RF Vacuum Microelectronics - DTICRF Vacuum Microelectronics FINAL REPORT OPTION PHASE 29 July 1994...

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AD-A28 3 123 RF Vacuum Microelectronics FINAL REPORT OPTION PHASE 29 July 1994 RAY/RD/S-ZOOS Contract No. MDA972.91.C.0032 I Sponsored by Advanced Research Project Agency 'el- Defense Sciences Office Prepared by ': "" 7" Raytheon Company . \\• Research Division . 131 Spring Street Lexington, Massachusetts 02173 94-25245 I ~~1I1I II' II II~I'I~ 11111 II 94 8 10 027

Transcript of RF Vacuum Microelectronics - DTICRF Vacuum Microelectronics FINAL REPORT OPTION PHASE 29 July 1994...

Page 1: RF Vacuum Microelectronics - DTICRF Vacuum Microelectronics FINAL REPORT OPTION PHASE 29 July 1994 RAY/RD/S-ZOOS I Contract No. MDA972.91.C.0032 Sponsored by Advanced Research Project

AD-A28 3 123

RF VacuumMicroelectronics

FINAL REPORT OPTION PHASE

29 July 1994

RAY/RD/S-ZOOSContract No. MDA972.91.C.0032

I Sponsored byAdvanced Research Project Agency 'el-Defense Sciences Office

Prepared by ': "" 7"Raytheon Company . \\•

Research Division .131 Spring StreetLexington, Massachusetts 02173

94-25245I ~~1I1I II' II II~I'I~ 11111 II

94 8 10 027

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I FNiM Appfroved~~REPORT DOCUMENTATION PAGE OMB No. 0704-0188

P~tikro~h burdn fo this4201,11OW Of Iff o01n 1 edistiaed ID average I hour pe MArepne WWcUdfng the time for wiswV *ewr Alaon r ---- P4*ig estaling data souroe, gatwersganmahink ftdae hade, ad xnpotigiand rsvloW.-g fte colleclion of Information. Send cormments regarding this bre slaoor any othar ainect Of this collection of Informlation,

Irscluding .iugsf ions for reducing this burden, to Washingtoni Hfeadquarters Servioes, Directorate for Informstion Operations and Reorts, 1215 Jefferson Davis Hig~hway. Suk&al2O4, Arlington, VA22202-4302, and to te Off"c of Managoenfln and Budget, Paperworki Reduction 'Prooec (0704 01819), Washington. DC 20503.

1. AGENCY USE ONLY XLevo SW*n l2. RPORT DATE 3. REPORT TYPE AND DATES COVRE1 9July 1994 Final Technical (7/1/93 - 6/30/94)

4. TITL AND SUBTITLE 5. FUNDING NUMBERSIRE Vacuum Microelectronics Final Technical Report Option Phase MDA972-91-C-0032

0. AUTHOR(S)

Dr. Alan Palevsky

U7. PERFORMING ORGANIZATION NAME(S) AND ADORESSC(U) 8. PERFORMING ORGANIZATION

Raytheon Company REPORT NUMBERI

Research Division RAYIRD/S-5005I 131 Spring StreetLexington, MA 02173

0. SPONSORING/ MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SIPONSORINGIONITORING

Defense Advanced Research Projects Agency OOADEC EOTNME

Defense Sciences Office02A3 3701 North Fairfax DriveArlington, VA 22203-17 14

3 ~11. SUPPLEMENTARY HOWES

3 l12s. Of STRIBu rION / AVAILABILI TY STATEMENT 12Io, DISTRIBUTION COODE

13. ABSTRACT (Mamlnrum 200 Words)

The results of the 12 month option portion of the research and development project on high frequencyField Emission Array (FEA) cathodes is presented. Deta us of structure capacitance and triodeoperation are discussed in detail. Thie results did not meet the program goals and the reasons for thelack of success relative to these goals and the outlook for this technology for use at microwavefrequencies arc presented.

14s SUS.ECT TERmS JIS. NUMBERS OF PAGES

Field Emission, Vacuum Tubes, Cathodes Ia. PIECD

1 7 SECUf1IrY` CLASSIFICATION Ia8. SECURITY CLASSIFICATION 1g. SECURITY C.LASSIFICATIO4 120. LIMITATION OF ABSTRACT- OF REPCDlT I OF THIS PAGE OF ABSTRACTI

Uncla';sified IUnclassified Unclassified I____________NSN 754001 .260-5500 STANDARD FORM 290 (Rov 240s)

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RAYTHEON COMPANYResearch Division131 Spring Street

Lexington, MA 02173

3 RF VACUUM MICROELECTRONICS

IFinal Report Option PhaseI

RAY/RD/S-5005 29 July 1994

1 Sponsored by

Defense Advanced Research Projects AgencyDefense Sciences Office

ARPA Order No. 8162 Acceslon For

NTIS CRA&I

DTIC TABUnannounced [

Issued by DARPA/CMO under Justi .ionContract No. MDA972-91-C-0032

By .............................Distribution I

Avaikibility Codes

Avail andlorDist special

3 The views and conclusions confined in this document arethose of the authors and should not be interpreted asrepresenting the official policies, either expressed orimplied, of the Defense Advanced Research Projects Agencyor the U.S. Government.

