Rexroth IndraMotion MTX 10VRS - … PDFs/BRC/Controls/IndraMotion MT… · 1 Important Instructions...

Electric Drivesand Controls Pneumatics Service

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Rexroth IndraMotion MTX 10VRSDiagnostic Messages

Reference Book

DOK-MTX***-DIAGMES*V10-WA01-EN-P

RS-79a2f8693dac36620a6846a00159b202-1-en-US-5

This documentation provides an overview on errors, warnings and messageswithin the Rexroth IndraMotion MTX control system.

Edition Release Date Notes

120-2500-B387-01/EN 04.2009 First edition for 10VRS

© Bosch Rexroth AG, 2009Copying this document, giving it to others and the use or communication of thecontents thereof without express authority, are forbidden. Offenders are liablefor the payment of damages. All rights are reserved in the event of the grant ofa patent or the registration of a utility model or design (DIN 34-1).The specified data is for product description purposes only and may not bedeemed to be guaranteed unless expressly confirmed in the contract. All rightsare reserved with respect to the content of this documentation and the availa‐bility of the product.Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 ■ D-97816 Lohr a. MainPhone +49 (0)93 52/ 40-0 ■ Fax +49 (0)93 52/ 40-48 85http://www.boschrexroth.com/System Development Machine Tools RI (EgWi/MePe)This document has been printed on chlorine-free bleached paper.

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Purpose of Documentation

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Bosch Rexroth AG | Electric Drivesand Controls

Rexroth IndraMotion MTX 10VRS | Reference Book

Copyright

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Table of ContentsPage

1 Important Instructions for Use........................................................................................ 31.1 Appropriate Use...................................................................................................................................... 31.1.1 Introduction.......................................................................................................................................... 31.1.2 Areas of Use and Application.............................................................................................................. 31.2 Inappropriate Use................................................................................................................................... 4

2 Safety Instructions for Electric Drives and Controls....................................................... 52.1 Safety Instructions - General Information............................................................................................... 52.1.1 Using the Safety Instructions and Passing them on to Others............................................................ 52.1.2 How to Employ the Safety Instructions................................................................................................ 52.1.3 Explanation of Warning Symbols and Degrees of Hazard Seriousness.............................................. 62.1.4 Hazards by Improper Use.................................................................................................................... 72.2 Instructions with Regard to Specific Dangers......................................................................................... 82.2.1 Protection Against Contact with Electrical Parts and Housings........................................................... 82.2.2 Protection Against Electric Shock by Protective Extra-Low Voltage................................................... 92.2.3 Protection Against Dangerous Movements......................................................................................... 92.2.4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting.............. 122.2.5 Protection Against Contact with Hot Parts......................................................................................... 122.2.6 Protection During Handling and Mounting......................................................................................... 122.2.7 Battery Safety.................................................................................................................................... 132.2.8 Protection Against Pressurized Systems........................................................................................... 13

3 Overview...................................................................................................................... 153.1 Error Classes........................................................................................................................................ 153.2 Error Displays....................................................................................................................................... 153.2.1 Status Field Display........................................................................................................................... 153.2.2 Header Display.................................................................................................................................. 163.2.3 Diagnosis Mode Display.................................................................................................................... 17

4 Errors, Warnings and Messages in the Info Dialog Box.............................................. 194.1 Structure of the Error Table.................................................................................................................. 194.2 Error Table............................................................................................................................................ 194.2.1 Explanations...................................................................................................................................... 194.2.2 Error Numbers................................................................................................................................... 20

5 Service and Support.................................................................................................. 283

Index.......................................................................................................................... 285

Reference Book | Rexroth IndraMotion MTX 10VRS Electric Drivesand Controls

| Bosch Rexroth AG I/II

Table of Contents

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II/II Bosch Rexroth AG | Electric Drivesand Controls


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1 Important Instructions for Use1.1 Appropriate Use1.1.1 Introduction

Bosch Rexroth products represent state-of-the-art developments and manu‐facturing. They are tested prior to delivery to ensure operating safety andreliability.The products may only be used in the manner that is defined as appropriate. Ifthey are used in an inappropriate manner, then situations can develop that maylead to property damage or injury of personnel.

Bosch Rexroth, as manufacturer, is not liable for any damages re‐sulting from inappropriate use. In such cases, the guarantee andthe right to payment of damages resulting from inappropriate useare forefeited. The user alone carries all responsibility of the risks.

Before using Bosch Rexroth products, make sure that all the pre-requisites forappropriate use of the products are satisfied:● Personnel that in a way, shape or form uses our products must first read

and understand the relevant safety instructions and be familiar with ap‐propriate use.

● If the product takes the form of hardware, then they must remain in theoriginal state, in other words, no structural changes are permitted. It its notpermitted to decompile software products or alter source codes.

● Do not mount damaged or faulty products or use them in operation.● Make sure that the products have been installed in the manner described

in the relevant documentation.

1.1.2 Areas of Use and ApplicationThe Rexroth IndraMotion MTX control is used to● Programming contour and machining technology (feedrate, spindle

speed, tool change) or a workpiece.● Guiding a machining tool along a programmed path.Feed drives, spindles and auxiliary axes of a machine tool are activated viaSERCOS interface.

This additionally requires I/O components for the integrated PLCwhich, in combination with the actual CNC, controls the machiningprocess as a whole and also monitors this process with regard totechnical safety.The unit may be operated only with the explicitly specified hardwarecomponent configurations and combinations and only with the soft‐ware and firmware specified in the appropriate documentations andfunctional descriptions.

The Rexroth IndraMotion MTX has been developed for control tasks in multi-axis installations.Typical applications are:● lathes● milling machines


| Bosch Rexroth AG 3/287

Important Instructions for Use

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● machining centers

1.2 Inappropriate UseUsing the Rexroth IndraMotion MTX outside of the above-referenced areas ofapplication or under operating conditions other than described in the documentand the technical data specified is defined as "inappropriate use".The Rexroth IndraMotion MTX may not be used if ...● they are subject to operating conditions that do not meet the above speci‐

fied ambient conditions. This includes, for example, operation under wa‐ter, in the case of extreme temperature fluctuations or extreme maximumtemperatures or if

● Bosch Rexroth has not specifically released Rexroth IndraMotion MTX forthat intended purpose. Please note the specifications outlined in the gen‐eral safety instructions!

4/287 Bosch Rexroth AG | Electric Drivesand Controls


Important Instructions for Use

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2 Safety Instructions for Electric Drives and Controls2.1 Safety Instructions - General Information2.1.1 Using the Safety Instructions and Passing them on to Others

Do not attempt to install or commission this device without first reading all doc‐umentation provided with the product. Read and understand these safetyinstructions and all user documentation prior to working with the device. If youdo not have the user documentation for the device, contact your responsibleBosch Rexroth sales representative. Ask for these documents to be sent im‐mediately to the person or persons responsible for the safe operation of thedevice.If the device is resold, rented and/or passed on to others in any other form,these safety instructions must be delivered with the device in the official lan‐guage of the user's country.

WARNING

Improper use of these devices, failure to follow the safety instructions inthis document or tampering with the product, including disabling of safe‐ty devices, may result in material damage, bodily harm, electric shockor even death!Observe the safety instructions!

2.1.2 How to Employ the Safety InstructionsRead these instructions before initial commissioning of the equipment in orderto eliminate the risk of bodily harm and/or material damage. Follow these safetyinstructions at all times.● Bosch Rexroth AG is not liable for damages resulting from failure to ob‐

serve the warnings provided in this documentation.● Read the operating, maintenance and safety instructions in your language

before commissioning the machine. If you find that you cannot completelyunderstand the documentation for your product, please ask your supplierto clarify.

● Proper and correct transport, storage, assembly and installation, as wellas care in operation and maintenance, are prerequisites for optimal andsafe operation of this device.

● Only assign trained and qualified persons to work with electrical installa‐tions:– Only persons who are trained and qualified for the use and operation

of the device may work on this device or within its proximity. Thepersons are qualified if they have sufficient knowledge of the assem‐bly, installation and operation of the product, as well as an under‐standing of all warnings and precautionary measures noted in theseinstructions.

– Furthermore, they must be trained, instructed and qualified to switchelectrical circuits and devices on and off in accordance with technicalsafety regulations, to ground them and to mark them according to therequirements of safe work practices. They must have adequate safe‐ty equipment and be trained in first aid.

● Only use spare parts and accessories approved by the manufacturer.



Safety Instructions for Electric Drives and Controls

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● Follow all safety regulations and requirements for the specific applicationas practiced in the country of use.

● The devices have been designed for installation in industrial machinery.● The ambient conditions given in the product documentation must be ob‐

served.● Only use safety-relevant applications that are clearly and explicitly ap‐

proved in the Project Planning Manual. If this is not the case, they areexcluded. Safety-relevant are all such applications which can cause dan‐ger to persons and material damage.

● The information given in the documentation of the product with regard tothe use of the delivered components contains only examples of applica‐tions and suggestions.The machine and installation manufacturer must– make sure that the delivered components are suited for his individual

application and check the information given in this documentationwith regard to the use of the components,

– make sure that his application complies with the applicable safetyregulations and standards and carry out the required measures,modifications and complements.

● Commissioning of the delivered components is only permitted once it issure that the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards of theapplication.

● Operation is only permitted if the national EMC regulations for the appli‐cation are met.

● The instructions for installation in accordance with EMC requirements canbe found in the section on EMC in the respective documentation (ProjectPlanning Manuals of components and system).The machine or installation manufacturer is responsible for compliancewith the limiting values as prescribed in the national regulations.

● Technical data, connection and installation conditions are specified in theproduct documentation and must be followed at all times.

National regulations which the user must take into account● European countries: according to European EN standards● United States of America (USA):

– National Electrical Code (NEC)– National Electrical Manufacturers Association (NEMA), as well as

local engineering regulations– regulations of the National Fire Protection Association (NFPA)

● Canada: Canadian Standards Association (CSA)● Other countries:

– International Organization for Standardization (ISO)– International Electrotechnical Commission (IEC)

2.1.3 Explanation of Warning Symbols and Degrees of Hazard SeriousnessThe safety instructions describe the following degrees of hazard seriousness.The degree of hazard seriousness informs about the consequences resultingfrom non-compliance with the safety instructions:




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Warning symbol Signal wordDegree of hazard serious‐ness acc. to ANSI Z535.4-2002

Danger Death or severe bodily harmwill occur.

Warning Death or severe bodily harmmay occur.

CautionMinor or moderate bodilyharm or material damagemay occur.

Fig.2-1: Hazard classification (according to ANSI Z 535)

2.1.4 Hazards by Improper Use

DANGER

High electric voltage and high working current! Risk of death or severebodily injury by electric shock!Observe the safety instructions!

DANGER

Dangerous movements! Danger to life, severe bodily harm or materialdamage by unintentional motor movements!Observe the safety instructions!

WARNING

High electric voltage because of incorrect connection! Risk of death orbodily injury by electric shock!Observe the safety instructions!

WARNING

Health hazard for persons with heart pacemakers, metal implants andhearing aids in proximity to electrical equipment!Observe the safety instructions!

CAUTION

Hot surfaces on device housing! Danger of injury! Danger of burns!Observe the safety instructions!

CAUTION

Risk of injury by improper handling! Risk of bodily injury by bruising,shearing, cutting, hitting or improper handling of pressurized lines!Observe the safety instructions!




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CAUTION

Risk of injury by improper handling of batteries!Observe the safety instructions!

2.2 Instructions with Regard to Specific Dangers2.2.1 Protection Against Contact with Electrical Parts and Housings

This section concerns devices and drive components with voltagesof more than 50 Volt.

Contact with parts conducting voltages above 50 Volts can cause personaldanger and electric shock. When operating electrical equipment, it is unavoid‐able that some parts of the devices conduct dangerous voltage.

DANGER

High electrical voltage! Danger to life, electric shock and severe bodilyinjury!● Only those trained and qualified to work with or on electrical equipment

are permitted to operate, maintain and repair this equipment.● Follow general construction and safety regulations when working on pow‐

er installations.● Before switching on the device, the equipment grounding conductor must

have been non-detachably connected to all electrical equipment in ac‐cordance with the connection diagram.

● Do not operate electrical equipment at any time, even for brief measure‐ments or tests, if the equipment grounding conductor is not permanentlyconnected to the mounting points of the components provided for thispurpose.

● Before working with electrical parts with voltage potentials higher than50 V, the device must be disconnected from the mains voltage or powersupply unit. Provide a safeguard to prevent reconnection.

● With electrical drive and filter components, observe the following:Wait 30 minutes after switching off power to allow capacitors to dischargebefore beginning to work. Measure the electric voltage on the capacitorsbefore beginning to work to make sure that the equipment is safe to touch.

● Never touch the electrical connection points of a component while poweris turned on. Do not remove or plug in connectors when the componenthas been powered.

● Install the covers and guards provided with the equipment properly beforeswitching the device on. Before switching the equipment on, cover andsafeguard live parts safely to prevent contact with those parts.

● A residual-current-operated circuit-breaker or r.c.d. cannot be used forelectric drives! Indirect contact must be prevented by other means, forexample, by an overcurrent protective device according to the relevantstandards.

● Secure built-in devices from direct touching of electrical parts by providingan external housing, for example a control cabinet.




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For electrical drive and filter components with voltages of more than50 volts, observe the following additional safety instructions.

DANGER

High housing voltage and high leakage current! Risk of death or bodilyinjury by electric shock!● Before switching on, the housings of all electrical equipment and motors

must be connected or grounded with the equipment grounding conductorto the grounding points. This is also applicable before short tests.

● The equipment grounding conductor of the electrical equipment and thedevices must be non-detachably and permanently connected to the powersupply unit at all times. The leakage current is greater than 3.5 mA.

● Over the total length, use copper wire of a cross section of a minimum of10 mm2 for this equipment grounding connection!

● Before commissioning, also in trial runs, always attach the equipmentgrounding conductor or connect to the ground wire. Otherwise, high vol‐tages may occur at the housing causing electric shock.

2.2.2 Protection Against Electric Shock by Protective Extra-Low VoltageProtective extra-low voltage is used to allow connecting devices with basic in‐sulation to extra-low voltage circuits.All connections and terminals with voltages between 5 and 50 volts at Rexrothproducts are PELV systems. 1) It is therefore allowed to connect devicesequipped with basic insulation (such as programming devices, PCs, notebooks,display units) to these connections and terminals.

WARNING

High electric voltage by incorrect connection! Risk of death or bodilyinjury by electric shock!If extra-low voltage circuits of devices containing voltages and circuits of morethan 50 volts (e.g. the mains connection) are connected to Rexroth products,the connected extra-low voltage circuits must comply with the requirements forPELV. 2)

2.2.3 Protection Against Dangerous MovementsDangerous movements can be caused by faulty control of connected motors.Some common examples are:● improper or wrong wiring of cable connections● incorrect operation of the equipment components● wrong input of parameters before operation● malfunction of sensors, encoders and monitoring devices● defective components● software or firmware errorsDangerous movements can occur immediately after equipment is switched onor even after an unspecified time of trouble-free operation.

1) "Protective Extra-Low Voltage"2) "Protective Extra-Low Voltage"




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The monitoring in the drive components will normally be sufficient to avoid faultyoperation in the connected drives. Regarding personal safety, especially thedanger of bodily harm and material damage, this alone cannot be relied uponto ensure complete safety. Until the integrated monitoring functions becomeeffective, it must be assumed in any case that faulty drive movements will occur.The extent of faulty drive movements depends upon the type of control and thestate of operation.




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DANGER

Dangerous movements! Danger to life, risk of injury, severe bodily harmor material damage!● Ensure personal safety by means of qualified and tested higher-level

monitoring devices or measures integrated in the installation.These measures have to be provided for by the user according to thespecific conditions within the installation and a hazard and fault analysis.The safety regulations applicable for the installation have to be taken intoconsideration. Unintended machine motion or other malfunction is possi‐ble if safety devices are disabled, bypassed or not activated.

To avoid accidents, bodily harm and/or material damage:● Keep free and clear of the machine’s range of motion and moving parts.

Possible measures to prevent people from accidentally entering the ma‐chine’s range of motion:– use safety fences– use safety guards– use protective coverings– install light curtains or light barriers

● Fences and coverings must be strong enough to resist maximum possiblemomentum.

● Mount the emergency stop switch in the immediate reach of the operator.Verify that the emergency stop works before startup. Don’t operate thedevice if the emergency stop is not working.

● Isolate the drive power connection by means of an emergency stop circuitor use a safety related starting lockout to prevent unintentional start.

● Make sure that the drives are brought to a safe standstill before accessingor entering the danger zone.

● Additionally secure vertical axes against falling or dropping after switchingoff the motor power by, for example:– mechanically securing the vertical axes,– adding an external braking/ arrester/ clamping mechanism or– ensuring sufficient equilibration of the vertical axes.

● The standard equipment motor brake or an external brake controlled di‐rectly by the drive controller are not sufficient to guarantee personalsafety!

● Disconnect electrical power to the equipment using a master switch andsecure the switch against reconnection for:– maintenance and repair work– cleaning of equipment– long periods of discontinued equipment use

● Prevent the operation of high-frequency, remote control and radio equip‐ment near electronics circuits and supply leads. If the use of such devicescannot be avoided, verify the system and the installation for possible mal‐functions in all possible positions of normal use before initial startup. Ifnecessary, perform a special electromagnetic compatibility (EMC) test onthe installation.




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2.2.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ation and Mounting

Magnetic and electromagnetic fields generated by current-carrying conductorsand permanent magnets in motors represent a serious personal danger tothose with heart pacemakers, metal implants and hearing aids.

WARNING

Health hazard for persons with heart pacemakers, metal implants andhearing aids in proximity to electrical equipment!● Persons with heart pacemakers and metal implants are not permitted to

enter following areas:– Areas in which electrical equipment and parts are mounted, being

operated or commissioned.– Areas in which parts of motors with permanent magnets are being

stored, repaired or mounted.● If it is necessary for somebody with a pacemaker to enter such an area,

a doctor must be consulted prior to doing so. The noise immunity of pres‐ent or future implanted heart pacemakers differs greatly so that no generalrules can be given.

● Those with metal implants or metal pieces, as well as with hearing aids,must consult a doctor before they enter the areas described above. Oth‐erwise health hazards may occur.

2.2.5 Protection Against Contact with Hot Parts

CAUTION

Hot surfaces at motor housings, on drive controllers or chokes! Dangerof injury! Danger of burns!● Do not touch surfaces of device housings and chokes in the proximity of

heat sources! Danger of burns!● Do not touch housing surfaces of motors! Danger of burns!● According to the operating conditions, temperatures can be higher than

60 °C, 140°F during or after operation.● Before accessing motors after having switched them off, let them cool

down for a sufficiently long time. Cooling down can require up to 140 mi‐nutes! Roughly estimated, the time required for cooling down is five timesthe thermal time constant specified in the Technical Data.

● After switching drive controllers or chokes off, wait 15 minutes to allowthem to cool down before touching them.

● Wear safety gloves or do not work at hot surfaces.● For certain applications, the manufacturer of the end product, machine or

installation, according to the respective safety regulations, has to takemeasures to avoid injuries caused by burns in the end application. Thesemeasures can be, for example: warnings, guards (shielding or barrier),technical documentation.

2.2.6 Protection During Handling and MountingIn unfavorable conditions, handling and mounting certain parts and compo‐nents in an improper way can cause injuries.




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CAUTION

Risk of injury by improper handling! Bodily injury by bruising, shearing,cutting, hitting!● Observe the general construction and safety regulations on handling and

mounting.● Use suitable devices for mounting and transport.● Avoid jamming and bruising by appropriate measures.● Always use suitable tools. Use special tools if specified.● Use lifting equipment and tools in the correct manner.● If necessary, use suitable protective equipment (for example safety gog‐

gles, safety shoes, safety gloves).● Do not stand under hanging loads.● Immediately clean up any spilled liquids because of the danger of skidding.

2.2.7 Battery SafetyBatteries consist of active chemicals enclosed in a solid housing. Therefore,improper handling can cause injury or material damage.

CAUTION

Risk of injury by improper handling!● Do not attempt to reactivate low batteries by heating or other methods (risk

of explosion and cauterization).● Do not recharge the batteries as this may cause leakage or explosion.● Do not throw batteries into open flames.● Do not dismantle batteries.● When replacing the battery/batteries do not damage electrical parts in‐

stalled in the devices.● Only use the battery types specified by the manufacturer.

Environmental protection and disposal! The batteries contained inthe product are considered dangerous goods during land, air, andsea transport (risk of explosion) in the sense of the legal regulations.Dispose of used batteries separate from other waste. Observe thelocal regulations in the country of assembly.

2.2.8 Protection Against Pressurized SystemsAccording to the information given in the Project Planning Manuals, motorscooled with liquid and compressed air, as well as drive controllers, can be par‐tially supplied with externally fed, pressurized media, such as compressed air,hydraulics oil, cooling liquids and cooling lubricating agents. Improper handlingof the connected supply systems, supply lines or connections can cause injuriesor material damage.




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CAUTION

Risk of injury by improper handling of pressurized lines!● Do not attempt to disconnect, open or cut pressurized lines (risk of explo‐

sion).● Observe the respective manufacturer's operating instructions.● Before dismounting lines, relieve pressure and empty medium.● Use suitable protective equipment (for example safety goggles, safety

shoes, safety gloves).● Immediately clean up any spilled liquids from the floor.

Environmental protection and disposal! The agents used to operatethe product might not be economically friendly. Dispose of ecolog‐ically harmful agents separately from other waste. Observe the localregulations in the country of assembly.




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3 Overview3.1 Error Classes

Messages, warnings and errors from the Rexroth IndraMotion MTX andRexroth CMP 60 can come from different areas. This results in the followingerror classes:

Type Error class Description

Error Serious system error* Internal error that makes it impossible to operate the control unit any longer

Minor system error* Internal error which affects the functioning of a portion of the control unit

Servo loop and drive fault "Drive interface" errors

Hardware error A hardware component of the control unit is defective or malfunctioning

PLC error Error from the PLC

Parts program error Error during processing of a parts program

MMI error Error in the Rexroth user interface

DNC error "DNC" errors

Interface error "PROFIBUS-DP", "Ethernet interface" or "serial interface" errors

Machine error Error in the MSD area (machine status display; depends on machine manu‐facturer)

Warnings Core system warning Warning in a portion of the control unit

Interface warning "PROFIBUS-DP", "Ethernet interface" or "serial interface" warnings

Machine warning Warning in the MSD area (machine status display; depends on machine man‐ufacturer)

Fig.3-1: Error Classes

* Error messages of the class "serious system error" or "minor sys‐tem error" are internal error states. The displayed error numberprovides the Service and Development department with importantinformation about the location and source of the error.System errors are not discussed in detail in this documentation. Ifa system error occurs in a supplied control system, please contactthe Bosch Rexroth Service Hotline.

3.2 Error Displays3.2.1 Status Field Display

The status field displays simple status messages.In addition, extended information can be displayed, e.g. if an action could notbe carried out because certain boundary conditions were not satisfied.

Fig.3-2: Status line with informational messageIn the case of other errors, an error message is displayed.



Overview

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Fig.3-3: Status line with error messageIn addition, there is also a status line with an extended error message.

Fig.3-4: Status line with extended error messageThe extended error information can be called by clicking the Info symbol or bypressing the Info button.

3.2.2 Header DisplayIn the case of an error, the header displays the error message regardless of thechannel and filter functions.

Fig.3-5: Header structure● channel-independent control unit states (1)● channel states (2)● Diagnosis messages (two lines) (3)● logo and animation for interface wait states (4)

Fig.3-6: Control statesThe first part of the header displays control unit-independent states.

Error This symbol indicates a composite signalover all channels that signals channel-dependent and -independent NC andProVi errors.

Warning This symbol indicates a composite signalover all channels that signals channel-dependent and -independent NC andProVi warnings.

Note This symbol indicates a composite signalover all channels that signals channel-dependent and -independent NC andProVi notes.

Maintenance scheduled Not yet implemented

Control unit designation The (configurable) control unit designa‐tion is shown here.

Complete lock This symbol indicates that the axis outputis inhibited for all channels.



Overview

Header structure

Structure and contents of the chan‐nel-independent control unit states

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System wait mode This symbol indicates that at least onechannel is in the wait status (compositesignal).

Connection status This symbol indicates the connection

status to the NC:Online, Connection unreliable, Connec‐tion interrupted

Fig.3-7: Description of possible control unit states..

Fig.3-8: Diagnosis message in headerThe Options dialog box (double-click the text line) can be used to select thecontent of the diagnostics lines from the following categories:● Setup diagnosis messages● Errors (red background)● Notes (green background)● Warnings (yellow background)● Start conditions.The current date and time is also shown in the first line.Press <OP9> "Diagnosis" to go to diagnosis mode.

3.2.3 Diagnosis Mode DisplayNot only errors, warnings and messages, but also the logbook are shown indetail in the Diagnosis overview.



Overview

Structure and contents of the diag‐nosis messages

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Fig.3-9: Diagnosis overviewThere are various ways to display information in the diagnosis mode:● <F2>: All events● <F3>: Error● <F4>: Warnings● <F5>: Messages● <F6>: Logbook entries● <F7>: Details



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4 Errors, Warnings and Messages in the Info Dialog Box4.1 Structure of the Error Table

The table provides the following information, sorted according to increasingerror numbers:● No.:error number (4 digits)● Error text:Text displayed in the Info dialog box.

The text contains wildcards for parameters (%s, %d, %c, %f and %x) thatare replaced by the relevant parameters when the error occurs (e.g. axisaddress, file name, etc.).

● Cause:Possible cause of error.The cause of the error is also shown in the Info dialog box.Errors can occur indirectly due to causalities; as a result, the cause shownhere is not always directly applicable. In such cases, please consult BoschRexroth Service.

● Elimination:Information and measures for eliminating errors.The measure for the elimination of the error is also shown in the Info dialogbox.Carry out the recommended error elimination measure to return the sys‐tem to an operable condition.

● Error class:Classification of the error.The error class indicates in which area of the control unit the error wasgenerated.

● To clear error display:Measure for clearing the error display.These measures are used to clear the error display in the status bar andin the Info dialog box. After the error has been eliminated, the system isonce again ready for operation.

4.2 Error Table4.2.1 Explanations

Abbreviated entries are used in the table for the following explanations:

Elimination (abbreviated entry) Explanation

Not possible Please report error data and detailed soft‐ware version to Bosch Rexroth Service.

Correct programming After eliminating the error, select part pro‐gram again and start it again if necessary.

Fig.4-1: "Elimination" abbreviated entries



Errors, Warnings and Messages in the Info Dialog Box

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To clear error display (abbreviated entry)

Explanation

System restart Clear the error status by pressing softkey"System restart" in the "DIAGNOSIS"mode or the hardware RESET button onthe I/O component.Although the display is cleared, parts ofthe control unit still do not function!

Reset the current channel Clear the error status by resetting thechannel that is currently open. Execute bymeans of softkey "Channel reset" in"PPROCESSING" mode.

Reset all channels Clear the error status by resetting all thechannels. Execute by means of softkey"System reset" in "DIAGNOSIs" mode.

Fig.4-2: "To clear error display" abbreviated entries

4.2.2 Error NumbersNo. Error text Cause Elimination Error class To clear error

display:38 NFS-Cache cannot be in‐

stalled.A excessive value for thebuffer size was defined inmachine parameter308000002.

Change the machine pa‐rameter

Core systemwarning

In Info dialog boxwith softkey"Clear warning"

39 The PLC user program ismissing or defective.

During startup of the NCthe PLC user program ismissing or defective.

Load PLC user programfrom the control or bymeans of the programmingsystem and switch the con‐trol to RUN state or if a PLCuser program exists in theinternal FEPROM, start thecontrol with startup mode6. A T T E N T I O N: Datawhich are not saved in theFEPROM will be lost afterstartup.

PLC error Restart the PLCprogram

51 Invalid plane selected: axisaddress missing!

The chosen working planecannot be built up with theaxes configured in the con‐cerning channel becausethey do not have the nee‐ded axes classifications.

Please check the axesclassifications of yourchannel axes. Mind aneventual axes change.

Part programerror

Reset the cur‐rent channel

128 NCS: Client signed on. The client is announced tothe NCS and callsNCS_Open again.

Remove the second call ofNcs_Open in the applica‐tion.

Serious systemerror

System restart

133 NCS: No mailbox. No valid mailbox id param‐eter while call Ncs_Openwith mailbox lend mode.The client must ask thetask, who lend the mailbox,to get the mailbox id.

Give the lent mailbox to theclient before call of Ncs-Open and then call it withthe valid mailbox.

Serious systemerror

System restart




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No. Error text Cause Elimination Error class To clear errordisplay:

134 NCS: Client not signed on. The client is not announcedto the NCS, but try to useNCS-Services.

The application must beannounced to the NCS bycalling Ncs_Open beforeusing Ncs-Services.

Serious systemerror

System restart



Serious systemerror

System restart



Serious systemerror

System restart

163 No F-word specified forblock runtime!

While G93 is active nomovement time is pro‐grammed. Therefore nofeedrate can be calculated.

Please program the com‐manded movement timetogether with G93 with ad‐dress F.

Part programwarning


164 No F-word specified forfeedrate!

While G94 is active no fee‐drate has been program‐med. Therefore no move‐ment is possible.

Please program the com‐manded feedrate togetherwith address F.

Part programwarning


165 No F-word specified forfeed per revolution!

While G95 is active no fee‐drate per revolution hasbeen programmed. There‐fore no movement is possi‐ble.

Please program the com‐manded feedrate togetherwith address F.

Part programwarning


184 Invalid plane: Selectionwith more than 2 axis ad‐dresses!

The NC function G20 (2from 8 axes) has been pro‐grammed together withmore than 2 axes. A work‐ing plane will always bebuilt up with 2 axes.

Please program G20 to‐gether with the two axeswhich will build up the de‐sired working plane.

Part programerror


237 Axis address outside planeof circle!

An axis outside the workingplane has been program‐med while circular interpo‐lation is active.

Delete all axes outside theactivated working plane orswitch on helical interpola‐tion (G2,G3), respectivelyhelical N interpolation(G202, G203).

Part programerror


238 Invalid endpoint; no tan‐gential arc possible!

The programmed end pointcoordinate lies in the direc‐tion of the end tangent ofthe previous NC block. Acircle with a tangential tran‐sition cannot be calculated.

Please check the program‐med coordinates of the pre‐vious NC block and adjustthem if necessary.

Part programerror


246 Data module %d not loa‐ded.

Call of an APS module withparameter transfer in a da‐ta module: The transferreddata module is not loadedin PLC program.

Load the correspondingdata module or transfer theright data number moduleduring the subroutine call.


247 The parameter P0 of APS-module 0x%3x????? is in‐correct

Address of parameter fieldcan't be determined be‐cause the transfer parame‐ter is wrong.

Modify the PLC user pro‐gram at the position wherethe APS module is called.





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248 MSD file for configured lan‐guage not found.

The MSD file for the selec‐ted language is missing.The name of this file iscomposed by 'mzatexte'followed by a language-specific extension (e.g. ".044" for English). The file isopened using the searchpath for system files.

Copy the MSD file for theselected language to theroot directory or user FE‐PROM. If it is not present,request the missing filefrom your machine toolbuilder.

Core systemwarning


261 No feedrate defined for ax‐is %d in machine parame‐ter.

For the axis given, the axisvelocity zero might havebeen stored in the machineparameters. Therefor theaxis cannot be moved.

Please define the velocitylimits of the axis in the ma‐chine parameters underthe group velocity. Checkthe maximum axis velocityand the jog velocities.

Core systemwarning


315 Different scale factors forcircular blocks!

For circle interpolation bothaxes performing the circlemust possess the samescaling factor.

Please check the program‐med scaling factors.

Part programerror


316 Different scale factors forcircular blocks!

For circle interpolation bothaxes performing the circlemust possess the samescaling factor.

Please check the program‐med scaling factors.

Part programerror


318 Plane transformation withangle not possible!

While the G38 coordinaterotation is active the work‐ing plane must not bechanged. The program‐med coordinate rotation al‐ways refers to the activeworking plane.

Switch coordinate rotationbefore the plane switch ifnecessary by program‐ming Mirror(0) or MIR(0).(PNC: G39).

Part programerror


321 Programmed radius valuetoo small!

The distance betweenstartpoint and endpoint co‐ordinates is longer than 2times circle radius. Incon‐sistent geometry data. As aresult, an arc cannot be cal‐culated.

Please check the program‐med radius and the coordi‐nates of start- and end‐point.

Part programerror


322 Incorrect interpolation pa‐rameter for current circleplane!

An interpolation parameter(I,J,K) has been program‐med which refers to an axisoutside the active workingplane.

Please check the program‐med interpolation parame‐ters and the activatedworking plane. Workingplane and interpolation pa‐rameters are directlyswitched together.

Part programerror


323 Invalid center program‐med!

The difference between thedistance of starting point tocenter and the distanceend point to center devi‐ates from the toleranceconfigured in the machineparameters.

Please check the program‐med coordinates for start‐point, endpoint and centerpoint. If necessary, changethe tolerance value set inthe machine parameters.

Part programerror





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324 There has been a changein plane before a circularblock with tangential entry!

The working plane mustnot be switched in NC blockbefore G5.

Please correct the part pro‐gram.

Part programerror


325 Preceding linear blockdoes not lie in the circleplane!

Linear block before G5 hasaxes parts outside of activeplane.


Part programerror


326 Block preceding circularblock does not contain atraversing movement!

For calculating the tangentthe block before G5 needsaxes motion.


Part programerror


328 Data from modified zeropoint offset table not read.

An error occurred whilereading a zero point offsettable.

Please check whether thespecified ZO table exists.The table must be as‐signed to the channel inwhich it is to be opened.

Part programerror


329 There is no zero point off‐set table active!

Although a zero point offsetfunction is programmed, nozero point offset table hasbeen activated.

Please activate the re‐quired zero offset table byprogramming ZoTSel(...)or ZOS(...).

Part programerror


342 Axis number too high! Programming error: Func‐tion Acb_CopyAbsCoordi‐nateToStore called for aninvalid axis no.

No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.Initiate a system startup.

Part programerror


349 Endpoint coordinate for%s-axis ambiguous!

An axis must be program‐med either absolute or in‐cremental. Both program‐ming modes together inone NC block are not al‐lowed.

Please use either absoluteor incremental program‐ming mode for an axis.

Part programerror


351 Endpoint coordinate for%s-axis ambiguous!

An axis must be program‐med either absolute or in‐cremental. Both program‐ming modes together inone NC block are not al‐lowed.

Please use either absoluteor incremental program‐ming mode for an axis.

Part programerror


359 Invalid correction index inpart program!

An invalid index for toollength correction has beenprogrammed. Valid Val‐ues: [1..48].

Please program a correc‐tion index between 1 and48.

Part programerror


360 No geometry correction ta‐ble active!

A tool length correctionfunction has been pro‐grammed although no ge‐ometry correction table hasbeen activated.

Please activate a geometrycorrection table by pro‐gramming DcTSel(...) orDCS(...).

Part programerror


366 Error in geometry correc‐tion data!

The required geometry cor‐rection table cannot beopened.

Please check if the deman‐ded geometry correctiontable exists.

Part programerror


367 Incorrect function for toollength compensation!

The cutter compensationfunction has been activa‐ted, although no geometrycorrection table has beenactivated.

Please activate a geometrycorrection table by pro‐gramming DcTSel(...) orDCS(...).

Part programerror





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370 Address F for dwell miss‐ing.

Dwell time with G4 is pro‐grammed. The address Fwith time in seconds ismissing.

Insert address F with timein seconds in the NC-block.

Part programerror


373 Drive communication dis‐rupted

See also operator's man‐ual. Parallel access to theservice channel during re‐cording of the drive oscillo‐scope or reading data fromdrive to control.

Stop partprogram, which isusing the service channel.Push softkey "Readingdrive's data" to read drivedata again.

Minor systemerror


387 Syntax error with "%s" The programmed syntax ina NC-block is not allowed.

Change the part programat the indicated point.

Part programerror


388 No storage available forlink table %s

Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".

Correct programmingerror. Select part programagain and start it again ifnecessary.

Part programwarning


389 Function PxMcTakeBlk re‐turns with error number %d

When creating block con‐trol internal memory is nee‐ded. But there is no morememory available.

It is necessary to makemore memory available forthe system, for example bydecreasing the number ofchannels (machine param‐eter block No. 904000001),decreasing the number ofblocks in the preparation(machine parameter blockNo. 7060000110) or de‐creasing the memory areafor CPL programs (ma‐chine parameter block No.707000010). The availablefree memory is indicatedunder Diagnosis->Control->Memory->Memory 2.

Serious systemerror

System restart




Serious systemerror

System restart

393 NC Configuration: NC-Job"%s" is missing in config‐ured joblist

Faulty entry in the lisp file. Correct the syntax in the in‐dicated lisp file.

Part programerror





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395 Invalid file name occurred Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


397 Type of result not equal totype of CPL - expression



Part programerror


398 Link table not available Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


403 Abort during direct access There is no timecheck at adirectly access to I/O.

No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.


404 Cycle time-out There is a timeout of thePLC program

This error ocurs often byprogramming loops or re‐cursive calls of program‐modules. If the max. cyle‐time is defined at themodule OM2, this valuecan be adjusted.








407 Illegal write access! The addresses of somewritestatements arechecked. (This cannot oc‐cur at the customer be‐cause development-inter‐nal commands are in‐volved.)

Check and modify the PLCprogram.


408 Nesting depth exceeded! There are to many nestedprogrammcalls.

It is an error at the PLC pro‐gram, often caused by re‐cursive programcalls. Of‐ten due to recursions.





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409 User stack overflow %x! There are to many PUSH-statements. The maximumnumber is 256.

It is an error at the PLC pro‐gram, often caused by re‐cursive programcalls. Re‐duce the number of push-statements.


410 User stack underflow! The number of POP-state‐ments exceeds the numberof PUSH-statements. Moreread than write operationswere carried out.



411 No data module active! An access to a datamoduleoccurred, but is no data‐module active.

Activate the datamodulebefore you access data ofit.


412 Illegal command found! Illegal Opcode occurred. The programstorage hasbeen overwritten at run‐time.


413 Parameter error! These parameters aretransferred to modules!There is an access to a notexisting parameter of a pro‐grammodule or the illegaluse of it.



414 Invalid operand address! The address of a read/write-access exceeds thedefined area of the oper‐and.

User program error. Oftenoccurs in the case of indi‐rect addressing or DBs.(DB not long enough.)


415 Illegal write access! The address of a read/write-access exceeds thedefined area of the oper‐and.



416 Unknown module called! The called module doesn`texist. This is often causedby incremental downloadof programmodules or byindirect access to oper‐ands.



417 HLT - command found! A programmed HLT-state‐ment occurred.

- PLC error Restart the PLCprogram

422 User error message: %d%d %d

The PLC program ist stop‐ped by a programmed errorof a hll-programmodule.


423 User warning: %d %d %d A Warning occurredcaused by a programmedwarning of a hll-program‐module. (PLC doesn't stop)


424 Recursive C-module call A hll-programmodulemustn't be called recursive‐ly.



425 Configuration list conflict! A peripheral assignment isspecified in OB2. This doesnot agree with the actualone.

Check the real I/O-configu‐ration and the I/O-configu‐ration defined at DW33 ofOM2.





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428 Error in definition of perma‐nent variables in line "%d"of "%s"



Minor systemerror

System restart

429 General linker/CPL error Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


432 No PLC program found During startup of controlwith startup mode 6 or 2, inwhich the PLC user pro‐gram is loaded into PLC, noPLC user program wasfound.

Copy the PLC user pro‐gram from the data medi‐um (e.g. from mount direc‐tory) to the FEPROMdirectory and restart thesystem. Afterwards exe‐cute a control startup withstartup mode or load andsave the PLC user programwith the programming sys‐tem.


433 PLC program loaded frominternal FEPROM, sincenot on Mem card

During startup of controlwith startup mode 6 or 2, inwhich the PLC user pro‐gram of PC card or userFEPROM is loaded intoPLC, no PLC user programwas found on the PC cardand the PLC user programof user FEPROM is loaded.

If you want to load the PLCprogram of the PCMCIA-card, put the right one intothe slot and restart the sys‐tem again.


435 Software limit range excee‐ded in axis %d!

An axis coordinate hasbeen programmed whichviolates the software travellimits defined in machineparameter.

Check the programmed ax‐is coordinates, or, neces‐sary change the softwaretravel limits in machine pa‐rameter.

Part programerror





Part programerror





Part programerror





Part programerror





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439 Software limit range excee‐ded in rotary axis!



Part programerror





Part programerror





Part programerror





Part programerror


445 File %s in use Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


446 %s-command with invalidnumber of parameters



Part programerror


447 Invalid permanent variable%s



Part programerror


448 Type of variable "%s" inva‐lid.



Part programerror


449 Incorrect field index at %s. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


450 Multiple subprogram pro‐hibited



Part programerror


453 Insufficient memory forprogram %s

Too small a value for linktable defined in machineparameter block number7070 00010 "Data areasfor CPL programs".

Enlarge the data range forlink table in machine pa‐rameter 707000010 and in‐itiate a new system startup.

Part programerror





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Part programerror





Part programerror





Part programerror


457 %s-command with invalidtype of parameter



Part programerror


458 %s missing. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


459 Variable type incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


460 Invalid variable Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


461 Variable type incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror





Part programerror


464 Too many variables in pro‐gram %s



Part programerror





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Part programerror


466 Too many variables in pro‐gram %s



Part programerror





Part programerror


469 %s-command only in DLG- ENDDLG possible



Part programerror





Part programerror





Part programerror





Part programerror


479 Invalid line or column inCPL-command.



Part programerror


480 Invalid parameter Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror





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484 Invalid parameter value Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


485 Invalid file number Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


487 Parameter missing Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


495 Invalid component length Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror





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Part programerror




Part programerror


499 File length must be integer Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


501 Parameter missing Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


502 Invalid filename Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


503 Maximum CPL-stringlength exceeded.



Part programerror




Part programerror




Part programerror


506 Invalid format. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror


509 INPUT format incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


515 PRN-command is missing. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


518 PRN format incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror


522 Unknown CPL-command. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


523 Permanent CPL variable"%s" could not be created.Memory full.



Minor systemerror

System restart




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Part programerror


525 Error in expression %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


526 Invalid filename Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




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Part programerror




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Part programerror




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Part programerror




Part programerror




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Part programerror




Part programerror




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Part programerror


555 Invalid component Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




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Part programerror




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Part programerror




Part programerror




Part programerror





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Part programerror




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Part programerror




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Part programerror


623 Invalid field index Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


624 Invalid field index Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror




Part programerror


645 string constant too long Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror


651 Option inactive Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





Part programerror


655 Invalid parameter. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror


658 Type must be integer. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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Part programerror


660 Error on reading machineparameter.



Part programerror


661 Integer-overflow, value be‐comes negative



Part programwarning


662 CPL-Dialog not possible Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


663 invalid Variable %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





Part programerror




Part programerror


666 Type must be BIT Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror


669 Invalid expression Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror




Part programerror


675 Hyphen not permitted Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programwarning


677 PRN format incorrect. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programwarning




Part programerror




Part programerror




Part programerror




Part programerror




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Part programerror




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Part programerror


686 Subprogram %s does notexist



Part programerror




Part programerror




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Part programerror




Part programerror




Part programerror




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Part programerror




Part programerror





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Part programerror




Part programerror




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Part programerror


706 Invalid field limit Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror



The scaling function refersto the active programmingcoordinate system. There‐fore scaling must beswitched off before chang‐ing an inclined plane.

Part programerror




Part programerror




Part programerror




Part programerror





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Part programerror


713 Invalid field type Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


714 Incorrect branch destina‐tion



Part programerror


715 Option inactive Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror


718 Invalid statement Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




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Part programerror




Part programerror




Part programerror





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727 DSP format incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror


730 DSP format incorrect Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programwarning




Part programerror




Part programerror




Part programerror




Part programerror


735 Error writing in file %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


736 Incorrect branch destina‐tion



Part programerror


737 Axis not exist Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


738 Axis position could not beread



Part programerror


739 there is no free CPL-Dia‐log-Window

CPL-Dialog is used by apart program from anotherchannel.

Exit part program that usesCPL-Dialog.

Part programerror





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Part programerror


742 Type of Machine Parame‐ter and type of variable in‐compatible



Part programerror





Part programerror


744 invalid axis number in %s-command



Part programerror


745 invalid ident number in %s-command



Part programerror


747 Variable %s not used. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


748 Nesting too deep Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


749 Block not found Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


750 Line not found Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


751 Label %s not found Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


752 Invalid operand Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror





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Part programerror


756 Invalid comparison Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


757 Invalid comparison Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


758 Invalid assignment Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


760 Axis not exist Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


762 Error in expression %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


763 Character area %s notused



Part programerror


764 Character area %s notused



Part programerror




Part programerror




Part programerror




Part programerror


768 Error in accessing tool ta‐ble



Part programerror





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Part programerror


770 TDA-command with invalidtable number



Part programerror


771 TDA-command with invalidfield number



Part programerror


772 TDA-command with invaliddata type



Part programerror





Part programerror





Part programerror


775 TDA-command with invalidtable number



Part programerror


776 TDA-command with invalidfield number



Part programerror


777 TDA-command with invaliddata type



Part programerror


778 Nesting too deep. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


779 Invalid parameter value Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





Part programerror





Part programerror





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Part programerror


790 SAV: No link table found It was attempted to call asubprogram, which needsa link table. It is no link tableavailable and it could notbe created.

Select program or subpro‐gram with option 'CPL-pro‐gram'.

Part programerror


791 SAV: No link table found It is attempted to interpret aCPL expression, whichneeds a link table. This canoccur in manual data inputor after selection of a DINprogram.

Select program or subpro‐gram with option 'CPL-pro‐gram'.

Part programerror





Part programerror




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Part programerror





Part programerror





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Part programerror





Part programerror


828 Insufficient runtime memo‐ry available

Too small a value for stackdefined in machine param‐eter block number 707000010 "Data areas for CPLprograms".

Enlarge the data range forstack in machine parame‐ter 707000010 and initiatea new system startup.

Part programerror


832 %s-axis does not respondunder SERCOS address%d

- Compare SERCOS ad‐dress with correspondingmachine parameter dataand adjust it.

Control or driveerror

Reset all chan‐nels in "DIAG‐NOSIS" mode

833 %s-axis for switch inSERCOS phase 3 notready -> check ident num‐ber S-0-022

The drive does not acceptthe switching due to miss‐ing or wrong ident num‐bers.

Read out diagnostic identnumber S-0-0095 of thisaxis and follow the diag‐nostic instructions. Initiatea new SERCOS startupsubsequently.








835 Data error in %s (%s-axis). The indicated data recordisn't accepted by the drive(address). Possible cause:data record in the NC hasincorrect format, the valueis beyond the range al‐lowed by the drive or thedata is write protected atthe moment. Note the ex‐act error description.

Check data record of theNC and change it if neces‐sary.








837 Error when clearing diagn.class 1 error for %s-axis

cannot set command resetclass1







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840 Incorrect SERCOS phaseselection (->%d)

Use of a wrong communi‐cation phase in SERCOSstartup. The phases 0 to 4may be used. The phasesmust always be set in as‐cending order in steps ofone.

Check the commandedSERCOS communicationphase and change it if nec‐essary.



841 Serious SERCOS errorwith return into phase 0

A serious error during start‐up of the SERCOS inter‐face requires the NC toswitch back to SERCOSphase 0. Possible causes:telegram failure, hand‐shake timeout or busytimeout in the service chan‐nel, wrong adjustment oftransmission times.

Check drives, connectionsand parameterization ofthe SERCOS ring. Initiate anew SERCOS startup.



844 Selected SERCOS phasecould not be implemented

Error in phase 0 transition No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.Initiate a system startup.



849 Interruption of theSERCOS ring

Bitstream on the SERCOSring interrupted, connec‐tion to the drives interrup‐ted.

Check glass fibers, drivesand connections. Initiate anew SERCOS startup.



850 SERCOS: Repeated mes‐sage failure

Failure of two successivedrive telegrams of thesame address. The NCswitches back to communi‐cation phase 0.

Check SERCOS configu‐ration, cable connectionsand drives. Initiate a newSERCOS startup.



851 SERCOS: Max. number ofactive commands excee‐ded (channel: %d)

Each command of the NCto a drive is inserted in alist. The capacity of this listis limited. The error occursif the number of simultane‐ous active commands isgreater than 5.

Check the environment ofthis problem so that a listoverflow is avoided.

Serious systemerror

System restart




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853 SERCOS: Communicationerror %d (channel: %d)

A command change bitsent by the drive causesseveral communicationswith the correspondingdrive. The communicationis handled in the servicechannel. The cause for acommunication error isusually a destroyed list ofactive commands.



System restart

855 NCE-response error (%d) The list of the output fileshas an invalid format. Theoutput has been aborted.

Correct list. Serious systemerror

System restart

890 SERCOS phase 3, dataerror drive %d IdNo %d

In order to initialize the in‐terpolation the NC must de‐tect the interface type andthe encoder type from themain operation mode pa‐rameter (ID SD-0-0032).During loading ident num‐ber SD-0-0032 an error oc‐curred!

Check the ident number,e.g. with the help ofSERCOS monitor, and ini‐tiate a new SERCOS start‐up.



891 No position interface for%s-axis specified (%s)

In the machine parame‐ters, this axis is applied asa feed axis. For this adjust‐ment it is also necessarythat the position control isconfigured in the main op‐eration mode of the drive.

Check ident number 32and adjust position controlinterface in the drive if nec‐essary.



892 SERCOS phase 3, dataerror drive %d IdNo %d

Communication fault dur‐ing loading the referencepoint of the drive.

Check the ident number,e.g. with the help ofSERCOS monitor, and ini‐tiate a new SERCOS start‐up.



893 SERCOS runup aborteddue to an error

Due to a simple communi‐cation fault while loadingthe drive parameters to thedrive the SERCOS startuphas been aborted.

Check download data re‐cord, adjust it if necessaryand initiate a newSERCOS startup.






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894 APS: Operand address %dtoo high for address range%d

The operand address isgreater than the corre‐sponding operand rangewithin the plc Addressranges: 0 - address rangeof axes related signals, 1 -address range of spindlerelated signals, 2 - addressrange of channel relatedsignals, 3 - address rangeof MSD, 4 - address rangeof bit coded auxiliary func‐tions, 5 - address range of32 bit BCD coded auxiliaryfunctions, 6 - addressrange of 64 bit BCD codedauxiliary functions.

Change the operand ad‐dress in machine parame‐ter and restart the PLCprogram (with program‐ming device) or initiate anew system startup (with‐out programming device).


895 APS: Ncs error %d in %x A NCS function called inthe subsystem APS re‐turned an error.



896 APS: No memory blockavailable for job processingin %x for function %d

The request for memoryspace for the internal man‐agement list could not besatisfied. Hence the calledfunction could not be per‐formed. The reason is a toofrequently loading of clientmodules, while these mod‐ules are waiting for a re‐sponse from the NC.



897 APS: NCB error %d with re‐quest of communicationmemory

A request for memoryspace via the dual portcould not be satisfied.



898 APS: NCB error %d with re‐quest of handler structure

Error on requesting thehandler structure for copy‐ing the NC bit interface.






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899 APS: Invalid operand type%s for address range %d

The operand type is not de‐fined or invalid. Addressranges: 0 - address rangeof axes related signals, 1 -address range of spindlerelated signals, 2 - addressrange of channel relatedsignals, 3 - address rangeof MSD, 4 - address rangeof bit coded auxiliary func‐tions, 5 - address range of32 bit BCD coded auxiliaryfunctions, 6 - addressrange of 4 bit BCD codedauxiliary functions.

Change the operand ad‐dress in machine parame‐ter and restart the PLCprogram (with program‐ming device) or initiate anew system startup (with‐out programming device).


900 APS: Incorrect service %din job list

An unknown service wasdetected within the internalmanagement list.



901 APS: OS error %d whencreating storage class

OS returns an error on in‐stalling the memory classfor APS.



902 APS: Error %d when read‐ing machine parameters

An error occurs when re‐questing machine parame‐ters. APS cannot completethe initialization.



903 Main program %s does notexist

A part program has beenselected which does notexist.

Repeat program selectionwith a program.

Part programerror


904 APS: No call ofB01APSMN in OB1

On calling a client modulethe APS memory classcould not be accessed, be‐cause the APS initializationwas not completely per‐formed.

Insert as first command inOM1 an unconditional callof the program moduleB01APSMN and restart thePLC program.


905 LSEC: Error when readingline %d, file %s!

Possibly the indicated linecontains only one insteadof two required numbers.Both numbers must beseparated by a space char‐acter. An error within thestandard file IO (fscanf) al‐so causes this error mes‐sage.

Edit the indicated file andadjust the number format.Initiate a system startup. Ageneral failure of the stand‐ard file I/O should be inves‐tigated by the NC manufac‐turer.

Minor systemerror

System restart




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906 LSEC: One of the numbersin line %d, file %s is toohigh!

In the first line of the fileslsec?.tab only numbers be‐tween -214748364.7 and+214748364.7 are al‐lowed. In all following linesthe limits are -3276.7 and+3276.7.

Edit the indicated file andadjust the numbers to theallowed range of values. In‐itiate a system startup.

Minor systemerror

System restart

907 LSEC: Maximum numberof LSEC values in line %d,file %s exceeded!

The maximum number ofcorrection values in thefiles lsec?.tab may not ex‐ceed 8000 at present.

Edit the indicated file andreduce the number of val‐ues. Initiate a system start‐up.

Minor systemerror

System restart

924 Invalid filesystem length. This is a problem of theRAM filesystem extension.The PC-Card is probablydefective.

Startup with mode 6; per‐haps the PC Card must bechanged.

Serious systemerror

System restart

925 Invalid filesystem length. This is a problem of theRAM filesystem extension.The PC-Card is probablydefective.


Serious systemerror

System restart

926 Invalid offset address for fil‐esystem extension

This is a problem of theRAM filesystem extension.The PC-Card is probablydefective.


Serious systemerror

System restart

927 Invalid offset address for fil‐esystem extension



Serious systemerror

System restart

931 Invalid filesystem length. The 'usrfep' filesystem isdefective.

Startup with mode 7; per‐haps then startup withmode 6.

