Revision quiz

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  • 1. Revision QuizBrian Russell

2. Round OneWhat is the link? 3. What is the link?MahoganyBeechAshTeakOakHardwoods 4. What is the link?CorrugatedDuplex Foil backedWhitePaper/cardCartridge 5. What is the link?Scots PineParana PineRed CedarYellow cedarSpruceSoftwoods 6. What is the link?Meat BeansFishCheeseEggsPoultryAll sources of protein 7. What is the link?Copper ZincTinCook ing FoilAluminiumNon-ferrous metals 8. What is the link?High SpeedSteel Cast IronMild Steel Stainless SteelFerrous metals 9. What is the link?Pewter Casting Alloy (LM4)Brass Stainless SteelAlloys 10. What is the link?Elastene(Lycra)TactelAramidKevlar( )PolyesterPolyamide(Nylon)AcrylicSynthetic Fibres 11. What is the link?LinenCottonSilkWoolNatural Fibres 12. What is the link?SilkWoolMeatMilkCheeseEggsMaterials from animalsFish 13. What is the link?Bread PastaPotato CerealRiceRiceStarchy Carbohydrates 14. What is the link?ScrewsSpark PlugNut& BoltButtonsNailsZip FastenerResistorsComponentsE le c t r ic a l P lu g 15. What is the link?Earthenware ClayPorcelainCopperCook ing FoilAluminiumMild SteelPotatoesMaterials dug out of the ground 16. What is the link?PolytheneBatteriesPVCPolyamide(Nylon)Polyester AcrylicPolystyreneMaterials made from oilThermoplastics 17. What is the link?Foil Lined Duplex BoardGlass Reinforced PlasticMDFConcreteComposites/Combined materials 18. What is the link?ResistorsS p e a k e rMotorTransistorCapacitorsBuzzerElectronic Components 19. What is the link?Bevel gearsChain & SprocketWorm & Worm WheelCrankCam & FollowerSpur GearsMechanical Components 20. What is the link?BlockboardChipboardPlywoodMDFHardboardManufactured Boards 21. What is the link?AcetateS c o t s P in eBeechCottonPaperCerealsMaterials from plants/trees 22. What is the link?Glass Reinforced PlasticUrea FormaldehydeEpoxy Resin Phenol FormaldehydeMelamine FormaldehydeThermosetting Plastics 23. Round TwoUsing ICT 24. Using ICTWhat does CAD/CAM stand for?Computer Aided DesignComputer Aided Manufacture 25. Using ICTWhat does CNC mean?Computer Numerical Control(controlling machinery using numerical data inCAD software) 26. Using ICTGive three benefits of using CAD/CAMRepeatabilityEasier data storage and retrievalQuick changes/set-upsReduce labour costsFlexibilityFull automation capability 27. Using ICTGive one drawback of using CAD/CAMSecurity of dataRisk of data corruptionInitial investment plant andtraining 28. Using ICTWhat is this computer controlled machinecalled?CNC Lathe 29. Using ICTCAD/CAM easily allows you to design inone country and manufacture in another.What is this process called?Remote Manufacturing 30. Using ICTWhat does CIM stand for?Computer Integrated Manufacture(all the computer functions are integrated together in a fullyautomated system) 31. Using ICTAll aspects of manufacturing can becompletely controlled by computer dataand run by minimum the number of people.What is this called?Automation 32. Using ICTWhat manufacturing system allowscars with very different specificationsto be made on the same productionline?Just in Time (JIT) 33. Using ICT3D prototypes can be built up layer bylayer, direct from the computer. What isthis process called?RapidPrototyping 34. Using ICTFace to face communication is possibleacross the globe. What is thistechnology called?VideoConferencing 35. Using ICTWhat is the main purpose of bar-coding?Stock control (knowing where theproducts are storage, transit, salesfloor etc.) 36. Round ThreeWhats the name? 37. Whats the name?What name is given to the study ofhuman measurements?Anthropometrics 38. Whats the name?What name is given to the printingprocess which uses the idea that oiland water do not mix?Lithography(or lithographicprinting) 39. Whats the name?What name is given to the study ofhow easy it is for people to use theirworking environment?Ergonomics 40. Whats the name?What name is given to the mostefficient working space?Working Triangle 41. Whats the name?What name is given to the normalrange of human sizes we considerwhen designing?5th- 95thPercentile 42. Whats the name?What name is given to productswhich are not suitable for lots ofdifferent people?Exclusive 43. Whats the name?What name is given to describematerials breaking down over time?Degrading(or degradation) 44. Whats the name?What name is given to the processfor cutting out card packaging nets?Die-cuttingPlyw oodFoam layerCard t o be cutBlade 45. Whats the name?What name is given to an accuratedetailed model showing how adesign will look and, sometimes, howit will work?PrototypeS ony900920910On/Off 46. Whats the name?What name is given to the aim ofdesigning products for everyone touse?Inclusive design (orsometimes calledUniversal design) 47. Whats the name?What term is given to a system whichidentifies risks and hazards whenmanufacturing food products anddefines ways of controlling them?HACCP(Hazard Analysis and Critical Control