REVISION OF DATA RATES - waterresources.kar.nic.inwaterresources.kar.nic.in/scheduleofrates/basic...

BASIC DATA

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1819

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25262728293031323334353637383940414243444546474849505152

B C D E F G H

GOVERNMENT OF KARNATAKA

WATER RESOURCES DEPARTMENT

BASIC DATA

FOR

REVISION OF DATA RATES

FOR THE YEAR : 2003-2004

PREPARED BY SCHEDULE OF RATES COMMITTEE

JUNE, 2003

0

BASIC DATA

5354555657585960616263646566676869707172737475767778798081828384858687888990919293949596979899

100101102103104

B C D E F G H

BASIC DATA FOR REVISING SCHEDULE OF RATES ( For revising computerised data rates )

FOR REVISING SCHEDULE OF RATES CHANGE THE YEAR AND BASIC RATES SHOWN IN BLUE COLOUR IN THIS BASIC DATA FILE. RATES IN ALL DATA RATE FILES CAN BE CHANGED AUTOMATICALLY. EXCEPT YEAR & RATES ALL OTHER DATA IS PROTECTED BY PASS WORD.

STATEMENT OF RATES FOR MATERIALS FOR THE YEAR : 2003-2004

GENERAL GUIDE LINES FOR REVISING RATES OF MATERIALS:

1 Average of the prevailing market rates, ignoring freak rates, shall be the criteria for fixing market rates for materials.

2 The rates for materials shall be inclusive of all taxes, duties and other local levies.3 The rates for materials shall be inclusive of royalty charges wherever applicable.4 The rates for materials, except those for which lead charges are admissible as per the

statement of lead charges, shall be for all leads.5 The rates provided for useful rubble / stone chips from excavation shall be at dump yard.

Sl No. DESCRIPTION OF MATERIAL UNIT RATE in Rs.

1 Acetylene gas cum 185.002 Asphalt 80/ 100 Grade kg 14.003 Binding wire kg 27.004 Burnt stone slab 10 cm thick sqm 130.005 Cement 43 Gr tonne 2900.006 Coarse aggregate 10-4.75 mm ( Data rate ) cum 461.007 Coarse aggregate 20-10 mm ( Data rate ) cum 358.008 Coarse aggregate 40-20 mm ( Data rate ) cum 263.009 Coarse aggregate 80-40 mm ( Data rate ) cum 188.0010 Coir brush Each 14.0011 Copper sheet 16 SWG kg 190.0012 Coursed rubble stone 30 x 30 x 45 cm Each 8.0013 Coursed rubble stone 30 x 30 x 60 cm Each 9.0014 Curing Compound ltr 14.0015 D - cord Rm 7.0016 Delay - noiseless trunk Each 75.0017 Detonating fuse coil Rm 5.0018 Detonating shock tube / Cord relays Rm 22.0019 Detonator delay type Each 15.0020 Detonator electric Each 8.0021 Detonator ordinary Each 4.5022 Empty cement bag Each 1.0023 Explosive ANFO kg 13.0024 Explosive ANFO high strength booster kg 50.0025 Explosive small dia ( Kelvex-220 or equivalent ) kg 44.0026 Fine aggregate / sand ( unscreened ) ( Data rate ) cum 87.0027 Fine aggregate / sand ( screened ) ( Data rate ) cum 114.0028 Geo-textile ( filter fabric ) 160 gsm sqm 70.0029 Geo-textile ( filter fabric ) 200 gsm sqm 85.00

1

BASIC DATA

105106107108109110111112113114115116117118119120121122123124125126127128129130131132133134135136137138139140141142143144145146147148149150151152153154155156157158

B C D E F G H30 Geo-textile ( filter fabric ) 250 gsm sqm 100.0031 G I Pipe 100 mm dia B Class Rm 395.0032 G I Pipe 15 mm dia A class Rm 58.0033 G I pipe 25 mm dia A class Rm 88.0034 G I pipe 40 mm dia B class Rm 120.0035 G I pipe 50 mm dia A class Rm 150.0036 G I Pipe 80 mm dia B Class Rm 280.0037 G.I Bolts / Nuts and Washers kg 55.0038 G.I sheet ( plain ) tonne 32000.0039 Hariyala turfing sods sqm 11.0040 Hectometre stone one line dressed Each 125.0041 Hemp yarn kg 40.0042 Honne wood planks cum 33600.0043 Hume pipe with collar 150 mm dia Rm 110.0044 Hume pipe with collar 300 mm dia Rm 230.0045 J- Bolts 30 cm long Each 6.5046 Jungle wood planks cum 16000.0047 Khandki stone 15 to 20 cm height Each 2.3048 Khandki stone 20 to 25 cm height Each 3.0049 Khandki stone 25 to 30 cm height Each 5.0050 Kilometre stone one line dressed Each 275.0051 LDPE sheet ( Geo membrane ) 500 micron thick sqm 45.0052 LDPE sheet ( Geo membrane ) 750 micron thick sqm 70.0053 LDPE sheet ( Geo membrane ) 1000 micron thick sqm 85.0054 M S Bolts / Nuts / Washers kg 45.0055 Murum cum 40.0056 Oxalic acid ltr 35.0057 Oxygen gas cum 40.0058 PVC sealing strip Rm 25.0059 PVC water stopper 310 mm wide Rm 135.0060 Reinforcement steel tonne 18000.0061 Resin bond Cement capsule Each 24.0062 Rough stone 20 x 20 x 75 cm Each 9.0063 Shahabad stone slab sqm 125.0064 Stone chips ( at dump yard ) cum 100.0065 Stone chips ( at quarry ) cum 160.0066 Structural steel angle / channel / beam / bars tonne 20000.0067 Structural steel plate / flats tonne 24000.0068 Super Plasticizer ( Conplast RP-264 or equivalent ) ltr 55.0069 Synthetic Enamel paint 1st quality ltr 140.0070 Tarfelt joint filler board 12 mm thick sqm 270.0071 Tarfelt joint filler board 20 mm thick sqm 450.0072 Through stones 20 x 20 x 30 to 45 cm long Each 6.0073 Through stones 25 x 25 x 45 to 60 cm long Each 7.5074 Through stones 30 x 30 x 65 to 75 cm long Each 9.5075 Un-coursed rubble stones ( at dump yard ) cum 85.0076 Un-coursed rubble stones ( at quarry ) cum 130.0077 Water proofing compound kg 27.0078 Welding electrodes 4 mm dia Each 4.0079 Wire brush Each 25.0080 Wire mesh 20 gauge sqm 100.0081 Zinc chromate red oxide primer paint ltr 140.00

2

BASIC DATA

159160161162163164165166167168169170171172173174175176177178179180181182183184185186187188189190191192193194195196197198199200201202203204205206207208209210211212

B C D E F G H

ADDITIONAL MATERIALS FOR GATES & HOISTS FOR THE YEAR : 2003-2004

GUIDE LINES :a. For cast steel / Alloy steel / Forged steel / Bronze, alluminium alloy components the rates

shall be inclusive of cost of basic metal for these components, casting / forging charges,machining charges and applicable excise duty on finished alloy component.