Serious systemerror

System restart

932 Error in filesystem header The 'usrfep' filesystem isdefective.


Serious systemerror

System restart

933 Invalid start address of file‐system

The 'usrfep' filesystem isdefective.


Serious systemerror

System restart




Serious systemerror

System restart




Serious systemerror

System restart

988 File system defective. Coldstart required

The RAM-filesystem is de‐fective or too big


Serious systemerror

System restart

1061 Panel %d defective or notconnected.

According to the entry inOM2 the indicated CANparticipant exists, but doesnot respond.

Check cable or changehardware module.

Hardware error System restart




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1062 Machine operating panel%d defective or not con‐nected.

According to the entry inOM2 the indicated CANparticipant exists, but doesnot respond.

Check cable or changehardware module.


1063 Error during transmissionof keyboard data (panel%d).

On transmitting keyboarddata via the CAN bus anerror occurred. The canbus has been initializedonce again.

Exchange the concerninghardware module if thiserror occurs frequently.

Interface warn‐ing


1064 Error during transmissionof MBF data (machine op‐erating panel %d).

On transmitting MBF datavia CAN bus an error oc‐curred. The can bus hasbeen initialized once again.




1065 CAN bus shutdown due tohigh error rate.

Due to an excessive errorrate on the CAN bus a busshutdown with a reinitiali‐zation has been per‐formed.




1066 Bus warning due to higherror rate on CAN bus.

The CAN module reports ahigh error rate during trans‐mitting the MBF- and key‐board data.




1067 Bus warning from panel%d.

On transmitting keyboarddata via CAN bus a higherror rate was reported.




1068 Outputs are cleared! The Switch "Clear Output"located on the ICL moduleis turned on or the pro‐gramming device has acti‐vated this function.

Switch off switch "ClearOutput" on the ICL hard‐ware module or deactivatethe function "Clear Out‐puts" by means of the pro‐gramming device.

PLC error System restart

1069 Bus warning from machineoperating panel %d.

On transmitting machine-operating-panel data viaCAN bus a high error ratewas reported.




1071 Machine operating panel%d signals bus modeswitchover.

Due to an excessive errorrate on the CAN bus the in‐dicated CAN participant re‐ports a bus mode switch.




1073 APS: %x: Incorrect NCS li‐brary version.

On calling a NCS functionthe APS detects that theversion of the library mod‐ule NCS_LIB.PAH (OB52)does not correspond to theversion of the APS module.

Copy the matching moduleNCS_LIB.PAH, bind andload the PLC user programonce more.


1074 Auxiliary function is not de‐fined.

The auxiliary function usedin the NC program is notdefined in machine param‐eter.

Modify part program or de‐fine auxiliary function inmachine parameter.

Part programerror


1075 Auxiliary function not in val‐id range.

The address of the pro‐grammed auxiliary functionis out of bounds.

Modify part program. Part programerror





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1076 APS: Library module inNCS_LIB not linked to PLCprogram as OM52.

On starting the PLC userprogram the APS detectsthat the required librarymodule NCS_LIB.PAH hasnot been linked as OM52 tothe PLC program.

Enter NCS_LIB.PAH in thesymbol table of OM52, bindand load the PLC user pro‐gram once more.


1077 Definition of auxiliary func‐tion not complete in ma‐chine parameter.

The definitions of the auxil‐iary functions in machineparameter are not com‐plete.

Define acknowledgmentflags to all bit coded auxili‐ary functions or insert en‐tries for each auxiliary func‐tion in the different ma‐chine parameter groups.

Minor systemerror

System restart

1103 APS: Incorrect magic num‐ber in response messagein %x.

On receiving a responsefrom the NC the magicnumber is not correct. Theresponse is rejected.



1104 Panel %d signals busmode switchover.

Due to an excessive errorrate on the CAN bus the in‐dicated CAN participant re‐ports a bus mode switch.




1106 Unknown block number%s.

Wrong instructions for"search block".

Select the correct blocknumber for "search block"with or after program selec‐tion.

Part programwarning


1107 %s-command with invalidparameter for Unit.



Part programerror


1108 Invalid float value. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1109 %s-command with invalidparameter for Unit.



Part programerror


1113 Invalid integer value. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1115 Parameter missing. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1116 Option inactive. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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Part programerror




Part programerror


1119 Invalid variable %s. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


1121 Invalid allocation. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1122 Division by zero. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror


1127 End of file. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1129 File destroyed. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1130 Invalid logical number. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1131 File not opened. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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1132 Invalid file name. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1133 Invalid component length. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1134 Right parenthesis missing. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror


1136 File is locked Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1137 File is protected. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1138 Illegal file size. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


1144 Insufficient memory for da‐ta areas of CPL programs.

Too large values for stackand link table are defined inmachine parameter blocknumber 7070 00010 "Dataareas for CPL programs".

Reduce data ranges in ma‐chine parameter707000010 and initiate anew system startup.

Part programerror


1145 Invalid component. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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Part programerror




Part programerror


1150 Motion for axis %d greater/equal 360 degrees.

The programming yields amotion of more than 360degrees for a modulo rota‐ry axis.

Please check your part pro‐gram.

Part programerror


1191 Conversion table %s notactivated.

Error reading the conver‐sion table defined in ma‐chine parameter405500014.

Check if the table exists inthe file system and verify itsformat.

Interface error with a change ofmode of opera‐tion

1192 Conversion table %s notactivated.

Error reading the conver‐sion table defined in ma‐chine parameter405500014.

Check if the table exists inthe file system and verify itsformat.


1200 Output of %s: File protec‐ted.

The indicated file is protec‐ted, hence output is notpossible. The output hasbeen aborted.

Change file protection. Interface error with a change ofmode of opera‐tion

1201 Output of %s: File protec‐ted.

The indicated file is protec‐ted, hence output is notpossible. The output hasbeen aborted.

Change file protection. Interface error with a change ofmode of opera‐tion

1202 Output of %s: Main pro‐gram missing.

The main program in thepackage to be output ismissing. The output hasbeen aborted. The mainprogram in the output pack‐age is missing.

Create or copy main pro‐gram.


1203 Loading of %s: DFS identi‐fication missing.

The DFS identification ofthe input file is missing.Loading has been aborted.Incompletely transmittedfiles or packages havebeen deleted

Add DFS identification inthe file on the external de‐vice.


1204 Beginning-of-informationmarker missing.

In the input stream the be‐ginning-of-information-marker (control characterSTX) of a file is missing.Loading has been aborted.No package was created.

Insert beginning-of-infor‐mation-marker.


1205 Loading of %s: DFS-identi‐fication incorrect.

The DFS recognition of theinput file is wrong. Loadinghas been aborted. Incom‐pletely transmitted files orpackages have been de‐leted

Check DFS identification. Interface error with a change ofmode of opera‐tion




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1206 Loading of %s: Differentname in DFS-identification.

The file name in the DFSrecognition doesn't corre‐spond with the name of therequested file. The loadinghas been aborted and nonew file or package wascreated.

Check file and applicationon the external device.


1207 Loading of %s: Main pro‐gram missing.

The main program in the in‐put package is missing.The loading has been abor‐ted and no new packagehas been created.

During input of packagesthe main program must betransferred first.


1208 Loading of %s: Memoryfull.

There is not enough mem‐ory space to store the inputfiles. Loading has beenaborted. Incompletelytransmitted files or pack‐ages have been deleted.

Enlarge memory and re‐start input.


1209 Loading of %s: File data in‐correct.

The input file contains in‐valid data. The loading hasbeen aborted. The faultyfile or package has beendeleted.

Check file and package. Interface error with a change ofmode of opera‐tion

1210 Loading of %s: Data afterend identifier.

Undefined data have beentransmitted after the endrecognition. Loading hasbeen aborted. No new fileor package has been cre‐ated.

Check file. Interface error with a change ofmode of opera‐tion

1211 Loading of %s: File not cre‐ated.

Perhaps reading was car‐ried out in a protected di‐rectory. As a result, the filecould not be created.

Change directory and re‐start file transfer.


1212 Loading of %s: File not cre‐ated.

Perhaps reading was car‐ried out in a protected di‐rectory. As a result, the filecould not be created.

Change directory and re‐start file transfer.


1213 Loading of %s: File alreadyexists.

While the specified file wasbeing read, it was deter‐mined that a file with thesame name already exists.Reading was then cancel‐led.

Delete the existing file andrestart input once more.


1214 Loading of %s: Timeout oc‐curred.

File transfer has beenaborted due to a timeout.

Check connection and ap‐plication on the externaldevice.


1215 Output of %s: Timeout oc‐curred.

File transfer has beenaborted due to a timeout.

Check connection and ap‐plication on the externaldevice.





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1274 Parameter overflow for NCfunction %s.

Configuration of the NC-syntax in the indicatedfunction is not correct.

Try to simplify the NC-block. If the error still oc‐curs please report errordata and detailed softwareversion to the after salesservice of the NC manufac‐turer.

Part programerror


1275 Internal error during blockreading at %s.



Part programerror


1276 Parameter %s cannot beallocated.



Part programerror


1278 Number of parameters inNC block too high after pa‐rameter %s.



Part programerror


1279 Parameter %s is expectedby several NC functions.



Part programerror





Part programerror





Part programerror


1282 Too many nested subpro‐gram calls in %s.

Nesting depth of subpro‐gram calls exceeded!

Try to change the programstructure in a way that thereare not so much nestedsubprogram calls.

Part programerror





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1288 SERCOS state class 1:Overload cut-off %s-axis.

If a SERCOS state class 1error occurs, the drive at‐tempts the best possibleresponse with a subse‐quent torque release.

Initiate a control reset in theactive channel.



1289 SERCOS state class 1:Amplifier overtemperaturecut-off %s-axis.





1290 SERCOS state class 1:Motor overtemperaturecut-off %s-axis





1291 SERCOS state class 1:Cooling fault cut-off %s-ax‐is.





1292 SERCOS state class 1:Control voltage fault %s-axis.





1293 SERCOS state class 1: En‐coder fault %s-axis.





1294 SERCOS state class 1:Error in electronic commu‐tation system %s-axis.





1295 SERCOS state class 1:Overcurrent fault %s-axis.





1296 SERCOS state class 1:Over-voltage fault %s-axis.





1297 SERCOS state class 1: Un‐der-voltage fault %s-axis.








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1298 SERCOS state class 1:Phase fault in power supply%s-axis.





1299 SERCOS state class 1:Servo error %s-axis.





1300 SERCOS state class 1: In‐terface error %s-axis.





1301 SERCOS state class 1: Po‐sition limit of %s-axis ex‐ceeded.





1302 SERCOS state class 1: Un‐specified error %s-axis.





1303 SERCOS state class 1:Error %s axis %s.





1304 Machine parameter %dcan only be transferredwith control startup.

The activation of this ma‐chine parameter requires astartup of the NC.

Initiate a system startup. Core systemwarning

System restart

1308 Zero point offset table notfound.



Part programerror


1309 Access to zero point offsettable not possible.



Part programerror


1310 Access to zero point offsettable not possible.



Part programerror


1311 FXC-command with invalidparameters.



Part programerror


1312 Error in accessing zeropoint offset table.



Part programerror





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Part programerror





Part programerror


1315 Correction table not found. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1316 Access to correction tablenot possible.



Part programerror


1317 Access to correction tablenot possible.



Part programerror


1318 TC command with invalidparameters.



Part programerror


1319 Error in accessing correc‐tion table.



Part programerror





Part programerror





Part programerror


1322 FXC command with invalidnumber of parameters.



Part programerror


1323 TC command with invalidnumber of parameters.



Part programerror


1328 usrfep filesystem defec‐tive.

The 'usrfep' filesystem isdefective.


Serious systemerror

System restart

1331 The PLC program is inSTOP state because of anerror.

The cause of the error isdisplayed by the next error‐message at info-dialog.

Modify and download thePLC program to the PLC.The modified version mayalso need to be saved.





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1332 The PLC program was setin STOP state by the oper‐ator.

PLC program is set intoSTOP status by the pro‐gramming system.

Switch PLC program inprogramming system mon‐itor to "RUN" again.


1333 PLC program is in STOPstatus because of startupmode 1.

The PLC user programdoes not run with startupmode 1.

Set another startup mode(e.g. "0") and restart controlor switch PLC program inprogramming system mon‐itor to "RUN".


1334 Error in opening group file%s.

cannot open SCS-file check SCS-file Control or driveerror


1335 Axis list syntax error in localgroup %s line %d.

wrong axis list in SCS-file check SCS-file Control or driveerror


1336 Missing FOR-instruction inmain group %s line %d.

missing for statement inSCS-file

check SCS-file Control or driveerror


1337 Invalid local group name%s in line %d.

missing file name in SCS-file



1338 Missing USE instruction inmain group %s line %d.

missing use statement inSCS-file



1339 No value specified in localgroup %s line %d.

missing variable in usestatement



1340 Data error in %s (%s-axis). drive doesn't accept ident‐number of SCS-file

compare identnumber val‐ue of SCS-file with min/max value in drive



1341 Program selectionerror:"%s" is a file directo‐ry.

A part program has beenselected which does notexist.

Repeat program selectionwith a program.

Part programerror


1342 Initialization channel mem‐ory: TID protected memoryempty (when %d bytes re‐quested).

When creating channels in‐ternal memory is needed.But there is no more mem‐ory available.


Serious systemerror

System restart

1343 Database read error formachine parameter %d.

The indicated machine pa‐rameter can not be read.

Possibly the filesystem isdefective. A system startupwith startup mode 6 cre‐ates a new filesystem.

Minor systemerror

System restart




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Minor systemerror

System restart




Minor systemerror

System restart

1349 SERCOS not ready. The SERCOS ring is inphase 1, 2 or 3 and hencenot ready to operate.

Check SERCOS configu‐ration, cable connectionsand drives. Initiate a newSERCOS startup.

Part programerror


1350 Error during reading file. The error usually occursduring input from externalsources (e.g. NFS) that donot respond any more, sothat a timeout occurs.

Eliminate the connectiondisturbance to externalsource (e.g. net load ofNFS too high).

Part programerror


1351 Error during reading file. The error usually occursduring input from externalsources (e.g. NFS) that donot respond any more, sothat a timeout occurs.

Eliminate the connectiondisturbance to externalsource (e.g. net load ofNFS too high).

Part programerror


1354 Not integer number. Error in the NC program: Anumber defined in CPLcannot be represented withthe 32-bit integer format.

Correct the NC-part pro‐gram.

Part programerror


1355 Floating point number with%d digits cannot be repre‐sented.

Error in the NC program: Anumber defined in CPLcannot be represented withthe 32-bit integer format.


Part programerror


1356 Negative feedrate value isillegal!

For feedrate only positivevalues are valid.

Please change your MDIrespectively in the part pro‐gram.

Part programerror


1357 The end marker is locatedbefore the start marker.


- Part programwarning


1358 The end marker is locatedbefore the start marker.





Too large values for stackand link table are defined inmachine parameter blocknumber 707000010 "Dataareas for CPL programs".


Part programerror





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1360 TID protected memoryempty (when %d bytes re‐quested).

When creating a communi‐cation task internal memo‐ry is needed. But there isno more memory available.


Serious systemerror

System restart




Serious systemerror

System restart




Serious systemerror

System restart




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Serious systemerror

System restart

1374 NC hardware: Maximumambient temperature hasbeen exceeded.

Temperature too high inthe cardrack.

Check the cardrack fan. Hardware error System restart

1375 NC hardware: Battery %dis discharged or connectedwith incorrect polarity.

Battery is discharged. Thepower buffering of the stat‐ic ram doesn't work.

Do not power off the CNC.First change the battery.


1376 NC hardware: Battery %dis discharged or connectedwith incorrect polarity.

Battery is discharged. Thepower buffering of the stat‐ic ram doesn't work.

Do not power off the CNC.First change the battery.


1377 NC hardware: Overvoltageon battery %d. PS monitordefective.

The power supply is defec‐tive.



1378 NC hardware: Overvoltageon battery %d. PS monitordefective.

The power supply is defec‐tive.



1379 NC hardware: Ready2 con‐tact is open.

No ready signal. Probablythe PCL is in STOP state,or there is a watchdogproblem, or a critical sys‐tem error.

Switch PCL to RUN state,otherwise initiate a systemstartup


1380 NC hardware: Fan defec‐tive.

The fan in the rack or on theCPU is defective






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1397 Polar coordinate program‐ming: Invalid axis numberread from an internal table.

Wrong access to the inter‐nal mapping table or wrongaxis number in table.


Part programerror


1398 Polar coordinate program‐ming: Radius or referenceaxis is ambiguous.

Both axes of the selectedplane were programmed inone NC block.

Program only one axis ofthe selected plane.

Part programerror


1399 Polar coordinate program‐ming G12/G13: Invalid axisprogrammed.

Circular blocks (G2, G3,G12 or G13 are active) mayonly contain axes of the se‐lected plane (G17, G18,G19, G20).

Correct the part program:Program only axes whichbelong to the selectedplane.

Part programerror


1400 Index %d missing for ma‐chine parameter %d.

Wrong implementation ofmachine parameter.


Part programwarning


1401 Machine parameter %ddoes not exist.

Wrong implementation ofmachine parameter.


Part programerror

System restart

1402 Startup in file %s line%dcode (%d:%d).

The entry in file 'startup' isnot correct

Change the entry in file'startup'. New start of theMMI



1405 SERCOS error during ref‐erencing of %s-axis

drive-controlled homingcommand cannot be inter‐rupted




1406 SERCOS read error forident number %s (%s-ax‐is).

cannot read SERCOSidentnumber




1407 SERCOS write error forident number %s (%s-ax‐is).

drive doesn't acceptSERCOS identnumber




1408 SERCOS command errorfor ident number %s (%s-axis).

drive doesn't acceptSERCOS command







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1436 Machine parameter %d(%s) is not being acceptedby %s-axis.

Ident number doesn't ac‐cept machine parametervalue

Compare machine param‐eter value with min/maxvalue of identnumber

Minor systemerror

System restart

1439 There is no feed rate pro‐grammed.

A motion can't be execut‐ing without a programmedfeedrate.

Please program the fee‐drate needed in the partprogram or under MDI withaddress F.

Part programerror


1440 Insufficient memory for Drillaxisping function.

The internal memory nee‐ded is not available. Thememory needed for tap‐ping is not available by thesystem.

If necessary reduce thenumber of blocks for blockpreparation in machine pa‐rameter or call your com‐petent Rexroth service.

Part programerror


1441 Not all the axes contribu‐ting to Drill axisping func‐tion are controllable byfeedforward.

For the Drill axisping func‐tion it is necessary thatfeedforward is available forall channel axes C-axes in‐clusive (machine parame‐ter).

Please change the ma‐chine parameter settings(group axes parameters,parameter 1003 00009).

Part programerror


1442 It is not possible to insert ablock. The memory is notsufficient for tapping func‐tion.



Part programerror





Part programerror


1444 Look ahead could not beexecuted, therefore Drillaxisping can't be done.



Part programerror





Part programerror


1457 APS: Library moduleSPS_LIB not linked asOM48 to the PLC program.

On starting the PLC userprogram the APS detects,that the required librarymodule SPS_LIB.PAH hasnot been linked as OM48 tothe PLC program.

Enter SPS_LIB.PAH inOM48 of the symbol table.Bind and load the PLC userprogram again.





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1458 Error %d while mountingthe file system "usrfep".

Mount of FEPROM filesys‐tem "usrfep" was not suc‐cessful. For the meaning ofthe error number see doc‐umentation of mount file‐system.

If file system "usrfep" is notavailable, create "usrfep"with a startup in startupmode 7. All data in the rootfile system remain availa‐ble. If a "PxfMount" erroroccurs see error descrip‐tion of "PxFile". If a"PxfMknod" error occursinform the after sales serv‐ice of the NC manufacturer.

Minor systemerror

System restart

1459 PC card is write protected. PC card is write protectedwith the help of its writeprotection switch.

Unlock write protection ofthe PC card

Serious systemerror

System restart

1460 PC card cannot be written. It is not possible to write thePC card because the PCcard is not an SRAM cardor it is defective or writeprotected.

Use a suitable PC card Serious systemerror

System restart

1461 PC card is not plugged in. There is no PC card inPCMCIA slot.

Plug in a PC card Serious systemerror

System restart

1462 Look ahead not possibledue to lack of resources.

The interpolator cannotprocess further blocks be‐cause the block prepara‐tion has no resources toprepare additional blocks.

Reduce the depth of anal‐ysis in programs with cutterradius correction or cutterlength correction.

Part programerror


1463 Number of inserted blockstoo large.

A NC function requires toomany resources to insertinternal blocks.


Part programerror


1464 Lack of resources in blockcontrol.

Block preparation requirestoo many resources.


Part programerror


1465 The programmed NC codedoes not fit to a BCD num‐ber.

Auxiliary function output inBCD code is not possiblebecause format of data(number of digits before/af‐ter point, precision) doesnot match with the formatdefined in machine param‐eter.


Part programerror


1466 No previous block pro‐grammed.

The NC function requires aprevious block.


Part programerror


1467 No previous block pro‐grammed.

The NC function requires aprevious block.


Part programerror





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1475 Invalid filesystem length. Partition 0 of root filesys‐tem is too small.

The partition size of the filesystem must be changed.To do that a new systemconfiguration is necessary.

Serious systemerror

System restart



Serious systemerror

System restart



Serious systemerror

System restart

1491 Neither thread pitch norspindle speed program‐med.

The thread definition needseither spindle speed or thethread height.

Program the thread heightor the spindle speed to‐gether with the function inthe same NC block.

Part programerror


1492 Please exchange batteryon PC card.

PC card battery fails. Replace the battery of thePC card.


1493 Battery on PC card is dis‐charged or missing

PC card battery fails. Replace the battery of thePC card.


1494 Illegal number of channels NCS function was calledwith inadmissible numberof channels.

Modify parameter of NCSfunction.

Part programwarning


1495 Error %d while copying file. 1. Can't copy a file: No per‐mission to source file. Can'tcreate destination file. Or 2.The root file system is toosmall. Files for systemstartup cannot be createdor copied.

1. The feprom-file systemor the usrfep-file systemmust be changed. Or 2.The root file system mustbe enlarged. Therefore theconfiguration of the systemmust be changed and/oradditional RAM memorymust be made available.

Serious systemerror

System restart

1496 Statement not allowed inthis channel.

Modal states wherechanged in an internalchannel for example in jogmode channel or in ma‐chine function channel.Only asynchronous mo‐tions, auxiliary functionsand spindle commands arepermitted. The error alsooccurs when the init stringof this channel changes amodal state.

Start NC block in "manualdata input" instead of "ma‐chine functions". If neces‐sary, change the init blockof this channel in the ma‐chine parameters.

Part programerror




Part programerror




Part programerror





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1499 maximum block length of%s byte exceeded



Part programerror





Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror





Part programerror


1510 Invalid component length. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


1511 File destroyed. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror





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Part programerror


1513 Invalid allocation. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


1520 Write error while copyingboot parameters to FE‐PROM.

It is not possible to deleteor program Fepromchip(s). The following rea‐sons are possible: 1. Thestate machine of an FE‐PROM chip is in an unde‐fined state because a resetoccurred while the FE‐PROM chip was program‐med or an FEPROM ad‐dress area was overwrittenunintentionally. 2. Themodule is defective.



1521 Erase error while copyingboot parameters to FE‐PROM.

There is no more dynamicmemory available to storethe boot parameter.



1522 No memory for saving theboot parameters to the clip‐board.

There is no more dynamicmemory available to storethe boot parameter.






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1523 Undefined Error while pro‐cessing boot parameters.

During handling of boot pa‐rameters an undefinederror occurred.



1527 Loading of %s: data over‐run.

Loading of the specified filefails due to a data overrun.Loading has been aborted.

Check settings of serialport (e.g. handshake) andrestart file transfer.


1528 Loading of %s: Invalid pa‐rameter of device.

Loading of the specified filefails due to a data overrun.Loading has been aborted.

Check settings of serialport (e.g. baudrate, stopbits, parity) and restart filetransfer.


1529 Output of %s: Invalid pa‐rameter of device.

Output of the specified filefails due to transmission er‐rors. The output has beenaborted.

Check settings of serialport (e.g. baudrate, stopbits, parity) and restart filetransfer.


1530 %s Runtime error: Optionaltext for KNB.

Runtime error: Optionaltext for KNB.

Part programerror


1531 %s runtime warning: Optionaltext for KNB.

runtime warning: Optionaltext for KNB.

Part programwarning


1532 Wrong number of parame‐ters in file startup(NFSMOUNT host‐name:directory /mnt rw).





1533 NFSMOUNT: Can't accesslocal directory.

There is no access to thelocal directory the NFS filesystem should be linkedwith. Reasons: The localfile name is not a valid di‐rectory name. The directo‐ry cannot be created or theaccess rights are not ad‐justed correctly.

Change access rights ofthe directory or the file.



1534 NFSMOUNT ENOENT:NFS-Server cannot find di‐rectory.

In the mounted filesystemthe directory does not exist.

Create the directory. Interface warn‐ing


1536 NFSMOUNT EACCES: Noaccess to target directory.

No rights to access the di‐rectory or the file on themounted filesystem.

Change access rights ofthe directory or the file.



1537 NFSMOUNT EBUSY:Mount already active on lo‐cal directory (/mnt).





1538 NFSMOUNT ENFILE: Toomany open files.

Too many open files. Close some files or partprogramms.



1539 NFSMOUNT: Remote di‐rectory name too short ortoo long.

The directory name is notpermitted in the mountedfile system (e.g. the namein a DOS file system ismax. 8 characters long)

Change directory name. Interface warn‐ing





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1540 NFSMOUNT: No responsefrom NFS-Server. SeeTCP/IP connection or inter‐net number in /etc/hosts.

No network connection tothe server. The host nameis incorrect or does not ex‐ist.

Check the connection tothe network. Check thehostname.



1543 TCP/IP: cannot open file /SYSTEMID. Contains hostname (7 characters).

Internal software error. Change the entry in file'startup'. New start of theMMI



1544 TCP/IP: Invalid host namein /SYSTEMID. See also /etc/hosts.

Only alphanumerical char‐acters are allowed. Thename must begin with analpha character.




1546 NFSMOUNT ENONET:The host name is not in /etc/hosts. Max. host namelength = 7 characters.

No host name entry foundin file, or host name is tolong




1547 PC-Card-NMI : PC %x SP%x PSR %x.

A configuration is active inwhich the entire root filesystem or a part thereof islocated on the PC card.The PC card was removedduring operation. The soft‐ware tried to access the filesystem on the PC card anddetected that the PC cardwas no longer present. Thefile system is now probablycorrupted.

Insert again the PC cardand initiate a system start‐up with switch position S1on "6".

Serious systemerror

System restart

1548 System memory class ofOS too small.

The system memory classwhere the dynamic memo‐ry and the internal systemobjects of OS are managedis too small.

The memory layout mustbe changed. This can bedone either by hardware(more memory) or by soft‐ware exchange.

Serious systemerror

System restart

1549 No Spindle applied. There is no spindle appliedin machine parameter.

Correct machine parame‐ter.

Part programerror


1550 Type must be integer. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror




Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror




Part programerror




Part programerror


1558 Type must be integer con‐stant.



Part programerror




Part programerror


1560 Incremental programmingnot possible in manual datainput at the moment.

The function incrementalprogramming is locked forsoftware version V3 in MDI.

If necessary update yoursoftware version (>=V4).

Part programerror


1561 Fileserver function signalserror %d of function unit%d.

During opening of a pro‐gram or a subprogram theindicated error occurred inone of the following func‐tion units: OS(-1),PXFILE(-2), NCS serv‐er(-3) or file server (-4).


Part programerror


1562 Permission denied File %s. File isn't executable. The access right must beset to execute (x).

Part programerror


1574 Permission denied File %s. Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programwarning


1575 "Drive Off" for axis-no. %d! For a moving axis the inter‐face signal "Drive Off" wasset.

Check the PLC-program.Continue is possible withcontrol reset.

Part programerror


1576 "Drive Inhibit" for axis-no.%d!

For a moving axis the inter‐face signal "Drive Inhibit"has been set.


Part programerror


1578 Tool compensation valuesfor tool correction could notbe read.

During switching to anotherexternal tool compensationvia ED... etc. the new com‐pensation value couldn't beread correctly.


Part programerror





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1589 Endless position mode isnot switchable for axis %d!

The positioning type forendless axes (machineparemeter 1003 00004"Axis movement type") canonly be switched if this isidentified in the machineparameters 1003 0005"Positioning logic for end‐less axes and 1003 00050"Switching of positioninglogic for endless axes".The allowed values for thepositioning type are: 0,1and 2 (see 1003 00005).

Modify part program corre‐sponding to the machineparameter or correct ma‐chine parameter.

Part programerror


1590 Invalid endless positionmode for axis %d!



Part programerror





Part programerror


1592 No feedrate programmed. No feed when Drill axispingis active.

Program feed beforethreading.

Part programerror


1593 Tapping retraction block ismissing.

After a Drill axisping blockthere is no following retrac‐tion block.

After the first Drill axispingblock a further Drill axisp‐ing retraction block must beprogrammed.

Part programerror


1594 Drill axis switching: Pro‐gram a single linear feedaxis!

Together with G78 a coor‐dinate was programmedwhich is not of motion typelinear.

Program only one linearfeed axis together withG78.

Part programerror


1595 Drill axis switching: Pro‐grammed axis value is notallowed.

For values programmed to‐gether with G78 and the lin‐ear feed axis are only somedefinite values allowed.

Program with G78 with lin‐ear feed axis and only thevalues +/-1, +/-13, +/-21,+/-22, and +/-23.

Part programerror


1596 No gear selected for spin‐dle 1!

A spindle speed has beenprogrammed for a spindlewithout a selected gearrange.

Please select the wantedspindle gear range via in‐terface.

Part programerror





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1597 There's no spindle config‐ured!

Although there's no spindleconfigured in machine pa‐rameter, a spindle speedhas been programmed.

Please check your part pro‐gram or change your ma‐chine parameter configura‐tion.

Part programerror


1598 There's no gear range se‐lected for spindle 2!


Please select the wantedspindle gear range via in‐terface.

Part programerror


1599 There's no 2nd Spindleconfigured!

A spindle speed has beenprogrammed for spindle 2although there's no secondspindle configured in ma‐chine parameter.

Check your part program orchange your machine pa‐rameter configuration.

Part programerror


1600 No geometry correction ta‐ble active!

There is no geometry cor‐rection table activated. Thecorrection data is neededfor tool compensation.

Choose the geometry cor‐rection table by program‐ming G22 V ... in the refer‐encing channel.

Part programerror


1602 No zero point offset table isselected!

A zero point offset functionhas been activated withoutfirst choosing a zero pointoffset table.

Please activate a zeropoint offset table per pro‐gramming in part program,manual input or in init stringwith ZoTSel(...) oderZOS(...)

Part programerror


1607 No memory for Software-PLC %d.

The reservation of an inter‐nal memory block hasfailed. The number indi‐cates the memory on whichthe error occurred: 1=ma‐chine interface, 2=internalmemory for marker.




1608 Read error MP-Data %d. For the configuration ofSoft-PLC data from MA‐CODA are needed. Thenumber indicates the MPon which the error occur‐red. 1=206000200,2=206000201,=206000202, 4=number ofchannels, 5=206000002,6=206000003, 7 up to 15 =301000010 up to301000090,16=903000001, 17=axisnumber + spindle number,18=206000005,19=206000006,20=206000007







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1609 Ncs error from SoftwarePLC.

The communication be‐tween Soft-PLC and NChas failed. The number in‐dicates the location wherethe error occurred: 1=Ncsconnection to NC interrup‐ted, 2=on reading overridedata, 3=on reading axesdata.




1614 Slave axis %d is located inthe selected plane.

A slave axis must not bepart of the active plane.


Part programerror


1615 Axis type of slave axis %dnot allowed.

Axis type of master andslave axis must consistent.


Part programerror


1618 Master axis not allowed. The programmed masteraxis does not belong to theactive channel.


Part programerror


1619 Axis coupling: Master axisis not programmed.

For starting axis coupling amaster axis must be pro‐grammed.


Part programerror


1621 Axis coupling: Slave axis%d is member of anothercouple.

A coupled axis must not bea slave axis of another cou‐ple.


Part programerror


1623 Axis coupling: Master axisis member of another cou‐ple.

A coupled axis must not bea slave axis of another cou‐ple.


Part programerror


1624 Couplefactor %d not al‐lowed.

The absolute value of theratio is too small.


Part programerror


1625 Selected plane containsslave axis %d.

A slave axis must not bepart of the active plane.


Part programerror


1626 Couple lag for axis %d ex‐ceeded.

The difference of actual po‐sitions of two coupled axesexceeds the permissiblemaximum. The axis whichhas a larger distance to thecommon commanded po‐sition is indicated as thefaulty axis.

Check the axis dynamics; ifnecessary, adjust the val‐ues for monitoring in themachine parameters. Per‐form control reset. If nec‐essary perform system orSERCOS startup.

Part programerror


1627 NC-block overflow (re‐quested %d, maximum %dcharacters).

NC blocks too long. DuringNC block recognition NC-internal syntax elementscould be inserted. There‐fore the permissible NC-block length may be excee‐ded

Program shorter NCblocks.

Part programerror





Part programerror





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1631 Preceding block not availa‐ble.

During punching or nib‐bling the preceding blockwasn't available(Sav_LookBack).

No error recovery possible.Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.

Part programerror


1632 NC Function could not beinserted.

It wasn't possible to insertan NC function duringpunching or nibbling(Sav_InsertNCF).


Part programerror



It wasn't possible to insertan NC function duringpunching or nibbling(Sav_InsertNCF).


Part programerror


1634 NC block could not be in‐serted.

During distance splitting ofnibbling or punching it wasnot possible to insert an NCblock (Acb_InsertLi‐nearBlk).


Part programerror


1635 Parameters for block split‐ting are missing.

No distance splitting wasprogrammed for a nibbleblock.

Program a distance split‐ting.

Part programerror


1637 Cannot open directory"%s".

Problems during access todata storage medium (forexample timeout of NFS).

Try once more. Restart NC.Reduce net load.

Part programerror


1638 The actual negative travellimit is smaller than ma‐chine parameter.

This is an error which ac‐tually occurs only duringsystem software integra‐tion.


Part programerror


1639 The actual positive travellimit is larger than machineparameter.



Part programerror


1640 The actual maximum axisvelocity is higher than ma‐chine parameter.



Part programerror


1641 The actual rapid axis veloc‐ity is higher than machineparameter.



Part programerror


1642 The actual axis slope ac‐celeration is higher thanmachine parameter.



Part programerror





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1643 The actual axis velocitystep capability is higherthan machine parameter.



Part programerror


1644 The effective negative trav‐el limit is smaller than ma‐chine parameter.



Part programerror


1645 The effective positive travellimit is larger than machineparameter.



Part programerror


1646 The effective maximum ax‐is velocity is higher thanmachine parameter.



Part programerror


1647 The effective rapid axis ve‐locity is higher than ma‐chine parameter.



Part programerror


1648 The effective axis slope ac‐celeration is higher thanmachine parameter.



Part programerror


1649 The effective axis velocitystep capability is higherthan machine parameter.



Part programerror


1650 NC Configuration: Lisperror, additional right pa‐renthesis in file %s line %d.


Part programerror


1651 NC Configuration: Lisperror, misplaced dot in file%s line %d.


Part programerror


1652 NC Configuration: Lisperror, invalid character '%c'in file %s line %d.


Part programerror


1653 NC Configuration: Lisperror, invalid dotted pair infile %s line %d.


Part programerror


1654 NC Configuration: Lisperror, invalid dotted pair infile %s line %d.


Part programerror


1655 NC Configuration: Lisperror, invalid number in file%s line %d.


Part programerror





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1656 NC Configuration: Lisperror, unexpected end offile %d open, parenthesisin file %s at line %d.


Part programerror


1657 NC Configuration: Lisperror, no or bad lisp func‐tion in file %s line %d.


Part programerror


1658 NC Configuration: Lisperror, no or bad lisp func‐tion in file %s line %d.


Part programerror


1659 NC Configuration: Lisperror, can't evaluate ex‐pression in file %s line %d.


Part programerror


1660 NC Configuration: Lisperror, bad formal argumentlist in file %s line %d.


Part programerror


1661 NC Configuration: Lisperror, "&optional" withoutparameter in file %s line%d.


Part programerror


1662 NC Configuration: Lisperror, "&rest" without pa‐rameter in file %s line %d.


Part programerror


1663 NC Configuration: Lisperror, wrong number of ar‐guments to a lisp functionin file %s line %d.


Part programerror


1664 NC Configuration: Lisperror, too few arguments infile %s line %d.


Part programerror


1665 NC Configuration: Lisperror, invalid argument infile %s at line %d.


Part programerror




Part programerror




Part programerror


1668 NC Configuration: Lisperror, too many argumentsin file %s line %d.


Part programerror


1669 NC Configuration: Lisperror, invalid lisp expres‐sion or unexpected end ofstring in file %s line %d.


Part programerror




Part programerror





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1671 NC Configuration: Lisperror, wrong number of ar‐guments to a lisp functionin file %s line %d.


Part programerror




Part programerror


1673 NC Configuration: Too littlememory when reading thefile %s at line %d.


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


1678 NC Configuration: Lisperror, no or invalid list in file%s at line %d.


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


1684 NC Configuration: File notopen in file %s at line %d.


Part programerror




Part programerror




Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror




Part programerror




Part programerror




Part programerror


1694 NC Configuration: The NC-Word "%s" is defined as"%s" and as "%s".


Part programerror




Part programerror




Part programerror


1697 NC Configuration: NC-Var‐iable "%s" has bad argu‐ment type.


Part programerror


1698 Argument must be "Non‐Modal" or "Modal" for NC-Variable "%s".


Part programerror


1699 Argument must be "Non‐Modal" or "Modal" for NC-Variable "%s".


Part programerror


1700 NC Configuration: Syntaxerror for MPP modifier:"%s" for "%s".


Part programerror


1701 NC Configuration: Toomany MPP-Modifiers %d(max. %d).

MAX_MPP_MODIFIER infile sav_ncw.h too small.

IncreaseMAX_MPP_MODIFIER insav_ncw.h.

Part programerror


1702 NC configuration: NC func‐tion for MPP %d,%d multi‐ply defined.


Part programerror


1703 NC Configuration: Un‐known syntax modifier"%s".


Part programerror


1704 NC Configuration: NC vari‐able "%s" hides NC-Func‐tion, therefore "Modal" def‐inition is required.


Part programerror


1705 NC Configuration: NCfunction "%s" is hidden bya "modal" NC variable,therefore the NC-Variablemust be defined "NonMo‐dal".


Part programerror





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1706 NC Configuration: NCfunction "%s" is multiplydefined with the same syn‐tax.


Part programerror


1707 NC Configuration: Multipledefinition of "%s" not per‐mitted.


Part programerror


1708 NC Configuration: NCfunction "%s" not defined.


Part programerror


1709 NC Configuration: Un‐known NC variable "%s".


Part programerror


1710 NC Configuration: NC vari‐able "%s" has differenttypes or sizes in the sub‐systems.


Part programerror


1711 NC Configuration: Localmemory overflow, reques‐ted are %d (max. %d)bytesby the NC function "%s".


Part programerror


1712 NC Configuration: NC-Var‐iable "%s" is not defined inany subsystem.

There is no subsystemwhere the NC variable wasdefined globally.

Define the NC variable withNCDefGlob, NCDefMod orNCDefLoc in C sourcecode of a subsystem glob‐ally.

Part programerror


1713 NC Configuration: Modaldata size overflow, re‐quired %d bytes, max. %d.

The size of all data definedwith NCDefMod exceedsthe data storage capacityof a modal data block.

Reduce number and size ofmodal data.

Part programerror


1714 NC Configuration: Globaldata size overflow, re‐quired %d bytes, max. %d.

The size of all data definedwith NCDefGlob exceedsthe data storage capacityof a global data block.

Reduce number and size ofglobal data.

Part programerror


1715 NC Configuration: Unex‐pected end of file without(exit) in file %s at line %d.


Part programerror


1716 NC Configuration: Lisperror, unexpected end offile %d open, parenthesisin file %s at line %d.


Part programerror


1717 Programmed torque valueis bigger than 500%.

It was internally attemptedto assign a torque limitgreater than 500%. Admis‐sible are values in therange 0-500%.

Program a torque limit with‐in the valid input range(0-500%).

Part programwarning


1718 Programmed maximumtorque is smaller than 0%.

It was internally attemptedto assign a torque limitsmaller than 0%. Admissi‐ble are values in the range0-500%.

Program a torque limit with‐in the valid input range(0-500%).

Part programerror





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1736 Maximum motion distanceexceeded while Drill axisp‐ing (relation length:height).

An overflow occurred whencalculating the program‐med thread. The program‐med thread parameters arenot plausible.

Please check the program‐med thread parameters inpart program.

Part programerror


1737 Wrong interpolation typefor punching.

Punch requires a G9-inter‐polation together withSHAPE function.

Please avtivate the re‐quired interpolation.

Part programerror


1738 Wrong interpolation typefor punching.

Punch requires a G9-inter‐polation together withSHAPE function.

Please avtivate the re‐quired interpolation.

Part programerror


1741 Invalid syntax for auxiliaryfunction "%s", tail "%s" ig‐nored.

The list of auxiliary functionnames is partially incorrect.

Correct list. Part programwarning


1742 Start of NCB-TCP Interfaceaborted. Detailed code %d(%s).

This error occurs, if duringstartup the system doesn'trecognize the passive pan‐el and the software config‐uration is not able to workwith a PC panel. This erroralso occurs if the systemneeds too much memory orsystem information is over‐written.

Please check the connec‐tion between the controland the passive operatingpanel.

Serious systemerror

System restart

1743 Runtime error in NCB-TCPinterface. Detailed code%d (%s).

The control has detectedan error in the RAM filesys‐tem. RAM filesystem will beregenerated at next start‐up.

This is an internal error,which should only occurduring software develop‐ment and software integra‐tion. Please contact yourNC manufacturer.

Interface error System restart

1744 Assertion error in NCS-TCP interface. Detailedcode %d (%s).

The control had detected awrong data state of theNCS-TCP interface. Thiserror can occur if data ofNC are overwritten or if aprotocol error between NCand operating computeroccurred.



1745 Data lost in RAM filesys‐tem. FSCK error 0x%x.



Serious systemerror

System restart

1746 Data lost in RAM filesys‐tem. Startup error 0x%x.



Serious systemerror

System restart




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1747 File system error: directoryuser FEPROM Status 0x%x.

Filesystem of the directoryuser FEPROM (/usrfep) isdestroyed. This error oc‐curs if the control has beenswitched off during datastorage to the user FE‐PROM.

It is possible to read the da‐ta of the corrupted user FE‐PROM in the directory "/usrfepbk". Attention: Thecontents of the file might bedestroyed. It is possible tosave the files with the helpof the serial interface. If theuser FEPROM was com‐pletely destroyed the direc‐tory "/usrfepbk" is not cre‐ated. User FEPROM mustbe reinitialized via startingthe control again in startupmode 7. Starup mode mustafterwards be reset to thepresiously set mode.

Minor systemerror

System restart

1749 The values of the externalzero point offset could notbe read.

During switching to anotherexternal zero point offsetvia G160, G260 etc. thenew offset value couldn'tbe read correctly.


Part programerror


1750 Line length overflow, %dneeded, %d permitted.

The line is longer than theinternal line buffer. Thisproblem can be evoked ifline elements are expan‐ded during part programruntime.

Shorten line. Part programerror


1751 Watchdog PLC activated. The time between two PLCcalls is too long.

Check if an endless loop isprogrammed in the PLCprogram.

Minor systemerror

System restart

1752 Job list overflow %d nee‐ded, %d possible.

Too many modal and non-modal NC codes (G and Mcodes) are programmed inone NC block.

Program fewer NC func‐tions in the NC block.

Part programerror


1753 Machine parameter<109000021 Unit ... Ta‐bles> has illegal value: mmassumed.

The machine parametervalue is outside its permis‐sible range. This may occurif the configuration file(mcadbpar.txt) in the userFEPROM or in the root di‐rectory has been changedillegally. Instead of the ille‐gal value a default valuedefined by Rexroth or theOEM is used.

Check the setting of themachine parameter. If aninadmissible value isfound, it must be corrected.The configuration file"mcadbpar.txt" stored inthe user FEPROM, in theroot directory or externallymust also be checked.Files containing an inad‐missible value should bedeleted. Deleted files canbe created again by meansof the function "Save datarecord" and "Save data re‐cord in FEPROM" withinthe machine parameter di‐alog box.

Part programwarning





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1754 Not enough memory to in‐sert a NC function.

There was an attempt to in‐sert a nonexistent NC func‐tion or there wasn't enoughmemory to insert an NCfunction.

Check if it is possible tomodify your part program.If not, inform the after salesservice of the NC manufac‐turer.

Part programerror


1755 Acceleration value 0 for ax‐is %d is not allowed.

Error in part program. Program an accelerationwhich is greater then zero.

Part programerror


1756 SERCOS service channelis locked.

At least two simultaneouscalls to the service channelof an axis occurred.

No error recovery possible.Please call your Rexrothservice team.

Part programerror


1757 Fatal error profibus DPmaster.

Error without control fromDP master.

The DP-master softwaremust be restarted. Initiate asystem startup.


1758 Profibus DP master has nobus connection.

Short circuit on bus. Check the bus wires for ashort circuit.


1759 Data exchange with DPslave interrupted (slave ad‐dress %d).

The DP-Slave didn't haveany data trafic longer than10 data interchange loops.

Check of the PDP wiringand the Slave causingfoults.


1760 DP slave unavailable (DPslave address %d).

No data traffic to the DP-Slave



1761 No response of DP-Masterinterrupt.

DP master has waited500ms since last interruptand hasn't got any reply.



1762 DP master does not knowthe required service.

DP master does not knowthe service required by theslave.



1764 Programmed accelerationis too large for axis %d!

Programmed accelerationmust be less than the ma‐chine parameter value.

Program a value less thanthe corresponding ma‐chine parameter value.

Part programerror


1846 Programming of an axis formeasuring probe functionmissing!

No axis programmed formeasuring probe function.

Program the concerningaxis with the syntax"MpiAxis <Index>".

Part programerror


1847 Wrong axis index for linearmodulo axis zeroset.

The indicated axis does notexist or the axis type is not"linear modulo".

Program the index of a con‐figured axis of type "linearmodulo".

Part programerror


1848 Linear modulo axis: Theabsolute value of the pro‐grammed value is greaterthan the modulo value.

It is only allowed to pro‐gram values for linear mod‐ulo axes if the absolutevalue is less than the mod‐ulo value.

Program a value less thanthe modulo value of the ax‐is.

Part programerror


1849 Block controller cannot in‐sert transition circularblock!

The block preparationprobably does not havesufficient memory.


Part programerror





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1850 The transition circular arccannot be determined geo‐metrically.

- Program a smaller transi‐tion radius. The program‐med circle radius must begreater than the transitionradius.

Part programerror


1851 Wrong axis index for func‐tion measure probe input.

The programmed axis isnot configured.

Program the index of a con‐figured axis.

Part programerror


1852 A too large transition circu‐lar arc is programmed.

The transition circular arccannot be determined geo‐metrically.

Program a smaller transi‐tion radius.

Part programerror


1856 Drive error for coupled axis%d.

The drives of one coupleare in different states.

Check the drives' states indigital interface and checkthe drives' signals in PLCprogram.



1857 Ready failed. The ready signal failed, be‐cause of a digital watchdogproblem



1858 Ready failed. The ready signal failed, be‐cause of a analog watch‐dog problem



1859 The digital watchdog noti‐fies a watchdog error.

The digital watchdogwatches over the SERCOSinterrupt, and the analogwatchdog watches over thesystem time interrupt of thereal-time operating sys‐tem. If one of these watch‐dogs detects an error, thesystem is crashed or over‐loaded with interrupt han‐dling or interrupts were dis‐abled. The reason is mostlya software error. The ana‐log watchdog must be trig‐gered at least every 50ms,the digital watchdog atleast every two SERCOScycles.






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1860 The analog watchdog noti‐fies a watchdog error.

The digital watchdogwatches over the SERCOSinterrupt, and the analogwatchdog watches over thesystem time interrupt of thereal-time operating sys‐tem. If one of these watch‐dogs detects an error, thesystem is crashed or over‐loaded with interrupt han‐dling or interrupts were dis‐abled. The reason is mostlya software error. The ana‐log watchdog must be trig‐gered at least every 50ms,the digital watchdog atleast every two SERCOScycles.



1861 The SERCOS chip notifiesan access conflict in the du‐al port RAM.

Serious software error: Thebuffers in the dualport ramof the SERCOS chip areread or written by the CPUwhile the buffers are occu‐pied by the SERCOS con‐troller itself. The cause is adesign error in SERCOS orinterpolator interrupt.



1862 Area is not programmable. The programmed opera‐tional range/dead zone isentered as not programma‐ble in the machine param‐eters.

Modify the part program orchange the definition of theindicated area in machineparameters.

Part programerror


1863 Invalid area number. No more than 10 operation‐al areas/dead zones canbe adjusted.

Program an area with anindex at most ten.

Part programerror


1864 Undefined Area. The programmed opera‐tional range/dead zone isnot defined in machine pa‐rameters.

Define the programmedarea in the machine param‐eters.

Part programerror




Part programerror




Part programerror


1868 Error of PDP-Configuration%d.

Error in configuration file. The configuration file mustbe checked and createdagain if necessary.


1871 Type of axis shape not de‐fined.

The programmed shapetype does not exist.


Part programerror


1872 Order of axis shape not al‐lowed.

The programmed shapeorder is larger than al‐lowed.


Part programerror





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1879 SPLC server error: Nomemory for LA.

For recording data the logicanalyzer needs an internalbuffer. The buffer creationfailed.


Part programerror

System restart

1883 SPLC server SendRes‐ponse from MzaDataRe‐quest.

An error occurred duringthe transmission of the re‐sponse to the message"MzaData".


Core systemwarning


1885 SPLC server SendRes‐ponse from ApsSetData.

An error occurred duringtransmission of the re‐sponse to the message"ApsSetData".


Core systemwarning


1888 SPLC server SendRes‐ponse LA already activefrom StartLaRecording.

Recording in the logic ana‐lyzer was started again al‐though an old recordingwas still active.

Wait until the previous re‐cording is finished.

Minor systemerror

System restart

1909 Dead zone %d inhibited. The programmed motionreached an inhibited deadzone.

Please modify your partprogram.

Part programerror




Part programerror




Part programerror


1912 Outside of working range%d.

The programmed motionwould exceed the indicatedarea


Part programerror


1913 Drive operation modeswitch not possible!

Examine whether thedrives have been released.Without release it is notpossible to change NCmode.

Switch on the drive relea‐ses!

Part programerror


1914 Machine parameter501050100 to 501050180can only be adopted withcontrol startup.

The indicated machine pa‐rameters cannot be activa‐ted bei Control Reset

Please initiate a systemstartup.

Core systemwarning

System restart




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1915 No Information about file‐system available (RAM/FEPROM). Save file toRAM.

The editor normally doesn'thave any information aboutthe source and the destina‐tion directory of the openedfile. Before storing the file itmust be assured that thedestination directory isn'tFEPROM. If it isn't possibleto get this information by afunction call, the file mustbe stored in RAM filesys‐tem because of safety prin‐ciples.

- Minor systemerror

System restart

1926 Local data overflow inblock preparation, %dbytes maximum, %d bytesrequested.

Memory allocation errorwithin block preparation.


Part programerror


1927 The block preparation islimited to %d NC block(s),even though further lookahead is requested.

Within block preparation alookahead is necessarywhich needs more NCblocks than the maximumof prepared NC blocks per‐mits.

The maximum number ofblocks that can be pre‐pared must be increasedby an NC program instruc‐tion.

Part programerror


1928 The block preparation islimited to %d NC block(s),even though further lookahead is requested.

Within block preparation alookahead is necessarywhich needs more NCblocks than the maximumof prepared NC blocks per‐mits.

The maximum number ofblocks that can be pre‐pared must be increasedby an NC program instruc‐tion.

Part programerror


1933 Error during input of %s. Activation of the file,named in error messagewith Code G22 ID... failed.


Part programerror


1934 Active contour shift not al‐lowed with switch of in‐clined plane.

The programmed contouroffset refers to the activa‐ted working coordinatesystem. Therefore it mustbe switched off beforechanging the working coor‐dinate system.

Deactivate the contour off‐set function before chang‐ing the coordinate system.

Part programerror


1935 Active scaling function notallowed with switch of in‐clined plane.

The scaling function refersto the active programmingcoordinate system. There‐fore scaling must beswitched off before chang‐ing an inclined plane.

Deactivate the scalingfunction well before chang‐ing the inclined plane.

Part programerror


1936 Cutter compensation notallowed with switch of in‐clined plane.

The cutter compensationrefers to actual plane.Therefore cutter compen‐sation must be switched offbefore changing the in‐clined plane.

Switch off the cutter com‐pensation by programmingG40 before switching theinclined plane.

Part programerror





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1937 Zero point offset and cor‐rection of workpiece posi‐tion not allowed with in‐clined plane function.

The use of the zero pointoffset function is not al‐lowed while an inclinedplane is active.

You will find more informa‐tion in your DIN program‐ming instructions (chapterabout function to define co‐ordinate system transfor‐mations) .

Part programerror


1938 Invalid axis index program‐med!

The programmed oscilla‐tion axis is not a member ofthe channel.

Please use an oscillationaxis which is member of thespecified channel (oscilla‐tion axis is programmed byits physical axis index).

Part programerror


1939 Upper reversing point ex‐ceeds software travel lim‐its!

Upper reversing point vio‐lates the software travellimits defined in machineparameter.

Adjust either the program‐med upper reversing pointin part program or the soft‐ware travel limits in ma‐chine parameter.

Part programerror


1940 No upper reversing pointprogrammed!

For definition of an oscilla‐tion movement the upperreversing point is necessa‐ry.

Please program the upperreversing point (syntaxURP ...) together withG350 in the same NCblock. .

Part programerror


1941 Lower reversing point ex‐ceeds software travel lim‐its!

The lower reversing pointof the oscillation functionviolates the software travellimits fixed in machine pa‐rameter.

Please change the lowerreversing point in your partprogram or the softwaretravel limits in machine pa‐rameter.

