is proprietary software with design rules associated with our process technology, it is the tool in which the
Customer will design their product with; ADS or AWR
• The Customer will then submit back to RFMD their GDS files • this is their product layout.
• RFMD will do a design rule check and if clean, will submit for a maskset• glass plates of the Customer’s design, this is what is referred to as tapeout.
• RFMD processes Customer’s order, manufacture and deliver wafers or dieAdditional Services Available, quoted on an individual basis:
• Back-end services, :• RF probe testing on production wafers• Die picking• Packaging • Packaged part testing• DC and RF Environmental and Reliability testing
FSBU Sales Strategy
• Target Customers: Seek RF defense and commercial power component manufacturers and other manufacturers with device design capability including contractors as well as direct competitors of RFMD. RFMD is an open foundry, no customers are excluded.
• Sales Channels: All MPG Reps and Resellers are now covered under their current contracts to sell Foundry Services. Commissions will be paid on prototype and production orders. Due to the nature of Foundry Services, the Foundry Services Business Team will support the leads provided by Reps and Resellers; all orders will be placed RFMD direct with on-going communications maintained by our Reps and Resellers.
• Export Compliance: Export licensing may be required for international sales. Contact the business unit (Tami Freeman) for support.
FSBU Sales & Customer Support
• Sales Rep Tools:• Sales Rep Fighter guide • Foundry brochure: http://www.rfmd.com/foundry/• Foundry services website: http://www.rfmd.com/foundry/• FSBU Customer Presentation (NDA not required)
• Contacts:• External:
• email: [email protected]• FSBU Customer Service: Beth Moore: [email protected]
• Internal:• Business, sales and marketing support:
• Tami Freeman: [email protected]• Kelly Smith: [email protected]
• Technical support, process questions: • Tom Joseph: [email protected]• Jason Rice: [email protected]
Firewall is rigorously implemented
• Separate Foundry organization• Reports to President of MPG
• Separate from product groups
• No sharing of information about customers
• Mask sets and Layout data• Seen only by FSBU staff and Fab personnel
• Stored on separate servers not available to company access
• Never mix customer and product group designs on MP wafers
• Customer secure website• FSBU staff only for both main site and customer specific site
• Customer assigned code name
FSBU welcomes any competitor as a customer!!
Wireless Products
Wireless Connectivity
FoundryServices
Defense and Power
Broadband Components
Multi-MarketProductsGroup
Equipped to Support Customer Needs
GaAs HBT GaAs pHEMT
RFMD Greensboro, USA
RFMD Newton-Aycliffe, UK
GaAs HBT GaAs pHEMT GaN MBE UHV Parts Cleaning
FSBU Product Offerings
Foundry Customers have multiple design options with RFMD process technologies:
Dedicated Prototype Engineering Maskset and Wafer Lot
Multi-project Wafer Maskset and Wafer Lot Dedicated Production Maskset Production Wafers
RFMD Foundry Services Pricing
• Pricing is provided for information only, after NDA • Standard quote is based on market price
• Specific customer pricing will be quoted only by FSBU
FSBU Key Commercial Documents
To Obtain a Design Kit (PDK):• FSBU Mutual Non Disclosure Agreement
• FSBU Letter of Assurance (1x Commerce Dept. doc)
• Foundry Services Design Kit Licensing Agreement
For Tapeout/Production:• FSBU Customer Service Questionnaire (for initial customer setup)
• FSBU Customer End Use Statement (per tapeout)
• FSBU Customer Credit Application
Additional Documents:• FSBU Amendment to RFMD’s MPG Representative Agreement
• FSBU Standard Quote/Price List
• Foundry Services Corporate Contract
Tool kit for circuit design and layout ADS and AWR process design kits
Comprehensive design rules and technology documentation
How-to user guides
Tracking information WIP tracking
PCM data
Individual customer collaboration sites for convenient data exchange
Secured Customer Website
World-Class Customer Service
Guaranteed cycle time
On-Time Shipment Pledge
Foundry services team Technology
CAD
Business
Customer service support
Dedicated RFMD Teamis Working for You
Industry-Leading Cycle Time from RFMD
RFMD PrototypeRFMD Production
Foundry BFoundry C
Foundry D
Cycle Times – Industry Averages
Cycle Times (wks) 0 2 4 6 8 10 12 14
Foundry Services
*Time from receipt of DRC clean layout file to delivery of standard processed wafers/die
•RFMD’s best-in-class cycle time is backed by our on-time pledge
•Prototype and shuttle lot cycle time = 6 weeks*
•Production lot cycle time = 6 weeks*
Website Homepage
