revolutionary extrusion...Parallel twin-screw extruder Perfectly homogenised plasticising High level...

[production]list

Extrusion directsCompany presentation

page 03

[extru]vagant performance all down the lineAll-in-one extrusion

04-05page

Curtain up for ambitious plantsExtruders

12-13page

Impressive performance of convincing directorsMain tooling

18-19page

Sparkling appearance of thrifty performersEnergy saving systems

06-07page

Clear the stage for the highest requirementsexflex modular tool

20-21page

Applause for the performance lineStandard extrusion line “performance line”

08-09page

The formulation calls the tuneWPC extrusion 22-23page

Staging of the famous ultimate lineEnergy-saving extrusion line “ultimate line”

10-11page

Expanding the repertoire for unusual sealsSealing │ Foaming │ Siding 24-25page

The module line shines in a supporting role“module” extrusion line for technical profiles and WPC

16-17page

Ovations for poetic resultsCo-extruders

14-15page

Addition for the all-in-one projectTurnkey plants

26-27page

extrunet, the established force on the ex-trusion scene stands out due to constant innovations in EXTRUSION.

Its extensively trialled state of the art ex-trusion systems designed on the basis of analyses are surprising in the revolutio-nary design of energy-saving profile ext-rusion and they are considered a guaran-tee for pioneering energy and extrusion technology in the machine and tooling portfolio.

The current generation of machines brings with it all the advantages and fea-tures of cutting-edge extrusion plants.

All tool making components are impres-sive due to constant advances in tool op-timisation and design and they guaran-tee the perfect interplay of all extrusion components.

Extrusion directs

at [extru]netGala performance

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[extru]vagant performance

State of the art extrusion is increasingly shaped by the trend towards more spe-cific compounds, master batches and formulations.extrunet takes account of this develop-ment and is pushing development for-ward with optimized plants and toolings that deliver high productivity and create added value. Many cutting-edge and extrunet-specific details enable users to achieve perfect solutions and results. As a partner for development and solutions, extrunet also helps its customers to im-plement their requirements with precis-ion.

Highlights at extru[net]

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all down the line[extru]vagant performance

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a variety of plants with different optional stages

a wide variety of accessories for extrusion plants

modular construction of the flexible plants using the modular design principle

customer-specific materials (WPC applications) and formulations

Highlights at extru[net] All-in-one

Sparkling appearance of

ECOnomy at extru[net]

Energy saving with “central vacuum“

Closed water circuit with integrated line cleaning

Filterless water system

85% energy gain

Optimized ECOnomy

thrifty performers

Sparkling appearance of

Energy saving systems

ECOnomy at extru[net]

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ECO design

ECO Plus design

All of extrunet’s energy-saving systems be a part of extrunet’s extrusion sys-tems. The biggest energy saving is achie-ved in the extruder drive and the vacuum pumps in the calibration table. The fully automated energy systems control and optimize the consumption of energy in the dry calibrators, water vacuum tank and water/air separation. By using the energy systems, it is possible under opti-mum conditions to save up to 85% of the line’s entire consumption in the area of the calibration table.

Standard designVacuum supply in the dry area with con-ventional vacuum pumps, in the wet area with separation tank including side channel blower and water pump

ECO design Vacuum supply in the dry area with fre-quency-controlled vacuum pumps, in the wet area with separation tank including side channel blower and water pump

ECO Plus design Vacuum supply in the dry area with cen-tral vacuum (valve technology), in the wet area with separation tank including side channel blower and water pump

Cross-BoxCentral vacuum with a vacuum and wa-ter pump including valve technology for draining the calibrators and the vacuum/water tank

Design

Optimized ECOnomy

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04Cross Box

01Standard design

Performance at extru[net]

In the standard, extrunet supplies the complete PERFORMANCE LINE optimally matched to the relevant application.

The PERFORMANCE LINE ECO additio-nally offers increased energy efficiency due to the installation of energy-saving ECOnomical components.