Part programerror


1942 No lower reversing pointprogrammed!

For definition of the oscilla‐tion movement the lowerreversing point is necessa‐ry.

Please program the lowerreversing point (syntaxLRP) together with G350 inthe same NC block. .

Part programerror


1943 Lower reversing point mustbe smaller than the upperreversing point!

For logical reasons the low‐er reversing point LRPmust be smaller than theupper reversing point(URP).

Please check the program‐ming of the oscillationmovement in NC blockG350 ... .

Part programerror


1944 Neither feedrate nor oscil‐lation frequency program‐med!

For an oscillation move‐ment either the feedrate For the oscillation frequencymust be programmed.

Please program F or OF to‐gether with the other oscil‐lation parameters in NCblock G350 ... .

Part programerror


1945 No axis index program‐med.

Oscillation axis is missingwithin definition of an oscil‐lation movement.

The oscillation axis mustbe programmed togetherwith G350 by specifying itssystem axis index with syn‐tax OscAxis.

Part programerror


1946 Programming of the oscil‐lation axis address is notallowed.

While an axis is defined asan oscillation axis it's notallowed to program its reg‐ular address.

Delete the explicit pro‐gramming of the oscillationaxis or switch off the oscil‐lation, e.g. by programmingG1.

Part programerror





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1947 Oscillation axis data not in‐itialized.

An oscillation movementhas been programmed(G301) while the oscillationparameters are not speci‐fied.

Before starting the oscilla‐tion movement, initializethe oscillation by program‐ming G350 OscAxis ...URP ... LRP ... F... / OF ... .

Part programerror


1948 Insert block could not begenerated!

The internal memory nee‐ded is not available. Thememory needed for func‐tion G301 is not availableby the system.


Part programerror





Part programerror





Part programerror





Part programerror


1967 TCP/IP: Internet address infile "hosts" and local inter‐net address in EEPROM ofthe SNCI are different.

The internet address isstored at two places: 1. Inthe serial EEPROM of theSNCI (will be used by themonitor when loading thesoftware). 2. In the file"hosts", which will be readby TCP/IP during systemstartup. The address in"hosts" will be found by us‐ing the systemname from"SYSTEMID". When the in‐ternet address is set by thetool "tcpsetup" it will bestored in EEPROM andavailable for TCP/IP, but itis not yet stored in the file"hosts". The Address mustbe inserted in the file"hosts" either by editing thefile or by using the tool"t3config" (that will create afile named "hosts" in theNC). The addresses maybe different if only the files"hosts" or only the EE‐PROM is changed.

Adjust the internet addresseither by means of the tools"tcpsetup" or "T3Config" oradapt the address in theserial EEPROM to the ad‐dress found in the file"hosts" with a debuggermonitor command or adaptthe address in the file"hosts" with the editor tothe address stored in theserial EEPROM.






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1969 Axis %d: Wrong axis modeactive.

Wrong axis operationmode by interface input.

Adjust another axis opera‐tion mode on the axis inter‐face input.

Part programerror


1970 Axis %d is used by anotherchannel.

An asynchronous axis star‐ted by another channel isstill moving.

Stop the asynchronous ax‐is with channel control re‐set.

Part programerror


1971 Synchronous axis of chan‐nel %d are not enabled.

A program has been selec‐ted during jog motion orstart motion.

Wait until the axes havestopped or abort with chan‐nel control reset.

Part programerror


1979 DCIO: Timeout. The NC requests an up‐date of I/O data eventhough the data of the pre‐vious PLC cycle haven't yetbeen handled by the DCIO.



1980 DCIO: Configuration of DPslave failed.

The DCIO does not ac‐knowledge the DP-slaveconfiguration data.



1981 DP-slave watchdog error. Within an adjustable timeperiod there must be atleast one data exchangebetween DP-slave andmaster, otherwise timemonitoring will respond.The monitoring is con‐tained in the master-datafile that will be sent to theslaves during system start‐up.

Check the master-data fileof the concerning DP mas‐ter!

Interface error Reset all chan‐nels in "DIAG‐NOSIS" mode

1982 Data exchange onPROFIBUS DP failed.

Data exchange betweenDP-master and DP-slavehas failed or data ex‐change is not possible atpresent. There might be aninvalid master parameterset or connection interrupt.

Check the slave address,check the master-data fileof the concerning DP mas‐ter, check the connection tothe DP master, check thestate of the DP master!

Interface error Reset all chan‐nels in "DIAG‐NOSIS" mode

1988 DCIO: Old hardware revi‐sion.

The ASIC "ASPC2 Step B"doesn't perform the re‐quired consistency. Atleast "ASPC2 Step C" is re‐quired.

The DCIO must be ex‐changed.


1989 Data of auxiliary function%s in machine parameterblock %d parameter %d isinconsistent.

Wrong input data in the in‐dicated block parameter.

Modify the indicated ma‐chine parameter.

Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror




Part programerror




Part programerror


1996 NC Configuration: Lisperror, NC job "%s" is miss‐ing in the subsystems.


Part programerror


1997 NC Configuration: Lisperror, job "%s" is used mo‐dal and nonmodal.


Part programerror


1998 Test-description file notfound.

KNB simulation softwarehas been loaded. Howev‐er, the simulation descrip‐tion file (e.g. testc200.txt) ismissing in the system path.

Create the simulation de‐scription file and load it tothe directory "userFE‐PROM" or to the "Rootdir‐ectory".

Minor systemerror

System restart

1999 Master parameter file notfound.

The file of the master pa‐rameter set forPROFIBUS-DP does notexist in system path.

Copy the file to the "Root‐directory" or to the "user‐FEPROM" and check themachine parameter408000011.


2000 One or more PROFIBUSDP slaves missing.

At least one of the slavesconfigured in the file of themaster parameter set doesnot respond to the master'srequests.

Check if all slaves are con‐nected to the bus and if thecorrect master-data file isused.


System restart

2001 Spindle %d is used by an‐other channel.

The spindle has eitherbeen started in anotherchannel by M3 or M4 orM19 or it is reserved by theNC functions Drill axispingor constant cutting velocity.

Release the spindle in thecorresponding channel,e.g.: M5. See Program‐ming Manual.

Part programerror


2002 Spindle %d is used by an‐other channel.

The spindle has eitherbeen started in anotherchannel by M3 or M4 orM19 or it is reserved by theNC functions Drill axispingor constant cutting velocity.

Release the spindle in thecorresponding channel,e.g.: M5. See Program‐ming Manual.

Part programwarning


2007 Asynchronous axis %d hasalready been started.

The asynchronous axishas already been startedby this channel and hasn'treached its end position.

Modify part program. Anew start can only be exe‐cuted when the axis hasstopped.

Part programerror





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2008 Tapping with spindle %dimpossible.

This spindle cannot beswitched to rotary axismode.

For Drill axisping a spindleneeds to be configured asa spindle/axis in machineparameter 100100001 andas a SERCOS-spindle inmachine parameter104000001.

Part programerror


2009 Main program has beenmodified.

The selected program haseither been modified or de‐leted.

Select the program again. Part programerror


2010 The subprogram "%s" ref‐erenced by the main pro‐gram has been modified.

The selected program haseither been modified or de‐leted.

Select the program again. Part programerror


2011 Axis classification of achannel axis is missing.

In the machine parametersthe axis classification (pa‐rameter 701000030) ismissing for an axis.

Assign axis classificationsto all channel axes. Atten‐tion: The axis classifica‐tions of all axes in onechannel must be different.

Part programwarning


2012 FPU trap in channel. One of the following FPUtraps occurred: underflow,overflow, division by zeroor illegal operation.

Check mathematics ex‐pressions in part program.

Part programerror


2015 Unknown block number%s.

Illegal or missing blocknumber.

Enter a valid block number. Part programerror


2016 Jump destination missing. The jump destination ismissing for jump commandGoCond/GOC or GoTo:N<block number>.

Program a jump destina‐tion with L-address.

Part programerror


2017 Sub linking of modal sub‐program "%s" not possible.

A call of modal subprogramwas only recognized at run‐time.

The calling program mustbe linked, which means itmust be selected in CPLmode and it must not con‐tain the "(DIN)" marker.The subprogram call mustnot be programmed via aCPL variable.

Part programerror


2018 Different ident numbersprogrammed in one NCblock.

In a G900 block only oneident number is allowed tobe programmed.

Program each ident num‐ber in a separate block.

Part programerror


2019 No SERCOS ident numberis programmed with Write‐Id- or WID.

The ident number of the pa‐rameter to be written is notprogrammed.

Program WriteId or WID to‐gether with the requestedident number.

Part programerror


2020 Programmed axis addressis not valid.

An axis has been program‐med which either isn't aSERCOS axis or it isn't amember of the concerningchannel.

Program only axes that arevalid SERCOS axes withinthis channel.

Part programerror


2021 SERCOS ident numbercould not be written inSERCOS phase 4.

The Parameter is write pro‐tected or it can't be writtenduring SERCOS phase 4.


Part programerror





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2022 Attribute of ident number isnot valid.

Invalid value for the attrib‐ute that delivers to the NCdata type and standardiza‐tion of the concerning identnumber.

Try to write the ident num‐ber by means of theSERCOS monitor.

Part programerror


2023 Programmed value is high‐er than the valid limit.

The valid limits of the con‐cerning ident number havebeen exceeded.

Please program a valid val‐ue. Check the valid limitsby means of the SERCOSmonitor.

Part programerror


2024 Programmed value issmaller than the valid limit.

The valid limits of the con‐cerning ident number havebeen exceeded.

Please program a valid val‐ue. Check the valid limitsby means of the SERCOSmonitor.

Part programerror


2025 Ident number could not bewritten in SERCOS phase4.

Programmed SERCOSident no. can not be setwith WriteId or WID.

Enter the parameter in theSERCOS file so that it willbe loaded to the drive dur‐ing system startup.

Part programerror


2026 SERCOS ident number iswrite protected.

Parameter can't be written. No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.

Part programerror


2027 No feedrate is program‐med.

An NC block including aspindle motion can't beprepared because feedrateis missing.

Program a feedrate value. Part programerror


2028 Set actual value not al‐lowed with zero offset ac‐tive.

Switch off all offsets beforeprogramming G92.


Part programwarning


2029 Customer specific error:Aps_ErrorOn (%d, %d,%d).

Error from software PLC(subsystem KNS).


PLC error Reset all chan‐nels in "DIAG‐NOSIS" mode

2030 Customer specific error:Aps_ErrorOn_Perm (%d,%d, %d).

Error from software PLC(subsystem KNS).



2031 Measuring probe has notbeen released.

Measuring probe must trig‐ger within the G275 block.

The distance programmedin the NC block must besufficiently long that trig‐gering and computation ofthe measuring value canbe performed within thisblock.

Part programwarning





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2032 Interpolator-interrupt over‐run. Runtime: %d.

The runtime of the interpo‐lation interrupt exceeds thegiven cycle time. Interpola‐tion cycles may be lost. Ei‐ther too short a cycle timeis configured or there aretoo many functions calledduring the period of inter‐polation.

The NC configuration mustbe modified. The interpola‐tor and SERCOS interrupttime must be increased, orfunctions called during theinterpolation period mustbe removed or deactivated.

Core systemwarning


2033 Time Zone machine pa‐rameter is invalid. Parame‐ter %d .

Invalid machine parameterdefining time zone. Thedisplayed time is identicalwith UTC time (GreenwichMean Time). The time zonedefines the offset betweenlocal time and TC time andit defines whether there isdaylight saving time orstandard time. System timeis identical with UTC time.For the display it will beconverted to local time.


Core systemwarning


2034 Can't build internal systemdata structure to handle thetime zone.

The internal system datastructure to handle the timezone cannot be created.The structure is required toconvert UTC time (Green‐wich Mean Time) to localtime. If the structure is cor‐rupted, the conversion inlocal time by using thefunction "localtime" will notwork. The wrong time(UTC) is displayed. Thecause for this error is an in‐valid machine parameterwhich defines the timezone, or an error in internaldata structures.


Core systemwarning





Part programerror





Part programerror





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Part programerror


2038 Programming of "%s" and"%s" in one NC block is notpossible.

It is not allowed to programtwo or more NC functionsof the same modal group.

Program only one of bothNC functions.

Part programerror


2039 Unknown jump destination"%s".

Wrong name of jump markor jump mark does not ex‐ist.

Program a valid jump mark. Part programerror


2040 Unknown jump destination"%s".

Wrong name of jump markor jump mark does not ex‐ist.



2041 Jump destination missing. Wrong name of jump markor jump mark does not ex‐ist.



2042 Jump destination missing. Wrong name of jump markor jump mark does not ex‐ist.



2043 Axis %d: Reference point isnot a hirth position.

The reference point mustbe a hirth position.

Please reconfigure theSERCOS-parameters.

Part programerror


2044 Programmed end point for%s-axis is no hirth position.

The programmed or calcu‐lated axis coordinates mustbe a hirth position.


Part programerror


2045 Programmed end point for%s-axis is no hirth position.



Part programerror


2046 Axis %d: Calculated endpoint is not a hirth position.



Part programerror


2047 Programmed position for%s-axis is not valid.

A hirth place is always in‐teger number.


Part programerror


2048 Programmed position for%s-axis is not valid.



Part programerror


2049 Axis %d: A Hirth axis can‐not be member of a axiscoupling.

A Hirth axis is selected asa slave of a coupling.

Please check the part pro‐gram.

Part programerror


2050 Axis %d: A Hirth axis can‐not be member of a axiscoupling.

A Hirth axis is selected asa master of a coupling.


Part programerror


2052 Reference point deleted for%s-axis.

Either the reference point isdeleted in the drive or theservice channel is re‐served.

Execute control reset andmachine referencing.



2055 System axis %d hasreached travel limit!

An axis has been driven toits travel limits by using jogmode.

Move the axis off the travellimits in opposite direction.

Part programwarning





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2056 Commanded incrementaljog movement (Axis %d)would increase the travellimits!

The selected incrementalmotion would exceed theaxis travel limit.

Select a motion that doesnot exceed the axis travellimit.

Part programwarning


2060 Synchronous axis of chan‐nel %d is temporary driveinterpolated.

Therefore axis cannot bereserved.

Execute control reset. At‐tention: This will stop thedrive controlled axis inter‐polation.

Part programerror


2061 System axis %d is tempo‐rary drive interpolated.

In this state the axis cannotbe jogged.

The axis must be switchedto NC-controlled interpola‐tion.

Part programerror



Too large values for stackand link table are defined inmachine parameter blocknumber 707000010 "Dataareas for CPL programs".


Part programwarning


2063 Can't access file "%s". During access via network,timeouts might occur inhib‐iting file access to an al‐ready selected file. Theconcerning file might bedeleted.

The net load must be re‐duced.

Part programerror


2064 No more memory for inser‐tion of an axis reset func‐tion!

There are more than 15 co‐ordinate modifying func‐tions active.


Part programerror

System restart

2067 Can't set time zone envi‐ronment on one of thehardware modules.

The system manager can‐not send data for settingthe time zone to one of themodules in the rack. Duringsystem startup, data will betransferred to the dualportof each active module. Atleast one of the modulesdoesn't respond.


Core systemwarning


2068 Can't set date and time onone of the hardware mod‐ules.

The system manager can‐not send data for settingdate and time to one of themodules in the rack. Duringsystem startup, data will betransferred to the dualportof each active module. Atleast one of the modulesdoesn't respond.


Core systemwarning


2069 PLC spindle order failed. Commands from the PLCare handled by an internalchannel. This channel is re‐served, for example by anauxiliary function not yetacknowledged.

The reserved channelshave to be released by sys‐tem control reset.

Part programerror





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2070 The actual maximum axisvelocity is higher than ma‐chine parameter.

Hostlib: Servo error! Please check the problem.Possible reasons arewrong contour vectors,endpoints or feed limits.

Part programerror


2071 The actual axis slope ac‐celeration is higher thanmachine parameter.


Part programwarning


2073 Wrong format of DP masterparameter file.

Probably the file has beentransferred in ASCII for‐mat.

Copy the correct file to thedirectory Rootdirectory orto the userFEPROM.


2074 Missing module address inDP master parameter file.

Configuration file was cre‐ated by WinDp without themodule addresses.

Correct the DP master pa‐rameter file by means of"WinDp" and copy it to thedirectory Rootdirectory orto the userFEPROM.


2077 Can't initialize page-levelprotection.

The initialization of page-level protection failed. Ei‐ther the central page tablecouldn't be created or acti‐vation of the MMU failed.The system runs withoutmemory protection.


Core systemwarning


2078 Error during initialization oftool database: you can de‐fine a maximum number of%d data records.

The number of places de‐fined in file "toolprms.xxx"in groups 1 to 30 is toogreat.

You can modify the maxi‐mum number of data re‐cords. For more informa‐tion see manual 'Parame‐terization of Tool Configu‐ration' chapter'Parameterization of Data‐base'.

Minor systemerror

System restart

2081 CPL axis function: Index ofchannel axis is too big(max. 8)!

No more than 8 axes maybe configured per channel.

Program an axis index lessthan or equal to 8.

Part programerror


2082 CPL axis function: Index ofsystem axis is too big (max.64)!

No more than 64 axes maybe configured in the sys‐tem.

Program an axis index lessthan or equal to 64.

Part programerror


2084 Too many files open. There are either too manylevels in subprogram call‐chain or too many files areopened by CPL at thesame time.

Open less files at the sametime. Reduce the subpro‐gram call chain. Increasethe corresponding ma‐chine parameters.

Part programerror




Part programerror




Part programerror





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2088 File operations in channel%d are not permitted.

A file open operation, e.g.by a subprogram call, is notapproved in an auxiliarychannel.

File operations are not al‐lowed within an auxiliarychannel.

Part programerror


2093 Watchdog error on modulein slot %d .

The watchdog logic on ahardware module of the NCrecognized an error. Theerror was transferred to thesystem manager module inslot 0 (SMNC, SMNB,SNCI,...) via system busand an NMI was triggered.The reaction of the systemmanager module dependson the type of module thatsent the error. The reactionreaches from "no reaction"up to "Ready signal off".


Hardware error In Info dialog boxwith softkey"Clear warning"

2094 Can't activate the MMU.Memory protection is notactive.

The memory managementunit (MMU) cannot be acti‐vated. The system runswithout memory protection.Stack and data of each taskare not protected againstwrite access. Unused ad‐dress ranges are not con‐trolled. There are multiplecauses: insufficient memo‐ry for creating the page ta‐ble, error when activatingthe MMU, and so on. Ex‐cept for this, the systemruns normally.


Core systemwarning


2095 The maximum jog-blockcount (%d) is reached. Anyfurther jog-block won't beremembered.

The number of blocks to beexecuted in jog mode isgreater than applied in ma‐chine parameter.

Increase the appropriatevalue in the machine pa‐rameters.

Part programwarning

with a change ofmode of opera‐tion

2099 Channel %d is busy waitingin CPL or for interface sig‐nals, please close CPL orset corresponding inter‐face signals.

The concerning channeldoes not accept one of thecommands "return to path"or "cancel distance" be‐cause it is waiting for digitalinput signals or CPL is ac‐tive.

Stop CPL and set interfacesignals.

Part programerror

with a change ofmode of opera‐tion

2100 Out of memory. No more free memory. The software applicationsthat need channel memoryhave to be redesigned.

Minor systemerror

System restart

2101 No valid data for automaticDrill axisping retraction.

Only automatic retraction isavailable when Drill axisp‐ing was interrupted by con‐trol reset.

Please use manual retrac‐tion.

Part programerror





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2102 No direction of rotation pro‐grammed.

Tapping requires specifica‐tion of the spindle rotationdirection.

The rotation direction is al‐ways commanded by M3(right-hand thread) and M4(left-hand thread).

Part programerror


2103 Tapping retraction: Spindle%d is not in C-axis mode.

Tapping retraction must beinitialized with G9321.

Please modify the part pro‐gram. Insert a new line withG9321.

Part programerror


2104 Tapping retraction, spindle%d : SERCOS secondaryoperation mode 1 is wrongconfigured.

Drive controlled switchingmust not be activated inS-0-0033.

Bit 8 must not be set inS-0-0033. Hint: S-0-0033 islocalized in the SERCOSfile for phase 2.

Part programerror


2105 No channel axis enabledfor measuring probe.

- One axis in channel mustbe enabled for measuringprobe function (machineparameter 100300012).

Part programerror


2106 Error on digital high speedoutput.

On writing the digital out‐puts a voltage fault wasrecognized.

Check the high speed out‐puts on the DCIO andcheck the connector forshort circuit or open con‐nection. If necessary ex‐change the defect compo‐nent.



2107 Switching the NC block viahigh speed input: Missingor wrong parameter.

A input signal and a signallevel must be specified.

Please modify the part pro‐gram.

Part programerror


2108 Switching the NC block viahigh speed input: Wrong in‐terpolation type.

The G-code for switchingthe NC block via digital highspeed input is approvedexclusively with real linearblocks (e.g. G0, G1).Blocks without motion arenot approved.

Please check and modifythe part program.

Part programerror


2110 Switching the NC block viahigh speed input: Wrong in‐terpolation type in next NCblock.

The G-code for switchingthe NC block via digital highspeed input is approvedexclusively with real linearblocks (e.g. G0, G1).Blocks without motion arenot approved.


Part programerror


2111 Switching the NC block viahigh speed input: Lookahead could not be execu‐ted.

The following NC blockcould not be read due to aprogrammed or implicitWAIT: Block look-ahead isthus not possible.

If possible, delete the WAITcommand. Please notethat some N -functions in‐clude a implicit WAIT.

Part programerror


2112 Cutter Compensation: Nomethod for contour transi‐tion active.

NC function cutter com‐pensation (G41/G42) hasno valid method to handlecontour transitions.

Test whether the NC func‐tion G43 (circular arc) orG44 (intersection) is active.

Part programerror





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2114 Cutter Compensation: Nomore look ahead possible.

Block control cannot makeavailable the required num‐ber of blocks that G41/G42needs for look ahead . Un‐der circumstances, thepath correction before pro‐gram end was not deselec‐ted with G40.

Please check if the pathcorrection is switched offbefore program end.Check the adjusted lookahead for Cutter compen‐sation (CLN(LA..)) as wellas the adjusted look aheadfor the system (machineparameter or programmed"BNB"). It may be necessa‐ry to increase the memoryreserved for the channel.

Part programerror


2115 Cutter Compensation: Toolchange only for linear con‐tour segments possible.

There was an attempt tomodify either tool radius ordirection of cutter compen‐sation while circular or hel‐ical motion was active.

Modify the part program sothat a change of the com‐pensation direction or ofthe tool radius will only beactive on linear contoursegments.

Part programerror


2116 Cutter Compensation: Nocompensation direction forinsert block.

Internal error: G41/G42failed in generating an in‐sertion block, because avalid shift direction for cut‐ter compensation was notfound.

Modify the part program sothat a change of the com‐pensation direction or ofthe tool radius will only beactive on linear contoursegments.

Part programerror


2117 No activation/deactivationof compensation in circlespossible.

Cutter compensation canexclusively be switched onor off while linear motion isactive.

Modify the part program sothat power on and off of thecutter compensation oc‐curs in a linear contour seg‐ment.

Part programerror


2118 Unknown geometry classi‐fication for cutter compen‐sation.

Cutter compensationworks exclusively on linear,circular or helical elements.

Modify the part program sothat during active cuttercompensation only linearcircular or helical elementsare programmed.

Part programerror


2119 Cutter Compensation: G40straight after G41/G42 notvalid.

This programming doesnot make sense. Cutter ra‐dius compensation isswitched off immediatelyafter it is activated.


Part programerror


2120 Cutter compensation: Toolradius bigger than circle ra‐dius.

There might be a collision.For inside circle compen‐sation the tool radius mustbe smaller than the contourcircle radius.

Change the applied tool.Use a smaller cutter.

Part programerror


2121 Cutter Compensation: Cir‐cle without movement pro‐grammed.

The programmed coordi‐nates for a circular motionare identical to those of theprevious block.

Check the programming ofyour part program. Note:Only with center point pro‐gramming is possible forfull circles.

Part programerror





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2122 Correction activation onlyfor linear segments possi‐ble.

There was an attempt toactivate cutter compensa‐tion although no linear mo‐tion was active.

Modify your part program insuch a way that the cuttercompensation is alwaysswitched on in a linear seg‐ment.

Part programerror


2123 Correction deactivation on‐ly for linear segments pos‐sible.

There was an attempt todeactivate cutter compen‐sation although no linearmotion was active.

Modify your part program insuch a way that the cuttercompensation is alwaysswitched off in a linear seg‐ment.

Part programerror


2127 Cutter Compensation: Linetangent cannot be evalu‐ated.

Cutter compensation: At‐tempt to evaluate a tangentfor a linear block without amotion.


Part programerror


2128 Programmed loop gain isnot valid.

Loop gain may be appliedfrom 0.00 to 655.35. Thescaling value is 0.01 (m/min)/mm (2 digits after dec‐imal point).

Program a valid value forloop gain.

Part programerror


2129 G92 is not possible for lin‐ear modulo axis.

For zero resetting linearmodulo axes a specificfunction must be used thattakes modulo computationinto account.

Please use LinModZp orLMZ for linear modulo ax‐es.

Part programerror


2130 Data exchange with DPslave interrupted (slave ad‐dress %d).

The DP-Slave didn't haveany data trafic longer than10 data interchange loops.




2131 File "%s" has been multiplyor recursively opened.

In an NC program a sub‐program appears morethan once in the same call‐chain.

Avoid recursive calls. Part programerror


2132 Access error for file "%s". File access error: Probablynetwork problems.

If the error occurs repeat‐edly, please inform the af‐ter sales service.

Part programerror


2133 Access error for file "%s". File access error: Probablynetwork problems.


Part programerror


2134 File access error. File access error: Probablynetwork problems.


Part programerror




Part programerror




Part programerror





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Part programerror




Part programerror


2139 Return to path needs feedaxis.

Attempt to return to path ina channel without feed ax‐es.

Use another channel. Part programerror


2140 Too little memory for %djog blocks during return topath.

Insufficient channel memo‐ry.


Part programerror


2142 Correction number for toollength invalid.

Range for tool length com‐pensation: H1 .. H48.

Program a H value in therange between 1 and 48.

Part programerror


2143 Invalid value for D-correc‐tion programmed.

Range for D-Corrections:D1 .. D99

Program a D value in therange between 0 and 99.

Part programerror


2144 Modal subprogram callwithout link table.

A modal subprogram iscalled in a program that'sselected in DIN mode.

Link programs completely. Part programerror


2145 Bad firmware version forISA_2-PROFI.

The firmware version of theFMS controller ISA_2-PROFI is wrong.

Provide a hardware mod‐ule with the correct firm‐ware version.


2151 One or more PROFIBUSDP slaves missing.




System restart

2152 Master parameter file notfound.


Copy the file to the "Root‐directory" or to the "user‐FEPROM" and check themachine parameter408000011.



Probably the file has beentransferred in ASCII for‐mat.

Copy the correct file to thedirectory Rootdirectory orto the userFEPROM.


2154 Missing module address inDP master parameter file.

Configuration file was cre‐ated by WinDp without themodule addresses.



2155 Unknown error duringPROFIBUS DP configura‐tion (%d).

During DP-master configu‐ration an unknown error oc‐curred.






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2157 Invalid value of machineparameter %d.

The indicated machine pa‐rameter has an invalid val‐ue. The value range de‐fined in the machineparameters is discarded.

Enter machine parametervalue and keep the speci‐fied range.


2158 Subprogram name for 'G%d' is missing.

The subprogram name ismissing in machine param‐eter.

Enter subprogram name inmachine parameter.

Part programerror


2159 Subprogram name for 'M%d' is missing.



Part programerror


2160 Subprogram name is miss‐ing for %s.



Part programerror


2161 Programmed transition an‐gle is not valid!

Only angles in the rangefrom 0 to 50 degrees areallowed.

Program a transition anglebetween 0 and 50 degrees.

Part programerror


2163 Conflicting addresses for I/Os.

Machine parameters for in‐puts and outputs are incor‐rect (machine parametergroup 4075). The allocatedaddresses lead to overlap‐ping address ranges.



2164 Conflicting addresses fordigital I/Os and PROFIBUSDP.

The addresses defined forinputs and outputs (ma‐chine parameter group4075) overlap with the ad‐dresses defined forPROFIBUS DP (see mas‐ter parameter set).

Check machine parameterand master-data file andcorrect the conflicting ad‐dresses.


2165 Analog I/O of DCIOs miss‐ing.

This DCIO card is a versionwithout analog inputs oroutputs. The analog I/Osdo not exist.

Change hardware moduleDCIO against anotherhardware version.


2166 Conflicting addresses forcentral I/Os andPROFIBUS DP

The addresses (machineparameter group 4075) de‐fined for I/Os orPROFIBUS-DP (see mas‐ter parameter set) inputsand outputs are overlap‐ping with the addresses ofcentral input/output.

Check machine parameter,master-data file and the ad‐dresses of central I/O andcorrect the conflicting ad‐dresses.


2167 Tool already destroyedcontour while activating thecutter compensation.

The radius of the selectedtool is so big that during ac‐tivation of the cutter toolcompensation the pro‐grammed contour would bedestroyed.

Adjust your part programaccordingly or use a small‐er tool.

Part programerror


2168 Program for channel %d inchannel %d started.

The program has been se‐lected in the wrong chan‐nel.

Start the program in theright channel.

Part programerror





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2169 Cutter compensation willdelete block because of de‐tected collision.

Cutter tool compensationtries to eliminate a NCblock because collisionmonitoring detected a colli‐sion, and the concerningNC block lies between thecollision points. A collisionoccurs when a loop is de‐tected for the computed off‐set contour within the se‐lected plane and within theadjusted lookahead range.

Modify your part program inone of the following ways:1. Split the NC blocks andshift the collision out of thelook ahead range. 2. Re‐duce the lookahead rangewith function Collision orCLN. (PNC-Mode: G500)3. Switch off collision mon‐itoring with Collision(0) orCLN(0). Check if a pro‐gramming error exists.

Part programerror


2170 Cutter compensation willdelete block because of de‐tected collision.

Cutter tool compensationtries to eliminate a NCblock because collisionmonitoring detected a colli‐sion, and the concerningNC block lies between thecollision points. A collisionoccurs when a loop is de‐tected for the computed off‐set contour within the se‐lected plane and within theadjusted lookahead range.

Modify your part program inone of the following ways:1. Split the NC blocks andshift the collision out of thelook ahead range. 2. Re‐duce the lookahead rangewith function Collision orCLN. (PNC-Mode: G500)3. Switch off collision mon‐itoring with Collision(0) orCLN(0). Check if a pro‐gramming error exists.

Part programwarning


2171 No memory for %s-com‐mand.

For the execution of thiscommand internal memoryis needed. But there is nomore memory available.

It is necessary to makemore memory available forthe system for example bydecreasing the number ofchannels or by using an‐other hardware module.

Part programerror


2172 Minimum 3 axis needed for"inclined plane function".

The machine type is not ap‐propriate for the functional‐ity "inclined plane".


Part programerror


2173 Wrong value at master ax‐is.

The value at the master ax‐is name in the NC blockmust be 1, 0 or -1.

Adjust syntax in NC pro‐gram.

Part programerror


2174 Slave axis %d is alreadymaster axis of another axisunion.

A master axis may not beused as slave axis in an‐other axis union.

Delete first the axis union ofthe programmed axis in theNC program. The slave ax‐is can then be program‐med.

Part programerror


2175 More than one master axisprogrammed.

An attempt was made tocreate more than one axisunion in the NC block or thesyntax for a slave axis iswrong. The name of theslave axis must be followedby a parameter list in pa‐rentheses.

Adjust syntax in NC pro‐gram.

Part programerror





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2176 Couple factor and modulovalues of axes %d and %ddon't match.

A coupling of modulo axesvia a linear coupling rela‐tion requires that the mod‐ulo values Mm and Ms ofthe master and the slaveaxis respectively obey theequation Mm*k mod Ms =0, where k is the program‐med coupling factor.

Adjust the coupling factoror the axis modulo values(machine parameter).

Part programerror


2177 Inadmissible coupling ofnon-modulo axis %d tomodulo axis %d.

It is not possible to couplea non-modulo axis to amodulo axis via a linearcoupling relation.

Define master axis as non-modulo axis in machine pa‐rameter or perform cou‐pling via a coupling table.

Part programerror


2178 Coupling table of slave axis%d is not suited for linearmaster axis %d.

The master axis is a linearaxis. The x-values of thepoints in the coupling tablestill have an angular unit(ident number #11).

Change value at the indi‐cated ident number in thecoupling table.

Part programerror


2179 Coupling table of slave axis%d is not suited for rotarymaster axis %d.

The master axis is a rotaryaxis. The x-values of thepoints in the coupling tablestill have a length unit(ident number #11).


Part programerror


2180 Coupling table unsuitablefor linear slave axis.

The slave axis is a linearaxis. The y-values of thepoints in the coupling tablestill have an angular unit(ident number #12).


Part programerror


2181 Coupling table unsuitablefor rotary slave axis.

The slave axis is a rotaryaxis. The y-values of thepoints in the coupling tablestill have a length unit(ident number #12).


Part programerror


2182 Wrong period in couplingtable for slave axis %d andmaster axis %d.

The master axis is a mod‐ulo axis with modulo valueMm (drive parameter). Theperiod p in the coupling ta‐ble must therefore obey theequation Mm mod p = 0.

Change period (x-value oflast point) in the couplingtable.

Part programerror


2183 Inadmissible non-periodicfunction in coupling tablefor slave axis %d and mas‐ter axis %d.

The master axis is a mod‐ulo axis. The function in thecoupling table must there‐fore be periodic (ident num‐ber #20 1).


Part programerror


2184 Programmed coupling re‐lation for slave axis %d isnot consistent with firstnegative travel limit.

A motion of the master axisover the total definitionrange of the coupling tablewould lead to a slave axismotion reaching its firstnegative travel limit.

Change programmed cou‐pling relation or the valuesin the coupling table.

Part programerror





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2185 Programmed coupling re‐lation for slave axis %d isnot consistent with firstpositive travel limit.

A motion of the master axisover the total definitionrange of the coupling tablewould lead to a slave axismotion reaching its firstpositive travel limit.


Part programerror


2186 Programmed coupling re‐lation for slave axis %d isnot consistent with firstpositive travel limit.

A motion of the master axisover the total definitionrange of the coupling tablewould lead to a slave axismotion reaching its secondnegative travel limit.


Part programerror


2187 Programmed coupling re‐lation for slave axis %d isnot consistent with secondpositive travel limit.

A motion of the master axisover the total definitionrange of the coupling tablewould lead to a slave axismotion reaching its secondpositive travel limit.


Part programerror


2189 Valid dynamic limit for mas‐ter axis %d not found.

An axis coupling via a cou‐pling table with cubic splineinterpolation between thepoints leads to an addition‐al acceleration (radial ac‐celeration) of the slave ax‐is. In order to keep theslave axis acceleration be‐low its MACODA value themaster axis maximum ve‐locity as well as its acceler‐ation must be decreased.The internal algorithmdidn't find a valid solution.

Perform a dry run with re‐duced feed rate before thefinal machining.

Part programwarning


2190 Axis coupling: File name%s too long.

From the coupling tablename the name of thespline table including thedirectory path is deduced.This resulting file name istoo long.

Use a shorter name for thecoupling table. Accordinglythe resulting spline tablename will be shorter.

Part programerror


2191 Coupling table %s does notexist.

The coupling table indica‐ted in the NC block wasn'tfound in the subprogramsearch path. The searchpath (machine parameter)is incorrect or the filedoesn't exist.

Modify the indicated file orcopy it to the search path orchange the search path.

Part programerror


2192 Error accessing file %s.Detailed code: %d %d.

FunctionNcs_Fsr_path_open re‐turned an error.


Part programerror





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2193 Error closing file %s. De‐tailed code: %d %d.

Function Ncs_Fsr_closereturned an error.


Part programerror


2194 File %s couldn't be cre‐ated.

Function Ncs_Fsr_open re‐turned an error.


Part programerror


2195 Error in coupling table %s:Wrong type of interpolationbetween points.

The interpolation type(ident number #1) in thecoupling table is wrong. Itmay have the values 1 or 3.


Part programerror


2196 Error in coupling table %s:x-value of the first point notequal to zero.

The coupling table con‐tains a period (ident num‐ber #20) greater than zero.The x-value of the first pointmust therefore be zero.

Set the x-value of the firstpoint or period to zero.

Part programerror


2197 Axis coupling: Calculationof spline coefficients failed.

For the indicated couplingtable in the NC block splinecoefficients must be calcu‐lated and inserted in thecorresponding spline-tablefile. The calculation faileddue to a non-specific error.


Part programerror


2198 Error in coupling table %s:First and last point have dif‐ferent y-values.

The coupling table con‐tains a period (ident num‐ber #20) greater than zero.The y-values of the first andlast point must hence beequal.

Set the y-value of the firstpoint equal to the y-value ofthe last point or set the pe‐riod to zero.

Part programerror


2199 No master axis program‐med.

Missing syntax element<axname><n> with n = 1, 0or -1.


Part programerror


2200 Error in coupling table %s:x-value of point %d isgreater than the succeed‐ing value.

The x-values in the indica‐ted coupling table are not inascending order.

Sort points in coupling ta‐ble in ascending order ofthe x-values.

Part programerror


2201 Error in coupling table %s:Wrong unit for y-values(ident number #%d).

The unit of the y-values(ident number #12) iswrong.


Part programerror


2202 Error in file %s: Unknownident number #%d.

The indicated file containsan unknown ident number.The ident number is ignor‐ed.

Discard the ident numberfrom the file or use a newersoftware version that rec‐ognizes this ident number.

Part programwarning





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2203 General read error in file%s, line %d.

The interpretation of the in‐dicated file has been inter‐rupted before the file end.This might be caused by asyntax error in the indica‐ted line.

Check file syntax. Part programerror


2204 Error in coupling table %s:No or too few points de‐fined.

The coupling table mustcontain at least two pointsfor linear interpolation be‐tween the points. For cubicspline interpolation it mustcontain at least threepoints.

Define points in the indica‐ted coupling table.

Part programerror


2205 Error in file %s: Generalsyntax error in line %d.

The interpretation of the in‐dicated file has been inter‐rupted before the file end.This might be caused by asyntax error in the indica‐ted line.

Check file syntax. Part programerror


2206 Slave axis %d has a zeromaximum velocity stepchange.

A coupling table with linearinterpolation between thepoints leads to velocity stepchanges of the slave axis ifthe master axis moves withconstant velocity. There‐fore the maximum velocityof the master axis is re‐duced so that the slave axisdoes not exceed its maxi‐mum velocity step change(machine parameter)Beieiner Kopplungstabelle mitlinearer Interpolation zwi‐schen den Stützpunktentreten bei konstanterGeschwindigkeit der Füh‐rungsachse Geschwindig‐keitssprünge der Fol‐geachse an den Stützstell‐en auf. ie maximale Gesch‐windigkeit derFührungsachse wird dahersoweit abgesenkt, daß dieFolgeachse ihr maximalesAchssprungvermögen(Maschinenparameter)nicht überschreitet. A zerostep change of the slaveaxis wouldn't therefore al‐low any motion of the mas‐ter axis.

Define a velocity stepchange for the indicatedslave axis in machine pa‐rameter or use cubic splineinterpolation in the cou‐pling table.

Part programerror





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2207 Inadmissible motion forslave axis %d.

In the NC program a motionwas programmed for a cou‐pled axis. This is not per‐mitted.


Part programerror


2208 No table for inclined planeactivated.

On activating an inclinedplane a corresponding ta‐ble must be selected.

Create placement tableand select it in the part pro‐gram via PmTSel(<tablename>) or PMS(<tablename>).

Part programerror


2209 Illegal tool axis %d. The tool axis does not existor is part of the workingplane.

Correct tool axis number inpart program or in machineparameter 705000210.

Part programerror


2210 Selected tool axis %d haswrong axis type.

The tool axis type in partprogram or in machine pa‐rameter 705000210 is notrotary or endless.

Modify the axis type or se‐lect another tool axis.

Part programerror


2211 Offset angle out of range(-180..+180).

The programmed angle inthe part program is invalid.

Modify the offset angle inthe part program.

Part programerror


2212 Difference of the tool axisposition is too large.

Because of a WAIT blockan intersection blockcouldn't be inserted.

Insert a block without mo‐tion after the WAIT block.

Part programerror


2213 G131 is programmed to‐gether with an axis motion.

There is another axis pro‐grammed beside the toolaxis.

Remove wrongly program‐med axes from block.

Part programerror


2214 Selected operation modenot valid for oscillationfunction.

Oscillation function is notsuitable for single step orsingle program block.

Select operation mode au‐tomatic or single block.

Part programerror


2215 Before switching G41-G42a move command must beprogrammed.

A move command must beprogrammed inside theblock before cutter com‐pensation switch.

Please program the switchof cutter compensationside after a block with amove command.

Part programerror


2216 Writing of external zeropoint offset via CPL hasbeen interrupted.

During writing of the exter‐nal zero offset data viaCPL, the PLC also tried towrite them. Attention: Thecorrection data in the NC isnow inconsistent and mustbe reinitialized.

Please check your part andPLC program for a possibleconflict during the writing/reading of the external cor‐rection data (timing prob‐lem).

Part programerror


2217 Reading of external zeropoint offset data via CPLhas been interrupted.

During reading of the exter‐nal zero offset data viaCPL, the PLC also tried al‐so to write them. Attention:The correction data in theNC is now inconsistent andmust be reinitialized.


Part programerror


2218 Writing of external lengthcorrection via CPL hasbeen interrupted.

During writing of the exter‐nal length correction datavia CPL, the PLC also triedto write them. Attention:The correction data in theNC is now inconsistent andmust be reinitialized.


Part programerror





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2219 Reading of external lengthcorrection via CPL hasbeen interrupted.

During reading of the exter‐nal length correction datavia CPL, the PLC also triedto write them. Attention:The correction data in theNC is now inconsistent andmust be reinitialized.


Part programerror


2220 Writing of external cutterdata via CPL has been in‐terrupted.

During writing of the exter‐nal cutter radius via CPL,the PLC also tried to writethem. Attention: The cor‐rection data in the NC isnow inconsistent and mustbe reinitialized.


Part programerror


2221 Reading of external cutterradius correction via CPLhas been interrupted.

During reading of the exter‐nal cutter radius via CPL,the PLC also tried to writethem. Attention: The cor‐rection data in the NC isnow inconsistent and mustbe reinitialized.


Part programerror


2222 Symmetry 0 not allowed. Symmetry 0 programmed. Modify part program. Part programerror


2223 G350 not allowed while os‐cillation (G301) is active.

Changing the oscillationparameters is not allowedwhile an oscillation is stillactive.

Program G1 together withG350 and activate G301again in the following block.

Part programerror


2225 Spindlecouple %d is notactivated.

The programmed functionworks only with a spindlecouple.


Part programerror


2226 %s: Parameter %s is miss‐ing.

The printed parameter isneeded by the NC function.


Part programerror


2227 Only 4 spindle couples areallowed.

A spindle couple > 4 is pro‐grammed.


Part programerror


2228 The maximum Input valueis: %f .

The maximum input rangeis exceeded.

Please check the part pro‐gram. Use a value withinthe allowed range.

Part programerror


2229 Spindle %d: SERCOS sec‐ondary operation mode 2 iswrong configured.

S-0-0034 must be config‐ured with position-inter‐face.

Please modify S-0-0034.Hint: S-0-0034 is localizedin the SERCOS-file forphase 2.

Part programerror


2230 Invalid value for an SPCCparameter.

Informations about validvalues and its meaning canbe taken from the DIN Pro‐gramming manual.


Part programerror


2231 Master and slave are iden‐tical.

A spindle can not be a mas‐ter and a slave at the sametime.


Part programerror





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2232 SpindleCoupleConfigura‐tion: Only one NC-functionis allowed per line.

SCD (SpCoupleDist),SCSW(SpCoupleSync‐Win) and SCEW(SpCou‐pleSyncErrorWin) cannotbe used together in oneNC-Block. Please split theline.


Part programerror


2233 Spindle %d: SERCOSS-0-0047 is missing inS-0-0024 (MDT).

A position controlled spin‐dle needs the S-0-0047 asa part of the MDT.

Please modify theSERCOS configuration filefor phase 2.

Part programerror


2234 Spindle %d: Gear switch isnot allowed while positioninterface is active.

Switching the spindle gearrange is only available witha speed controlled spindle(SPM(Sx=0)).


Part programerror


2235 Spindle %d is not a slave. SPCP (SpCouplePosOffs)is only available for slavespindles.


Part programerror


2236 Spindle couple %d: Chang‐ing testmode deactivatesCouple.

Changing testmode deacti‐vates a spindle coupling.

Rebuild the spindle couple. Part programwarning


2237 Spindle couple %d: Masterindex is not allowed

The programmed spindledoes not exist or this spin‐dle is not a SERCOS-spin‐dle (machine parameter1040 00001).


Part programerror


2238 Spindle couple %d: Nocommon speed range.

All couple members need acommon speed range.

If possible select a suitablegear range for each spin‐dle.

Part programerror


2239 %s-Axis is not programma‐ble in channel %d

Axis belongs to an axisgroup of another channel. Itcannot be programmed inthis channel.

Axis is programmable inanother channel.

Part programerror


2240 Geometry corrections notexisting for Aux-Channels/CPL-Channels.

Geometry corrections arealways assigned to a fixedproduction channel.

Please start program in aproduction channel.

Part programerror


2244 Wrong type for group 1 ex‐ternal correction data.

The correction type of theactual external correctiondata does not conform tothe correction type fixed inmachine parameter.

Please transfer externalcorrection data with samecorrection type as fixed inmachine parameter orchange the correction typein machine parameter.

Part programerror


2245 Wrong type for group 2 ex‐ternal correction data.

The correction type of theactual external correctiondata does not conform tothe correction type fixed inmachine parameter.

Please transfer externalcorrection data with samecorrection type as fixed inmachine parameter orchange the correction typein machine parameter.

Part programerror


2246 Drill axis switching: Invalidcorrection group program‐med.

Only correction groups 1and 2 exist.

Please program CG1 forcorrection group 1 or CG2for correction group 2.

Part programerror


2247 More than 8 axis config‐ured in one channel.

Maximum of 8 axes can beassigned to one channel.

Please change your set‐tings for machine parame‐ter 1003 0000 2.

Part programerror





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2248 L1 correction assigned toan axis with other correc‐tion.

Only one correction valueis allowed for each axis.

Assign maximum of 1 cor‐rection to each axis.

Part programerror





Part programerror





Part programerror


2251 H correction is assigned toan axis with other correc‐tion.



Part programerror


2252 The H correction is as‐signed to at least 2 axes!

A different tool correctionmust be assigned to eachaxis.

Please assign no morethan one direction of cor‐rection to a channel axis.

Part programerror


2253 The H correction is as‐signed to at least 2 axes!



Part programerror


2254 The L1 correction is as‐signed to at least 2 axes!



Part programerror





Part programerror





Part programerror





Part programerror





Part programerror





Part programerror


2260 Invalid value for argument<select> (command TC).

Valid input for argument<select>: 1=L3/H correc‐tion, 2=radius, 3=L1 cor‐rection, 4=L2 correction,5=orientation, 6=correctiontype.

Please program a valid val‐ue.

Part programerror


2261 TCP/IP: can't openethernet device.

No access to the EthernetDevice. Can't initialize thehardware. Reason: hard‐ware problem, or notenough dynamic memory.




2263 No Pointer for KNS access%d.

APS task could not deter‐mine pointer to KNS initand KNS main function.

Check entries in modulekns_main.c.

Minor systemerror

System restart




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2264 Punching is not activated. Punching can be used inthe NC program only if it isapplicated in machine pa‐rameter.

Modify the indicated ma‐chine parameter and ini‐tiate a new system startup.

Part programerror


2265 Error on opening file "%s".Errno= %d.

Axis coupling couldn't openthe indicated spline- orcoupling-table file, as thefunction fopen returned anerror.


Part programerror





Part programerror


2267 Spindle %d: Referencepoint is unknown.

A position controlled spin‐dle needs to know the c-axis-referencepoint forspindle orientation andspindle coupling.

The reference point can beapproached by spindle ori‐entation (M19) in speedcontrolled spindle mode.

Part programerror


2268 Spindle %d is no internalspindle.

This function is only forSERCOS and analog spin‐dles available. Note: ma‐chine parameter 104000001,


Part programerror


2270 Programmed axis classifi‐cation not valid!

Following axis classifica‐tions are allowed: 1, 2, 3,10, 20, 30, 100, 200, 300,999.

Please program a valid val‐ue for axis classification.

Part programerror


2271 A certain classification isprogrammed at least twice.

With exception of classifi‐cation 999 all other axisclassification should onlybe assigned a maximum ofonce per channel.

Please assign the axisclassifications 1, 2, 3, 10,20, 30, 100, 200 and 300 amaximum of once perchannel.

Part programerror


2272 No write access on this fil‐esystem possible

There is no access withCPL commands to the file‐system because of missingaccess rights.

Use another filesystem orchange the access rights ofthe filesystem.

Part programerror


2273 Area monitoring: Inadmis‐sible system axis numberfor area %d.

The value of at least one ofthe machine parameters800200001 or 800200002does not correspond to avalid system axis number.

Correct the machine pa‐rameter value.

Part programerror


2274 Area monitoring: Area %dhas no valid type.

The machine parametervalue 800200031 does notcorrespond to an admissi‐ble area type. Admissibleare the values 1 and 2.

Correct the machine pa‐rameter value.

Part programerror


2275 System axis %d positionbeyond area %d

On activating a workingarea, the axes are alreadypositioned beyond thisarea.

Deactivate the area anddrive the axes to allowedpositions or adapt the area.

Part programerror





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2276 Area monitoring: Inadmis‐sible area index %d.

The area index program‐med with one of the syntaxelements Area() or ARA()is beyond the permissiblevale range. The allowedrange lies between 1 andthe number of elementscreated in machine param‐eter 800200031.

Correct the faulty part pro‐gram.

Part programerror


2277 Area monitoring: Systemaxes for area %d not in theactive channel.

The attempt to program anarea failed because thesystem axis dimensions ofthis area that are adjustedin machine parameter(800200001, 800200002)don't belong to the activechannel.

Either modify the NC pro‐gram or adapt the machineparameters (800200001,80020002) and restart thesystem.

Part programerror


2278 Area monitoring: Actual-Positions can't be read.

Reading the actual Posi‐tions wasn't successful af‐ter several attempts be‐cause the interpolationinterrupt interrupted thereading Task each time.


Part programerror


2279 Area monitoring: More thanone axis is jogged.

More than one axis is jog‐ged while a dead area isactive. Area monitoring isnot possible.

Jog the axes seperately. Part programerror


2280 System axis %d positionbeyond area %d



Part programerror



Area (ARA) was called withan invalid parameter



2282 Area monitoring: Area %dis reserved by channel %d.

By programming one of thefollowing syntax elementsArea() or ARA(), it is at‐tempted to access an areaalready reserved in anoth‐er channel. An area re‐served by a channel willonly be released after sys‐tem startup.

Either use another area orperform a system startup.

Part programerror





Part programerror





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Part programerror





Part programerror





Part programerror





Part programerror


2288 Tangential tool guidance:Tool axis not in channel.

The tool axis within the NCfunction "tangential toolguidance" doesn't belongto the actual channel. Thiscan have two reasons: 1.An inadmissible tool axiswas programmed. 2. Notool axis was programmedand the default tool axis inthe machine parameterdoes not belong to the cur‐rent channel.


Part programerror


2289 System axis %d position onlimit of area

Area monitoring: Axis hasbeen jogged to the limit ofan area.

Jog axis in opposite direc‐tion.

Part programwarning





Part programwarning





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Part programwarning


2292 System axis %d position inarea %d

On activating a dead zone,axes are already posi‐tioned in this zone.


Part programerror


2293 System axis %d position inarea %d



Part programerror


2294 Axis transfer: an axis par‐ticipating in coordinate ro‐tation has changed its con‐figuration.

Axes must hold their placein axes configuration whilethey're part of a coordinaterotation.


Part programerror


2295 Axis transfer: an axis par‐ticipating in datum point ro‐tation has changed its con‐figuration.

Axes must hold their placein axes configuration whilethey're part of a rotation ofdatum point.


Part programerror


2296 Axis transfer: axis transferis not allowed while an in‐clined plane is active.

While an inclined plane isactive, the channel axisconfiguration should not bechanged.


Part programerror


2299 Internal error: Not enoughmemory for storing of ge‐ometry data.

While leaving the program‐med contour, geometry ofthe actual block will be stor‐ed inside block data. Thereserved size of memory innot sufficient for the activegeometry type.


Part programerror


2300 An invalid value for sym‐metry has been program‐med.

For symmetry of tangentialtool control only some spe‐cial inputs are valid (pleaselook at your programmingmanual).

Please program a valid val‐ue for symmetry of tangen‐tial tool control.

Part programerror


2301 Programmed offset angleis not valid.

The valid range of the tan‐gential tool control is from>-180 up to <=180 De‐grees.


Part programerror


2302 Internal error: no correctionmethod for actual blockavailable.

While leaving the program‐med contour the milling toolcorrection must be inver‐ted. For the actual block noevaluation instructions ex‐ist.


Part programerror


2303 Axis transfer: Coupled axis%d is missing in channel.

An axis of an axis unionhas been discarded fromthe actual channel by thefunction "axis transfer".

Decouple axis before axistransfer.

Part programerror


2304 Tangential tool guidance:Tool axis %d not any morein channel.

The orientation axis of tan‐gential tool control was re‐moved from the actualchannel by the function ax‐is transfer.

Switch off tangential toolcontrol before the axistransfer.

Part programerror





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Part programerror


2306 Error closing file "%s". Function fclose returned anerror.


Part programerror


2307 General read error in file"%s".

An error ocurred duringreading the number ofsplines.


Part programerror


2308 Because of G76 incremen‐tal programming for %s-ax‐is is not allowed.

Inconsistent programming:an explicit incremental pro‐gramming by using ...I (e.g.XI) or the IC( ) attribute isnot allowed together withG76.

Please program axis withits logical axis name andwithout any attribute.