III

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TABLE OF CONTENTSISection Page

m1.0 INTRODUCTION ................... o.... .... ....... *....... 1-

2.0 DEVICE DESIGN ......................................... 2-1

2.1 Layout ......................................... 2-1

2.2 Gate Capacitance ................................ . 2-8

2.3 Tip Capacitance .................................. 2-13

3.0 TEST TRIODES .......................................... 3-1m3.1 overview ......................................... 3-1

3.2 Alumi ina .......................................... 3-1

3.3 Mounting Flange and Anode Design ................. 3-4

3.4 Test Configuration and Equivalent Circuit ........ 3-7

3.5 Test Results ..................................... 3-11

4.0 COATING EXPERIMENTS ............ .................... . 4-1

5.0 CONCLUSIONS ...... I..... ...... .. . ............ 5-1

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I Figure No. LIST OF ILLUSTRATIONS Page

2-1 Chip Design 4A - Test and Short Lead Devices ..... 2-2

2-2 Chip Design 4B - Long Lead Devices ............... 2-3

2-3 RF Calibration Open .............................. 2-4

2-4 RF Calibration Short ............ ................. 2-5

2-5 Dense Device Structure Layout (400 tips) ......... 2-6

2-6 Under Dense Device Structure Layout (400 tips)...2-7

2-7 Dense Structure Simulation - Full View ........... 2-9

2-8 Dense Structure Simulation - Zoom ................ 2-10

2-9 Under Dense Structure Simulation - Full View ..... 2-11

2-10 Under Dense Structure Simulation - Zoom .......... 2-12

2-11 Capacitance Simulation Tip Height ................ 2-14

2-12 Tip Capacitance vs. Tip Height (simulation) ...... 2-21

3-1 Third Iteration PEA Cathode Alumina (layout) ..... 3-2

m 3-2 PEA Cathode Alumina .............................. 3-3

3-3 PEA Triode Mounted on Test Flange ................ 3-5

3-4 PEA Triode (close-up) ........................... 3-6

m 3-5 Time Domain Analysis of FEA Flange AnodeRemoved .......................................... 3-8

3-6 Time Domain Analysis of PEA Flange Anode inPlace .... . . . .............. ...... 3-9

3-7 FEA Triode Test Configuration .................... 3-10

m 3-8 FEA Triode Flange Equivalent Circuit ............. 3-13

3-9 PEA Triode I-V and Microwave Traces ............. 3-14

3-10 I-V of Device 2T39-6.7.S.4 ...................... 3-17

3-11 Gain at Tuners of Device 2T39-6.7.S.4 ............ 3-18

3-12 Transconductance of Device 2T39-6.7.S.4 .......... 3-19

3-13 Cutoff Frequency of Device 2T39-6.7.S.4 .......... 3-20

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LIST OF TA-AuLS

Table No. Pae

2-1 Structure Capacitance (pF)......................2-13

3-1 S-parameters of Flange/Tuners at 990 MHz ......... 3-12

3-2 Table of Measured Data for Device 2T39-6.7.54....3-15

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SUMMARY

The task objective of this program was to show the feasibilityof using the Field Emitter Array (FEA) cathode as a way forimproved microwave tube operation. The key technical problem wasto show high frequency performance from FEA cnthodes. A measure ofhigh frequency operation is the parameter Ft which is the ratio ofgm (transconductance) to Cg (input or gate c.Oeitance) in atriode. The program goal was 1 GHz. To tr to attain this goal, avariety of cathodes were fabricated and tested in a demountablehigh frequency test stand. The FEA cathodc that gave the bestresults were micron sized moly tips that were fabricated in amanner similar to the standard SRI approach. The best resultobtained was a value for Ft of 200 MHz. This was a measured value

(not calculated for dc results) at microwave frequencies. Theimportant technical conclusion is that gm scales with current andthere is a maximum current per tip that the FEA cathodes canoperate at before self-destruction. This limits the attainable Ftto the UHF frequency regime. The significant hardware developmentswere two-fold; first, the design and fabrication of the PEAcathodes that operated as high as 7 microamps per tip and secondthe fabrication of a demountable FEA triode test stand that couldoperate up to 5 GHz in frequency, attain UHV vacuum operation, andcould be heated to 450 degrees for device bakeout. Our conclusionfrom this effort is that the FEA cathode approach that wasdeveloped at Raytheon is not applicable to microwave tubes. Also,it is not clear that any of the alternative FEA cathodes that arebeing developed at other laboratories will work in the microwaveregime.

