RFID Systems SIMATIC RF – for optimization of material ... · PDF file2 RFID Systems...
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RFID Systems SIMATIC RFfor optimization of material flow and logistics
Brochure · September 2009
SIMATIC Sensors
Answers for industry.
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RFID Systems SIMATIC RF2
RFID Systems SIMATIC RFfor optimization of material flow and logistics
The clever electronic RFID systems read and write data reliably, quickly and economically. They are unaffected by harsh envi-ronments, store data directly on a tag attached to the product, and thus control and optimize production and the flow of ma-terial, and provide for efficient logistics processes.
Users of RFID systems have very specific technology needs based on the desired application. One might be looking for economical Smart Labels for logistics, and another for rugged data memories for assembly lines. In transport logistics, however, transponders with a long range are an essential component.
Suitable for every application:
• Assembly lines• Conveyor systems• Industrial manufacturing• Warehouses• Logistics • Distribution• Commissioning• Transport logistics
RFID systems from Siemens are well-proven over many years and are running in many different applications, safely and re-liably, round the clock. Successful industrial manufacturing companies worldwide rely on the RFID systems from Siemens – and have done so for more than 25 years.
Highlights
■ Fully automatic and high-speed identification with 100% transmission integrity
■ Production and quality data can be stored directly on the product
■ Designed to meet the harsh environments of industry (temperature and contamination)
■ Wide range of tags that can be reused anytime from Smartlabels to transponders with 64 KByte
■ Flexible communication with the automation system: serial, via PROFIBUS, PROFINET or Ethernet
■ Seamless integration into SIMATIC reduces engineering costs
■ Supports the standards ISO 14443, ISO 15693, ISO 18000-4 as well as EPCglobal and ISO/IEC 18000-6
RFID system MOBY E SIMATIC RF300 MOBY D SIMATIC RF600 MOBY U
Frequency 13.56 MHz 13.56 MHz 13.56 MHz 865 to 868 MHz (Europe) 902 to 928 MHz (North America)
2.4 GHz
Read/write distance Up to 0.1 m Up to 2.0 m Up to 0.9 m up to 10 m (2 x 2 antennas, mounted on opposite sides)
Up to 3.0 m
Standards ISO 14443 ISO 15693 ISO 15693ISO 18000-3
EPC Gen 1, EPC Gen 2,ISO 18000-6B, ISO 18000-6C
ISO 18000-4
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RFID Systems SIMATIC RF 3
RFID Systems SIMATIC RFThe RFID operating principle
Compared with conventional identification systems, the RFID systems from Siemens offer a wide range of benefits:
High degree of reliability through contact-free data transmis-sion, mobile data storage units (tags/transponders) for cen-tralized or distributed data storage as well as the uniform sys-tem integration ensure quick and easy integration in the application – this saves time and costs.
Our RFID systems ensure that meaningful data are tied to a product or object from the very beginning. The mobile data storage units are attached to the product, product carrier, ob-ject or its shipping or packing unit and are written to seamless-ly. This means that all the application-specific data is available on the mobile data storage unit. This is true whether you are dealing with car parts in the automotive industry (body and paint shop) or order boxes and trays in the distribution center.
Up to 64 KByte of data can be stored and individually read and supplemented when required at the various steps in the man-ufacturing process. This all means that the flow of material and data is synchronized optimally.
Flexible system integration
No matter what the requirements are: SIMATIC RF RFID sys-tems allow for easy integration into SIMATIC or SINUMERIK, connected through PROFIBUS, Ethernet or a PC environment, and can be integrated with any third party controller. A wide range of communication modules, function blocks and powerful drivers and function libraries support on-site sys-tems integration and help safe integration time and cost and ultimately shorten time-to-market for your products.
Perfectly matched components
■ Mobile data storage units
■ Read/write devices as well as mobile handheld terminals
■ Antennas
■ Communication modules for connection to the auto-mation system (PROFIBUS, PROFINET, Ethernet)
■ Software for system integration
G_F
S10
_X
X_0
02
50
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RFID Systems SIMATIC RF4
RFID Systems SIMATIC RFMaximum data transparency for greater efficiency
Fiercer competition, stricter standards and legal regulations, shorter product life cycles, more individual customer require-ments: companies must assert themselves in ever more dy-namic markets. In addition, due to increasing globalization, more and more closed value added chains are reaching their limits and are being replaced by global networks. This also
places greater demands on the supply chain. There is a de-mand for greater efficiency in tracking and tracing, asset man-agement and production control. The prerequisite for this is: maximum data transparency – with RFID (Radio Frequency Identification).
