Rexroth IndraDyn T Synchron-Torquemotor Version 02 Rexroth/Motors/MBT... · Project Planning Manual...

Project Planning Manual

298798Version 02

Rexroth IndraDyn TSynchron-Torquemotor

IndustrialHydraulics

Electric Drivesand Controls

Linear Motion andAssembly Technologies Pneumatics

ServiceAutomation

MobileHydraulics

Über diese Dokumentation IndraDyn T

Rexroth IndraDyn T

Synchron-Torquemotor

Project Planning Manual

DOK-MOTOR*-MBT********-PR02-EN-P

• 29879802_Book.doc

• Document Number 120-1500-B315-02/EN

This documentation....

• explains product features and applications, technical data as well asconditions and limits for operation.

• provides guidlines for product selection, application, handling andoperation.

Description ReleaseDate

Notes

DOK-MOTOR*-MBT********-PR02-EN-P 06.03 1st edition

Bosch Rexroth AG, 2003

Copying this document, giving it to others and the use or communicationof the contents thereof without express authority, are forbidden. Offendersare liable for the payment of damages. All rights are reserved in the eventof the grand of a patent or the registration of a utility model or design (DIN34-1).

The specified data is for product description purposes only and may notbe deemed to be guaranteed unless expressly confirmed in the contract.All rights are reserved with respect to the content of this documentationand the availability of the product.

Bosch Rexroth AGBgm.-Dr.-Nebel-Str. 2 • D-97816 Lohr a. Main

Telefon +49 (0)93 52 / 40-0 • Tx 68 94 21 • Fax +49 (0)93 52 / 40-48 85

http://www.boschrexroth.com/

Abt. EDM1 (FS)

This document has been printed on chlorine-free bleached paper.

Title

Type of Documentation

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

Copyright

Validity

Published by

Note

REXROTH IndraDyn T Table of Contents I

Table of Contents

1 Introduction to the Product 1-1

1.1 About this Documentation............................................................................................................. 1-2

Standards................................................................................................................................. 1-3

Additional components............................................................................................................. 1-3

Feedback ................................................................................................................................. 1-3

2 Important directions for use 2-1

2.1 Appropriate use............................................................................................................................. 2-1

Introduction .............................................................................................................................. 2-1

Areas of use and application.................................................................................................... 2-2

2.2 Inappropriate use .......................................................................................................................... 2-2

3 Safety Instructions for Electric Drives and Controls 3-1

3.1 Introduction ................................................................................................................................... 3-1

3.2 Explanations.................................................................................................................................. 3-1

3.3 Hazards by Improper Use ............................................................................................................. 3-2

3.4 General Information ...................................................................................................................... 3-3

3.5 Protection Against Contact with Electrical Parts........................................................................... 3-5

3.6 Protection Against Electric Shock by Protective Low Voltage (PELV) ......................................... 3-6

3.7 Protection Against Dangerous Movements .................................................................................. 3-7

3.8 Protection Against Magnetic and Electromagnetic Fields During Operation andMounting ....................................................................................................................................... 3-9

3.9 Protection Against Contact with Hot Parts .................................................................................. 3-10

3.10 Protection During Handling and Mounting .................................................................................. 3-10

3.11 Battery Safety.............................................................................................................................. 3-11

3.12 Protection Against Pressurized Systems.................................................................................... 3-11

4 Technical Data 4-1

4.1 Definitions ..................................................................................................................................... 4-1

Operating Modes ..................................................................................................................... 4-1

ON time.................................................................................................................................... 4-1

Parameters .............................................................................................................................. 4-2

Operating characteristic ........................................................................................................... 4-3

4.2 Data sheet size 210 ...................................................................................................................... 4-4

Motor characteristic curve MBT210 ......................................................................................... 4-5

4.1 Data sheet size 290 ...................................................................................................................... 4-6

Motor characteristic curve MBT290 ........................................................................................ 4-7

4.2 Data sheet size 360 ...................................................................................................................... 4-8

Motor characteristic curve MBT360 ......................................................................................... 4-9

II Table of Contents REXROTH IndraDyn T

4.3 Data sheet size 450 .................................................................................................................... 4-10

Motor characteristic curve MBT450 ...................................................................................... 4-11

4.4 Data sheet size 530 .................................................................................................................... 4-12

Motor characteristic curve MBT530 ...................................................................................... 4-13

5 Dimension sheet IndraDyn T 5-1

5.1 Dimension sheet size MBT210 ..................................................................................................... 5-2

Electrical connection “SN”........................................................................................................ 5-2

Electrical connection “CN” ....................................................................................................... 5-3

Electrical connection “RN” (dimension sheet in preparation) .................................................. 5-4

Rotor MRT210 ......................................................................................................................... 5-5

Rotor MRT210 mounted .......................................................................................................... 5-6

Stator MST210 electrical connection “SN”............................................................................... 5-7

Stator MST210 electrical connection “CN” .............................................................................. 5-8

Stator MST210 electrical connection “RN” .............................................................................. 5-9

Stator MST210 mounted........................................................................................................ 5-10

Rotor and Stator MBT210 mounted....................................................................................... 5-11

5.2 Dimension sheet size MBT290 ................................................................................................... 5-12

Electrical connection "SN" .................................................................................................... 5-12

Electrical connection "CN" .................................................................................................... 5-13

Electrical connection "RN" (Dimension sheet in preparation)............................................... 5-14

Rotor MRT290 ....................................................................................................................... 5-15

Rotor MRT290 mounted ........................................................................................................ 5-16

Stator MST290 electrical connection "SN" ........................................................................... 5-17

Stator MST290 electrical connection "CN" ........................................................................... 5-18

Stator MST290 electrical connection "RN" ........................................................................... 5-19







Rotor MRT360 ....................................................................................................................... 5-25





Stator MST360 mounted, electrical connection "SN" ........................................................... 5-30

Stator MST360 mounted, electrical connection "CN" ........................................................... 5-31






Rotor MRT450 ....................................................................................................................... 5-36


REXROTH IndraDyn T Table of Contents III










Rotor MRT530 ....................................................................................................................... 5-46





Stator MST530 mounted, electrical connection "SN" ........................................................... 5-51

Stator MST530 mounted, electrical connection "CN" ........................................................... 5-52


6 Type Code 6-1

Type code rotor MRT ............................................................................................................... 6-1

Type code stator MST.............................................................................................................. 6-1

6.1 Rotor MRT210............................................................................................................................... 6-3

6.2 Stator MST210 .............................................................................................................................. 6-4

6.3 Rotor MRT290............................................................................................................................... 6-5

6.4 Stator MST290 .............................................................................................................................. 6-5

6.5 Rotor MRT360............................................................................................................................... 6-6

6.6 Stator MST360 .............................................................................................................................. 6-6

6.7 Rotor MRT450............................................................................................................................... 6-7

6.8 Stator MST450 .............................................................................................................................. 6-7

6.9 Rotor MRT530............................................................................................................................... 6-8

6.10 Stator MST530 .............................................................................................................................. 6-8

7 Accessories 7-1

7.1 Mounting ring ................................................................................................................................ 7-1

Construction............................................................................................................................. 7-1

Assignment .............................................................................................................................. 7-2

Handling ................................................................................................................................... 7-2

Mounting ring dimension sheet ................................................................................................ 7-3

SUP-M01-MBT450................................................................................................................... 7-3

SUP-M02-MBT450................................................................................................................... 7-4

SUP-M01-MBT530................................................................................................................... 7-5

SUP-M02-MBT530................................................................................................................... 7-6

SUP-M03-MBT530................................................................................................................... 7-7

8 Connection System 8-1

8.1 Notes............................................................................................................................................. 8-1

IV Table of Contents REXROTH IndraDyn T

Connecting cable ..................................................................................................................... 8-2

8.2 Connection with terminal box........................................................................................................ 8-3

Terminal box ............................................................................................................................ 8-3

8.3 Connection with coupling .............................................................................................................. 8-5

Coupling and connector ........................................................................................................... 8-5

8.4 Sensors ......................................................................................................................................... 8-6

Encoder.................................................................................................................................... 8-6

Temperature sensor................................................................................................................. 8-6

8.5 Motor cooling................................................................................................................................. 8-7

Operating pressure .................................................................................................................. 8-7

9 Application Notes 9-1

9.1 Conditions for Use......................................................................................................................... 9-1

Operation altitude and ambient Temperature.......................................................................... 9-1

9.2 Motor cooling................................................................................................................................. 9-2

Coolants ................................................................................................................................... 9-2

Used materials ......................................................................................................................... 9-3

Coolant temperature ................................................................................................................ 9-3

Operation without liquid coolant............................................................................................... 9-4

9.3 Degree of Protection ..................................................................................................................... 9-4

9.4 Motor temperature control............................................................................................................. 9-5

9.5 Fastening ...................................................................................................................................... 9-7

Stator........................................................................................................................................ 9-7

Rotor ........................................................................................................................................ 9-7

Fixing hole................................................................................................................................ 9-8

9.6 Drive End and Direction of Rotation.............................................................................................. 9-9

9.7 Third-part systems ...................................................................................................................... 9-11

Notes...................................................................................................................................... 9-12

10 Handling and Transport 10-1

10.1 Supplied Condition ...................................................................................................................... 10-1

Factory Inspection.................................................................................................................. 10-1

Inspection by Customer ......................................................................................................... 10-1

Scope of delivery.................................................................................................................... 10-2

10.2 Transport and Storage ................................................................................................................ 10-3

Transport................................................................................................................................ 10-4

Storage................................................................................................................................... 10-4

11 Installation 11-1

11.1 Safety .......................................................................................................................................... 11-1

11.2 Mounting ring .............................................................................................................................. 11-1

11.3 Mechanical installation ................................................................................................................ 11-2

Preparation............................................................................................................................. 11-2

Assembly................................................................................................................................ 11-2

11.4 Electrical Connection .................................................................................................................. 11-4

11.5 Coolant connection ..................................................................................................................... 11-4

REXROTH IndraDyn T Table of Contents V

12 Operating torque motors 12-1

12.1 Commissioning............................................................................................................................ 12-1

Preparation............................................................................................................................. 12-1

Execution ............................................................................................................................... 12-1

12.2 Deactivation ................................................................................................................................ 12-2

12.3 Dismantling ................................................................................................................................. 12-2

12.4 Maintenance................................................................................................................................ 12-3

Measures ............................................................................................................................... 12-3

Coolant supply ....................................................................................................................... 12-3

12.5 Troubleshooting .......................................................................................................................... 12-4

Excess Temperature of Motor Housing ................................................................................. 12-5

High motor temperature values, but housing temperature is normal .................................... 12-5

Motor or machine generates vibrations ................................................................................. 12-6

Specified position is not attained ........................................................................................... 12-6

13 Service & Support 13-1

13.1 Helpdesk ..................................................................................................................................... 13-1

13.2 Service-Hotline............................................................................................................................ 13-1

13.3 Internet ........................................................................................................................................ 13-1

13.4 Vor der Kontaktaufnahme... - Before contacting us.................................................................... 13-1

13.5 Kundenbetreuungsstellen - Sales & Service Facilities ............................................................... 13-2

14 Index 14-1

VI Table of Contents REXROTH IndraDyn T

REXROTH IndraDyn T Introduction to the Product 1-1

1 Introduction to the ProductThe synchronous torque motor series IndraDyn T of REXROTH consist ofthe units stator MST and rotor MRT. The stator comes with a laminatedcore with multipolar winding, a liquid cooling jacket and a connectingcable. The rotor is fitted with permanent magnets.

RotorStator

MBT1.eps

(1): Stator MST (2): Rotor MRTFig. 1-1: IndraDyn T units

Synchronous torque motors IndraDyn T have a high torque withminimized residual ripple. This motors are extremely suited for compactdirect drives for rotary tables.

The combination with digital control devices from the INDRADRIVE, DIAXor ECODRIVE series forms intelligent drive solutions with high powerdensity and open functions.

The following diagram provides an overview of the torque spectrum of thesynchronous torque motors IndraDyn T from REXROTH.

240105

4700

2100

3250

1400

1900

8751150

575 500 240

1800

810

1150

525700

350300

150

2700

1200

250 120

1800

800

1200

540

900

350 460220

100 500

500

1000

1500

2000

2500

3000

3500

4000

4500

5000

M[N

m]

210290360450530

A

B

C

D

E

R

210

290

360

450

530

Dauerdrehmoment MN

Rated torque MN

Maximaldrehmoment Mmax

Maximumtorque Mmax

Motorbaugröße / Motor size

Fig. 1-2: IndraDyn T overview

1-2 Introduction to the Product REXROTH IndraDyn T

1.1 About this Documentation

Document structureThis documentation includes safety instructions, technical data andoperating instructions. The following setup provides an overview of thecontents of this documentation.

Chapter Title

1 Introduction Introduction to the product andnotes

2 Important Instructions on Use

3 SafetyImportant safety instructions

4 Technical data

5 Dimension sheetsProduct

description

6 Type Code

7 Accessories

8 Connection System

for planners andprojectors

9 Application Notes

10 Handling & Transport

11 Installation

PracticeOperating andmaintenance

personnel

12 Operation

13 Service & Support

14 Index Additional information

Fig. 1-3: Chapter structure

ModificationsThe following list shows the modifications as compared with the previousversion DOK-MOTOR*-MBT********-PR01 -EN-P

Where? What?

Chapter 1 Revised and updated

Chapter 4-14Update of technical data, dimension sheets and typecodesUpdate content and chapter order

Fig. 1-4: Modifications

REXROTH IndraDyn T Introduction to the Product 1-3

Additional documentationProjecting drive systems with IndraDyn T possibly requires additionaldocumentation about the used equipment. Rexroth provides all productdocumentation on CD in PDF-format. The documentation on CD as awhole is not necessary for projecting individual systems.

Note: All documentation on the CD are also available as printedversion. You can order the necessary documentation overyour local Rexroth representation.

Material no.: Title / description

00281882 -Productdocumentation Electric Drives and Controls Version xx 1)

DOK-GENRL-CONTR*DRIVE-GNxx-EN-D650

1) The index (e.g. ..0.02-...) identifies the version of the documentation.

Fig. 1-5: Additional documentation

StandardsThis documentation refers to German, European and internationaltechnical standards. Documents and sheets on standards are subject tocopyright protection and may not be passed on to third parties by Rexroth.If necessary, please address the authorized sales outlets or, in Germany,directly to:

BEUTH Verlag GmbHBurggrafenstrasse 610787 Berlin

Phone +49-(0)30-26 01-22 60, Fax +49-(0)30-26 01-12 60Internet: http://www.din.de/beuth [email protected]

Additional componentsDocumentations for external systems, which are connected to BoschRexroth components, are not included in the scope of delivery and mustbe ordered directly from the particular manufacturers.

For information of the manufacturers see chapter “Application note”.

FeedbackYour experiences are an essential part of the process of improving bothproduct and documentation.

Please do not hesitate to inform us of any mistakes you detect in thisdocumentation or of any modifications you might desire. We appreciateyour feedback.

Please send your remarks to:

Rexroth Indramat GmbHDep. EDM1Bürgermeister-Dr.-Nebel-Strasse 2D-97816 Lohr, Germany

Fax +49 (0) 93 52 / 40-43 80

1-4 Introduction to the Product REXROTH IndraDyn T

REXROTH IndraDyn T Important directions for use 2-1

2 Important directions for use

2.1 Appropriate use

IntroductionBosch Rexroth products represent state-of-the-art developments andmanufacturing. They are tested prior to delivery to ensure operating safetyand reliability.

The products may only be used in the manner that is defined asappropriate. If they are used in an inappropriate manner, then situationscan develop that may lead to property damage or injury to personnel.