Part programerror





Part programerror



Area (ARA) was called withan invalid parameter






Part programerror





Part programerror





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2313 Area monitoring: Secondparameter is wrong ormissing



Part programerror


2314 Area monitoring: Axis ofarea %d not in channel

An active area shall bemonitored whereas its di‐mensions do not belong tothe channel.

Deactivate the concerningareas.

Part programerror





Part programerror





Part programerror


2318 Axes of area %d are notreferenced

A monitoring area shall beactivated, whose appropri‐ate system axes are notreferenced.

Reference the axes first . Part programerror


2319 gantry axis %d program‐med as a slave axis

Gantry axis may not be pro‐grammed as a slave.

Modify the part program. Part programerror


2320 Gantry homing: Input sig‐nal "Axis inhibit" misses foraxis %d

The input signal "jog axis"for homing must not be setbefore the signal "feedhold" is set.

Modify the PLC program. Part programerror


2321 Gantry homing: Homingparameters for axes aredifferent, master axis %d

In the SERCOS filesp3lin*.scs the bit 7 of pa‐rameter S-0-0147 is differ‐ent for several axes.

The parameter S-0-0147 ofthe axes must be adaptedin the concerningSERCOS-Files p3lin*.scsand a SERCOS startupmust be performed.

Part programerror


2322 Gantry homing: Input sig‐nal "Axis inhibit" misses foraxis %d




2323 Gantry homing: SERCOSerror for axis %d

Homing has been stoppedby the drive due to an error.

Perform control reset. Ifnecessary perform systemor SERCOS startup.






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2324 Gantry homing: SERCOSerror for axis %d





2325 Gantry couple: Torque limitexceeded, master axis %d

The maximum value for thetorque summary of all ax‐es, adjusted in machine pa‐rameter, is exceeded.




2326 Gantry axes: startup error Configuration of at leastone Gantry-couple is incor‐rect or invalid.

Change the correspondingmachine parameter and re‐start NC control.


Start up theSERCOS ring

2327 Stroke monitoring: Strokehas not been released.

After stroke release the ac‐knowledge "stroke runs"wasn't received within thetime fixed in machine pa‐rameter.

Check punch control. Part programwarning


2328 Stroke monitoring: Strokehas not been finished.

The stroke was not finishedwithin the time fixed in ma‐chine parameter, i.e. the0-1 change of the fast inputsignal "Stroke does notrun" was missing.



2329 Gantry homing: Homingnot activated for axis %d

Homing has not been star‐ted simultaneously for allaxes of a gantry bond.

If the digital outputs are nothandled correctly modifythe PLC program. Checkwhether the axes are re‐served by different chan‐nels. In this case NC cyclesand NC program have to bemodified.

Part programerror


2330 Gantry homing: Homingnot activated for axis %d



Part programerror


2331 %s-Axis cannot be insertedin channel

The programmed axisname cannot determine anaxis.



2332 Axis %d cannot be insertedin channel

The programmed axisnumber cannot determinean axis.



2333 Invalid axis name Programmed axis namestarts neither with a num‐ber nor a letter.



2334 Invalid axis name %s The programmed axisname cannot determine anaxis.



2335 Invalid axis number %d The programmed axisnumber cannot determinean axis.






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2336 %s-Axis cannot be re‐moved from channel

The programmed axisname cannot determine anaxis.



2337 Axis %d cannot be re‐moved from channel




2338 asynchronous axis pro‐grammed as slave

Only axes which belongs tothe actual channel can becoupled.

Correct the part program orassign the axis to the con‐cerning channel.

Part programerror


2339 Error in the %d-th entry oftype %s in the machinesimulation file %s.

The machine simulation fileis wrong.

Use tool SimuDat to readand correct the machinesimulation file.

Minor systemerror

System restart

2341 No valid entry in the ma‐chine simulation file %s.

The machine simulation fileis empty or does not con‐tain valid line types.

Use tool SimuDat to readand correct the machinesimulation file.

Minor systemerror

System restart

2342 Gantry couple: slave axis%d in wrong channel

A slave axis doesn't belongto the same channel as themaster axis. Each slave ax‐is must be assigned to thesame channel as the mas‐ter axis or it must be as‐signed to no channel. If themaster axis isn't assignedto a channel, the slave ax‐es also must not be as‐signed to a channel. Agantry axis that isn't as‐signed to a channel in themachine parameters mustnot be assigned to a chan‐nel in an NC program.

Check whether the axes ofa group are assigned to dif‐ferent channels in the ma‐chine parameters. If not,check whether an axis isassigned to another chan‐nel by an NC program. Cor‐rect the program.

Part programerror





Part programerror

System restart




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Part programerror





Part programerror





Part programerror


2349 Software limit range excee‐ded in axis %s!



Part programerror





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Part programerror





Part programerror





Part programerror


2353 Motion for system axis %sgreater/equal 360 degrees.

The programming yields amotion of more than 360degrees for a modulo rota‐ry axis.


Part programerror


2354 Drive Off for system axis%s!

For a moving axis the inter‐face signal "Drive Off" wasset.


Part programerror


2355 Drive Inhibit for system axis%s!

For a moving axis the inter‐face signal "Drive Inhibit"has been set.


Part programerror


2356 Endless position mode isnot switchable for axis %s!



Part programerror


2357 Invalid endless positionmode for axis %s!



Part programerror





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2358 Slave axis %s is located inthe selected plane.

An axis that lies in the se‐lected plane may not beprogrammed as a slave ax‐is.


Part programerror


2359 Axis type of slave axis %snot allowed.

The axis type of the pro‐grammed slave axis is notidentical with type of themaster axis.


Part programerror


2360 Axis coupling: Slave axis%s is member of anothercouple.

Slave axis of a couple maynot be programmed asslave axis of another cou‐ple.


Part programerror


2361 Axis coupling: Master axisand slave axis %s are iden‐tical.

There was an attempt toprogram a master axis as aslave axis.


Part programerror


2363 Couple lag for system axis%s exceeded.



Part programerror


2364 Programmed accelerationis too large for %s axis!

Programmed accelerationmust be less than the ma‐chine parameter value.

Program a value less thanthe corresponding ma‐chine parameter value.

Part programerror


2365 Drive error for coupled sys‐tem axis %s.

The drive of a coupled axisannounced a SERCOSerror.




2366 System axis %s: Wrong ax‐is mode active.

Wrong axis operationmode by interface input.

Adjust another axis opera‐tion mode on the axis inter‐face input.

Part programerror


2367 System axis %s is used byanother channel.

An asynchronous axis star‐ted by another channel isstill moving.

Stop the asynchronous ax‐is with channel control re‐set.

Part programerror


2368 Not enough memory for thedeclaration of CC-func‐tions.

There is not enough mem‐ory for the declaration ofCC-functions via the opi in‐terface.

If CC-functions are used inthe knb software, report theerror to the after sales serv‐ice of the NC manufacturer.The error can be ignored, ifno CC-functions are used.

Part programwarning


2369 System axis %s has al‐ready been started asyn‐chronously .

The asynchronous axishas already been startedby this channel and hasn'treached its end position.

Modify part program. Anew start can only be exe‐cuted when the axis hasstopped.

Part programerror


2370 %s axis: A Hirth axis can‐not be member of a axiscoupling.

A Hirth axis is selected asa master of a coupling.


Part programerror


2371 System axis %s: hand‐wheel mode is not possiblewith a hirth axis.

A hirth axis can not bemoved by a handwheel.

Traverse this axis by usingthe jog mode.

Part programerror





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2372 %s axis: The Inclined planefunction cannot be used incombination with a Hirthaxis.

One of the first three chan‐nel axes is a hirth axis.

Please modify your partprogram. Do not select anInclined plane in this chan‐nel.

Part programerror


2373 System axis %s hasreached travel limit!



Part programwarning


2374 Commanded incrementaljog movement (system axis%s) would increase thetravel limits!

The selected incrementalmotion would exceed theaxis travel limit.


Part programwarning


2375 Synchronous axis of chan‐nel %d is temporary driveinterpolated.

Therefore axis cannot bereserved.

Execute control reset. At‐tention: This will stop thedrive controlled axis inter‐polation.

Part programerror


2376 System axis %s is tempo‐rary drive interpolated.

In this state the axis cannotbe jogged.

The axis must be switchedto NC-controlled interpola‐tion.

Part programerror


2377 Slave axis %s is alreadymaster axis of another axisunion.

A master axis may not beused as slave axis in an‐other axis union.

Delete first the axis union ofthe programmed axis in theNC program. The slave ax‐is can then be program‐med.

Part programerror


2378 Couple factor and modulovalues of axes %s and %sdon't match.



Part programerror


2379 Inadmissible coupling ofnon-modulo axis %s tomodulo axis %s.

It is not possible to couplea non-modulo axis to amodulo axis via a linearcoupling relation.

Define master axis as non-modulo axis in machine pa‐rameter or perform cou‐pling via a coupling table.

Part programerror


2380 Coupling table of slave axis%s is not suited for linearmaster axis %s.

The master axis is a linearaxis. The x-values of thepoints in the coupling tablestill have an angular unit(ident number #11).


Part programerror


2381 Coupling table of slave axis%s is not suited for rotarymaster axis %s.

The master axis is a rotaryaxis. The x-values of thepoints in the coupling tablestill have a length unit(ident number #11).


Part programerror


2382 Wrong period in couplingtable for slave axis %s andmaster axis %s.



Part programerror





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2383 Inadmissible non-periodicfunction in coupling tablefor slave axis %s and mas‐ter axis %s.



Part programerror


2384 Programmed coupling re‐lation for slave axis %s isnot consistent with firstnegative travel limit.



Part programerror


2385 Programmed coupling re‐lation for slave axis %s isnot consistent with firstpositive travel limit.



Part programerror





Part programerror


2387 Programmed coupling re‐lation for slave axis %s isnot consistent with secondpositive travel limit.



Part programerror


2388 Valid dynamic limit for mas‐ter axis %s not found.

An axis coupling via a cou‐pling table with cubic splineinterpolation between thepoints leads to an addition‐al acceleration (radial ac‐celeration) of the slave ax‐is. In order to keep theslave axis acceleration be‐low its MACODA value themaster axis maximum ve‐locity as well as its acceler‐ation must be decreased.The internal algorithmdidn't find a valid solution.

Perform a dry run with re‐duced feed rate before thefinal machining.

Part programwarning





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2389 Slave axis %s has a zeromaximum velocity stepchange.

A coupling table with linearinterpolation between thepoints leads to velocity stepchanges of the slave axis ifthe master axis moves withconstant velocity. There‐fore the maximum velocityof the master axis is re‐duced so that the slave axisdoes not exceed its maxi‐mum velocity step change(machine parameter)Beieiner Kopplungstabelle mitlinearer Interpolation zwi‐schen den Stützpunktentreten bei konstanterGeschwindigkeit der Füh‐rungsachse Geschwindig‐keitssprünge der Fol‐geachse an den Stützstell‐en auf. ie maximale Gesch‐windigkeit derFührungsachse wird dahersoweit abgesenkt, daß dieFolgeachse ihr maximalesAchssprungvermögen(Maschinenparameter)nicht überschreitet. A zerostep change of the slaveaxis wouldn't therefore al‐low any motion of the mas‐ter axis.

Define a velocity stepchange for the indicatedslave axis in machine pa‐rameter or use cubic splineinterpolation in the cou‐pling table.

Part programerror


2390 Inadmissible motion forslave axis %s.

In the NC program a motionwas programmed for a cou‐pled axis. This is not per‐mitted.


Part programerror


2391 Illegal tool axis %s. The tool axis does not existor is part of the workingplane.

Correct tool axis number inpart program or in machineparameter 705000210.

Part programerror


2392 Wrong axis type for selec‐ted tool axis %s.

The tool axis type in partprogram or in machine pa‐rameter 705000210 is notrotary or endless.

Modify the axis type or se‐lect another tool axis.

Part programerror


2393 System axis %s position onlimit of area



Part programwarning


2394 System axis %s position inarea %d



Part programerror


2395 System axis %s positionbeyond area %d



Part programerror





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2396 Axis transfer: Coupled sys‐tem axis %d is missing inchannel.

An axis of an axis unionhas been discarded fromthe actual channel by thefunction "axis transfer".

Decouple axis before axistransfer.

Part programerror


2397 Tangential tool guidance:Tool system axis %s notany more in channel.

The orientation axis of tan‐gential tool control was re‐moved from the actualchannel by the function ax‐is transfer.

Switch off tangential toolcontrol before the axistransfer.

Part programerror


2398 gantry system axis %s pro‐grammed as a slave axis

Gantry axis may not be pro‐grammed as a slave.

Modify the part program. Part programerror


2399 "Gantry homing: Input sig‐nal ""Axis inhibit"" missesfor system axis %s"




2400 Gantry homing: Homingparameters for axes aredifferent, master: systemaxis %s

In the SERCOS filesp3lin*.scs the bit 7 of pa‐rameter S-0-0147 is differ‐ent for several axes.

The parameter S-0-0147 ofthe axes must be adaptedin the concerningSERCOS-Files p3lin*.scsand a SERCOS startupmust be performed.

Part programerror


2401 Gantry homing: SERCOSerror for system axis %s





2402 Gantry couple: Torque limitexceeded, master: systemaxis %s

The maximum value for thetorque summary of all ax‐es, adjusted in machine pa‐rameter, is exceeded.




2403 Gantry homing: Homingnot activated for system ax‐is %s



Part programerror


2404 System axis %s cannot beinserted in channel




2405 Invalid axis number %d The programmed axisnumber cannot determinean axis.



2406 System axis %s cannot beremoved from channel







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2407 Gantry couple: slave sys‐tem axis %s in wrong chan‐nel



Part programerror


2408 No motion in selectedplane before G5 block.

G5 needs programmed co‐ordinates in the actualworking plane of the previ‐ous block.

Please adapt your part pro‐gramme.

Part programerror


2409 Stroke monitoring: Strokecannot be released.

At the time of stroke re‐lease by the NC the state"stroke runs" was active,i.e. the fast input signal"Stroke does not run" hadthe value 0.




Drive controlled switching(bit 8) must not be activatedin S-0-0034.

Bit 8 must not be set inS-0-0034. Hint: S-0-0034 islocalized in the SERCOS-file for phase 2.

Part programerror


2411 Spindle %d cannot operatewith position interface

For use with position inter‐face, the weighting type forposition data (S-0-0076)must be set to rotary withmodulo format.

Bit 7 must be set inS-0-0076. Hint: S-0-0076 islocalized in the SERCOS-file for phase 2.

Part programerror


2412 Tangential tool guidance:Angle of tangent at startpoint outside axis travellimit.

The tool axis cannot bealigned tangentially at thestarting point because thetravel limits do not allow it.


Part programerror


2413 Tangential tool guidance:Range of tangent angle forcircular block exceeds trav‐el limit range.

The tool axis must cover anangle range on the circularsegment which exceedsthe travel limit range.

Split circular block into twoblocks, so that possibly atthe splitpoint a new orien‐tation may occur.

Part programerror


2414 Axis classification of achannel axis is missing.


Assign axis classificationsto all channel axes. Atten‐tion: The axis classifica‐tions of all axes in onechannel must be different.

Part programwarning


2415 System axis %s position inarea %d



Part programerror





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2416 System axis %s positionbeyond area %d



Part programerror


2417 %s axis: A Hirth axis can‐not be member of a axiscoupling.

A Hirth axis is selected asa slave of a coupling.


Part programerror


2418 Programmed accelerationvalue 0 for %s axis not al‐lowed.

Error in part program. Program an accelerationwhich is greater then zero.

Part programerror


2419 Programmed end point forsystem axis %s axis is nohirth position.



Part programerror


2420 "Gantry homing: Input sig‐nal ""Axis inhibit"" missesfor system axis %s"




2421 Gantry homing: Homingnot activated for system ax‐is %s



Part programerror


2422 Axis coupling: system axis%s not allowed.

The axis programmed as aslave axis does not belongto the concerning channel.


Part programerror


2423 Coupling table unsuitablefor linear slave axis %s.

The slave axis is a linearaxis. The y-values of thepoints in the coupling tablestill have an angular unit(ident number #12).


Part programerror


2424 Coupling table unsuitablefor rotary slave axis %s.

The slave axis is a rotaryaxis. The y-values of thepoints in the coupling tablestill have a length unit(ident number #12).


Part programerror





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2425 Gantry couple: slave sys‐tem axis %s in wrong chan‐nel



Part programerror


2426 %s axis: Calculated endpoint is not a hirth position.



Part programerror


2427 System axis %s: Refer‐ence point is not a hirth po‐sition.

The reference point mustbe a hirth position.

Please reconfigure theSERCOS-parameters.

Part programerror


2428 The actual maximum axisvelocity of system axis %sis higher than the machineparameter.


Part programerror


2429 The actual axis slope ac‐celeration of system axis%s is higher than machineparameter value.

- Please check the problem.Possible reasons arewrong contour vectors,endpoints or feed limits.

Part programwarning





Part programwarning





Part programwarning







2433 Following synchronous ax‐is of channel %d are notenabled: %s.

During control reset of achannel it was detectedthat the indicated axes areoccupied by other chan‐nels.

Release the indicated axesor abort by system controlreset.

Part programerror



During insertion of an axisin a channel it was detectedthat the indicated axis is oc‐cupied by another channel.


Part programerror



During program selectionor MDI it was detected thatthe indicated axes are oc‐cupied by other channels.


Part programerror





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2436 The tool record (sector:%d, location: %d) is lockedby the PLC.

As long as the tool record islocked from PLC, neitherMMI nor CPL have a writeaccess to this record.

Repeat the action that lea‐ded to this error. If the errorstill appears, the PLC userprogram should bechecked.

Core systemwarning


2437 The filesystems are notwrite protected in user levelby the MMU.

The memory pages of thefilesystems are not writeprotected in user level bythe MMU. The Page-Tableis corrupted.


Core systemwarning


2438 Illegal parameter forSPGALL

Only (0) is a allowed valuefor SPGALL. SPGALL(0)resets all spindle groups tothe machine parameter de‐fault.


Part programerror


2439 Spindle %d is no internalspindle.

This function is only availa‐ble for internal spindles.


Part programwarning


2440 Spindle %d is not a spindle/C-axis.

Tapping is only possiblewith a spindle/C-axis.


Part programwarning


2441 Tapping: The channel hasonly space for %d addition‐al spindles.

The sum of the active chan‐nel axis and the selectedspindles exceeds the max‐imum axis number.

Before Drill axisping, re‐move not used axes withfrom the channel RemAxis(RAX) and reload them af‐terwards with WaitAxis(WAX).

Part programerror


2442 Tapping: There is no spin‐dle selected.

For the Drill axisping func‐tion you must select at leastone spindle.

Select needed spindles byusing TappSp (TSP). Ex‐ample:TappSp(CAX2,CAX4).

Part programerror


2443 Tapping: Only one spindlegroup can be selected.

- Add additional spindles byprogrammingTappSp(GRPx,CAXn,CAXm). (Short syntax: TSP(...) )

Part programerror


2444 Constant cutting velocity isactive.

It is impossible to use in‐cremental speed program‐ming and constant cuttingspeed at the same time.

Please use G97 in combi‐nation with G94(DF...).

Part programerror





Part programerror





Part programerror


2447 Syntax %s for polar anglenot admissible.

Polar-coordinate program‐ming: The NC syntax of theangle is identical with thesyntax of the specified axis.A programmed anglewould be conjugated to theaxis.

Adjust an allowed syntax inmachine parameter (800500001) and correct the partprograms.

Part programerror





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Initiate a system startup. Part programerror


2450 Machine simulation: noversion entry in the de‐scription file.

The first line of the descrip‐tion file must contain theversion number of the toolSpsSimu.

Open the description filewith SpsSimu or use anoth‐er editor to insert the ver‐sion number of SpsSimu ifyou know it.

Minor systemerror

System restart

2451 Machine simulation: theversion number of the de‐scription file is higher thenthe version number of thetool SpsSimu.

The version number ofAPS must be equal or larg‐er than the version numberof the tool SpsSimu

Use the tool with the rightversion number.

Minor systemerror

System restart

2452 System axis %s: Standstilltorque exceeded

The standstill torque valueas adjusted in machine pa‐rameter, is exceeded.




2454 NC program %s does notexist

A nonexistent part programhas been selected or anonexistent sub programhas been called.

Repeat program selectionwith an existing program orcorrect the part program.

Part programerror


2455 Spindle %d is no SERCOSspindle.

This function is only availa‐ble for SERCOS spindles.

- Part programerror


2456 Error reading zero point off‐set table

Zero point offset table non‐existent or protected

generate zero offset tableor verify protection

Part programerror


2457 Zero point offset table hasbad format

The format of the zero off‐set table is wrong. Perhapsit has been modified by atext editor.

If you open the zero offsettable with the table editor,the defective line and col‐umn will be displayed. Cor‐rect this error with a texteditor.

Part programerror


2458 Zero point offset table notread

The zero offset tablecouldn't be read. Perhaps itis an old table for a differentchannel.

Correct the part program:Program only tables whichbelong to the correspond‐ing channel.

Part programerror


2459 Zero point offset table in‐consistent with actual axisconfiguration

The option 'strict assign‐ment' is set for this table,but the table does not fit tothe actual axis configura‐tion.

Correct the part program:Activate a zero offset tablewhich matches the axisconfiguration. Eventuallythe option 'strict assign‐ment' may be reset in thetable editor.

Part programerror


2460 Column %s is declared ascircular axis in the zeropoint offset table.

The specified column is de‐clared as a rotary axis inthe selected table. Howev‐er, it is a linear axis.

Correct the zero offset ta‐ble: Modify axis type of thecorresponding column.

Part programerror


2461 Column %s is declared aslinear axis in the zero pointoffset table.

The specified column is de‐clared as a linear axis in theselected table. However, itis a rotary axis.

Correct the zero offset ta‐ble: Modify axis type of thecorresponding column.

Part programerror





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The option 'strict assign‐ment' is set for this table,but the table does not fit tothe actual axis configura‐tion.

Correct the part program:Activate a zero offset tablewhich matches the axisconfiguration. Eventuallythe option 'strict assign‐ment' may be reset in thetable editor.

Part programerror



The selected table has anold format. It may be usedonly if the actual axis con‐figuration is identical to thedefault configuration of thischannel.

The table will be convertedto the new format afteropening it in the table edi‐tor.

Part programerror


2464 Only %d blocks in blockpreparation. Memory for to‐tal %d blocks lacks.

There is not enough mem‐ory available to create thetotally adjusted number ofblocks for block prepara‐tion of all channels. Thereis a total lack of memory forthe number of blocks as an‐nounced in the warning. Aconfiguration to keep thebasic functionality of thechannel is implicitly estab‐lished by the system. Func‐tionalities that require moreblocks will not work.

Adjust the configuration inmachine parameter706000110 for each chan‐nel. The total number ofblocks must be decreasedto the announced value.

Part programwarning

System restart

2465 Axis transfer: maximumnumber of axes per chan‐nel exceeded.

At most 8 axes can be as‐signed to one channel.

Correct the part program orremove an unused axis ofthe concerning channel.

Part programerror


2466 SERCOS communicationerror during referencing of%s-axis

A SERCOS command hasnot been responded by thedrive. The flow of referenc‐ing is corrupted, referenc‐ing is stopped for the caseof reliability.

Initiate a system startup. Control or driveerror

System restart

2467 Storage available only for%d channels.

It is necessary to makemore memory available forthe system, for example, bydecreasing the number ofchannels.

The memory layout mustbe changed. This can bedone either by hardware(more memory) or by soft‐ware exchange.

Part programwarning

System restart

2473 Invalid table property in theCPL-command %s.



Part programerror


2474 Invalid kind of axis in theCPL-command %s.



Part programerror


2475 Invalid number of channelsin the CPL-command %s.



Part programerror





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2476 Table name or table tem‐plate name in the CPL-command %s too long.



Part programerror


2477 Table name in the CPL-command %s already ex‐ists.



Part programerror


2478 Table template in the CPL-command %s not found.



Part programerror


2479 Format of table template inthe CPL-command %s in‐correct.



Part programerror


2480 Table in the CPL-com‐mand %s not found.



Part programerror


2481 Column identifier in theCPL-command %s invalid.



Part programerror


2482 Column in the table in theCPL-command %s notfound.



Part programerror


2483 Column in the CPL-com‐mand %s already exists inthe table.



Part programerror


2484 Operation in the CPL-com‐mand %s in this table for‐mat invalid.



Part programerror


2485 Table in the CPL-com‐mand %s is active.



Part programerror





Part programerror




Part programerror


2489 Insufficient memory for da‐ta areas of CPL programsin channel %d.

Too large values for stackand link table are defined inmachine parameter blocknumber 7070 00010 "Dataareas for CPL programs".


Core systemwarning

System restart




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Initiate a system startup. Part programerror

System restart

2492 Area %d is not programma‐ble.

The programmed opera‐tional range/dead zone isentered as not programma‐ble in the machine param‐eters.

Modify the part program orchange the definition of theindicated area in machineparameters.

Part programerror





Part programerror


2495 invalid Variable %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


2496 Init error SERCOS asic ASIC register cannot be set Change osa master mod‐ule or ask for Rexroth serv‐ice


2497 Maximum length ofSERCOS telegram excee‐ded

The length of MDT and ATexceeds available RAM ofthe asic

reduce length of SERCOStelegram

Minor systemerror

System restart

2498 No data transfer onPROFIBUS DP, SoftwarePLC not running.

Software PLC is not run‐ning because there is cur‐rently no data exchangebetween DP-master andDP-slave. Eventually theDP-master is not running.There might be also an in‐valid master parameter setor an interrupted connec‐tion.

Check the slave address,check the master-data fileof the concerning DP mas‐ter, check the connection tothe DP master, check thestate of the DP master!


2499 Invalid axis transformationnumber %d.

Coordinate programmingwas activated with an inva‐lid axis transformationnumber.



2500 The axis transformation%d has the invalid transfor‐mation type %d.

The activated axis transfor‐mation has a wrong trans‐formation type in machineparameter.

Adjust the transformationtype in machine parameter.

Part programerror


2502 Axis transformation: Sys‐tem axis %s not in channel.

A member axis of an axistransformation is no longerin the actual channel.



2503 Axis transformation: Con‐figuration error in parame‐ter axis assignment [%d].

The entry in axis assign‐ment (machine parameter)must refer to a linear sys‐tem axis.

Adjust corresponding ma‐chine parameter.

Part programerror



The entry in axis assign‐ment (machine parameter)must refer to a rotary sys‐tem axis.


Part programerror





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2505 Axis transformation: Con‐figuration error in parame‐ter "Length and angle pa‐rameters".

The Length 1 and 2 mustbe greater than or equal tozero.


Part programerror



Two entries in axis assign‐ment (machine parameter)refer to the same systemaxis.


Part programerror


2507 Rotation axis has zerolength.

The programmed rotationaxis has zero length.



2508 Orientation vector has zerolength.

The programmed orienta‐tion vector has zero length.



2509 Collinear start and end ori‐entation.

The programmed orienta‐tion vector is parallel or an‐ti-parallel to the start orien‐tation vector. Hence therotation axis is undefined.



2510 Rotation axis not program‐med.

The orientation program‐ming with a rotation anglerequires a programmed ro‐tation axis.



2513 5-axis transformation:Contour transition is dis‐continuous for axis %s.

The motion of the orienta‐tion vector through the po‐sition (0,0,+-1) potentiallyrequires the insertion of anadaptation block with apure rotation axis motion.Probably due to a WAIT theadaptation block couldn'tbe inserted.


Part programerror



The NC function NcfOr‐MoOn couldn't be inserted.


Part programerror



The NC function NcfOrMo‐Off couldn't be inserted.


Part programerror


2516 Timeout while waiting fordigital I/O signals.

The I/O signals program‐med in wait command havenot received the rated val‐ues in the given time.

Check the signals andcheck the program for con‐sistency.

Part programwarning


2517 CPL expression not al‐lowed while runtime.

The programmed CPL ex‐pression may not be inter‐preted during runtime.



2518 Lower software travel limitof axis %s, travel limit val‐ue: %f, axis position: %f



Part programerror





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2519 Upper software travel limitof axis %s, travel limit val‐ue: %f, axis position: %f



Part programerror


2520 Thread cutting: Internal in‐terpolation error while handover distance to go

A non threading block passa piece of way on to athreading block.

Error recovery: Insert a nodistance block (e.g. N15G1) in front of the threadingblock. In addition please re‐port this error to the aftersales service of the NCmanufacturer.

Part programerror


2522 (C-axis-)Reference point ismissing.

Threading with a positioncontrolled spindle needs toknow the spindle (c-axis)referencepoint.

Switch back to the velocityinterface (TST(SPC0)).Use Spindle orientation todetermine the referencepoint.

Part programerror


2523 No position controlled spin‐dle

Threading with a positioncontrolled spindle needs aposition controlled spindle.

Switch to a position control‐led spindle (TST(SPC1)).

Part programerror


2524 Main spindle not available. The main spindle is cur‐rently in C axis mode.


Part programerror


2525 Main spindle stopped byreset.

Spindle reset stops threadcutting.

- Part programerror


2526 Thread cutting: Fast re‐tract!

- - Part programwarning


2527 The adjusted accelerationis not high enough.

The actual threading accel‐eration is to low for cuttingthe the programmedthread.

If DYN( , , ) is used modifythe part program. In theother case check the ad‐justed acceleration in ma‐chine parameters 705000600ff..

Part programerror


2528 Max. path velocity excee‐ded.

The product of spindlespeed and thread lead ex‐ceeds the max. path veloc‐ity.

Please use a lower spindlespeed for threading.

Part programerror


2529 Spindle speed is too high.Upper Limit: %d U/min.

The max. spindle speed islimited to 0.48 rev/NC-cy‐cle.

Please use a lower spindlespeed for threading.

Part programerror


2530 Drive under control is miss‐ing.

Spindle drive release miss‐ing. Possible reasons are: -Drive off - No drive release- DC1 error.

- Part programerror


2531 Invalid value. Only 0, 1 and11 allowed.

SpMode(Sx=0) switches tospeed controlled spindlemode. SpMode(Sx=1)switches to position con‐trolled spindle mode withstop. SpMode(Sx=11)switches to position con‐trolled spindle mode with‐out stop.


Part programerror





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2532 Both parameters are nec‐essary.

Both retraction parameters(main and auxiliary axis)must be programmed to‐gether.


Part programerror


2533 Invalid value. Only 0 and 1are allowed.

SPC1 switches to positioncontrolled spindle mode.SPC0 switches to speedcontrolled spindle.


Part programerror



TCI1 sets the channel in‐terface signal "Thread cy‐cle active". TCI0 resets thesignal.


Part programerror


2535 TPMxx: This value is not avalid thread programmingmode .

Informations about validvalues and its meaning canbe taken from the DIN Pro‐gramming manual.


Part programerror


2536 Implicit retraction is a fea‐ture of CC220-compatibleprogramming.

You use the parameter R(retraction angle).

The thread programmingmode is defined by ma‐chine parameter705000600 [1] or by G33TPMxy.

Part programerror


2537 Only G8, G9 and G108 al‐lowed.

G33 works only in combi‐nation with G9 and G8. Werecommend G8 G33.


Part programerror









Part programerror





Part programerror





Part programerror



System axes numbersmust be different.


Part programerror


2543 permanent CPL variabledoesn't exist

For reading or writing a per‐manent CPL variable anonexistent variable wasprogrammed.

Correct the part program ordefine the permanent CPLvariable in the concerningfile.

Part programerror


2544 Wrong CPL expression An incorrect CPL expres‐sion was programmed forreading or writing a perma‐nent CPL variable.






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2545 Timeout while waiting forstate of a permanent CPLvariable.

The CPL variable program‐med in wait command hasnot received the rated val‐ue in the given time.

Check the CPL variableand check the programs forconsistency.

Part programwarning


2546 The selected main spindle(S%d) does not exist.

The main spindle, selectedby machine parameter orpart programm, does notexist.

Please check the numberof the main spindle in ma‐chine parameter and thepart program.

Part programerror


2547 Spindle %d: More than onespindle switch command inthis NC block.

Switching gear range andswitching of SERCOS op‐eration mode must not beprogrammed in one NCblock.

Please split the line. Part programerror


2548 Spindle %d: SERCOSS-0-0051 or S-0-0053 ismissing in S-0-0016(AT).

Thread cutting needs theactual position of the spin‐dle (C-axis).


Part programerror


2549 Thread cutting, spindle %d:Unsuitable weighting typefor position data(S-0-0076).

For thread cutting theweighting type for positiondata (S-0-0076) must beset to rotary with moduloformat.


Part programerror


2550 Thread cutting: Inclinedplane is activated.

Thread cutting is linked tosystem axes. Duringthread cutting no axistransformation is allowed.

Modify the part program.Deselect the inclined planefunction while thread cut‐ting.

Part programerror


2551 Invalid axis programmed. Only main and second axisof the active plane can beused in combination withthread cutting.


Part programerror


2552 Retract angle is not al‐lowed.

Allowed angles are: 0 .. 60degrees and 90 degrees.


Part programerror


2553 Thread lead (I, J, or K) ismissing.

The lead for a longitudinalthread is defined by the in‐terpolation parameter ofthe main axis of the activeplane. For a face thread thelead is defined by the pa‐rameter of the second axis.Example: G18 > K = longi‐tudinal thread I= facethread.


Part programerror


2554 It is not allowed to programthe lead of the second cut‐ting axis.

Only by using CC220/Typ1-compatible program‐ming mode a Drill axiseredthread will be defined bytwo lead values.

Use only the lead value ofthe main cutting axis.

Part programerror


2555 Maximum lead (500 mm/rev) exceeded.

The allowed range for thethread lead (defined by I, Jor K) is between 0.0001and 500.


Part programerror


2556 Constant cutting velocity(G96) is active.

Thread cutting and G96 areincompatible.

Please activate G97 infront of G33.

Part programerror





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2557 Retract angle is not al‐lowed. The gradient andthe retract angle are identi‐cal.

The retract angle must begreater as the gradient ofthe thread.


Part programerror


2558 Retract angle is not al‐lowed.

The programmed retractangle will damage the part.


Part programerror


2559 Lead of the main cutting ax‐is must be greater than0.0001 mm/rev.

The allowed range for thethread lead (defined by I, Jor K) is between 0.0001and 500.


Part programerror


2560 The channel axis %s is nota linear axis.

Thread cutting allows onlythe usage of linear axes.


Part programerror


2561 Within a concatenatedthread it is not allowed tochange the active plane.

- Please check and modifythe part program.

Part programerror


2562 TPM %d: Inadmissible val‐ue while cutting a con‐catenated thread.

It is not allowed to changethe thread programmingmode within a concaten‐ated thread .


Part programerror


2563 No distance for main cut‐ting axis.

The main cutting axis, se‐lected by the interpolationparameter I, J or K, needsto have a distance.


Part programerror


2564 The gradient of a Drill axi‐sered thread exceeds 45degrees.

The gradient of a Drill axi‐sered thread is limited by45 degrees.

Modify the part program.Change from a longitudinalto a face thread or vice ver‐sa.

Part programerror


2565 No valid retract data. Either there are no retrac‐tion data defined or theydon't match with the activa‐ted plane.

Check machine parameter7050 00645 or programThreadSet( RD(... ,... )), orprogram ThreadSet afterthe plane selection.

Part programerror


2566 Invalid variable lead. Finallead < 0.

At the end of a thread thesum of constant (I, J or K)and variable thread leadmust be equal or greaterthan 0.


Part programerror


2567 Chamfer cut and chamferlength programmed to‐gether in the same block.

Function chamfer pro‐gramming could be pro‐grammed either with cham‐fer cut or with chamferlength.

Please adjust your partprogram.

Part programerror


2568 Function chamfer pro‐gramming has been activa‐ted without specifying achamfer.

Function chamfer pro‐gramming could be pro‐grammed either with cham‐fer cut or with chamferlength.


Part programerror


2569 No chamfer could be cal‐culated.

Due to geometry no cham‐fer could be inserted.


Part programerror





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2570 Block via high speed(G575) input does not worktogether with active pathSHAPE function (G408 orG608)

While G575 is active, inter‐polation and contour calcu‐lation have to be stronglycoupled, which means nopost-interpolation functionmay be active.

Please program G8 or G9. Part programerror


2572 Error during initialization oftool database: syntax errorin file "%s", line %d.

The interpretation of the filehas been interrupted be‐fore the file end. The indi‐cated line contains a syn‐tax error.

Correct the error and per‐form a new initialization ofthe tool database. You cando this, for example, by re‐starting the MMI.

Minor systemerror

System restart

2573 No digital output for punch‐ing available.

No digital output is re‐served for punching in themachine parameters.

Reserve a digital output forpunching in the machineparameters.

Part programerror


2574 No digital input for punch‐ing available.

No digital input is reservedfor punching in the ma‐chine parameters.

Reserve a digital input forpunching in the machineparameters.

Part programerror


2575 Constant cutting velocity isactivated by a part pro‐gramme for spindle %d.

Spindle speed program‐ming via machine functionis only permitted when di‐rect speed programming(G97) ist active.

- Part programerror


2576 Constant cutting velocity isactivated by a part pro‐gramme for spindle %d.

Spindle speed program‐ming via spindle jog is onlypermitted when directspeed programming (G97)ist active.



2577 No reference axis for con‐stant cutting velocity (G96).

Machine parameter705000420 [6] determinesthe reference axis.

Please modify the machineparameter setting.

Part programerror


2578 Axes of area %d are notreferenced

A monitoring area shall beactivated, whose appropri‐ate system axes are notreferenced.

Reference the axes first . Part programwarning


2579 Tangential tool guidance:Tool axis was program‐med.

During tool guidance a mo‐tion for the tool axis maynot be programmed.

Do not programme the toolaxis or switch off tangentialtool control in a previousNC block.

Part programerror


2580 Subprogramme call (%s) indefault status not allowed

In default status of startupor control reset is a sub‐programme call.

Modify machine parameterof the default status.

Part programerror


2581 No high-speed-output as‐signed to PosDepHSOut.

In machine parameter407500102, a high-speed-output must be assigned toPosDepHSOut (valuerange: 501 to 512).

Please modify the machineparameter setting.

Part programerror


2582 PosDepHSOut: The pro‐grammed signal length (%fmsec) is out of range.

The allowed range for thesignal length (3rd parame‐ter) is between 0.5 and10000.0 msec.


Part programerror





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2583 PosDepHSOut: The valueof the 1st parameter is notallowed.

Only 0 and 1 are allowed. 0allows to configure thefunction. 1 activates thefunction.


Part programerror


2584 PosDepHSOut: The 1stparameter is missing.

The 1st parameter must beprogrammed. 0 allows toconfigure the function. 1activates the function.


Part programerror


2585 G532: Missing parameters! - - Part programwarning


2586 Homing of a coupled sys‐temaxis %s

A coupled axis may not behomed.

Decouple Axis before hom‐ing.

Part programerror


2587 Channel inconsistency:coupling cancelled

Two coupled axes do notbelong anymore to thesame channel.

No workaround required,because coupling is al‐ready opened.

Part programwarning


2588 Machine parameter: Thespindle syntax %s is usedmultiple for spindle %d.

The displayed syntax isused multiple. Pleasecheck machine parameter1040 001xx.

Please check the machineparameters.

Part programerror

System restart

2589 Machine parameter: Thespindle syntax %s is usedmultiple by spindlegroup%d.



Part programerror

System restart

2590 Machine parameter: Thespindle syntax %s is usedby spindle %d and %d.



Part programerror

System restart

2591 Machine parameter: Thespindle syntax %s is usedby spindle %d and spin‐dlegroup %d.

The displayed syntax isused multiple. Pleasecheck machine parameter1040 001xx and 1040002xx.


Part programerror

System restart

2592 Machine parameter: Thespindle syntax %s is usedby spindlegroup %d and%d.



Part programerror

System restart

2593 The chosen linear moduloaxis is member of the ac‐tual axis transformation.

The linear modulo axis de‐fined together with Lin‐ModZp/LMZ is not allowedto be member of the currentaxis transformation.

Please check your part pro‐gramme or switch of the ac‐tual axis transformation.

Part programerror


2594 An area was defined for anaxis, which is member ofthe actual axis transforma‐tion.

Areas must not be definedfor axes, which are mem‐ber of the actual axis trans‐formation.


Part programerror


2595 Specified oscillation axis ismember of the actuall axistransformation.

OscAxis must only be de‐fined for axis, which are notmember of the active axistransformation.


Part programerror





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2596 The defined oscillation axisis not channel member.

The oscillation axis func‐tions works only with axesof ist own channel.

Please check your part pro‐gramme. Please noticethat the system axis indexis needed for the definitionof the oscillation axis.

Part programerror


2597 No linear motion type is ac‐tive (e.g. G0, G1).

The functions 'referencepoint travel' or 'travel to fixmachine position' need alinear motion as modal mo‐tion generating function.

Please activate for exam‐ple G0 or G1 before acti‐vating G0 or G1.

Part programerror


2598 The programming of WAITfunction is missing.

While an axis transforma‐tion is active, WAIT has tobe programmed in sepa‐rate block before G74 orG76.

Please adapt your part pro‐gramme: Either pro‐gramme WAIT or switch ofaxis transformation.

Part programerror


2599 Chosen tool axis is axistransformation member.

The tool axis for tangentialtool control must not bemember of the actual axistransformation.

Please adapt your part pro‐gramme: check your toolaxis or switch of th axistransformation.

Part programerror


2600 The tool axis is member ofthe actual axis transforma‐tion.

The tool axis of tangetialtool orientation functionmust not be a member ofthe actual axis transforma‐tion.

Please check your part pro‐gramme: verify your toolaxis or switch of actual axistransformation.

Part programerror


2601 Thread cutting axis ismember of actual axistransformation.

During thread cutting noaxis transformation is al‐lowed.

Please adapt your part pro‐gramme: switch of the axistransformation.

Part programerror


2602 Physical axis programmedtogether with DPC com‐mand is actual axis trans‐formation member.

Datum point correction re‐fers to machine coordi‐nates. Only for axis withidentical axis and machinecoordinates, values can beasked for.

Please check part pro‐gramme and axis configu‐ration.

Part programerror


2603 Tapping: c-axis is memberof actual axis transforma‐tion.

During Drill axisping, the c-axis must not be member ofthe actual axis transforma‐tion.

Please check part pro‐gramme and axis configu‐ration.

Part programerror


2604 No plain axis defined. The axis with the classifi‐cation 1 will become plainaxis while activating diam‐eter programming.

Please check your axesconfiguration including theclassifications (machineparameter 7010 00030).

Part programerror


2605 Diameter axis is member ofactual axis transformation.

For diameter axis only suchaxis are permitted, whichare no axis transformationmember.

Please adapt your part pro‐gramme: switch of the axistransformation.

Part programerror


2606 Drill axis switch G78: L3 (H)- tool correction of correc‐tion group 1 is assigned tomore than one coordinate.

Every direction of correc‐tion has to be assigned atmaximum to one coordi‐nate.

Please check your part pro‐gramme , particular theprogramming of the G78function. More informationis available in the program‐ming instruction.

Part programerror





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2607 Drill axis switch G78: L1 -tool correction of correctiongroup 2 is assigned to morethan one coordinate.



Part programerror





Part programerror





Part programerror


2610 Drill axis switch G78: inva‐lid correction direction hasbeen programmed.

Valid values are:(+)1, -1,(+)13, -13, (+)21, -21,(+)22, -22, (+)23, -23 (+)1,-1, (+)13, -13, (+)21, -21,(+)22, -22, (+)23, -23


Part programerror





Part programerror


2613 Invalid drive name Programmed drive namestarts neither with a num‐ber nor a letter.



2614 Drive %s is not a spindle/C-axis

The programmed drivename cannot determine aspindle/C-axis.



2615 Drive %d is not a spindle/C-axis

The programmed drivenumber cannot determinea spindle/C-axis.



2616 Coordinates must not beprogrammed in the sameblock with a transformationswitch.

In a block with an inclinedplane, a datum point trans‐formation or an axis trans‐formation programmed,the programming of a newposition is not allowed.

Please program the newposition in a seperate fol‐lowing block.

Part programerror


2617 No plane selected. Thread cutting is a planedependent NC-function.Use G17 - G20 to select aplane.


Part programerror


2621 Programming of notes re‐sults in continuous mes‐sages.

The programmed notes orPRN statements in the partprogram result in continu‐ous messages.


Part programwarning

System restart




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2623 While path correction is ac‐tive transformations or ac‐tive plane must not beswitched.

Plane switch, inclinedplane, datum point trans‐formation, axis transforma‐tion or axis offset must beswitched while the pathcorrection function is notactice.

Switch transformations orplane dimension in an ownblock after G40.

Part programerror


2624 Spindle %d is actuallyswitched to c-axis mode.

The spindle is switched toaxis mode by Spindle‐ToAxis (STA).

Use AxisToSpindle (ATS)to switch back to spindlemode.

Part programerror


2625 SERCOS-cycletime tosmall

T3 time is not in valid rangeof SERCOS-cycletime

increase Baudrate or cy‐cletime, use 2 rings


System restart

2626 Error Ncs_ErrReceiveFk‐tAbort from %s.

NCS callback function exitwithout return.

Searching in NCS callbackfunctions for missing re‐turn.

Minor systemerror

System restart

2627 At the moment axis %s(spindle %s) cannot beswitched to spindle mode.

At the moment this axis(spindle) is reserved by achannel.

Release the axis by usingRemAxis (RAX) or DefAxis(DAX) from the channeland then switch to spindleby AxisToSpindle (ATS).

Part programerror





Part programwarning


2629 The AXO function must notbe used for axes/coordi‐nates, which are no mem‐ber of the calling channel

It's not possible to readpreparation data of otherchannels.

Please check and changeyour application.

Part programerror


2630 CPL function must not becalled with system axis in‐dex when axis is not pres‐ent in the working coordi‐nate system.

There is not necessarily aunique assignment be‐tween a working coordi‐nate and a system axis.


Part programerror


2631 CPOS must not be calledfor axis/coordinates of oth‐er channels.

It's not possible to readpreparation data of otherchannels.


Part programerror


2632 CPROBE can't evaluateany coordinates becauseprobe function is locked forat leasty one axis.

CPROBE calculates coor‐dinate probe values withthe latched axis probe val‐ues. Therefor the probevalues must exist for all ax‐is of the channel.

Please enable the probefunction for all channel ax‐es in the machine parame‐ter (parameter 100300012). Please check theprobe installation of yourdrives.

Part programerror



RON1 activates the fast re‐traction data. RON0 deac‐tivates the fast retraction.


Part programerror


2634 Program coordinate shift isnot allowed for orientation‐al coordinates.

The program coordinateshift function allows all oth‐er working coordinates tobe shifted.


Part programerror





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2635 Additional program coordi‐nate shift is not allowed fororientational coordinates.

The additional program co‐ordinate shift function al‐lows all other working co‐ordinates to be shifted.


Part programerror


2636 Programmable contour off‐set is not allowed for orien‐tational coordinates.

The programmable con‐tour offset function allowsall other working coordi‐nates to be shifted.


Part programerror


2637 Pole Definition for mirror‐ing, scaling or coordinaterotation is not allowed fororientational coordinates.

A pole can be defined for allother working coordinates.


Part programerror


2638 The mirroring, scaling andcoordinate rotation func‐tion is not allowed for ori‐entational coordinates.

The mirroring, scaling andcoordinate rotation func‐tion can be applied for allother working coordinates.


Part programerror


2639 Only positive signed values(>0) can be programmedfor path acceleration orpath deceleration.

Within NC only positive ac‐celeration values do exist.

Please adapt your pro‐gramming and write a pos‐itive acceleration value.

Part programerror


2640 Programmed accelerartionvalue is larger than the limitdefined in machine param‐eter (7030 00210).

You can only can pro‐gramm an acceleration val‐ue, that does not exeed thelimit defined in machine pa‐rameter.

Please adapt your pro‐gramming and write a validacceleration value.

Part programerror


2641 Programmed decelerartionvalue is larger than the limitdefined in machine param‐eter (7030 00220).

You can only can pro‐gramm an acceleration val‐ue, that does not exeed thelimit defined in machine pa‐rameter.

Please adapt your pro‐gramming and write a validacceleration value.

Part programerror


2642 Database read error in timecheck task. Machine pa‐rameter: %d NcsErr: %dSqlErr: %d.



Minor systemerror

System restart

2643 Nc function %s must beprogrammed in NC blockbefore an axis.

Order of NC functions inthe NC block is wrong.

Program indicated NCfunction first.

Part programerror


2644 Axis %s (spindle %s):SERCOS secondary oper‐ation mode 2 is wrong con‐figured.

Drive controlled switchingmust not be activated inS-0-0034.

Bit 8 must not be set inS-0-0034. Hint: S-0-0034 islocalized in the SERCOS-file for phase 2.

Part programerror



S-0-0033 must be config‐ured with position control.

Please modify S-0-0033. Part programerror









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2647 Axis %s (spindle %s): Theposition data scaling meth‐od (S-0-0076) does notmatch the axis movementtype (machine parameter100300004).

Machine parameter "Rota‐ry axis" can be combinedwith S-0-0076 "Rotary ax‐is" or "Endless axis". Ma‐chine parameter "Endlessaxis" requires S-0-0076"Endless axis".

Modify machine parameter100300004 or S-0-0076.

Part programerror


2648 Axis %s (spindle %s): Un‐suitable axis movementtype (machine parameter100300004).

For c-axis-mode only axismovement type "rotary ax‐is" or "endless axis" can beselected.

Please modify machine pa‐rameter 100300004.

Part programerror


2649 Drive %s: The position datascaling method (S-0-0076)does not match the axismovement type (machineparameter 100300004).

Machine parameter "Linearaxis" requires S-0-0076"Linear axis". Machine pa‐rameter "rotary axis" canbe combined withS-0-0076 "rotary axis" or"endless axis". Parameter"endless axis" needsS-0-0076 "endless axis".


Part programwarning

System restart

2652 Invalid programming: pro‐grammed contour errormust be greater than 0.

Contour error is an abso‐lute value.


Part programerror


2653 Invalid programming: pro‐grammed corner distancemust be greater than 0.

Contour distance is an ab‐solute value.


Part programerror


2654 Axis %s (spindle %s) is cur‐rently switched to C-axis-mode. This prevents switchoff of general inhibit.

The operation mode of thespindle drive and the NCmust be equal while switch‐ing off general inhibit.

Use AxisToSpindle (ATS)to switch back to spindlemode.

Part programwarning


2655 Axis %s (spindle %s) is cur‐rently switched to spindle-mode. This prevents switchoff of general inhibit.

The operation mode of thespindle drive and the NCmust be equal while switch‐ing off general inhibit.

Use SpindleToAxis (STA)to switch to C axis mode.

Part programwarning




Change configuration dataof the active axis transfor‐mation in the machine pa‐rameter. If an axis channeltransfer has been program‐med, switch off the axistransformation before.

Part programerror


2657 Axis transformation:Wrong axis classification ofthe rotation axes.

The axis transformationneeds axis classificationvalues from machine pa‐rameter in order to deter‐mine the actual subconfi‐guration.

Change machine parame‐ter for the axis classifica‐tion.

Part programerror





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Part programerror



System axes numbersmust be different.


Part programerror



The first three axes mustbe linear axes.


Part programerror



The last three axes must berotation axes.


Part programerror


2662 Axis transformation:Wrong axis classification ofthe rotation axes.

The axis transformationneeds axis classificationvalues from machine pa‐rameter in order to deter‐mine the actual subconfi‐guration.

Change machine parame‐ter for the axis classifica‐tion.

Part programerror


2663 Error in the definition of thetool coordinate system.

The defined tool coordinatesystem is not right handed.


Part programerror





Part programerror


2666 Contour transition is dis‐continuous for axis %s.

The programmed orienta‐tional motion cannot beperformed continuously bythe axes. The adaptionblock for bridging the sin‐gularity (axis gap) was notinserted. The reason couldbe a WAIT in the NC pro‐gram or a motion input inmode MDI.

Insert a block without mo‐tion after the WAIT block. Inmode MDI a short motionout of the singularity mustbe programmed.

Part programerror


2667 Wrong orientation pro‐gramming.

An O-programming withtwo or three parameters isexpected.



2668 Wrong TCS programming.Only one TCS coordinate isprogrammed.

Exactly two TCS coordi‐nates must be program‐med.



2669 Tensor orientation: Syntaxwith two parameters is un‐known.

An O-programming withone or three parameters isexpected.



2671 Invalid CAN Identifier %d CAN Identifiers in StandardFormat are limited to arange from 0 to 0x7F0(2032).

Please correct identifier inparameter 406000012 oradapt format in parameter406000014.





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2672 Path correction has beenallready activated!

The path correction func‐tion has been activated in 2following NC-blocks.

Please cancel the path cor‐rection function call in oneof the 2 NC-blocks.

Part programerror


2673 While coordinate couplingfunction is active no coor‐dinate values should beprogrammed.

While Cordinate couplingfunction is active the coor‐dinate positions will be de‐termined from the masterchannel.

Please delete the coordi‐nates adresses within thecoupling block.

Part programerror


2674 While the coordinate cou‐pling function is active youshould not switch the coor‐dinate base.

The following may not bechanged during coordinatecoupling: Inch/metric,Plane, Coordinate transfor‐mation, Axis transforma‐tion, Axis zero offset andAxis transfer.


Part programerror


2675 Invalid channel program‐med for cordinate couplingfunction.

For coordinate couplingfunction a channel smallerthan the actual one must beprogrammed. Also channel0 is invalid because ofmissing axes/coordinates.

Please programm a validchannel.

Part programerror


2676 No master channel hasbeen programmed for co‐ordinate coupling function.

Please programm a masterchannel with an indexsmaller than the couplingchannel index.

More information is availa‐ble in the programming in‐struction.

Part programerror


2677 Koordinate coupling is onlyallowed when a linear inter‐polation function is active,e.g. G0, G1, etc.

Because of the initialmovement of coordinatecoupling function a linearinterpolation function isneeded.

Please programm a linearinterpolation function to‐gether with coordinate cou‐pling in the same block.

Part programerror


2678 1. 1st parameter of RE‐CPROBEx: There is nosystem axis named %s.

The valid system axisnames are entered in ma‐chine parameter100300001. Alternatively,the number of a drive canbe used.


Part programerror


2679 1. 1st parameter of RE‐CPROBE%d: %d is not avalid system drive number.