Basic Casting / Excise Total metal / machining duty on rate /

or forging ( 1 + 2 ) (1+2+3)kg / kg % kg1 2 3 4

Cast steel components :( Basic metal - steel )Wheel / Pulley / Hub / Plummer / Roller 17.00 56.25 13.19 85.00Drum / Gear 17.00 64.69 14.70 95.00Pinion 17.00 73.13 16.22 105.00Forged steel components : ( Basic metal - structural steel )Hook / Shackle 24.00 84.38 19.51 130.00Alloy steel components : ( Basic metal - alloy steel )Shaft ( carbon steel ) 60.00 61.88 21.94 145.00Pin ( stainless steel ) 80.00 67.50 26.55 175.00Bronze, alluminium alloy components : ( Bronze alloy )Bearing / Bush 175.00 146.25 57.83 380.00

b. The rate in the total rate column is rounded off to nearest Rs : 5.00.c. For other materials the rates shall be prevailing market rates.


1 Alloy steel ( IS : 1570-carbon steel ) shafts kg 145.002 Alloy steel ( IS : 1570-stainless steel ) pins kg 175.003 Bolt / Nut / Washer ( hot dipped galvanized ) kg 60.004 Bolt / Nut / Washer ( stainless steel ) kg 100.005 Bronze / Alluminium alloy ( IS : 305 ) bearings / bushes kg 380.006 Cast iron blocks kg 18.007 Cast steel drums / gears kg 95.008 Cast steel pinions kg 105.009 Cast steel wheels / pulleys / hubs / rollers / retainers kg 85.0010 Chemical for de-greasing/ derusting/phosphate coating ltr 175.0011 Coal tar epoxy paint ltr 131.0012 Forged steel hooks / shackles kg 130.0013 MS pipe 200 / 300 mm dia kg 30.0014 MS pipe 32 mm dia Rm 80.0015 Rubber bottom seal ( IS : 11855 ) Rm 120.0016 Rubber side seal ( music note type teflon claded ) ( IS : 11855 ) Rm 550.0017 Rubber side seal ( music note type uncladed ) ( IS : 11855 ) Rm 190.0018 Rubber side seal Z-type ( IS : 11855 ) Rm 240.0019 Rubber corner seal ( teflon claded ) ( IS : 11855 ) Rm 600.0020 Rubber corner seal ( uncladed ) ( IS : 11855 ) Rm 240.0021 Stainless steel plates / flats kg 90.0022 Welding electrode 4 mm dia x 450 mm ( radiographic low hydrogen ) Each 6.0023 Welding electrode 4 mm dia x 450 mm ( stainless steel ) Each 35.0024 Wire rope 6x37 constn ( IS : 2266 ) kg 75.0025 Zinc kg 100.00

3

BASIC DATA

213B C D E F G H26 Zinc rich ( zinc content : 90 % ) epoxy primer ltr 525.00

4

BASIC DATA

214215216217218219220221222223224225226227228229230231232233234235236237238239240241242243244245246247248249250251252253254255256257258259260261262263264265266267

B C D E F G H

MATERIALS FOR POWER SUPPLY WORKS FOR THE YEAR : 2003-2004


1 Electric pole with fixtures Each 2500.002 Flood light 500 W Each 250.003 Flood light set Each 1050.004 Fluoscent tube light 40 W Each 47.005 Fluoscent tube light set Each 195.006 HT / LT Circuit breaker with accessories Set 25000.007 HT / LT Line conductor 1000 m 19000.008 PVC Armoured cable 10 sqmm and below Rm 25.009 PVC Armoured cable 16 sqmm Rm 75.0010 PVC Armoured cable 25 sqmm Rm 110.0011 PVC Armoured cable 70 sqmm Rm 250.00

DETAILS OF CAPITAL COST OF MACHINERY / EQUIPMENT FOR THE YEAR : 2003-2004

GUIDE LINES FOR FIXING CAPITAL COST OF MACHINERY / EQUIPMENT:

1 The Capital cost of machinery / equipment shall be for new machinery / equipment and shall be inclusive of all taxes, duties, other levies.

2 The cost of transport vehicles / equipment shall be exclusive of cost of tyres and tubes.3 The cost of drill rods / drill bits / air hose / water hose / road tax / insurance charges and

other consumeable accessories shall not be included in the capital cost.4 In cases, where the current capital cost of machinery / equipment could not be collected

through enquiries, the capital cost considered for previous year may be updated on thebasis of average percentage increase / decrease in the index for machinery published in the R.B.I Bulletin.

Sl No: DESCRIPTION OF MACHINERY / EQUIPMENT UNIT COST in Rs:

1 Agitator car / Transit mixer 2 cum ( excluding tyres ) Each 13800002 Air compressor 5 cmm electric Each 3700003 Air compressor 7 cmm diesel Each 5100004 Air compressor 7 cmm electric Each 4720005 Air compressor 8.5 cmm diesel Each 6180006 Air compressor 8.5 cmm electric Each 5790007 Air compressor 15 cmm electric Each 8750008 Angle Dozer 90 hp Each 33000009 Batching plant 0.5 cum with accessories Each 89500010 Batching plant 2 x 1.00 cum with accessories Each 255000011 Batching plant 2 x 1.50 cum with accessories Each 385000012 Bending machine Each 39300013 Concrete bucket 1.5 cum Each 2500014 Concrete hand mixer 45/30 ltr Each 2250015 Concrete mixer 300/200 ltr(diesel) Each 9100016 Concrete mixer 300/200 ltr ( ele ) Each 88000

5

BASIC DATA

268269270271272273274275276277278279280281282283284285286287288289290291292293294295296297298299300301302303304305306307308309310311312313314315316317318319320

B C D E F G H17 Concrete mixer 600/400 ltr(diesel) Each 18300018 Concrete mixer 600/400 ltr ( ele ) Each 17700019 Concrete paver 100 sqm/ hr Each 150000020 Convey mucker ( excluding tyres ) Each 262000021 Core drilling machine Each 65000022 Diesel generating set 30 KVA Each 35000023 Diesel generating set 50 KVA Each 55000024 Diesel Loco 45 hp Each 102500025 Dewatering pump 5 hp diesel Each 2080026 Dewatering pump 5 hp electric Each 1850027 Dewatering pump 10 hp diesel Each 3500028 Dewatering pump 10 hp electric Each 3230029 Dewatering pump 20 hp diesel Each 8400030 Dewatering pump 20 hp electric Each 7300031 Drifter Each 55000032 Drilling jumbo ( excluding tyres ) Each 80000033 Dumper 4.5 cum ( excluding tyres ) Each 83700034 Geophysical Ele.resistivity meter Each 25000035 Grouting pump Each 6500036 Guniting / sand blasting equipment Each 17200037 Ice plant with accessories 30 t / day Each 138000038 Jack hammer Each 3610039 Needle vibrator 40 mm petrol Each 1580040 Needle vibrator 40 mm electric Each 1480041 Needle vibrator 60 mm petrol Each 1780042 Needle vibrator 60 mm electric Each 1670043 Planing machine 4 m stroke Each 45000044 Plate shearing machine upto 12 mm Each 48500045 Pneumatic placer 0.5 cum Each 35000046 Pneumatic tamper Each 3750047 Pug cutting machine Each 3200048 Pusher leg Each 2500049 Road roller diesel 10 t Each 73800050 Shovel 0.50 cum 75 hp Each 202500051 Shovel 0.85 cum 110 hp Each 335000052 Stationery derric crane 5 t Each 38800053 Tipper 5 cum ( excluding tyres ) Each 79200054 Tipping tub 1.5 cum Each 9000055 Tower crane 5 tonne Each 658300056 Transformer 250 KVA Each 16000057 Truck 10 t ( excluding tyres ) Each 78750058 Truck mounted derric crane 5 t ( excluding tyres ) Each 89200059 Upright drilling machine Each 3770060 Ventilation fan 20 hp Each 10700061 Vibratory pad foot roller 8 t Each 188600062 Waggon drill Each 58000063 Water tanker 8000 ltr ( excluding tyres ) Each 78000064 Welding set Each 2890065 Winch 35 hp electric Each 225000