Automatic yet flexible:
Production control• Integrated solutions through the use of standards• Accessible mounting locations due to extended read/write ranges• Identification of workpiece holders or products
The right part in the right place at the right time:
Material flow control• Optimized inventory management• Minimization of storage quantities• Automatic, synchronous feeding of parts or components
100% traceability:
Tracking & tracing• Improved product quality• Focused after-sales support (e.g. product recalls)• Observation of legal regulations
Keeping an overview:
Asset management• Increased rate of inventory turnover• Reduction of inventory and less need for replenishment• Increase of availability
Commanding global logistics:
Supply chain management• Greater transparency in logistics• Improved options for process control• Support of new logistics concepts
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RFID Systems SIMATIC RF 5
RFID Systems SIMATIC RFSystem overview
RFID systems can be used in a wide range of different applica-tions. Identification is performed either directly on the object or indirectly via the workpiece holder, skid, container, box, pallet or outer packaging. Depending on the application, the transponders are either re-used (closed loop) or they remain permanently attached to the object (open loop).
Other important selection criteria for RFID systems are fre-quency range, data throughput, memory size, working range, standards, type of construction, transponder costs or bulkcapability.
Due to the different application requirements and the versatile nature of our RFID systems, individual system design advice is usually recommended. The RFID specialists in our application support department are available for this purpose. Please contact your Siemens representative.
Productioncontrol
Material flow Tracking & tracing
Asset management
Supply chain
MOBY E • medium data throughput
• medium-sized memory
• short range• indirect
identification• closed loop
• short range• small-sized
memory• indirect
identification• closed loop
RF300 • high data throughput
• large memory• short range• indirect
identification• closed loop
• medium range• small-sized
memory• indirect
identification• closed loop
MOBY D • medium range• indirect
identification• closed loop
• cost-efficient data carrier
• open standard• direct
identification• open loop
• cost-efficientdata carrier
• open standard• direct
identification• closed loop
RF600 • open standard• medium range• small-sized memory• direct
identification• closed loop/
open loop
• long range• small-sized
memory• direct/indirect
identification• closed loop
• open standard• cost-efficient
data carrier• direct
identification• open loop
• Long range• Open standard• Cost-efficient
data carrier• Direct
identification• Closed loop
• cost-efficient data carrier
• open standard• long range• mass recording• indirect
identification• open loop
MOBY U • long range• large memory• high
data throughput• direct
identification• closed loop
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RFID systems in the HF range6
RFID systems in the HF rangeTechnology overview
RFID system MOBY E SIMATIC RF300
Read/write distance Up to 100 mm Up to 200 mm
Data transmission rate
■ Reading Typically 400 byte/s Typically 3 Kbyte/s, (ISO mode typ. 0.6 Kbyte/s)
■ Writing Typically 350 byte/s Typically 3 Kbyte/s, (ISO mode typ. 0.4 Kbyte/s)
Memory EEPROM FRAM / EEPROM
Standards ISO 14443-A ISO 15693
Approvals CE, UL, FCC, CSA CE, UL, FCC, CSA
Bulk capability ■ (only with SIM) No
Multitag capability ■ (only with SIM) No
Frequency 13.56 MHz 13.56 MHz