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1.0 INTRODUCTION

Vacuum Microelectronics technology is an attempt to combinem the best features of low cost solid state fabrication techniques

and vacuum tube electronics. One goal is the development ofcathodes that can be modulated at the carrier (not a modulation)frequency. This concept has worked well at UHF frequencies withgridded cathodes to reduce tube size and increase efficiency. Topush this concept up into the microwave frequencies requires a newtechnology. This is because the small grid spacings required3 cannot be manufactured with conventional tube technology. The newtechnology is micron-sized gated field emission cathode arrays.The program goals were to fabricate triode structures that met thefollowing criteria:

1 1. Ft - gm/ 2 tCg > 1 GHz2. v < 250 volts3. J > 5 A/cm2

4. i >5mA

m The nomenclature for the triode's ports is a mixture of solidstate FET and tube terms. The electrons start from the fieldemitter cathode (source) are modulated by the gate (grid) and arecollected by the anode (drain).I

The first criteria (Ft) is the ratio of the small signaltransconductance (gm) to the gate capacitance (Cg). This a measureof the maximum operating frequency of the triode. The secondcriteria V is the gate voltage required to obtain the gm in thefirst term and J and I in the following terms. J is the currentdensity and I is the total current at the operating point. Theoperating life had to be at least one hour. The anode voltage,pulse width and duty cycle were not specified.I

II 1-1

I

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The goals were not all met in this option phase of thecontract. The best results are listed below:

1. Ft M 0.2 GHz2. vg - 154 Volts

3. J - 37 A/cm2

1 4. I - 7.3 mAAnode voltage - 500 volts, pulse width = 1 ms, duty - 4%

The Ft goal was not met. This is because m scales with current and3 there is a maximum current the cathodes will operate beforedestruction.

I Section 2 presents device layout and capacitance calculationsand measurements of the cathodes. Section 3 presents the triode3 configuration and the test results of the best triode. Section 4briefly covers the attempts to reduce the work function of the tipthrough coatings. Section 5 concludes with suggestions for futurework.

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2.0 DEVICE DESIGN

2.1 Layout

The cathode for the triode is made using the standard"microtip" processing. The details of the process steps weredocumented in the final report of the basic part of contractMDA972-91-C-0032. The cathoJe substrates were sapphire. Two newchip designs were made for this option phase of the program. Thefirst design is shown in Figure 2-1. It has of two sets ofidentical structures along each edge with test structures in theinterior. The edge structures have bonding pads to connect to thealumina for hot test while all the devices have probe pads for RFcold test with microwave probes. During phase one of the contract,it was noticed that sometimes there was stray emission from thebond wires during operation. Therefore a second chip design shownin Figure 2-2 was made. In this layout, the cathode is moved awayfrom the bonding pads by extending the co-planar line into theinterior. To do this all the cold test structures were removed.On both designs the outer pitch for external connections is 300microns while the inner pitch for on-wafer probing is 100 microns.The connections are all ground-signal-ground.

An accurate measurement of the capacitance is required forcalculating Ft. The measurement should be done at the operatingfrequernfy (I GHz). Therefore, the calibration of the vectornetwork analyzer is important. On wafer RF probing techniques havebecome routine in the MMIC industry in the microwave regime. As acheck on the calibration, an open and a short should be included inthe die. These are shown in Figures 2-3 and 2-4 respectively.

Two cathode configurations were used. The "dense"configuration is shown in Figure 2-5. It consists of 400 microtips

(20 x 20) on a 3 micron pitch inside a 70 micron square gate shown

in Figure 2-6. The "under dense" configuration consists of a 5 x 5array of sub-cathodes each on a 28 micron pitch. Each sub-.cathode

2-1

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IP8N-4-1 886I

II -0-==

VMERF4-A

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i Figure 2-i. Chip Design 4A - Test and Short Lead Devices.

* 2-2

I

9 . = = ;

- ---

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I PBN-94-1887

I

i VMERF4-B

I

Ier-A7O 11=

I<,ax MO

I

Figure 2-2. Chip Design 4B - Long Lead Devices.

2-3

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PON-4-.1882

MI

0 ;I

*7 oe ea Eitr**.~Upe Me.a (Gate). .

I Ovia

Fiue23 FCairto pn

I2-4

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SI _ _

I 1,, 2Ii ," ... '1

3 ,Lower Metal - (Emitter)

Upper Metal (Gate)

Via

II

i Figure 2-4. RF Calibration Short.

2-5

I

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./ / /.... .. . . . ... ' Upper Metal (Gate)

"I. t Via

I

IS~Figure 2-5. Dense Device Structure Layout (400 tips).