Note: Bosch Rexroth, as manufacturer, is not liable for any damagesresulting from inappropriate use. In such cases, the guaranteeand the right to payment of damages resulting frominappropriate use are forfeited. The user alone carries allresponsibility of the risks.

Before using Bosch Rexroth products, make sure that all the pre-requisites for appropriate use of the products are satisfied:

• Personnel that in any way, shape or form uses our products must firstread and understand the relevant safety instructions and be familiarwith appropriate use.

• If the product takes the form of hardware, then they must remain intheir original state, in other words, no structural changes are permitted.It is not permitted to decompile software products or alter sourcecodes.

• Do not mount damaged or faulty products or use them in operation.

• Make sure that the products have been installed in the mannerdescribed in the relevant documentation.

2-2 Important directions for use REXROTH IndraDyn T

Areas of use and applicationRexroth IndraDyn T motors are designed to be used as rotary drivemotors in machines.

Several types of motors with differing drive power and different interfacesare available for application-specific uses.

Control and monitoring of the motors may require additional sensors andactors.

Note: The motors may only be used with the accessories and partsspecified in this document. If a component has not beenspecifically named, then it may not be either mounted orconnected. The same applies to cables and lines.

Operation is only permitted in the specified configurations andcombinations of components using the software and firmwareas specified in the relevant function descriptions.

Every drive controller has to be programmed before starting it up, makingit possible for the motor to execute the specific functions of an application.

The motors may only be operated under the assembly, installation andambient conditions as described here (temperature, system of protection,humidity, EMC requirements, etc.) and in the position specified.

2.2 Inappropriate use

Inappropriate use is defined as using the motors outside of the above-referenced areas of application or under operating conditions other thandescribed in the document and the technical data specified.

IndraDyn T motors may not be used if

• they are subject to operating conditions that do not meet the abovespecified ambient conditions. This includes, for example, operationunder water, in the case of extreme temperature fluctuations orextremely high maximum temperatures or if

• Bosch Rexroth has not specifically released them for that intendedpurpose. Please note the specifications outlined in the general SafetyGuidelines!

REXROTH IndraDyn T Safety Instructions for Electric Drives and Controls 3-1

3 Safety Instructions for Electric Drives and Controls

3.1 Introduction

Read these instructions before the initial startup of the equipment in orderto eliminate the risk of bodily harm or material damage. Follow thesesafety instructions at all times.

Do not attempt to install or start up this equipment without first reading alldocumentation provided with the product. Read and understand thesesafety instructions and all user documentation of the equipment prior toworking with the equipment at any time. If you do not have the userdocumentation for your equipment, contact your local Bosch Rexrothrepresentative to send this documentation immediately to the person orpersons responsible for the safe operation of this equipment.

If the equipment is resold, rented or transferred or passed on to others,then these safety instructions must be delivered with the equipment.

WARNING

Improper use of this equipment, failure to followthe safety instructions in this document ortampering with the product, including disablingof safety devices, may result in materialdamage, bodily harm, electric shock or evendeath!

3.2 Explanations

The safety instructions describe the following degrees of hazardseriousness in compliance with ANSI Z535. The degree of hazardseriousness informs about the consequences resulting from non-compliance with the safety instructions.

Warning symbol with signalword

Degree of hazard seriousness accordingto ANSI

DANGER

Death or severe bodily harm will occur.

WARNING

Death or severe bodily harm may occur.

CAUTION

Bodily harm or material damage may occur.

Fig. 3-1: Hazard classification (according to ANSI Z535)

3-2 Safety Instructions for Electric Drives and Controls REXROTH IndraDyn T

3.3 Hazards by Improper Use

DANGER

High voltage and high discharge current!Danger to life or severe bodily harm by electricshock!

DANGER

Dangerous movements! Danger to life, severebodily harm or material damage byunintentional motor movements!

WARNING

High electrical voltage due to wrongconnections! Danger to life or bodily harm byelectric shock!

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!

CAUTION

Surface of machine housing could be extremelyhot! Danger of injury! Danger of burns!

CAUTION

Risk of injury due to improper handling! Bodilyharm caused by crushing, shearing, cutting andmechanical shock or incorrect handling ofpressurized systems!

CAUTION

Risk of injury due to incorrect handling ofbatteries!


3.4 General Information

• Bosch Rexroth AG is not liable for damages resulting from failure toobserve the warnings provided in this documentation.

• Read the operating, maintenance and safety instructions in yourlanguage before starting up the machine. If you find that you cannotcompletely understand the documentation for your product, please askyour supplier to clarify.

• Proper and correct transport, storage, assembly and installation aswell as care in operation and maintenance are prerequisites foroptimal and safe operation of this equipment.

• Only persons who are trained and qualified for the use and operationof the equipment may work on this equipment or within its proximity.

• The persons are qualified if they have sufficient knowledge of theassembly, installation and operation of the equipment as well as anunderstanding of all warnings and precautionary measures noted inthese instructions.

• Furthermore, they must be trained, instructed and qualified toswitch electrical circuits and equipment on and off in accordancewith technical safety regulations, to ground them and to mark themaccording to the requirements of safe work practices. They musthave adequate safety equipment and be trained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specificapplication as practiced in the country of use.

• The equipment is designed for installation in industrial machinery.

• The ambient conditions given in the product documentation must beobserved.

• Use only safety features and applications that are clearly and explicitlyapproved in the Project Planning Manual.For example, the following areas of use are not permitted: constructioncranes, elevators used for people or freight, devices and vehicles totransport people, medical applications, refinery plants, transport ofhazardous goods, nuclear applications, applications sensitive to highfrequency, mining, food processing, control of protection equipment(also in a machine).

• The information given in the documentation of the product with regardto the use of the delivered components contains only examples ofapplications and suggestions.The machine and installation manufacturer must

• make sure that the delivered components are suited for hisindividual application and check the information given in thisdocumentation with regard to the use of the components,

• make sure that his application complies with the applicable safetyregulations and standards and carry out the required measures,modifications and complements.

• Startup of the delivered components is only permitted once it is surethat the machine or installation in which they are installed complieswith the national regulations, safety specifications and standards of theapplication.


• Operation is only permitted if the national EMC regulations for theapplication are met.The instructions for installation in accordance with EMC requirementscan be found in the documentation "EMC in Drive and ControlSystems".The machine or installation manufacturer is responsible forcompliance with the limiting values as prescribed in the nationalregulations.

• Technical data, connections and operational conditions are specified inthe product documentation and must be followed at all times.


3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components withvoltages above 50 Volts.

Touching live parts with voltages of 50 Volts and more with bare hands orconductive tools or touching ungrounded housings can be dangerous andcause electric shock. In order to operate electrical equipment, certainparts must unavoidably have dangerous voltages applied to them.

DANGER

High electrical voltage! Danger to life, severebodily harm by electric shock!⇒ Only those trained and qualified to work with or on

electrical equipment are permitted to operate, maintainor repair this equipment.

⇒ Follow general construction and safety regulations whenworking on high voltage installations.

⇒ Before switching on power the ground wire must bepermanently connected to all electrical units accordingto the connection diagram.

⇒ Do not operate electrical equipment at any time, evenfor brief measurements or tests, if the ground wire is notpermanently connected to the points of the componentsprovided for this purpose.

⇒ Before working with electrical parts with voltage higherthan 50 V, the equipment must be disconnected fromthe mains voltage or power supply. Make sure theequipment cannot be switched on again unintended.

⇒ The following should be observed with electrical driveand filter components:

⇒ Wait five (5) minutes after switching off power to allowcapacitors to discharge before beginning to work.Measure the voltage on the capacitors before beginningto work to make sure that the equipment is safe totouch.

⇒ Never touch the electrical connection points of acomponent while power is turned on.

⇒ Install the covers and guards provided with theequipment properly before switching the equipment on.Prevent contact with live parts at any time.

⇒ A residual-current-operated protective device (RCD)must not be used on electric drives! Indirect contactmust be prevented by other means, for example, by anovercurrent protective device.

⇒ Electrical components with exposed live parts anduncovered high voltage terminals must be installed in aprotective housing, for example, in a control cabinet.


To be observed with electrical drive and filter components:

DANGER

High electrical voltage on the housing!High leakage current! Danger to life, danger ofinjury by electric shock!⇒ Connect the electrical equipment, the housings of all

electrical units and motors permanently with the safetyconductor at the ground points before power isswitched on. Look at the connection diagram. This iseven necessary for brief tests.

⇒ Connect the safety conductor of the electricalequipment always permanently and firmly to thesupply mains. Leakage current exceeds 3.5 mA innormal operation.

⇒ Use a copper conductor with at least 10 mm² crosssection over its entire course for this safety conductorconnection!

⇒ Prior to startups, even for brief tests, always connectthe protective conductor or connect with ground wire.Otherwise, high voltages can occur on the housingthat lead to electric shock.

3.6 Protection Against Electric Shock by Protective LowVoltage (PELV)

All connections and terminals with voltages between 0 and 50 Volts onRexroth products are protective low voltages designed in accordance withinternational standards on electrical safety.

WARNING

High electrical voltage due to wrongconnections! Danger to life, bodily harm byelectric shock!⇒ Only connect equipment, electrical components and

cables of the protective low voltage type (PELV =Protective Extra Low Voltage) to all terminals andclamps with voltages of 0 to 50 Volts.

⇒ Only electrical circuits may be connected which aresafely isolated against high voltage circuits. Safeisolation is achieved, for example, with an isolatingtransformer, an opto-electronic coupler or whenbattery-operated.


3.7 Protection Against Dangerous Movements

Dangerous movements can be caused by faulty control of the connectedmotors. Some common examples are:

• improper or wrong wiring of cable connections

• incorrect operation of the equipment components

• wrong input of parameters before operation

• malfunction of sensors, encoders and monitoring devices

• defective components

• software or firmware errors

Dangerous movements can occur immediately after equipment isswitched on or even after an unspecified time of trouble-free operation.

The monitoring in the drive components will normally be sufficient to avoidfaulty operation in the connected drives. Regarding personal safety,especially the danger of bodily injury and material damage, this alonecannot be relied upon to ensure complete safety. Until the integratedmonitoring functions become effective, it must be assumed in any casethat faulty drive movements will occur. The extent of faulty drivemovements depends upon the type of control and the state of operation.


DANGER

Dangerous movements! Danger to life, risk ofinjury, severe bodily harm or material damage!⇒ Ensure personal safety by means of qualified and

tested higher-level monitoring devices or measuresintegrated in the installation. Unintended machinemotion is possible if monitoring devices are disabled,bypassed or not activated.

⇒ Pay attention to unintended machine motion or othermalfunction in any mode of operation.

⇒ Keep free and clear of the machine’s range of motionand moving parts. Possible measures to preventpeople from accidentally entering the machine’s rangeof motion:

- use safety fences

- use safety guards

- use protective coverings

- install light curtains or light barriers

⇒ Fences and coverings must be strong enough toresist maximum possible momentum, especially ifthere is a possibility of loose parts flying off.

⇒ Mount the emergency stop switch in the immediatereach of the operator. Verify that the emergency stopworks before startup. Don’t operate the machine if theemergency stop is not working.

⇒ Isolate the drive power connection by means of anemergency stop circuit or use a starting lockout toprevent unintentional start.

⇒ Make sure that the drives are brought to a safestandstill before accessing or entering the dangerzone. Safe standstill can be achieved by switching offthe power supply contactor or by safe mechanicallocking of moving parts.

⇒ Secure vertical axes against falling or dropping afterswitching off the motor power by, for example:

- mechanically securing the vertical axes

- adding an external braking/ arrester/ clampingmechanism

- ensuring sufficient equilibration of the vertical axes

The standard equipment motor brake or an externalbrake controlled directly by the drive controller arenot sufficient to guarantee personal safety!


⇒ Disconnect electrical power to the equipment using amaster switch and secure the switch againstreconnection for:

- maintenance and repair work

- cleaning of equipment

- long periods of discontinued equipment use

⇒ Prevent the operation of high-frequency, remotecontrol and radio equipment near electronics circuitsand supply leads. If the use of such equipment cannotbe avoided, verify the system and the installation forpossible malfunctions in all possible positions ofnormal use before initial startup. If necessary, performa special electromagnetic compatibility (EMC) test onthe installation.

3.8 Protection Against Magnetic and Electromagnetic FieldsDuring Operation and Mounting

Magnetic and electromagnetic fields generated near current-carryingconductors and permanent magnets in motors represent a serious healthhazard to persons with heart pacemakers, metal implants and hearingaids.

WARNING

Health hazard for persons with heartpacemakers, metal implants and hearing aids inproximity to electrical equipment!⇒ Persons with heart pacemakers, hearing aids and

metal implants are not permitted to enter the followingareas:

- Areas in which electrical equipment and parts aremounted, being operated or started up.

- Areas in which parts of motors with permanentmagnets are being stored, operated, repaired ormounted.

⇒ If it is necessary for a person with a heart pacemakerto enter such an area, then a doctor must beconsulted prior to doing so. Heart pacemakers thatare already implanted or will be implanted in thefuture, have a considerable variation in their electricalnoise immunity. Therefore there are no rules withgeneral validity.

⇒ Persons with hearing aids, metal implants or metalpieces must consult a doctor before they enter theareas described above. Otherwise, health hazards willoccur.


3.9 Protection Against Contact with Hot Parts

CAUTION

Housing surfaces could be extremely hot!Danger of injury! Danger of burns!⇒ Do not touch housing surfaces near sources of heat!

Danger of burns!⇒ After switching the equipment off, wait at least ten (10)

minutes to allow it to cool down before touching it.⇒ Do not touch hot parts of the equipment, such as

housings with integrated heat sinks and resistors.Danger of burns!

3.10 Protection During Handling and Mounting

Under certain conditions, incorrect handling and mounting of parts andcomponents may cause injuries.

CAUTION

Risk of injury by incorrect handling! Bodilyharm caused by crushing, shearing, cutting andmechanical shock!⇒ Observe general installation and safety instructions

with regard to handling and mounting.⇒ Use appropriate mounting and transport equipment.⇒ Take precautions to avoid pinching and crushing.⇒ Use only appropriate tools. If specified by the product

documentation, special tools must be used.⇒ Use lifting devices and tools correctly and safely.⇒ For safe protection wear appropriate protective

clothing, e.g. safety glasses, safety shoes and safetygloves.

⇒ Never stand under suspended loads.⇒ Clean up liquids from the floor immediately to prevent

slipping.


3.11 Battery Safety

Batteries contain reactive chemicals in a solid housing. Inappropriatehandling may result in injuries or material damage.

CAUTION

Risk of injury by incorrect handling!⇒ Do not attempt to reactivate discharged batteries by

heating or other methods (danger of explosion andcauterization).

⇒ Never charge non-chargeable batteries (danger ofleakage and explosion).

⇒ Never throw batteries into a fire.⇒ Do not dismantle batteries.⇒ Do not damage electrical components installed in the

equipment.

Note: Be aware of environmental protection and disposal! Thebatteries contained in the product should be considered ashazardous material for land, air and sea transport in the senseof the legal requirements (danger of explosion). Disposebatteries separately from other waste. Observe the legalrequirements in the country of installation.

3.12 Protection Against Pressurized Systems

Certain motors and drive controllers, corresponding to the information inthe respective Project Planning Manual, must be provided withpressurized media, such as compressed air, hydraulic oil, cooling fluidand cooling lubricant supplied by external systems. Incorrect handling ofthe supply and connections of pressurized systems can lead to injuries oraccidents. In these cases, improper handling of external supply systems,supply lines or connections can cause injuries or material damage.