Mobile data storage units (tags) Designation Memory size Operating temperature
Degree of protection
Designation Memory size
MDS E600MDS E624MDS E611MDS E623
752 byte752 byte752 byte752 byte
-25 ... +60 °C-25 ... +125 °C-25 ... +75 °C-25 ... +85 °C
IP68IP67/IPX9KIP67IP67/IPX9K
RF320TRF340TRF350TRF360TRF370TRF380T
MDS D100MDS D124MDS D139MDS D160MDS D324
20 byte8 Kbyte
32 Kbyte8 Kbyte
32 Kbyte/64 Kbyte32 Kbyte
112 byte112 byte112 byte112 byte992 byte
Read/write devices Designation Operating temperature Degree of protection
Designation Operating temperature
■ Stationary, with detached antenna
SIM 70 with ANT 0SIM 70 with ANT 1SLG 75
-25 ... +70°C-25 ... +70°C-25 ... +70°C
IP65/67IP65/67IP65
RF350R -25 ... +70°C
■ Stationary, with integrated antenna
SLG 72SIM 72
-25 ... +70°C-25 ... +70°C
IP65IP65
RF310RRF340RRF380R
-25 ... +70 °C-25 ... +70 °C-10 ... +70 °C
■ Mobile handheld terminal with integrated antenna
STG E -20 ... +60 °C IP54 RF310M -10 ... +50°C
Antennas Designation Operating temperature Degree of protection
Designation Ambient temperature
SLA 71ANT 1ANT 4ANT 12ANT 18ANT 30
-25 ... +70°C-25 ... +70°C-25 ... +70°C-25 ... +70°C-25 ... +70°C-25 ... +70°C
IP67IP67IP67IP67IP67IP67
ANT 1ANT 18ANT 30
-25 ... +70°C-25 ... +70°C-25 ... +70°C
Connection to the automation system
■ Direct Serial interface to other controllers, PCs, any other systems Serial interface to other controllers, PCs, any
■ Via communication module (ASM) SIMATIC S7-300, S7-400; PROFIBUS DP; PROFINET; Serial interface to other controllers, PCs, any other systems
SIMATIC S7-300, S7-400; PROFIBUS DP; PROFINET
Product selection code 6GT23 6GT280
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RFID systems in the HF range 7
MOBY D RFID system
Up to 680 mm (900 mm with customer-specific antenna) Read/write distance
Data transmission rate
Typically 600 byte/s ■ Reading
EEPROM: Typically 200 byte/s; FRAM: Typically 500 byte/s ■ Writing
FRAM / EEPROM Memory
ISO 15693, ISO 18000-4 Standards
CE, UL, FCC, CSA Approvals
■ (PC variant with RS 232) Bulk capability
■ (PC variant with RS 232) Multitag capability
13.56 MHz Frequency
Operating temperature
Degree of protection
Designation Memory sizeOperating tempera-ture
Degree of protec-tion
Mobile data storage units (tags)
-25 ... +125 °C-25 ... +85 °C-25 ... +85 °C-25 ... +75 °C-25 ... +85 °C-25 ... +110 °C (+220 °C cyclic)-25 ... +80 °C-25 ... +125 °C-25 ... +220 °C-25 ... +85 °C-25 ... +125°C
IP67/IPX9KIP68/IPX9KIP68IP67IP68IP68
IP68IP67IP68IP68IP67
MDS D100MDS D124MDS D139MDS D160MDS D324Smart Label(customer-specific version for large quantities)
112 byte112 byte112 byte112 byte992 byte112/256 byte
-25 ... +80 °C-25 ... +125 °C-25 ... +220 °C-25 ... +175 °C-25 ... +125 °C-25 ... +85 °C
IP68IP67IP68IP68IP67IP65
Degree of protection
Designation Operating temperature Degree of protection
Read/write devices
IP65 SLG D10SLG D10SSLG D11 ANT D5SLG D11S ANT D5
-20 ... +55°C-20 ... +55°C-25 ... +55°C-25 ... +55°C
IP65IP65IP65IP65
■ Stationary, with detached antenna
IP67IP67IP67
SLG D12SLG D12S
-25 ... +55°C-25 ... +55°C
IP65IP65
■ Stationary, with integrated antenna
IP65 STG D -20 ... +60 °C IP54 ■ Mobile handheld terminal with integrated antenna
Degree of protection
Designation Ambient temperature Degree of protection
Antennas
IP65IP65IP65
ANT D2ANT D5ANT D6ANT D10
-20 ... +70 °C-20 ... +55 °C-20 ... +55 °C-20 ... +55 °C
IP65IP65IP65IP65
Connection to the automation system
other systems Serial interface to other controllers, PCs, any other systems ■ Direct
SIMATIC S7-300, S7-400; PROFIBUS DP; PROFINET, Ethernet (TCP/IP) ■ Via communication module (ASM)
6GT26 Product selection code