Part programerror


2680 System axis %d (%s) is nomember of a SERCOSloop.

Via machine parameter105000002 this drive is dis‐abled from the SERCOSloop.


Part programerror


2681 1. 1st parameter of RE‐CPROBE%d: Invalid val‐ue.

For probes which does notrefer to a drive you mustuse 0 as a axis numer.


Part programerror


2682 The 2nd parameter of RE‐CPROBE%d (name) con‐tains a illegal expression.

Legal expressions are S-0-xxx, P-0-xxx, @-xxx and I-xxx.


Part programerror


2683 The 2nd parameter of RE‐CPROBE%d (name) con‐tains a illegal SERCOS-identnumber.


Part programerror





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2684 %s is missing in theSERCOS drive telegram.

Drive datas which are con‐figured in S-0-0016 can berecorded.


Part programerror


2685 The permanent CPL-varia‐ble %s does not exist.


Part programerror


2686 Internal problem: No validvartype detected for %s.

Integer values with 1, 2 or4 bytes and floatingpointvalues with 4 bytes can berecorded.


Part programerror


2687 The type of the variable %sist DOUBLE.

A CPL-variable with thetype DOUBLE can not berecorded.


Part programerror


2688 %s does not exist. Informations about valid in‐ternal probes can be takenfrom the DIN programmingmanual.


Part programerror


2689 The 3rd parameter of RE‐CPROBE%d (factor) con‐tains a illegal value.

The allowed range of factoris between 1.0e-10 and1.0e10.


Part programerror


2690 The 4th parameter of RE‐CPROBE%d (format-oper‐ator) contains a illegal ex‐pression.

Only format-operators forsigned integer values (%d,%9d, ...) and floating pointvalues with (%e, %E, ...) orwithout exponent (%f,%9.3f, ...) are allowed.


Part programerror


2691 The 5th parameter of RE‐CPROBE%d contains a il‐legal value.

The range is: -108..-101,101..108, -8..-1 und 1..8.


Part programerror


2692 Probe %d referenced bythe 5th parameter of RE‐CPROBE%d does not ex‐ist.


Part programerror


2693 No probe programmed. At least one probe must beprogrammed.


Part programerror


2694 TID protected memory isempty.

Not enough memory to ini‐tialize the scanning device.

- Part programerror


2696 The recording file is writeprotected.

The file or the directory, de‐terminate by RE‐CFILE("path/name" ), iswrite protected.

Remove the write protec‐tion from the file or the di‐rectory.

Part programerror


2697 The recording file can notbe created. Device full.

- Select another path (e.g. /mnt/...) or release memoryon the selected device.

Part programerror


2698 The parameter RECFILE ismissing.

The parameter RE‐CFILE("path/name", , ) de‐termines the recording file.


Part programerror


2699 The 2nd parameter of RE‐CFILE (rewrite) contains aillegal value.

0 (append) or 1 (rewrite)are possible values.


Part programerror


2700 The 3rd parameter of RE‐CFILE (file-I/O) contains aillegal value.

0 (no reaction), 1 (feed in‐hibit) or 2 (feed hold) arepossible values.


Part programerror





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2701 The 1st parameter of REC‐TIME (time in ms) containsa illegal value.

The allowed range of timeis between 0.5 and 10000.


Part programerror


2702 The 2nd parameter ofRECTIME (autostop) con‐tains a illegal value.

0 (no reaction) and 1 (in‐hibit recording during axis‐stop) are possible values.


Part programerror


2703 The 3rd parameter of REC‐TIME (poti) contains a ille‐gal value.

0 (no reaction) and 1 (adaptrecording clock by feed po‐ti) are possible values.


Part programerror


2704 The scanning device is notconfigured.

The scanning device mustbe configured by using Re‐cordSetProbe and Record‐Set.


Part programerror


2705 RECPROBE%d: For hid‐den probes the 5th param‐eter must not be program‐med.


Part programerror


2706 RECPROBE%d is alreadyconfigured.


Part programerror


2707 The scanning device is al‐ready active.

The scanning device is ac‐tivated by this channel oranother channel.


Part programerror


2708 Collinear start and end ori‐entation.

The programmed orienta‐tion vector is parallel or an‐ti-parallel to the start orien‐tation vector. Hence therotation axis is undefined.



2709 %s is a invalid separator. Only printable 7-bit ASCIIcharacters (hex 20 to Hex7E) are allowed.


Part programerror


2710 The Machine functionchannel is not authorized tostart the scanning device.

- - Part programerror


2711 The scanning device is notactive.


Part programerror


2712 The scanning device is ini‐tialized or started by chan‐nel %d.

The scanning device is asingle user device.

- Part programerror


2713 Scanning device: Bufferoverrun.



2714 Spindle %d: Gear rangeswitching is active.



2716 Not enough runtime mem‐ory (stack) available. %sbytes are needed.

Too small a value for stackdefined in machine param‐eter block number 707000010 "Data areas for CPLprograms".

Enlarge the data range forstack in machine parame‐ter 707000010 and initiatea new system startup.

Part programerror





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2719 It is not possible to createtask %s. Error: %d.

It is not possible to createthe task. There is notenough memory, or thetask could not be found inthe task table.


Core systemwarning


2722 While constant velocity in‐terpolation is active, nofunctions must be activewhich will reduce velocityat the block end to zero.

The constant velocity inter‐polation is designed for asmooth contour spawn. Incase of a needed velocityreduction at block end, thevelocity will jump to zero atblock end.

Please check whether anauxillary function has beenprogrammed, or a functionsuch like "in position" is ac‐tive. Nc-blocks without aprogrammed motion alsodemand for velocity reduc‐tion.

Part programerror


2723 While linear velocity inter‐polation is active, no func‐tions must be active whichwill reduce velocity at theblock end to zero.

The linear velocity interpo‐lation is designed for asmooth contour spawn. Incase of a needed velocityreduction at block end, thevelocity will jump to zero atblock end.


Part programerror


2724 While sinus velocity inter‐polation is active, no func‐tions must be active whichwill reduce velocity at blockend to zero.

The sinus velocity interpo‐lation is designed for asmooth contour spawn. Incase of a needed velocityreduction at block end, thevelocity will jump to zero.


Part programerror


2725 While squared sinus veloc‐ity interpolation is active,no functions must be activewhich will reduce velocityat the block end to zero.

The sqared sinus velocityinterpolation is designedfor a smooth contourspawn. In case of a neededvelocity reduction at blockend, the velocity will jumpto zero.


Part programerror


2726 channel synchronisation:channel %d cannot bestopped.

A channel is programmedthat either does not exist orcannot be controlled by thecalling channel.


Part programerror


2727 channel synchronisation:no change in order of coor‐dinates allowed.

While there are stop condi‐tions for coordinates ac‐tive, the order of the coor‐dinates may not be modi‐fied.


Part programerror


2728 channel synchronisation:Insertion of the controlfunction failed.

The maximum number ofcontrol functions isreached in this block.


Part programerror





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2729 Ramp interpolation func‐tions should only be calledthen operation mode is au‐tomatic.

The ramp interpolationfunctions needs always acomplete sequence of mo‐tion.

A part program, which con‐tains a ramp function inter‐polation could only be star‐ted, if the actual operationmode is automatic.

Part programerror


2730 channel synchronisation:axis or coordinate %d notallowed.

An axis or a coordinate isprogrammed that is notknown in the calling chan‐nel.


Part programerror


2732 Tapping retraction: Systemaxis %s is not a channelmember.

The named axis has beenreleased from this channel.

Restore the original chan‐nel axis configuration.

Part programerror


2733 Automatic tapping retrac‐tion: Channel axis %s is amember of an axis trans‐formation.

For automatic Drill axispingretraction a boring axismust not be a member ofan axis transformation.

Please switch off axistransformation or use themanual retraction function.

Part programerror


2735 channel synchronisation:Coordinate out of channel.

While there exists a stopcondition for a coordinate,the coordinate may not beremoved out of the chan‐nel.


Part programerror


2736 %s(%d,...): An invalid val‐ue has been programmedfor euler angle phi.

Euler angle phi must bemember of the rightsidehalfopen intervall [0,360).

Please programm a validvalue for euler angle phi.

Part programerror


2737 %s(%d,...): An invalid val‐ue has been programmedfor euler angle theta.

Euler angle theta must bemember of the closed inter‐vall [0,180].

Please programm a validvalue for euler angle theta.

Part programerror


2738 %s(%d,...): An invalid val‐ue has been programmedfor euler angle psi.

Euler angle psi must bemember of the rightsidehalfopen intervall [0,360).

Please programm a validvalue for euler angle psi.

Part programerror







Programmed tensor col‐umn has zero length.



2742 Invalid rotation axis pro‐gramming.

Rotation axis has zerolength.



2743 Orientation programmingwith invalid combination ofvariables.

Orientational coordinates(Euler angles) have beenused together with alterna‐tive orientational variables.



2744 Orientation programmingwith invalid combination ofvariables.

Tensor columns togetherwith Euler angles or rota‐tion axis have been pro‐grammed.



2745 Rotation axis not program‐med.

The orientation program‐ming with a rotation anglerequires a programmed ro‐tation axis.



2746 Tensor orientation: Syntaxwith two parameters is un‐known.







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Missing rotation angle inrotation axis programming.



2748 operand area exceeded If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.

Modify and download thePLC program. The modi‐fied version may also needto be saved.


2749 Data modul to small If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2750 LMB adress error If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2751 PLC instruction not availa‐ble in this firmware

If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2752 Jump destination error forindirect jump




2753 Incorrect length specifiedfor FIFO command







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2754 unknown program error If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2755 C module stack overflow If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2756 Instantiation data block hasnot been allocated.




2757 Parameter error in stand‐ard functions (STD-FUN)




2758 Destination string to small If an error occurs whileloading the residual data,the residual data area is re-initialized and the PLC pro‐gram does not start auto‐matically. For further infor‐mation refer to the PCLprogrammer manual.



2759 Error in remanent oper‐ands


The PLC program can bestarted either with a reset ofthe controller or via startingPLC programming system.





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2760 Saving of operands intostatic RAM is not supportedby version of hardware.




2762 Error at calling peripheriedriver

Initalization of peripheriedriver failed.

Check the bus wires for ashort circuit.


2763 Error at installing peripher‐ie driver

Initalization of peripheriedriver failed.



2764 No valid forcing list found The file fix.bin does not ex‐ist at the root directory.

Reload the valif forcing list PLC error Restart the PLCprogram

2765 Sicherung der DBs ins sta‐tische RAM nicht möglich



2766 No master parameter set(MPS) loaded



Interface error Restart the PLCprogram

2767 Busfehler Fieldbus communicationerror.



2768 Slave configuration faulty No data traffic to the DP-Slave



2769 Slave not reachable No data traffic to the DP-Slave



2770 Error on TCP/IP Error during startup ofTCP/IP. Network commu‐nication is impossible. Fora detailed error descriptionthe parameter refers to theerror number in the weradatabase.



2771 Error on TCP/IP Error during startup ofTCP/IP. Network commu‐nication is impossible. Fora detailed error descriptionthe parameter refers to theerror number in the weradatabase.






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2773 Destination string to small The length of the destina‐tion string is to small



2774 valid position in sourcestring

The accesspoint in thesource string doesn't exist



2775 String range error The string operation is outof range



2776 CPU time of PLC task ex‐ceeds max CPU time.

The CPU time of PLC taskexceeds the max. CPUtime defined at machineparameter 206000211.

Reduce the runtime of thePLC program or increasethe max CPU time at ma‐chine parameter206000211.

Core systemwarning


2796 PLC program to big The locate memory is tosmall for the PLC program(softsps.bin)

Change the reservedmemory range in the ma‐chine parameters or reloadthe PLC program into thecontrol. The old PLC pro‐gram is saved atsoftsps.err.

Minor systemerror

System restart




Part programerror





Part programerror





Part programerror



The entry in axis assign‐ment (machine parameter)must refer to an axis withaxis classification unequalto zero.


Part programerror



The entry in axis assign‐ment (machine parameter)must refer to an axis withaxis classification unequalto zero.


Part programerror





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2808 Contour transition is dis‐continuous for axis %s.

The contour through posi‐tion (0,0) potentially re‐quires the insertion of anadaptation block with apure rotation axis motion.Probably due to a WAIT theadaptation block couldn'tbe inserted.


Part programerror





Part programerror


2810 At the time spindle %s can‐not be switched to tool tur‐ret mode.

A position controlled spin‐dle can't be switched to toolturret mode. Please acti‐vate the speed interface.

Please modify your part‐program. InsertSpMode(Sx=0) in front ofSpindleToAxis().

Part programerror


2811 Spindle %s: The perm.CPL variable %s does notexist.

This CPL variable, auto‐matically generated duringstartup, is needed to savethe tool turret position toclipboard.


Part programerror


2812 Spindle %s (axis %s):Loading turret positionfailed.

A SERCOS-error occurswhile loading the turret po‐sition. Initiate a systemstartup to leave this errorstate.


Part programerror

System restart

2813 Spindle %s (axis %s): Se‐lecting SERCOS-parame‐ter set %d failed.

A SERCOS-error occurswhile switching the param‐eter set. Initiate a systemstartup to leave this errorstate.


Part programerror

System restart

2814 SERCOS-servicechannelerror %s-axis, identnumber%s, error code 0x%x

Servicechannel locked ordrive error occured




2815 Wrong axis index for func‐tion measuring fixed stop

The programmed axis isnot configured.

Program the index of a con‐figured axis.

Part programerror


2816 Programming of axis miss‐ing for measuring fixedstop

No axis programmed formeasuring fixed stop

Program the concerningaxis with the syntax"MfsAxis..."

Part programerror


2817 Programmed axis %s disa‐bled for fixed stop

Axis is not released in ma‐chine parameter " fixedstop allowed"

Adapt machine parameter Part programerror


2818 Fixed stop %s-axis out ofmonitoring window

abs(fixed stop position -akt. Position) > monitoringwindow

Check fixed stop, if neces‐sary enlarge monitoringwindow

Part programerror


2819 Axis is blocked because offixed stop

Axis is blocked at fixedstop, programming not al‐lowed

Check part program Part programerror


2820 Fixed stop %s-axis notreached

Too short motion program‐med

Check part program Part programerror





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2821 In position logic (G61,...) isactive.

Cutting a concatenatedthread and "in position log‐ic" are incompatible.

Please activate G62 infront of G33.

Part programerror


2822 Invalid spindle name %s . The programmed spindlename cannot determine aspindle.


Part programerror


2823 The selected spindle doesnot exist.



2824 The spindle selected in ma‐chine parameter does notexist.



2825 Axis distance control: Thedrive entered in machineparameter 705000712does not exist.


System restart

2826 Axis distance control: Thedrive entered in machineparameter 705000712 isdisabled via machine pa‐rameter 105000002.


System restart

2827 Axis distance control: Ma‐chine parameter705000714 - %s is an ille‐gal expression.

Legal expressions are S-0-xxx, P-0-xxx and @xxx.


System restart


Drive datas which are con‐figured in S-0-0016 can beused.

Please check machine pa‐rameter 705000714.

Part programwarning

System restart




Part programwarning

System restart


A CPL-variable with thetype DOUBLE can not beused as a data source.


Part programwarning

System restart


- Please check machine pa‐rameter 705000714.

Part programwarning

System restart

2833 The 1st paramter of DCAX‐IS( ) is missing.


Part programerror


2834 The 2nd paramter ofDCAXIS( ) is missing.


Part programerror


2835 For this channel axis dis‐tance contol is not applied.


Part programerror


2836 The %s-axis not a linearaxis.



2838 The %s-axis (selected byDCAXIS) is not a channelmember.

The axis distance controlfunction works only with aaxis of its own channel.


Part programerror


2839 Illegal value for compensa‐tion direction (DCAXIS).

-1 and 1 are possible val‐ues.


Part programerror





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2840 The %s-axis (selected bymachine parameter) is nota channel axis.

The axis distance controlfunction works only with aaxis of its own channel.


Part programerror


2841 The filter time (%f msec) isout of range.

The allowed range of thefilter time is between 0 and40 msec.


Part programerror


2842 The programmed value formaximum velocity is out ofrange.

The allowed input range isbetween 0.001 and999999.999 mm/min(39370.078 inch/min).


Part programerror


2843 The programmed value formaximum accelreration isout of range.

The allowed input range isbetween 0.001 and99.9999 m/sec2 (3.937*1000inch/sec2).


Part programerror


2844 The programmed value forcollision detection is out ofrange.

The allowed input range isbetween 0 (off) and999.999 mm (39.37 inch).


Part programerror


2845 The programmed value forhole detection is out ofrange.

The allowed input range isbetween 0 (off) and999.999 mm (39.37 inch).


Part programerror


2846 The axis distance controlfunction is not configured.



2847 The axis distance controlfunction is already active.

The axis distance controlfunction is already activa‐ted by DistCtrlOn.


Part programerror


2848 The axis distance controlfunction is not active.


Part programerror


2849 Only positive values arevalid for block time.

Only a positive block timemakes any sense. A blockruntime of 0 is physicallyimpossible.


Part programerror



Data of virtual NC requireinternal memory. But thereis no more memory availa‐ble.


Minor systemerror

System restart

2851 Collision warning fromfunction "%s".






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2854 %s-coordinate is not pro‐grammable in channel %d

Coordinate is not memberof the actual axis transfor‐mation or there is no axistransformation aktive.

Activate axis transforma‐tion.

Part programerror


2855 Channel axis %s is a mem‐ber of an axis transforma‐tion.



2856 SERCOS-servicechannelerror %s-axis, identnumber%s, error code 0x%x

Servicechannel locked ordrive error occured




2857 Fatal error profibus DPmaster.

Error without control fromDP master.

The DP-master softwaremust be restarted. Initiate asystem startup.


2858 DP slave unavailable (DPslave address %d).

No data traffic to the DP-Slave



2859 Error of PDP-Configuration(Slave %d)

An error at the configura‐tionfile occurred.

Correct the configurationdata and transmit the modi‐fied configuration into con‐trol.


2860 Devicenet-slave unavaila‐ble (slave address %d).

No data traffic to theDevicenet-Slave

Check of the Devicenet wir‐ing and the Slave causingfoults.


2861 Error of DeviceNet-Config‐uration

The DeviceNet configura‐tion is incorrect.

Check and correct theDeviceNet-configuration.


2862 Init string: Switching ofspindle/turret axis is not al‐lowed.

Switch over from spindleinto a turret axis (and viceversa) is a combination of alogical and a mechanicalprocess.

Please remove the switch‐ing command for spindle/turret axis from the initstring.

Part programwarning

System restart

2863 One or more PROFIBUSDP slaves missing. (adr.:%s)




System restart

2864 Slave not reachable. (slaveadress %d)

A Slave with an invalididentnumber is connected.

Check slaves at bus andcorrect the DP master pa‐rameter file by means of"WinDp" and download theconfiguration.


2865 CPU time of PLC task ex‐ceeds max CPU time.

The CPU time of PLC taskexceeds the max. CPUtime defined at machineparameter 206000211.

Reduce the runtime of thePLC program or increasethe max CPU time at ma‐chine parameter206000211.

Core systemwarning


2866 Inadmissible mirror factorfor orientation vector.

Only values +1 or -1 are al‐lowed.


Part programerror


2867 Wrong number of parame‐ters.

Exactly three mirror factorsmust be programmed.


Part programerror





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2868 Inadmissible incrementalprogramming of polar coor‐dinates of vector orienta‐tion.

Absolute programmingmust be used for vector ori‐entation.


Part programerror


2869 No DeviceNet configura‐tion file loaded

The configuration forDeviceNet does not exist.

Build a new DeviceNetconfiguration.


2870 Error of DeviceNet-Config‐uration (Slave %d)

The DeviceNet configura‐tion is incorrect.



2871 Unknown error atDeviceNet slave %d (error‐code: %d).

At DeviceNet slave an un‐known error occurred.



2872 DeviceNet master has nobus connection.

Short circuit on bus. Check the bus wires for ashort circuit.


2873 Unadmissible zero pointoffset for axis %s.

MIT transformation doesnot allow a zero point offsetfor the linear axis.

Use the functions program‐med contour shift or in‐clined plane.

Part programerror


2874 Couldn't create a backupfile by changing the PLCprogram

There is not enough mem‐ory space to store the PLCprogram. The PLC pro‐gram has been changedwithout backup.

Enlarge memory at root fil‐esystem and restart sys‐tem.

Core systemwarning


2875 Error by creating the PLCprogram file

There is not enough mem‐ory space to store the PLCprogram. The loading ofthe PLC has been aborted.

Enlarge memory at root fil‐esystem and restart sys‐tem.

Serious systemerror

System restart

2876 Laser power control: Inva‐lid coordiante name %s.

The programmed namecannot determine a coordi‐nate.


Part programerror


2877 Laser power control: Theprogrammed power valueis out of range.

The allowed range for thepower value is between 0.0and 100.0%.


Part programerror


2878 Laser power control: Anegative value is not al‐lowed.


Part programerror


2879 Laser power control: Planeprogramming and coordi‐nate programming at thesame time.

Select the coordinates ei‐ther by plane programming( PL( ) ) or coordinate pro‐gramming ( CD( ) ).


Part programerror


2880 Laser power control: Un‐known syntax "%s".

MCD selects the machineparameter setting. APL se‐lects the active plane. ASPselects the active space.


Part programerror


2881 Laser power control: Notapplied (No analog outputassigned).

- Select via machine param‐eter 407500104 a analogoutput.

Part programerror


2882 Laser power control: Noanalog output available.

This hardware don't haveanalog outputs.

- Part programerror


2883 Laser power control: Noselected coordinates.

Neither plane or space norcoordinates selected.


Part programerror





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2885 Laser power control: In‐clined plane activated.

You can use the function"Inclined Plane" only incombination with the coor‐dinate selection "ActiveSpace (ASP)".


Part programerror


2886 Laser power control: Not avalid coordinate selection.

While selecting coordi‐nates via LFP CD() an axestransformation was active.Now is another or no trans‐formation active.


Part programerror


2887 Laser power control: Theactual axes transformationis not supported.



2888 Laser power control: Theselected coordinates nolonger exists.

The coordinates selectedvia LFPxx CD() are no lon‐ger members of this chan‐nel.


Part programerror


2889 Laser power control: Lowerfeed limit exceeds upperfeed limit.


Part programerror


2890 Laser power control: Lowerpower limit exceeds upperpower limit.


Part programerror


2891 Rotation not possible. Both axes/coordinates ofthe actual plane must ei‐ther be spline members ornon-spline members.

For example program cor‐responding coordinateswith spline coefficients.

Part programerror


2892 Spline startpoint of coordi‐nate %s does not matchendpoint of previous block.

Spline coefficient 0 has awrong value.

Adjust coefficient in NCprogram or increase toler‐ance value in machine pa‐rameter.

Part programerror


2893 Wrong spline parameterlength.

The spline parameter isless equal zero.



2894 Spline members do notconsist with inclined plane.

Main, second and normalcoordinate must either beall spline members or non-spline members.

For example program cor‐responding coordinateswith spline coefficients.

Part programerror


2895 No memory to create theinverse path length func‐tion.

- No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.

Part programerror


2896 Entry in Bootparameter line%d code (%d:%d).

The entry in the bootpara‐meter is not correct.

Change the entry in thebootparameter. New startof the target. Please seemanual "Software Installa‐tion / Startup instruction"for further information.



2897 The maximum motion limitof %s-axis has been su‐ceeded.

While the position weight‐ing is10-4 mm the maxi‐mum commanded positionis 214,748 m.

Please check the motioncommands in your part pro‐gram. Is the axis referen‐ces and what's about thesoftware limits?

Part programerror





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2898 The minimum motion limitof %s-axis has been su‐ceeded.

While the position weight‐ing is10-4 mm the mini‐mum commanded positionis -214,748 m.

Please check the motioncommands in your part pro‐gram. Is the axis referen‐ces and what's about thesoftware limits?

Part programerror


2899 Programmed Position islarger than modulo axis.

Linear modulo axis modulovalue limits the program‐mable motion region.

Adjust your part program.May be you can define adifferent axis zero point.

Part programerror


2900 Invalid value of machineparameter %d.

The indicated machine pa‐rameter has an invalid val‐ue. The value range de‐fined in the machineparameters is discarded.

Enter machine parametervalue and keep the speci‐fied range.


2902 Analog I/O of DCIOs miss‐ing.

This DCIO card is a versionwithout analog inputs oroutputs. The analog I/Osdo not exist.

Change hardware moduleDCIO against anotherhardware version.


2903 Highspeed output ofDCIOs missing.

The DCIO has only 6 high‐speed outputs.

Change the element 7 and8 of machine parameter407500102 to not in use(value: 0).


2904 Conflicting addresses for I/Os. (address: %s%d)

The addresses defined forinputs and outputs (ma‐chine parameter group4075) overlap with the ad‐dresses for the fieldbus.

Check machine parameterand fieldbus configurationand correct the conflictingaddresses.


2907 No access to Dnet Timeout occurred with re‐ceiving and transmittingDNet messages



2908 The Profibus watchdog no‐tifies a watchdog error.

The Profibus watchdogwatches over the ProfibusASIC. If the watchdogs de‐tects an error, the system iscrashed or overloaded withinterrupt handling or inter‐rupts were disabled. Thereason is mostly a softwareerror.



2909 There is no system axisnamed %s.

The valid system axisnames are entered in ma‐chine parameter100300001. Alternatively,the number of a drive canbe used.


Part programerror


2911 Online correction: Thedrive entered in machineparameter 705000912does not exist.


System restart




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2912 Online correction: Thedrive entered in machineparameter 705000912 isdisabled via machine pa‐rameter 105000002 in theSERCOS ring.


System restart

2913 Online correction: Machineparameter 705000914 - %sis an illegal expression.



System restart




Part programwarning

System restart




Part programwarning

System restart




Part programwarning

System restart



Part programwarning

System restart

2918 Online correction: Thehandwheel entered in ma‐chine parameter705000912 does not exist.


System restart

2919 For channel #%d onlinecorrection is not applied.


Part programwarning


2921 Online correction: The se‐lected channel (%s %d) isnot allowed.



2922 Online correction: The se‐lected channel (%s %d) isnot allowed.



2923 Online correction: Channelnumber missing.

When starting the onlinecorrection from an auxillarychannel the number ofchannels must be pro‐grammed by usingOCONCH.

- Part programerror


2924 Online correction: Coordi‐nate number is missing.

When starting the onlinecorrection the coordinatenumber must be program‐med by using OCCOORD.

- Part programerror


2925 Online correction: Channelnumber missing.

When switching the the on‐line correction from an aux‐illary channel the numberof channels must be pro‐grammed by usingOCOFFCH.

- Part programerror





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2926 The active axis transforma‐tion prohibits the onlinecorrection of coordinate%d.



2927 The active axis transforma‐tion prohibits the onlinecorrection of coordinate%d in channel %d.




An O-programming withtwo or three parameters isexpected.


Part programerror


2929 Invalid rotation axis pro‐gramming.

Programming of rotationaxis may not be used to‐gether with splines.


Part programerror


2930 Invalid spline definition. Spline definition contains acoordinate out of channel.


Part programerror


2931 Invalid spline definition. Spline definition containsan orientation coordinateand no orientation NC func‐tion is active.


Part programerror


2932 Invalid spline definition. Spline definition with mixedorientation coordinates(e.g. O and phi).


Part programerror


2933 Invalid spline definition. Spline definition with in‐complete set of orientationcoordinates (e.g. only phi).


Part programerror


2937 Error in boundary condi‐tion.

The programmed boun‐dary condition requires alinear neighbour block.


Part programerror



Neighbour block has an un‐defined tangent.


Part programerror



Programmed tangent val‐ues are inadmissible.


Part programerror


2940 Conflicting addresses for I/Os. (address: %s%d)

The addresses defined forinputs and outputs (ma‐chine parameter group4075) do not exist for thefieldbus.

Check machine parameterand fieldbus configurationand correct the conflictingaddresses.


2944 Cycle time-out The cycle time ofDeviceNet is to short. Themaster couldn't poll theslave in 1 period.




During Gantry-homing oneof the following errors oc‐curred: The homing param‐eters of several axes aredifferent (SERCOS param‐eter S-0-0147 Bit 7) or theactual positions of the axesand homing-offset do not fitthough S-0-0147 Bit 7 istset.

Correct the SERCOS pa‐rameter S-0-0147 orS-0-0150 in the filep3lin*.scs if necessary andperform a system startup orSERCOS startup.






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2946 Jog WCS: System axis %d(machine parameter705001010) does not exist.


System restart

2947 JogWCSSelect: No coordi‐nate selected.

A coordinate is selected byprogrammingJWSCOORD<number>.Number is a value between1 and 8 for coordinates and9 for tool direction.

- Part programerror


2948 JogWCSSelect:JWSCOORD%d is illegal.

A coordinate is selected byprogrammingJWSCOORD<number>.Number is a value between1 and 8 for coordinates and9 for tool direction.

- Part programerror


2949 JogWCSSelect:JWSCHAN%d is illegal.

A channel number is selec‐ted by programmingJWSCHAN<number>.<Number> must be a valuebetween 1 and machineparameter 900000040 -1.

- Part programerror


2950 JogWCSSelect: Channelnumber is missing.

If JogWCSSelect is speci‐fied in channel 0 (switchingfunction) or in the Autostartchannel, a channel numbermust be programmed. Achannel number is selec‐ted by programmingWSCHAN<number>.<Number> must be a valuebetween 1 and machineparameter 904000001 -1.

- Part programerror


2951 JogWCSSelect: Feed val‐ue is missing.

JWSSTEP<increments>can only be used in combi‐nation withJWSFEED<feed value>.

- Part programerror


2952 JogWCSSelect: The pro‐grammed feed value isnegative or zero.



2953 JogWCSSelect: The pro‐grammed step value iszero.



2954 Jog WCS: System axis %d(machine parameter705001010) does not exist.

Normally the feed value isderived from a system axisinterface (see machine pa‐rameter 705001010). Inspecial cases the feed val‐ue can be programmed us‐ing JWSFEED<feed val‐ue> in combination with thecoordinate selection.

- Part programerror





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2955 Jog WCS: Feed value ismissing.

Normally the feed value isderived from a system axisinterface (see machine pa‐rameter 705001010). Inspecial cases the feed val‐ue can be programmed us‐ing JWSFEED<feed val‐ue> in combination with thecoordinate selection.

- Part programerror


2957 Jog WCS: The actual axestransformation is not sup‐ported.



2958 Axis transformation %d:position for axis %s not al‐lowed

the programmed coordi‐nates lead to a singularityof the axis

Modify your part program insuch a way that the circularaxis does not cross the an‐gle zero degrees.

Part programerror


2959 Axis transformation %d:coordinates not allowed

the programmed coordi‐nates cannot be reachedby the axes



2960 Axis transformation %d: in‐terpolationtype not allowed

the active interpolationtypeis not supported by thistransformation. Only linear,circular and spline-motionare allowed.



2961 Mismatch of periodic boun‐dary conditions.

Start and end boundarycondition must be eitherboth periodic or both non-periodic.



2965 Unknown type of gapspline.

Wrong value in machineparameter "spline configu‐ration".


Part programerror


2972 Wrong start position of lin‐ear axis in polar coordinatetransformation.

The linear axis is on thewrong side of the zeropoint.



2973 Look ahead failure for B-splines.

The minimum number ofblocks to compute the B-spline was not achieved.

Please check machine pa‐rameter 706000120 and706000130.

Part programerror


2978 Wrong spline variant forvector orientation.

Wrong value in machineparameter "spline configu‐ration".


Part programerror


2981 Wrong spline parameterlength.

The spline parameter isless equal zero.



2985 Non-continuous orienta‐tion vector.

End orientation and newstart orientation don'tmatch at the NC block tran‐sition.



2986 Missing AxTrafoInsertFctin Knb.

Attemption to activate anon-existent OEM axistransformation.



2990 An invalid SHAPE-orderhas been programmed.

The SHAPE-domain isfrom 1 to 100.


Part programerror





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2992 Axis transformation %d:unaccessible area

the programmed coordi‐nates cannot be reachedby the axes



2993 The selected measuringprobe axis ("%s") is a virtu‐al axis.

The measuring probe axismust be a existing axis.

Please note the settings ofmachine parameter100100010

Part programerror


2994 The selected measuringaxis ("%s") is a virtual axis.

The measuring axis mustbe an existing axis.


Part programerror


2995 The axis %s is a virtual ax‐is.

Only existing axes are al‐lowed for the function"move to fixed stop".


Part programerror


2996 Gantry axes: Physical andvirtual axis mixed.

A gantry couple may con‐sist of physical axes or vir‐tual axes.



System restart

2997 Virtual axis %s: No refer‐ence position defined.

The reference point of avir‐tual axis is defined via ma‐chine parameter100300110.


Part programerror


2998 Virtual system axis %s: Noreference position defined.

The reference point of avir‐tual axis is defined via ma‐chine parameter100300110.


Part programerror


2999 channel synchronisation:number of synchronisedchannels exceeded

There are more channelsto synchronise than onchannel is able to do.

The sequentiel controlmust be changed. Modifyyour part program.

Part programerror


3000 Incremental programmingis not allowed.

An explicit incremental pro‐gramming by using theIC(.. ) attribute is not al‐lowed together with LVMP.

Please program axis withits logical axis name andwithout any attribute.

Part programerror


3001 The axis %s is not a virtualaxis.

LVMP can only modify thepositions of virtual axes.

- Part programerror


3002 UPS battery failure. The battery of the UPS isdischared or defective. Youmay lost CNC data if youpower off the PC.

Do not power off the PC.First shutdown the CNC.Inform the after sales serv‐ice.


3003 UPS temperature failure. The temperature in theUPS is to high.

Shutdown the CNC andpower off the PC. Informthe after sales service.


3004 UPS failure. The UPS reports an error.The reason for the errorcannot be determined.



3005 Data leak in the memory ofpermanent CPL variables.

Values of all permanentCPL variables were de‐leted.

Values of necassary per‐manent CPL variablesmust be initialized.

Minor systemerror

System restart

3007 Coordinates missing. The coordinate list (CL(...))must not be empty.


Part programerror


3008 Destination coordinate ismissing.

Source and destination co‐ordinates must be pro‐grammed together(CL(Source1,Destina‐tion1,...)).


Part programerror





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3009 Source number of chan‐nels missing.

When starting the selectivecoordinate coupling thenumber of the source chan‐nel must be programmedby using SC<number>.


Part programerror


3010 The coordinate list is miss‐ing.

When starting the selectivecoordinate coupling the co‐ordinate list must be pro‐grammed by usingCL(source1, destina‐tion1, ...).


Part programerror


3011 The source number ofchannels (%d) is not al‐lowed.

The source number ofchannels must be lowerthan the destination num‐ber of channels.

- Part programerror


3012 Channel %d does not exist. - - Part programerror


3013 At the moment channel %dhas no coordinate with thenumber %d.


Part programerror


3014 At the moment channel %dhas no coordinate named%s.


Part programerror


3015 The active axis transforma‐tion prohibits the selectivecoordinate coupling for co‐ordinate %s.



3016 The coordinate %s is pro‐grammed multiple as targetcoordinate.



3017 The selective coordinatecoupling is already active.

The selective coordinatecoupling is already activa‐ted by SCCON.


Part programerror


3018 Axis or coordinate move‐ment in source channel(%d) detected.

While activating the selec‐tive coordinate couplingfunction all movementmust be stopped.


Part programerror


3020 Selective coordinate cou‐pling: Coordinates trans‐formation ("Inclined plane") switched.

While the selective coordi‐nate coupling is active theaxis transformation and thecoordinate transformationmust not be switched.

Please modify your part‐program. Switch off the co‐ordinate coupling, changethe transformation, acti‐vate the coordinate cou‐pling.

Part programerror


3021 Selective coordinate cou‐pling: Axes transformationswitched.


Please modify your part‐program. Switch off the co‐ordinate coupling, changethe transformation, acti‐vate the coordinate cou‐pling.

Part programerror


3022 Selective coordinate cou‐pling: The destination axis%d is removed from thischannel.






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3023 Selective coordinate cou‐pling: In the source channel(%d) the coordinates trans‐formation ("Inclined plane") is switched.


Please modify both partprograms. Switch off thecoordinate coupling,change the transformation,activate the coordinatecoupling.

Part programerror


3024 Selective coordinate cou‐pling: In the source channel(%d) the axes transforma‐tion is switched.


Please modify both partprograms. Switch off thecoordinate coupling,change the transformation,activate the coordinatecoupling.

Part programerror


3025 Selective coordinate cou‐pling: The axis %s is nolonger a member of chan‐nel %d.



3026 The online correction func‐tion is not configured.

Please note the runtimewarnings generated at theend of startup.

- Part programerror


3027 Not able to change mode ofthe profibus

An error occurred bychanging the profibusmode. Profibus is not in op‐erate.

Initiate a system startup. Interface error System restart

3028 Axis transformation %d:position for Fixpoint not al‐lowed

the programmed fixpointleads to a singularity of thetransformation

Modify your part program insuch a way that the fixpointisn't situated in the origin ofthe first circular axis.

Part programerror


3029 Programmed edge no isout of range

Only edge numbers from 0through 16 can be speci‐fied by an NC-program.

Specify edge numbersfrom 0 through 16 in yourNC-program, only!

Part programerror


3030 No tool length correction isassociated with main axisof active plane.

The edge orientation cor‐rection requires that a toollength correction is associ‐ated with the main axis(MA) of the active plane.

G47(<a>,<b>,<c>) associ‐ates the tool length correc‐tions with the following ax‐es: L1-> <a>, L2-> <b>, L3-> <c>. G47(ActPlane) as‐sociates as follows: L1->main axis of active plane ,L2->secondary axisSA, L3->normal axis

Part programerror


3031 No tool length correction isassociated with secondaryaxis of active plane.

The edge orientation cor‐rection requires that a toollength correction is associ‐ated with the secondary ax‐is (SA) of the active plane.

G47(<a>,<b>,<c>) associ‐ates the tool length correc‐tions with the following ax‐es: L1-> <a>, L2-> <b>, L3-> <c>. G47(ActPlane) as‐sociates as follows: L1->main axis of active plane ,L2->secondary axisSA, L3->normal axis

Part programerror





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3032 The edge orientation cannot be specified incremen‐tally.

The minus sign in front ofthe the edge number speci‐fies incremental program‐ming, which means the in‐crease of the edge numberwith respect to the currentvalue.

Omit the minus sign in frontof the edge number andspecify it as an absolutevalue.

Part programerror


3033 Programmed edge no isout of range

Only edge numbers from 0through 16 can be speci‐fied by an NC-program.

Specify edge numbersfrom 0 through 16 in yourNC-program, only!

Part programerror





Part programerror





Part programerror





Part programerror



The length parameters [2]and [3] must be zero.


Part programerror



The declination angle mustbe in the range from 0 to 89degree.


Part programerror


3039 The backup of the pcl pro‐gram couldn't create at usr‐fep.

There is not enough mem‐ory space at the usrfep tostore the file.

Release memory on theusrfep and start the backupagain.

Minor systemerror

System restart


Drive controlled switching(bit 8) must be activated inS-0-0034.

Please set bit 8 inS-0-0034. Hint: S-0-0034 islocalized in the SERCOS-file for phase 2.

Part programerror


3041 TCSDEF is not allowed,while 6-axes-transforma‐tion is not active.

For more information lookat the functionality descrip‐tion


Part programerror


3042 Invalid spline definition. The spline definition con‐tains an unknown spline id.


Part programerror


3045 Inadmissible plane switchwhile 3d cutter compensa‐tion is active.


Switch plane or transfor‐mations or zero point offsetin an own block after G140.

Part programerror





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3046 Inadmissible switch of theinclined plane or datumpoint transformation while3d cutter compensation isactive.



Part programerror


3047 Inadmissible switch of a ax‐is transformation while 3dcutter compensation is ac‐tive.



Part programerror


3048 Inadmissible switch of a ax‐is zero point offset while 3dcutter compensation is ac‐tive.



Part programerror


3049 Inadmissible axis transferewhile 3d cutter compensa‐tion is active.

A axis transfere is only al‐lowed with inactive pathcorrection function.


Part programerror


3050 3d cutter compensation: In‐valid plane configuration.

Cutter compensation iscompatible with G17, G18or G19 plane only.


Part programerror


3051 An axis participating in co‐ordinate rotation haschanged its configuration.

Axes must hold their placein axes configuration whilethey're part of a coordinaterotation.


Part programerror


3052 An axis participating in da‐tum point rotation haschanged its configuration.

Axes must hold their placein axes configuration whilethey're part of a rotation ofdatum point.


Part programerror


3053 A reconfiguration of axis orcoordinate classification isnot allowed while an in‐clined plane is active.


Part programerror


3054 3d cutter compensation: 2dcutter compensation acti‐vation error.

2d and 3d cutter compen‐sation can not be used atthe same time.


Part programerror


3055 3d cutter compensation ac‐tivation error.

2d and 3d cutter compen‐sation can not be used atthe same time.


Part programerror


3056 3d cutter compensation:Missing block look-aheadin previous block to a non-tangential transition.

As there is a programmedor implicit WAIT in the pre‐vious block, e.g. caused bya compensation switching,the present edge can notbe processed.

If possible, delete the WAITcommand. Please notethat some N -functions in‐clude a implicit WAIT.

Part programerror





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3057 3d cutter compensation: In‐ner corner calculationerror. No intersectionfound.

The internal algorithm di‐verge.


Part programerror


3058 3d cutter compensation:No more look ahead possi‐ble.

G141/G142 needs moreNC blocks for look ahead.

Check the adjusted lookahead for 3D-cutter com‐pensation (machine pa‐rameter 706000120 and130) as well as the adjus‐ted look ahead for the sys‐tem (machine parameter706000110 or program‐med "PREPNUM").

Part programerror


3059 3d cutter compensation:Collision detected by innercorner handling.

Distance between suc‐ceeding inner corners istoo small with respect tothe tool radius.


Part programerror


3060 3d cutter compensation: In‐ner corner calculationerror. Not enough lookahead blocks.

Possibly the look-aheadrange for 3D-cutter com‐pensation has a too smallvalue.

Check the adjusted lookahead for 3D-cutter com‐pensation (machine pa‐rameter 706000120 and130) as well as the adjus‐ted look ahead for the sys‐tem (machine parameter706000110 or program‐med "PREPNUM").

Part programerror





Part programerror





Part programerror


3063 3d cutter compensation:Configured look aheadrange is too small.

- Check the adjusted lookahead for 3D-cutter com‐pensation (machine pa‐rameter 706000120 and130) as well as the adjus‐ted look ahead for the sys‐tem (machine parameter706000110).

Part programwarning

System restart

3064 3d cutter compensation:Tangent parallel to tool ori‐entation vector.

Path motion is along toolorientation.

Program another path oranother tool orientation. Ifnecessary, switch off 3Dradius compensation be‐fore the special movement.

Part programerror





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Part programerror


3066 Inadmissible point weight. The point weight must begreater than zero.



3067 Orientation angle theta =%f degree is larger than theallowed maximum value of%f degree.

The actual axis transforma‐tion has a limited thetarange.



3068 3d cutter compensation:Traverse to an absolutemachine positition is not al‐lowed.



3069 3d cutter compensation:Setting of an absolute ma‐chine positition is not al‐lowed.



3070 3d cutter compensation:Tapping is not allowed.

Tapping is only allowedwith inactive path correc‐tion function.

- Part programerror


3071 3d cutter compensation:Thread cutting is not al‐lowed.

Thread cutting is only al‐lowed with inactive pathcorrection function.

- Part programerror


3072 Inadmissible change ofspline type.

During spline interpolationa new spline definition wasprogrammed.

Program G1 before thespline definition.

Part programerror


3074 Online correction MCS:The drive entered in ma‐chine parameter705001212 does not exist.


System restart

3075 Online correction MCS:The drive entered in ma‐chine parameter705001212 is disabled viamachine parameter105000002 in theSERCOS ring.


System restart

3076 Online correction MCS:Machine parameter705001214 - %s is an ille‐gal expression.



System restart




Part programwarning

System restart




Part programwarning

System restart




Part programwarning

System restart




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Part programwarning

System restart

3081 Online correction MCS:The handwheel entered inmachine parameter705001212 does not exist.


System restart

3082 Online correction MCS:The selected channel (%s%d) is not allowed.



3083 Online correction MCS:Channel number missing.

When starting the onlinecorrection from an auxillarychannel the number ofchannels must be pro‐grammed by usingOCMcs1_Chan.

- Part programerror


3084 For channel #%d onlinecorrection MCS is not ap‐plied.


Part programwarning


3085 Online correction MCS: Ax‐is number is missing.

When starting the onlinecorrection the axis numbermust be programmed byusing OCMcs1_Axis.

- Part programerror


3086 Online correction MCS:Channel number missing.

When switching the the on‐line correction from an aux‐illary channel the numberof channels must be pro‐grammed by usingOCMcs1_OffChan.

- Part programerror


3087 NFSMOUNT ENONET:The host name is not in /etc/hosts. Max. host namelength = 7 characters.

No host name entry foundin file, or host name is tolong

Add an entry in the file '/etc/hosts' and trigger controllerstartup. The host namemust probably alsso becorrected in the"****boot<HW-Num‐mer>.ini" file in installationdirectory.



3088 lpc error: %s Plc runtime error Restart of plc program PLC error Restart the PLCprogram

3089 Watchdog expired atTask%s

There is a timeout of thePLC program



3090 Direction reverse duringavtive 3D cutter compen‐sation

- Modify part program. Part programerror


3091 Your actual software ver‐sion allows maximum 4 ax‐es interpolation!

The export version func‐tionality is restraint.

Please ask your machinetool builder for an unrestric‐ted software version.

Part programerror





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3092 Syntax error at "%s". Theprogrammed nc-function isexpecting a parameter listwith round braces: (...).

No "(" was found as the be‐ginning of the expected pa‐rameter list.

Please check your pro‐gramming. For further in‐formation please look atthe programming instruc‐tions.

Part programerror


3094 Negative D-Correction-Numbers are not permitted

Permitted D-Correctionsrange from D1 to D99 andD0 in order to deactivate D-Correction.

Change D-Correction-Noaccordingly.

Part programerror


3095 The specified Tool Orienta‐tion is invalid.

Tool Orientation can onlybe 1,...,9 or 0 in order tospecify no tool orientation.

Change the orientation ofthe active tool or the orien‐tation specified by the ac‐tive D-Correction.

Part programerror


3096 The Tool Orientation is notpermitted to exceed 9.

Tool Orientation can onlybe 1,...,9 or 0 in order tospecify no tool orientation.

Change the orientation ofthe active tool or the orien‐tation specified by the ac‐tive D-Correction.

Part programerror


3097 No D-Correction-Table isselected.

- Select a D-Correction-Ta‐ble first.

Part programerror


3098 The D-Correction-No is notpermitted to exceed 99.

Permitted D-Correctionsrange from D1 to D99 andD0 in order to deactivate D-Correction.

Change D-Correction-Noaccordingly.

Part programerror


3099 Contradiction betweenTool-Orientation and Ori‐entation specified by D-Correction.

The Tool Orienatation ofthe active tool contradictsthe tool orientation speci‐fied by the active D-Correc‐tion.

Check the orientation of theactive tool. In order to pre‐vent any influence of the D-Correction on tool orienta‐tion, specify an orientationof zero in the D-Correction.

Part programerror


3100 Static Tool Transf. onlypermitted within activeplane, if cutter dimensioncompensation is active

If cutter dimension com‐pensation is active, the cut‐ting tool must alwaysaligned with the activeplane. A static tool transfor‐mation is permitted to onlyrotate the cutter within theactive plane.

Change the static tooltransformation accordinglyor deactivate the cutter di‐mension compensation.

Part programerror


3101 L13 and L23 must not referto different coordinates

Machine parameter 705000420 is not permitted torefer the tool correctionlengths L13 and L23 to dif‐ferent coordinates.

Change machine parame‐ter 7050 00420 such thatL13 and L23 refer to thesame coordinate.

Part programerror

System restart

3102 Non permitted H-Correc‐tion

H-Corrections is invalid ifthe active tool correctiontable has been activatedusing G22.

Select a tool correction ta‐ble using G22 before acti‐vating an H-correction.

Part programerror


3103 L13 and L23 must not referto different coordinates

G78 is not permitted to re‐fer the tool correctionlengths L13 and L23 to dif‐ferent coordinates.

Change the parametersprogrammed together withG78 such that L13 and L23refer to the same coordi‐nate.

Part programwarning





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3104 A D-Correction cannot beactivated without a D-Cor‐rection-Table.

It has been tried to activatea D-Correction without anyD-Correction-table beingactive.

Activate a D-Correction-Table before you activate aD-Correction.

Part programerror


3105 Invalid change .GEO- <->DCT correction table

It is not permitted to selecta DCT correction table, ifa .GEO correction tablewas preselected and a Dcorrection was additionallyactive.

Deactivate the D-Correc‐tion in the previous NC-sentence, at the latest.

Part programerror


3106 Invalid change .GEO- <->DCT correction table

It is not permitted to selecta .GEO correction table if aDCT correction table wasselected previously and aD correction was addition‐ally active.

Deactivate the D-Correc‐tion in the previous NC-sentence, at the latest.

Part programerror


3107 Syntax error: Invalid pa‐rameter list at "%s".

( 1 ) is no valid parameterfor the programmed nc-function.

Please check your pro‐gramming. For further in‐formation please look atthe programming instruc‐tions.

Part programerror


3108 Target block not found Destination block not foundin search run.

Select the correct blocknumber for destinationblock.

Part programwarning


3109 Small letters in CPL-varia‐blename not allowed



Part programerror


3110 NFSMOUNT: Error: %swhile mounting the NFS filesystem

The NFS client can notmount the filesystem. TheNFS servers send the errormessage.

Check the bootparameterand the file 'startup'. Checkthe access rights and theexports of the NFS server.Check the connection tothe network.



3111 Tangential tool guidance:Inadmissible contour type.

Tangential tool control isrestricted to linear and cir‐cular contours.

- Part programerror


3112 Function Corner Rounding:A negative eps value is pro‐grammed!

A negative Number is notvalid for contour epsilon.


Part programerror


3113 Function Corner Rounding:A negative radius value isprogrammed!

A negative Number is notvalid for rounding radius.


Part programerror


3114 Too less coordinates areconfigurated for use of po‐lar coordinate program‐ming.

At least 2 coordinates mustbe configurates for usingpolar coordinate program‐ming.

Please change your partprogram or check the ac‐tual channel configuration.

Part programerror


3115 Too less coordinates areconfigurated for use ofspherical polar coordinateprogramming.

At least 3 coordinates mustbe configurates for usingspherical polar coordinateprogramming.


Part programerror





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3116 A not allowed coordinatehas been programmedwhile spherical polar coor‐dinates programming is ac‐tive.

While spherical polar coor‐dinates are active the nor‐mal coordinate of the planemust not be programmed.


Part programerror


3117 Inadmissible spline para‐metrization.

Wrong spline id in NC com‐mand SPLINEDEF.


Part programerror


3118 WEB Server Startup : %d -%s

Error while Web Serverstartup. Details look uperror message.

Recover the error. Newstartup.


System restart

3119 WEB Server protocol : %d- %s

Error in the http protocol .Details look up error mes‐sage.

Check the http protocol ofyour WEB Browser.



3120 WEB Server internal : %d -%s

Internal error of WEB Serv‐er. Details look up errormessage.

Check the free memory inthe RAM filesystem.


System restart

3121 Error during loading of XMLschema files. See error re‐port in file %s.

Errors have been detectedin schema files.

Check and correct the in‐correct schema files. Afterthat perform a system re‐start.

Minor systemerror

System restart

3123 Axis %s (spindle %s):S-0-331 (nact = 0) is miss‐ing in S-0-144.

Speed 0 (S-0-331) must beconfigured in S-0-144 andS-0-144 must be includedin S-0-16.

It is advisable to configureS-0-144 at least withS-0-331(nact = 0), S-0-336(in-position) and S-0-403(position actual values sta‐tus).

Part programerror


3124 No axis transformation ac‐tive.

A calibration function wasprogrammed while no axistransformation was active.

Activate the axis transfor‐mation you want to cali‐brate befor the calibrationfunction.

Part programerror


3125 CPL variable %s does notexist.

Wrong parameter in cali‐bration function.


Part programerror


3126 Wrong type for CPL varia‐ble %s.



Part programerror


3127 Wrong field index for CPLvariable %s.



Part programerror


3128 Error during iteration of cal‐ibration.

The calibration processdoesn't converge. An opti‐mal set of parameters wasnot found. Possible cau‐ses: Improper starting val‐ues for the initial set ofparameters. The parame‐ters are linearly dependent.

Improve starting values orremove linearly dependentparameters from optimiza‐tion.

Part programerror


3129 The actual axis transforma‐tion may not be calibrated.

The selected axis transfor‐mation does not supportthe calibration process.

- Part programerror









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3131 Spindle %d: S-0-331 (nact= 0) is missing in S-0-144.



Part programerror


3132 Spindle %d: P-0-152 ismissing in S-0-144.

When using an "Indradrive"with drive-controlled oper‐ating mode change (bit8 inS-0-34) the Drill axispingfunction demands that"synchronization finished(P-0-152)" must be config‐ured in S-0-144 andS-0-144 must be includedin S-0-16.

Please add P-0-152 toS-0-144. Generally it is ad‐visable to configureS-0-144 at least withS-0-331(nact = 0), S-0-336(in-position) and S-0-403(position actual values sta‐tus).

Part programerror


3133 Spindle %d: S-0-403 (posi‐tion actual values status) ismissing in S-0-144.

In combination with specialaxes transformations (ie.Bipod) spindle orientation(M19) demands that "posi‐tion actual values status(S-0-403)" must be config‐ured in S-0-144.


Part programerror


3134 Spindle %d: SERCOSS-0-0051 or S-0-0053 ismissing in S-0-0016(AT).

In combination with specialaxes transformations (ie.Bipod) spindle orientation(M19) demands that theactual position value(S-0-51 or S-0-53) exists inS-0-16.

Please modify the drivetelegram (S-0-16).

Part programerror


3135 Spindle %d: SERCOSS-0-0047 is missing inS-0-0024 (MDT).

In combination with specialaxes transformations (ie.Bipod) spindle orientation(M19) demands that thecommand position value(S-0-47) exists in S-0-24.

Please modify the masterdata telegram (S-0-24).