CAUTION

Danger of injury by incorrect handling ofpressurized systems !⇒ Do not attempt to disassemble, to open or to cut a

pressurized system (danger of explosion).⇒ Observe the operation instructions of the respective

manufacturer.⇒ Before disassembling pressurized systems, release

pressure and drain off the fluid or gas.⇒ Use suitable protective clothing (for example safety

glasses, safety shoes and safety gloves)⇒ Remove any fluid that has leaked out onto the floor

immediately.

Note: Environmental protection and disposal! The media used in theoperation of the pressurized system equipment may not beenvironmentally compatible. Media that are damaging theenvironment must be disposed separately from normal waste.Observe the legal requirements in the country of installation.


Notes

REXROTH IndraDyn T Technical Data 4-1

4 Technical DataThis chapter contains technical data of all motor units of the seriesIndraDyn T with the appropriate definitions.

4.1 Definitions

Operating ModesBosch Rexroth motors are documented according to the test criteria andmeasuring methods of EN 60034-1. Stated technical data refer to theoperating mode S1 (continuous operation) and S6 (periodic operation),each with liquid cooling and coolant water.

�

∆�� ∆��

��

�

�

Θ��

��

Θ

�

Θ��

��

Θ

S6S1MBTDefinitions2.EPS

P: LoadPV: Electric lossesΘ: TemperatureΘmax: Highest temperature (stator)t: TimeTC: Cycle duration∆tP: Operating time with constant load∆tV: Idle time

Fig. 4-1: Operating modes according to EN 60034-1: 1998

ON timeThe operating mode S6 is supplemented by specification of the ON time(ED) in %. The ON time is calculated with the following formula:

%100T

tED

C

P ⋅⋅⋅⋅====∆

ED: Cyclic duration factor in %TC: Cycle duration∆tP: Operating time with constant load

Fig. 4-2: Cyclic duration factor

4-2 Technical Data REXROTH IndraDyn T

ParametersAvailable torque that can be output at the rated speed in operating modeS1. Unit Newtonmetre (Nm).

Typical useful speed defined by the manufacturer. Depending on theparticular application, other useful speeds are possible (see speed-torquecurve).

Power consumption of the motor at the rated speed and load with ratedtorque, specified in kilowatts (kW).

Phase current of the motor at the rated speed and load with rated torque,specified as root-mean-square value in ampere (A).

At peak current Imax available maximum torque in Nm. The achievablemaximum torque depends on the drive controller used.

Peak current (root-mean-square) of the motor at Mmax. Unit Ampère (A).

The moment of inertia of the rotor without bearing and encoder. Unit(kgm²).

Relation of torque increase to the motor phase-current (root-mean-square). Unit (Nm/A). Guilty up to the rated current IN.

Root-mean-square of the induced motor voltage in dependence with themotor speed. Unit (V/min–1).

Winding resistance measured between two phases in ohms (Ù).

The mass of stator and rotor, without bearing and encoder, stated inkilogram (kg).

Maximum allowed speed of the motor in (min-1). Normally restricted bymechanical factors like centrifugal force or bearing load.

Number of pole pairs of the motor.

Duration of the temperature rise to 63% of the final temperature of thestators under load with rated torque in S1-operation and liquid cooling.

0%

63%

100%

t [min]

Θmax

Tth 1

~ 5 x TthΘ

MBTDefinitions3.eps

(1): Course of the stator temperature over timeTth: Thermal time constant

Fig. 4-3: Thermal time constant

Rated torque MN

Rated speed nN

Rated output PN

Rated current

Maximum torque

Peak current

Moment of inertia of the rotor JM)

Torque constant at 20 °C KM

Voltage constant at 20°C Kemf

Winding resistance at 20 C R12

Stator/Rotor mass

Maximum speed nmax

Pol pair number

Thermal time constant Tth


Operating characteristicThe following sample characteristic curves explain the operating behaviorof IndraDyn T motors, as does information found in the motor data sheet.

��

�

n [min-1]

Mmax

MN

MmaxnN nmax

MBTDefinitions4.EPS

Mmax: Maximum speedMN Rated torquenN Rated speednmax Maximum speed

Fig. 4-4: Example motor characteristic curve

Note: The achievable torque depends on the drive controller used.The reference value for the characteristic curves of the motoris an DC-bus voltage of 540VDC.


4.2 Data sheet size 210

Description Symbol Size 210

Motor data 1)

Frame length A C C D E RWinding code 0027 0027 0050 0070 0027 0035

Rated torque MN Nm 50 120 120 150 240 105

Rated speed nN min-1270 270 500 700 270 350

Rated performance PN kW 1,4 3,4 6,9 11 6,8 3,8

Rated current IN A 7 13 25 32 24 13

Maximum torque 2) Mmax Nm 100 250 250 300 500 240

Maximum voltage Imax A 25 50 100 120 90 44

Maximum speed nmax min-1600 600 1200 1200 600 750

Minimum strand cross-section 3) A mm² 2,5 4 4 6 4 1,5

Moment of inertia of the rotor Jm kgm² 0,012 0,023 0,023 0,027 0,042 0,024

Constant torque at 20°C Km Nm/A 7,1 9,2 4,8 4,7 10 8,08

Constant voltage at 20°C 4) Kemf V/min–10,51 0,62 0,31 0,31 0,7 0,53

Winding resistance at 20°C R12 Ohm 11,1 4,88 1,23 1,4 2,16 5,25

Inductivity at mounted rotor LA mH 53,3 28,6 7,6 6,9 14,1 19,9

Mass stator m kg 7,2 11,5 11,5 13,8 18,8 8,8

Mass rotor m kg 3 4,8 4,8 5,8 7,8 4,4

Thermal time constant tth min i.p. i.p. i.p. i.p. i.p. i.p.

Permissible rotor temperature t °C 100

Permissible ambient temperature t °C 0...40

Permissible storage and transporttemperature t °C -20...+80

Insulation class according to DIN VDE0530-1 F

Degree of protection according toIEC60050-411 IP00

Number of pole pairs 20

Liquid CoolingRated power loss PVN kW 1,2 2,6 2,8 3,4 4 1,5

Liquid cooling temperature at inletTemperature rise at PVN

5)ϑ in∆ϑ N

°CK

10...4010

Necessary liquid cooling flow at ∆ϑ N5) QN l/min 6 6 6 6 6 6

Decompression at QN ∆p bar 0,1 0,1 0,1 0,1 0,1 0,4

Permissible inlet pressure pmax bar 3

Volume liquid cooling duct V l 0,064 0,175 0,175 0,21 0,366 0,1851) The determined values are root-mean-square according to IEC 60034-1, if no others are given.

Reference value540 VDC DC bus voltage.2) The achievable maximum torque depends on the drive controller used.3) Rated according to EN60204-1 (1993), installation mode B2 and conversion factor for Bosch Rexroth cables at

40°C ambient temperature. When using other cables, larger cross sections may be necessary.4) EMF = electromagnetic force. Root-mean-square applying to 1 min-1.5) The datas refer to operation with liquid cooling, cooling medium water.

Fig. 4-5: Data sheet size 210


Motor characteristic curve MBT210

Note: Because of the wide range of motor-drive combinations, thefollowing 2 motor-characteristic curves are shown exemplified.As a reference value, a DC-bus voltage of 540VDC waschosen. You receive the corresponding motor-characteristiccurves for your application from your Rexroth sales office.

0

50

100

150

200

250

300

0

50

100

150

200

250

300

350

400

450

500

550

600

650

Drehzahl/speed n in min-1

Drehmoment/Torque in Nm

M max

M N

nN nmax

Motorkennlinie_MBT210C_0027.eps

Fig. 4-6: Speed-torque characteristic curve MBT210C_0027

0

50

100

150

200

250

300

350

0

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300



M max

M N

nN nmax

Motorkennlinie_MBT210D_0070.eps

Fig. 4-7: Speed-torque characteristic curve MBT210D_0070




Motor data 1)

Frame length B D D E E

Winding code 0018 0002 0018 0004 0018

Rated torque MN Nm 220 330 350 575 575

Rated speed nN min-1180 25 180 40 180

Rated performance PN kW 4,1 0,9 6,6 2,4 10,8

Rated current IN A 14,8 6,3 26 12,5 35

Maximum torque 2) Mmax Nm 460 700 700 1150 1150

Maximum voltage Imax A 60 25 100 50 125

Maximum speed nmax min-1350 90 350 130 350

Minimum strand cross-section 3) A mm² 4 4 4 4 6

Moment of inertia of the rotor Jm kgm² 0,08 0,11 0,11 0,17 0,17

Constant torque at 20°C Km Nm/A 14,9 52,4 13,5 46 16,4

Constant voltage at 20°C 4) Kemf V/min-11,16 4,67 0,96 3,62 1,04

Winding resistance at 20°C R12 Ohm 6,3 42,9 2,25 15,9 1,59

Inductivity at mounted rotor LA mH 35,3 270,2 13,4 102,2 9,1

Mass Stator m kg 13,5 20 20 25,1 25,1

Mass Rotor m kg 6,2 9 9 11,6 11,6

Thermal time constant tth min i.p. i.p. i.p. i.p. i.p.







Liquid CoolingRated power loss PVN kW 3 4,7 4,2 5,2 5,5

Liquid cooling temperature at inletTemperature rise at PVN 5)

ϑ in

∆ϑ N

°CK

10...4010

Necessary liquid cooling flow at ∆ϑ N5) QN l/min 5 7 7 9 9

Decompression at QN ∆p bar 0,1 0,1 0,1 0,1 0,1


Volume liquid cooling duct V l 0,2 0,31 0,31 0,55 0,551) The determined values are root-mean-square according to IEC 60034-1, if no others are given.



Abb. 4-1: Data sheet size 290




0

100

200

300

400

500

600

700

800

0

20

40

60

80

100



M max

M N

nN nmax

Motorkennlinie_MBT290D_0002.eps

Abb. 4-2: Speed-torque characteristic curve MBT290D_0002

0

200

400

600

800

1000

1200

1400

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380



M max

M N

nN nmax

Motorkennlinie_MBT290E_0018.eps

Abb. 4-3: Speed-torque characteristic curve MBT290E_0018




Motor data 1)

Frame length B D E

Winding code 0018 0018 0018

Rated torque MN Nm 350 525 875

Rated speed nN min-1180 180 180

Rated performance PN kW 7,1 9,9 16,5

Rated current IN A 20 28 42

Maximum torque 2) Mmax Nm 900 1150 1900

Maximum voltage Imax A 70 100 141

Maximum speed nmax min-1330 300 300

Minimum strand cross-section 3) A mm² 4 4 10

Moment of inertia of the rotor Jm kgm² 0,19 0,27 0,44

Constant torque at 20°C Km Nm/A 18,8 18,8 20,8

Constant voltage at 20°C 4) Kemf V/min-11,93 1,72 1,89

Winding resistance at 20°C R12 Ohm 2,25 1,9 1,3

Inductivity at mounted rotor LA mH 18,2 15,5 9,9

Mass Stator m kg 23 28,8 40,3

Mass Rotor m kg 9,8 13,5 20,9

Thermal time constant tth min i.p. i.p. i.p.







Liquid CoolingRated power loss PVN kW 2,7 i.p. i.p.

Liquid cooling temperature at inletTemperature rise at PVN 5) 5

ϑ in

∆ϑ N

°CK

10...4010

Necessary liquid cooling flow at ∆ϑ N5) 5 QN l/min 6 6 6

Decompression at QN ∆p bar 0,1 0,1 0,1


Volume liquid cooling duct V l 0,27 0,39 0,691) The determined values are root-mean-square according to IEC 60034-1, if no others are given.







0

200

400

600

800

1000

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320

340

360



M max

M N

nN nmax

Motorkennlinie_MBT360B_0018.eps

Abb. 4-5: Speed-torque characteristic curve MBT360B_0018

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

320



M max

M N

nN nmax






Motor data 1)

Frame length B D E

Winding code 0012 0012 0012

Rated torque MN Nm 540 810 1400

Rated speed nN min-1120 120 120

Rated performance PN kW 6,8 10,2 17,6

Rated current IN A 22 33 46

Maximum torque 2) Mmax Nm 1200 1800 3250

Maximum voltage Imax A 70 100 125

Maximum speed nmax min-1250 250 220

Minimum strand cross-section 3) A mm² 6 6 10

Moment of inertia of the rotor Jm kgm² 0,45 0,64 1,01

Constant torque at 20°C Km Nm/A 24,5 24,5 30,4

Constant voltage at 20°C 4) Kemf V/min-11,48 1,48 1,93

Winding resistance at 20°C R12 Ohm 2,3 1,35 1,1

Inductivity at mounted rotor LA mH 19 12,7 10

Mass Stator m kg 31 38,7 54,2

Mass Rotor m kg 13 17,9 27,7

Thermal time constant tth min i.p. i.p. i.p.






Number of pole pairs 30 30 30

Liquid CoolingRated power loss PVN kW i.p. i.p. 6,6

Liquid cooling temperature at inletTemperature rise at PVN 5) 5

ϑ in

∆ϑ N

°CK

10...4010

Necessary liquid cooling flow at ∆ϑ N5) 5 QN l/min 6 6 9,6

Decompression at QN ∆p bar 0,1 0,1 0,1

Permissible inlet pressure pmax bar 3 3 3

Volume liquid cooling duct V l 0,33 0,48 0,861) The determined values are root-mean-square according to IEC 60034-1, if no others are given.







0

200

400

600

800

1000

1200

1400

0

20

40

60

80

100

120

140

160

180

200

220

240

260

280



M max

M N

nN nmax



0

500

1000

1500

2000

2500

3000

3500

0

20

40

60

80

100

120

140

160

180

200

220

240



M max

M N

nN nmax





Description Symbol Einheit Size 530

Motor data 1)

Frame length B C EWinding code 0010 0010 0010Rated torque MN Nm 800 1200 2100Rated speed nN min-1 100 100 100Rated performance PN kW 8,4 12,6 22Rated current IN A 28,6 31,2 64Maximum torque 2) Mmax Nm 1800 2700 4700Maximum voltage Imax A 71 88 212Maximum speed nmax min-1 200 150 200Minimum strand cross-section 3) A mm² 10 10 10Moment of inertia of the rotor Jm kgm² 0,92 1,25 1,92Constant torque at 20°C Km Nm/A 28 38,5 32,8Constant voltage at 20°C 4) Kemf V/min-1 1,89 2,81 2,09Winding resistance at 20°C R12 Ohm 1,39 1,9 0,52Inductivity at mounted rotor LA mH 16,2 23,2 7,5Mass Stator m kg 36 45 63Mass Rotor m kg 22 27,5 38,5Thermal time constant tth min i.p. i.p. i.p.Permissible rotor temperature t °C 100Permissible ambient temperature t °C 0...40Permissible storage and transport temperature t °C -20...+80Insulation class according to DIN VDE 0530-1 FDegree of protection according to IEC60050-411 IP00

Number of pole pairs 35 35 35

Liquid Cooling

Rated power loss PVN kW 3,7 5,5 6,5

Liquid cooling temperature at inletTemperature rise at PVN 5)

ϑ in

∆ϑ N

°CK

10...4010

Necessary liquid cooling flow at ∆ϑ N5) QN l/min 6 6 9,5

Decompression at QN ∆p bar 0,1 0,1 0,2Permissible inlet pressure pmax bar 3Volume liquid cooling duct V l 0,6 0,9 1,51) The determined values are root-mean-square according to IEC 60034-1, if no others are given.







0

200

400

600

800

1000

1200

1400

1600

1800

2000

0

20

40

60

80

100

120

140

160

180

200

220



M max

M N

nN nmax



0

1000

2000

3000

4000

5000

0

20

40

60

80

100

120

140

160

180

200

220



M max

M N

nN nmax



REXROTH IndraDyn T Dimension sheet IndraDyn T 5-1

5 Dimension sheet IndraDyn T

For your orientation:

The dimensions and installation drawings in this chapter are combinedaccording to the sizes. The drawings for each size always follow in thisorder:

• Standard dimension sheet of complete motors. One dimension sheetper variant “electrical connection”.