Point) 48. Whats the name?What name is given to this symbol?CCopyright (means dontcopy this, its mine) usually hasthe name and date alongside 49. Whats the name?What name is given to amanufacturing aid for holding theobject you are working and guidingthe tool?Jig 50. Whats the name?What is the term for turning rawmaterials into useful stock sizescalled?Primary processing 51. Whats the name?What name is given to this symbol?British Standards Institute(BSI) KitemarkS 52. Whats the name?What name is given to reviewingpotential hazards during manufacturingor when the product is in use?Risk Assessment 53. Whats the name?What name is given to ensuring thateach product is right first time everytime?Quality Assurance 54. Whats the name?What name is given to the processwhich manufacturers use to ensurethat their products are always gettingbetter.Continuous Improvement 55. Whats the name?When manufacturing, what name isgiven to the acceptable range ofdifference from standard?(Sometimes measured in plus/minus)Tolerance 56. Whats the name?What is the name of the processused for printing perfume cartons?Offset lithography 57. Round FourOdd one out 58. Odd one outCannedFood PotteryChiselBladeUHTMilkEnamelledBroochGRP Boat the rest all involvehigh temperature processesGlass Reinforced Plastic Boat 59. Odd one outScissorsFoodProcessorCraft Knife TinsnipsPillar DrillSanderSander the rest cutwith a slicing action 60. Odd one outMortice & TenonNut & Bolt KD Fitting SewingVelcroGlazingGlazing, the rest aremethods of assembly 61. Odd one outParana PineCheeseSilkWoolPolyesterAshPolyester, the rest are fromrenewable sources 62. Odd one outPastaCerealsPotatoesRiceRiceBreadCheeseCheese dairy product,the rest are carbohydrates 63. Odd one outRouterMilling Machine3D PrinterLathe3D printer the restremove materials 64. Odd one outCorrugated CardWoolCooking FoilAluminiumBeechAluminium the others areall renewable materials 65. Round FiveHow Green are you? 66. How Green are you?Name four of the 6RsReuseReduceRecycleRepairRethinkRefuse 67. How Green are you?This symbol is found on somepackaging. What does it mean?Glass, please placein recycling bin 68. How Green are you?What 3 stages are essentialfor recycling to take place?Collect productsSeparate into componentsSort into separate material groups 69. How Green are you?What does this symbol mean?Aluminium, can berecycled 70. How Green are you?Materials which break downnaturally are called what?Biodegradable 71. How Green are you?What do these twoproducts have incommon?Both made fromrecycledcomponents 72. How Green are you? Provides specific information on thetype of plastic material. This example isHigh Density Polyethylene. Found onsome carrier bags, milk crates, bucketsetc.What does this symbol mean? 73. How Green are you?Why are these not consideredas green products?Disposable (single use)Difficult to recycleExcess packaging 74. How Green are you?This symbol is found on somedrinks cans. What does it mean?Steel, can be recycled 75. How Green are you? Needs specialist recycling, do not put innormal household binWhat does this symbolmean? 76. How Green are you?When we are asked to consider thewhole product life cycle, what doesthis mean?Consider the impactfrom extracting thematerial through todisposing of theproduct when used 77. Round SixVolume production 78. Volume productionWhat process has been used tomanufacture the blister pack?Vacuum forming 79. Volume productionWhat process has been used tomanufacture the plastic bottles?Blow moulding 80. Volume productionThere are six types of secondary processing Casting & moulding Wastage (or separation) Conditioning Assembling Finishing What is missing?Forming 81. Volume productionWhat scale of production wouldhave been used to manufacturethese bread products?BatchProduction 82. Volume productionWhat scale of production wouldhave been used to manufacturethis drink?ContinuousProduction 83. Volume productionWhat scale of production wouldhave been used to manufacturethis motorcycle?One-offProduction(also called jobbing or customproduction) 84. Volume productionWhat scale of production wouldhave been used to manufacturethis car?MassProduction(sometimes called flowproduction) 85. Volume productionWhat do the initials JIT stand for?Just in Time 86. Volume productionWhat is the most commonmethod of destroying bacteria infood products?Heating (above 121 degreescentigrade) 87. Volume productionWhat process has been used tomanufacture these metalcomponents?Sand Casting 88. Volume productionWhat process has been used tomanufacture these plasticcomponents?Injection Moulding 89. Volume productionWhat process is shown below?Forging 90. Volume productionWhat is this manufacturing toolcalled?Die cutting tool(also called a press knife orcutting forme) 91. Volume productionWhat process has been used tomanufacture these large plasticproducts?RotationalMoulding 92. Volume productionWhat process has been used tomanufacture these s