Part programerror


3136 Spindle %d: Referencepoint is unknown.

When using a "Servodyn"drive in combination withspecial axes transforma‐tions (ie. Bipod) spindle ori‐entation needs to know thec-axis reference point.

- Part programerror


3137 CPL variable %s has toosmall dimension.



3138 Programmed D-correctiontable has wrong file format.

The "SelDTab" ("SDT")function is only used to se‐lect a DCT correction table.

Please enter the name of aX DCT correction table andactivate the .GEO correc‐tion table if necessary.

Part programerror


3139 Axistransformation 2 mustbe switched off before ax‐istransformation 1

Order of axistransfroma‐tion has been ignored

Switch off axis transforma‐tion 2

Part programerror





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3140 Calling the GNP-cycle G%d while MDI is running isnot permitted.

G-codes 700-999 are re‐served for the graphicalprogramming system(GNP).

Please, use an other G-code for your cycle assign‐ment.

Part programerror


3141 The GNP G%d cycle pathname exeeds the maxi‐mum length.

The absolute path namestarting from the root up toyour GNP cycle inclusiveits name exceeds the max‐imum supported pathlength.

Please, check your directo‐ry structure. Possiblychoice an other directory orrename your directory.

Part programerror


3142 The GNP cycle %s couldn'tbe activated.

The called GNP cyclecouldn't be found in thesubdirectory.

Please, check the compila‐tion of your GNP program.

Part programerror


3143 The GNP keyword %s isnot permitted in MDI.

GNP keywords must beprogrammed in cnc pro‐gram cycles only.

- Part programerror


3144 The GNP sequence %s willnot be delimited by the key‐word %s.

GNP data should be ignor‐ed by the cnc interpreter.GNP data sequences aredelimited by beginning andend keywords.

Please, ensure the correct‐ness of your GNP program.Attention: Caution, eachprogram changing needs anew compilation!

Part programerror


3149 DB Table Server: Error dur‐ing initialization of data‐base. Syntax error in file'%s', line %d.

The interpretation of the filehas been interrupted be‐fore the file end. The indi‐cated line contains a syn‐tax error.

Correct the error and re‐start the system.

Minor systemerror

System restart

3150 DB Table Server: Error dur‐ing initialization of table'%s'. you can define a max‐imum number of %d datarecords.

You have configured toomuch data records for thedb table.

You can modify the maxi‐mum number of data re‐cords. For more informa‐tion see manual 'Parame‐terization of Tool Configu‐ration' chapter'Parameterization of Data‐base'.

Minor systemerror

System restart



Please modify S-0-0033. Part programwarning




Please modify S-0-0034. Part programwarning


3153 Axis %s (spindle %s): Theposition data scaling meth‐od (S-0-0076) does notmatch the axis movementtype (machine parameter100300004).

Machine parameter "Rota‐ry axis" can be combinedwith S-0-0076 "Rotary ax‐is" or "Endless axis". Ma‐chine parameter "Endlessaxis" requires S-0-0076"Endless axis".


Part programwarning





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3154 Axis %s (spindle %s):S-0-331 (nact = 0) is miss‐ing in S-0-144.



Part programwarning


3155 Axis %s (spindle %s): Un‐suitable axis movementtype (machine parameter100300004).

For c-axis-mode only axismovement type "rotary ax‐is" or "endless axis" can beselected.

Please modify machine pa‐rameter 100300004.

Part programwarning





Part programwarning


3157 Negative software travellimit is larger than positivetravel limit

The positive travel limitmust be larger than thenegative one.

Please change the config‐uration data.

Part programerror


3158 2. negative software travellimit is larger than 2. posi‐tive travel limit

The positive travel limitmust be larger than thenegative one.

Please change the config‐uration data.

Part programerror


3159 File %s: Different numberof #%d and #%d lines.

The number of lines of theindicated ident numbersmust be equal.

- Part programerror


3160 File %s, line %d: Wrong se‐quence of a #%d line.

Wrong definition of meas‐uring point in calibrationfile.

- Part programerror


3161 File %s, line %d: Wrongnumber of values.



3162 File %s: Wrong or missingcoord mask #%d.



3163 File %s, line %d: Error inforward transformation ofaxis transformation %d.

An error occured during thetransformation of calibra‐tion file coordinate posi‐tions.

- Part programerror


3164 File %s, line %d: Error inbackward transformationof axis transformation %d.

An error occured during thetransformation of calibra‐tion file coordinate posi‐tions.

- Part programerror


3165 Inadmissible coordinatepositions.

The contour leads into anarea not allowed by the ac‐tive axis transformation.

- Part programerror


3167 Missing parameters! program error, parametermissing


Part programerror


3168 Invalid structured CPL -variable %s



Part programerror





Part programerror





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3170 %s-command with invalidparameter value



Part programerror


3178 Multiple definition of auxili‐ary function "%s" in auxili‐ary group %d index %d.

The auxiliary function hasbeen defined at least twicein the auxiliary groups

Define auxiliary functiononce in only one auxiliarygroup.

Part programerror

System restart

3179 Multiple definition of auxili‐ary function "%s" in auxili‐ary group %d index %d.

The auxiliary function hasbeen defined at least twicein the auxiliary groups

Define auxiliary functiononce in only one auxiliarygroup.

Part programerror

System restart




Minor systemerror

System restart




Minor systemerror

System restart

3185 Error in definition of struc‐tured variables in line "%d"of "%s"



Minor systemerror

System restart

3186 Structured CPL variable"%s" not installed. Memoryfull.



Minor systemerror

System restart

3187 Axis transformation cannotbe activated

No axis transformation canbe activated as long asG20 remains actice.

Deactivate G20 by G16,G17, G18 or G19 previousto activating an axis trans‐formation.

Part programerror


3188 A axis being programmedas a parameter of G47 can‐not be transformed by anaxis transformation

An axis being transformedby an axis transformationcannot be accessed direct‐ly, anymore. Therefore,G47 cannot refer to suchan axis once the axis trans‐formation is active.

Deactivate the tool correc‐tion by G48. Then activatethe axis transformation.Then useG47(XTR,YTR,ZTR) to ac‐tivate a tool correctionwhich refers to the tool co‐ordinate system of thetransformation.

Part programerror


3189 No G20 is permitted aslong as any axis transfor‐mation remains achtive.

No G20 is permitted aslong as any axis transfor‐mation remains achtive.

Try to use G17, G18 or G19instead or deactivate theaxis transformation prior tousing G20.

Part programerror


3190 The parameters being pro‐grammed with G20 are notsufficient.

It is necessary to programat least the first parameterof G20 (main coordinate)and the second (secondarycoordinate). Only the thirdparameter (normal coordi‐nate of the plane) is option‐al.

Change G20 accordinglyand start your NC-programagain.

Part programerror





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3191 2 identical coordinate havebeen programmed withG20

Main coordinate, secon‐dary coordinate and nor‐male coordinate of a planemust be different.

Change the parameters ofG20 and start your NC-pro‐gram again.

Part programerror


3192 Any reconfiguration of theaxes of a channel, i.e. axisinsertion in or removal froma channe, is prohibited aslong as G20 remains activein this channel.

Any reconfiguration of theaxes of a channel, i.e. axisinsertion in or removal froma channe, is prohibited aslong as G20 remains activein this channel.

Deactivate G20 by G16,G17, G18 or G19 before in‐serting an axis in or remov‐ing an axis from the chan‐nel.

Part programerror


3193 Incompatible load of ma‐chine parameter data!

Machine parameter ver‐sion 11 has been changedso that it is incompatiblewith version 10. New de‐fault values have been de‐fined.

Please check all parame‐ters with new default val‐ues

Core systemwarning


3197 Insufficient memory for plcprogram

There is not enough mem‐ory left to create load theplc program

Enlarge the size of plc pro‐gram at machine parame‐ter 206000210 and initiatea new system startup.


3198 plc program contains un‐known function call

Plc program contains un‐known function calls of aexternal library.

Modify/delete function callsor install the version of firm‐ware which contains themissing functions


3199 Gateway signal "%s" doesnot exist.

The gateway signal namein the parameter list of theCPL BITIF function iswrong.

Please, check the parame‐ter list and correct the CPLprogram.

Part programerror


3200 Gateway signal group "%s"does not exist.

The gateway signal groupname in the parameter listof the CPL BITIF function iswrong.

Please, check the parame‐ter list and correct the CPLprogram.

Part programerror


3201 Punch activation not al‐lowed

NC function punching notallowed while NC functioncorner rounding is active.


Part programerror


3202 Error in file %s: Unknownident number #%d.

The indicated file containsan unknown ident number.The ident number is ignor‐ed.

Discard the ident numberfrom the file or use a newersoftware version that rec‐ognizes this ident number.

Part programwarning


3203 Name of axis %s hidesname of polar angle

The NC syntax of the speci‐fied axis or coordinate isidentical with the syntax ofa polar angle. The pro‐gramming is ambigous.

Adjust an allowed syntax inmachine parameter(800500001 or800500002) which is notidentical with an axis or co‐ordinate name.

Minor systemerror

System restart

3204 Insufficient internal memo‐ry in subsystem XML.

When parsing schema filesand XML files internalmemory is needed. Butthere is no more memoryavailable.

Remove or reduce userspecific schema files. Ini‐tiate a system startup.

Minor systemerror

System restart

3208 Axis transformation: Con‐figuration error in parame‐ter axis classification[%d].

The entry in machine pa‐rameter 103000125 mustbe +-300.


Part programerror





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Inadmissible entry in ma‐chine parameter103000125.


Part programerror


3210 The oscillating functiondoes not work together withpath SHAPE.

Together with SHAPE thetwo different motions wouldnot be synchronized.

Please switch off SHAPEbefore the beginning of os‐zillation, e.g. with G8.

Part programerror


3212 Server error %d duringopening %s table %s.

XML error(2): no space leftfor xml parser.

Please, read table servererror messages for furtherinformation.

Part programerror


3213 Error %d during reading%s table %s near row %d.

XML error(3): documentdoesn't start.

Please, check for the cor‐rectness of the table datafile.

Part programerror



XML error(4): document isempty.


Part programerror



XML error(5): extra text atdocument end found.


Part programerror



XML error(6): invalid hexa‐decimal character refer‐ence.


Part programerror



XML error(7): invalid deci‐mal character reference.


Part programerror



XML error(8): invalid char‐acter reference.


Part programerror



XML error(9): invalid char‐acter.


Part programerror



XML error(10): unresolvedcharacter reference at eof.


Part programerror



XML error(11): unresolvedcharacter reference in pro‐logue.


Part programerror



XML error(12): unresolvedcharacter reference in epi‐logue.


Part programerror



XML error(13): unresolvedcharacter reference inDTD.


Part programerror



XML error(14): unresolvedentity reference at eof.


Part programerror



XML error(15): unresolvedentity reference in pro‐logue.


Part programerror



XML error(16): unresolvedentity reference in epi‐logue.


Part programerror





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XML error(17): unresolvedentity reference in DTD.


Part programerror



XML error(18): unresolvedparameter reference(PEReference) at eof.


Part programerror



XML error(19): unresolvedparameter reference(PEReference) in pro‐logue.


Part programerror



XML error(20): unresolvedparameter reference(PEReference) in epilogue.


Part programerror



XML error(21): unresolvedparameter reference(PEReference) in subset.


Part programerror



XML error(22): entity refer‐ence no name.


Part programerror



XML error(23): entity refer‐ence semicolon missing.


Part programerror



XML error(24): parameterreference (PERefer‐ence)no name.


Part programerror



XML error(25): parameterreference (PEReference)semicolon missing.


Part programerror



XML error(26): undeclaredentity.


Part programerror



XML error(27): Warning:undeclared entity.


Part programerror



XML error(28): unparsedentity.


Part programerror



XML error(29): entity is ex‐ternal.


Part programerror



XML error(30): entity is pa‐rameter.


Part programerror



XML error(31): unknowncharacter encoding.


Part programerror



XML error(32): unsuppor‐ted character encoding.


Part programerror



XML error(33): string didn'tstarted.


Part programerror





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XML error(34): string notclosed.


Part programerror



XML error(35): internaldeclaration parse error.


Part programerror



XML error(36): entity notstarted.


Part programerror



XML error(37): entity notfinished.


Part programerror



XML error(38): '<' in attrib‐ute found.


Part programerror



XML error(39): attributedidn't started.


Part programerror



XML error(40): attribute notfinished.


Part programerror



XML error(41): attributewithout value.


Part programerror



XML error(42): attribute re‐defined.


Part programerror



XML error(43): literal didn'tstarted.


Part programerror



XML error(44): literal notfinished.


Part programerror



XML error(45): commentnot finished.


Part programerror



XML error(46): processinginstruction <?... (PI) didn'tstarted.


Part programerror



XML error(47): processinginstruction ...?> (PI) not fin‐ished.


Part programerror



XML error(48): notationdidn't started.


Part programerror



XML error(49): commentnot finished.


Part programerror



XML error(50): attribute listdidn't started.


Part programerror





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XML error(51): attribute listnot finished.


Part programerror



XML error(52): mixed ele‐ment data (S? didn't star‐ted. ...'.


Part programerror



XML error(53): mixed ele‐ment data ... S?) not finish‐ed.


Part programerror



XML error(54): elementcontent didn't started.


Part programerror



XML error(55): elementcontent not finished.


Part programerror



XML error(56): '<xml' dec‐laration not started.


Part programerror



XML error(57): '<xml' dec‐laration not finished.


Part programerror



XML error(58): conditionsection '<![' didn't started.


Part programerror



XML error(59): conditionsection not finished.


Part programerror



XML error(60): externalsubset not finished.


Part programerror



XML error(61): '<DOC‐TYPE' not finished.


Part programerror



XML error(62): misplacedcdata end.


Part programerror



XML error(63): CDATA -sequence not finished.


Part programerror



XML error(64): Use re‐served xml keyword.


Part programerror



XML error(65): space re‐quired.


Part programerror



XML error(66): separatorrequired.


Part programerror



XML error(67): enumera‐tion token required.


Part programerror





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XML error(68): name re‐quired.


Part programerror



XML error(69): #PCDATAis missing in CDATA in‐struction.


Part programerror



XML error(70): URI is miss‐ing in SYSTEM or PUBLICinstrucion.


Part programerror



XML error(71): PUBLICdesignation missing.


Part programerror



XML error(72): '<' tag re‐quired.


Part programerror



XML error(73): '>' tag re‐quired.


Part programerror



XML error(74): '</' tag re‐quired.


Part programerror



XML error(75): '=' charac‐ter required.


Part programerror



XML error(76): TAG namemismatch.


Part programerror



XML error(77): TAG not fin‐ished.


Part programerror



XML error(78): standalonevalue.


Part programerror



XML error(79): unknownencoding name.


Part programerror



XML error(80): hyphen incomment string.


Part programerror



XML error(81): invalidcharacter encoding.


Part programerror



XML error(82): external en‐tity standalone.


Part programerror



XML error(83): conditionalsection invalid (CON‐DSEC).


Part programerror



XML error(84): value re‐quired.


Part programerror





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XML error(85): not well bal‐anced.


Part programerror



XML error(86): unexpectedextra content.


Part programerror



XML error(87): entity char‐acter error.


Part programerror



XML error(88): entity con‐tains invalid reference (PE)internal.


Part programerror



XML error(89): dissolvableentity loop detected.


Part programerror



XML error(90): entity out ofboundary.


Part programerror



XML error(91): invalid URI. Please, check for the cor‐rectness of the table datafile.

Part programerror



XML error(92): invalid URIfragment.


Part programerror



XML error(93): wrong cata‐log statement string PI.


Part programerror



XML error(94): no DTDdocument found.


Part programerror


3305 Table data server error %dduring reading %s table%s.

XML error(501): schematype info not implemented.


Part programerror



XML error(502): schematype info not implemented.


Part programerror



XML error(503): schemaparse failed.


Part programerror



XML error(504): unknownXML error.


Part programerror



XML error(505): schemafile open failed.


Part programerror



XML error(506): maximaloccurs exceeded.


Part programerror



XML error(507): bad ele‐ment content.


Part programerror





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XML error(510): path syn‐tax error.


Part programerror



XML error(511): path con‐flict.


Part programerror



XML error(512): path ele‐ment position invalid.

Please, check the validityof used schema and tablefiles.

Part programerror



XML error(513): path ele‐ment create failed.


Part programerror



XML error(514): path ele‐ment delete failed.


Part programerror



XML error(515): path ele‐ment not existing.


Part programerror



XML error(516): path ele‐ment not declared.


Part programerror



XML error(517): path ele‐ment mismatch.


Part programerror



XML error(518): elementnot declared.


Part programerror



XML error(519): invalid da‐ta size.


Part programerror



XML error(520): invalidtype id.


Part programerror





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XML error(521): too muchdata requested.


Part programerror



XML error(522): unknowndata type.


Part programerror



Table error(2001): internaltable server error.

Please, check the validityof used XML schema files.

Part programerror



Table error(2002): servernot ready.


Part programerror



Table error(2003): table filename to long.

Please, check file name /file path and the accessmode for the given correc‐tion table. Correct the pro‐gram or change the filename or file path of the off‐set table. Please, ensurefor read access for the ta‐ble file and path.

Part programerror



Table error(2004): un‐known table type (only dct,zot oder pmt allowed).


Part programerror



Table error(2005): tablenot found.


Part programerror



Table error(2006): table al‐ready exists.


Part programerror



Table error(2007): bad da‐ta size.


Part programerror



Table error(2008): badpath size.


Part programerror





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Table error(2009): XMLpath element too large.


Part programerror



Table error(2010): XMLschema invalid or XMLschema not found.


Part programerror



Table error(2011): re‐sponse message didn'tcontain valid table data.


Part programerror



Table error(2012): no moremodification events for ta‐ble (>16).


Part programerror



Table error(2013): un‐known modification event.


Part programerror



Table error(2014): modifi‐cation event already in use.


Part programerror



Table error(2015): modifi‐cation event deleted.


Part programerror



Table error(2016): table re‐cord too big.


Part programerror





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Table error(2017): Invalidchannel number.


Part programerror



Table error(2018): Invalidtable filename extension.


Part programerror



Table error(2019): insertaxis for actual table typenot allowed.


Part programerror



Table error(2020): deleteaxis only allowed forZOT's.


Part programerror



Table error(2021): pathblock position invalid.


Part programerror



Table error(2022): maxi‐mal number of axesreached.


Part programerror



Table error(2023): axis col‐umn does not exist.


Part programerror



Table error(2024): wrongaxis range requested.


Part programerror





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Unkown error during read‐ing table.


Part programerror


3350 %s table '%s' couldn't beopened for reading.

The correction tablecouldn't be found by thegiven file name/ file path orthe file is read-protected.


Part programerror


3351 Path limit reached. Path motion has reached alimit (axis software limit,dead area, etc.).

In the NC program: AbortNC program. During jogmode: Jog into the reversedirection.

Part programwarning


3352 One-dimensional collisionmonitoring has detected apotential collision within themonitoring group %d (axes%s and %s). To prevent areal collision, all axes of thedirectly involved NC chan‐nels have been stopped.

A motion command of theNC program or a jog com‐mand could have led to acollision of the axes whichbelong to the indicatedmonitoring group.

1. Delete the error bypressing "Reset". 2. Exam‐ine the NC program, modifyit where necessary and ac‐tivate it again.

Part programerror


3353 Changes of the WCS arenot permitted while an axistransformation is active

When an axis transforma‐tion is active it ist not per‐mitted to change classifica‐tions by G17, G18, G19.

Use G17, G18, G19 with‐out parenteses and withoutparameters in order to ac‐tivate another plane whenan axis transformation isactive.

Part programerror


3355 Incorrect configuration inmonitoring group %d ofone-dimensional collisionmonitoring.

The machine parametersfor one-dimensional colli‐sion monitoring contain anincorrect axes assignmentto the reported collisionmonitoring group. The as‐signed axes must havebeen configured and de‐fined as linear axes.

Correct the axis number inthe related machine pa‐rameters and run up thesystem again.

Part programerror

System restart

3356 '%s' is not valid as auxiliaryfunction in MP %d

Syntaxerror correct syntax Minor systemerror


3357 Mixing of channel specificand channel independentauxiliary functions in MP%d

The auxiliary functionsgroup has channel specificand channel independentelements

Enter only auxiliary func‐tions of one certain type orsuggest the type with 'A:' or'S:' at the beginning of thefirst element

Minor systemerror


3358 '%s' is not valid as auxiliaryfunction in MP %d

Syntaxerror correct syntax Minor systemerror





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Part programerror


3360 The cylinderjacket-trafohas been activated with ra‐dius R=%f.

TRFOPT(...) has to be pro‐gramed with positiv valueduring COORD-call.



3361 Programmed master coor‐dinate is endless!

End position coupling is notallowed with endless coor‐dinates.

Please check the program‐med master coordinate.

Part programerror


3362 Programmed master axisdoes not exist.

Only actual channel mem‐bers can be coupled!

Please check your actualchannel configuration.Please consider the axistransformations here.

Part programerror


3363 No master coordinate isprogrammed.

The following parametersare needed for end positioncoupling: master, slave,coupling factor.

Please modify your pro‐gramming.

Part programerror


3364 Programmed slave coordi‐nate is endless!

End position coupling is notallowed with endless coor‐dinates.

Please check the program‐med slave coordinate.

Part programerror


3365 Programmed slave axisdoes not exist.

Only actual channel mem‐bers can be coupled!

Please check your actualchannel configuration.Please consider the axistransformations here.

Part programerror


3366 No slave coordinate is pro‐grammed.



Part programerror


3367 No coupling factor is pro‐grammed.



Part programerror


3368 Master coordinate is notlonger channel member.

Coupling coordinates mustnot leave the channel whilecoupling is active.

Please modify your pro‐gramming. Please noticethe following functionality:axis remove, axis transfor‐mation

Part programerror


3369 Slave coordinate is not lon‐ger channel member.

Coupling coordinates mustnot leave the channel whilecoupling is active.

Please modify your pro‐gramming. Please noticethe following functionality:axis remove, axis transfor‐mation

Part programerror


3370 Master and slave must notbe programmed together inone block!

End position coupling:slave or master can be pro‐grammed.


Part programerror


3371 %s Programmed part programerror

Change part programm,select and start it again, ifnecessary

Part programerror


3372 %s Programmed part programwarning

Change part programm,select and start it again, ifnecessary

Part programwarning





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3373 Spindle %d: S-0-331 (nact= 0) is missing in S-0-144.

In combination with specialaxes transformations (ie.Bipod) spindle orientation(M19) demands that "sta‐tus ’n_feedback =0" (S-0-331) must be con‐figured in S-0-144.


Part programerror


3374 Automatic tapping retrac‐tion: Axes transformation 1has changed from #%d to #%d.

Automatic Drill axisping re‐traction is only practicablewith axis transformation 1which was active while Drillaxisping.

Please switch to the formeraxis transformation or usethe manual retraction func‐tion.

Part programerror


3375 Inadmissible coordinateconfiguration for axis trans‐formation %d.

A mixture of working andmachine coordinates ispresent. Machine parame‐ter 103000120 probablycontains incorrect axes orcoordinates.

Correct machine parame‐ter 103000120.

Part programerror


3376 Invalid coordinate nameprogrammed with G76.

With G76 only cartesiancoordinates, or axes out‐side the machine tranfor‐mation should be program‐med.


Part programerror


3377 Invalid coordinate nameprogrammed with VirtAxis‐Pos (VAP).

With VirtAxisPos only axesoutside the machine tran‐formations should be pro‐grammed.


Part programerror


3378 Invalid coordinate nameprogrammed with G74.

With G74 only axes shouldbe programmed.


Part programerror


3379 Only G8, G9 and G108 al‐lowed.

G33 works only in combi‐nation with G9 and G8. Werecommend G8 G33.Please note that the shapeorder must be set to zero.


Part programerror


3380 %s is not a linear coordi‐nate.

Thread cutting allows onlythe usage of linear coordi‐nates.


Part programerror


3381 The database table '%s'has been reinitialized be‐cause of schema modifica‐tion.

After modification of aschema file, all databasetables that use this schemamust be reinitialized. Theold content of the table islost.

Load a backup file to fill thedatabase table with values.

Core systemwarning


3382 "%s" is an invalid machinecoord name.

The programmed namecannot determine a ma‐chine coordinate.



3383 The coordinate %d (selec‐ted by DCCOORD) is not achannel member.

The distance control func‐tion works only with a ma‐chine coordinate of its own.


Part programerror


3384 Machine coordinate %s is amember of an axis trans‐formation.






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3385 %s is not a linear machinecoordinate.



3386 You have lost data in theSRAM in the memory of the%s data

A possible loss of data wasfound at startup. The magicwas not found, or thechecksum is corrupt.Cause: Data have beenoverwritten or the battery isdischarged. The bufferingof the power supply doesnot work.

Check the consistency ofthe data and restore the da‐ta.


3387 Gantry homing: sychronrun error (axis %s)

Homing has been stoppedbecause not all axes havefinished homing in giventime-window. The axis giv‐en in error is the first axisthat has found ist homingmark.

Perform control reset.Check time-window andhoming data.

Part programerror


3388 Gantry homing: homing-switch run error (axis %s)

Referencing has been can‐celled because an axis ispositioned on the referenceswitch at the start of refer‐encing. This leads to a re‐versal of the direction dur‐ing referencing and thus tomechanical stressing of theGantry coupling.

Perform control reset. Jogggantry-couple off the hom‐ing switch and check hom‐ing data.

Part programerror


3389 DIA(..%s..) couldn't switchthe coordinate to diametermode.

The specified coordinate isinvalid in the current chan‐nel.

Please check the coordi‐nate name and ensure theprogrammability of the giv‐en axis or coordinate.

Part programerror


3390 DIA couldn't switch thechannel axes %d to the di‐ameter mode.

The channel axis dosen'texist in the current channel.

Please, indicate either tothe coordinate names ex‐plicitly as DIA( <coor‐dname> ) or correct theconfiguration data 'Diame‐ter coordinates'.

Part programerror


3391 DIA or DIA() couldn't switchany axis to the diametermode.

In configuration data no ax‐is or coordinates were de‐posited for diameter pro‐gramming.

Please, deposit a pre-set‐ting for the diameter coor‐dinates in 7010 00210 'Dia‐meter coordinates' or indi‐cate the diameter coordi‐nate names explicitly asDIA( <coordname>,... ).

Part programerror


3392 Invalid parameterDIA(..,<DIC|RIC>).

Selection of incrementalradian/diameter differen‐ces only by RIC/DIC key‐word.

Please, check the parame‐ter list and make changes ifnecessary in the part pro‐gram.

Part programerror


3393 The G96 reference coordi‐nate %s is invalid.

The axes or coordinate ismissing in the channel.

Please check the coordi‐nate name and makechanges to he part pro‐gram, if required.

Part programerror





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3394 The specified G96 refrencecoordinate system desig‐nator is invalid.

For G96 reference coordi‐nate system were pro‐grammed an invalid desig‐nator. Valid designatorsare: PCS - programmingcoordinate system MCS -machine coordinate sys‐tem LCS - local machinecoordinate system (inludeszero offsets)

Please, correct the partprogramm if necessary.

Part programerror


3395 The G96 reference coordi‐nate is no longer valid.

The G96 - Reference coor‐dinate cannot be assignedto the reference coordinatesystem any longer.

Please, examine whetherthe programmed referencecoordinate was removede.g. by a transformation(COORD(<n>)). SwitchG96 off or select a new ref‐erence coordinate. Correctthe part program if neces‐sary.

Part programerror


3396 The coordinate type DIA(..%s..) is invalid.

Only linear coordinates arevalid for diameter program‐ming.

Please, check for the DIAparameter list and changeyour part program if neces‐sary.

Part programerror


3397 Invalid type for DIA - coor‐dinate %d.

Only linear coordinates arevalid for diameter program‐ming.

Please, indicate either tothe coordinate names ex‐plicitly as DIA( <coor‐dname> ) or correct theconfiguration data 'Diame‐ter coordinates'.

Part programerror


3398 No Static RAM available System data will be storedin dynamic RAM only.

Assemble hardware withstatic RAM

Minor systemerror


3401 XML-Error %d for type %swhile reading system datadefinition

SDDef-XML-files containsyntax errors

Correct SDDef-XML-files Minor systemerror


3402 XML-Error %d for typenumber %d and type %swhile reading system datadefinition




3403 Overflow static RAM forvariable %s with type %sand size %d while readingsystem data definition

Too many permanent vari‐ables defined

Correct SDDef-XML-files Core systemwarning



File cannot be found in pathof system data

Put SDDef-files in systemdata path

Minor systemerror


3405 Error reading %s on line%d.











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3408 Error reading %s whilereading system data defini‐tions





machdef.dat contain syn‐tax errors

Correct machdef.dat Minor systemerror


3410 Not enough memory forsystem data, %d bytes areneeded.

SDDef-XML-files containtoo many to big variables








SDDat-XML-files containsyntax errors

Correct SDDat-XML-files Minor systemerror










3417 Variable % twice or moredefined in the system datadefinition files

In machdef.dat,SDDef.xml,SDDefMtb.xml, SDDe‐fUsr.xml or anotherSDDefxxx.xml file, variablenames are defined at leasttwice.

Rename variables Minor systemerror


3418 Variable % twice or moredefined in the system datadefinition files

In machdef.dat,SDDef.xml,SDDefMtb.xml, SDDe‐fUsr.xml or anotherSDDefxxx.xml file, variablenames are defined at leasttwice.

Rename variables Core systemwarning


3419 The variable name of '%s'will be truncated to '%s'.Maximal length is %d.

In machdef.dat,SDDef.xml,SDDefMtb.xml, SDDe‐fUsr.xml or anotherSDDefxxx.xml file, variablenames are too long.

Rename variables Core systemwarning


3420 The variable type of '%s'will be truncated to '%s'.Maximal length is %d.

Inmachdef.dat,SDDef.xml,SDDefMtb.xml, SDDe‐fUsr.xml or anotherSDDefxxx.xml file, variabletypes are too long.

Rename variable types Core systemwarning


3421 Inadmissible position ofMCS coordinate %s duringpower on of axis transfor‐mation.

The coordinate is on thewrong side of the BCS zeropoint.

Move coordinate to theright side of the BCS zeropoint.

Part programerror





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3422 The variable '%s' has dif‐ferent dimensions. Thevariable will be rebuilt.

In machdef.dat,SDDef.xml,SDDefMtb.xml, SDDe‐fUsr.xml or anotherSDDefxxx.xml file, varia‐bles are defined with otherdimensions as found in thestatic RAM.

Nothing to do Core systemwarning


3423 The variable '%s' has cor‐rupt checksum. The varia‐ble will be rebuilt.

The type or subtypes of thevariable has been changedor it has been written incon‐sistently.



3424 The variable '%s' shall bewritten by wrongSDDatxxx-file.

E.g. a variable defined bySDDef.xml gets ist valuesfrom SDDatMtb.xml.

E.g. put values inSDDat.xml

Core systemwarning


3426 The RTC-Clock was setfrom %s to %s (UTC).

The realtime clock was set. Nothing to do Hardware error In Info dialog boxwith softkey"Clear warning"




Part programerror





Part programerror


3429 Search condition in %s-command invalid.



Part programerror


3430 The operating time counterwas initialized

This message should onlyoccur during first startupotherwise it points to anerror.

Please call your Rexrothservice team.

Core systemwarning


3431 Incompatible change ofchannel, spindle and asyn‐chronous axis override val‐ues in machine parameter.

The default setting in ma‐chine parameter version 13was modified: 16 step val‐ues were defined.

Please check the corre‐sponding machine param‐eters: 1040 00041 and7030 00010.

Core systemwarning


3432 The active axis transforma‐tion prohibits handwheeloperation for coordinate%s.



3433 Geocomp file %s ignored:Error in line %d.

invalid format or too manylines

change correponding lineof gct-file

Part programwarning


3434 Geocomp file %s ignored:Incorrect channel number(Chan=%d).

Value too large or too small Change entry of gct-file. Part programwarning


3435 Geocomp file %s ignored:incorrect AT1CoordNo=%d.

Value too large or too small Change entry of gct-file. Part programwarning





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3436 Geocomp file %s ignored:Incorrect correction/com‐pensation coordinate (Sa‐ci***=%d).

Value=0 or correction-co‐ord=balance-coord

Change entry of gct-file. Part programwarning


3437 Geocomp: Insufficientmemory to install the %dthgct file.

The reservation of an inter‐nal memory block hasfailed.

Reduce the number of gct-files.

Minor systemerror

System restart

3438 Geocomp: Too many AT1coords (%d) applied via gctfiles.

Additional gct-files are ig‐nored.

Reduce the number of gct-files.

Part programwarning


3439 Geocomp file %s ignored:Identical header

There exists an other gct-file with identical header-values.

Please check your gct-files.

Part programwarning


3440 Geocomp: No valid gct fileavailable.

GeoComp has been acti‐vated without effects.


Part programwarning


3441 Geocomp file %s: No validMCI coordinate availablefor SACI=%d.

The actual AT1-configura‐tion does not agree with theconnected gct-file.


Part programerror


3443 Several switch commandsfor spindle after C axis na ablock.

- Please modify toSTA(<name1>,<name2>).

Part programerror


3444 Several switch commandsfor C axis after spindle in ablock.

- Please modify toATS(<name1>,<name2>).

Part programerror


3445 Several switch commandsfor spindle after C axis na ablock.

- Please modify toG518(<name1>,<name2>).

Part programerror


3446 Several switch commandsfor C axis after spindle in ablock.

- Please modify toG517(<name1>,<name2>).

Part programerror


3447 Branch destination inCASE-instruction not al‐lowed



Part programerror


3448 The programmed coordi‐nate/axis does not exist.



Part programerror


3449 The programmed coordi‐nate/axis does not exist inthe channel.



Part programerror





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3451 When creating permanentCPL variables, it was notpossible to get internalmemory.

When creating permanentCPL variables, internalmemory is used. However,memory is no longer avail‐able; creation occurs moreand more slowly.


Minor systemerror

System restart

3452 Command gantry offset ofaxis %s not possible.Cause: %d

The conditions for compen‐sating for the command off‐set values are not satisfied;the edge of the interfacesignal is rejected. Possiblecauses: 1: function alreadyactive; 2: maximum dis‐tance exceeded; 3: actualposition value not known;4: incorrect configuration ofthe measurement systems,5: invalid homing data;6:Drivestate cmd process‐ing; 7:safe mode active ;8:offset not fixed;

no workaround if distanceis exceeded. Otherwiseconfiguration has to bechecked and corrected.

Part programwarning


3453 Error on reading functionspecific bit interface signalparameter %d.

The parameter couldn't beread. Possibly the firmwareis newer than file system.

Please ensure the loadingof the correct file system in‐to control.

Minor systemerror


3454 %s can't configured for sig‐nal iChActFunc%d.

The specified NC functiondoes not exist as a modalfunction. The only permit‐ted nonmodal exceptionsare: tapping, actual valuespecification and threadcutting retraction.

Please correct the corre‐sponding machine param‐eter.

Minor systemerror


3455 Single block or single stepmode cannot be switchedon during active path slope.

Since the path slope is de‐signed for continuous pro‐cessing areas, this doesnot reduce the path velocityat the end of the block. Incase of a needed velocityreduction at block end, thevelocity will jump to zero atblock end.

Switch on single block orsingle step at the beginningof the program or at a M0WAIT block or switch ofpath slope (G9).

Part programwarning





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3456 An inconsistency was de‐termined while writing theconfiguration data. See de‐tails in file %s.

To test the configurator aninternal consistency checkis executed.

No error recovery possible!Please report contents ofthe log file and detailedsoftware version to the af‐ter-sales service of thecontrol manufacturer.

Core systemwarning


3457 EEPROM access error(code: %d)

The operating data (oper‐ating time, fan changetime) could not be read /write from / to EEPROM.

Switch the power supply ofthe control off and onagain. Inform the after-sales service of the controlmanufacturer.

Core systemwarning


3458 Gantry axis %s: startuperror %d

During system startup oneof the following errors oc‐curred: 1: The homing pa‐rameters of several axesare different (see SERCOSparameter S-0-0147 bit 7);2: The actual positions ofthe axes could not be readfrom SERCOS becauseSERCOS startup occurredincorrectly; 3: The measur‐ing systems are incompati‐ble; 4: Drive type; 5: Hom‐ing mode; 6: Homing offsetunit; 7: Homing position, 8:Homing velocity, 9: Hom‐ing acceleration, 10: Quickstop S-372, 11: Drive errorreaction P-117

Correct the SERCOS pa‐rameter if necessary andperform a system startup orSERCOS startup.



3459 Gantry homing axis %s:startup error %d

During system startup oneof the following errors oc‐curred: 1: The homing pa‐rameters of several axesare different (see SERCOSparameter S-0-0147 bit 7);2: The actual positions ofthe axes could not be readfrom SERCOS becauseSERCOS startup occurredincorrectly; 3: The measur‐ing systems are incompati‐ble; 4: Drive type; 5: Hom‐ing mode; 6: Homing offsetunit; 7: Homing position, 8:Homing velocity, 9: Hom‐ing acceleration, 10: Quickstop S-372, 11: Drive errorreaction P-117

Correct the SERCOS pa‐rameter if necessary andperform a system startup orSERCOS startup.



3460 Value for tool radius hasnegative sign!

The cutter compensationneeds a tool radius equals/larger zero.

Please check the correc‐tion values.

Part programerror





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3461 Switching the NC block viahigh speed input: An orien‐tation motion is not al‐lowed.

It is impossible to use thenc-function "switching theNC block via digital highspeed input" together withan orientation motion.


Part programerror


3465 Error in accessing tablewith command %s



Part programerror


3466 Table in command %s notfound.



Part programerror


3467 Wrong type of file in com‐mand %s.



Part programerror


3468 Unknown type of table incommand %s.



Part programerror


3469 Column of table in com‐mand %s does not exist.



Part programerror


3470 Maximum number of axesin table in command %sreached.



Part programerror


3471 Accessing table with com‐mand %s not possible.



Part programerror


3472 Wrong database identifierin command %s.



Part programerror


3473 %s: The data record islocked by another channelor PLC.

When a data record islocked by another channelor PLC, it cannot be lockedor written.


Part programerror


3475 Error during conversion ofmachine parameter %d in‐to configuration data (errorcode = %d)

There are several causespossible: 1. For a new ma‐chine parameter no con‐version has been defined.2. The conversion functionis erroneous. 3. The rangeof values of the configura‐tion data element is wrong.4. Internal access prob‐lems.

No error recovery possible!Please report the contentof this message and the de‐tailed software version tothe after sales service ofthe NC manufacturer.

Core systemwarning





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3476 Error during generation ofconversion table for ma‐chine parameters (errorcode = %d)

There are several causespossible: 1. Internal filesystem access problems 2.Memory allocation prob‐lems (in the RAM file sys‐tem). 3. Internal machineparameter access prob‐lems. 4. Access problemswhen accessing a file con‐taining conversion informa‐tion.

On error code 2: removeunnecessary files in thecontrol's RAM file systemor move to the Mount direc‐tory, and re-start the sys‐tem! On error code 7: Gen‐erate FEPROM file systemagain. The file mcacvini.dathas to be stored in /feprom.On error code 17: Gener‐ate FEPROM file systemagain. The file mcacvini.dathas to be stored as tem‐plate file in /feprom. Createa valid oemcvini.dat fileand store in /usrfep. Othererror codes: When no errorrecovery is possible withre-start, please report thecontent of this messageand the detailed softwareversion to the after salesservice of the NC manufac‐turer.

Core systemwarning


3477 Error during write access toconfiguration data element%s (value = %s, error code= %d). Error code 0 is noerror but an info.

There are several causespossible: 1. The range ofvalues of the configurationdata element is wrong. 2.The value to be written iserroneous. 3. The configu‐ration data element doesnot (yet) exist.

If the NC configurator al‐lows access to the configu‐ration data element, try towrite another value beforethe next system restart.Otherwise no error recov‐ery could be possible!Please report the contentof this message and the de‐tailed software version tothe after sales service ofthe NC manufacturer.

Core systemwarning


3478 Error in filesystem header Filesystem of the directoryuser FEPROM (/usrfep) isdestroyed. This error oc‐curs if the control has beenswitched off during datastorage to the user FE‐PROM.

If file system "usrfep" is notavailable, create "usrfep"with a startup in startupmode 7. All data in the rootfile system remain availa‐ble. If a "PxfMount" erroroccurs see error descrip‐tion of "PxFile". If a"PxfMknod" error occursinform the after sales serv‐ice of the NC manufacturer.

Serious systemerror

System restart

3480 Coordinates must not beprogrammed in the sameblock with a TcsMove-com‐mand.

In a block with a TcsMove-command programmed,the programming of a newposition is not allowed.

Please program the newposition in a seperateblock.

Part programerror


3481 TcsMove is programmedmultiple within the sameblock.

TcsMove may be program‐med only once in a block.

Please program eachTcsMove-command in aseperate block.

Part programerror





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3483 Invalid coordinates inTcsMove programmed.

TCSx and TCSy may notbe programmed in case ofthe actual orientationmovement. Only TCSz un‐equal to zero is allowed.



3484 No feed function for activat‐ing axis coupling

G94 is not active to createfeedrate. G95 is probablyactive.



3485 Incompatible change ofmachine parameter sys‐tem axes of axis transfor‐mation.

In machine parameter ver‐sion 12 the default valuesof the machine parameterwere changed.

Please check the corre‐sponding machine param‐eters: 1030 00120.

Core systemwarning


3486 Plane activation not possi‐ble!

At least 2 channel axes areneeded for plane activa‐tion.

Please check your channelconfiguration.

Part programwarning


3487 G17 plane activation notpossible!

Axes/coordinates withclassification 'X' and 'Y' areneeded for plane activationG17.

Please check your channelconfiguration. The defaultaxis classification is de‐fined in MP 7010 00030.

Part programerror



Axes/coordinates withclassification 'Z' and 'X' areneeded for plane activationG18.


Part programerror



Axes/coordinates withclassification 'Y' and 'Z' areneeded for plane activationG19.


Part programerror


3490 Not all of the user definedschema files could be acti‐vated. For more informa‐tion see file %s.

The system schema filesfrom directory '/feprom/schemas' cannot be over‐loaded by schema files withthe same name from the di‐rectories '/schemas' or '/usrfep/schemas'.

Remove the schema fileswhich could not be activa‐ted. Check if your schemadefinitions in these files canbe done in separate sche‐ma files.

Core systemwarning


3492 Invalid number of channelsin the CPL-command %s.



Part programerror


3493 Invalid syntax "IPS" pro‐grammed.

"IPS" is an optional param‐eter of G1 function.

Programming G1(IPS). Part programerror


3494 Invalid syntax "NIPS" pro‐grammed.

"NIPS" is an optional pa‐rameter of G0 function.

Programming G0(NIPS). Part programerror


3495 Invalid placement activa‐ted: no WCS defined.

Placements are basing ona WCS, defined by coordi‐nates with classification X,Y and Z. Classification isdefined by machine param‐eter 7010 00030, planeprogramming or actual axistransformation.


Part programerror





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3496 Invalid placement activa‐ted: no plane defined.



Part programerror


3497 Invalid placement activa‐ted: no 3-dim. WCS de‐fined.



Part programerror


3498 Invalid placement activa‐ted: no angel PHI defined inWCS.

To activate the Phi rotationangle, the current WCSmust have at least dimen‐sion 2 or 3.


Part programerror


3499 Invalid placement activa‐ted: no angel Theta definedin WCS.

To activate a rotation angleTheta, the current WCSmust have at least dimen‐sion 3.


Part programerror


3500 Invalid placement activa‐ted: no angel Psi defined inWCS.

To activate a rotation anglePsi, the current WCS musthave at least dimension 3.


Part programerror


3501 Tool length correction wasassigned to tool or work‐piece coordinates at thesame time.

The tool length correctioncan either be assigned onlyto workpiece coordinates(WCS) or only to tool coor‐dinates (TCS).

Please check your pro‐gramming of correction as‐signment of tool length cor‐rection.

Part programerror


3502 File name is too long. The name of the link tableis build of the part programname and the extension".l". The resulting file nameof the link table is too long.

Use a shorter name for thepart program. Accordinglythe resulting name of thelink table will be shorter.

Part programerror


3503 System axis name %s isassigned twice

The indicated axis name isused in machine parameter1003 00001 several times.


Part programerror

System restart

3504 Gantry referencing axis %serror cancel %d

Homing isaborted due toone of the following fail‐ures: 1: Sercos-startup notOK Axis on homing switch3:Drive lock signal fails4:Drive status not OK

Adjust the PLC program sothat referencing is not star‐ted too early.



3505 Variable %s is not initial‐ized.

- Describe indicated varia‐bles before NC function callwith valid value.

Part programerror



Several or all requiredcomponents of the indica‐ted CPL variables are notinitialized.

Describe indicated varia‐bles before NC function callwith valid value.

Part programerror





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Part programerror




Part programerror




Part programerror


3510 Read access to the tablesin %s command not possi‐ble



Part programerror


3511 Read access to the tablesin %s command not possi‐ble



Part programerror


3512 3d cutter compensation:radius correction failure atinner corner after return topath.

Program restart is probablyexecuted with a larger toolradius.

- Part programerror


3513 Too less memory in theXML memory manage‐ment.

When parsing schema filesand XML files memory isneeded in XML MemoryManagement. This memo‐ry is not big enough.

Increase memory of XMLMemory Management withparameter <XmlUser‐Mem> in file 'startup.xml'. Ifthe maximum value hasbeen reached, you must re‐duce or remove user spe‐cific schema files. Initiate asystem startup.

Minor systemerror

System restart

3514 The maximum value (%dBytes) for increasing thememory of XML memorymanagement is exceeded.

Status information to XMLmemory management canbe found in the file '/sche‐mas/SchemaAdm.log'.

Reduce the value of pa‐rameter <XmlUserMem> inthe 'startup.xml' file on themaximum value.

Core systemwarning



XML error(523): Reques‐ted data size overflow.


Part programerror


3516 Error %d during access of%s table %s.

XML error(524): Missingroot element in schema.


Part programerror



XML error(525): data typemissmatch .


Part programerror



XML error(526): invalid da‐ta type conversion detec‐ted.


Part programerror



Table error(2025): invalidXML schema for table type.


Part programerror





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Table error(2026): tablecould not be read.


Part programerror


3521 Table error %d during writ‐ing %s table %s.

Table error(2027): tablecould not be read.


Part programerror


3522 Permanent variable existsin line "%d" of "%s" with an‐other variable type.

Error in the declaration ofCPL - variables. For furtherinformation, see the "Pro‐gramming Manual".

Correct error in the decla‐ration of permanent CPLvariables and restart thesystem.

Minor systemerror

System restart

3523 Permanent variable existsin line "%d" of "%s" withother variable dimensions.



Minor systemerror

System restart

3524 Illegal name of permanentvariable in line "%d" of"%s".



Minor systemerror

System restart

3525 Illegal dimension of perma‐nent variable in line "%d" of"%s".



Minor systemerror

System restart

3526 Syntax error in the declara‐tion of permanent variablein line "%d" of "%s".



Minor systemerror

System restart

3527 %d. axis transformationcan't be initiated

Either the 1. axis transfor‐mation was switched on al‐though the first or secondtransformation was still ac‐tive orthe 2. axis transfor‐mation was switched thesecond was still active.

Switch on and off axistransformations in the cor‐rect order according to themanual

Part programerror


3528 Coordinate %s is not trans‐formable

The axis transformationneeds a coordinate, whichis not provided.

Switch on the first transfor‐mation before applying.

Part programerror


3529 Systen axis %d does notexist in current channel

The axis transformationuses an axis which doesnot exist in the currentchannel

Assign the axis to the cur‐rent channel or modify thedefinition of the transfor‐mation

Part programerror





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3530 Systen axis %d does notexist in current channel

The axis transformationuses an axis which doesnot exist in the currentchannel

Assign the axis to the cur‐rent channel or modify thedefinition of the transfor‐mation

Part programerror


3531 Parameter %s has beenprogrammed several times

A paramter exists severaltimes, possibly program‐med e.g. as system andchannel axis with differentsyntaxes.


Part programerror


3532 No working plane activa‐ted!

An activated working plane(G17, G18, G19, G20) isrequired for a circular-/hel‐ical interpolation.

Please check your part pro‐gram and/or the init state ofthe control.

Part programerror


3533 Operation data transmis‐sion too short.

Too less or too much oper‐ation data written duringwriting SERCOS parame‐ters.

Please change the pro‐gramming of WriteId orWID into single or list oper‐ation data.

Part programerror


3534 Operation data transmis‐sion too long.

Too less or too much oper‐ation data written duringwriting SERCOS parame‐ters.

Please change the pro‐gramming of WriteId orWID into single or list oper‐ation data.

Part programerror


3539 Couple lag for system axis%s exceeded. Current dif‐ference: %f; valid differ‐ence: %f; command valuemaster :%f; actual valuemaster: %f; command val‐ue slave %f; actual valueslave %f



Part programerror


3540 Your actual control type al‐lows maximum %d axes in‐terpolation.

The control type's function‐ality is restricted.

Please reduce the numberof programmed interpola‐tion axes in this block orask your machine manu‐facturer for the unrestrictedcontrol type.

Part programerror


3541 Only a maximum of %d ax‐es is permitted to config‐ure.


Please remove unused ax‐es in your configuration da‐ta or ask your machinemanufacturer for the unre‐stricted control type.

Minor systemerror


3542 Only a maximum of %dspindles is permitted toconfigure.


Please remove unusedspindles in your configura‐tion data or ask your ma‐chine manufacturer for theunrestricted control type.

Minor systemerror


3543 SERCOS cycle time < %dus is not permittet in con‐figuration data.


Please correct the invalidSERCIS cycle time in yourconfiguration data or askyour machine manufactur‐er for the unrestricted con‐trol type.

Minor systemerror





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3544 Only a maximum of %dchannels is permitted toconfigure.


Please remove unusedspindles in your configura‐tion data or ask your ma‐chine manufacturer for theunrestricted control type.

Minor systemerror


3545 Only a maximum of %dblocks for look ahead ispermitted to configure.


Please reduce the count oflook ahead blocks in yourconfiguration data or askyour machine manufactur‐er for the unrestricted con‐trol type.

Minor systemerror


3546 The 3D cutter compensa‐tion can not be activated.


Please ask your machinemanufacturer for the unre‐stricted control type.

Part programerror


3547 Inadmissible MP No. %dfor read via AtGet.



Part programerror


3548 Inadmissible MP No. %dfor write via AtPut.



Part programerror


3549 Machine coordinate %smultiply defined in the ma‐chine parameter.

The same parameter namewas used more than oncein the machine parameter.


Part programerror


3550 ~Workpiece coordinate %smultiple defined in the ma‐chine parameters.~

The same parameter namewas used more than oncein the machine parameter.


Part programerror


3551 Coordinate %s cannot beused in axis transformation%d.

Internal software error: Anaxis transformation on lo‐cation 1 creates workingcoordinates or an axistransformation on location2 creates machine coordi‐nates.


Part programerror


3552 Desired configuration set‐ting (%d) could not be acti‐vated due to limitation.

Limited configuration set‐ting: number of channels(1), number of drives (2),number of spindles (3),SERCOS cycle time (4),number of NC blocks forlook-ahead (5)

The requested configura‐tion exceeds the limitationof control performance.Please contact the BoschRexroth distributor foravailable upgrades.

Core systemwarning


3553 Axis coupling: Slave axis%s is member of an axistransformation.

Members of an axis trans‐formation may not be usedas slave axes.

Switch off axis transforma‐tion.

Part programerror


3554 The %d. and %d. coordi‐nate or logical axis sharethe same name '%s'

Logical axis or coordinatessharing names can not beprogrammed. Insertion ofaxis or axis transforma‐tions may arouse this error.



3555 Reading error in %s (%s-axis).

The indicated parametercould not be read by theNC. Possibly this parame‐ter does not exist in the cur‐rent drive settings.

Please check whether thisparamter does belong to adrive function which is notapplicated.






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Part programerror


3557 Invalid endless positionmode for axis %s!

The positioning type forendless axes (machineparemeter 1003 00004"Axis movement type") canonly be switched if this isidentified in the machineparameters 1003 0005"Positioning logic for end‐less axes and 1003 00050"Switching of positioninglogic for endless axes".The allowed values for thepositioning type are: 0 - Nopositioning logic, 1 - short‐est path, 2 - determined bysign, 3 - limited path.


Part programerror


3558 Endless position mode isnot switchable for axis %s!

The positioning type forendless axes (machineparemeter 1003 00004"Axis movement type") canonly be switched if this isidentified in the machineparameters 1003 0005"Positioning logic for end‐less axes and 1003 00050"Switching of positioninglogic for endless axes".The allowed values for thepositioning type are: 0 - Nopositioning logic, 1 - short‐est path, 2 - determined bysign, 3 - limited path.


Part programerror


3559 Can't build internal systemdata structure to handle thetime zone.

The internal system datastructure to handle the timezone cannot be created.The structure is required toconvert UTC time (Green‐wich Mean Time) to localtime. If the structure is cor‐rupted, the conversion inlocal time by using thefunction "localtime" will notwork. The wrong time(UTC) is displayed. Thecause for this error is an in‐valid machine parameterwhich defines the timezone, or an error in internaldata structures.


Core systemwarning





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3563 Ident number %s (%s-axis)is missing in file 'tur‐ret**.scs'.

Incorrect file 'turret**.scs' Please correct the file Af‐terwards perform a systemrestart.

Part programerror


3564 Wrong IndraDrive Firm‐ware for combined spindle/turret axis (%s axis)

Firmware version must belarger than MPx04V03.


Core systemwarning


3565 Absolut encoder is activefor spindle/turret axis (%saxis)

In case of spindle/turret ax‐is with IndraDrive, the ab‐solute encoder nust be in‐active by S-277 Bit-6,7.

Change the correspondingSERCOS parameter

Core systemwarning


3566 Spindle %s (axis %s):Loading spindle positionfailed.

A SERCOS-error occurswhile loading the spindleposition. Initiate a systemstartup to leave this errorstate.


Part programerror

System restart

3567 The dimension(s) "%s" willbe ignored. Maximum of%d dimensions are al‐lowed.

In SDDefxxx.xml only alimited number of dimen‐sions is possible.