In matters of cost-efficiency, extrunet offers downstream extrusion equipment which is almost unequalled. All the es-sential extrusion features are precisely reproduced in the standard. Perfect mat-ching of all components guarantees first-class product quality.As a matter of course that procedure and process optimisation are considered to be essentials in the extrusion process.

Maximum standardization of the plants

Retrofittable energy-efficient ECO components (ECO model)

Constant production performance

Optimized line performance in respect of the overall combination of extruder-tooling downstream equipment

Compact design and easiest operation of the entire line (15 inch operator terminal)

High screw torque

performance line

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performanceApplause for the

line

A custom-designed, standardized wide version completes the PERFORMANCE LINE range with profiles up to 1000 mm.

Available in the following models ECO & ECO Plus

Central vacuum

Main tank

Caterpillar haul-off

Cutter

wide line

The ultimate at extru[net]

nomical extrusion are implemented in the basic ECO version.

In the full ECO Plus version , the ULTIMA-TE LINE meets all the requirements for energy efficiency!

The ULTIMATE LINE is deemed to be the solution for maximum energy and water saving and satisfies with an high process stability. ULTIMATE LINE, the most up-to-date extrusion product line in extrusion and energy technology combines all the advantages and requirements of modern extrusion to a single ECO denominator.

The cost-efficient generation of energy-saving downstream extrusion equipment is impressive due to interesting innova-tions in water recirculation and water supply, in the main tank and in respect of plant cleaning, due to the integration of ECO central vacuum, table extensions with convenient plug-in systems, self dia-gnosis for water pumps and central vacu-um, and much more.

A range of energy requirements for eco-

Highly efficient, energy and water-saving

Incredible process reliability

Numerous options and customer-specific solutions

15 inch operator terminal

ultimate line

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01

02

03

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central vacuum

Separation tank

Caterpillar haul-off

Saw │Slide unit │Caterpillar tracks

ultimateStaging of the famous

line

Highly efficient, energy and water-saving

Incredible process reliability

Numerous options and customer-specific solutions

15 inch operator terminal

ultimate line

Curtain up for ambitious

Parallel twin-screw extruder

Perfectly homogenised plasticising

High level of flexibility for processing a variety offormulations

Complete lines available for profile extrusion

Output of performance 68 – 50 to max. 220 kg/h

Output of performance 90 – 90 to max. 330 kg/h

performance 68/90

Plasticising at extru[net]

plantsCurtain up for ambitious

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Single-screw extruder with innovative technologyLow wear, high product stability, perfect homogenisation, low mass temperatures

Single-screw extruder module 45/60 constructed on quality components

Processing of virtually all thermoplastic materialsRigid-PVC, Soft-PVC, ABS, PP, PS, TPE, TPU, PMMA, HDPE, LDPE-resin

Screw diameters Ø 45 mm & Ø 60 mm

Output of module 45 - 75 kg/h, module 60 - 95 kg/h

module 45/60

The extrunet performance 68 and per-formance 90 range of extruders offer the optimum solutions for this depending on requirements and customer-specific ap-plication.

Module-RangeThe module range of extruders comple-tes the extruder portfolio. With screw diameters of 45 and 60 mm, it is possi-ble to achieve a wide range of profiles and throughputs in a variety of appli-cations. All the advantages of technical profile extrusion are established in the single-screw extruders of the module range and these are complemented by standardised and modular downstream components.

Performance-rangeThe current double screw extruders of extrunet’s ECO range feature impressive performances in respect of throughput and melt evenness.

Ovations

Co-Extruders

Coating-co-extrusion for surface finishingand formulations

Sealing profiles in single or multi-component design

Post-co-extrusion with optimised production flexibility

Efficient solution based on multiple-co-extrusion

Screw diameters Ø 22 / 30 / 42 / 52 mm

CO-plasticising at extru[net]

for poetic resultsOvationsextrunet shines in co-extrusion due to a range of machines which are perfect in every way. Technologies specially mat-ched to the demands of co-extrusion co-ver all output ranges and offer the best solution for customer-specific require-ments. High-grade formulations and materials of all qualities are extruded on compact systems. They are used to process seals of soft and rigid PVC, TPE or other extru-dable elastomers.