6

BASIC DATA

321322323324325326327328329330331332333334335336337338339340341342343344345346347348349350351352353354355356357358359360361362363364365366367368369370371372373374

B C D E F G H ACCESSORIES TO MACHINERY / EQUIPMENT FOR THE YEAR : 2003-2004

Sl No. DESCRIPTION OF MATERIAL UNIT RATEin Rs:

1 Casing shoe bit Each 6500.002 Diamond core bit BX size Each 7000.003 Diamond core bit NX size Each 8500.004 Double tube core barrel Each 9000.005 Extension drill rod with coupling sleeve Rm 1000.006 Jack hammer drill rod 1.5 m Each 2600.007 Jack hammer drill rod 2.5 m Each 3500.008 Nozzle for guniting / sand blasting gun Each 250.009 Paving Cylinder Each 17000.0010 Rails 30R ( 30 kg / m ) tonne 24500.0011 Reamer shell Each 3000.0012 T.C.Cross bit 50 mm dia Each 2800.0013 T.C.Cross bit 75 mm dia Each 6200.0014 T.C.Cross bit 100 mm dia Each 7800.0015 Tyres and Tubes for truck Set 9800.0016 Wire rope 16 mm dia Rm 150.00

AGGREGATE CRUSHING & PROCESSING PLANT

1 Jaw crusher 900 x 500 mm ( 120 tph ) with 50 hp motor Each 12000002 Jaw crusher 500 x 300 mm ( 60 tph ) with 30 hp motor Each 7000003 Jaw crusher 400 x 225 mm ( 10 tph ) with 25 hp motor Each 3500004 Jaw plates 900 x 500 mm ( serreted ) Set 900005 Jaw plates 500 x 300 mm ( serreted ) Set 360006 Jaw plates 400 x 225 mm ( serreted ) Set 250007 Nylon Conveyor belt 3 ply 600 mm width Rm 14008 Nylon Conveyor belt 3 ply 1000 mm width Rm 2200

OTHER COSTS ON MATERIAL / MACHINERY / EQUIPMENT FOR THE YEAR : 2003-2004

1 The rate provided for ' SUNDRIES' ( Lumpsum provision for unquantified inputs in the data rates ) shall be updated on the basis of general percentage increase / decrease in the market rates or on the basis of R.B.I ' All Commodity' index.

2 The rate for structural steel fabrication shall include cost of all materials (except structural steel ), machinery, labour and one coat of primer painting.

3 Demand charges and electric power charges shall be as per prevailing KPTCL tariff.4 Rate of interest on capital cost shall be as approved by Govt or other competent authority.

Sl No. DESCRIPTION OF OTHER COSTS UNIT RATE

1 Air hose 25 mm dia Rm 120.002 Demand charges ( HT-2B ) on power supply KVA / month 200.003 Diesel ltr 22.504 Electric power ( HT-2B category ) including tax Kwhr 4.575 Excise duty on Gates / Hoist supplies % 18.006 Insurance charges on machinery % / annum 1.00

7

BASIC DATA

375B C D E F G H7 Interest on capital cost % / annum 11.00

8

BASIC DATA

376377378379380381382383384385386387388389390391392393394395396397398399400401402403404405406407408409410411412413414415416417418419420421422423424425426427428429

B C D E F G H8 Lubricants ltr 90.009 Petrol ltr 36.0010 Rivets kg 45.0011 Road tax on transport vehicles Rs./annum 8000.0012 Shalimastic sealing compound kg 53.0013 Shutter oil ltr 15.0014 Structural steel fabrication kg 8.0015 Sundries ( Lumpsum for unquantified inputs ) LS 22.5016 Water hose ( pressure ) 20 mm dia Rm 110.00

ROYALTY CHARGES ON MATERIALS FOR THE YEAR : 2003-2004

As per Govt of Karnataka Notification: C / 418 MRC.92, Bangalore, dated 28-5-1994

Sl No. Name of minor minerals Area of applicability Rate/Unit Quantity

1 Murum Entire stata 2.00 / tonne2 Ordinary building stones Entire stata 10.00 / tonne3 Lime stone under title ' Shahabad stone ' Entire stata 3.00 / sqm4 Ordinary sand: ( a ) Bangalore, Mysore & South kanara districts. 25.00 / tonne

( b ) Belgaum, Dharwar & Gulbarga districts. 20.00 / tonne ( c ) All other districts. 15.00 / tonne

STATEMENT OF WAGES OF WORKERS FOR THE YEAR : 2003-2004

GENERAL GUIDE LINES FOR REVISING WAGES OF WORKERS:

1 The basic wages shall not be less than the minimum wages fixed by the Government.2 The basic wages need not be revised every year and any revision, if warranted, shall take

into consideration the local conditions for perticular category of worker and the trend in quoted rates.

3 The variable DA ( living allowance ) shall be revised as per the procedure laid down in theGovernment notification on minimum wages.Computation of variable DA ( living allowance ) :

a. Current state annual average CP index : 2491b. Base state annual average CP index : 1309c. Amount of variable DA per point CP index Rs: 0.03d. Difference in index ( a - b ) : 1182

Variable DA / Day = ( Difference in index ) x ( rate of DA per point ) x 30 / 26 Rs: 40.90 / Day

Sl No. CATEGORY OF WORKER Basic wage/Day Variable Total wage / Day in Rs: DA/ day in Rs:ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II

I. SKILLED CATEGORY:1 Bar bender 53.75 53.25 40.90 94.65 94.15

9

BASIC DATA

430B C D E F G H

2 Black smith / Tin smith / Rivetor 40.75 40.75 40.90 81.65 81.65

10

BASIC DATA

431432433434435436437438439440441442443444445446447448449450451452453454455456457458459460461462463464465466467468469470471472473474475476477478479480481482483484485

B C D E F G H3 Blaster ( Licensed ) 44.75 43.80 40.90 85.65 84.704 Carpenter Cl- I 53.75 53.25 40.90 94.65 94.155 Electrician ( Licensed ) 41.75 41.75 40.90 82.65 82.656 Fitter Cl- I 43.75 42.80 40.90 84.65 83.707 Floor Polisher / Tile Layer 43.30 43.30 40.90 84.20 84.208 Foreman 67.75 67.75 40.90 108.65 108.659 Gauge reader 40.70 40.00 40.90 81.60 80.90