Reduce dimensions. Part programerror


3568 The system data can not beloaded from archive be‐cause of missing type and/or data definition. The file /SDDatRunOnce has beencreated which will be loa‐ded on new startup. Makesure to provide the neededschema and SDDefxxx.xmlfiles Detail code %d, %d.

A new system startup mustbe done to load system da‐ta.

New system startup and incase of further errors cor‐rect SDDefxxx.xml andschema files (.xsd)

Core systemwarning

System restart

3569 Lost of reference is notsuppressed for spindle/tur‐ret axis (%s axis)

In case of spindle/turret ax‐is with IndraDrive, the lostof reference must be sup‐pressed by P-2216 Bit-15.


Core systemwarning


3570 The programmed velocityis invalid for %s axis!

The programmed velocitymust be bigger than 0 andless than the machine pa‐rameter value.


Part programerror


3571 Channel spindles %s and%s refer to system spindle%s.

The assignement betweena system spindle and achannel spindle must beunique.

Please modify maschineparameter 7020 00020.

Part programerror


3572 Channel spindles %s and%s refer to system spindle%s.

The assignement betweena system spindle and achannel spindle must beunique.


Part programerror


3573 %s is not a valid systemspindle name.

A valid system spindlename is e.g. SSP01 orSSp01.


Part programerror


3574 %s is not a valid channelspindle name.

For example, S1 is a validchannel spindle name.


Part programerror





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3575 %s is not a valid spindlename.

For example, S1 is a validchannel spindle name. Avalid system spindle nameis e.g. SSP01.


Part programerror


3576 Channel spindle %s doesnot exist.

No channel spindle is as‐signed to the programmedspindle. For more informa‐tion, see the documenta‐tion on MP 702000020 andthe Nc commands Get‐Spindle, RemSpindle andDefSpindle.


Part programerror


3577 %s is not a valid spindlename.

- Please check the part pro‐gram.

Part programwarning


3578 Spindle group program‐ming is not allowed in aux‐iliary channels.



3579 System spindle %s doesnot exist.


Part programerror


3580 The parameter list is emp‐ty.



3581 "%d" is not a valid com‐mand.

3 stands for clockwise ro‐tation, 4 for counterclock‐wise rotation, and 5 forstop. Spindle orientation isprogrammed with SSpOri(name or number, angle).


Part programerror


3582 %d is not a valid gearrange.

Only available gear rangescan be selected.


Part programerror


3583 "%d" is not a valid com‐mand.

- Please modify your partprogram.

Part programerror


3584 Programmed path shapeorder < MP %d minimumshape order for jerk limitedcontouring

The programmed pathshape order must not belower than the minimumshape order for jerk limitedcontouring. Therefore theprogrammed path shapeorder has been increasedaccordingly.

Please correct the part pro‐gramm or contact your ma‐chine tool builder for in‐creasing the allowed jerk.

Part programwarning


3585 Programmed axis shapeorder < MP %d minimumaxis shape order

The programmed axisshape order must not belower than the minimumaxis shape order. There‐fore the programmed axisshape order has been in‐creased accordingly.

Please correct the part pro‐gramm or contact your ma‐chine tool builder for in‐creasing the allowed jerk.

Part programwarning





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3586 MP %d default shape orderfor jerk limited contouring(G8) < MP %d minimumshape order for jerk limitedcontouring

The machine parameterdefault path shape ordermust not be lower than themachine parameter mini‐mum shape order for jerklimited contouring. There‐fore the default path shapeorder has been increasedaccordingly.

Please correct the machineparameter or contact yourmachine tool builder for in‐creasing the maximum al‐lowed jerk.

Core systemwarning


3587 MP %d SHAPE order forjerk limited positioning (G9)< MP %d minimum shapeorder for jerk limited con‐touring

The machine parameterdefault path shape ordermust not be lower than themachine parameter mini‐mum shape order for jerklimited contouring. There‐fore the default path shapeorder has been increasedaccordingly.


Core systemwarning


3588 MP %d default axis shapeorder (G9(ASHAPE)) < MP%d minimum axis SHAPEorder

The machine parameterdefault axis shape ordermust not be lower than themachine parameter mini‐mum axis shape order.Therefore the programmedaxis shape order has beenincreased accordingly.


Core systemwarning


3589 %s: A data record of thisdatabase table is locked inthis channel.

While a data record islocked in the channel, thechannel cannot lock orwrite any other data recordof this database table.First, the locked data re‐cord must be written withDBTABXL.


Part programerror


3590 %s: The data record is notlocked in this channel.



Part programerror


3591 Invalid value for parameterSIN programmed!

G9(SIN...) permits the fol‐lowing values providedthey do not fall under thepermissible minimum or‐der: 3, 4, 5, 10, 15, 20, 40.

Modify part program. Part programwarning


3592 The parameter value ismissing.


Part programerror


3593 %d is not a valid systemspindle number.


Part programerror


3594 Missing channel spindlename or number.

System spindle name ornumber and channel spin‐dle name or number mustbe programmed together.


Part programerror


3595 %d is not a valid channelspindle number.


Part programerror





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3596 The programmed NC func‐tion is not supported.

The "channel spindles"function is not activated(see MP 104000999). Ac‐cordingly, the GetSpindle,RemSpindle and DefSpin‐dle functions are not sup‐ported.


Part programerror


3597 Constant cutting velocity iscurrently activated forchannel spindle %s.

It is impossible to removechannel spindles with con‐stant cutting velocity from achannel.

Please switch off constantcutting velocity.

Part programerror


3598 System spindle %d is cur‐rently occupied with spin‐dle coupling %d.



3599 %s In part program this area islocked (SD.SysS‐Run.LockTargBlock=1).

Choose another targetblock or remove lock.

Part programwarning


3600 %sThis target block islocked. %s

In part program this area islocked (SD.SysS‐Run.LockTargBlock=1).

Choose another targetblock or remove lock.

Part programwarning


3601 System data %s not avail‐able.

Indicated system data isnot defined.

Define system data or re‐place old file system.

Part programerror


3602 When creating permanentCPL variables, it was notpossible to get internalmemory.

For fast access to the per‐manent CPL variables, in‐ternal memory is used. Asthere is no more internalmemory, access will beslower.


Minor systemerror

System restart

3603 Not enough memory in thisfile system available.

There is no access withCPL commands to the filesystem because of missingmemory.

Use another file system orrelease memory of the filesystem.

Part programerror


3604 Invalid axis positions in ax‐is transformation %d.

The axis positions are out‐side of the definition area ofACS-MCS transformation.

Switch on axis transforma‐tion on another axis posi‐tion or adjust the configu‐ration parameters "Lengthand angle parameter" orapproach reference points.

Part programerror


3605 Wrong parameter list forspline cornering.

The parameter list containsan inadmissible combina‐tion of parameters.






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3606 The third parameter of AS‐PSET contains an illegalvalue.

The values 00, 01, 10 and11 are permitted as type ofselection. x1: with autos‐tart, 1x: with linking


Part programerror


3607 Channel %d does not exist. - Please check and modifythe part program.

Part programerror


3608 Invalid return point. The values 1, 2 and 3 de‐fine valid return points. 1:start point, 2: end point, 3:at the break


Part programerror


3609 %d is an invalid sub pro‐gram number.

1 to 8 are valid sub pro‐gram numbers.


Part programerror


3611 Illegal utilization of RE‐POSDEF or REPOSTP .

REPOSDEF and RE‐POSTP can only be usedwithin asynchronous subprograms.


Part programerror


3612 Number %d is not assignedto an asynchronous subprogramm.



3613 Asynchronous sub progro‐grams are not supported inthe current operationmode.



3614 Asynchronous sub pro‐gram can not be started inthe current channel opera‐tion state.



3615 The NC function REPOS /G77 is only allowed to beused within an asynchro‐nous sub program.



3616 %d is an invalid value. - Please check and modifythe part program.

Part programerror


3617 Invalid programming attrib‐ute.

Only the attribute IC( ) canbe used with REPOS /G77.


Part programerror


3618 Number %d is not assignedto an asynchronous subprogramm.

An asynchronous sub pro‐gramm must be registeredby using ASPSET(...) orMCOPS(4,...).


Part programerror


3619 System axis %s can not betransferred into a channel.

According to MP100100011, the SERCOScommand value is switch‐ed off for this axis. Thismeans that this axis islinked with a passiveSERCOS user.


Part programerror





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3620 System axis %s is not al‐lowed to be a member ofGantry group.


Please check and modifythe machine parameters.

Part programerror


3621 There is no motion com‐mand for system spindle%s possible.

According to MP100100011, the SERCOScommand value is switch‐ed off for this spindle. Thismeans that this spindle islinked with a passiveSERCOS user.


Part programerror


3622 There is no motion com‐mand for system axis %spossible.



Part programerror


3623 %s axis is not an endlesstype!

Modulo function is onlypossible for endless axis.


Part programerror


3624 No %s axis is configuratedin channel!

Modulo function is onlypossible for endless axesof channel.


Part programerror


3625 Correction activation fortool radius correction in theAsup. No block look-aheadis possible!

When tool radius correc‐tion is active, implicit cor‐rection activation is per‐formed in the first blockwith a move commandwithin an Asup. This re‐quires block look-ahead tosupply the next block pro‐grammed with a movecommand. However, noother block with a movecommand was found in theAsup. Possibly, block look-ahead was blocked byWAIT. Likewise, G41 orG42 cannot be program‐med at the end of Asup.

Please adapt your Asup. Ifapplicable, deactivate toolradius correction at thestart of Asup with G40.

Part programerror


3626 Reinitializing data in rema‐nent PLC memory.

The PLC will not start auto‐matically: Remanent datahas been re-initialized asthe identification of the re‐manent data is not identicalwith the identification withinthe boot project.

If PLC program must notrun with reinitialized valuesof remanent data, load use‐ful values to remanent databy restoring backup data orby IndraLogic program‐ming tool.

Minor systemerror


3627 Splines with programmedcoefficients can not be pro‐grammed with polar coor‐dinates.

Programming of spline co‐efficients in polar coordi‐nates is not possible.


Part programerror





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3628 3D radius correction is ac‐tive during a PTP move‐ment.

During a PTP movement,3D radius correction is notallowed to be active.



3629 PTP is programmed multi‐ple within the same block.

It is only allowed to pro‐gram PTP once per block.

Please program each PTPcommand in a separateblock.

Part programerror


3630 Invalid workpiece coordi‐nate programmed withPTP.

With the PTP(MCS, ) func‐tion, only machine coordi‐nates or non-transformedaxes can be programmed.


Part programerror


3631 Invalid workpiece coordi‐nate programmed withPTP.

With the PTP(ACS, ) func‐tion, only axes can be pro‐grammed.


Part programerror


3632 automatic program selec‐tion: Part program %s notfound.

The part program specifiedin the system data which isto be selected automatical‐ly on control startup has notbeen found. Either it hasbeen deleted, or the re‐spective system date hasbeen set to an invalid valueby a CPL command.

The problem will be implic‐itely solved during next pro‐gram selection. Otherwiseautomatical programm se‐lection should be deactiva‐ted after system startup.\nSD.SysAPrg.LastSel‐Prog = "NoAutoProgSel"

Part programwarning


3633 The active axis transforma‐tion is not configured viamachine parameters in AT‐PUT.

The active axis transforma‐tion is configured via sys‐tem date.

Program ATPUT with pa‐rameter "AxTrafoNo".

Part programerror


3634 Additional axis %s startuperror %d

During system startup oneof the following errors oc‐curred: 1: The additionalaxis is a member of a gan‐try group. 2: The commandvalues of the additional ax‐is are not addressed viaSERCOS ID P-0-1370. 3:The master of the addition‐al axis is not configured. 4:The master is no feed axis.5: The master is configuredas a spindle. 6: Not enoughinternal memory. 7: Chan‐nel inconsistency master/slave. 8: Slave is no feedaxis. 9: Master has noslave. 10: Master is no axis.

Correct machines and/orSERCOS parameters ifnecessary and executecontrol or SERCOS start‐up.

Minor systemerror


3635 Additional axis %s error %dduring activation

Can't activate the addition‐al axis. Causes: 1: The axisis not configured as an ad‐ditional axis. 2: Additionalaxis is used by anotherchannel.

Correct machine parame‐tesr and/or program if nec‐essary and execute a con‐trol reset or system startup.

Part programerror





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3636 Additional axis %sSERCOS error basis: P-0-%d missing, S-144: 0x%xS-145: 0x%x

During system startup anerror in SERCOS configu‐ration that was required foradditional axes was recog‐nized. Basis: indicated IDfor command value is miss‐ing. S145: Bit0=P-0-1390:0,Bit1=P-0-1390:1, it2, Bit3not assigned,Bit4=P-0-1390:4. S144: Bit0=P-0-1410:0,Bit1=P-0-1410:2,Bit2=P-0-1410:4, Bit3 notassigned, Bit4=P-0-152:0,Bit5=S-0-331:0

Correct machines and/orSERCOS parameters ifnecessary and executecontrol or SERCOS start‐up.

Minor systemerror

System restart

3637 SelCrdCouple: An error oc‐curred in target channel.

This channel was stoppedbecause of an error in tar‐get channel.

Please remove the errorcause in target channel ofcoordinate coupling.

Part programerror


3638 SelCrdCouple: The coordi‐nate coupling is switchedoff.

The coordinate coupling isswitched off because of aruntime error.

Please remove the errorcause.

Part programerror


3639 The description of targetcoordinate is missing.


Part programerror


3640 The description of sourcecoordinate is missing.


Part programerror


3641 The channel number ofsource coordinate is miss‐ing.


Part programerror


3642 %s is invalid. Only TCS and MCS arevalid.


Part programerror


3643 The target coordinate ismissing.

The target coordinate is en‐tered with DE(..).


Part programerror


3644 The source coordinate ismissing.

The source coordinate isentered with SO(..).


Part programerror


3645 The coordinate %s is pro‐grammed multiple as targetcoordinate.


Part programerror


3646 More than %d table cou‐plings.



3647 More than %d sourcechannels.



3648 The position of source co‐ordinate %s is invalid.

The position including alloffsets must be in the defi‐nition area of coupling ta‐ble.


Part programerror


3649 The coupling table is notsuitable for the linearsource coordinate %s.

The source coordinate is alinear coordinate. The x-values of the points in thecoupling table still have anangular unit (ident number#11).


Part programerror





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3650 The coupling table is notsuitable for the rotarysource coordinate %s.

The source coordinate is arotatory coordinate. The x-values of the points in thecoupling table still have alength unit (ident number#11).


Part programerror


3651 The coupling table is notsuitable for the linear targetcoordinate %s.

The target coordinate is alinear coordinate. The y-values of the points in thecoupling table still have anangular unit (ident number#12).


Part programerror


3652 The coupling table is notsuitable for the rotary targetcoordinate %s.

The target coordinate is arotatory coordinate. The y-values of the points in thecoupling table still have alength unit (ident number#12).


Part programerror




Part programerror


3654 Logical axis name %s is as‐signed twice

The displayed axis name isused multiple. Pleasecheck machine parameter7010 00010.


Part programwarning

System restart

3655 After G77 (REPOS) com‐mand, no further traversinginstructions up to subse‐quent G77 commandsshould be programmedwithin an Asup.

After G77 only further set‐ting commands are al‐lowed.


Part programerror


3656 System axis %s hasreached the positive travellimit!



Part programwarning


3657 System axis %s hasreached the negative travellimit!



Part programwarning


3658 Cutcom is active during aPTP-movement.

During a PTP-movement,cutcom is not allowed to beactive.



3659 PCSPROBE (CPROBE)can not evaluate any coor‐dinates because probefunction is locked for atleast one axis.

This CPL function calcu‐lates coordinate probe val‐ues with the latched axisprobe values. Therefor theprobe values must exist forall axis of the channel.

Please enable the probefunction for all channel ax‐es in the machine parame‐ter (parameter 100300012). Please check theprobe installation of yourdrives.

Part programerror





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3660 The transferred operationdate is invalid.

The drive does not acceptthe transmitted date. Pos‐sibly the transmitted list isincomplete. For more infor‐mation on an operatingdate, see the drive docu‐mentation.

Please modify the pro‐gramming of WriteId orWID.

Part programerror


3661 The transferred operationdate is invalid.

The drive does not acceptthe transmitted date. Formore information on an op‐erating date, see the drivedocumentation.

Please modify the pro‐gramming of WriteId orWID.

Part programerror


3662 Call of CPL functionNCF("...",1) is missing: Noabortion block exists!

An abortion block only ex‐ists within an Asup or withinan adjustment program forNC restart.

Please check the corre‐sponding point of locationof NCF function.

Part programerror


3663 Release system restart(Soft reset)

A system restart was re‐leased.

Text missing. Hardware error System restart

3664 Floating point underflow intask with Id %x at address%x.

PLC program causes anFPU error. The error loca‐tion can be displayed withthe Indralogic program‐ming interface within On‐line -> call hierarchy.

Check and modify the val‐ue and the PLC program atthe error location. PLC pro‐gram can be restarted withOnline -> Reset and Online-> Start.


3665 Floating point overflow intask with Id %x at address%x.




3666 Division by zero in task withId %x at address %x.




3667 Division by zero in task withId %x at address %x.

An error occurred at a divi‐sion by 0 operation of thePLC program. The error lo‐cation can be displayedwith the Indralogic pro‐gramming tool: Online ->Show Call Stack.



3668 Illegal operation in taskwith Id %x at address %x.







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3669 Page fault trap in task %xat address 0x%x

An error occurred by illegalmemory access to the PLCprogram. The error locationcan be displayed with theIndralogic programming in‐terface within Online -> callhierarchy.



3670 TCS tool correction can notbe calculated becausethere's no axis transforma‐tion at transformation loca‐tion 2.

Calculation of TCS tool cor‐rection is only possible, ifan axis transformation withtransformation location 2 isactive.

Please modify your pro‐gramming. If necessary ac‐tivate an according axistransformation.

Part programwarning


3671 Axis transformation: Invalidvalue of parameter Trafo-Branch = [%d].

The parameter transformerbranch must have the val‐ue 0,1 or -1.

Adjust the third entry inTRFOPT or the length- andangle-parameter[11] (ma‐chine parameter).

Part programerror


3673 Type of the variable %s notequal to type of CPL - ex‐pression



Part programerror


3674 Range of values for the var‐iable %s exceeded



Part programerror


3675 File name is too long. The file name is too long. Please use a shorter namefor the file.

Part programerror


3676 Move %s axis to fixed stopduring system axis cou‐pling not possible.

An attempt was made tomove an axis to fixed stop,while it was activated as aslave axis in a system axiscouple union.

Please switch off systemaxis coupling before mov‐ing to fixed stop.

Part programerror


3677 Homing %s axis duringsystem axis coupling notpossible.

There was an attempt toreference an axis while itwas activated as a slaveaxis in a system axis cou‐ple union.

Please switch off systemaxis coupling before hom‐ing.

Part programerror


3678 Switching on system axiscoupling for %s axis is notpossible.

The indicated axis is al‐ready active with the func‐tion moving to fixed stop orhoming.

Please switch off moving tofixed stop or homing beforeswitching on system axiscoupling.

Part programerror


3679 Wrong assignment of toollengths!


Please check your part pro‐gramme , particular theprogramming of the G47 orG78 function. More infor‐mation is available in theprogramming instruction.

Part programerror





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3681 %s system axis coupling(%d) aborted during a axiserror.

The system axis couplingwas aborted due to a driveerror of the slave axis. Witha drive error no abort re‐covery will be performed.

Clearing the error by con‐trol reset will resume thechannel coordinates to theactual axis position. Beforeactivating the system axiscoupling again, you have toreset the coupling of theslave axis with SD.SysAx‐CoupleCmd.Ax[i].Reset =1.

Part programerror


3682 %s system axis coupling(%d) aborted during achannel error.

The system axis couplingwas aborted due to a chan‐nel error. The slave axiswas moved according tothe exception handling.


Part programerror


3683 %s system axis coupling%d aborted during an ex‐ternal error (ExtError =%d).

The system axis couplingwas aborted due to an ex‐ternal error. The slave axiswas moved according tothe exception handling.


Part programerror


3684 Canceling %s system axiscoupling (%d) due to anerror in the slave unit.

The system axis couplingwas aborted due to an errorin the slave unit. The slaveaxis was moved accordingto the exception handling.


Part programerror


3685 %s system axis coupling(%d) aborted because ofan error in the master unit%d.

The system axis couplingwas aborted due to an errorin the master unit. Theslave axis was moved ac‐cording to the exceptionhandling.


Part programerror





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3686 ASUP %d for exceptionhandling of system axiscoupling %d did not start.

The asychronous programspecified in SD.SysAxCou‐pleCmd.Ax[i]AbortAsupNocould not be activated be‐cause of missing ASPSETand ASPENA. An invalidoperation mode or channelstate can also cause thiserror.

Please, ensure the installa‐tion of the ASUP as well asthe required operationmode and channel state atthe time of the exception.

Part programerror


3687 %s system axis coupling(%d) aborted during a cou‐ple error.

The system axis couplingwas aborted due to the ex‐ceeding of the slave axis'maximum velocity or accel‐eration caused on a jump ofthe leading position. Theslave axis was moved ac‐cording to the exceptionhandling.


Part programerror


3688 Communikations server :Not enough memory tostart the task.

Because of the machineconfiguration it is notenough internal memory

Modify the machine config‐uration and perform a sys‐tem restart.



3690 Invalid plane configuration! A coordinate has been as‐signed to more than one di‐rection.


Part programerror


3691 Spindle orientation anglemust be programmed atthe end of the line

Angle has been enteredbefore M19, e.g. S123 M19(syntax can vary)

Program M19 S123 (syn‐tax can vary) for example

Part programerror


3692 An invalid incremental ve‐locity value with negativesign has been program‐med.

The sum of modal activefeedrate value and pro‐grammed incremental fee‐drate has a negative sign.

Please check the program‐ming of incremental veloci‐ty (G94(DF…)) and modifythe programmed velocitydifference.

Part programerror


3693 Orientation angle theta =%f degree is smaller thanthe allowed minimum valueof %f degree.

The actual axis transforma‐tion has a limited thetarange.



3694 no memory available forNC-function CTA %d



Part programerror


3695 CTA problem %s %d An error occurred while ac‐tivating or deactivating cy‐cle time analysis.


Part programwarning


3696 CTA: Interface signal cannot be recorded

wrong data input Clear warning and correctinput

Part programwarning


3697 CTA recording: Signal %d:invalid axis


Part programwarning





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3698 CTA recording: Signal %d:invalid channel


Part programwarning


3699 CTA recording: Signal %d:invalid CPL variable


Part programerror


3700 CTA recording: Signal %d:invalid SERCOS identnumber


Part programerror


3701 CTA activation: CTA runsin other channel

CTA can only be started inone channel

Exit the other channel andrun CTA in the requiredchannel

Part programerror


3702 CTA: system variable %swas not found

System variable requestedby CTA has to be defined infile system

Please correct file system Part programerror


3703 Inline: Module error %d Inline displays an error forthe specified module.

Please check the specifiedmodule and execute a re‐set for reinitialization.


3704 Inline: configuration errorfor %d module, number ofconfigured modules %d,number of recognizedmodules %d

Inline displays an error forthe specified module.



3705 Inline: Other error %x %x%x %x.

Inline displays an error forthe specified module.



3706 Approaching of machine-fixed positions with G74 orG76 is not possible duringactive tool radius correc‐tion G41 or G42.

Programming of G41/G42and G74 or G76 excludeeach other.

If necessary, please deac‐tivate the tool radius cor‐rection before approachingthe machine-fixed positionand activate the connec‐tion again.

Part programerror


3707 DB Table Server: Error dur‐ing initialization of table'%s'. The maximum size oftool data record was ex‐ceeded (configured size:%d Bytes, maximum size:d bytes).

The data record which isconfigured over schemafiles requires more memorythat is maximum provided.

Reduce the tool data re‐cord by adjustment via thecorresponding schemefiles. The size of the currentdata record can be appliedfrom the file '/schemas/SchemaAdm.log'.

Minor systemerror

System restart

3708 Invalid spline boundarycondition.

The active spline type doesnot support the program‐med boundary conditions.

Please use another boun‐dary condition or anotherspline.

Part programerror


3709 B spline with node range =0.

Node range = 0 is not pos‐sible in connection withspline boundary condi‐tions. The boundary condi‐tion can here be program‐med or set internally viafunction "Automatic corneror linear identification".

Program node range largerthan zero or utilize boun‐dary conditions.

Part programerror





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3710 Degenerated spline. The inverse path lengthfunction can not be createdwith the required accuracy;this can lead to variationswithin the path velocity.The reason could be an in‐homogeneous point order.

Please check the environ‐ment of NC program loca‐tion considering large pointdistances and set inter‐mediate points if necessa‐ry.

Part programwarning


3711 B spline approximation: Nosolution.

The system of equations tocalculate the B spline con‐trol points is singular.


Part programerror


3712 B spline approximation:Too large curve deviationbetween programmedpoints.

The approximating B splinecurve meets the tolerancerequirements, i.e. the dis‐tance of programmedpoints to the curve is cor‐rect, but there are large de‐viations between the pro‐grammed points.

Use a larger tolerance val‐ue in the NC program.

Part programerror


3713 B spline approximation:Look-ahead range toosmall.

The configured look-aheadrange for splines is toosmall. The B spline approx‐imation can not be execu‐ted.

Increase the value of thecorresponding machineparameter.

Part programerror


3714 NC hardware: UnknownHardware Id %d.

The Firmware is not appli‐cable for the hardware.



3716 A certain classification isprogrammed at least twice.

Except the classification"no processing function" allother axis classificationsmay only be used once perchannel.

Please use the classifica‐tions "Main axis X", "Mainaxis Y" and "Main axis Z"maximum once per chan‐nel.

Part programerror


3717 Invalid data module DB%sduring calling the PLCfunction



Part programerror


3718 Invalid address %s duringcalling the PLC function



Part programerror


3719 Invalid size %s during call‐ing the PLC function



Part programerror


3720 Init string: LCP activationinvalid

The lag compensationshould be activated in theinit string. The require‐ments therefore are not en‐sured.

Please check and modifythe machine parameters7060 00010 and 706000020.

Part programwarning





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3721 LCP activation axis %s:Drive on is missing

LCP is a drive function andcan only be activated in theAF condition.

Switch on the drive and de‐lete the warning

Part programwarning


3722 Maximum path velocity is0.

The programmed contourcontains a point with end‐lessly high axis velocity.

The path or orientationmovement is probably neara pole position.

Part programerror



The Length L1z=LenPar‐am[3] must be unequal tozero.


Part programerror





Part programerror





Part programerror





Part programerror





Part programerror





Part programerror


3730 The variable '%s' has dif‐ferent dimensions. Thevariable will be rebuilt.

Due to a machine parame‐ter modification, the dimen‐sion value of a dynamicdimension (e.g. "Channel")is now different from thevalue found in the staticRAM.



3731 Insufficient memory to startthe machine status display(MSD).

Because of the machineconfiguration it is notenough internal memory

Modify the machine config‐uration and perform a sys‐tem restart.

Minor systemerror

System restart

3732 Area monitoring: Motionnot determined in %d area.

One component of a helicalmotion is located in the di‐mension of the concernedarea, but can not be moni‐tored for this area becauseis not situated completelyin the active plane.


Part programwarning


3733 Inline: LongReset (detailcode %x %x %x)

LongReset was performedon the inline bus.






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3734 Incompatible change of pa‐rameter "state after chan‐nel reset" and "max. no. ofblocks for jerk limited ve‐locity control".

The default values of thefirst machine parameterwere changed for channel1 and the second parame‐ter was changed for allchannels in machine pa‐rameter version 14.

Please check the entry andthe parameterization ofCLN function within themachine parameter /CHAN/Ch[1]/Ini/ChReset(Id 7060 00020) as well asthe entry of the machineparameter /NCO/LookAh/Ch[i]/MaxBlk/MaxBlkVel‐Calc (Id 7060 00120[1]).

Core systemwarning


3735 Requirement that RE‐TRACE works is when G8is active.

The NC function RE‐TRACE requires datawhich is calculated fromfunction G8.

Please change your pro‐gram and activate G8.

Part programerror


3736 Reference point of axis %sis deleted from the drive.

During drive off, the drivehas deleted the referencepoint (S-0-403). Probablyyou have switched thedrive to parameterizationlevel 1 (PM).

Please initiate a SERCOSstartup.


System restart

3737 Reference point of the po‐sition-controlled spindle%s is deleted from thedrive.

During drive off, the drivehas deleted the referencepoint (S-0-403). Probablyyou have switched thedrive to parameterizationlevel 1 (PM).

Please initiate a SERCOSstartup.


System restart

3739 System spindle %s isswitched to constant cut‐ting velocity via %d chan‐nel.

Spindle speed program‐ming via system data is on‐ly permitted if direct speedprogramming (G97) is ac‐tive.

- Part programerror


3741 Synchronizing of the PCLand the interpolator is notpossible. Invalid combina‐tion of Ipo-Clock (%d) andPCL-Timeslice-Clock(%d).

Synchronizing is only pos‐sible if the Ipo_Clock is astraight integer multiple ofthe PCL-Timeslice-Clock.

Modify machine parameter903000001 and/or905090996.

Minor systemerror


3742 The actual maximum axisvelocity of system axis %sis higher than the machineparameter.


Part programwarning


3743 NcfAxAccUpSlope: Theacceleration programmedfor the %s axis is too small.

The maximum accelerationfor axis %s was program‐med with NcfAxAccUp‐Slope. This accelerationwas so small that the pathvelocity cannot be kept be‐cause of the bending of thepath.

Increase the maximum ac‐celeration for axis %s inNcfAxAccUpSlope or omitthe command NcfAxAc‐cUpSlope or replace it byAxAcc.

Part programerror


3744 The value of the system da‐ta SD.SysSpCmdDa‐ta[%d].SpeedGearRatio isto low.






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3745 Retrace: Aborted blockreached!

The aborted block wasreached during forwardmovement.

It is possible to move back‐wards again or to continueexecuting the interruptedNC program.

Part programwarning


3746 Retrace: End of recordingreached!

The end of recording bufferwas reached during back‐ward movement.

It is possible to move for‐ward or to continue execut‐ing the interrupted NC pro‐gram. he size of recordingbuffer can be changed inthe configuration data(NofBlkRetrace, Id706000610).

Part programwarning


3747 Retrace does not allowchanges of axis configura‐tion.

While retrace is active, it isnot allowed to apply axesinto the channel or to re‐lease axes from the chan‐nel.

Please switch off retracebefore changing the axisconfiguration and activatethe function afterwardsagain.

Part programerror


3748 Retrace does not allow Drillaxisping function.

While retrace is active, it isnot allowed to call the Drillaxisping function.

Please switch of retracebefore Drill axisping andactivate the function after‐wards again.

Part programerror


3749 Retrace does not allowthread programming.

While retrace is active, it isnot allowed to call thethread programming func‐tion.

Please switch of retracebefore Drill axisping andactivate the function after‐wards again.

Part programerror


3750 A special function is pro‐grammed which will notpermit retrace mode.

NC functions likeG74(HOME), G75, fixedstop, HSB, etc. will not per‐mit retrace mode becausethey base on current inter‐polation data.

Please switch off retracebefore the correspondingfunction and activate itagain afterwards.

Part programerror


3751 While the retrace functionis active, the current ma‐chine coordinate systemmust not be redefined.

While Retrace is active, it isnot allowed to program anaxis transformation on lo‐cation 1.

Please switch off retracebefore switching axis trans‐formation and activate thefunction afterwards again.

Part programerror


3752 While the retrace functionis active, the current work‐piece coordinate systemmust not be redefined.

While retrace is active, it isnot allowed to program anaxis transformation at loca‐tion 2 or an extended planefunction with setting ofWCS coordinates.

Please switch off retracebefore switching axis trans‐formation / plane and acti‐vate it again afterwards.

Part programerror


3753 While the retrace functionis active, the placementmust not be redefined.

While retrace is active, it isnot allowed to program aplacement.

Please switch off retracebefore switching the place‐ment and activate it againafterwards.

Part programerror





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3754 Only %d blocks in blockpreparation. Memory for to‐tal %d blocks lacks.

There is not enough mem‐ory available to create thetotally adjusted number ofblocks for block prepara‐tion of all channels. Thereis a total lack of memory forthe number of blocks as an‐nounced in the warning. Aconfiguration to keep thebasic functionality of thechannel is implicitly estab‐lished by the system. Func‐tionalities that require moreblocks will not work.

Adjust the configuration inmachine parameter706000110 or 706000610for each channel. The totalnumber of blocks must bedecreased to the an‐nounced value.

Part programwarning

System restart



Part programerror


3757 %s-command with invalidsystem data.



Part programerror


3758 Error during opening thefile

The indicated file could notbe opened as the fopenfunction returned an error.

Check access rights andfile/directory names andchange if required.

Part programerror


3759 Error in accessing systemdata.



Part programerror


3760 Error during opening thefile



Part programerror


3761 Velocity programming foraxis %s=S(...) impossible.

Speed programming issupported only for asyn‐chronous endless axis.

Please check the axis typein machine parameters andremove the requested axis(RAX) from the channel.

Part programerror


3762 Positioning attributes willbe ignored while axis %s isin the speed mode.

The attributes ACP, ACN,DC and IC will be ignoredfor positioning on the flywhile speed mode is active.he positioning direction al‐ways will follow in the ac‐tual movement direction tothe programmed position.

Please remove the corre‐sponding positioning attrib‐ute or switch off the speedmode via programming<axis>=S(0) before posi‐tioning.

Part programwarning


3763 CTA recording: Signal %sinvalid. ID %d deleted.


Part programwarning


3764 Bracketing error: too manyright parentheses!

Syntaxerror correct syntax Part programerror


3765 Bracketing error: right pa‐renthesis missing.






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3766 Bracketing error: too manyright parentheses!



3767 Bracketing error: right pa‐rentheses missing.



3768 Syntax error: no left paren‐thesis found!

The function "Reent‐CentBlk" and "RCB" re‐spectively expects sur‐rounding parenthesesaround the parameter list,even if it is empty.

correct syntax Part programerror


3769 The first parameter mustbe 0 or 1.

The first parameter mustbe 0 or 1 or an CPL-expres‐sion (in brackets) whichevaluates to 0 or 1.


Part programerror


3770 Syntax error: Right paren‐thesis or comma expected.

Parameters must be sepa‐rated by comma.

Set comma. Part programerror


3772 Condition no. %d is nostring variable!

The condition was pro‐grammed in square brack‐ets even though the ex‐pression in the bracketsdoes not have to be substi‐tuted by the CPL-interpret‐er.

Remove square brackets.The expression needs tobe type integer, Bool or Re‐al/DReal.

Part programerror


3773 Right parentheses in con‐dition %d missing!

Too many left parenthesesin condition no. %d.

Correct number of left andright parentheses in condi‐tion.

Part programerror


3774 This definition of reentrypoint within an ASUP hasno effect.

Defining an reentry pointwithin an ASUP is not al‐lowed, but undefining thelast one is possible.

Please do not call RCB(1)within the context of an AS‐UP.

Part programwarning


3775 Too many conditions (max.%d allowed) transferred toRCB().

The number of conditionsgiven for RCB() is limited tothe above mentioned num‐ber.

Please reduce the numberof conditions to the numberrelated in error text. Due tothe AND-relation, two sep‐arate conditions can belinked using a CPL-AND-relation and thus one con‐dition is redundant.

Part programerror


3776 Inadmissible use of the pa‐rameter "ANG".

G63.2 indicates a subse‐quent block of G63 (G63.1)It is not allowed to programa starting angle in a Drillaxisping subsequent block.


Part programerror


3777 Inadmissible use of the pa‐rameter "ANG".

It is not allowed to programa starting angle in a Drillaxisping subsequent block.


Part programerror


3778 Inadmissible use of G63.2. G63 and G63.2 are a unit.There is no axis move‐ment, no axis transfer andno transformation switch‐ing allowed between thisblocks.


Part programerror





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3779 Inadmissible use of G63.2. G63 and G63.2 are a unit.Spindle movement is notallowed between thisblocks.


Part programerror


3780 Inadmissible use of G63.2. G63 and G63.2 are a unit.Travel movement is not al‐lowed between this blocks.


Part programerror


3781 CTA not configured Attempt to activate CTAwithout required systemdata.

Eliminate the CTA functionor create correct systemdata. Restart is necessary.

Part programwarning


3782 CTA not initialized It is tried to activate CTAwithout correct basic initial‐ization.

Eliminate the CTA functionor handle the CTA errorsthat occur during systemstartup. Restart is neces‐sary.

Part programwarning


3788 Too many SDDef-/SDDatXML files.

The maximum number ofSDDef-/SDDat XML fileswas exceeded.

Please reduce the numberof SDDef-/SDDat XML filesin the root and usrfep filesystem. See System Datadocumentation.

Minor systemerror

System restart


nternal memory is requiredduring reading SDDef-/SDDat files. But there is nomore memory available.


Minor systemerror

System restart

3790 DB Table Server: Error dur‐ing initialization of table'%s'. The configured toolrecord does not fit into da‐tabase (configured size:%d bytes, available size:%d ytes).

The tool record configuredby schema files requiresmore memory than provi‐ded in the database.

Restart the system withstartup mode 6 to reconfig‐ure the database. Pleaseassure that your schemafiles and configuration files(e.g. dbt1prms.dat) are inuserFEPROM.

Minor systemerror

System restart

3792 Feed rotation axisG95(...FRA=%s...) notavailable.

Only an existing physicalendless rotation or linearaxis or the current mainspindle (MSP) are permit‐ted feed rotation axes.


Part programerror





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3793 Feed rotation axisG95(...FRA=%s...) not al‐lowed.

Only an existing physicalendless rotation or linearaxis or the current mainspindle (MSP) are permit‐ted feed rotation axes.


Part programerror


3794 Feed rotation axisG95(...FRA=%s...) was re‐named or removed.

The feed rotation axis mustnot be removed beforechanging feed reference orswitching of G95.


Part programerror


3795 The programmed jerk is in‐valid for %s axis.

The programmed jerk val‐ue must be smaller than themachine parameter value.


Part programerror


3796 The programmed jerk is in‐valid for %s axis.

The programmed valuemust be larger than 0 andless than the machine pa‐rameter value.

- Part programerror


3797 The programmed velocityis invalid for %s axis!


- Part programerror


3798 The programmed acceler‐ation is invalid for %s axis.


- Part programerror


3799 Error in handling the file /etc/hosts. Error %d .

Text missing. No error recovery possible!Please report error dataand detailed software ver‐sion to the after sales serv‐ice of the NC manufacturer.Initiate a system startup.

Core systemwarning


3800 The host name %s (%s)was corrected into %s in /etc/hosts.

The own entry of the con‐trol is wrong in /etc/hosts(host name, host address).The entry was corrected.

Text missing. Core systemwarning


3801 The host address %s (%s)was corrected into %s in /etc/hosts.

The own entry of the con‐trol is wrong in /etc/hosts(host name, host address).The entry was corrected.

Text missing. Core systemwarning


3802 Insufficient memory forsystem data with storageclass 'temporary'. %s bytesare needed.

SDDef-XML files containtoo many variables withstorage class 'temporary'.


System restart

3803 Syntax of XML call chainhas an error in conditionno. %d!

Too many or too less open‐ing or closing tags found orare exchanged in the order.

Please check order andnumber of opening andclosing tags.

Part programerror


3804 Callchain-XML syntaxwrong in case of conditionno. %d!

Too many or too less open‐ing or closing tags found orare exchanged in the order.

Please check order andnumber of opening andclosing tags.

Part programerror


3805 Wrong or unknown type ofcondition no. %d.

Type of the condition has tobe int, real, dreal or boo‐lean.

Please check the type ofevaluated condition!

Part programerror





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3808 Creation of directory %sfailed!

The above mentioned di‐rectory has to be created.

Create manually, createwith read and write permis‐sions and execution rights.

Part programerror


3812 Reentry after program in‐terrupt is only available inautomatic operation mode.

All other operation modesdoes not have any programto continue after programinterrupt.

Reentry after program in‐terrupt can only be pro‐grammed within an NC pro‐gram.

Part programwarning


3813 CPL-interpreter can notevaluate %s!



Part programerror





Part programerror


3815 XML-Callchain cannot besaved in file %s.

The XML-Callchain, gener‐ated by RCB(), could not besaved.

Please check if the directo‐ry exists in which the fileshould be written. The fileshould not exist or havewrite rights in this directory.

Part programerror


3816 Condition string too long(max %s characters).

The string is too large forthe internal buffer.

Shorten condition string(save calculations in shortvariable, shorter variablenames, remove spaces).

Part programerror


3817 Real numbers are also per‐mitted due to the CPL syn‐tax. However, it is not rec‐ommended to use thesereal numbers.

Switch type can only be in‐teger!

Use an integer variable! Part programerror


3818 Conditions cannot be pro‐grammed without linkingprocedure (DIN-Modus).

Conditions contain CPL-variables and/or CPL-ex‐pressions, which cannot beevaluated without the link‐ing procedure.

Select program in CPL-modus or remove condi‐tions.

Part programerror


3819 Target block found but con‐dition %d not fulfilled.

The target position wasreached at least once dur‐ing the NC program restart,however, all conditionswere never fulfilled at thesame time.

Please ensure that the con‐ditions can be fulfilled. Donot change any of the pro‐grams contained in the call‐chain.

Part programwarning


3821 Setting of XML callchain offile %s failed!

An internal software erroroccurred!

Delete specified callchainfile.

Part programerror


3825 Internally saved callchain(%s) is invalid.

The internally stored call‐chain is empty, too long orhas an invalid syntax andwill not be accepted due tosafety reasons.

Delete the specified call‐chain file.

Part programerror


3827 Threading is not possibleby means of this drive con‐figuration.

Polarity of velocity (S-0-43)and polarity of position(S-0-55) differ.

Please change the polarityof the position S-0-55.

Part programerror





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3828 Selected main program isnot %s.

The main program men‐tioned above and specifiedby the callchain of the NCprogram restart is not se‐lected.

Select specified main pro‐gram and restart NC pro‐gram restart.

Part programerror


3829 Program %s, saved in thecallchain was changed.

The result of the timestamp check is that thespecified program haschanged.

Due to safety reasons, aNC program restart is notpossible with modified pro‐grams. Restart the mainprogram without NC pro‐gram restart.

Part programerror


3830 Invalid axis name %s. No axis with this name ex‐ists in this channel.


Part programerror


3831 Invalid system data %s Programming error at CPL- command. For further in‐formation, see the "Pro‐gramming Manual".


Part programerror


3832 The identification 'I' for afast MSD signal transmis‐sion of the signal %d is notsupported anymore.

The messages of the inter‐face qMSD and qMSD_Extcan only be classified in thediagnostics classes 'E' -machine error, 'W' - ma‐chine warning and 'M' -machine information.

Change the message clas‐sification in the filemsdtexte.xxx accordingly.

Minor systemerror


3833 No feed value for restart insystem data SD.SysReen‐try.FeedVal defined.

In SD.SysReentry.FeedV‐al, an individual feed for re‐positioning can be defined.

Please enter a valid feedvalue in the specified dataor select another feedmode for restart by meansof the system data SD.Sys‐Reentry.FeedMode.

Part programerror


3834 No start tangent availablefor return to path block.

The control could not cal‐culate a start tangent forthe return to path block.

If necessary, the problemcan be avoided by an ad‐justment of the part pro‐gram. If not, inform the aftersales service of the NCmanufacturer.

Part programerror


3835 Invalid movement type fortangential return to path.

The return to path blockneeds to have a linear, hel‐ical or spline movementtype.

If required, adjust your partprogram.

Part programerror


3836 Start motion has not founda motion block within thelook ahead range and canthus not calculate a startmotion.

The system requires infor‐mation about the next mo‐tion with the working planefor the calculation of thetangential traverse move‐ment.

Modify the programming ofyour part program. Reducethe number of blocks with‐out traverse movement.

Part programerror


3837 Unauthorized parametersequence.

The parameter DEF canonly be programmed at thebeginning of the parameterlist.


Part programerror



Adding of axes (+) is mulit‐programmed.


Part programerror





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Axes removal (-) is multi‐programmed.


Part programerror



No absolute axis list shouldfollow the parameter DEF.


Part programerror


3841 The system axis %s doesnot exist.


Part programerror



They can only program anabsolute or a relative axislist.


Part programerror


3843 The axis %s cannot be amember of the jerk group.

The axis is excluded fromthe list of possible axes.


Part programerror


3844 The axis %s cannot be amember of the jerk group.

The axis is excluded fromthe list of possible axes.


Part programwarning


3845 No valid jerk value availa‐ble for the %s axis.

In case of active jerk limita‐tion, a max. jerk valueshould be set for eachchannel axis.

Please change the respec‐tive machine parameter.

Part programwarning


3846 The look ahead for the con‐touring is limited to %d NCblocks.

In case of active jerk limita‐tion, the look ahead rangeof the contouring should beset to at least 5 blocks.

Please change the respec‐tive machine parameter.

Part programerror


3847 The jerk limitation is active. The shape order cannot beprogrammed in case of ac‐tive jerk limitation.


Part programerror


3848 System spindle %d is cur‐rently master of the spindlecoupling %d.



3849 SERCOS cycle times > %dmicro seconds cannot beconfigured.

The SERCOS cycle time islimited to an upper limited,conditional on the hard‐ware and independent ofthe performance class ofthe control.

Please correct the wrongSERCOS cycle time in theconfiguration data.

Minor systemerror


3850 RCB( ) - Block data toosmall.

There is not enough spacefor the condition program‐ming in the internal blockstructure.

Shorten variable namesand condition expressions.Perform pre-calculationsoutside the RCB( ) pro‐gramming.

Part programerror


3851 Condition string containszero character ("\0"). Pos‐sibly bracketing error.

The condition string shouldnot contain any zero char‐acters.

Parenthesis levels shouldbe balanced. Possiblyused string variablesshould not contain any zerocharacters.

Part programerror


3852 NC function Scale (SCL):Invalid scaling factor!

Scaling factors should al‐ways have a positive value.

Please change your pro‐gramming.

Part programerror


3853 NC function Mirror (MIR):Invalid programming!

Switch on: Mirror(<coordi‐nate>1 {, ... }); switch offMirror(<coordinate>0{, ... }).

Please change your pro‐gramming.

Part programerror





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3854 Tool length correction:System axis %d is not aprogram coordinate any‐more.

A tool length correction islinked to a system axiswhich is not a program co‐ordinate anymore due to anaxis exchange or throughswitching of an axis trans‐formation. Thus, the lengthcorrection is invalid.

Please check if this behav‐ior is desired. If required,explicitly deselect the toollength correction.

Part programwarning


3855 The dimension of a SDDeffile variable is too large( max. unsigned integer)!

Variable is too large, thememory size is insufficient.

Correct SDDef-XML-files Part programerror

System restart

3856 The dimension of the vari‐able %s of the SDDef file istoo large!

Variable is too large, thememory size is insufficient.

Correct SDDef-XML-files Part programerror

System restart

3857 Only values with a positivesign (>0) can be program‐med as radial acceleration.

Within NC only positive ac‐celeration values do exist.

Please adapt your pro‐gramming and write a pos‐itive acceleration value.

Part programerror


3858 Incompatible machine pa‐rameter change. The pa‐rameter "Axis jump capaci‐ty mm/min or degree/min"was removed.

In the machine parameterversion 15, the axis jumpcapacity is exclusively de‐termined by the parameter"Axis acceleration reservein m/s2 or 1000 degree/s2".

Please check the corre‐sponding machine param‐eters: 1010 00012.

Core systemwarning


3859 Drive %s: The axis type(MAIN/Dr[i]/AxFunc/Sy‐sAxType) and the weight‐ing type of the position data(S-0-0076) do not match.

- Please check MAIN/Dr[i]/AxFunc/SysAxType andS-0-0076.

Part programwarning

System restart

3860 Drive %s: The weightingtype of the position data(S-0-0076) and the modulotype (AX/Dr[i]/PosLog/EnablModCalc) do notmatch.

Maschine parameter "Acti‐vate modulo computation"forces "Modulo format" inS-0-0076 and vice versa.

Please check AX/Dr[i]/Pos‐Log/EnablModCalc andS-0-0076.

Part programwarning

System restart

3861 Drive %s: The machine pa‐rameter axis type (MAIN/Dr[i]/AxFunc/SysAxType)is not configured.


System restart

3862 Not enough memory in thisfile system available.

The file cannot be overwrit‐ten due to a lack of memo‐ry.

Use another file system orrelease memory of the filesystem.

Part programerror


3864 The G94(DF...) program‐ming is inconsistent.

In a G9 block, noG94(DF...) may be pro‐grammed. A G9 sentencealways starts with speed 0.

Please adjust your partsprogram accordingly.

Part programwarning



After a G94(DF...) block, noG9 should be program‐med, if the resulting targetfeed is greater than 0. A G9sentence always startswith speed 0.


Part programwarning





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The block transition follow‐ing G94(DF...) requires adeceleration to speed 0. Apossible reason could bean active exact stop.


Part programwarning



The block transition follow‐ing G94(DF...) requires adeceleration to speed 0. Apossible reason could bean active exact stop.


Part programwarning


3868 Inadmissible coordinatepositions.

The path movement leadsto an area where activecoupling is not permitted.


Part programerror


3869 Machine coordinate %s is amember of an axis trans‐formation.

Axis transformation partici‐pants cannot be used asslave coordinates.

Switch off axis transforma‐tion.

Part programerror


3870 Coupling factor and modu‐lo values of the machinecoordinates %s and %s donot match.



Part programerror


3871 The coupling table is notsuitable for the linear mas‐ter coordinate %s.

The source coordinate is alinear coordinate. The x-values of the points in thecoupling table still have anangular unit (ident number#11).


Part programerror


3872 The coupling table is notsuitable for the rotatorymaster coordinate %s.

The source coordinate is arotatory coordinate. The x-values of the points in thecoupling table still have alength unit (ident number#11).


Part programerror


3873 The coupling table is notsuitable for the linear slavecoordinate %s.

The target coordinate is alinear coordinate. The y-values of the points in thecoupling table still have anangular unit (ident number#12).


Part programerror


3874 The coupling table is notsuitable for the rotary slavecoordinate %s.

The target coordinate is arotatory coordinate. The y-values of the points in thecoupling table still have alength unit (ident number#12).


Part programerror





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3875 Wrong period in the cou‐pling table for master coor‐dinate %s and slave coor‐dinate %s.



Part programerror


3876 Inpermissible non-periodicfunction in coupling tablefor master coordinate %sand slave coordinate %s.



Part programerror


3877 More than %d coupling ta‐bles.



3878 The machine coordinate%s is not present in thechannel anymore.

The coordination couplingmaster was removed fromthe channel.

Switch off coupling beforereconfiguration.

Part programerror


3879 The machine coordinate%s is not present in thechannel anymore.

The coordination couplingslave was removed fromthe channel.


Part programerror


3880 Wrong value for master co‐ordinate.

The master value in the NCblock must be 1, 0 or -1.


Part programerror


3881 Several master coordi‐nates programmed.

An attempt was made tocreate several links in theNC block or the syntax fora slave coordinate iswrong. The name of theslave coordinate must befollowed by a parameter listin parentheses.


Part programerror


3882 No coupling master pro‐grammed.

The syntax element"<Name><n>" with n = 1, 0or -1 is missing.


Part programerror


3883 The machine coordinate%s is already slave of an‐other group.

A coordinate cannot simul‐taneously be used as slavein another group.

- Part programerror


3884 More than %d machine co‐ordinate couplings.



3885 Switching to next blockcannot be used in case ofactive machine coordinatecoupling.



3886 Impermissible traversingmotion for slave coordinate%s.

In the NC program a motionwas programmed for a cou‐pled coordinate. This is notpermitted.


Part programerror


3887 The master position is out‐side the definition range ofthe slave coordinate %scoupling table.

The position including alloffsets must be in the defi‐nition area of coupling ta‐ble.


Part programerror





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3888 The specification of theshape order ASO(%d) wasnot effective.

The jerk limit by MP AX/Dr[i]/Jerk/MaxAxJerk sup‐presses the shape orderspecification.

Please check the machineparameter or parts pro‐gram settings and if possi‐ble only use the specifica‐tion of the new jerk limit(MP AX/Dr[i]/Jerk/MaxAx‐Jerk or AJK in the partsprogram) in order to avoidconflicts.

Part programwarning


3889 MP AX/Dr[%d]/Jerk/Max‐AxJerk might fall below MPAX/Dr[%d]/Shape/MinAx‐Shape.

A larger jerk is possible forasynchronous axes withparameter MaxAxJerk thanwith parameter MinAx‐Shape. However, MinAx‐Shape is not effective, ifMaxAxJerk <> 0.

Please check if the jerk limitin parameter MaxAxJerk ispermissible and if required,reduce MinAxShape in or‐der to avoid conflicts.

Core systemwarning


3890 More than %d SERCOSident numbers in the mas‐ter data telegram (S-0-24).

The parameter numbersupported by NC is excee‐ded.

- Minor systemerror

System restart

3891 More than %d SERCOSident numbers in the drivetelegram (S-0-16).

The parameter numbersupported by NC is excee‐ded.

- Minor systemerror

System restart

3892 The ident numbers con‐tained in the master datatelegram (S-0-24) requiremore than %d bytes.

The maximum telegramsize supported by NC is ex‐ceeded.

- Minor systemerror

System restart

3893 The ident numbers con‐tained in the drive telegram(S-0-16) require more than%d bytes.

The maximum telegramsize supported by NC is ex‐ceeded.

- Minor systemerror

System restart

3894 he allocation list for the sig‐nal control word (S-0-328)does not contain enoughparameters.

The signal control word(S-0-145) is configured viaS-0-27 and S-0-329. Theallocation which bit is to bewritten by the respectiveparameter in S-0-27 ismade in S-0-329.

- Control or driveerror

System restart

3895 The allocation list for thesignal status word(S-0-328) does not containenough parameters.

The signal status word(S-0-144) is configured viaS-0-26 and S-0-328. Theallocation which bit is to bewritten by the respectiveparameter in S-0-26 ismade in S-0-328.

- Control or driveerror

System restart




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3896 Configuration errorSERCOS gateway, targetaxis %s, route %d. detailcode 0x%x.

