Revision Quiz

Brian Russell

Round One

What is the link?

What is the link?

Mahogany

Beech

AshTeak

Oak

Hardwoods

What is the link?

Corrugated

Duplex Foil backed

White

Paper/cardCartridge

What is the link?

Scots Pine

Parana PineRed Cedar

Yellow cedar

Spruce

Softwoods

What is the link?

Meat Beans

FishCheeseEggs

Poultry

All sources of protein

What is the link?

Copper Zinc

Tin

Cooking Foil

Aluminium

Non-ferrous metals

What is the link?

High Speed Steel Cast Iron

Mild Steel Stainless Steel

Ferrous metals

What is the link?

PewterCasting Alloy (LM4)

Brass Stainless Steel

Alloys

What is the link?

Elastene(Lycra)

Tactel

AramidKevlar( )

PolyesterPolyamide(Nylon)

Acrylic

Synthetic Fibres

What is the link?

Linen

Cotton

Silk

Wool

Natural Fibres

What is the link?

Silk

Wool

MeatMilk

CheeseEggs

Materials from animalsFish

What is the link?

Bread Pasta

Potato CerealRice

Rice

Starchy Carbohydrates

What is the link?

Screws

Spark Plug

Nut& Bolt

Buttons

Nails

Zip Fastener

Resistors

Components

Electrical Plug

What is the link?

Earthenware Clay

Porcelain

Copper

Cooking Foil

Aluminium

Mild Steel

Potatoes

Materials dug out of the ground

What is the link?

Polythene

Batter ies

PVC

Polyamide(Nylon)Polyester Acrylic

Polystyrene

Materials made from oil

Thermoplastics

What is the link?

Foil Lined Duplex Board

Glass Reinforced PlasticMDF

Concrete

Composites/Combined materials

What is the link?

Resistors

Speaker

MotorTransistor

Capacitors

Buzzer

Electronic Components

What is the link?

Bevel gears

Chain & Sprocket

Worm & Worm WheelCrank

Cam & Follower

Spur Gears

Mechanical Components

What is the link?

Blockboard

ChipboardPlywood

MDF

Hardboard

Manufactured Boards

What is the link?

Acetate

Scots P ine

Beech

Cotton

Paper

Cereals

Materials from plants/trees

What is the link?

Glass Reinforced Plastic

Urea Formaldehyde

Epoxy Resin Phenol Formaldehyde

Melamine Formaldehyde

Thermosetting Plastics

Round Two

Using ICT

Using ICT

What does CAD/CAM stand for?

Computer Aided Design

Computer Aided Manufacture

Using ICT

What does CNC mean?

Computer Numerical Control(controlling machinery using numerical data in CAD software)

Using ICT

Give three benefits of using CAD/CAM

RepeatabilityEasier data storage and retrievalQuick changes/set-upsReduce labour costsFlexibilityFull automation capability

Using ICT

Give one drawback of using CAD/CAM

Security of dataRisk of data corruptionInitial investment – plant and training

Using ICT

What is this computer controlled machine called?

CNC Lathe

Using ICT

CAD/CAM easily allows you to design in one country and manufacture in another. What is this process called?

Remote Manufacturing

Using ICT

What does CIM stand for?

Computer Integrated Manufacture(all the computer functions are integrated together in a fully automated system)

Using ICT

All aspects of manufacturing can be completely controlled by computer data and run by minimum the number of people. What is this called?

Automation

Using ICT

What manufacturing system allows cars with very different specifications to be made on the same production line?

Just in Time (JIT)

Using ICT

3D prototypes can be built up layer by layer, direct from the computer. What is this process called?

Rapid Prototyping

Using ICT

Face to face communication is possible across the globe. What is this technology called?

Video Conferencing

Using ICT

What is the main purpose of bar-coding?

Stock control (knowing where the products are – storage, transit, sales floor etc.)

Round Three

What’s the name?

What’s the name?

What name is given to the study of human measurements?

Anthropometrics

What’s the name?

What name is given to the printing process which uses the idea that oil and water do not mix?

Lithography

(or lithographic printing)

What’s the name?

What name is given to the study of how easy it is for people to use their working environment?

Ergonomics

What’s the name?

What name is given to the most efficient working space?

Working Triangle

What’s the name?

What name is given to the normal range of human sizes we consider when designing?

5th - 95th Percentile

What’s the name?

What name is given to products which are not suitable for lots of different people?

Exclusive

What’s the name?

What name is given to describe materials breaking down over time?

Degrading

(or degradation)

What’s the name?

What name is given to the process for cutting out card packaging nets?

Die-cutting

PlywoodFoam layer

Card to be cut

Blade

What’s the name?

What name is given to an accurate detailed model showing how a design will look and, sometimes, how it will work?

Prototype

S ony

900

920

910

On/Off

What’s the name?

What name is given to the aim of designing products for everyone to use?

Inclusive design (or sometimes called Universal design)

What’s the name?

What term is given to a system which identifies risks and hazards when manufacturing food products and defines ways of controlling them?

HACCP (Hazard Analysis and Critical Control Point)

What’s the name?