I 2-6

I

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2-7

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consists of 16 microtips (4 x 4) on a 3 micron pitch inside a 17 x20 micron gate. The edge of the "under dense" layout was abouttwice that of the "dense" device. The dense structure has a highnumber of tips per unit area and therefore if all the tips emitteduniformly, the higher Ft. The problem is running such a densestructure to high currents. Any arc that occurs can travel acrossthe whole cathode. The second design will have a better ability toquench an arc at the sub-cathode boundary. This topology is similar3 to that found in the French LETI/PIXEL cathodes. In practice wefound that the higher currents that could be obtained from the"under dense" structure more than made up for the increasedcapacitance.

1 2.2 Gate Capacitance

The capacitances of the cathode not including the tipscalculated and compared to measurements. The nominal emitter togate spacing is 1 micron with the dielectric constant of the SiO2 of

3.7. The calculations were performed using the Hewlett Packardproduct HFSS (high frequency structure simulator). A three-dimensional view of the dense structure is shown in Figure 2-7 and azoom of the detail is shown in Figure 2-8. By the symmetry of thedevice, a magnetic wall is used on the left to reduce thecomputational array by one-half. The bottom half is the dielectricsubstrate and the top is air. The box had to be made much largerthan the device to reduce to stray capacitance of the box to a valuesmall compared to the device capacitance. The full box and a zoomof the under dense structure is shown in Figures 2-9 and 2-10respectively. The results of a simple parallel plate calculation,the full three-dimensional simulation and the on wafer measurementsare tabulated in Table 2-1. The dense structure results are quitegood. As expected, the measured and simulated agree and are higherthan the parallel plate. The under dense results show the sametrends, however the three-dimensional simulation is a factor of twotoo high. We postulated that the HFSS product has a problem withthe closely packed fringing fields of the under dense structure.3 This on wafer measured value of 0.345 pf was used in calculating theFt of this device.

* 2-8

I

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3 PSN-94-1877

I~~~~~ Ie____ __% 904Was___ __ __

UpUiAMOI.

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Figure 2-9. Under Dense Structure Simulation -Full View.

2-11

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I Figure 2-10. Under Dense Structure Simulation - Zoom.

i 2-12

U

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Table 2-1Structure Capacitance IpP)

SParallel Three-DimensionalPlate Simulation Measured

3 Dense 0.161 0.221 0.210

UnderDense 0.279 0.871 0.345

2.3 Tip Capacitance

The has been some discussion in the FEA literature of thetip versus the gate metalization capacitance. From our on-wafermeasurements of structures with and without tips, the trend is thatstructures with tips have slightly more capacitance than structures

3 with the hole but without tips. However, a quantitativemeasurement was not possible because these effects are close to the

3 noise limit of the measuring systems. A quantitative computationalresult is possible using a two-dimensional R-Theta Poisson solver.Figures 2-11a to 2-h1g show the same gate and hole structure with adiffering tip height. The r-0 axis is on the right side with thegate metal and the dielectric layer concentric at larger radii.

3 The gate is biased at unity with the solid line showing thepotential of one-half. The outer radius of 1.7 microns (3.4 microndiameter) corresponds roughly with the 3 micron rectangular spacingof the actual cathodes. The increasing tip height does cause anincrease in capacitance, however, the change is small compared tothat of the gate capacitance as shown in Figure 2-12. Also, theone-half gate potential line gets progressively closer to the tip

3 with increasing tip height showing the field enhancement.

II

13 2-13

1

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3 PBN-44.1863

Capacitance Simulation - No Tip3 C z 2.57 x 10.16 IF2.0

3C 4AjJt

z 1.0

.'..

I01.7 .6 0

Figure 2-11. (a) Capacitance Simulation Tip Height.

2-14

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jJ0

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p

t

TI

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Figure 2-11. (b) Capacitance Simulation Tip Height.

2-15

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I Figure 2-11. (d) Capacitance Simulation Tip Height.

2-17

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Capacitance Simulation - Tip Height =1.25 micronsC C2.83 x10-16 F

2.0~-R .

.......... Ok

W 3,5

I z 1.0

0

Figure 2-11. (e) capacitance Simulation Tip Height.

2-18

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A ".I z 1.0 V

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Figure 2-11. (f) Capacitance Simulation Tip Height.

2-19

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3 ~PBN-94-186eo

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C C3.10 x10-16 F2.0

I~ z 1.0

3. Tip

301.7 .6 0

Figure 2-11. (g) Capacitance simulation Tip Height.

2-20

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I PBN,94-1871

* Tip Capacitance vs Tip Height(simulation)3.5

3.0

3 2.5

I i. 'i C.) 1.0

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0 .0 , I , . I . I * . I0 0.4 0.8 1.2 1.6 2

Tip Height (prm)IIII

Figure 2-12. Tip Capacitance vs. Tip Height (simulation).