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RFID systems in the UHF range8
RFID systems in the UHF rangeTechnology overview
RFID system SIMATIC RF600
Read/write distance Up to 10 m (2 x 2 antennas, mounted on opposite sides)
Data transmission rate
■ Reading EPC Gen 2, a max. of 160 Kbit/s; ISO 18000-6B, a max. of 160 bit/s
■ Writing EPC Gen 2, a max. of 128 Kbit/s; ISO 18000-6B, a max. of 40 bit/s
Memory
Standards EPC Gen 1, EPC Gen 2, ISO 18000-6B, ISO 18000-6C
Approvals CE, UL, FCC
Bulk capability ■
Multitag capability ■
Frequency 865 to 868 MHz (Europe), 902 to 928 MHz (USA)
Mobile data storage units (tags) Designation Memory size Operating temperature Degree of protection
RF630L
RF620TRF630T
RF640T
RF680T
EPC 96/240 bit, additional memory 512 bitEPC 96 bitEPC 96/240 bit, additional memory 512 bitEPC 96/240 bit, additional memory 512 bitEPC 96/240 bit,additional memory 512 bit
-40 ... +65 °Cup to +80 °C (200 cycles)-25 ... +80 °C-25 ... +85 °C
-25 ... +85 °C
-25 ... +100 °C,up to 220 °C cyclically
–
IP67IP68/IPX9K
IP68/IPX9K
IP68/IPX9K
Read/write devices Designation Operating temperature Degree of protection
■ Stationary, with detached antenna
RF630RRF660R
-25 ... +55 °C-25 ... +55 °C
IP65IP65
■ Stationary, with integrated antenna
RF620R -20 ... +55 °C IP65
■ Mobile handheld terminal with integrated antenna
RF610M -10 ... +50 °C IP56
Antennas Designation Operating temperature Degree of protection
RF660A -25 ... +75 °C IP67
Connection to the automation system
■ Direct Ethernet (TCP/IP);Serial interface to other controllers, PCs, any other systems
■ Via communication module (ASM) SIMATIC S7-300, S7-400; PROFIBUS DP
Product selection code 6GT281
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RFID systems in the microwave range 9
RFID systems in the microwave range Technology overview
MOBY U RFID system
150 mm to 3000 mm Read/write distance
Data transmission rate
Typically 8 KByte/s ■ Reading
Typically 4.8 KByte/s without bulk ■ Writing
RAM Memory
ISO 18000-4 Standards
EN 330 440-2, FCC Part 15C (USA), UL/CSA Approvals
■ Bulk capability
■ Multitag capability
2.4 GHz Frequency
Designation Memory size Operating temperature Degree of protection Mobile data storage units (tags)
MDS U315MDS U524MDS U525MDS U589
MDS U Service
2 KByte RAM32 KByte RAM32 KByte RAM32 KByte RAM
32 KByte RAM
-25 ... +70 °C-25 ... +85 °C-25 ... +85 °C-25 ... +85 °C, up to +220 °C cyclically-25 ... +70 °C
IP65IP68/IPX9KIP65IP68
IP40
Designation Operating temperature Degree of protection Read/write devices
■ Stationary, with detached antenna
SLG U92 -25 ... +70°C IP65 ■ Stationary, with integrated antenna
STG U -20 ... +60 °C IP54 ■ Mobile handheld terminal with integrated antenna
Designation Operating temperature Degree of protection Antennas
Connection to the automation system
Serial interface to other controllers, PCs, any other systems ■ Direct
SIMATIC S7-300, S7-400; PROFIBUS DP; Ethernet (TCP/IP); PROFINET ■ Via communication module (ASM)
6GT25 Product selection code
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SIMATIC RF-MANAGER software10
SIMATIC RF-MANAGER softwareTechnology overview
With our SIMATIC RF-MANAGER, we are offering a totally inte-grated software solution for read/write devices of theSIMATIC RF600 RFID system, from the acquisition level through to the ERP and MES level.Compatible with the EPCglobal standards, SIMATIC RF-MAN-AGER stands for efficient engineering and smooth operation. What possibilities does this open up for you? You can commis-sion readers quickly and simply, preprocess tag data effective-ly, manage individual devices – and save significant time and overhead!