10 Maistry / Work Inspector 40.70 40.70 40.90 81.60 81.6011 Mason Cl- I / Brick layer Cl- I 53.75 53.25 40.90 94.65 94.1512 Mechanic Cl- I 52.80 52.80 40.90 93.70 93.7013 Operator Air compressor / DG set 45.30 45.30 40.90 86.20 86.2014 Operator Batching plant 45.30 45.30 40.90 86.20 86.2015 Operator Bus/Ambulance/ Lorry/ Tanker 46.75 46.25 40.90 87.65 87.1516 Operator Concrete / Asphalt mixer 45.30 45.30 40.90 86.20 86.2017 Operator Concrete / Asphalt paver 45.30 45.30 40.90 86.20 86.2018 Operator Concrete pump / Placer 45.30 45.30 40.90 86.20 86.2019 Operator Core drilling machine 45.30 45.30 40.90 86.20 86.2020 Operator Crane/ Tower crane/ Cable way 51.75 50.80 40.90 92.65 91.7021 Operator Drilling jumbo / Loco / Winch 46.75 46.25 40.90 87.65 87.1522 Operator Grouting/ Guniting/ Shotcreting 42.80 42.80 40.90 83.70 83.7023 Operator Jackhammer/Pneumatic tamper 43.75 42.80 40.90 84.65 83.7024 Operator Pump / Ventilation fan 42.30 42.30 40.90 83.20 83.2025 Operator Lathe/Drilling/Shearing machine 48.80 48.80 40.90 89.70 89.7026 Operator Bending / Planing machine 48.80 48.80 40.90 89.70 89.7027 Operator Road roller 44.80 44.80 40.90 85.70 85.7028 Operator Shovel / Scraper / Dozer 51.75 50.8 40.90 92.65 91.7029 Operator Spillway / Sluice gate 46.30 46.30 40.90 87.20 87.2030 Operator Crusher / Conveyor / Mucker 45.30 45.30 40.90 86.20 86.2031 Operator Tipper / Dumper / Transit mixer 46.75 46.25 40.90 87.65 87.1532 Operator Concrete vibrator 42.30 42.30 40.90 83.20 83.2033 Operator Vibratory plain / padfoot roller 46.30 46.30 40.90 87.20 87.2034 Operator Wagon drill / Drifter 43.75 42.80 40.90 84.65 83.7035 Painter Cl- I 43.75 43.30 40.90 84.65 84.2036 Plumber ( Licensed ) / Pipe fitter 48.75 48.30 40.90 89.65 89.2037 Sarang / Khalasi 43.75 42.75 40.90 84.65 83.6538 Spun pipe moulder 45.75 45.75 40.90 86.65 86.6539 Stone chiseller CI- I / Stone cutter Cl- l 45.75 45.25 40.90 86.65 86.1540 Struct. steel Fabricator / Marker / Erector 52.80 52.80 40.90 93.70 93.7041 Welder / Gas Cutter 52.80 52.80 40.90 93.70 93.70

II. SEMI SKILLED CATEGORY:1 Asphalt Sprayer / Boiler attendant 40.70 40.25 40.90 81.60 81.152 Bhisti 40.00 40.00 40.90 80.90 80.903 Boatman with boat 61.75 60.80 40.90 102.65 101.704 Carpenter Cl- II / Erector shuttering 45.75 45.25 40.90 86.65 86.155 Cartman with double bullock cart 68.75 68.30 40.90 109.65 109.206 Cartman with single bullock cart 53.75 53.50 40.90 94.65 94.407 Chavali / Navagani 65.00 65.00 40.90 105.90 105.908 Crowbarman / Jumperman 40.70 40.70 40.90 81.60 81.609 Fitter Cl- II 45.75 45.25 40.90 86.65 86.15

10 Gangman / Head / Survey mazdoor 40.70 40.70 40.90 81.60 81.6011 Gardener / Trained mali 40.70 40.70 40.90 81.60 81.6012 Helper Air compressor / DG set 40.70 40.70 40.90 81.60 81.6013 Helper Batching plant 40.70 40.70 40.90 81.60 81.6014 Helper Blasting 40.70 40.70 40.90 81.60 81.6015 Helper Bus/ Ambulance/ Lorry/ Tanker 40.70 40.70 40.90 81.60 81.60

11

BASIC DATA

486487488489490491492493494495496497498499500501502503504505506507508509510511512513514515516517518519520521522523524525526527528529530531532533534535536537538539

B C D E F G H16 Helper Bending/Shearing/Planing machine 40.70 40.70 40.90 81.60 81.6017 Helper Carpenter 40.70 40.70 40.90 81.60 81.6018 Helper Concrete / Asphalt mixer 40.70 40.70 40.90 81.60 81.6019 Helper Concrete / Asphalt paver 40.70 40.70 40.90 81.60 81.6020 Helper Core drilling machine 40.70 40.70 40.90 81.60 81.6021 Helper Crane/ Tower crane/ Cable way 40.70 40.70 40.90 81.60 81.6022 Helper Drilling jumbo / Loco / Winch 40.70 40.70 40.90 81.60 81.6023 Helper Fitter / Fabrication 40.70 40.70 40.90 81.60 81.6024 Helper Grouting/ Guniting/ Shotcreting 40.70 40.70 40.90 81.60 81.6025 Helper Jack hammer / Pneumatic tamper 40.70 40.70 40.90 81.60 81.6026 Helper Laboratory / Instrumentation 40.70 40.70 40.90 81.60 81.6027 Helper Road roller 40.70 40.70 40.90 81.60 81.6028 Helper Shovel / Scraper / Dozer 40.70 40.70 40.90 81.60 81.6029 Helper Crusher / Conveyor / Mucker 40.70 40.70 40.90 81.60 81.6030 Helper Tipper / Dumper/ Transit mixer 40.70 40.70 40.90 81.60 81.6031 Helper Vibrator 40.70 40.70 40.90 81.60 81.6032 Helper Vibratory plain/ padfoot roller 40.70 40.70 40.90 81.60 81.6033 Helper Wagon drill/ Drifter 40.70 40.70 40.90 81.60 81.6034 Lineman Electric / Telephone 40.70 40.70 40.90 81.60 81.6035 Mason Cl- ll / Brick layer Cl-II 45.75 45.25 40.90 86.65 86.1536 Mechanic Cl- II 47.80 47.80 40.90 88.70 88.7037 Painter Cl- II 40.70 40.70 40.90 81.60 81.6038 Patkari / Neeraganti / Sowdy 40.00 40.00 40.90 80.90 80.9039 Stone Chiseller Cl- II 43.75 43.30 40.90 84.65 84.2040 Stone breaker / Hammerman 43.75 42.75 40.90 84.65 83.6541 Valveman / Canal sluice operator 40.00 40.00 40.90 80.90 80.90

III. UN-SKILLED CATEGORY:1 Cement / Asphalt handling mazdoor 40.70 40.70 40.90 81.60 81.602 Civic worker 40.00 40.00 40.90 80.90 80.903 Heavy mazdoor 40.00 40.00 40.90 80.90 80.904 Light mazdoor 36.50 35.50 40.90 77.40 76.405 Watchman 36.50 35.50 40.90 77.40 76.40

IV. OTHER CATEGORY:1 Care-taker / conductor / Lift attender 40.00 40.00 40.90 80.90 80.902 Cook / Messman 41.30 41.30 40.90 82.20 82.203 Dhobi 40.00 40.00 40.90 80.90 80.904 Diploma Engineer / Surveyor 50.30 50.30 40.90 91.20 91.205 Diver with headgear 68.75 68.30 40.90 109.65 109.206 Graduate / Laboratory Assistant 46.25 46.25 40.90 87.15 87.157 Graduate Engineer/ Geologist 66.30 66.30 40.90 107.20 107.208 Horticulture Assistant / Photographer 40.70 40.70 40.90 81.60 81.609 ITI certificate holder / Tracer / Printer 41.30 41.30 40.90 82.20 82.20

10 Literate mazdoor 40.00 40.00 40.90 80.90 80.9011 Stenographer / Computer Operator 48.25 48.25 40.90 89.15 89.1512 Telephone / Wireless Operator 48.30 48.30 40.90 89.20 89.2013 Typist 42.30 42.30 40.90 83.20 83.20

( AFTER NECESSARY CHANGES IN ALL THE TABLES SAVE & CLOSE THE FILE )

12

BASIC DATA

540541542543544545546547548549550551552553554555556557558559560561562563564565566567568569570571572573574575576577578579580581582583584585586587588589590591592593594

B C D E F G HANNEXER-1

DATA RATES FOR COARSE / FINE AGGREGATES FOR THE YEAR : 2003-2004

ITEM: Cost of production of coarse aggregate using Primary / Secondary crushers & Conveyor.