I2-21I

I

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3.0 TEST TRIODES

3.1 OverviewlTo test these cathodes electrically, it is necessary to

bake and test them in ultra-high vacuum. A test station for thispurpose has been fabricated under company funds. The device undertest is bonded to a ceramic circuit board, which contains metal

leads which are wire-bonded to the FEA and, through a vacuumfeedthrough, connect to electrical power supplies and RF measuringequipment. The vacuum system is bakable to 4500C. We are alsoable to test more than one chip at a time.

i The pumping system consists of a sorption pump, followed by aturbo pump and then a vac-ion pump. There is no mechanical oilfore-pump in the system. The system is capablo of vacuum on the10"10 Torr. There is a residual gas analyzer and a microscope for

3 direct viewing through a window. The power supplies allowoperation up to 10 KV although most tests were performed under

3 2 Kv. There is also a moderate voltage (250 volts) gate pulserthat allows for low duty operation. Most of the equipment is ableto be controlled by a computer. The bakeout sequence, the initialdevice turn on, and the measurement of I/V characteristics areunder program control.

3.2 Alumina

m The layout of the third iteration alumina is shown inFigure 3-1 and a photograph in Figure 3-2. There are four tapered

grounded co-planar lines. The large size at the edges arecompatible with the 0.141" SiO2 coax lines on the flange while the

m inner size in compatible with the pitch on the chips. The chip isplaced in the milled depression in the center. The depression is

3 the same depth as the height of the chip so when mounted the chipand alumina are flush. The chip and alumina are connected withgold ribbon bonds. The alumina is plated on the backside and the

* 3-1

I

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S-5005

PBN.94.1862

0 0

50 ohm

CoplanarI 2.5 Tapered Lines

InI,

I I 2.511

I

Figure 3-1. Third Iteration FEA Cathode Alumina (layout).

3-2

I

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U S-5005

PSN-94-1 858

IQ

2.I

Fiue32IE CtoeAuia3-

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S-5005

top grounds are connected to the back with through vias. The taper

maintains a constant 50 ohms from input to output. The top groundat the bottom is to control the impedance of the anode thatcantilevers out over the alumina. The chip has eight cathode

connections while the alumina only has four. This is because thereis not enough room to fit eight co-planar transitions on the

alumina. The vertical pitch on the alumina was twice that of thechip so that the chip could be positioned in the milled depression

to connect to four cathodes at a time. There are also four dcleads on the alumina which were planned for control electrodes thatwere never imrlemented on the cathodes. Cold testing of thesealumina indicated good performance up to 5 GHz.

3.3 Mounting Flange and Anode

A photograph of the alumina mounted in the vacuum flange

is shown is Figure 3-3 with a close up in Figure 3-4. The fourcathode coax lines are clamped with copper blocks around the outerconductor to the alumina with spring loaded screws. The coax linecenter conductor is placed on the co-planar center conductor with apiece of indium foil for contact. A heater is placed on thebackside of the alumina for bakeout. The anode outer conductor isclamped to the alumina ground in a similar manner to the cathodes.The copper anode lead cantilevers out over the top ground and hasclamp at the end. A pre-fired hollow moly anode sits over thecathode. The anode cathode spacing was typically one millimeter.It is desirable to maintain a constant 50 ohm impedance to the moly

anode. To optimize this match, a set of alumina sleeves werefabricated to go around the anode lead to adjust the impedance. It

turned out that the best match was obtained with no alumina s)eeve.

One way to evaluate the match of the anode is to use the timedomain feature of a vector network analyzer. Just looking at thereflection coefficient over frequency is not good enough bc-causethe reflections might not all be occurring at the same referenceplane, Time domain reflectometry gives the position and magnitude

3-4

I

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U ~PBN-0*1 856

IoyAiikIaholIolx

AIP i;Il

IJIe

I4.G)lxIiw

Figure 3-3. FEA Triode Mounted on Test Flange.

I 3-5

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PBN4-"- 857

4I-28

FiueI4 E rid coeu)3-

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5I S-5005of the reflection integrated over frequency. The time domain3 result with the anode lead removed is shown in Figure 3-5. Theaverage reflection coefficient from 50 MHz to 2.05 GHz is 0.98 andas the figure shows there is a well defined reference plane. The

result for the anode is place is shown in Figure 3-6. The reducedamplitude is due to the losses and radiation from the anode. Again

there is a well defined single peak that shows that the anode lineis well matched until the open circuit at the end.

3.4 Test Configuration and Equivalent Circuit

I A block diagram of the test configuration is shown isFigure 3-7. Microwave test equipment operates at 50 ohms and the

I triode FEA triode impedance is much higher. Therefore tuners arerequired to transform from 50 ohms to the triode impedance for best3 operation. However, interpreting the results to obtain a measureof gm is more complicated.