The extrunet co-extruder guarantees hitch-free processing of a wide variety of

plastics and features exceptionally high operating comfort such as PLC control via 6 inch touch screen with a range of common operating languages. The plas-ticising unit is provided with a back pres-sure unit and AC motor with reduction gearbox. The operating elements are in a separate housing with 3 metre long con-nection cable. The extrunet co-extruder is equipped with 3 heating zones, opti-onally extendable with up to 3 cooling zones.

CO-plasticising at extru[net]

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01PLC - touch terminal

02Air shower

03

The module line

The application range of the MODULE LINE extends from the extrusion of technical profiles in and around the construction industry to the production of sealing pro-files of soft PVC or thermoplastic elas-tomers and increasingly also to applica-tions in the WPC production.

The preferred materials for manufactu-ring profiles are ABS, PS, PA or PMMA, polyolefins and PVC granules.

The modular at extru[net]

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Quick-change

04Hopper adjustability

shines in a supporting roleThe module line

Quality components and easiest operation of the line

Modular construction for a variety of applications

Installation of quick-change components

Best price/performance ratio

module lineThe modular at extru[net]The product range currently includes the module line which impressively com-bines the single-screw extruder with the necessary downstream equipment. The key here is the extrusion line’s modular construction which provides the opti-mum package for anything from simple to very complex requirements.

01Die system Die plates

02

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extrunetProductivity due to short tooling times and high process stability

Reliability due to perfectly coordinated systemExtruder-downstream- tooling

extrunet guarantees you absolutely su-perb processing quality and expertise for the production of your specified extrusi-on tools.

The production of extrusion components based on engineering drawings is perfor-med with impressive manufacturing skill so that they can be used as soon as possi-ble in the production.

All extrunet tooling systems guarantee the fabrication of main and auxiliary pro-files which are based on product and pro-cess stability. Combined with minimum energy and water consumption and in addition low material wear, fusion into the highest standard.All the tooling systems are combinable with post-co-extrusion and the set im-portant standards with a variety of inno-vative features.

Tooling at extru[net]

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Plate main profile

04PCE-plates

Impressive performanceof convincing

directors

tooling

Efficiency due to precise and optimised versions of the toolings

Efficiency due to energy and water saving

Added value due to extended service life

Clear the stage for the highest

Reduction of start-up times due to the central exflexadapter connection between die and extruder

Quick, easy installation/removal due to quick-change - design of the exflex die

Reasonably priced exflex-calibrator design with steady, constant profile geometry

High, even cooling capacity in the flexible exflex water/vacuum tanks made of stainless steel and polycarbonate

exflex toolings

Clear the stage for the highestrequirements

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01

03

04

Die

Water/vacuum tank

Tank plates

Tooling at extru[net]

The EXFLEX tooling systems have an im-pressively modular and compact design.

Ease of handling reduces downtimes and enables high efficiency in extrusion ope-ration. The EXFLEX tools are designed in a variety of extrusion speeds and profile geometries.Critical success factors relate to produc-tivity, profile quality and scrap reduction.

EXFLEX tooling systems have an impres-sive range of unique features in technical and WPC profile extrusion.

02exflex adapter

The formulation calls the tune

Wood-Polymer-Composites is a mixture of thermoplastic synthetic materials and renewable natural fibres to reinforce the material. As a PIONEER in the extrusion of these composite materials, extrunet holds a leading technical position.

WPC at extru[net]

Adapted “exflex” tooling systems for WPC profile extrusion.