The route for the specifiedaxis is incorrect. The erroris binarily coded:\n0x1Command value source\n0x2 Drive telegramsource \n0x4 MDT source\n0x8 MDT target\n0x20Source axis is missing\n0x40 ID incompatible\n0x80 Target is used mul‐tiple times \n0x200 SourceTarget identical \n0x400Cascade \n0x800 Sourcetype \n0x1000 Source at‐tribute \n0x2000 Target ID\n0x4000 Target attribute\n

Correct the respective en‐try in the system dateSysSCSGateway


System restart

3897 Impermissible compensa‐tion switching in case of ac‐tive axis transformation to‐gether with a traversingmotion.

This is a tool correction ora zero offset switchingwhich changes the trans‐formation branch of the ac‐tive axis transformation.

Correction and traversingmotion programmed in twoseparate NC blocks.

Part programerror


3898 Label %s defined multipletimes in CPL.


Correct programmingerror. Use label definitiononly once in the parts pro‐gram. Select part programagain and start it again ifnecessary.

Part programerror


3899 No memory for label check‐ing in CPL.



Part programerror


3900 No memory available forSERCOS gateway




System restart

3901 The idle position is not sup‐ported.

The winding switching isactivated The idle positionis (M48, M148, ..) not sup‐ported.


Part programerror


3902 Spindle %s: S-0-424 (sta‐tus parameterization level)is missing in S-0-144.

Bit 0 of S-0-424 "Status pa‐rameterization level" has tobe cyclically transmitted toS-0-144 in case of activewinding switching.

Expand S-0-144 byS-0-424.

Part programerror


3903 System spindle %s:S-0-424 (status parameter‐ization level) is missing inS-0-144.

Bit 0 of S-0-424 "Status pa‐rameterization level" has tobe cyclically transmitted toS-0-144 in case of activewinding switching.

Expand S-0-144 byS-0-424.

Core systemwarning

System restart




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3904 SERCOS-III ring notclosed.

After switch on or reboot ofthe control, no communica‐tion could be establishedvia the SERCOS-III inter‐face.

Check SERCOS-III wiringand connected SERCOS-III participants. Initiate anew SERCOS startup sub‐sequently.


System restart

3905 CoSeMa error code: %s Error in MTX-SERCOS in‐terface Firmware.

Please report error codeand Firmware version tothe service department ofthe control manufacturer.

Serious systemerror

System restart

3906 SERCOS-III participant ad‐dress %s was allocatedmultiple times.

The specified SERCOSaddress is set in the con‐nected SERCOS-III ring inseveral SERCOS-III partic‐ipants.

Compare SERCOS ad‐dresses of all connectedSERCOS-III participantswith the address that wasallocated multiple times.The address allocation hasto be unambiguous. Initiatea new SERCOS startupsubsequently.


System restart

3907 Non-parameterizedSERCOS-III participantswith address %s in the ring.

Only the SERCOS-III par‐ticipants defined in the ma‐chine parameters can beconnected to the SERCOSring.

Delete redundantSERCOS-III participantswith specified SERCOSaddress from theSERCOS-III ring. Initiate anew SERCOS startup sub‐sequently.


System restart

3908 %s axis does not respondunder SERCOS-III ad‐dress %s.

A SERCOS-III participantdefined in the machine pa‐rameters could not be acti‐vated.

Check SERCOS-III wiringand connected SERCOS-III participants. Search forspecified SERCOS ad‐dress. Initiate a newSERCOS startup subse‐quently.


System restart

3909 Hardware problemSERCOS-III transmissioncomponent

The SERCOS-III transmis‐sion component is notworking correctly.

Check control hardware. Hardware error System restart

3910 Error in service channeltransmission. Address %s,ID: %s

A service channel trans‐mission was canceled by aSERCOS-III participantwith the specified address.Either the ident numberwas missing or the trans‐mitted date is invalid.

Checking of ident number,if it is a service channeltransmission programmedby the user, and checkingof date using the SERCOSparameter editor. Initiate anew SERCOS startup sub‐sequently.


System restart

3911 Timeout in service channeltransmission. Address %s,ID: %s

A service channel requestwas not responded withinthe maximum permissibleacknowledgment time bythe SERCOS-III participantwith the specified address.

Check SERCOS-III partici‐pant for SERCOS-III con‐formity. Maybe also hard‐ware or firmware problem.

Serious systemerror

System restart




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3912 S-0-0134 not contained inthe MDT of the %s axis. ad‐dress: %s

The master control wordS-0-0134 also has to be en‐tered as first element in thelist of the cyclic MDT data(S-0-1050.0.6).

Add SERCOS parameterS-0-0134 to SERCOS pa‐rameter S-0-1050.0.6. Ini‐tiate a new SERCOS start‐up subsequently.


System restart

3913 S-0-0135 not contained inthe AT of the %s axis. Ad‐dress %s

The drive status wordS-0-0135 has to be enteredas first element in the list ofthe cyclic drive telegramdata (S-0-1050.1.6).

Add SERCOS parameterS-0-0135 to SERCOS pa‐rameter S-0-1050.1.6. Ini‐tiate a new SERCOS start‐up subsequently.


System restart

3914 Error on opening file "%s".The original SD variablevalues "%s" cannot be re‐stored.

The indicated file could notbe opened as the fopenfunction returned an error.

Check access rights and/orsize of the root directory.

Minor systemerror


3915 Error writing file "%s". Theoriginal SD variable values"%s" cannot be restored.

The specified file could notnot be written, as the func‐tion fwrite returned anerror.


Minor systemerror


3916 Error writing file "%s". Theoriginal SD variable valuescannot be restored.

The specified file could notnot be written, as the func‐tion fwrite returned anerror.


Minor systemerror


3917 Error closing file "%s". Theoriginal SD variable valuescannot be restored.

Function fclose returned anerror.


Minor systemerror


3918 Error in accessing systemdata. The original SD vari‐able values cannot be re‐stored.

Internal system error! Check root directory size,otherwise please contactthe service.

Minor systemerror



System data values werebacked up that could not beapplied. The dimensionnumber was probablychanged. The system datais now recreated.



3920 Two probe functions in thesame NC block.

Only one touch probe func‐tion can be programmed inthe NC block: either "G75","G75.1", "G75.2" or "FME".


Part programerror


3921 %s-command with invalidparameter value



Part programerror




Part programerror


3924 No write access on this fil‐esystem possible

There is no access withCPL commands to the file‐system because of missingaccess rights.

Use another filesystem orchange the access rights ofthe filesystem.

Part programerror





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Part programerror





Part programerror


3927 SERCOS service channelis locked.

At least two simultaneouscalls to the service channelof an axis occurred.


Part programerror


3928 Unknown SERCOS identnumber

The programmedSERCOS ident number isnot accepted by the drive


Part programerror


3929 Impermissible or invalidident number in %s com‐mand



Part programerror


3930 Impermissible or invalid ax‐is number in %s command



Part programerror


3931 Wrong spline id in NC com‐mand SPLINEDEF.

Impermissible start degreein B spline approximation


Part programerror


3932 No coordinate program‐med in main plane.

In case of a 2 point move,the position of exactly onecoordinate of the activeplane has to be program‐med.


Part programerror


3933 Both coordinates program‐med in the main plane.

In case of a 2 point move,the position of exactly onecoordinate of the activeplane has to be program‐med.


Part programerror


3934 No motion programmed inthe direction of the main co‐ordinates.

In case of a 3 point move, ithas to be programmed inthe direction of main andauxiliary coordinates.


Part programerror


3935 No motion programmed inthe direction of the auxiliarycoordinates.

In case of a 3 point move, ithas to be programmed inthe direction of main andauxiliary coordinates.


Part programerror


3936 Invalid value for angle 1:Programmed angle corre‐sponds to the direction ofstart to end point.

Due to an invalid angle, nointermediate point is calcu‐lated.


Part programerror


3937 Angle for value 2 is toolarge.

No intersection can be cal‐culated due to an invalidvalue for angle 2.


Part programerror





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3938 Value for angle 2 is toosmall.

No intersection can be cal‐culated due to an invalidvalue for angle 2.


Part programerror


3939 Invalid value for angle 1:The angle has to be withinthe interval 90 < ANG < 180degrees.



Part programerror





Part programerror





Part programerror





Part programerror


3943 The system axis velocity%s exceeds the currentlimit.

The limited maximum ve‐locity (e.g. AxVel) is excee‐ded.

The problem has to be ex‐amined in detail.

Part programerror


3944 The system axis velocity%s exceeds the currentlimit.

The limited maximum ve‐locity (e.g. AxVel) is excee‐ded.


Part programwarning


3945 The system axis accelera‐tion %s exceeds the cur‐rent limit.

The limited maximum ac‐celeration (e.g. AxAcc) isexceeded.


Part programwarning


3946 The system axis jerk %sexceeds the current limit.

- The problem has to be ex‐amined in detail.

Part programwarning


3947 There are too many mo‐tions to be generated bythe cycle.

The cycle independentlygenerates several motionsfrom contour definitionsand transmitted parame‐ters. The number of thesemotions is limited. Espe‐cially the cut depth and thenumber of contour ele‐ments determine the num‐ber of required motions.

1. Delete the error bypressing "Reset". 2. Checkthe NC program, increasethe cut depth or reduce thenumber of contour ele‐ments and restart the pro‐gram.

Part programerror


3948 The contour contains toomany envelopes (under‐cuts).

The NC provided memo‐ries for a fixed number ofundercuts. The specifiedcontour definition howeverhas more undercuts.

1. Delete the error bypressing "Reset". 2. Checkthe NC program, shortenthe contour and restart it.

Part programerror


3949 The NC subroutine file %scould not be created.

The cycle creates a sub‐routine with motions. Thissubroutine is saved in a filein the specified path.

Please check if the directo‐ry exists in which the fileshould be written. The fileshould not exist or havewrite rights in this directory.

Part programerror





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3950 The NC subroutine file %scould not be written.


Check, if there is sufficientmemory on the destinationdrive and if the NC haswrite permission on thedestination drive.

Part programerror


3951 Could not set access rightsof the generated subrou‐tine %s.

The generated subroutinerequires execute rights inorder to execute it as a sub‐routine. These rights couldnot be set.


Part programerror


3952 Time stamp of the gener‐ated subroutine %s couldnot be set.

The cycle creates a sub‐routine with motions. Thissubroutine is saved in a filein the specified path. Thetime stamp serves to findthe subroutine again andonly create the subroutineanew in case of changes.


Part programwarning


3953 The contour is not mono‐tonic.

The programmed cycle ex‐pects a monotonic contourin the master axis. Thismeans that the positive val‐ue of the master axis caneither increase or de‐crease. Backcuts are notpermissible.


Part programerror


3954 The current position is onthe wrong side of the con‐tour.

The contour definitionspecifies a master axis di‐rection and a second axisdirection. The contour sideto be machined is definedby the master axis and thesecond axis direction.However, the current posi‐tion is on the "wrong" side.Thus, the programming isincorrect.


Part programerror


3955 No read permission for file%s.


Please check the pathnames. Please, ensure forread access for the tablefile and path.

Part programwarning


3956 No write permission for file%s.

Administration data for thegenerated subroutine issaved in the file. If the datacannot be written, the sub‐routine has to be generatedagain upon each call.


Part programwarning


3957 Creation of directory %sfailed!

The above mentioned di‐rectory has to be recreatedin order to save the subrou‐tine to be generated in thedirectory.

Create manually, createwith read and write permis‐sions and execution rights.

Part programerror





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3958 There are too many con‐tour elements in the defini‐tion.

The number of contour el‐ements is limited.

1. Channel control reset. 2.Shorten of contour defini‐tion. 3. Select the programagain.

Part programerror


3959 Only straight lines (G0/G1)and circles (G2/G3) arepermitted.

The contour should consistexclusively of straight linesand circle segments.


Part programerror


3960 No contour defined. The cycle required a con‐tour definition. No contourdefinition found.


Part programerror


3961 Invalid %s command The command is not sup‐ported for the currentSERCOS version.


Part programerror


3962 This allowance cannot beprogrammed for this plane.

The active plane was setvia G17/G18/G19. The pro‐grammed allowances haveto match the selected mas‐ter and slave axes.


Part programerror


3963 No valid plane was pro‐grammed.

The cycle requires a pro‐grammed working plane(G17/G18/G19).


Part programerror


3964 No transformation or planecan be switched in the con‐tour definition.

The functions plane switch‐ing, inclined plane, work‐piece position compensa‐tion, axis transformation oraxis zero point offset can‐not be programmed in thecontour definition.

Switching of transforma‐tion or current plane out‐side the contour definition.

Part programerror


3965 Negative allowances arenot permissible.

Error in part program. 1. Delete the error bypressing "Reset". 2. Exam‐ine the NC program, modifyit where necessary and ac‐tivate it again.

Part programerror


3966 An invalid contour Trace‐Mode was programmed.

Only the values 1 (withoutcontour tracking) and 2(with contour tracking) arepermitted as contourTraceMode.


Part programerror


3967 Master axis-parallel allow‐ance is not permissible.

The contour contains un‐dercuts. In case of this con‐tour type, a master axis-parallel allowance can re‐sult in contour violations.


Part programerror





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3968 The block processing doesnot deliver a prepared NCblock to the interpolation.

The interpolator completedthe interpolation of the cur‐rent NC block, however, nonew, prepared NC blockcan be provided.

Reduce the processing ve‐locity if required.

Part programwarning


3969 The interpolator waits forthe completion of a job. De‐tail code: %d

The interpolator wants toend the current NC block,however, not all program‐med activities are comple‐ted for this block.

Check the NC block pro‐gramming if required. It ispossible, that a help func‐tion was not acknowledgedin time.

Part programwarning


3970 Impermissible program‐ming: The parameter NoM‐otion or NOM can only beprogrammed in a G40block with traversing mo‐tion.

G40(NOM) applies the cur‐rent tool center point asstart position for the nextblock.


Part programerror


3971 Invalid NC function in thecontour definition.

The contour definitionshould contain only a fewNC functions. G0, G1, G2and G3 are part of it.Please refer to the manualfor the detailed list.


Part programerror


3972 Contour definition incom‐plete / not available

The contour definition canbe done via a sub routine,block numbers or labels. Incase of block numbers andlabels, two parameters (forstart and end) have to bespecified.


Part programerror


3973 The function "VelSmo" onlyworks in connection withG8.

The G9 function calculatesthe maximum block transi‐tion velocity which is re‐quired by the velocitysmoothening.


Part programerror


3978 Reduce path velocity tominimum value.

The programmed contourcontains a point with end‐lessly high axis velocity.

The path or orientationmovement is probably neara pole position.

Part programwarning


3981 Retracting from Drill axisp‐ing cannot be processedduring NC restart.

- Please skip the retractingmotion during active NC re‐start.

Part programerror


3982 The configuration of the %saxis changed. Cold start re‐quired.

The function package con‐figuration of the axis waschanged. A cold start hasto be triggered in order toapply the modification.

Trigger cold start. Minor systemerror

System restart

3983 Parameter synchronizationbetween NC and drivefailed.

Due to an error (see previ‐ous error messages) dur‐ing the parameter synchro‐nization, some drive pa‐rameters can contain inva‐lid values.

Initiate a system startup. Minor systemerror

System restart




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3985 Invalid value for systemdate SD.SysReentry.Ap‐proach: %d

Approach = 0: Direct ap‐proach (straight line); Ap‐poach = 1: tangential ap‐proach (circle)

Set system date to validvalue.

Part programerror


3986 Invalid value for systemdate SD.SysReen‐try.FeedVal: %f

The feed value has to bepositive.


Part programerror


3987 Invalid value for systemdate SD.SysReen‐try.TangCircleRadius: %f

The radius value has to bepositive.


Part programerror


3988 Invalid value for systemdate SD.SysReen‐try.FeedMode: %d

FeedMode = 0: Jog veloci‐ty; FeedMode = 1: activejog velocity; FeedMode =2: System date FeedVal


Part programerror


3989 The block processing doesnot deliver a prepared NCblock to the interpolation.Detail code %d

The interpolator completedthe interpolation of the cur‐rent NC block, however, nonew, prepared NC blockcan be provided.

Reduce the processing ve‐locity if required.

Part programwarning



The configuration file is in‐correct or the configurationdoes not contain anyslaves

If the Profibus is not used,the Profibus DP can be de‐activated via the configura‐tion parameter "FileNa‐meDP" (MACODA4080000011) to suppressthe error message


3991 No velocity defined for axis%d.

No maximum velocity orjog velocity specified forthe specified axis or a feedmode was set at the axisinterface.

Please check the parame‐terized axis velocities andselect the manual feed atthe axis interface.

Core systemwarning


3992 System data for tablecache SysAxCoupleTabdoes not exist.

No scheme definition avail‐able for the system dateSysAxCoupleTab. Thesystem date was not cre‐ated during control start-up.

The /feprom file system isgenerated correctly by acomplete firmware update.

Part programerror


3993 No available cache for ta‐ble %s.

Only the entries provided inthe system date SysAx‐CoupleTab can be as‐signed with tables simulta‐neously.

Remove inactive couplingtables usingCST(TAB(<tab>),UN‐LOAD).

Part programerror


3994 The active coupling table%s cannot be changed orremoved.

The system axis couplinguses the coupling table.The table is referenced atleast once in the SysAx‐CoupleCmd[axis].Mas‐ter[master].Tab.

First remove the table fromthe coupling and subse‐quently from the tablecache.

Part programerror





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3995 The table %s is already loa‐ded by another channel.

The table with the samename is also loaded in an‐other channel. The pathspecification is not usedwhen identifying the tablesin the cache.

Please ensure that tableswith the same name cannotbe loaded simultaneouslyby different channels.

Part programerror


3996 Insufficient memory for ta‐ble %s.

The cache memory for thetable to be loaded cannotbe provided by the systemanymore.

Please remove the tablesnot required anymore fromthe cache.

Part programerror


3997 Table %s cannot be re‐leased.

The specified table is notcontained in the tablecache SysAxCoupleTab.

Please ensure that only ta‐bles already loaded are re‐moved.

Part programerror


3998 Subroutine %s does nothave a link table entry.

The called subroutine re‐quires a link table for pa‐rameter transfer!

Program subroutine callwithout DIN ID and remove(DIN) comments from sub‐routine if required.

Part programerror


3999 Variable value %s does nothave the expected type!



Part programerror


4000 Variable %s not found insubroutine %s!



Part programerror


4001 Parameter transfer not per‐mitted!

The subroutine was linked.The control does currentlynot support parametertransfers to subroutineswhich have been linked.


Part programerror


4002 Syntax error: too manyequal to characters!



Part programerror


4003 Syntax error: unexpectedline end at %s!



Part programerror


4004 A string (VAR$) is expec‐ted in the subroutine.



Part programerror


4005 A logical value (VAR!) isexpected in the subroutine.



Part programerror


4006 An integer value (VAR%) isexpected in the subroutine.



Part programerror





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4007 A floating point value (shortprecision) is expected inthe subroutine.



Part programerror


4008 A floating point value (longprecision) is expected inthe subroutine.



Part programerror


4009 Axis %s cannot be pro‐grammed due to a systemaxis coupling error.

The programmed asyn‐chronous axis cannot bestarted as long as a systemaxis coupling error is repor‐ted.

Resetting of system axiscoupling error by means ofcontrol reset or AxResetand program restart.

Part programerror


4010 Start motion has not founda motion block within thelook ahead range and canthus not calculate a tan‐gential start motion. Thetraversing motion is thusexecuted on a straight line.

The system requires infor‐mation about the next tra‐versing motion within theworking plane for calculat‐ing a tangential traversingmotion.

Modify the programming ofyour part program. Reducethe number of blocks with‐out traverse movement.Please change the pro‐gramming of WAIT com‐mands if required.

Part programwarning


4011 Unable to read contour def‐inition file %s.

The contour definition canbe done via a sub routine.The programmed file couldnot be found.


Part programerror


4012 No cut depth programmed. No cut depth programmed.The cycle requires thisspecification in order to cal‐culate the cutting se‐quence. The cut depth hasto be greater than zero.


Part programerror


4013 Not sufficient free memory. A memory request failed asthere is no memory availa‐ble anymore in the system.


Part programerror


4014 A negative cut depth is notpermitted.

No cut negative depth pro‐grammed. This specifica‐tion is not practical. The cutdepth needs to have a pos‐itive value (or zero).


Part programerror


4015 A negative clearance is notpermitted.

A negative clearance wasprogrammed. This specifi‐cation is not practical. Theclearance must have apositive value (or zero).


Part programerror





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4016 No raw part allowance wasprogrammed.

The raw part allowance de‐fines, in which distance tothe contour the cycle startsto machine material. Thus,at least one specification(greater zero) is mandato‐ry.


Part programerror


4017 The angle should not beclose to +-90°, if the mainaxis is programmed.

If the main axis is program‐med and the specified an‐gle is equal to +-90°, themotion of the secondaryaxis would be infinitely longas the tangent has a pole atthis position.


Part programerror


4018 The main axis is not pro‐grammed in a positive di‐rection.

If the angle is between -90°and +90°, the main axishas to be programmed in apositive direction.


Part programerror


4019 The main axis is not pro‐grammed in a negative di‐rection.

If the angle is smaller than-90° or greater than +90°,the main axis has to be pro‐grammed in a negative di‐rection.


Part programerror


4020 The angle should not beclose to 0° or 180°, if thesecondary axis is program‐med.

If the secondary axis is pro‐grammed and the specifiedangle is equal to 0° or 180°,the motion of the main axiswould be infinitely long asthe tangent has a pole atthis position.


Part programerror


4021 The secondary axis is notprogrammed in a positivedirection.

If the angle is within 0° and180°, the secondary axishas to be programmed in apositive direction.


Part programerror


4022 The secondary axis is notprogrammed in a negativedirection.

If the angle is within -180°and 0°, the secondary axishas to be programmed in anegative direction.


Part programerror


4023 Insufficient memory for thePLC application %s

There is not enough mem‐ory left to create load theplc program

Enlarge the size of plc pro‐gram at machine parame‐ter 206000210 and initiatea new system startup.

PLC error NCS_WEA_ICL‐DOWNLOAD_C

4024 Deleting file %s failed! The specified file could notbe deleted.

Delete the specified datamanually and restart theprogram.

Part programerror


4025 RCB programming in theinit string is not permitted!

The init string cannot con‐tain the RCB command.

Remove RCB from initstring.

Part programerror


4026 Comma or right parenthe‐sis expected.

Syntaxerror Correct syntax error or re‐start program

Part programerror





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4027 Condition missing. Programming of emptycondition is not permitted.

Remove empty conditionand restart program.

Part programerror


4028 RCB(1) is not permitted! No callchain can be gener‐ated if RCB is activated inAsup or in case of manualinput.

Remove RCB(1) from pro‐gram.

Part programerror


4029 RCB(0) is ignored. RCB(0) is ignored in As‐ups.

No debugging required. Part programwarning


4030 Desired configuration set‐ting (%d) could not be acti‐vated due to limitation.

Limited configuration set‐ting: Number of channels(1), number of drives (2),number of spindles (3),SERCOS cycle time (4),Look ahead block numberfor jerk-limited contouring(5).

The requested configura‐tion exceeds the limitationof control performance.Please contact the BoschRexroth distributor foravailable upgrades.

Core systemwarning


4031 Fatal system error in drive.Error code: %s.

A severe problem in thedrive system (e.g. watch‐dog error, processorcrash,...) occurred if a fatalsystem error is reported.This error prevents a nor‐mal drive operation. Formore information, pleaserefer to the drive documen‐tation.

Trigger cold start. Serious systemerror

System restart

4032 In case of active tool radiuscompensation, program‐ming of WAIT or of functionwhich implicitly activate aWAIT is not permissible.

WAIT suppresses a lookahead. Functions such asprobe or fixed stop implicit‐ly activate a WAIT.


Part programerror


4033 G77: The adjustment can‐not be suppressed for co‐ordinates which participatein the tool radius compen‐sation.

The tool radius compensa‐tion prevents suppressionof a coordinate adjustmentbecause of possible con‐tour violations.

Please change your adjust‐ment program accordingly.

Part programerror


4034 The tool width is not pro‐grammed.

The cutting sequence ofthe contour plunging cyclerequires the tool width in or‐der to calculate the re‐quired distance.


Part programerror


4035 The maximum feed width issmaller or equal to 0% orgreater than 100%.

The maximum feed width isspecified as a percentageto the programmed toolwidth. Only values greaterthan zero or smaller orequal to 100% are permis‐sible.


Part programerror





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4036 Incorrect operating modefor cycle.

Programming of this cycleis only permissible in oper‐ating mode "Automatic".

Create an NC program inwhich the cycle is called.Switch to the operatingmode "Automatic". Selectthe program and actuate"NC start".

Part programerror


4037 Contour too complex (noretract path found)

In case of contours with un‐dercut, a retract motion hasto be executed, if a pockethas been machined. Onlyafter the pocket has beencompleted, preparationsfor the next pocket can bemade. If the contour con‐tains additional undercuts,a (simple) algorithm tries todetermine a valid path forthe retract motion. This al‐gorithm could not find apath.

Simplify the contour. Useundercut variants of the cy‐cle in order to hide under‐cuts. 1. Delete error usingthe "Control reset" key. 2.Correct and reactivate theNC program.

Part programerror


4038 The starting point is notabove the contour.

Due to the position of thestarting point, the cycle candecide if the cut is an inte‐rior or exterior cut. This isnot possible, if the startingpoint is exactly on the con‐tour.


Part programerror


4039 invalid orientation (numberwrong)

The orientation numbercan only have values from0 to 7. You programmed aninvalid value.


Part programerror


4040 invalid orientation / coun‐tour does not fit

The orientation requires acertain contour path. In theprogrammed case, contourand orientation do notmatch. Either the contouror the orientation is incor‐rect.


Part programerror


4041 the undercut side is flatterthan 45°

The angle between themaster axis and the under‐cut side should not be lessthan 45°.


Part programerror


4042 Recess narrower than toolwidth

The tool has to be narrowerthan the recess in order tomachine the recess. How‐ever, the programmed val‐ue is wider.


Part programerror





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4043 Contour higher than retractplane

The cycle wants to movethe tool up to a certain re‐tract plane before the toolstarts machining again.The contour cannot behigher than this plane.Starting or ending point ofthe contour need to havethe highest value.


Part programerror


4044 Tool width must be greaterthan 0.

The cycle requires tthe toolwidth in order to calculatethe cutting sequence. nlyvalues greater than zeroare permissible.

Text missing. Part programerror


4045 NC block prepocessing:The system spindle %sused in the coupling link%d is no channel member.

The spindle left the channelduring NC restart.

All spindle coupling mem‐bers have to be a memberof the channel at the end ofthe NC restart. Pleasemodify your part program.

Part programerror


4046 %s can only be used withinan adjustment program.


Part programerror


4047 The channel spindle %ddoes not exist in the currentchannel.



4048 NC block prepocessing:The single coupling link %dis in an impermissiblestate.

A coupling link has to beactive or inactive whenstarting the NC restart.

Please check the spindlecoupling state.

Part programerror


4049 End of contour definitionnot reached

The contour was program‐med via start and end block(or label). Both blocks haveto be in the same programas the cycle call. The pro‐gram processing ranthrough the contour defini‐tion but never reached theend block. Possibly, anM30 is within the contourdefinition or a GOTO neverreturns.


Part programerror


4050 No cycle should be pro‐grammed in the contourdescription.

NC machines the contourdescription and expectsonly G0, G1, G2 and G3blocks. No more cycle callsshould be listed in the con‐tour description.


Part programerror


4051 Function %s can only beprogrammed once in theNC block.

The function switches orexpects global states. Forthis function it is not possi‐ble to wait for or changeseveral states simultane‐ously.

Writing functions can bedivided into two blocks. Incase of waiting functions, itcan be waited in a loop (intwo blocks).

Part programerror





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4052 SERCOS-III-I/O devicedoes not reply underSERCOS-III address %s

A SERCOS-III participantdefined in the machine pa‐rameters cannot be activa‐ted.

Check SERCOS-III wiringand connected SERCOS-III participants. Search forspecified SERCOS ad‐dress. Initiate a newSERCOS startup subse‐quently.


System restart

4053 SERCOS-III-I/O devicewith SERCOS address %sfor switching in SERCOSphase 3 not ready -> checkID. No. S-0-0021.

The SERCOS-III-I/O de‐vice does not accept phaseswitching due to missing orincorrect ident number.

Read ident numberS-0-0021 of this SERCOS-III-I/O device and correctmissing or incorrect identnumber. Initiate a newSERCOS startup subse‐quently.


System restart

4054 SERCOS-III-I/O devicewith SERCOS address %sfor switching in SERCOSphase 4 not ready -> CheckID no. S-0-0022.

The SERCOS-III-I/O de‐vice does not accept phaseswitching due to missing orincorrect ident number.

Read ident numberS-0-0022 of this SERCOS-III-I/O device and correctmissing or incorrect identnumber. Initiate a newSERCOS startup subse‐quently.


System restart

4055 Incorrect initialization ofSERCOS-III-I/O devices inSERCOS phase %s.

The parameterizedSERCOS-III-I/O devicesdo not correspond to the re‐al connected SERCOS-III-I/O devices.

Check connectedSERCOS-III-I/O deviceswith IndraLogic program‐ming interface. Initiate anew SERCOS startup sub‐sequently.


System restart

4056 SMP channel (%s) not par‐ameterized in cyclic tele‐gram of the %s axis.

The SMP channel has toentered as second elementin the list of cyclic data(S-0-1050.x.6).

Add SMP channel parame‐ter to SERCOS parameterS-0-1050.x.6. Initiate anew SERCOS startup sub‐sequently.


System restart

4057 The selected plane is notsupported.

Contour elements can onlybe traversed in the G17,G18 and G19 plane.



4058 Boot parameters are inva‐lid.

The boot parameters areincorrect (#BPAR, #EB‐PAR).

Correct boot parameter fileand reload parameters.

Minor systemerror

System restart

4059 No valid G code! Error in part program. Modify part program. Part programerror





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4060 Volatile memory requiredfor writing the system date%s (>4K bytes) cannot becreated.

A memory request failed asthere is no memory availa‐ble anymore in the system.


Minor systemerror

System restart

4061 Thevariable name couldnot be determined. Thesubroutine expects an ad‐dress parameter.



Part programerror


4062 G77 cannot be program‐med immediately afterG41/G42.

G41/G42 requires a de‐fined path.

Program a defined travers‐ing motion within the activeplane between G41/G42and G77.

Part programerror


4063 Incompatible change ofmachine parameters forcycles.

The default setting in ma‐chine parameter version 16was modified: by default,the MTX standard cyclesare now selected.

Please check the corre‐sponding machine param‐eters: /NCO/FileOrg/SrchPathSubProg [308000001], /NCP/SubProg/NonModalGFunc/GFunc[]/GFuncCode [3090 00001],NCP/SubProg/NonMo‐dalGFunc/GFunc[]/GFunc‐SubProg [3090 00002], /NCP/SubProg/ModalSub‐Prog/SwiOn[]/SwiOnSyn‐SubProg [3090 00005], /NCP/SubProg/ModalSub‐Prog/SwiOn[]/NameSub‐Prog [3090 00006], NCP/SubProg/ModalSubProg/SwiOn[]/NofParSubProg[3090 00007]

Core systemwarning


4064 Hermite splines do not per‐mit vector orientation!

In case of active axis trans‐former with vector orienta‐tion, a hermite spline wasprogrammed.

Switch off axis transformerand program hermitespline axis-wise.

Part programerror


4065 Invalid spline definition. The spline definition con‐tains an unknown spline id.


Part programerror


4071 Two line draw: Starting andend point are identical.

Starting and end point haveto be identical during thetwo line draw.


Part programerror





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4072 Two line draw: No single-valued solution, as angleA1 points to the end posi‐tion.

The angle A1 cannot bepositioned parallelly to thestarting to end point dis‐tance.


Part programerror


4073 Two line draw: No single-valued solution, as angleA2 points from starting po‐sition to end position.

The angle A2 cannot bepositioned parallelly to thestarting to end point dis‐tance.


Part programerror


4074 Two line draw: The anglesA1 and A2 do not intersect!

The angle A1 defines theangle from the startingpoint to the calculated in‐tersection. The angle A2defines the angle from theintersection to be calcula‐ted to the end point.


Part programerror


4075 Two line draw: No intersec‐tion could be calculated.

The intersection calcula‐tion does not result in a val‐id result.


Part programerror


4076 G41/G42: It is not permit‐ted to switch the correctionside within an asynchro‐nous subroutine.

During re-entry in the mas‐ter program, the correctionside has to correspond tothe correction direction, ac‐tive at the time of the asyn‐chronous subroutine acti‐vation .

Please adjust the asyn‐chronous subroutine.

Part programerror


4077 Unauthorized feed pro‐gramming in a G94-TF-TBsequence.

It is G94 - Target feed se‐quence G94(TF=...) activecompleted by G94(TB) be‐fore a new feed value canbe programmed.


Part programerror


4078 ~ Inadmissable feed com‐binationG94(DF=...,TF=...).~

The continous target feedspecification G94(TF=...)excludes and incrementalvelocity programmingG94(DF=...). TF and DFmay not be used simulta‐neously.


Part programerror


4079 Inadmissable speed pro‐gramming G94(DS%d=...,TS%d=...).

The continous target speedG94(TSi=...) excludes andincremental speed pro‐gramming G94(DSi=...).TSi and DSi may not beused simultaneously.


Part programerror


4080 Target feed (TF) / Targetspeed (TS) not possiblewith target block (TB).

At least one traversing mo‐tion has to be between tar‐get feed/ target speed pro‐gramming and the terminaltarget block.


Part programerror


4081 G94(DS%d=...) is not pos‐sible in one TS%s-TB se‐quency.

A target speed sequencehas to be completed by thetarget block before an in‐cremental speed specifica‐tion can take place.


Part programerror





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4082 Target feed or target speedcompletion block G94(TB)not found.

The block look ahead can‐not find the target block inthe available preparationblocks. The number of lookahead blocks depends onthe parameter NCO/Loo‐kAh/Ch[k]/MaxBlkMisc‐Func.

Increase the number ofpreparation blocks orchange the parts program.

Part programerror


4083 G94(TB) is missing beforestarting G95/G93 program‐ming.

A target feed/target speedsequence has to be com‐pleted by the target block(TB) before G94 is dese‐lected.


Part programerror


4084 S%d spindle speed speci‐fication not permitted inG94 - TS%d - TB se‐quence.

It is G94 - Target speed se‐quence G94(TSi=...) activecompleted by G94(TB) be‐fore a new G97 speed canbe programmed.


Part programerror


4085 The G94(DF...) orG94(TF...) programming isinconsistent.

In a G9 block, noG94(DF...) may be pro‐grammed and in G9 noG94(TF...) sequence maybe interrupted. A G9 sen‐tence always starts withspeed 0.


Part programwarning


4086 The G94(DF...) orG94(TF...) programming isinconsistent.

After a G94(DF...) block ora G94(TF...) sequence, noG9 should be program‐med, if the resulting targetfeed is greater than 0. A G9sentence always startswith speed 0.


Part programwarning


4087 Constant cutting velocity isactive.

It is impossible to usespeed programmingG94(DSi...) or G94(TSi...)and constant cutting speedat the same time.

Program G97 withG94(DSi...) or G94(TSi...).

Part programerror


4088 Negative target feedG94(TF=...) not possible.

For feedrate only positivevalues are valid.


Part programerror


4089 CVP: The programmed ve‐locity results in a violationof the parameterized maxi‐mum velocity of one ormore axes.

A violation of the parame‐terized maximum axis ve‐locities occurred duringblock processing in maxi‐mum override position.


Part programwarning


4090 An SD index could not becalculated.

The system date containsfield indices which have tobe calculated. Was notpossible. This can be dueto a syntax error or the in‐dex type is not int.


Part programerror





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4091 A squared bracket open isexpected after the SSD/SSDE command.

The programmed syntax ina NC-block is not allowed.


Part programerror


4092 Squared brackets are ex‐pected after the assign‐ment of the SSD/SSDEcommand.



Part programerror


4093 "=" has to be between thesystem date and the CPLexpression.



Part programerror


4094 Error in CPL expression ofSSD/SSDE



Part programerror


4095 invalid target SD (not avail‐able) for SSD/SSDE

The system date the valueshould be assigned to wasnot found. Possibly, the SDwas written incorrectly orthe index is outside of thevalid range.


Part programerror


4096 invalid target SD type The SD type is not allowedin this command. Only sim‐ple data types can be as‐signed with SSD. By usingSSDE, strings can addi‐tionally be assigned. Struc‐tures or fields are not per‐missible.


Part programerror


4097 invalid CPL expressiontype

he data type of the CPL ex‐pression cannot be as‐signed to the system date.This error occurs e.g. if afloating point number is tobe assigned to an integerSD.


Part programerror


4098 Value not within the rangeof the variables

The calculated CPL valueis outside the defined valuerange of the system date


Part programerror


4099 Incorrect number of her‐mite coefficients

Precisely 2 coefficients(end position and end tan‐gent) have to be program‐med per coordinate.


Part programerror





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4101 Error during reading ofmacro definitions. Seeerror description in file"%s".

Errors occurred in the defi‐nition files.

Check and correct the in‐correct definition files. Afterthat perform a system re‐start.

Minor systemerror

System restart

4102 Insufficient number of pa‐rameters in macro %s.

The macro expects a pa‐rameter number which isspecified in the definition(in the replacement text). Inthe present case, the mac‐ro expects more parame‐ters than actually program‐med in the block.


Part programerror


4103 The block becomes toolong by inserting the macroparameters.

The specified parametersare inserted in the originalNC block as per definition.The block becomes toolong and a macro recursioncan occur.

1. Delete the error bypressing "Reset". 2. CheckNC program and separateblock in several blocks orcheck the macro definitionsand reactivate them.

Part programerror


4104 By inserting the macro, theblock becomes too long.

The specified replacementtexts are inserted in theoriginal NC block as perdefinition. The block be‐comes too long and a mac‐ro recursion can occur.

1. Delete the error bypressing "Reset". 2. CheckNC program and separateblock in several blocks orcheck the macro definitionsand reactivate them.

Part programerror


4105 The macro error file %scould not be created.

Errors occurred in the mac‐ro definition which shouldbe written in the error file.The error file cannot be cre‐ated.


Minor systemerror

System restart

4106 The macro error file %scould not be written.

Errors occurred in the mac‐ro definition which shouldbe written in the error file.The error file cannot bewritten.


Minor systemerror

System restart

4107 DB Table Server: Error dur‐ing reading of default val‐ues from file "%s" in line%d. (Detail code %d: %s)

The XML file contains syn‐tax errors or does not cor‐respond to the scheme def‐inition.


Minor systemerror

System restart

4108 Gantry axis %s program‐med as slave axis.

A gantry slave cannot beprogrammed as slave.


Part programerror


4109 The axis %s is alreadyslave of another link.

An axis cannot simultane‐ously be used as slave inanother link.

- Part programerror


4110 More than %d axis cou‐plings.



4111 AxCouple: Switching tonext block cannot be usedin case of active traversingmotion.






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Please use the operationmode "Manual setting oftool coordinates".

Part programerror


4113 Programmed coupling re‐lation for slave axis %s isnot consistent with firstnegative travel limit.



Part programerror


4114 Programmed coupling re‐lation for slave axis %s isnot consistent with secondpositive travel limit.



Part programerror





Part programerror


4116 The axis %s participates inan axis coupling.

Coupling link participantscannot be used for meas‐uring at fixed stop or tra‐versing to fixed stop.

Please open coupling first. Part programerror


4117 The system axis %s isslave of an axis coupling.



4118 The axis %s participates inan axis coupling.

A coupled axis cannot bereferenced.

Please open coupling first. Part programerror


4119 The system axis %s partic‐ipates in an axis coupling.

A coupled axis cannot bereferenced.

Please open coupling first. Part programwarning


4120 DB Table Server: Error dur‐ing initialization of table'%s'. The mandatory ele‐ment '%s' is missing in thecorresponding scheme file.

The header of a data blockof the DB tables has to cor‐respond to the specifiedstructure. A change of ele‐ment names, data types orthe element sequence inthe header is not permissi‐ble.


Minor systemerror

System restart

4121 DB Table Server: Error dur‐ing initialization of table'%s'. The declaration of el‐ement '%s' in the corre‐sponding scheme file doesnot comply with the speci‐fication.

The header of a data blockof the DB tables has to cor‐respond to the specifiedstructure. A change of ele‐ment names, data types orthe element sequence inthe header is not permissi‐ble.


Minor systemerror

System restart




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4122 Nested macro %s not in {} Nested macros have to bein {} brackets in the re‐placement text. In case ofDIN macros it is not permit‐ted to program the macrosas parameter of anothermacro.


Part programerror


4123 No macro parameter pro‐grammed

The macro expects (config‐uration) parameters but noparameters have been pro‐grammed.


Part programerror


4126 Error in macro configura‐tion

The macro configurationwas not loaded correctly.Macros are not available.


Part programerror


4127 Incomplete initialization ofsystem axis coupling

The system axis couplingcannot be used due to in‐correct schemes or insuffi‐cient memory.

Please check in /schemas/SchemasErr.log for incor‐rect schemes and correctthem if necessary.

Minor systemerror


4128 Negative time value fortime monitoring not possi‐ble

Only time values >= 0 areallowed:\n time value = 0means no time monitoring\n time value > 0 meanstime in ms


Part programerror


4129 The coordinate cannot beunambiguously assignedto a system axis

The coordinate cannot beunambiguously assignedto a system axis, if e.g. atrafo is active.

Please only enter coordi‐nates or axis identifierwhich be unambiguouslyassigned to a system axis.

Part programerror


4130 Time monitoring of systemaxis coupling synchroniza‐tion exceeded

The expected system axiscoupling state could not bereached within the speci‐fied time.

Please check the parame‐ters of the system axes andthe system data of the sys‐tem axis coupling. Pleaseensure that accelerationand velocity comply withthe time requirement.

Part programerror


4131 Wait status %s=%d is inva‐lid

Only possible system datestates /SysAxCoupleS‐ta[axis]/State of the systemaxis coupling permitted.


Part programerror


4132 Log file %s cannot beopened for writing.

The CPL commandLOG(1) creates a log filewhich is saved in the samedirectory as the corre‐sponding NC program.Generating the file failed -maybe due to insufficientmemory or the directory iswrite-protected or the filealready exists but is write-protected.

Increase available memo‐ry, remove write-protectionor execute NC programfrom another point.

Part programwarning





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4133 The active parts programcannot be processed. Axis%s is currently controlledby channel %d.

The axis is used in at leasttwo channels. This state isgenerated if a channel bor‐rows an axis from anotherchannel. IInformationabout the topic axis ex‐change can be found in the"Function Description"manual in the chapter "AxisConfiguration in the Chan‐nel".

Possibility 1 "The axis ispart of another channel ac‐cording to the OperationDesktop": Please checkyour parts program or theconfiguration parameterCHAN/Ch[k]/Ini/ChReset‐State. Possibility 2 "The ax‐is is part of its own channelaccording to the OperationDesktop": Please reporterror data with specifica‐tion of the software versionto the service departmentof the control manufactur‐er. Trigger control start-up.

Part programerror


4134 Volatile memory requiredfor binary writing of the sys‐tem date %s (>4K bytes)cannot be created.

A memory request failed asthere is no memory availa‐ble anymore in the system.


Minor systemerror

System restart

4135 ChkNxtBlk: No successiveblock available.

The data stream of theblock preparation is inter‐rupted.

- Part programerror


4136 Syntax error in XPath of thecontrol structure

An SD structure can bespecified as XPath for thecontrol for the SSDQ func‐tion. When specifying anSD structure as XPath, asyntax error was program‐med.


Part programerror


4137 Syntax error when specify‐ing the SD indices

An SD structure can bespecified as XPath for thecontrol for the SSDQ func‐tion. The programmednumber of indices differsfrom the required numberaccording to the SD defini‐tion.


Part programerror





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4138 Syntax error in XPath of thequeue structure

An SD field can be speci‐fied as queue using XPathfor the SSDQ function.When specifying an SDstructure as XPath, a syn‐tax error was programmed.


Part programerror


4139 SD variable too long The specified memory forthe XPath of the SD is in‐sufficient. The XPath has tobe shorter. Please use anSD with shorter XPath.


Part programerror


4140 SD '%s' not found. A queue or a control struc‐ture can be specified usingXPath in the SSDQ func‐tion. This function seems tobe nonexistent.


Part programerror


4141 Wrong type of SD queue An SD field can be speci‐fied as queue using XPathfor the SSDQ function. Thisfield has to consist of Intvalues and has to have amaximum of 3 elements.

Please use another SD asqueue or change the defi‐nition of your queue SD.

Part programerror


4142 Wrong type of SD controlstructure

An SD can be specified ascontrol structure usingXPath for the SSDQ func‐tion. This structure has toconsist of exactly 2 Int val‐ues (LastFilled and Last‐Get).

Please use another SD ascontrol structure or changethe control SD definition.

Part programerror


4143 Queue is full The SSDQ function fills anSD queue with program‐med messages. In the con‐trol structure, the recipienthas to always set the ele‐ment LastGet to the lastread out index. Messagesare now entered in thequeue quicker than the re‐cipient has read out.

- Part programerror


4144 The system date SD.Re‐vVec is not suitable for sav‐ing the reverse vector.

The system date SD.Re‐vVec does not have typeRevVec_t.

Open the XML file in whichthe system date SD.Re‐vVec is defined andchange the definition as fol‐lows: <Type>RevVec_t</Type>

Minor systemerror



The system date SD.Re‐vVec is not defined by di‐mension="Channel".

Open the XML file, the sys‐tem date SD.RevVec is de‐fined in and insert Dimen‐sion="Channel" in this def‐inition.

Minor systemerror





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4146 The reverse vector in thesystem date SD.RevVec isset to zero when executingthis NC block.

G20 active. In case of ac‐tive G20, the reverse vec‐tor cannot be analyzed.

If you necessarily require aG20, please note that youcannot get a valid retractvector as long as G20 isstill active. Otherwise, trynot to use G20.

Part programwarning


4147 The reverse vector cannotbe saved in the systemdate SD.RevVec.

The system date does notexist.

Create a system date un‐der RevVec, Typ RevVec_tand dimension="Channel"in an XML file. Please referto the documentation forfurther details.

Part programerror



The system date SD.Re‐vVec does not have typeRevVec_t.

Open the XML file in whichthe system date SD.Re‐vVec is defined andchange the definition as fol‐lows: <Type>RevVec_t</Type>

Part programerror



The system date SD.Re‐vVec is not defined by di‐mension="Channel".

Open the XML file, the sys‐tem date SD.RevVec is de‐fined in and insert Dimen‐sion="Channel" in this def‐inition.

Part programerror


4150 G93: No block runtime re‐quired!

G93 requires programmingof block runtime.

Please program a corre‐sponding F word usingG93. Please find more in‐formation in the program‐ming instruction.

Part programerror


4151 Ramp interpolation func‐tions: Invalid interpolationfunction active in previousblock.

The ramp interpolationfunctions needs always acomplete sequence of mo‐tion.

Only an acceleration inter‐polator (LNU, SNU, S2U)or a constant drive interpo‐lator (CFD) is permissibleas previous block of a de‐celeration interpolator(LND, SND, S2D).

Part programerror


4152 No traversing to probe(G75) possible in case ofactive tool radius correc‐tion G41 or G42 !

Programming of G41/G42and G75 or G75.2 excludeeach other.

Switch tool radius correc‐tion off before traversing toprobe and subsequentlyreactivate it.

Part programerror


4153 System axis %s waits fordecoupling of system axiscoupling.

A synchronization task wasassigned with SACSYNC.The task remains on theaxis until the decoupling(SysAxCoupleSta[axis]=0)is completed.

Please ensure that the syn‐chronization is completedbefore a new task is as‐signed is for this axis.

Part programerror


4154 The axis %s does not existin the channel anymore.

The master of an axis cou‐pling was removed fromthe channel.


Part programerror



The slave of an axis cou‐pling was removed fromthe channel.


Part programerror





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The master of an axis cou‐pling was removed fromthe channel.




The slave of an axis cou‐pling was removed fromthe channel.



4158 %s: Freeze block does notexist.

A freeze block only existsduring runtime of an asyn‐chronous subroutine andduring synchronization ofNC restart.

Please check your pro‐gramming.

Part programerror


4159 Subroutine %s does notexist in link unit

See programming manualfor link units. The specifiedsubroutine was not found inthis link unit. This oftenhappens in case of subse‐quently linked subroutines.

Please avoid subsequentlinking. If it cannot be avoi‐ded, please define all sub‐routines which need to belinked in the subsequentlylinked subroutine and skipthis position. Example: Ex:10 GOTO .NEXT \n N20G81 \n N30 G82 \n N40G83 \n 50 .NEXT \n Thesubroutines G81 to G83are thus included in the linkunit but do not become ac‐tive.

Part programerror


4160 Impermissible value of ob‐lique plane in case of linearalignment.

The oblique plane cannotcontain any theta or psi val‐ues in case of linear align‐ment.


Part programerror


4161 Drive controlled parameterblock switching is active.(%s axis)

In case of a spindle withIndraDrive, the drive con‐trolled parameter blockswitching (P-0-2216 Bit8)should not activated.


Core systemwarning

System restart

4162 invalid coordinate / axisname '%s' programmed

The oscillator should movea coordinate/axis. The pro‐grammed name is not asynchronous axis of thechannel. If an axis trans‐former is active, the coordi‐nate name has to be speci‐fied.


Part programerror


4163 Oscillator %d not in OFFstate

The programmed oscillatorshould move a axis. It iscurrently in use. This canbe done through anotherchannel (missing channelsynchronization) or in thesame channel (missingWAIT before OSC).


Part programerror





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4164 SD '%s' not found. An SD structure controlsthe oscillator. The corre‐sponding SD variablecould not be found.

1. Delete the error bypressing "Reset". 2. CreateSD variable. 3. Trigger NCwarm start 4. Restart NCprogram.

Part programerror


4165 Error of SD management An SD structure controlsthe oscillator. The corre‐sponding SD variable typecould not be determined.


Part programerror


4166 SD %s zise is different thanrequested (wrong type)

An SD structure controlsthe oscillator. The SD vari‐able type does not corre‐spond to the expectedtype.

1. Delete the error bypressing "Reset". 2. CreateSD variable acc. to themanual. 3. Trigger NCwarm start 4. Restart NCprogram.

Part programerror


4167 Emergency stop time "Em‐TransTime" is zero

If a transformation is stillactive for the coordinate tobe interpolated, the oscilla‐tor cannot calculate theminimum transition time.Thus, the emergency stoptime (transition time for potichange, stop and cancella‐tion) has to be entered inthe SD structure beforecalling OSC.

1. Delete the error bypressing "Reset". 2. Setemergency stop time Em‐TransTime to a valuegreater than zero. 3. Re‐start NC program.

Part programerror


4168 No parameter program‐med to OSC

At least one instance of theoscillator has to be as‐signed to a coordinate toensure oscillation.


Part programerror


4169 Invalid transition time If a transformation is stillactive for the coordinate tobe interpolated, the oscilla‐tor cannot calculate theminimum transition time.hus, the emergency stoptime (transition time for potichange, stop and cancella‐tion) as well as the transi‐tion time for individual tran‐sitions has to have a valuegreater than zero.


Part programerror


4170 No axis %s in the channel. Only axes in the channelcan be selected as param‐eters for the plane selec‐tion (G17, G18, G19, G20).No or empty parenthesescan also be used.

Only program axis in thechannel using the NC com‐mand for selecting theplane.

Part programerror





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4171 A parameter was program‐med in addition to "Act‐Plane".

No other parameters canbe programmed besides"ActPlane".

Program G47(ActPlane) ifthe tool correction shouldrefer to the active plane.

Part programerror


4172 No axis %s in the channel. G47 can only refer to axesor coordinates in the chan‐nel.

Only program G47 as pa‐rameter with axes or coor‐dinates in the channel. Op‐tionally, G47(ActPlane),G47() or G47 can be pro‐grammed.

Part programerror


Fig.4-3: Error messages




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5 Service and SupportOur service helpdesk at out headquarters in Lohr, Germany, will assist you withall kinds of enquiries. Out of helpdesk hours please contact our German servicedepartment directly.

Helpdesk Service HotlineGermany

Service HotlineWorldwide

Time 1) Mo-Fr 7:00 am - 6:00 pm CET Mo-Fr 6:00 pm - 7:00 am CETSa-Su 0:00 am - 12:00 pm CET

Outwith Germany please con‐tact our sales/service office inyour area first.For hotline numbers refer to thesales office addresses on theInternet.

Phone +49 (0) 9352 40 50 60 +49 (0) 171 333 88 26or+49 (0) 172 660 04 06

Fax +49 (0) 9352 40 49 41 –

e-mail [email protected] –

Internet http://www.boschrexroth.comYou will also find additional notes regarding service, maintenance (e.g. delivery addresses) andtraining.

1) Central European Time (CET) For quick and efficient help please have the following information ready:● detailed description of the fault and the circumstances● information on the type plate of the affected products, especially type co‐

des and serial numbers● your phone, fax numbers and e-mail address so we can contact you in

case of questions.



Service and Support

Preparing Information

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mailto:[email protected]

http://www.boschrexroth.com



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IndexAAppropriate use

Areas of application ........................................ 3Introduction .................................................... 3

Appropriate UseAreas of use ................................................... 3

IInappropriate use.................................................. 4

I...Inappropriate use

Consequences, disclaimer of liability ............. 3

SSafety instructions for electric drives.................... 5Service Hotline.................................................. 283Status messages................................................ 15Support

see Service Hotline .................................... 283



Index

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Notes



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Printed in GermanyDOK-MTX***-DIAGMES*V10-WA01-EN-PR911327502

Bosch Rexroth AGElectric Drives and ControlsP.O. Box 13 5797803 Lohr, GermanyBgm.-Dr.-Nebel-Str. 297816 Lohr, GermanyTel. +49 (0)93 52-40-0Fax +49 (0)93 52-48 85www.boschrexroth.com

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mailto:[email protected]

http://www.boschrexroth.de

Rexroth IndraMotion MTX 10VRS - … PDFs/BRC/Controls/IndraMotion MT… · 1 Important Instructions...

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Transcript of Rexroth IndraMotion MTX 10VRS - … PDFs/BRC/Controls/IndraMotion MT… · 1 Important Instructions...