• Component drawing of the rotor.

• Installation drawing of a mounted rotor (example).

• Component drawing of the stator. One dimension sheet per variant“electrical connection”.

• Installation drawing of a mounted stator (example).

• Installation drawing of complete mounted rotor and stator (example)

The dimensions and tolerances shown in the drawings underlie thefollowing standards:

Longitudiual dimensions: DIN ISO 2768, part 1

Angular dimensions: DIN 7168 middle

Form and position tolerances: DIN ISO 1101

Note: The installation drawings are only examples for a way ofinstallation. It is not possible to show all installation variants ofthe different machines or use.

The binding installation drawings for a specific machine or useare made by the machine manufacturer himself.

5-2 Dimension sheet IndraDyn T REXROTH IndraDyn T

5.1 Dimension sheet size MBT210

Electrical connection “SN”

106-0393-4001-01.tif

Fig. 5-1: Dimension sheet MBT210 electrical connection “SN”


Electrical connection “CN”

106-0393-4002-01.tif

Fig. 5-2: Dimension sheet MBT210 electrical connection “CN”


Electrical connection “RN” (dimension sheet in preparation)

xxx.tif

Fig. 5-3: Dimension sheet MBT210 electrical connection “RN”


Rotor MRT210

106-0393-4010-01.tif

Fig. 5-4: Dimension sheet rotor MRT210


Rotor MRT210 mounted

106-0393-4011-01.tif

Fig. 5-5: Dimension sheet rotor MRT210 mounted


Stator MST210 electrical connection “SN”

106-0393-4020-01.tif

Fig. 5-6: Dimension sheet stator MST210 electrical connection “SN”


Stator MST210 electrical connection “CN”

106-0393-4021-01.tif

Fig. 5-7: Dimension sheet stator MST210 electrical connection “CN”


Stator MST210 electrical connection “RN”

mst210rn.tif

Fig. 5-8: Dimension sheet stator MST210 electrical connection “RN”


Stator MST210 mounted

106-0393-4022-01.tif

Fig. 5-9: Dimension sheet stator MST210 mounted


Rotor and Stator MBT210 mounted

106-0393-4030-01.tif

Fig. 5-10: Dimension sheet MBT210, rotor and stator mounted



Electrical connection "SN"

106-0394-4001-01.tif

Fig. 5-1: Dimension sheet MBT290 electrical connection "SN"


Electrical connection "CN"

106-0394-4002-01.tif

Fig. 5-2: Dimension sheet MBT290 electrical connection "CN"


Electrical connection "RN" (Dimension sheet in preparation)

xxx.tif

Fig. 5-3: Dimension sheet MBT290 electrical connection "RN"


Rotor MRT290

106-0394-4010-00.tif




106-0394-4011-00.tif



Stator MST290 electrical connection "SN"

106-0394-4020-01.tif

Fig. 5-6: Dimension sheet stator MST290 electrical connection "SN"


Stator MST290 electrical connection "CN"

106-0394-4021-01.tif

Fig. 5-7: Dimension sheet stator MST290 electrical connection "CN"


Stator MST290 electrical connection "RN"

mst290rn.tif

Fig. 5-8: Dimension sheet stator MST290 electrical connection "RN"



106-0394-4022-01.tif




106-0394-4030-01.tif

Fig. 5-10: Dimension sheet rotor and stator MBT290 mounted




106-0382-4001-00.tif




106-0382-4002-00.tif




xxx.tif



Rotor MRT360

106-0382-4010-00.tif




106-0382-4011-00.tif




106-0382-4020-00.tif




106-0382-4021-00.tif




mst360rn.tif



Stator MST360 mounted, electrical connection "SN"

106-0382-4022-00.tif

Fig. 5-19: Dimension sheet stator MST360 mounted, electrical connection"SN"


Stator MST360 mounted, electrical connection "CN"

106-0382-4023-00.tif

Fig. 5-20: Dimension sheet Stator MST360 mounted, electrical connection"CN"



106-0382-4030-00.tif

Fig. 5-21: Dimension sheet MBT360 rotor and stator mounted




106-0435-4001-02.tif




106-0435-4002-01.tif




xxx.tif



Rotor MRT450

106-0435-4010-00.tif




106-0435-4011-00.tif




106-0435-4020-02.tif




106-0435-4021-02.tif




mst450rn.tif




106-0435-4022-01.tif




106-0435-4030-01.tif

Fig. 5-31: Dimension sheet MBT450, rotor and stator mounted




106-0374-4001-01.tif




106-0374-4002-01.tif




xxx.tif



Rotor MRT530

106-0374-4010-00.tif




106-0374-4011-00.tif




106-0374-3020-01.tif




106-0374-3021-01.tif




xxx.tif



Stator MST530 mounted, electrical connection "SN"

106-0374-4022-00.tif

Fig. 5-40: Dimension sheet stator MST530 mounted, electrical connection"SN"


Stator MST530 mounted, electrical connection "CN"

106-0374-4023-00.tif

Fig. 5-41: Dimension sheet stator MST530 mounted, electrical connection"CN"



106-0374-4030-00.tif

Fig. 5-42: Dimension sheet MBT530 rotor and stator mounted

REXROTH IndraDyn T Type Code 6-1

6 Type Code

The type code describes the motor variants that are supplied; it is thebasis for selecting and ordering products from Bosch Rexroth. Thisapplies to both new products as well as spare parts and repairs.

The torque motors IndraDyn T of Rexroth consist of the units “stator” and“rotor”. The type code is devided in “type code stator MST...” and “typecode rotor MRT...”.

The following description gives an overview over the separate columns ofthe type code (“short-text column”) and its meaning. You can find the typecode to a particular unit in the following chapter.

Type code rotor MRT

1. Product GroupMRT is the designation of an IndraDyn T rotor unit.

2. Motor Frame SizeThe motor frame size is derived from the stator dimensions andrepresents different power ranges.

3. Motor Frame LengthWithin a series, the graduation of increasing motor frame length isindicated by ID letters in alphabetic order.

Frame lengths are, for example, A, B, C, D and E.

4. Shape/mechanical construction3N marks the fastening of the rotor by screws.

5. Rotor - internal diameterMarks the internal diameter of the rotor in millimeter (mm).

6. Other typesReserved for optional types. You find a short description in theappropriate type code, mechanical details in the respective dimensionsheet.

Type code stator MST

1. ProductMST is the designation of an IndraDyn T stator unit.

Type code columns 1 2 3


Type code column 7

Type code columns 9 10

Type code columns 12 13 14 15



6-2 Type Code REXROTH IndraDyn T

2. Motor Frame SizeThe motor frame size is derived from the stator dimensions andrepresents different power ranges.

Available sizes: 210/290/360/450/530.

3. Motor Frame LengthWithin a series, the graduation of increasing motor frame length isindicated by ID letters in alphabetic order. The higher the motor framelength, the higher the torque.

Frame lengths are, for example, A, B, C, D and E.

4. Winding CodeThe winding codes “0010”, “0027”, etc. determine the winding variantsand indicate the rated speed.

Example: The rated speed for the winding “0027” is nN = 270 min-1. TheDC-bus voltage of 540 VDC is a fixed reference value.

A drive combination is selected acc. to the corresponding selection dataand operating characteristics.

5. Type of CoolingGenerally the motors of type IndraDyn T are fitted with a stator-coolingjacket for operating with liquid cooling.

Operating without liquid cooling is only permitted under certainrequirements. Therefore, reduced power data are considered in general.For information of the manufacturers see chapter “Application note”.

6. EncapsulationThe thermal encapsulation provides the thermal decoupling of motor andthe machine.

7. Motor encoderIndraDyn T-motors are delivered without a motor encoder. For informationabout the motor encoders see chapter 9 “Application notes”.

8. Electrical connectionThe electrical connection is made by a cable with 2m length (type “...301”on MST210 only 1.5m). All wires are provided with ferrules.

Depending on the installation within the machine, the cables could beconducted axially out of the stator’s bigger or smaller side or radially outof the bigger diameter. For more information see chapter 8 “Connectionsystem”.

9. Other typesReserved for optional types. You find a short description in theappropriate type code, mechanical details in the respective dimensionsheet.


Type code column 7


Type code column 14

Type code column 15





6.1 Rotor MRT210

� � � � � � � ��

� � � � � � � � �

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INN-41-25-T36-01-M02-MRT2.EPS


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REXROTH IndraDyn T Accessories 7-1

7 Accessories

7.1 Mounting ring

To simplify the handling, transport and mounting of the Rexrothsynchronous torque motors the machine manufacturer should design anindividual mounting fixture customized for his machine. This could simplifythe installation, especially at the larger sizes 450 and 530. The necessarydimensions are indicated in the respective dimension sheets andinstallation drawings.

With a self-designed fixture the machine manufacturer can optimallyconsider design details and special work flows for mounting, start-up and service on his machine.

The mounting rings are available upon request for the sizes 450 and 530and can be ordered against extra charge. The stator and rotor can bedelivered in pre-assembled condition if they are ordered respectively.

Note:

• Specifications of the machine or special designs cannot beconsidered for Rexroth mounting rings.

• The mounting ring of Rexroth is only made as a mountingor application help and has to be removed before the motoris electrically started up.

• Please notice the safety instructions to handle magneticparts.

Construction

��

��

��

�

Mbt8.EPS

(1): Fastening screw of the mounting ring(2): Holes for transport ring screws

Fig. 7-1: Mounting ring for MST/MRT

7-2 Accessories REXROTH IndraDyn T

AssignmentMounting rings are only available for sizes 450 and 530. The assignmentof the installation ring and the motor depends on the stator used:

Mounting ring Part No. Compatible stator

SUP-M01-MBT450 00296650 MST450.-....-FT-N0CN-NNNN

SUP-M02-MBT450 00298824 MST450.-....-FT-N0SN-NNNN

SUP-M01-MBT530 00294612 MST530.-....-FT-N0CN-NNNN

SUP-M02-MBT530 00295876 MST530.-....-FT-N0SN-NNNN

SUP-M03-MBT530 00296195 MST530.-....-ST-N0CN-NNNN

Fig. 7-2: Table Mounting ring

HandlingThe mounting ring can be used several times. Undamaged mountingrings can be sent back to the manufacturer. You will receive a credit noteabout the relative value, if the goods are proper.

Therefore, please observe following procedure:

OrderYou will find a special text in the offer of Bosch Rexroth AG, which youmay copy into your order. Herewith, the assignment of stator type andmounting ring is comprehensible during the order processing. Therepurchase value for the mounting ring is already stipulated in the offer.

Delivery NoteAt delivery of an mounting ring, a “Delivery note SUP-MBT” includingfurther information is in the packing unit. Please keep it forreconsignment.

Reconsignment1. Contact the Rexroth sales office which supplied you and ask for a

return number (RGA-Number).

2. Fill out the data on the rear of the delivery note completely.

3. Send the undamaged goods together with the delivery note – freedelivery up to the place of destination.

Note: Send the goods back only according to the Incoterm DDU.Other Incoterms will not be accepted.

4. A credit note about the stipulated value for undamaged and reusablegoods will be remitted to your customer account after receivinginspection. You can ask your Rexroth sales office about the stipulatedamount of your credit notes.

At serial use with high availability demand it is advisable to store asufficient amount of these mounting rings at the place of installation.Thereby, service and installation work can be done faster.


Mounting ring dimension sheet

SUP-M01-MBT450

sup-m01-mbt450.tif

Fig. 7-3: Dimension sheet mounting ring SUP-M01-MBT450


SUP-M02-MBT450

sup-m02-mbt450.tif



SUP-M01-MBT530

sup-m01-mbt530.tif



SUP-M02-MBT530

sup-m02-mbt530.tif



SUP-M03-MBT530

sup-m03-mbt530.tif


REXROTH IndraDyn T Connection System 8-1

8 Connection System

8.1 Notes

Torque motors type IndraDyn T can be connected over a terminal box ora coupling and a connector.

Rexroth offers an extensive program of ready-made cables and pluggedconnections that are optimally adapted to the products and to a widerange of demands.

Decisive advantages of Rexroth ready-made cables are:

• Ready-made without additional finishing

• Designed for continuous alternate bending use

• Resistant against mineral oils, grease and biologic oils, silicon- andhalogen-free, low adhesion

• Approbation according to UL and CSA

• Burning characteristics fulfill VDE0472-804 requirements

• Compliance of the EMC-guideline and protection class up to IP67

Note:

• Note that self assembled cables or cable systems ofother manufacturers may not fulfill these criteria.

• Thus Rexroth shall not be held responsible forresulting malfunction states or damages.

• The chosen connection must be suitable for the used DC-bus voltage.

• The design of the power cable also depends on the controldevice used. Please observe the documentation of thedrive controller.

You can find additional information ...

• To select power and encoder cables for IndraDyn T motors in thedocumentation “Connecting Cables DIAX04, ECODRIVE03 andPOWERDRIVE selection data, Mat. No. 00280894.

• for assembling cables and plugs, as well as technical data, in thedocumentation "Rexroth Connection Techniques, Assembling andTools...", Mat. No. 00280895.

• for connection and dimensioning of cooling systems for IndraDyn Tmotors in the documentation “Liquid cooling of Rexroth drivecomponents, Mat. No. 00265836.

• for “electromagnetic compatibility (EMC) at drive and controlsystems” of the same denominator documentation, Mat. No.00259814.

8-2 Connection System REXROTH IndraDyn T

Connecting cableIndraDyn T stators are delivered with a cable length of about 2 m andcrimped ferrules (at type “...D301”on MST210 only about 1.5m singleleads). The cable is conducted out either on the stator side with the biggeror smaller outer diameter.

Before connecting the motor, the following steps have to be done by themachine manufacturer:

1. Decision about the type of connection terminal box or coupling andconnector as well as purchasing of the needed components.

2. Shorten the cable to the favored length (only if required).3. When using Rexroth parts: Assembly of the connection on the motor

according to the documentation “Rexroth Connection Techniques,Assembling and Tools...”, Mat. No. 00280895.

4. Fixing of the coupling and the cable harness on the machine.

Deviation and continuous moving of the cable harness on the cable outletcould cause break of the cable and other irreparable damage. Pleaseobserve the illustration below.

D R

MBTconnect1.EPS

D: Outer diameter of the cable jacketR: minimum bending radius

Fig. 8-1: Connecting cable torque motor

Minimum bending radius at fixed installation: R = 6 x DMinimum bending radius at flexible installation: R = 10 x D

At packaging and installation of connections, please observe the followingpoints:

• Careful execution of the shield connection to observe the EMC-guideline.

• Careful execution of the screw and connector connection to observethe degree of protection.

• The cables for connection to the drive- or control systems are not inthe scope of delivery of the motor and have to be ordered separately.

• Do not open or losen the factory-attached assembled PG-thread. Theinternal shield connection could be damaged or become ineffective.

• The coolings, lubricants and fuels used on the machine should notdamage the cables neither chemical nor structural.


8.2 Connection with terminal box

AntriebsregelgerätDrive controller

A1

A2

A3

M3

GNYE

U1

V1

W1

ZuIn

AbOut

KühlsystemCooling unit

MotorkühlungMotor cooling

1

1

2

3

PTC

PTC

KlemmenkastenTerminal box

KTY84-130

SNM150

2

6

7

5

8

+_

MBTconnect2.EPS

(1) Shield connection over the cable clamping of the cable strain reliefwithin the PG-thread.