Processing of PVC, PP, PS, ABS with a wide variety of fibre composites in special mixing ratios

Custom-designed complete offers for WPC extrusion

Resource-saving and highly efficient “green” WPC extrusion

special

The formulation calls the tune

Based on many years of experience and in collaboration with customers on deve-lopment, extrunet is your perfect part-ner for WPC extrusion. extrunet provides its customers with highly attractive offers regarding the design and manufacture of profile dies for WPC applications based on the development of completely new WPC formulations.

WPC is interesting for many applications due to its excellent price/performance ratio – preferably for outdoors, for the furniture industry and technical products (patio decking, window sills, cable ducts, etc.)

Straw / PVC - 50/50%

Tetra pak / PP - 60/40%

Palm wood / PVC - 50/50% 23

The principle of sustainability has always been a major concern in the wood indus-try. Austrian companies and research in-stitutes excel internationally in this field. In line with this guiding principle, extru-net is working on the development of WPC/FPC applications and appropriate solutions. Unlike the thermal recycling of timber waste and also with a view to reducing tropical woods, the material is developed specifically to meet your

The perfect solution for high

requirementsWPC applications at extru[net]

requirements by using various natural materials with the addition of stabilising polymers. The WPC products are distin-guished by material strengths approxi-mating hardwood, maximum weather resistance, excellent resilience, pleasant feel and timeless colours. Wood, rice, straw, coffee and even Tetra Pak are used as the base materials for WPC/FPC appli-cations.

Adapted “exflex” tooling systems for WPC profile extrusion!


special

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In addition to designing WPC toolings for decking, siding and fence systems as hol-low or solid sections, extrunet posses-ses particular strengths in extrusion for foam, siding and sealing profiles. Foamed and varied profile types of siding panels are realised based on highly detailed em-pirical values.

The perfect solution for high

requirementsExpanding the repertoire for unusual

Seals

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Sealing│Foaming│Siding at extru[net]The extrusion of sealing profiles for rigid and soft PVC is a special area. extrunet pools its expertise in the high-quality extrusion plant for manufacturing sealing profiles and completes extrunet’s extensive range of services relating to tool and machine technology.

Adapted “exflex” tooling systems for WPC profile extrusion!


Custom-designed machine/tool configurations

Plants for an extensive range of profiles

All components from a single source

Compact knowledge for technical profiles, foam and sealing profiles

advantages

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Profiles for the construction industry

MC seals

01

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Turn-Key at extru[net]

Conceptual design

Development

extrunet sees turnkey project manage-ment specifically like this: our partner in the extrusion business receives a turnkey overall design for his investment project with reasoned budgeting, project design and layout planning. With extrunet the bottom line is that he saves time, hassle and often a lot of money!

In addition, our partners can also rely during all the planning, tendering and execution phases on the expertise and experience of the extrunet experts in the field of extrusion equipment: extru-net knows the drawbacks of the business and employs sophisticated methods to ensure the optimisation of follow-up and process costs during the development phase.

Addition for the

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Turn-Key at extru[net]

Complete range of services from planning to handover from a single source

Extensive expertise for the design and implementation ofturnkey plants

Consistent process optimisation of all components based on extrunet’s ECO energy saving systems

advantages

Production

After sales Service Training courses

Turnkey – „all-in-one“ – is a guarantee for an optimally coordinated package of profile and tooling system on extrunet machines and systems.The extrunet network ensures that all requirements are met. The turnkey solu-tion from extrunet: one for all! A one-stop shop.

As a one-stop supplier and direct partner in turnkey project management, custo-mer service and warranty are an absolu-te commitment in after sales. This actu-ally means that extrunet takes 100% care of its partner completely although “after the job” is done.

Introductory through to intensive trai-ning courses for the staff of our partners guarantee optimum training for produc-tion processes, machine operation and loading, tool handling and maintenance diagnostics. Our partners experience the special extrunet “training kick” du-ring training courses or in-house training events.

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all-in-one project

revolutionary extrusion...Parallel twin-screw extruder Perfectly homogenised plasticising High level...

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