DATA:Size range of coarse aggregates considered for data rate analisis:80 to 40 mm size range40 to 20 mm size range20 to 10 mm size range10 to 4.75 mm size range

Average daily rate of concreting : 500 cumQuantity of coarse aggregate at 1.50 t / cum : 750 tQuantity of rubble considering 15 % dust / wastage / rejection : 880 tRequirement with 20 % reserve capacity ( 880 x 1.20 ) : 1056 tConsider 2 Nos. Primary Jaw crushers 120 tonnes per hour rated capacity each. Consider single shift working for aggregate crushing.Daily output of crushing system with 70 percent job and management efficiency and 50 min per hour working : ( 2 x 120 x 0.7 x 50 / 60 ) : 1120 tDeploy 2 secondary jaw crushers for recrushing over size aggregatesDeploy 4 tertiary jaw crushers for crushing smaller size aggregatesDeploy vibrating screens / belt conveyor / water spray systems for processing aggregates.

Scalper screen B-1Rubble unloading hopper

B-2Primary crushers 120 tph 2 Nos

Feeder hopperFeeder hopper

B-3 Secondary crushers 60 tph 2 Nos

B-4Single deck screen

B-5 B-6 80-40 mm

stock pile

Primary stock pile B-8150 mm & below

B-7 40-20 mm B-9 stock pile

Feeder hopper B-10B-12 B-13

B-14 B-11 20-10 mm

B-15 stock pileTertiary crushers 10 tph 4 Nos B-16 Triple deck screensDust with wash water B-17 10-4.75 mm

stock pile

13

BASIC DATA

595B C D E F G H

SCHEMATIC ARRANGEMENT OF AGGREGATE CRUSHING & PROCESSING

14

BASIC DATA

596597598599600601602603604605606607608609610611612613614615616617618619620621622623624625626627628629630631632633634635636637638639640641642643644645646647648649650

B C D E F G H1. Aggregate crushing system :

a. Capital cost of Crusher system :Primary Jaw Crusher 900 x 500 mm withElectric motor 50 hp 2 Nos @ Rs: 1200000 / Each Rs: 2400000Secondary Jaw Crusher 500 x 300 mmwith Electric motor 30 hp 2 Nos @ Rs: 700000 / Each Rs: 1400000Tertiary Jaw Crusher 400 x 225 mmwith Electric motor 25 hp 4 Nos @ Rs: 350000 / Each Rs: 1400000Rubble feed hopper 1 Nos @ 1 t / each @ Rs: 225000 / tonne Rs: 225000Recrushing bins 3 Nos @ 0.6 t / each @ Rs: 135000 / tonne Rs: 405000Scalper screen 1 No. @ 0.6 t / each @ Rs: 135000 / tonne Rs: 135000Single vib. deck without screen 1 @ 0.6 t @ Rs: 281250 / tonne Rs: 281250Triple vib. deck without screen 2 @ 1 t @ Rs: 337500 / tonne Rs: 675000Controls / Switches/ cables LS Rs: 180000Other accessories LS Rs: 112500

Total Rs: 7213750b. Hire charges of plant :

Capital cost of plant Rs: 7213750Salvage value of plant : 10%Life of plant in hours : 20000Life of plant in years : 15Yearly usase of plant ( life in hours / life in years ) : 1333Average capital cost of plant = ( 15 + 1 ) / 2 / 15 x 7213750 Rs: 3847333Rate of interest per annum : 11%Maintenance & repair charges @ : 200 percent of capital costMiscellaneous charges @ : 10 percent of repair charges

Depreciation of plant / hour ( 0.9 x capital cost / life in hours ) Rs: 324.62Interest on av. Capital cost / hour @ 11% Rs: 317.41Maintenance & repair charges @ 200% Rs: 721.38Miscellaneous charges @ 10% Rs: 72.14Total hire charges / hour excluding energy & crew charges Rs: 1435.54

say Rs: 1436.00c. Fuel / Energy charges :

Requirement of electric power : hp KwhrPrimary crusher 2 Nos. / 50 hp each 100 74.60Secondary crusher 2 Nos. / 30 hp each 60 44.76Tertiary crusher 4 Nos. / 25 hp each 100 74.60Rubble feeder 2 Nos / 5 hp each 10 7.46Primary crusher feeder 2 Nos / 5 hp each 10 7.46Sec. Crusher feeder 2 Nos / 5 hp each 10 7.46Ter. Crusher feeder 4 Nos / 5 hp each 20 14.92Scalper screen 15 hp 15 11.19Single deck screen 1 No. / 15 hp 15 11.19Triple deck screen 2 No. / 15 hp 30 22.38Controls & Miscellaneous 2.50Total energy consumption per hour in Kwhr 278.52

say : 280 Kwhr Energy charges for 280 Kwhr @ Rs: 4.57 / Kwhr Rs: 1279.60Oil and lubricants @ 20% Rs: 255.92

Total Rs: 1535.52say Rs: 1536.00

15

BASIC DATA

651652653654655656657658659660661662663664665666667668669670671672673674675676677678679680681682683684685686687688689690691692693694695696697698699700701702703704705

B C D E F G Hd. Crew charges :

Operator crusher 8 Nos. @ Rs: 86.20 / day Rs: 689.60Helper Crusher 8 Nos. @ Rs: 81.60 / day Rs: 652.80

Total Rs: 1342.40Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs = 26 x 12 x 1342.40 / 1333 Rs: 314.20

say Rs: 314.002. Aggregate processing system :

1000 mm wide belt conveyor :B-1 : Unloading hopper to Scalper screen : 15 m 10 hpB-2 : Scalper screen to Primary crusher : 15 m 10 hpB-3 : Primary crusher to Single deck screen : 15 m 10 hpB-4 : Single deck screen to Secondary crusher : 20 m 10 hpB-5 : Secondary crusher to Triple deck screen-1 : 20 m 10 hpB-6 : Single deck screen to Primary stock pile : 20 m 10 hpB-7 : Primary stock pile to Triple deck screen-1 : 20 m 15 hpB-8 : Triple deck screen-1 to 80 - 40 mm size stock pile 25 m 15 hp

Total : 150 m 90 hp600 mm wide belt conveyor : : Length Motor hpB-9 : Triple deck screen-1 to 40 - 20 mm stock pile : 15 m 10 hpB-10 : Triple deck screen-1 to tertiary crusher : 20 m 10 hpB-11 : Tertiary crusher to triple deck screen-2 : 30 m 15 hpB-12 : Triple deck screen-2 to Tertiary crusher 10 m 5 hpB-13 : Triple deck screen-1 to Triple deck screen-2 : 10 m 5 hpB-14 : Triple deck screen-2 to 40 - 20 mm stock pile 15 m 10 hpB-15 : Triple deck screen-2 to 20 - 10 mm stock pile 15 m 10 hpB-16 : Triple deck screen-2 to 10 - 4.75 mm stock pile 15 m 10 hpB-17 : Triple deck screen-2 to Crusher dust stock pile 20 m 10 hp