(2): Not necessary for Rexroth drive systems.Fig. 8-2: IndraDyn T example terminal box

Terminal boxThe components for the connection with terminal box are not availablefrom Rexroth. Possible suppliers are inter alia:

Components Supplier

Terminal box KIENLE & SPIESSStanz- und Druckgießwerk GmbHBahnhofstraße 2374343 Sachsenheim

Tel.: +49 (0) 71 47 29 - 0Fax: +49 (0) 71 47 29 - 1488Internet: www.kienle-spiess.de

Switchboard REKOFA WENZEL GmbH & Co. KGWalporzheimer Strasse 10053474 Bad Neuenahr-Ahrweiler

Tel.: +49 (0) 26 41 / 387 - 0Fax: +49 (0) 26 41 / 387 - 33 95

Terminal strip WIELAND ELECTRIC GmbHBenzstrasse 996052 Bamberg

Internet: www.wieland-electric.com

Fig. 8-3: Supplier terminal box


Pay attention to the following when selecting the components:

• The components must be suited for currents and voltage of thechosen drive system. Especially for high DC-bus voltages up to 750VDC.

• Necessary diameter and end-thread of the PG-thread.

• Impermeability of the housing. Minimum degree of protection IP65recommended.

A complete terminal box consists, for example, of the following units:

1

2

3

45

6

4 x

MBTconnect5.EPS

1: Cover 2: Seal3: PE connection 4: Cable entry5: U-V-W power connection 6: Terminal strip

Fig. 8-4: Terminal box


8.3 Connection with coupling

A1

M3

E

H

A

B

G

D

1

AntriebsregelgerätDrive controller

ZuIn

AbOut

KühlsystemCooling unit

MotorkühlungMotor cooling

KTY84-130

SNM150

PTC

PTC

GNYE

1

2

3

A2

A3

SteckerPlug

F

C

Flanschdose/KupplungFlange socket/coupling

2

6

7

5

8

+_

MBTconnect3.EPS

(1) Shield connection over the cable clamping of the cable strain reliefwithin the coupling.

(2): Not necessary for Rexroth drive systems.Fig. 8-5: IndraDyn T example terminal box

Coupling and connectorChoose the coupling with the corresponding connector and the necessaryconnecting diameter according to the motor data sheet.

Ordering name: INS0382/LXX or INS0482/LXX

• ../L = Solder version (contact pin with solder connection)

• ../..XX = Connection diameter (e.g. 6 mm² = 06)

The coupling and connector to connect IndraDyn T-motors have abayonet socket and are not in the scope of delivery.

Note:

• When assembling the connection with crimp contacts, special toolsare necessary.

• For information about assembling cables and plugs, as well astechnical data consult the documentation "Indramat ConnectionTechniques, Assembling and Tools...", Mat. No. 00280895.

• INS0482 is only suitable for a connection diameter up to 10 mm².


Handling

PG

36

INS0382 INS0381INS0482 INS0481 (max. 10 mm²)

Montagewand max.6 mm

CLICK

Mounting platePlaque de support

MBTconnect4.EPS

Fig. 8-6: IndraDyn T Power connector

1. Insert the plug into the coupling; pay attention to the coding.

2. Manually tighten the bayonet socket until it audibly locks in.

3. The red marks on the flange socket and the plug are aligned whenthe bayonet connection is locked in.

8.4 Sensors

EncoderEncoder and encoder connection components are not in the scope ofdelivery of the motor. Choose the components according to therequirements of the machine.

You can find further information about encoder manufacturers in chapter9 “Application notes”.

Note:

The cables for connecting the motor encoder and the device controllermust have a compatible plug on the motor side. When using componentsof different manufacturers observe the continuous compatibility of theconnection system.

Temperature sensorFor connection plan see connection diagram at the beginning of thischapter. Further information see chapter 9 “Application notes”.


8.5 Motor cooling

IndraDyn T motors are delivered as kit motors without motor housing formounting in the machine. The selection and dimension of the connectionsystem is to be made by the machine manufacturer.

⇒ Notice the motor data in this documentation, as well as the generaldetails for dimensioning of cooling systems in the documentation“Liquid cooling of Rexroth drive components...”, Mat. No. 00265836.

⇒ Install systems for flow, pressure and temperature control within thecooling circuit.

⇒ Note that intake and outflow are only possible in the position shownon the dimension sheet.

The assignment of intake and outflow has no influence on theperformance data of the motor. For standardisation and easy handling aonce fixed arrangement should be maintained.

Operating pressureThe maximum coolant supply pressure of 3 bar applies to all IndraDyn T-motors, regarding the effective current pressure directly on the coolantconnection of the motor.

Please observe, that additional threads or branch connections in thecooling circuit can reduce the flow and supply pressure of the coolant.

⇒ Select generous dimensioned connection threads and tubediameters.

.


.

REXROTH IndraDyn T Application Notes 9-1

9 Application Notes

9.1 Conditions for Use

Operation altitude and ambient TemperatureThe performance data specified for the drive system apply in the followingconditions:

ambient temperature of 0º to +40º C

operation altitude of 0 to 1000 m above sea level.

If you want to use the drive systems in areas with values beyond theseranges, the performance data are reduced according to the followingfigure.

1 2fT

tA [°C]1000 3000 5000

0,6

0,8

1

40 45 50 55 0

fH

h [m]

0,4

0,6

0,8

1

0,4

ambient.EPS

(1): Utilization depending on the ambient temperature(2): Utilization depending on the setup elevationfT: Temperature utilization factortA: Ambient temperature in degrees CelsiusfH: Height utilization factorh: Opertion altitude in meters

Fig. 9-1: Utilization factors

Note: The details for the utilization against the site altitude andenvironmental temperature do not apply to the defined liquidcoolant on the motor, but on the whole drive system,consisting of motor, drive controller and mains supply.

9-2 Application Notes REXROTH IndraDyn T

9.2 Motor cooling

The heat of the transformed motor power loss PV is dissipated over thecooling. It is allowed to operate IndraDyn T-motors only if the cooling ismade sure. The cooling system has to be rated by the machinemanufacturer in such a way that all requirements on flow, pressure,cleanliness, temperature gradient etc. are maintained in every operation.

CAUTION

Impairment or loss of motor, machine orcooling system!⇒ Consider absolutely the motor data and the

explanations and conceptions of the cooling systemsin the documentation “Liquid cooling, dimensioning,selection”, Mat. No. 00265836.

⇒ Consider the manufacturer instructions aboutconstruction and operation of cooling systems.

⇒ Do not use any cooling lubricants or cuttinglubricants from operating processes.

⇒ Avoid pollution of the cooling medium as well aschanges of the chemical consistance and of the pH-value.

CoolantsAll details and technical data refer to water as a coolant. At use of othercoolants, this data are no longer valid and have to be recalculated.

A cooling with floating water is not recommended. Calcarous water canoccure deposit and damage the motor and the cooling system.

For corrosion protection and for chemical stabilization, the cooling watermust have an additional additive which is suitable for mixed-installationswith the materials AlSi5Mg (cooling jacket) and FPM (o-ring).

By use of agressive coolants, additives and lubricants, the IndraDyn T-motors an be damaged irreparably.

⇒ Use systems with closed circuit and a fine filter = 100 µm.⇒ Avoid pollution of the cooling medium as well as changes of the

chemical consistance and of the pH-value.⇒ Consider the environmental protection and waste disposal

instructions at the place of installation when selecting the coolant.

Rexroth can give no general statements or investigations regardingapplicability of process-related coolants or operating conditions.

Note: The performance test for the used coolants and the design ofthe liquid coolant system are in the responsibility of themachine manufacturer.


Watery solutionWatery solutions ensure a reliable corrosion protection without significantchanges of the physical property of the water. The recommendedadditives contain no harmful materials to water.

Emulsion with corrosion protectionCorrosion protection oils for coolant systems contain emulsifiers whichensure a fine allocation of the oil in the water. The oily components of theemulsion protect the metal surface of the coolant duct against corrosionand cavitation. Herewith, an oil content of 0,5 – 2 volume percent hasproved itself.

Does the corrosion protection oil compared with the corrosion protectionhas also the coolant pumping lubricant, then the oil content of 5 volumepercent is necessary.

⇒ Note the instructions of the pumping manufacturer!

Description Manufacturer

1%...3%-solvent

Aquaplus 22 Petrofer, Hildesheim

Varidos 1+1 Schilling Chemie, Freiburg

33%-solvent

Glycoshell Deutsche Shell Chemie GmbH, Eschborn

Tyfocor L Tyforop Chemie GmbH, Hamburg

OZO Frostschutz Deutsche Total GmbH, Düsseldorf

Aral Kühler-Frostschutz A ARAL AG, Bochum

BP antifrost X 2270 A Deutsche BP AG, Hamburg

Emulsifying mineral oil concentrate

Shell Donax CC (WGK: 3) Shell, Hamburg

Fig. 9-2: Recommended coolant additives

Used materialsAt IndraDyn T-motors, the coolant comes into contact with thesematerials:

• AlSi5Mg (cooling jacket)

• Fluoroelastomer FPM (o-ring)

Coolant temperatureThe permissible temperature area of the coolant is 15...40°C. Thistemperature must be absolutely kept. At higher temperatures a strongerreduction of the available torque can arise. Lower temperatures can leadto destruction of the motor, because of high temperature gradients.

⇒ Install systems for flow, pressure and temperature control within thecooling circuit.


Operation without liquid coolantTheoretically an operation of IndraDyn T-motors without any liquid coolantis possible.

Therefore, please heed the following restrictions:

• Operation without liquid coolant is only permissible with anapplication test and explicit allowance by Bosch Rexroth.Without prior testing this mode of operation is inappropriate andexcludes any kind of guarantee.

• Without liquid coolant only reduced power data are available. Theseare not listed in this documentation.

• For operation without liquid coolant an optional motor variant withcooling mode S is available (at the moment only at MST530).

If required, please contact the responsible Bosch Rexroth sales office.You will find the addresses in the appendix.

9.3 Degree of Protection

The degree of protection is defined by the identification symbol IP(International Protection) and two code numbers. The first code numberdescribes the degree of protection against touch and penetration offoreign substances, the second code number describes the degree ofprotection against water.

The protection class IP00 according to IEC 60529:1989 + A1: 2000 isguilty for the stator and rotor of the serie IndraDyn T. The applicability forcertain conditions of the IndraDyn T-motors must be checked carefully.

Notice the following list (without any guarantee on completeness).

• Use of the motor in damp environment, in foggy atmosphere.

• Use of coolants, aggressive materials or other liquids.

• Cleaning procedure with high pressures, steam or jets of water.

• Chemical or electro-chemical interaction with following corrosion ordecomposition of motor parts.

• Damage of the winding insulation and irreparable damage of themotor.

• Intend to use suitable covers or sealing to protect the motor.

• Use only such coolants and other materials, which have no aggressiveor decompose effect on the motor parts.

• Do not clean with high pressures, steam or jets of water.

The machine manufacturer is responsible for the test and procedureof suitable measures.

Difficulties

Possible effects

Possible countermeasure


9.4 Motor temperature control

Stators of synchronous torque motors of type IndraDyn T arestandardized with integrated temperature sensors to protect the motor.Every motor phase contains one out of three switched in a row ceramicPTC´s, so that a reliable thermal control of the motor in every operationphase is possible. These thermistors (furthermore: thermistor motorprotection) have a switching character (see Fig. 9-5) and can be detectedfrom all Rexroth drive controllers.

Furthermore all stators are fitted with an additional thermistor for externaltemperature measurement. These sensors (furthermore: sensortemperature measurement) has nearly a linear characteristic curve.

You can find the connection plan for the thermistors in the previouschapter “Connection system”.

Type PTC SNM.150.DK.***

rated response temperatur ϑ NAT 150 °C

Resistor at 25°C ≈ 100...250 Ohm

Fig. 9-3: Temperature sensor motor protection

Type KTY84-130

Resistor at 25°C 577 Ohm

Resistor at 100°C 1000 Ohm

Continuous current at 100°C 2 mA

Fig. 9-4: Sensor temperature measurement external

Note: Notice the correct polarity when using the sensor for externaltemperature measurement.

CAUTION

Failure in the machine or damage by improperuse of the sensors!⇒ The PTC-sensors are no safety arrangement and

are not suited for the integration in safety systems toprotect persons or machines.

⇒ The PTC-sensors are neither structured foracquisition of housing, rotor or bearing temperaturenor therefore suited. Additional requirements on thetemperature control have to be realized by themachine manufacturer.

Temperature sensor motorprotection

Sensor temperaturemeasurement external


Temperature sensors Motor protectionConnection wires 5 and 6Nominal temperature 150°C

100

1000

10000

100000

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

Temperature Motor winding in °C

Res

isto

rte

mp

erat

ure

sen

sor

inO

hm

TEMPERATURSENSOREN MBT.XLS

Fig. 9-5: Characteristik of temperature sensors motor protection (PTC)

Sensor temperature measuring KTY84-130Connection wires 7 (+) and 8 (-)

500

600

700

800

900

1000

1100

1200

1300

1400

1500

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

Temperature Motor winding in °C

Res

isto

rte

mp

erat

ure

sen

sor

inO

hm

Fig. 9-6: Characteristik sensor temperature measurement KTY84-130 (PTC)


9.5 Fastening

StatorBoth sides of the stator type MST have different diameters, whereby themounting gets easier (see Fig. 9-7). The stator fastening by screwsoccurs alternatively at the stator side with the bigger or smaller diameter,but not on both at the same time.

Notice the output direction of the power cable as well as the details of thedimension sheet, when planning the installation.

��

�

drehsinn.EPS

(1): Side with bigger outer diameter (exalted illustration)(2): Side with smaller outer diameter

Fig. 9-7: Example of IndraDyn T stator mounting

RotorThe rotor is fastened on the machine by screws.

L

D

MBT4.EPS

(L): Depth of thread(D): Thread diameter

Fig. 9-8: IndraDyn T rotor fastening

Notice the following list.


Fixing holeFor details of the fixing holes see respective dimension sheet.

Hole/Thread/Screws (according to ISO 4762)

Motor Intention Details

Axial fastening of the stator

12 x thread M5 for screws M5Property class MAG 12.9. Tighteningtorque 6 to 7 Nmmin. depth of thread 10 mm.

210A210C210E290B290D Fastening rotor on spindle

12 x thread M6 for screws M6Property class MAG 12.9. Tighteningtorque 12 to 13 Nm.


20 x thread M5 for screws M5Property class MAG 12.9. Tighteningtorque 6 to 7 Nmmin. depth of thread 10 mm.290E

Fastening rotor on spindle20 x thread M6 for screws M6Property class MAG 12.9. Tighteningtorque 12 to 13 Nm.


12 x thread M6 for screws M6Property class MAG 12.9. Tighteningtorque 12 to 13 Nmmin. depth of thread 12 mm.360B

360D







450D







530C





Fig. 9-9: IndraDyn T fastening


Note:

• The necessary screw length depends on the machineconstruction.

• The screwed connections must be able to take up both theforce due to the weight of the motor and the forces actingduring operation.

• Notice the minimum depth of thread for screwings on thestator type MST.

9.6 Drive End and Direction of Rotation

The assignment of drive end and direction of rotation for IndraDyn Tmotors depent on the output direction of the stator power cable.

Following illustrations explain the assignment:

��

�

�

�

rotation_direction1.EPS

Fig. 9-10: Direction of rotation for stator type “...-xxCN-....“

�

��

�

�


Fig. 9-11: Direction of rotation for stator type “...-xxSN-....“


�

��

�


Fig. 9-12: Direction of rotation for stator type “...-xxRN-....“

Legende for illustrations above:

Symbol Definition IEC 34-7

A Antriebsseitedrive endcôté entraînement

AS D-SeiteD-endcôté D

B Nicht-Antriebsseitenon-drive endcôté opposé à l'entraînement

BS N-SeiteN-endcôté N

(1) Stator side with larger exterior diameter (exalted illustration)

(2) Stator side with smaller exterior diameter

Fig. 9-13: Definition drive end


9.7 Third-part systems

Motor encoder and bearing do not belong to the scope of delivery of theIndraDyn T-motor. The selection of the needed components depends onthe requirements of the application or machine.