Customer lot WIP Status
PCM data on finished wafers
Export Compliance
• ITAR• Specifically designed or modified for a military application
• Applies to product and data
• Specific US State Department license required
• Once ITAR, always ITAR
• Dual Use (U.S.A.)• Commercial only or Commercial and Military use
• Subject to Export Administration Regulations (EAR)
Dual Use Compliance
What Is It? Product: MMIC, Discrete, or
Module/Assembly? Technology
Is It Controlled?Commerce Control List• 3A for Product• 3E for Technology
Is There an Exception for Receiving Country? EAR99
No License Required (NLR)
Apply for License(U.S.A. Commerce)
YES
YES
NO
NO
The Best Technology Available
Same process technologies used for RFMD products
Robust technology roadmap for GaN and GaAs New process technologies available immediately
upon production release
Technologies to support long product lifetimes
Available Foundry Technology
GaN
GaN1 = High Power GaN2 = High Linearity
GaAs FD30 = Power GaAs pHEMT FD25 = Low noise GaAs pHEMT FET-1H = Switch GaAs pHEMT IPC3 = High Power Integrated
Passive Components
MBE GaAs InGaAs AlGaAs InGaP AlInP
UHV Parts Cleaning Standard and custom services
RFMD GaN Process Technologies
High Power
GaN1
Key Attributes• 36V – 65V operation• High power density• High peak efficiency• High breakdown voltage (400V)
• Technology developed and manufactured in the US
High Linearity
GaN2
Key Attributes• 15V – 48V operation• High linearity (6dB improvement)• Low Cgs variation• Low threshold voltage• Technology developed and
manufactured in the US
High Power with Optimized Linearity
GaN3
Key Attributes• 36V – 65V operation• Improved linearity• Reduced IDQ drift
• High peak efficiency• Currently in development
Target Applications• Military (EW, radar, milcom)• Civilian (ATC, radar, cellular
infrastructure)
Target Applications• Broadband handheld radios (PMR)• CATV• ISM
Target Markets• Cellular infrastructure• Public mobile radio• Next generation military radio
Reliability• EA = 2.1eV
• MTTF = 1.1x107 Hrs @ TCHANNEL= 200
oC
Reliability• EA = 2.1eV
• MTTF = 1.8x107 Hrs @ TCHANNEL= 200
oC
Reliability• EA = 1.5eV
• MTTF > 107 Hrs @ TCHANNEL = 200
oC
RFMD GaAs Process Technologies
Low Noise pHEMT
FD25
Key Attributes• 7V operation• fT= 50GHz
• NFMIN < 0.8dB @ 10GHz
• Technology developed and manufactured in UK
Power pHEMT
FD30
Key Attributes• 10 V operation• fT= 30GHz
• High power, efficiency• Technology developed and
manufactured in UK
Switch pHEMT
FET1H
Key Attributes• 7V operation• High linearity switch• Low noise• Technology developed in US;
manufactured in US and UK
Target Applications• Military (phased arrays, T/R module)• Wireless front ends• MMICs
Target Applications• Military (phased arrays, EW)• Infrastructure
Target Markets• Wireless front ends• Transmit/receive • Phased arrays
Reliability• EA = 1.4 eV
• MTTF=5.6 x 106 Hrs
Reliability• EA = 1.7 eV
• MTTF=4.4 x 106 Hrs @150°
Reliability• EA = 2.4eV
• MTTF=1.3 x 1011 Hrs @ 150°
MBE Foundry Services
RFMD foundry services offers multiple MolecularBeam Epitaxy (MBE) platforms, Epi characterization, and experienced staffing to help develop your epitaxial structures.
Specialty and high-volume, arsenic and phosphorus-based processes
Accessible staff to design an epilayer structure and MBE process
Optimize the performance of your existing epistructure
MBE Foundry Services
Gallium arsenide (GaAs)
Aluminum gallium arsenide (AlGaAs)
Indium gallium phosphide (InGaP)
Aluminum indium phosphide (AlInP)
MBE Foundry Services
Indium gallium arsenide (InGaAs)
Material Offerings on GaAs Substrates
Available MBE systems include
Veecco Gen2K (7 x 6")
Riber R7000 (7 x 6")
Riber R6000 (4 x 6”) – VG100 (1x6”)
Growth Capabilities
Low-temperature growth capability
• In-situ monitoring for temperature, layer thickness, and growth rate control
• Extensive characterization including Lehighton, Surfscan, Xray, Multifield Hall, Photoluminescence, and AFM
• Flexible accommodation: 4" and 6" wafer sizes are standard
MBE Foundry Services
RFMD foundry services offers an extensive range of capabilities allowing for custom-designed procedures to meet your cleaning needs.
UHV Parts Cleaning Services
Before After
UHV Parts Cleaning Services
Before
Before
After
After
RFMD foundry services offers an extensive rangeof capabilities allowing for custom-designed proceduresto meet your cleaning needs.
Wet cleaning capabilities
Types of parts cleaned: stainless steel, refractory metal and PBN ceramic parts
Standard and custom-cleaning procedures available
UHV Parts Cleaning Services
VOLUME MANUFACTURER with FLEXIBLE SCALE
Foundry Services from the Leader
To learn more about RFMD Foundry Services, visit us at
www.RFMD.com/Foundry