150 m 85 hpCost of 600 mm wide belt conveyor per Rm :20 m length of conveyor assumed.a. Str steel frame 6.75 t @ 0.225 t/m @ Rs: 28000 / t Rs: 126000b. Bolts and nuts @ 5% Rs: 6300c. Idler rollers @ 30 kg / m @ Rs: 85000 / t Rs: 51000d. Return rollers @ 10 kg / m @ Rs: 85000 / t Rs: 17000e. Bearings for rollers 48 Nos @ Rs: 675 / each Rs: 32400f. Drums 4 Nos @ Rs: 11250 / each Rs: 45000g. Bearings for drums 8 Nos @ Rs: 900 / each Rs: 7200h. Plummer blocks 2 Nos @ Rs: 5625 / each Rs: 11250I. Sundries LS Rs: 2250

Total cost for 20 m Rs: 298400Cost per Rm Rs: 14920

Cost of 1000 mm wide belt conveyor per Rm :20 m length of conveyor assumed.a. Str steel frame 13.5 t @ 0.45 t/m @ Rs: 28000 / tonne Rs: 252000b. Bolts and nuts @ 5% Rs: 12600c. Idler rollers @ 45 kg / m @ Rs: 85000 / tonne Rs: 76500d. Return rollers @ 15 kg / m @ Rs: 85000 / tonne Rs: 25500e. Bearings for rollers 72 Nos @ Rs: 675 / each Rs: 48600f. Drums 4 Nos @ Rs: 13500 / each Rs: 54000g. Bearings for drums 8 Nos @ Rs: 1125 / each Rs: 9000h. Plummer blocks 2 Nos @ Rs: 5625 / each Rs: 11250I. Sundries LS Rs: 2250

Total cost for 20 m Rs: 491700Cost per Rm Rs: 24585

16

BASIC DATA

706707708709710711712713714715716717718719720721722723724725726727728729730731732733734735736737738739740741742743744745746747748749750751752753754755756757758759760

B C D E F G Ha. Capital cost of Conveyor system ( excluding cost of belts ) :

600 mm width conveyor 150 m @ Rs: 14920 / Rm Rs: 22380001000 mm width conveyor 150 m @ Rs: 24585 / Rm Rs: 3687750Electric motors 5 hp 3 No ( 1 spare ). @ Rs: 11250 / Each Rs: 33750Electric motors 10 hp 11 Nos ( 1 spare ) @ Rs: 16875 / Each Rs: 185625Electric motors 15 hp 6 Nos ( 1 spare ) @ Rs: 27000 / Each Rs: 162000Gear boxes 16 Nos @ Rs: 27000 / Each Rs: 432000Pipe lines / sprayers / Transfer points etc @ Rs: LS Rs: 112500Controls / Switches / Cables and misc @ Rs: LS Rs: 67500

Total cost of Conveyor system Rs: 6919125b. Hire charges of Conveyor system per hour :

( excluding cost of belts / energy / crew )Capital cost of plant Rs: 6919125Life of plant in hours : 30000Life of plant in years : 15Salvage value : 10 %Yearly usage in hours : 2000Av. Capital cost ( 15 + 1 ) x 6919125 / 2 / 15 Rs: 3690200Depreciation of plant / hour Rs: 207.57Interest on av. Capital cost / hour @ 11% Rs: 270.61Maintenance & repair charges @ 100% Rs: 230.64Miscellaneous charges @ 10% Rs: 23.06Total hire charges / hour excluding energy & crew charges Rs: 731.89

say Rs: 732.00c. Fuel / Energy charges per hour :

Requirement of electric power :5 hp motors 2 No. ( 2 x 5 x 0.746 ) : 7.4610 hp motors 10 Nos. ( 12 x 10 x 0.746 ) : 89.5215 hp motors 5 Nos. ( 3 x 15 x 0.746 ) : 33.57Controls & Miscellaneous : 2.00

: 132.55say : 133 Kwhr

Energy charges / hour for 133 Kwhr @ Rs: 4.57 / Kwhr Rs: 607.81Add for oil and lubricants @ 20% Rs: 121.56

Total energy charges / hour Rs: 729.37say Rs: 729.00

d. Crew charges :Operator conveyor 6 Nos. @ Rs: 86.20 / day Rs: 517.20Helper Conveyor 3 Nos. @ Rs: 81.60 / day Rs: 244.80

Rs: 762.00Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs = 26 x 12 x 762.00 / 1333 Rs: 178.35

say Rs: 178.003. 20 hp pump for washing aggregates :

a. Hire charges per hour :Capital cost of pump 2 Nos @ Rs: 73000 / Each Rs: 146000Life of plant in hours : 20000Life of plant in years : 12Salvage value : 10 %Yearly usage in hours ( life in hours / life in years ) : 1667Av. Capital cost ( 15 + 1 ) x 146000 / 2 / 15 Rs: 77867Depreciation of plant / hour Rs: 4.38Interest on av. Capital cost / hour @ 11% Rs: 5.71Maintenance & repair charges @ 100% Rs: 4.87

17

BASIC DATA

761762763764765766767768769770771772773774775776777778779780781782783784785786787788789790791792793794795796797798799800801802803804805806807808809810811812813

B C D E F G HMiscellaneous charges @ 10% Rs: 0.49Total hire charges / hour excluding energy & crew charges Rs: 15.44

say Rs: 15.00b. Fuel / Energy charges per hour :

Energy requirement for 2 x 30 hp motor in Kwhr ( 2 x 30 x 0.746 ) : 29.84say : 30.00

Energy charges / hour @ Rs: 4.57 / Kwhr Rs: 137.10Add for oil and lubricants @ 20% Rs: 27.42

Total energy charges / hour Rs: 164.52say Rs: 165.00

c. Crew charges per hour :Operator pump 1 No. @ Rs: 83.20 / day Rs: 83.20Hourly Crew charges = Yearly wages / Yearly usase of plant in hours = 26 x 12 x 83.20 / 1667 Rs: 15.57

say Rs: 15.554. Total capital cost of aggregate crushing & processing system :

Crusher system Rs: 7213750Conveyor system Rs: 691912530 hp pumps 2Nos Rs: 146000

Rs: 142788755. Use rate of materials :

a. Use rate of Jaw plates :Cost of 900 x 500 mm jaw plates @ Rs: 90000 / set Rs: 90000Life of jaw plates in hours 700.00Use rate of jaw plates / set / hour ( Cost / life ) Rs: 128.57Cost of 400 x 225 mm jaw plates @ Rs: 25000 / set Rs: 25000Life of jaw plates in hours 700.00Use rate of jaw plates / set / hour ( Cost / life ) Rs: 35.71

b. Use rate of aggregate processing screens :Cost of screens:Screen for scalper screen deck 1 No. @ Rs: 45000 / Each Rs: 45000Screen for single vib. Deck 1 No @ Rs: 45000 / Each Rs: 45000Screen for triple vib. Deck 1 No. @ Rs: 168750 / Each Rs: 168750

Rs: 258750Less salvage value @ 10% ( - ) Rs: -25875Add for repairs @ 25% Rs: 64688