Note: Torque motors IndraDyn T with DIAX04 or ECODRIVE03controllers work only in combination with absolute encodersystems. All current firmware from DIAX04 and ECODRIVE03may be used in that case.

Applications with the combination of IndraDyn T,incremental encoders and DIAX04 or ECODRIVE03 willnot work and thereof not be supported.

The new drive generation IndraDrive will support torquemotors IndraDyn T with both incremental and absoluteencoder systems.

Suppliers for encoder and bearing systems are inter alia:

Components Supplier

Angle measuring instrument ER.... DR. JOHANNES HEIDENHAIN GmbHDr.-Johannes-Heidenhain-Str. 583301 Traunreut

Tel.: +49 (0) 86 69 31 - 0Fax: +49 (0) 86 69 50 61Internet: www.heidenhain.de

Angle measuring systems RESR RENISHAW GmbHKarl-Benz-Strasse 1272124 Pliezhausen

Tel.: +49 (0) 71 27 / 98 10Fax: +49 (0) 71 27 / 88 23 7Internet: www.renishaw.com

Bearing YRT... INA-SCHAEFFLER KGIndustriestrasse 1-391074 Herzogenaurach

Tel.: +49 (0) 91 32 / 82 - 0Fax: +49 (0) 91 32 / 82 - 49 33Internet: www.ina.de

Fig. 9-14: Suppliers motor encoder / bearing


Notes

REXROTH IndraDyn T Handling and Transport 10-1

10 Handling and Transport

10.1 Supplied Condition

IndraDyn T-motors are delivered in wooden crates. Packing units onpallets are secured by retaining straps.

CAUTION

Injuries due to uncontrolled movement of theretaining straps when cutting!⇒ Maintain a sufficient distance and carefully cut the

retaining straps.

At delivery the stator and rotor of the size 450 and 530 may be connectedwith an mounting ring During transport and storage, the mounting ringmust remain on the motor.

⇒ Remove the mounting ring only after finishing and testing of themounting.

⇒ Use the mounting ring for safety at dismounting and reconsignment.

The stators type MST of construction “...-ST-...” are protected withcorrosion protection wax RIVOLTA K.S.P. 317. The corrosions protectionhas to be kept for transport and storage.

The contact surface of this stators have to be cleaned with a suitablecleanser before mounting (e.g. RIVOLTA A.C.S.3).

Factory InspectionAll IndraDyn T-motors undergo the following inspections, among others,at the factory:

• High-voltage test according to EN 60034-1 (= VDE 0530-1).

• Insulation resistance according to EN 60204-1/1.92, Section 20.3.

• Geometric measurement of all mounting sizes.

Inspection by CustomerSince all IndraDyn T-motors undergo a standardized inspectionprocedure, high-voltage inspections by the customer are not required.Motors and components could be damaged if they undergo several high-voltage inspections.

CAUTION

Destruction of motor components by improperlyexecuted high-voltage inspection! Invalidationof warranty!⇒ Avoid repeated inspections.

⇒ Observe the regulations of EN 60034-1(= VDE 0530-1).

10-2 Handling and Transport REXROTH IndraDyn T

Scope of deliveryThe total scope of delivery can be seen in the delivery note or the waybill.The content, however, can consist of several packages. Each individualpackage can be identified using the shipment label attached on theoutside.

For both stator and rotor an individual type plate with unit marking andtechnical details is attached as well as a supply note with information forhandling.

For motors with an optional installation ring an additional delivery notewith further information is attached.

MBT5.JPG

Fig. 10-1: Scope of delivery

⇒ After receiving the goods, compare the ordered and the supplied type.Submit claims concerning differences immediately.

⇒ Check the received scope of delivery on its completeness.

REXROTH IndraDyn T Handling and Transport 10-3

10.2 Transport and Storage

Also observe the notes regarding storage and transport on the packages.

CAUTION

Damages or injuries and invalidation of thewarranty due to improper handling! Heavy!⇒ Strict observance of all security and warning

notices (see Chapter 3)!⇒ Protect the products from dampness and corrosion

⇒ Avoid mechanical stressing, strokes, throwing,tipping or dropping of the products.

⇒ Use only suitable hoisting gear.

⇒ Do never pick up a motor on the connectors, cablesor connection thread.

⇒ Use suitable protective equipment and protectiveclothing during transport.

⇒ Store the motors dry, vibration-free, dust-free andcorrosion-protected in horizontal conditionPermittable temperature range –20°C to +80 °C.

WARNING

The rotor is magnetically! Risk of injury andcrimping danger by magnetic forces!⇒ Eliminate movable metal objects or secure against

movement.⇒ Careful handling of magnetic parts.

CAUTION VORSICHTHazardous to sensitive parts!

Keep watches, credit cards, identification cardswith magnetic strips, magnetic tape andferromagnetic material (such as iron, nickel,and cobalt) away from magnetic parts.

Uhren, Kreditkarten, Scheckkarten und Ausweisemit Magnetstreifen sowie alle ferromagnetischeMetallteile wie Eisen, Nickel und Cobalt von den Permanentmagneten der Motorteile fernhalten.

Zerstörungsgefahr empfindlicher Teile!

WARNINGHealth hazard to people with heart pacemakers,metal implants and hearing aids when in proximityto these parts!

Strong magnetic fields due to permanent motormagnets!

Anyone with pacemakers, metal implants orhearing aids are not permitted to approach orto handle these motor parts.

If you have such conditions, consult with aphysician prior to handling these parts.

WARNUNG

Personen mit Herzschrittmachern, metallischenImplantaten oder Hörgeräten dürfen sich nichtdiesen Motorteilen nähern oder damit umgehen.

Besteht die Notwendigkeit für solche Personen,sich diesen Teilen zu nähern, so ist das zuvorvon einem Arzt zu entscheiden.

Gesundheitsgefahr für Personen mit Herzschrittma-chern, metallischen Implantaten oder Splittern undHörgeräten in unmittelbarer Umgebung dieser Teile!

Starkes Magnetfeld durch Permanentmagneteder Motorteile!

CAUTION VORSICHTHazardous to fingers and hands due to highattractive forces of permanent motor magnets!

Strong magnetic fields due to permanent motormagnets!

Handle only with protective gloves!Handle with extreme care.

Nur mit Schutzhandschuhen anfassen.Vorsichtig handhaben.

Quetschgefahr von Finger und Hand durch starkeAnziehungskräfte der Magnete!

Starkes Magnetfeld durch Permanentmagneteder Motorteile!

N

S

Mbt10.EPS

Fig. 10-2: Warning notices

10-4 Handling and Transport REXROTH IndraDyn T

Transport

�

��

��

Mbt6.EPS

(1): Ring screw for transport (according to DIN 580)Fig. 10-3: IndraDyn T transport

Note:

• Use ring screws for transport only in opposite borings. Useonly suitable hoisting gear.

• Put down the motor only on clean, straight base in lyingposition.

• By damage of the fits on the cooling jacket the statorbecomes useless.

StorageStore the motor only according to the following figure.

Mbt7.EPS

Fig. 10-4: IndraDyn T storage

Note:

• Put down the motor only on clean, straight base in lyingposition.

• Before you store or ship the parts, remove the rests ofcoolant and other contamination.

• Use the transport crate to store the motor over a longertime and to protect it against damage and fouling.

REXROTH IndraDyn T Installation 11-1

11 Installation

11.1 Safety

WARNING

Injuries due to live parts! Lifting of heavy loads!Danger of damage!⇒ Carry out all working steps especially carefully. In

this way, you minimize the risk of accidents anddamages.

⇒ Use suitable lifting equipment, protective equipmentand protective clothing during transport.

⇒ Do not lift or move the motor by the loom of cables.

⇒ Install the motors only when they are not underpower and not connected electrically.

⇒ Observe the notes regarding safety and handlingnotes in previous chapters.

The volume and order of the here described steps can be affected by thecharacteristic of the machine construction and deviate from theschematically procedure. The following description only serves fororientation. Only the mounting instruction of the machine manufacturer isbinding.

11.2 Mounting ring

At delivery, the stator and rotor of the IndraDyn T motors of size 450 and530 are optionally connected with an mounting ring. The following figureshows the construction.

��

��

��

�

MBT8.EPS

(1): Fastening screw of the mounting ring(2): Boring for ring screws

Fig. 11-1: IndraDyn T mounting ring

11-2 Installation REXROTH IndraDyn T

11.3 Mechanical installation

WARNING

The rotor is magnetic! Risk of injury andcrimping danger by magnetic forces!⇒ Eliminate movable metal objects or secure against


⇒ Wear protecting clothes and use mountingimplements.

PreparationInitial state: The motor lies plane on a clean and a flat base.

1. Check, whether the components are damaged. Defectivecomponents may not be mounted.

2. Hold tools, implements, measuring and test equipment ready andmake sure that the mounting can be done in a clean and dryenvironment.

3. Check all components and mounting areas, borings and threads, aswell as the o-ring nuts on the stator whether they are clean and free ofburrs. Everything must be clean, stainless and completely free ofburrs. Clean and debur such areas if necessary.

4. Before mounting clean the contact surface of the stators type “...ST...”with a convenient cleanser (e.g. RIVOLTA A.C.S.3).

5. Grease the o-rings with an ordinay lubricant grease and mount the o-rings in the stator-nuts. Avoid twisting and polluting of the o-rings.

6. Screw the needed ring screws in the opposite threads for transport.Check the machine construction, whether longer ring screws with adistance tube are required.

Attend to cleanliness at all working steps!

AssemblyThe following mounting instruction describes a noncommittal, schematicalconstruction without considering the constructive speciality of the machineand serves only for general orientation.

The machine manufacturer has to consider the special character of hisconstruction and must work out a special mounting instruction.

Note: Avoid clamping or sticking of the stator, damage of the statorfit on the motor side or the housing fit when mounting.

Avoid strains, deviation or other damage on the cable.

Bolt lock LOCTITE 243 - without activator and at roomtemperature - is becoming hand-tight within about 15-30minutes. The final strength is reached after about 12 hours.

The following figure shows the mounting coordination on principle. Noticethe special mounting instructions of the machine manufacturer.

REXROTH IndraDyn T Installation 11-3

�

�

�

�

MBT9.EPS

(1): Lifting gear Right area of the picture.(2): Ring screw Stator mounted(3): Threaded rod with distance tube (4): O-ring on the stator(5): Machine component

Fig. 11-2: IndraDyn T installation

Initial state: The motor lies on a clean and a flat base. All previousdescribed steps were made.

Mount the motor according to the following schematical procedure.

1. Let the stator-rotor-package (optionally mounted with a mountingappliance) slide into the machine housing until the stator centeringleads the motor sufficient.

2. Tighten the fastening screws of stator and rotor hand-tight.3. Loosen the fastening screws of the installation ring on the stator (not

at the rotor).4. Center the rotor on the shaft.5. Lock the thread boring with LOCTITE 243 and tighten the fastening

screws of stator and rotor with a torque wrench.6. Loosen the fastening screws of the mounting appliance and remove

the mounting appliance.7. Check the precision and stability of all mounted parts and mechanical

connections.

After proper mechanical assembly, continue with the other connections.

11-4 Installation REXROTH IndraDyn T

11.4 Electrical Connection

Do the electrical connection of the motor according to the connectiondiagram and the instructions in chapter “Connection system”. Observe thenotes in the supplementary documentation.

Note:

• In the case of self-manufactured cables, pay attention thatthe design and installation are suitable for EMC.

• Notice the possibly needed fixings of the connectors andcables to the cable strain relief.

• The connection plans of the product documentation areused to generate the system circuit diagrams. Solely thesystem circuit diagrams of the machine manufacturer aredecisive for connecting the drive devices to the machine.

11.5 Coolant connection

Do the connection of the coolant supply for the motor according to theconnection diagrams from the machine manufacturer.

The whole coolant system has to be checked on density and deaerationbefore the start-up of the machine. Therefore, notice the instructions ofthe manufacturer.

Note:

• No force is allowed to influence the bolting over the supplycable.

• The connection plans of the product documentation areused to generate the system circuit diagrams. Solely thesystem circuit diagrams of the machine manufacturer aredecisive for connecting the drive devices to the machine.This is also guilty for the integration of systems forpressure reduction, flow and temperature control.

• The start-up of the coolant system is no part of the motorstart-up. Consider the notes of the machine and coolantsystem manufacturer.

REXROTH IndraDyn T Operating torque motors 12-1

12 Operating torque motors

12.1 Commissioning

CAUTION

Material damage due to errors in activatingmotors and moving elements! Unclear operatingstates and product data!⇒ Do not carry out commissioning if connections,

operating states or product data are unclear or faulty!⇒ Do not carry out commissioning if the safety and

monitoring equipment of the system is damaged ornot in operation.

⇒ It is not allowed to operate with damaged products!

⇒ Contact Rexroth for missing information or supportduring commissioning!

The following commission notes refer to the motors as part of a drive-system with drive and control devices.

Preparation1. Keep the documentation of all used products ready.2. Log all measures taken in the commissioning log.3. Check the products for damage.4. Check all mechanical and electrical connections.5. Observe the assigned direction of rotation for motor and encoder

when installing and programming the machine..6. Activate the safety and monitoring equipment of the system.

ExecutionWhen all prerequisites have been fulfilled, proceed as follows:

1. Activate the external coolant system to supply the motor and checkfor proper operations. Consider the notes of the manufacturer.

2. Carry out the commission of the drive-system according to theinstructions of the respective documentation. You can find therespective information in the functional description of the drivecontroller.

3. Log all measures taken in the commissioning log.

Commissioning of drive controllers and the control systems mayrequire additional steps. The inspection of the functioning andperformance of the systems is not part of the commissioning of the motor;instead, it is carried out within the commissioning of the machine entire.Observe the information and regulations of the machine manufacturer.

12-2 Operating torque motors REXROTH IndraDyn T

12.2 Deactivation

In the case of malfunctions, maintenance measures or to deactivatethe motors, proceed as follows:

1. Observe the instructions of the machine documentation.2. Use the machine-side control commands to bring the drive to a

controlled standstill.3. Switch off the power and control voltage of the drive controller.4. Switch off the master switch of the machine and deactivate external

systems accoring to the instructions of the manufacturer.5. Secure the machine against accidental movements and against

unauthorized operation.6. Wait for the discharge time of the electrical systems to expire and

disconnect all electrical connections if necessesary. Protect allelectrical cables and contacts against touching with other electricconducting parts.

7. Document all measures done in the start-up report and machinemaintenance plan.

12.3 Dismantling

DANGER

Fatal injury due to errors in activating motorsand moving elements!⇒ Do not work on unsecured and operating machines.

⇒ Secure the machine against accidental movementsand against unauthorized operation.

⇒ Before dismantling, secure the motor and feederagainst falling or movements before disconnectingthe mechanical connections.

1. Observe the instructions of the machine documentation.2. Please observe the safety notes and carry out all steps as described

in the previous section “Deactivation”.3. Before dismantling, secure the motor and supply lines against falling

or movements before disconnecting the mechanical connections.4. Empty the coolant duct of the motor and dismantle the motor from the

machine. Store the motor properly!5. Document all measures done in the start-up report and machine

maintenance plan.


12.4 Maintenance

Synchronous motors of the IndraDyn T series operate without wear withinthe given operating conditions. However, operation under unfavorableconditions can lead to limitations in availability.

⇒ Increase the availability with regular preventive maintenancemeasures. Notice the information in the maintenance schedule of themachine manufacturer and the described service measures.