U The source was a HP 8656A synthesizer with maximum frequencyof 990 Miz. The source was amplified to provide a one volt peak

input and lead through a cable to the tuners. The input to theinput tuner and the output of the output tuners are connected3 through circulators so the source and load are well matched. Thetuners are commercial off the shelf items that provide a greater3 than 10:1 VSWR at 1 GHz. The tuned 3 dB bandwidth is typically10 MHz. The cathode gate bias and the anode high voltage bias are

connected through the center conductors of the RF leadb by

commercial bias-T's. The high voltage limJt on these units were500 volts. The input and output tuners were connected directly to3 the FEA flange. The load was a high speod digitizing oscilloscopewith a one GHz bandwidth plug-in.

The actual data was taken at reference planes A-H. Since thecables are all 50 ohms and are well matched by the circulators, a

simple scalar correction for cable loss transforms to referenceplane B-G. Vector correction using the full S-parameters of the

I 3-7

I

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I[ S-5005

PBN-94-1 861U

S>511 I In MACREF 0.0 Units

100.0 mUnits/978.7 mU

=CA A14CM :IM07I I rX 1 .65 7HI C -••F - - - - - - -

MARER I..55 r/

4 -6 -

I - , - -,

I -

I 1, - ----- - --i

START 0.0 sSTOP 5.0 me

III

Figure 3-5. Time Domain Analysis of FEA Flange Anode Removed.

* 3-8

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I S-5005

IPBN-94-1860I

I :>52I In MADREF s.0 Unitei,0., mLinit,/

09' .985 mUwEA A 413DW• 41 D .III ;:EC Ir.; 9MAX 2.5 UHZ

I R ,ER I

STR .0m

I - -s -e. -

I - - - -

3TSTOP 5.0 is

IIIi Figure 3-6. Time Domain Analysis of FEA Flange Anode in Place.

* 3-9

I

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I

| s-5005I PBN-94-1 891

'I

I

Output Tuner V-Load Circulator Bias-T A

Reference Planes

A-H Measurement - tuned

B-G 50 C cable loss removed-tuned3 C-F Untuned3, coponents

Source HP 8656A SynthesizerAmplifier Avantek APG-2022MCirculator Trak 50Alli1

Tuner M lcrolab/Fxr SF-11FBlas-T KDI Triangle EPIBLoad Tektronix 11403Aa11A81 Oscilloscope/Plug-In

3 Figure 3-7. FEA Triode Test Configuration.

3 3-10

Load 1 11I1 I Ili i I I I

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S-5005

input and output tuners are required to transform to the un-tuned3 reference plane of C-F.

3 The FEA triode equivalent circuit is shown in Figure 3-8. Thetriode is connected in a common cathodo configuration. The inputtransmission line contains the input bias-T, the coax line of the

I flanq•, and the co-planar tapered line of the alumina. Tte outputtransmission line contains the cantilevered cathode, the coax line3 of the flange, and the output bias-T. The value of the gatecapacitance C was obtained by on-wafer probing of a single chip.The values of the other cold circuit values were obtained by

measuring the full S-paramneters at the C-F reference plane and3 fitting. The model was not very sensitive to the value of CA.

The tuners were attached and the system was tuned for the1 highest value of S2 1 (transmission). They were then removed andmeasured individually. The results are summarized in Table 3-1.3 The condition of corijugate match is equivalont magnitude andopposite sign of the angle and is expected for best internal match

at a high VSWR interface. As can he seen by the S-parameters of

both the output match of the input tuner and the input match of theun-tuned circuit and the input match of the output tuner and the3 output match of the un-tuned circuit, this conjugate matchcondition is met (solid lines in Table 3-1).

3.5 Test Results

3 Many triodes were mounted and tested. Most of the testswere run with one millisecond pulse widths, four percent duty, and3 500 volts on the anode. The current was slowly increased over aperiod of many hours. A level of 400 microamps was routinely

3 obtained (I VA/tip) while higher currents were npt that common.Our best result of 7.3 milliamps is presented in detail.

The oscilloscope traces are shown in Figure 3-9. The voltageand current are straightforward traces. The microwave trace is

3"5I 3-11

!

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S-5005

Table 3-1

S-paraipetes of Flange/Tuners at 990 MHz

PBN-94-1890

I S1 . S21 812 822Meg Angle Meg Angle Mag Angle Meg Anglo

3 ~~Tuned 1.B-G .051 79.7 -.047 1104 -16.7 .118 3.6

Un-TunedC-F ,.818 ;-38.7 J .012:: 79.4 .012 79.3,.g .946 .: -•.68.0

InputSTuner ,0.55 12.8 ft483: 91.9 :.067 .13.7 .849 39.2B-C I _ _

OutputTuner .290; 95.7 .008 -66.1 .102: -.01; ~~F-G ,

EquivalentCircuit .136 p051 , .087B-G - ' .... " _

Equivalent

Circuit :.817 . -1..014, .014 .946 ;C-F . ""_"_ _""

3-12

. ...I" • " " ",;I I•. .. .