Rs: 297563Life of screens in hours 3000.00Use rate of screens / hour Rs: 99.19

c. Use rate of Conveyor belts :Cost of 600 mm wide belt 330 m @ Rs: 1400 / Rm Rs: 462000Cost of 1000 mm wide belt 330 m @ Rs: 2200 / Rm Rs: 726000Life of belt in hours 5000Use rate of 600 mm wide belt / hour Rs: 92.40Add repair charges @ 25% Rs: 23.10Less salvage value @ 10% ( - ) Rs: -9.24

Use rate per hour Rs: 106.26Use rate of 1000 mm wide belt / hour Rs: 145.20Add repair charges @ 25% Rs: 36.30Less salvage value @ 10% Rs: -14.52

Use rate per hour Rs: 166.98

18

BASIC DATA

814815816817818819820821822823824825826827828829830831832833834835836837838839840841842843844845846847848849850851852853854855856857858859860861862863864865866

B C D E F G H RATE ANALYSIS UNIT: 952.00 tonne

A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount

in Rs. in Rs.1 Rubble including royalty charges cum 700.00 130.00 91000.002 Use rate of Jaw plates 900x500 mm Hour 16.00 128.57 2057.14

Reconditioning charges @ 10 % 205.713 Use rate of Jaw plates 400x225 mm Hour 32.00 35.71 1142.86

Reconditioning charges @ 10 % 114.294 Use rate of screens Hour 8.00 99.19 793.505 Use rate of conveyor belts 1000 mm Hour 8.00 166.98 1335.846 Use rate of conveyor belts 600 mm Hour 8.00 106.26 850.087 Sundries Hour 50.00 22.50 1125.00

TOTAL Rs: 98624.42Add for small Tools and Plants @ 1% Rs: 986.24Add for Contractor' Profit @ 10% Rs: 9862.44Add for Contrators' Overheads @ 5% Rs: 4931.22

Total cost of Materials Rs: 114404

B. MACHINERY: Sl No Description Unit Quantity Rate Amount

in Rs. in Rs.1 Crusher system Hour 8.00 1436 11488.00

Fuel / Energy charges Hour 8.00 1536 12288.002 Conveyor system Hour 8.00 732.00 5856.00

Fuel / Energy charges Hour 8.00 729.00 5832.003 Water supply pump Hour 8.00 15.00 120.00

Fuel / Energy charges Hour 8.00 165.00 1320.004 Sundries LS 50.00 22.50 1125.00

TOTAL Rs: 38029.00Add for small Tools and Plants @ 1% Rs: 380.29Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 2056.50Add for Contrators' Overheads @ 5% Rs: 1901.45 Total hire charges of Machinery Rs: 42367.24

C. LABOUR: Sl No Description Unit Quantity Rate Amount

in Rs. in Rs.1 Crew for Crusher system Hour 8.00 314.00 2512.002 Crew for Conveyor system Hour 8.00 178.00 1424.003 Crew for pump Hour 8.00 15.55 124.404 Khalasis Day 2.00 83.65 167.305 Heavy mazdoor Day 4.00 80.90 323.60

TOTAL Rs: 4551.30Add for small Tools and Plants @ 1% Rs: 45.51Add for Contractor' Profit @ 10% Rs: 455.13Add for hidden cost on Labour @ 15% Rs: 682.70Add for additional hidden cost on labour @ 10% Rs: 455.13Add for Contrators' Overheads @ 5% Rs: 227.57

Total cost of Labour Rs: Rs: 6417.33

19

BASIC DATA

867868869870871872873874875876877878879880881882883884885886887888889890891892893894895896897898899900901902903904905906907908909910911912913914915916917918919920921

B C D E F G HABSTRACT:A. Cost of Materials Rs: 114404B. Hire charges of Machinery Rs: 42367C. Cost of Labour Rs: 6417

Rs: 163189Add for transportaion / erection / dismantling cost @ 12 %of total capital cost 0.12 x 14278875 / 3 / 200 Rs: 2856Cost of electric sub station @ 7% Rs: 11423Cost of Civil works of plant @ 5 % 8159Add for other enabling works @ 2 % Rs: 3264Total cost for 952 t crushed aggregate Rs: 188891

Considering about 70 percent mass concrete using 80 mm down coarse aggregate, about25 percent structural concrete using 40 mm down coarse aggregate and about 5 percent structural concrete using 20 mm down coarse aggregate the approximate crushing patternof the crusher system and cost distribution shall be assumed as under :Aggregate size range Crushing Production % Cost

pattern % / shift in t distribution80 to 40 mm size range 28% 267 19%40 to 20 mm size range 33% 314 31%20 to 10 mm size range 25% 238 30%10 to 4.75 mm size range 14% 133 20%

100% 952 100%RATES FOR COARSE AGGREGATE :

80 to 40 mm size range per tonne 188891 x 0.19 / 267 Rs: 134.42 per cum 134.42 x 1.4 Rs: 188.00 40 to 20 mm size range per tonne 188891 x 0.31 / 314 Rs: 186.48 per cum 186.48 x 1.4 Rs: 261.00 20 to 10 mm size range per tonne 188891 x 0.30 / 238 Rs: 238.10 per cum 238.10 x 1.5 Rs: 357.00 10 to 4.75 mm size range per tonne 188891 x 0.20 / 133 Rs: 284.05 per cum 284.05 x 1.6 Rs: 454.00

ITEM: Cost of production of coarse aggregate using 10 t / hr rated capacity Jaw crusher.

DATA:For small and medium works where 40 mm down and 20 mm down size aggregates aregenerally used for concrete works small jaw crushers are suitable for production of requiredquantity of coarse aggregate.Rated output of 400 x 225 mm Jaw crusher / hour : 10 tonneOutput for combined job & management efficiency of 70 % : 7 tonneNet output considering 50 min / hr working ( 7 x 50 / 60 ) : 5.83 tOutput per shift of 8 hours ( 8 x 5.83 ) say : 47 tonneConsidering 15% dust / wastage / rejection etc net aggregate output say : 40 tonneConsider 400 x 225 mm Jaw crusher with 40 t aggregate output / shift for analysis.Hire charges of plant :

Capital cost of crusher including motor Rs: 350000Life of plant in hours 20000Life of plant in years 15Yearly usase of plant ( life in hrs / life in yrs ) 1333Salvage value of plant 10%Av. Capatil cost ( 15 +1 ) / 2 / 15 x 350000 Rs: 186667Depreciation charges / hour 0.9 / 20000 x 350000 Rs: 15.75Interest on av. Capital cost / hour @ 11% Rs: 15.40

20

BASIC DATA

922923924925926927928929930931932933934935936937938939940941942943944945946947948949950951952953954955956957958959960961962963964965966967968969970971972973974

B C D E F G HMaintenance & repairs / hour @ 200 % of Capital cost Rs: 35.00 ( capital cost x 200 / 100 / 20000 )Miscellaneous charges @ 10% of repair charges Rs: 3.50

Total hire charges / hour Rs: 69.65Fuel / Energy charges :

Electric energy for motor 25 hp 25 x 0.746 x 4.57 Rs: 85.23Oil / Lubricants @ 20 % Rs: 17.05 Total Fuel / Energy charges / hour Rs: 102.28Crew charges :