⇒ Log all maintenance measures in the machine maintenance plan.

Measures

DANGER

Danger of injury due to moving elements!Danger of injury due to hot surfaces!⇒ Do not carry out any maintenance measures when

the machine is running.⇒ During maintenance work, secure the system

against restarting and unauthorized use.⇒ Do not work on hot surfaces.

Bosch Rexroth recommends the following maintenance measures, basedon the maintenance plan of the machine manufacturer:

Measure Interval

Check the function of the coolantsystem

According to the guidelines in themachine maintenance plan, but atleast every 1000 operating hours.

Check the mechanical and electricalconnections.


Check the machine for smoothrunning, vibrations and bearing noises.


Remove dust, chips and other dirtfrom the motor housing, cooling finsand the connections.

Depending on the degree of soiling,but after one operating year at thelatest.

Fig. 12-1: IndraDyn T maintenance measures

Coolant supplyIt may become necessary to dismantle the coolant supply formaintenance measure or troubleshooting.

⇒ This work must be carried out only by qualified personnel.⇒ Do not carry out any maintenance measures when the machine is

running. Please observe the safety instructions.⇒ Protect open supply cables and connections against penetration of

pollution.


12.5 Troubleshooting

DANGER

Danger of injury due to moving elements!Danger of injury due to hot surfaces!⇒ Do not carry out any maintenance measures when

the machine is running.⇒ Switch off the control-device and the machine and

await the discharging time of the electric systems⇒ During maintenance work, secure the system

against restarting and unauthorized use.⇒ Do not work on hot surfaces.

WARNING

The rotor is magnetic! Risk of injury andcrimping danger by magnetic forces!⇒ Eliminate movable metal objects or secure against


⇒ Wear protecting clothes and use mountingimplements.

Possible causes for the malfunctioning of IndraDyn T-motors can belimited to the following areas:

• Motor-cooling circuit and temperature run

• Internal temperature sensor

• Mechanical damage of the motor

• Mechanical connection to machine

Encoder and temperature sensor are controlled by the drive controller orcontrol unit and are displayed according to the diagnosis. Observe thenotes in the corresponding documentation.

Subsequently some troubles are shown exemplary with potential reasons.This list does not lay claim to completeness.


Excess Temperature of Motor Housing

The housing temperature of the motor climbs to unusually high values.

CAUTION

Damage of motor or machine by restart afterraised motor temperature!⇒ Liquid cooled motors should not be reloaded

immediately or with cold coolant after loss of thecoolant system. Danger of damage!

⇒ Wait before you re-start until the motor temperaturedropped on 40°C.

1. Failure in the coolant system.

2. Original processing cycle has been changed.

3. Original motor parameters have been changed.

4. Motor bearings worn or defective.

1. Check the coolant system Clean or rinse the cooling circuit if required.Contact the machine manufacturer at malfunction of the coolantsystem.

2. Check the layout of the drive for changed requirements. If overloadingoccurs, stop operation. Danger of damage!

3. Reset to the original parameters. Check the sizing of the drive in thecase of changed requirements.

4. Contact the machine manufacturer.

High motor temperature values, but housing temperature is normal

The diagnostics system of the drive controller shows unusually highvalues for the winding temperature via the display or control software.However, the motor housing has a normal temperature.

1. Wiring error or cable break in sensor cable.

2. Diagnostics system defective.

3. Winding temperature sensor failure (PTC).

1. Check the wiring and connection of the temperature sensor accordingto the connection plan.

2. Check the diagnostics system on the device controller or the control.

3. Check the resistance value of the temperature sensor using amultimeter.

• Switch off the system and await the discharging time.

• Disconnect the connection of the temperature sensor on the control-device. Set the measuring instrument on resistor measuring andconnect the strand pair with the measuring instrument (therewith, thesensor cable is also checked). Check the values according to thecharacteristic curve in chapter “Application notes”.

Status

Possible causes

Measurements to

Status

Possible causes

Measurements to


Motor or machine generates vibrations

Audible or tactile vibrations occur on the motor or on the machine.

1. Driven machine elements are insufficiently coupled or damaged.

2. Motor bearings worn or defective. Available bearing life time orgrease life time elapsed.

3. Motor mount loose.

4. Drive system control loop is instable.



3. Check the mechanical connection. Do not continue to use damagedparts. Contact the machine manufacturer.

4. Check parameters of drive system (motor and encoder data).Observe the troubleshooting notes in the documentation for the drivecontroller.

Specified position is not attained

The positioning command of the control is not precisely executed – or notat all. No malfunction display on the drive controller or the control.

1. Wiring of encoder cable is incorrect or defective. Pin assignment(encoder signals) in cable or plug may be switched.

2. Insufficient shielding of encoder cable against interference.

3. Incorrect encoder parameters set in drive controller.

4. Motor-machine connection loose.

5. Encoder defective.

1. Check wiring according to connection plan and check state of cablesfor damage.

2. Check shielding; if necessary increase effective contact surfaces ofshielding.

3. Correct the parameters. Consult the commissioning log for originalvalues.

4. Check the mechanical connection. Do not continue to use damagedparts. Contact the machine manufacturer.

5. Change of encoder is necessary. Contact the machine manufacturer.

Status

Possible causes

Countermeasures

Status

Possible causes

Countermeasures

REXROTH IndraDyn T Service & Support 13-1

13 Service & Support

13.1 Helpdesk

Unser Kundendienst-Helpdesk im Hauptwerk Lohram Main steht Ihnen mit Rat und Tat zur Seite.Sie erreichen uns

Our service helpdesk at our headquarters in Lohr amMain, Germany can assist you in all kinds of inquiries.Contact us at:

- telefonisch - by phone: 49 (0) 9352 40 50 60über Service Call Entry Center Mo-Fr 07:00-18:00- via Service Call Entry Center Mo-Fr 7:00 am - 6:00 pm

- per Fax - by fax: +49 (0) 9352 40 49 41

- per e-Mail - by e-mail: [email protected]

13.2 Service-Hotline

Außerhalb der Helpdesk-Zeiten ist der Servicedirekt ansprechbar unter

After helpdesk hours, contact our servicedepartment directly at

+49 (0) 171 333 88 26

oder - or +49 (0) 172 660 04 06

13.3 Internet

Unter www.boschrexroth.de finden Sieergänzende Hinweise zu Service, Reparatur undTraining sowie die aktuellen Adressen *) unsererauf den folgenden Seiten aufgeführten Vertriebs-und Servicebüros.

Verkaufsniederlassungen

Niederlassungen mit Kundendienst

Außerhalb Deutschlands nehmen Sie bitte zuerst Kontakt mitunserem für Sie nächstgelegenen Ansprechpartner auf.

*) Die Angaben in der vorliegenden Dokumentation könnenseit Drucklegung überholt sein.

At www.boschrexroth.de you may findadditional notes about service, repairs and trainingin the Internet, as well as the actual addresses *) ofour sales- and service facilities figuring on thefollowing pages.

sales agencies

offices providing service

Please contact our sales / service office in your area first.

*) Data in this document may have become obsolete sinceprinting.

13.4 Vor der Kontaktaufnahme... - Before contacting us...

Wir können Ihnen schnell und effizient helfen wennSie folgende Informationen bereithalten:

1. detaillierte Beschreibung der Störung und derUmstände.

2. Angaben auf dem Typenschild der betreffendenProdukte, insbesondere Typenschlüssel undSeriennummern.

3. Tel.-/Faxnummern und e-Mail-Adresse, unterdenen Sie für Rückfragen zu erreichen sind.

For quick and efficient help, please have thefollowing information ready:

1. Detailed description of the failure andcircumstances.

2. Information on the type plate of the affectedproducts, especially type codes and serialnumbers.

3. Your phone/fax numbers and e-mail address,so we can contact you in case of questions.

13-2 Service & Support REXROTH IndraDyn T

13.5 Kundenbetreuungsstellen - Sales & Service Facilities

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!from abroad: don’t dial (0) after country code!

Vertriebsgebiet MitteGermany Centre

Rexroth Indramat GmbHBgm.-Dr.-Nebel-Str. 2 / Postf. 135797816 Lohr am Main / 97803 Lohr

Kompetenz-Zentrum Europa

Tel.: +49 (0)9352 40-0Fax: +49 (0)9352 40-4885

S E R V I C E

C A L L E N T R Y C E N T E RMO – FR

von 07:00 - 18:00 Uhr

from 7 am – 6 pm

Tel. +49 (0) 9352 40 50 [email protected]

S E R V I C E

HOTLINEMO – FR

von 17:00 - 07:00 Uhrfrom 5 pm - 7 am

+ SA / SO

Tel.: +49 (0)172 660 04 06oder / or

Tel.: +49 (0)171 333 88 26

S E R V I C E

ERSATZTEILE / SPARESverlängerte Ansprechzeit- extended office time -

♦ nur an Werktagen- only on working days -

♦ von 07:00 - 18:00 Uhr- from 7 am - 6 pm -

Tel. +49 (0) 9352 40 42 22

Vertriebsgebiet SüdGermany South

Rexroth Indramat GmbHLandshuter Allee 8-1080637 München

Tel.: +49 (0)89 127 14-0Fax: +49 (0)89 127 14-490

Vertriebsgebiet WestGermany West

Bosch Rexroth AGRegionalzentrum WestBorsigstrasse 1540880 Ratingen

Tel.: +49 (0)2102 409-0Fax: +49 (0)2102 409-406

Gebiet SüdwestGermany South-West

Bosch Rexroth AGService-Regionalzentrum Süd-WestSiemensstr.170736 Fellbach

Tel.: +49 (0)711 51046–0Fax: +49 (0)711 51046–248

Gebiet SüdwestGermany South-West

Bosch Rexroth AGRegionalzentrum SüdwestRingstrasse 70 / Postfach 114470736 Fellbach / 70701 Fellbach

Tel.: +49 (0)711 57 61–100Fax: +49 (0)711 57 61–125

Vertriebsgebiet NordGermany North

Bosch Rexroth AGWalsroder Str. 9330853 Langenhagen

Tel.: +49 (0) 511 72 66 57-0Service: +49 (0) 511 72 66 57-256Fax: +49 (0) 511 72 66 57-93Service: +49 (0) 511 72 66 57-95

Vertriebsgebiet MitteGermany Centre

Bosch Rexroth AGRegionalzentrum MitteWaldecker Straße 1364546 Mörfelden-Walldorf

Tel.: +49 (0) 61 05 702-3Fax: +49 (0) 61 05 702-444

Vertriebsgebiet OstGermany East

Bosch Rexroth AGBeckerstraße 3109120 Chemnitz

Tel.: +49 (0)371 35 55-0Fax: +49 (0)371 35 55-333

Vertriebsgebiet OstGermany East

Bosch Rexroth AGRegionalzentrum OstWalter-Köhn-Str. 4d04356 Leipzig

Tel.: +49 (0)341 25 61-0Fax: +49 (0)341 25 61-111


Europa (West) - Europe (West)

vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählenfrom abroad: don’t dial (0) after country code, Italy: dial 0 after country code

Austria - Österreich

Bosch Rexroth GmbHBereich IndramatStachegasse 131120 Wien

Tel.: +43 (0)1 985 25 40Fax: +43 (0)1 985 25 40-93

Austria – Österreich

Bosch Rexroth GmbHGesch.ber. Rexroth IndramatIndustriepark 184061 Pasching

Tel.: +43 (0)7221 605-0Fax: +43 (0)7221 605-21

Belgium - Belgien

Bosch Rexroth AGElectric Drives & ControlsIndustrielaan 81740 TernatTel.: +32 (0)2 5830719- service: +32 (0)2 5830717Fax: +32 (0)2 [email protected]

Denmark - Dänemark

BEC A/SZinkvej 68900 Randers

Tel.: +45 (0)87 11 90 60Fax: +45 (0)87 11 90 61

Great Britain – Großbritannien

Bosch Rexroth Ltd.Rexroth Indramat DivisionBroadway Lane, South CerneyCirencester, Glos GL7 5UH

Tel.: +44 (0)1285 863000Fax: +44 (0)1285 [email protected]@boschrexroth.co.uk

Finland - Finnland

Bosch Rexroth OyRexroth Indramat divisionAnsatie 6017 40 Vantaa

Tel.: +358 (0)9 84 91-11Fax: +358 (0)9 84 91-13 60

France - Frankreich

Bosch Rexroth S.A.Division Rexroth IndramatAvenue de la Trentaine(BP. 74)77503 Chelles Cedex

Tel.: +33 (0)164 72-70 00Fax: +33 (0)164 72-63 00Hotline: +33 (0)608 33 43 28

France - Frankreich

Bosch Rexroth S.A.Division Rexroth IndramatZI de Thibaud, 20 bd. Thibaud(BP. 1751)31084 Toulouse

Tel.: +33 (0)5 61 43 61 87Fax: +33 (0)5 61 43 94 12

France - Frankreich

Bosch Rexroth S.A.Division Rexroth Indramat91, Bd. Irène Joliot-Curie69634 Vénissieux – Cedex

Tel.: +33 (0)4 78 78 53 65Fax: +33 (0)4 78 78 53 62

Italy - Italien

Bosch Rexroth S.p.A.Via G. Di Vittoria, 120063 Cernusco S/N.MI

Tel.: +39 02 92 365 1+39 02 92 365 326

Fax: +39 02 92 365 500+39 02 92 365 516378

Italy - Italien

Bosch Rexroth S.p.A.Via Paolo Veronesi, 25010148 Torino

Tel.: +39 011 224 88 11Fax: +39 011 224 88 30

Italy - Italien

Bosch Rexroth S.p.A.Via del Progresso, 16 (Zona Ind.)35020 Padova

Tel.: +39 049 8 70 13 70Fax: +39 049 8 70 13 77

Italy - Italien

Bosch Rexroth S.p.A.Via Mascia, 180053 Castellamare di Stabia NA

Tel.: +39 081 8 71 57 00Fax: +39 081 8 71 68 85

Italy - Italien

Bosch Rexroth S.p.A.Viale Oriani, 38/A40137 Bologna

Tel.: +39 051 34 14 14Fax: +39 051 34 14 22

Netherlands – Niederlande/Holland

Bosch Rexroth B.V.Kruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel

Tel.: +31 (0)411 65 19 51Fax: +31 (0)411 65 14 83www.boschrexroth.nl

Netherlands - Niederlande/Holland

Bosch Rexroth Services B.V.Technical ServicesKruisbroeksestraat 1(P.O. Box 32)5281 RV Boxtel

Tel.: +31 (0)411 65 19 51Fax: +31 (0)411 67 78 [email protected]

Norway - Norwegen

Bosch Rexroth ASRexroth Indramat DivisionBerghagan 1 or: Box 30071405 Ski-Langhus 1402 Ski

Tel.: +47 (0)64 86 41 00Fax: +47 (0)64 86 90 [email protected]

Spain - Spanien

Bosch Rexroth S.A.Divisiòn Rexroth IndramatCentro Industrial SantigaObradors s/n08130 Santa Perpetua de MogodaBarcelona

Tel.: +34 9 37 47 94 00Fax: +34 9 37 47 94 01

Spain – Spanien

Goimendi S.A.División Rexroth IndramatParque Empresarial ZuatzuC/ Francisco Grandmontagne no.220018 San Sebastian

Tel.: +34 9 43 31 84 21- service: +34 9 43 31 84 56Fax: +34 9 43 31 84 27- service: +34 9 43 31 84 [email protected]

Sweden - Schweden

Rexroth Mecman Svenska ABRexroth Indramat Division- Varuvägen 7(Service: Konsumentvägen 4, Älfsjö)125 81 Stockholm