What name is given to this symbol?

CCopyright (means don’t

copy this, it’s mine) – usually has the name and date alongside

What’s the name?

What name is given to a manufacturing aid for holding the object you are working and guiding the tool?

Jig

What’s the name?

What is the term for turning raw materials into useful stock sizes called?

Primary processing

What’s the name?

What name is given to this symbol?

British Standards Institute (BSI) “Kitemark”

S

What’s the name?

What name is given to reviewing potential hazards during manufacturing or when the product is in use?

Risk Assessment

What’s the name?

What name is given to ensuring that each product is right first time every time?

Quality Assurance

What’s the name?

What name is given to the process which manufacturers use to ensure that their products are always getting better.

Continuous Improvement

What’s the name?

When manufacturing, what name is given to the acceptable range of difference from standard?(Sometimes measured in plus/minus)

Tolerance

What’s the name?

What is the name of the process used for printing perfume cartons?

Offset lithography

Round Four

Odd one out

Odd one out

Canned Food Pottery

ChiselBlade

UHT Milk

EnamelledBrooch

GRP Boat – the rest all involve high temperature processes

Glass Reinforced Plastic Boat

Odd one out

ScissorsFood Processor

Craft Knife TinsnipsPillar Drill

Sander

Sander – the rest cut with a slicing action

Odd one out

Mortice & Tenon

Nut & Bolt KD Fitting Sewing

VelcroGlazing

Glazing, the rest are methods of assembly

Odd one out

Parana PineCheese

Silk

WoolPolyester

Ash

Polyester, the rest are from renewable sources

Odd one out

Pasta

Cereals

Potatoes

Rice

Rice

Bread

Cheese

Cheese – dairy product, the rest are carbohydrates

Odd one out

Router

Milling Machine

3D Printer

Lathe

3D printer – the rest remove materials

Odd one out

Corrugated CardWool

Cooking Foil

Aluminium

Beech

Aluminium – the others are all renewable materials

Round Five

How Green are you?

How Green are you?

Name four of the 6Rs

Reuse

Reduce

Recycle

Repair

Rethink

Refuse

How Green are you?

This symbol is found on some packaging. What does it mean?

Glass, please place in recycling bin

How Green are you?

What 3 stages are essential for recycling to take place?

Collect products

Separate into components

Sort into separate material groups

How Green are you?

What does this symbol mean?

Aluminium, can be recycled

How Green are you?

Materials which break down naturally are called what?

Biodegradable

How Green are you?

What do these two products have in common?

Both made from recycled components

How Green are you?

• Provides specific information on the type of plastic material. This example is High Density Polyethylene. Found on some carrier bags, milk crates, buckets etc.

What does this symbol mean?

How Green are you?

Why are these not considered as green products?

Disposable (single use)

Difficult to recycle

Excess packaging

How Green are you?

This symbol is found on some drinks cans. What does it mean?

Steel, can be recycled

How Green are you?

• Needs specialist recycling, do not put in normal household bin

What does this symbol mean?

How Green are you?

When we are asked to consider the whole product life cycle, what does this mean?

Consider the impact from extracting the material through to disposing of the product when used

Round Six

Volume production

Volume production

What process has been used to manufacture the blister pack?

Vacuum forming

Volume production

What process has been used to manufacture the plastic bottles?

Blow moulding

Volume production

There are six types of secondary processing• Casting & moulding• Wastage (or separation)• Conditioning• Assembling• Finishing

• What is missing?

Forming

Volume production

What scale of production would have been used to manufacture these bread products?

Batch Production

Volume production

What scale of production would have been used to manufacture this drink?

Continuous Production

Volume production

What scale of production would have been used to manufacture this motorcycle?

One-off Production (also called jobbing or custom production)

Volume production

What scale of production would have been used to manufacture this car?

Mass Production (sometimes called flow production)

Volume production

What do the initials JIT stand for?

Just in Time

Volume production

What is the most common method of destroying bacteria in food products?

Heating (above 121 degrees

centigrade)

Volume production

What process has been used to manufacture these metal components?

Sand Casting

Volume production

What process has been used to manufacture these plastic components?

Injection Moulding

Volume production

What process is shown below?

Forging

Volume production

What is this manufacturing tool called?

Die cutting tool (also called a press knife or cutting forme)

Volume production

What process has been used to manufacture these large plastic products?

Rotational Moulding

Volume production

What process has been used to manufacture these socks?

Knitting

Round Seven

All wrapped up

All wrapped up

• Protect

• Inform

• Contain

The purpose of packaging can be broken down into six areas. Which are missing?

TransportPreserveDisplay

All wrapped up

Solid white board (would accept carton board)

What material is most commonly used for perfume cartons?

All wrapped up

Give two reasons why corrugated card might be used for pizza packaging?

Cheap, rigid, good insulator, easy to print on, recyclable…

All wrapped up

Give two reasons why packaging is often cuboid?

Close packs (tessellates) so maximises space on pallets, lorries etc. Stacks well, can be easily displayed on shelves…

All wrapped up

What name is given to the flat shapes which make up cartons?