RF-MANAGEREngineering System
RF-MANAGERRuntime
General data
Current version 2008, Service Pack 1
Supported devices All read/write devices from the SIMATIC RF600 and SIMATIC RF300 product ranges
Target systems Standard PC Standard PC, SIMATIC Microbox PC 420, SIMATIC Microbox PC 427B,
Languages
Documentation / configuration software / runtime software
English, German
Hardware and software requirements
Operating system Windows XP Professional/SP2 Windows XP Professional/SP2 (standard PC)Windows XP Embedded/SP2 (SIMATIC Microbox)
Processor Pentium 4 with 1.6 GHz processor, or higher Pentium 3 with 933 MHz processor, or higher
Graphics
Resolution at least 1024 x 768; recommended: 1280 x 1024 at least 640 x 480
Colors, at least 256 256
RAM at least 1.0 GB; recommended: 2.0 GB at least 512 MB; recommended: 1.0 GB
Spare memory / hard disk at least 1.5 GB at least 512 MB (standard PC), CF card with at least 512 MB (SIMATIC Microbox)
Additional hardware CD-ROM drive (for software installation)
Internet browser Microsoft Internet Explorer V6.0 SP1 / SP2
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SIMATIC RF communication modules 11
SIMATIC RF communication modulesTechnology overview
Whichever RFID system you connect to SIMATIC PLCs, PCs or PLCs from other manufacturers: the communication module performs the necessary adaptation. Communication modules can be implemented in both manufacturing and logistics. The readers of all RFID systems can be operated in the same man-ner using the function block FC/FB 45. This ensures that exist-ing RFID applications can continue to be used, and do not need to be rewritten, as soon as another reader type is imple-mented.
Highlights
■ Optimal integration in the SIMATIC world (TIA)
■ Different connector concepts (e.g. M12, RJ45, AIDA or ECOFAST) for integration in the application
■ Comprehensive diagnostics functions
■ Firmware update through SIMATIC Manager
■ All RFID systems are programmed easily and identically in the SIMATIC PLC
■ Easy, high-level management of all RFID components through the Identification & Maintenance functions
■ RFID systems can be connected to the PC and PLCs from other manufacturers due to support for the RFID standard profile (PROFIBUS & PROFINET Interna-tional)
RFID System
Degree of Protection
CommunicationModule
System Connection
G_F
S10
_XX
_002
70
SIMATIC S7-300SIMATIC ET200pro
Industrial Ethernet
PROFINET
PROFIBUS
IP67 IP67 IP67 IP20
SIMATIC RF300, RF600MOBY E, U, D
SIMATIC RF300, RF600MOBY E, U, D
SIMATIC RF300, RF600MOBY E, U, D
SIMATIC RF300, RF600MOBY E, U, D
ASM 456(6GT2002-0ED00)
SIMATIC RF170C(6GT2002-0HD00)
SIMATIC RF180C(6GT2002-0JD00)SIMATIC RF182C(6GT2002-0JD10)
ASM 475(6GT2002-0GA10)
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The information provided in this brochure contains descriptions or characteristics of performance which in case of actual use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of contract. Availability and technical specifications are subject to change without prior notice.Any product names mentioned may be trademarks or product designations of Siemens AG or their suppliers, whose use by third parties for their own purposes may infringe the rights of the trademark owners.
Get more information
SIMATIC Sensors RFID:www.siemens.com/simatic-sensors/rf
3D data on SIMATIC RF:www.siemens.com/simatic-sensors/rf-cad
Ordering on the Internet:www.siemens.com/automation/mall
Contact persons in your region:www.siemens.com/automation/partner
Service & Support Portal: www.siemens.com/automation/service&support
Training for SIMATIC sensors:www.sitrain.com
Newsletter for SIMATIC Sensors and Totally Integrated Automation: www.siemens.com/automation/newsletter
Further publications on the topic SIMATIC: www.siemens.com/simatic/printmaterial
Partners for your automation solutions
Siemens Automation Solution Partners:www.siemens.com/automation/solutionpartner
System partners for SIMATIC Sensors: www.siemens.com/simatic-sensors/partner
Siemens AGIndustry SectorSensors and CommunicationPostfach 48 4890026 NÜRNBERGGERMANY
Subject to change without prior noticeOrder No.: 6ZB5330-0AE02-0BA53P.8101.66.13 / Dispo 26107BR 0909 5. ROT 12 EnPrinted in Germany © Siemens AG 2009
www.siemens.com/automation
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