Tel.: +46 (0)8 727 92 00Fax: +46 (0)8 647 32 77

Sweden - Schweden

Rexroth Mecman Svenska ABIndramat SupportEkvändan 7254 67 Helsingborg

Tel.: +46 (0) 42 38 88 -50Fax: +46 (0) 42 38 88 -74

Switzerland West - Schweiz West

Bosch Rexroth Suisse SADépartement Rexroth IndramatRue du village 11020 Renens

Tel.: +41 (0)21 632 84 20Fax: +41 (0)21 632 84 21

Switzerland East - Schweiz Ost

Bosch Rexroth Schweiz AGGeschäftsbereich IndramatHemrietstrasse 28863 ButtikonTel. +41 (0) 55 46 46 111Fax +41 (0) 55 46 46 222


Europa (Ost) - Europe (East)

vom Ausland: (0) nach Landeskennziffer weglassenfrom abroad: don’t dial (0) after country code

Czech Republic - Tschechien

Bosch -Rexroth, spol.s.r.o.Hviezdoslavova 5627 00 Brno

Tel.: +420 (0)5 48 126 358Fax: +420 (0)5 48 126 112

Czech Republic - Tschechien

DEL a.s.Strojírenská 38591 01 Zdar nad SázavouTel.: +420 566 64 3144Fax: +420 566 62 1657

Hungary - Ungarn

Bosch Rexroth Kft.Angol utca 341149 Budapest

Tel.: +36 (1) 422 3200Fax: +36 (1) 422 3201

Poland – Polen

Bosch Rexroth Sp.zo.o.ul. Staszica 105-800 Pruszków

Tel.: +48 22 738 18 00– service: +48 22 738 18 46Fax: +48 22 758 87 35– service: +48 22 738 18 42

Poland – Polen

Bosch Rexroth Sp.zo.o.Biuro Poznanul. Dabrowskiego 81/8560-529 Poznan

Tel.: +48 061 847 64 62 /-63Fax: +48 061 847 64 02

Romania - Rumänien

East Electric S.R.L.B-dul Basarabie, nr.250, sector 373429 Bucuresti

Tel./Fax:: +40 (0)21 255 35 07+40 (0)21 255 77 13

Fax: +40 (0)21 725 61 [email protected]

Romania - Rumänien

Bosch Rexroth Sp.zo.o.Str. Drobety nr. 4-10, app. 1470258 Bucuresti, Sector 2

Tel.: +40 (0)1 210 48 25+40 (0)1 210 29 50

Fax: +40 (0)1 210 29 52

Russia - Russland

Bosch Rexroth OOOWjatskaja ul. 27/15127015 Moskau

Tel.: +7-095-785 74 78+7-095 785 74 79

Fax: +7 095 785 74 [email protected]

Russia - Russland

ELMIS10, Internationalnaya246640 Gomel, Belarus

Tel.: +375/ 232 53 42 70+375/ 232 53 21 69

Fax: +375/ 232 53 37 [email protected]

Turkey - Türkei

Bosch Rexroth OtomasyonSan & Tic. A..S.Fevzi Cakmak Cad No. 334630 Sefaköy Istanbul

Tel.: +90 212 541 60 70Fax: +90 212 599 34 07

Slowenia - Slowenien

DOMELOtoki 2164 228 Zelezniki

Tel.: +386 5 5117 152Fax: +386 5 5117 [email protected]


Africa, Asia, Australia – incl. Pacific Rim

Australia - Australien

AIMS - Australian IndustrialMachinery Services Pty. Ltd.28 Westside DriveLaverton North Vic 3026Melbourne

Tel.: +61 3 93 243 321Fax: +61 3 93 243 329Hotline: +61 4 19 369 [email protected]

Australia - Australien

Bosch Rexroth Pty. Ltd.No. 7, Endeavour WayBraeside Victoria, 31 95Melbourne

Tel.: +61 3 95 80 39 33Fax: +61 3 95 80 17 [email protected]

China

Shanghai Bosch RexrothHydraulics & Automation Ltd.Waigaoqiao, Free Trade ZoneNo.122, Fu Te Dong Yi RoadShanghai 200131 - P.R.China

Tel.: +86 21 58 66 30 30Fax: +86 21 58 66 55 [email protected][email protected]

China

Shanghai Bosch RexrothHydraulics & Automation Ltd.4/f, Marine TowerNo.1, Pudong AvenueShanghai 200120 - P.R.China

Tel: +86 21 68 86 15 88Fax: +86 21 58 40 65 77

China

Bosch Rexroth China Ltd.15/F China World Trade Center1, Jianguomenwai AvenueBeijing 100004, P.R.China

Tel.: +86 10 65 05 03 80Fax: +86 10 65 05 03 79

China

Bosch Rexroth China Ltd.Guangzhou Repres. OfficeRoom 1014-1016, Metro Plaza,Tian He District, 183 Tian He Bei RdGuangzhou 510075, P.R.China

Tel.: +86 20 8755-0030+86 20 8755-0011

Fax: +86 20 8755-2387

China

Bosch Rexroth (China) Ltd.A-5F., 123 Lian Shan StreetSha He Kou DistrictDalian 116 023, P.R.China

Tel.: +86 411 46 78 930Fax: +86 411 46 78 932

China

Melchers GmbHBRC-SE, Tightening & Press-fit13 Floor Est Ocean CentreNo.588 Yanan Rd. East65 Yanan Rd. WestShanghai 200001

Tel.: +86 21 6352 8848Fax: +86 21 6351 3138

Hongkong

Bosch Rexroth (China) Ltd.6th Floor,Yeung Yiu Chung No.6 Ind Bldg.19 Cheung Shun StreetCheung Sha Wan,Kowloon, Hongkong

Tel.: +852 22 62 51 00Fax: +852 27 41 33 44

[email protected]

India - Indien

Bosch Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. A-58, TTC Industrial AreaThane Turbhe Midc RoadMahape VillageNavi Mumbai - 400 701

Tel.: +91 22 7 61 46 22Fax: +91 22 7 68 15 31

India - Indien

Bosch Rexroth (India) Ltd.Rexroth Indramat DivisionPlot. 96, Phase IIIPeenya Industrial AreaBangalore - 560058

Tel.: +91 80 41 70 211Fax: +91 80 83 94 345

[email protected]

India - Indien

Bosch Rexroth (India) Ltd.1st Floor, S-10Green Park ext. MarketNew Delhi – 110016

Tel.: +91 1 16 56 68 88Fax: +91 1 16 56 68 87

Indonesia - Indonesien

PT. Rexroth WijayakusumaBuilding # 202, CilandakCommercial EstateJl. Cilandak KKO, Jakarta 12560

Tel.: +62 21 7891169 (5 lines)Fax: +62 21 7891170 - 71

Japan

Bosch Rexroth Automation Corp.Service Center JapanYutakagaoka 1810, Meito-ku,NAGOYA 465-0035, Japan

Tel.: +81 52 777 88 41+81 52 777 88 53+81 52 777 88 79

Fax: +81 52 777 89 01

Japan

Bosch Rexroth Automation Corp.Rexroth Indramat Division1F, I.R. BuildingNakamachidai 4-26-44, Tsuzuki-kuYOKOHAMA 224-0041, Japan

Tel.: +81 45 942 72 10Fax: +81 45 942 03 41

Korea

Bosch Rexroth-Korea Ltd.Electric Drives and ControlsBongwoo Bldg. 7FL, 31-7, 1GaJangchoong-dong, Jung-guSeoul, 100-391

Tel.: +82 234 061 813Fax: +82 222 641 295

Korea

Bosch Rexroth-Korea Ltd.1515-14 Dadae-Dong, Saha-KuRexroth Indramat DivisionPusan Metropolitan City, 604-050

Tel.: +82 51 26 00 741Fax: +82 51 26 00 [email protected]

Malaysia

Bosch Rexroth Sdn.Bhd.11, Jalan U8/82, Seksyen U840150 Shah AlamSelangor, Malaysia

Tel.: +60 3 78 44 80 00Fax: +60 3 78 45 48 [email protected]@tm.net.my

Singapore - Singapur

Bosch Rexroth Pte Ltd15D Tuas RoadSingapore 638520

Tel.: +65 68 61 87 33Fax: +65 68 61 18 25sanjay.nemade

@boschrexroth.com.sg

South Africa - Südafrika

TECTRA Automation (Pty) Ltd.71 Watt Street, MeadowdaleEdenvale 1609

Tel.: +27 11 971 94 00Fax: +27 11 971 94 40Hotline: +27 82 903 29 [email protected]

Taiwan

Rexroth Uchida Co., Ltd.No.17, Alley 24, Lane 737Cheng Bei 1 Rd., YungkangTainan Hsien


Thailand

NC Advance Technology Co. Ltd.59/76 Moo 9Ramintra road 34Tharang, Bangkhen,Bangkok 10230

Tel.: +66 2 943 70 62+66 2 943 71 21



Nordamerika – North AmericaUSAHeadquarters - Hauptniederlassung

Bosch Rexroth CorporationElectric Drives and Controls5150 Prairie Stone ParkwayHoffman Estates, IL 60192-3707

Tel.: +1 847 645-3600Fax: +1 847 [email protected]@boschrexroth-us.com

USA Central Region - Mitte

Bosch Rexroth CorporationRexroth Indramat DivisionCentral Region Technical Center1701 Harmon RoadAuburn Hills, MI 48326

Tel.: +1 248 393-3330Fax: +1 248 393-2906

USA Southeast Region - Südwest

Bosch Rexroth CorporationRexroth Indramat DivisionSoutheastern Technical Center3625 Swiftwater Park DriveSuwanee, GA 30124

Tel.: +1 770 932-3200Fax: +1 770 932-1903

USA SERVICE-HOTLINE

- 7 days x 24hrs -

+1-800-860-10551 800 REXROTH

USA East Region – Ost

Bosch Rexroth CorporationRexroth Indramat DivisionCharlotte Regional Sales Office14001 South Lakes DriveCharlotte, North Carolina 28273

Tel.: +1 704 5 83 97 62+1 704 5 83 14 86

USA Northeast Region – Nordost

Bosch Rexroth CorporationRexroth Indramat DivisionNortheastern Technical Center99 Rainbow RoadEast Granby, Connecticut 06026

Tel.: +1 860 8 44 83 77Fax: +1 860 8 44 85 95

USA West Region – West

Bosch Rexroth Corporation7901 Stoneridge Drive, Suite 220Pleasant Hill, California 94588

Tel.: +1 925 227 10 84Fax: +1 925 227 10 81

Canada East - Kanada Ost

Bosch Rexroth Canada CorporationBurlington Division3426 Mainway DriveBurlington, OntarioCanada L7M 1A8

Tel.: +1 905 335 55 11Fax: +1 905 335-41 [email protected]

Canada West - Kanada West

Bosch Rexroth Canada Corporation5345 Goring St.Burnaby, British ColumbiaCanada V7J 1R1

Tel. +1 604 205-5777Fax +1 604 [email protected]

Mexico

Bosch Rexroth Mexico S.A. de C.V.Calle Neptuno 72Unidad Ind. Vallejo07700 Mexico, D.F.

Tel.: +52 5 754 17 11+52 5 754 36 84+52 5 754 12 60

Fax: +52 5 754 50 73+52 5 752 59 43

[email protected]

Mexico

Bosch Rexroth S.A. de C.V.Calle Argentina No 3913Fracc. las Torres64930 Monterrey, N.L.

Tel.: +52 8 333 88 34...36+52 8 349 80 91...93


Südamerika – South AmericaArgentina - Argentinien

Bosch Rexroth S.A.I.C."The Drive & Control Company"Acassusso 48 41/471605 MunroProvincia de Buenos Aires


Argentina - Argentinien

NAKASEServicio Tecnico CNCCalle 49, No. 5764/66B1653AOX Villa BalesterProvincia de Buenos Aires

Tel.: +54 11 4768 36 43Fax: +54 11 4768 24 [email protected]@[email protected] (Service)

Brazil - Brasilien

Bosch Rexroth Ltda.Av. Tégula, 888Ponte Alta, Atibaia SPCEP 12942-440

Tel.: +55 11 4414 56 92+55 11 4414 56 84

Fax sales: +55 11 4414 57 07Fax serv.: +55 11 4414 56 [email protected]

Brazil - Brasilien

Bosch Rexroth Ltda.R. Dr.Humberto Pinheiro Vieira, 100Distrito Industrial [Caixa Postal 1273]89220-390 Joinville - SC

Tel./Fax: +55 47 473 58 33Mobil: +55 47 9974 [email protected]

Columbia - Kolumbien

Reflutec de Colombia Ltda.Calle 37 No. 22-31Santafé de Bogotá, D.C.Colombia

Tel.: +57 1 368 82 67+57 1 368 02 59

Fax: +57 1 268 97 [email protected]@007mundo.com

REXROTH IndraDyn T Index 14-1

14 Index

AApplication notes 9-1Appropriate use

Introduction 2-1Uses 2-2

CCommissioning 12-1Conditions for use 9-1Connecting cable 8-2Connection system 8-1Connection System

Encoder 8-6Connection with coupling 8-5Connection with terminal box 8-3Corrosion 10-3

DData sheet

size 210 4-4size 290 4-6size 360 4-8size 450 4-10size 530 4-12

Deactivation 12-2Definitions 4-1Degree of Protection 9-4dimension sheet mounting ring 7-3Dimensions size MBT210 5-2Dimensions size MBT290 5-12Dimensions size MBT360 5-22Dimensions size MBT450 5-33Dimensions size MBT530 5-43discharge time 12-2Dismantling 12-2Drive End 9-9

FFrame length 6-1, 6-2Frame shape 6-2

HHandling 10-1High-voltage test, also see Inspection 10-1

IInappropriate use 2-2

Consequences, Discharge of liability 2-1Inspection

High-voltage inspection 10-1Installation

Coolant connection 11-4Electrical connection 11-4Installation ring 11-1Mechanical installation 11-2Safety 11-1

Insulation resistance 10-1Introduction to the product 1-1

14-2 Index REXROTH IndraDyn T

MMaintenance 12-3Maximum speed 4-2Moment of inertia of the rotor 4-2Motor characteristic curve MBT210 4-5Motor characteristic curve MBT290 4-7Motor characteristic curve MBT360 4-9Motor characteristic curve MBT450 4-11Motor characteristic curve MBT530 4-13Motor cooling 8-7, 9-2Motor temperature control 9-5Mounting ring 7-1

OON time 4-1Operating behavior 4-3Operating characteristic 4-3Operating modes 4-1Operating pressure 8-7

PParameters 4-2

RRated output 4-2Rated speed 4-2Rated torque 4-2

SSafety Instructions for Electric Drives and Controls 3-1Storage 10-3Supplied Condition 10-1

TThermal time constant 4-2Torque constant 4-2Transport 10-1, 10-3Troubleshooting 12-4Type code

Rotor MRT210 6-3Rotor MRT290 6-5Rotor MRT360 6-6Rotor MRT450 6-7Rotor MRT530 6-8Stator MST210 6-4Stator MST290 6-5Stator MST360 6-6Stator MST450 6-7Stator MST530 6-8

Type code rotor MRT 6-1Type code stator MST 6-1

UUse See appropriate use and inappropriate use

WWinding resistance 4-2

REXROTH IndraDyn T Index 14-3

14-4 Index REXROTH IndraDyn T

Bosch Rexroth AGElectric Drives and ControlsBgm.-Dr.-Nebel-Str. 297816 Lohr a. Main, [email protected]

298798 Printed in GermanyDOK-MOTOR*-MBT********-PR02-EN-P

Rexroth IndraDyn T Synchron-Torquemotor Version 02 Rexroth/Motors/MBT... · Project Planning Manual...

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Transcript of Rexroth IndraDyn T Synchron-Torquemotor Version 02 Rexroth/Motors/MBT... · Project Planning Manual...