Nets

All wrapped up

Fluted board

What material is most commonly used to cushion perfume bottles?

All wrapped up

What material is used for making this plastic bottle?

PET (Polyethylene Terepthalate)

All wrapped up

What does this symbol mean?

Estimated - average quantity must be accurate but the weight of each pack might vary slightly.

All wrapped up

What are the 4 process colours used in lithographic printing?

Yellow, Magenta, Cyan, Black

What is this type of packaging called and what material is it made from?

Transit packaging and it is made from corrugated cardboard

All wrapped up

All wrapped up

What is the white material called which is used as part of this packaging?

Expanded Polystyrene

Cellophane

All wrapped up

What is the material called which is wrapped around to secure this packaging?

All wrapped up

What is the material used in these packaging trays?

Aluminium Foil

All wrapped up

Why is glass used for packaging perfume?

Resistant to chemicals

Waterproof

Looks good

Economical…

What is the material used for these carrier bags?

All wrapped up

High density polythene

All wrapped up

What is the clear material used for this blister pack?

PVC (Polyvinyl Chloride)

or

PET (Polyethylene Terepthalate)

All wrapped up

What is this symbol found on perfume packaging telling the customer?

Indicates the period after opening before the product starts to deteriorate

Round Eight

Communicating

Communicating

Tone

What is the term used to describe colour which goes from dark to light?

Communicating

If a spider walks from one side to another and can still be seen draw a thin line. If the spider moves out of sight draw a thick line.

Explain the “spider” thick and thin line rule when applied to drawings.

Communicating

Projection lines not in correct place, arrows not touching projection lines, dimensioning on top of drawing and arrow

Suggest three faults with this dimensioning

Communicating

Isometric projection

What name is given to this viewpoint when drawing?

Communicating

Rendering

What term is used for applying colour and tone to a drawing?

Communicating

Shadow on lightest side, top surface you would expect to be the lightest, inner flaps should be dark as in shadow of top.

Assuming that this drawing represents a white carton explain two faults.

Communicating

Cross section

What name would you give to this type of view which shows a product cut through?

Communicating

Lines are not parallel, front upright edge is too short

This isometric cube is badly drawn. Suggest two faults.

Communicating

2B, it is softer therefore will show up better, also easier to erase than a HB

Explain which would be best to take into an exam, a HB or a 2B pencil?

Communicating

Orthographic projection

What is this type of drawing called?

Communicating

Exploded drawing

What is this type of drawing called which shows the separated parts?

Communicating

Cutaway drawing

What is this type of drawing called which shows internal details of a product?

Round Nine

Material sources

Material sources

What group of materials are sold in this form?

Planed side and edge (PSE)

Rough sawn

2440mm x 1220mm sheet

Mouldings

Planks

Timber

Material sources

What group of materials are sold in this form?

A sizes (A3, A2)

Thickness (microns)

Grams per square metre (GMS)

Colour

RollPaper/Card

Material sources

What group of materials are sold in this form?

Body

Slip

OxidesPigments

Ready-mixed glazes

Powders

Grog

Ceramics

Material sources

What group of materials are sold in this form?

Sheet

Section (tube, bar, angle, rod etc.)

Thickness (mm)

Length/strip Weight (Kg)Metals

Material sources

What group of materials are sold in this form?

Section (tube, bar, angle, rod etc.)

Sheet Thickness (mm)

PowderGranules

Foam

Plastics

Material sources

What group of materials are sold in this form?

Weight/Ply

Roll width

Linear length

Staple/filament

Suit length

Texture

Remnant

Textiles

Material sources

What group of materials are sold in this form?

Fresh

Frozen

Organic

Dehydrated

Volume (litre)

Weight (Kg) Desiccated

Foods

Round Ten

Name the designer

Name the designer

James Dyson

Name the designer

Jean-Paul Gaultier

Name the designer

Robin Day

Name the designer

Michael Graves

Name the designer

Verner Panton

Name the designer

Philippe Starck

Name the designer

Philip Treacy

Name the designer

Richard Sapper

Name the designer

Gerrit Rievtveld

Name the designer

Michael Thonet

Name the designer

Giorgio Armani

Name the designer

George Carwardine

Round Eleven

Maintenance Issues

Maintenance Issues

Macintosh IIfx

Disk clean

Virus Scan

Clean inside mouse

Defragmentation

Back-up data

Wipe monitor and casing

Maintenance Issues

Tyre pressure checks

Brake wear/adjustment

Oil chain/adjust

Adjust and oil bearings

Tyre wear/replacement

Replace batteries in lights

Gear change oil/adjust

Maintenance Issues

Check/replace wheels

Replace gripper stripOil bearings

Replace steering rubbers

Maintenance Issues

Wash/clean Replace laces

Remove stones from gripDeodorise

Replace inner sole

Maintenance Issues

Wash/dry clean

Condition

Iron/press

Check seams/hems

Replace buttons/zips

Maintenance Issues

Recharge battery

Delete messages

Clean/replace cover

Update phone numbers