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3 S-5005

PBN-94-1892

CIso

TLI ,L F

I -g CA

TLi = Input transmission line CA Anode CapacitanceElectrical Length = 61.59 cm = .010 pFLoss (db/cm) -- 0060Total Loss (50,Q) = .37 dB CISO = Isolation Capacitance

TLo = Output transmission line .026 pF

Electrical Length = 67.57 cm gM = TransductanceLoss (db/cm) = .0036Total Loss (50fl) = .24 dB

Cg = Gate Capacitance= .345 pF

Q = 1.803R =2580

Figure 3-8. FEA Triode Flange Equivalent Circuit.

3-13

II I I II I II I I I II II II I I I I

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S-5005

1 PBN-94-1859

I

200mV

2lV/dIv

I

Vrt=O1 trg'd 20mV/div

SVdc =-"0

0200 0/div i

Figure 3-9. FEA Triode I-V arnd Microwave Traces.

3-14I:

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3 S-5005

processed by the scope. The sign•al is the envelope of the averaged5 signal. This gives a rectified peak reading over the pulse. Theinput value was set at 1 volt.

The I-V results are shown in Figure 3-10 and shows the typicalexponential dependence of the current on the voltage. Table 3-2summarizes the measured and derived quantities. The first threecolumns are the raw data of current, gate voltage, and RF3 amplitude. The dc gm and Ft are calculated from the I-V data andtabulated. The RF amplitude is converted to dB insertion loss and3 then corrected for the cable loss (Figure 3-11). From this data, agm is derived.

U The equivalent circuit of the flange/bias-T is cascaded on acircuit simulator with the measured input and output tuner S-parameters. The g of the circuit -'a adjusted so that the S21agrees with the measured data. These results are tabulated under

3gm RF. From this value of gm RF, the final value of Ft RF iscalculated. This yields a maximum measured Ft of 201 MHz. Acomposite of the dc and RF gm is plotted in Figure 3-12 and the dcand RF Ft in Figure 3-13. As expected the two sets of derivedquantities track closely. The measured and equivalent S-parameters3 at the peak current are listed in the S2 1 column of Table 3-1.Since the measurements were performed at a frequency greater than

3 Ft, there is no gain, only reduced insertion loso•.

The tuners were readjusted under hot conditions to see ifthere were any load-pull improvements. The hot tuning and coldtuning were identical which is not unexpected since the dovice withno gain is running in a small signal regime. Also, it was notpossible to perform a reliable noise figure measurement with such a

3 high insertion loss.

3I3 3-15

I

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I -5005

Table 3-2Table of Measured Data for 2T39-6.7.54

UPBN-94-1876A

Vrf In =n IVC0= .345 pf Vannode - 500Vft =gm/2nC PW ,- 1 mSCable Loss = 1.54 dB Duty = 4%

I Vdo Vrf 'Ut undo Ft do GQ~ob O@Tun am RF Ft RF1 7.3a.03 154,00 1,470-01 5.1t-04 2.350+08 .16.65 -18,11 4,360-04 2,01e+082 4.0.-03 146.00 1,040-01 3,1#.04 1,420+08 -19.66 .18.12 2.900.04 1.34*+08

3 3,00.03 143.00 0.60s.02 2.4o-04 1.110+08 .20,35 -18,81 2.500-04 1.15*+08

4 2,50.03 140.00 8.900-02 2,[email protected] 9.610+07 .21,01 .19.47 2.100-04 9.690+07

6 2.0a.03 137.00 8.150-02 1.70.04 8.000+07 -21,78 .20.24 1.800-04 8.300+07

6 1.50-03 135.00 7,358-02 1.30-04 6.170+07 '-2267 .21.13 1,50o.04 6,92*+077 1,20.03 134.00 6.950-02 113.-04 5,00*+07 -23.16 -21,62 1,409-04 6,46*+07

8 1.0a.03 131.50 6.508-02 9.4-.05 4,310+07 -23.74 .22,20 1.100-04 5.07o+07

9 8,0a.04 130.00 6,100-02 7.6.-0 3.529+07 -24.29 .22.75 1,00•.04 4.610+0710 6.50-04 129,00 5.0-02 6,3.-05 2.90*÷07 -24.58 .23404 9.000-05 4.186+07

11 5.004 126.50 5,504-02 5.06-05 2.326+07 -25.19 .23.65 7.003.05 3.233+0712 4,00-04 123.00 5.300-02 4.2*-05 1.95o+07 -28581 -23.97 5.000-05 2.31o+07

13 3.0a.04 120.00 5,000-02 3.3.-05 1.53+07 -20,02 -24.48

14 2.50-04 118.50 4,80:02 2089.05 1,31947 -28,29 .24.75

i_ 2.0_4 116,00 4.78o-02 2.4s.06 1.090+07 .26,41 .24.87

14 1.50.04 113850 4,835-02 1,8.-05 8.431+06 -26,69 .25,1517 1.3o.04 112.50 4.556-02 1,56305 7.194+06 -26.84 .25.30

18 1.06-04 110.00 4.500-02 1,3*-05 8400+06 -26,94 .25.40

19 8.0•.05 108,20 4.400-02 1,10-05 4.953+06 -27.13 -25.5920 6,5-05 " 107,00 4,350-02 8.9.-0 4.11e+06 -27.23 -258.69

21 5.00-05 105.00 4.300-02 7.1a.06 3,27#+06 -27,33 .25.79

22 4.0e-05 103.50 4.230-02 5.89.06 2,890+06 -27.47 .25.93

23 3.0e-05 101,00 4.206-02 .50-06 2.1 a-06 -27.47 -26,9324 2.5,-05 100.00 4.17•-02 3.9,-0 1.790+06 -27.60 -26.0825 2,00-05- 98.500 4.158-02 3.29-06 1.470+06 -27.64 1 -26. 10

IIII 3-16

I

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I S-5005

III

PBN.94.1872I

S7 Ivanod w500v/u 6 PW= I mS'Duty 4 4%0

4.

*L 4

2

* 090 100 110 120 130 140 150 160

Vpulsed (gate)

III1

I Figure 3-10. I-V of Levice 2T39-6.7.S.4.

1 3-17

I

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3 S-5005

I3 PBN-94-1874A

-10 "' . , ' ' '" . .. n '" ' , 1" " ",'""' ' I '' ' I 1 ..

Vanode = 500VS-14 PWM I mS

Duty = 4%

.-18

. .i 0

-22 S'

-26

I .30 .. . a. . I .... .. .... ....... I . . ... I . . ..a

90 100 110 120 130 140 150 160

Vpulsed (gate)

IIII

Figure 3-11. Gain at Tuners of Device 2T39-6.7.S.4.

3-18

I

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I[ S-5005

IPBN-94-1873

I -61 5 Og$ 0,

m

4m

Vanode = 500VPWa1 mSDuty =4% 03 6 31 2 S"

0 .i 'J .. 8 I . I I . . . .I iI

90 100 110 120 130 140 150 160

Vpuised (gate)

I

II

Figure 3-12. Transconductance of Device 2T39-6.7.S.4.

3-19

I

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S-5005

3 PBN.94-1874

2.5 '1' ' "

S• fT

Vanode = 500VSPW = 1 mS1.5 Duty =4%

1.0 U

I 100 110 120 130 140 150 160

-I 10 110 ~, ,I ,,,i, ,i,

3 Vpused (9G)IIIII

Figure 3-13. Cutoff Frequency of Device 2T39-6.7.S.4.

l3-20

I

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i S-5005

4.0 COATING EXPERIMENTS

Attempts were made to lower the work function of tips bycoating them with carbides. The deposition technique was PulsedLaser Deposition (PLD). A thin coating (a few molecular mono-layers) of hafnium and zirconium carbide were deposited after thethe tips were fully formed. No improvements seen in electricalperformance. The second approach was to form the last 15% of thetip ('0.15 micron) by PLD. This was tried with hafnium carbide andagain there was no improvement in electrical performance.

iIIIIIiiII

I

i 4-1

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Ii S-5005

5.0 CONCLUSIONS

As shown in the body of this report, three of the four goalswere met. The most difficult goal was Ft and our best results arestill an order of magnitude too low. For operation at 10 GHz, they

3 are two orders of magnitude too low. To meet this goal both anincrease in the transconductance gm and a decrease in gatecapacitance C are desired. By the nature of the tip formation,there is no obvious way to decrease the gate capacitance. For theFowler-Nordheim emission that characterizes these cathodes, there

Sare two ways to increase gm. The first is to increase the current,since to first order g. scales with current. The problem is thatthere is a current limit above which the cathodes self-destruct andanode dissipation becomes a problem. The approach of breaking upthe dense cathode into a set of sub-cathodes improved the maximumcurrent, however, the improvement was not enough to meet the goals.The second approach is to decrease the gate voltage and our coatingexperiments were not successful.

Even with a device with a measured dc Ft at 1 GHz, it will behard to get true power gain at frequency as a triode. Thesetriodes are relatively high impedance devices compared to thestandard 50 ohm environment. The dc impedance which is anindicator of the RF impedance is just the inverse of g. which for atarget device is about 1000 ohms. The input must be transformed upand the output must be transformed down. However, operation at the

l high impedance will enhance the deleterious effect of the gate toanode capacitance. This impedance problem is not as bad for agated cathode application as for triode operation.

It is not clear after all this investigation that gated field3 emission cathodes will ever operate in the microwave regime.

IIm 5-1

I