Wages of Operator per day Rs: 86.20Wages of Helper per day Rs: 81.60

Total Rs: 167.80Hourly wages of operating crew = Daily wages x 26 x 12 / Yearly usase of plant = 167.80 x 26 x 12 / 1333 Rs: 39.30Use rate of materials :

Cost 1 set Jaw plates 400 x 225 mm Rs: 25000Life of Jaw plates in hours 700Use rate of Jaw plates with 10 % salvage per hour Rs: 32.14Cost of revolving screen Rs: 27000Life of screen in hours 3000Use rate of Screen with 10 % salvage per hour Rs: 8.10

RATE ANALYSIS UNIT: 40.00 tonneA. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount

in Rs. in Rs.1 Rubble including royalty charges cum 29.50 130.00 3835.002 Use rate of Jaw plates hour 8.00 32.14 257.14

Reconditioning charges @ 10% 25.713 Use rate of screen hour 8.00 8.10 64.804 Sundries LS 1.00 22.50 22.50

TOTAL Rs: 4205.16Add for small Tools and Plants @ 1% Rs: 42.05Add for Contractor' Profit @ 10% Rs: 420.52Add for Contrators' Overheads @ 5% Rs: 210.26

Total cost of Materials Rs: 4877.98


in Rs. in Rs.1 Jaw crusher 400 x 225 mm Hour 8.00 69.65 557.20

Fuel / Energy charges Hour 8.00 102.28 818.212 Sundries LS 1.00 22.50 22.50

TOTAL Rs: 1397.91Add for small Tools and Plants @ 1% Rs: 13.98Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 84.07Add for Contrators' Overheads @ 5% Rs: 69.90 Total hire charges of Machinery Rs: 1565.86

21

BASIC DATA

97597697797897998098198298398498598698798898999099199299399499599699799899910001001100210031004100510061007100810091010101110121013101410151016101710181019102010211022102310241025102610271028

B C D E F G HC. LABOUR: Sl No Description Unit Quantity Rate Amount

in Rs. in Rs.1 Crew for Jaw crusher Hour 8.00 39.30 314.402 For breaking over size rubble

Stone breaker Day 1.00 83.65 83.653 For feeding rubble to crusher

Heavy mazdoor Day 3.00 80.90 242.70Light mazdoor Day 3.00 76.40 229.20

4 For collecting & stacking CA and dustHeavy mazdoor Day 3.00 80.90 242.70Light mazdoor Day 3.00 76.40 229.20

5 For refeeding over size CALight mazdoor Day 1.00 76.40 76.40

TOTAL Rs: 1418.25Add for small Tools and Plants @ 1% Rs: 14.18Add for Contractor' Profit @ 10% Rs: 141.83Add for hidden cost on Labour @ 15% Rs: 212.74Add for Contrators' Overheads @ 5% Rs: 70.91


ABSTRACT:A. Cost of Materials including royalty charges Rs: 4877.98B. Hire charges of Machinery Rs: 1565.86C. Cost of Labour Rs: 1857.91

Total Rs: 8301.75Add for transportation / erection / dismantling of crusher unitat 12 % of capital cost including screen 377000 x 0.12 x 8 / 20000 Rs: 18.10Add for enabling works @ 1 % Rs: 83.02Add for power supply arrangement @ 7% Rs: 581.12 Total cost for 40 tonne Rs: 8983.98

Crushing pattern :40 to 20 mm size range : 50 percent : 20 tonne20 to 10 mm size range : 30 percent : 12 tonne10 to 4.75 mm size range : 20 percent : 8 tonne

Cost distribution :40 to 20 mm size range : 42 percent Rs: 3773.2720 to 10 mm size range : 32 percent Rs: 2874.8810 to 4.75 mm size range : 26 percent Rs: 2335.84

Cost for 20 tonne 40 - 20 mm size range Rs: 3773.27Cost per tonne Rs: 188.66Cost per cum considering 1.4 t / cum Rs: 264.00

Cost for 12 tonne 20 - 10 mm size range Rs: 2874.88Cost per tonne Rs: 239.57Cost per cum considering 1.5 t / cum Rs: 359.00

Cost for 8 tonne 10 - 4.75 mm size range Rs: 2335.84Cost per tonne Rs: 291.98Cost per cum considering 1.6 t / cum Rs: 467.00

22

BASIC DATA

1029103010311032103310341035103610371038103910401041104210431044104510461047104810491050105110521053105410551056105710581059106010611062106310641065106610671068106910701071107210731074107510761077

B C D E F G HITEM: Collection cost of sand ( unscreened ) :

DATA:Output of 1 heavy & 2 light mazdoor / day for collection : 5.0 cumConsider 100 cum unscreened sand for analysis.

RATE ANALYSIS UNIT: 100.00 tonneA. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount

in Rs. in Rs.1 NIL 0.00

0.00TOTAL Rs: 0.00

Add for small Tools and Plants @ 1% Rs: 0.00Add for Contractor' Profit @ 10% Rs: 0.00Add for Contrators' Overheads @ 5% Rs: 0.00Add Royalty charges for 165 t @ Rs: 15.00 / tonne Rs: 2475.00



in Rs. in Rs.1 NIL 0.00

0.00TOTAL Rs: 0.00

Add for small Tools and Plants @ 1% Rs: 0.00Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 0.00Add for Contrators' Overheads @ 5% Rs: 0.00 Total hire charges of Machinery Rs: 0.00


in Rs. in Rs.1 Maistry Day 1.00 81.60 81.602 Heavy mazdoor Day 20.00 80.90 1618.003 Light mazdoor Day 40.00 76.40 3056.00



ABSTRACT:A. Cost of Materials including royalty charges Rs: 2475.00B. Hire charges of Machinery Rs: 0.00C. Cost of Labour Rs: 6229.84 Total cost for 100 cum Rs: 8704.84

Rate per cum Rs: 87.00

23

BASIC DATA

1078107910801081108210831084108510861087108810891090109110921093109410951096109710981099110011011102110311041105110611071108110911101111111211131114111511161117111811191120112111221123112411251126112711281129113011311132

B C D E F G HITEM: Collection cost of sand ( screened ) :

DATA:Output of 1 heavy & 2 light mazdoor / day for collection : 5.0 cumOutput of 1 heavy mazdoor / day for screening : 5.0 cumPebbles & other waste materials in unscreened sand assumed : 5 percentConsider 100 cum screened sand for analysis.

RATE ANALYSIS UNIT: 100.00 cumA. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount

in Rs. in Rs.1 Sieve LS 5.00 22.50 112.50

TOTAL Rs: 112.50Add for small Tools and Plants @ 1% Rs: 1.13Add for Contractor' Profit @ 10% Rs: 11.25Add for Contrators' Overheads @ 5% Rs: 5.63Add Royalty charges for 175 t @ Rs: 15.00 / tonne Rs: 2625.00



in Rs. in Rs.1 0.00

0.00TOTAL Rs: 0.00

Add for small Tools and Plants @ 1% Rs: 0.00Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 0.00Add for Contrators' Overheads @ 5% Rs: 0.00 Total hire charges of Machinery Rs: 0.00


in Rs. in Rs.1 For collection

Maistry Day 1.00 81.60 81.60Heavy mazdoor Day 21.00 80.90 1698.90Light mazdoor Day 42.00 76.40 3208.80

2 For screeningMaistry Day 1.00 81.60 81.60Heavy mazdoor for screening sand Day 14.00 80.90 1132.60Heavy mazdoor for heaping screened / waste sand Day 5.00 76.40 382.00



ABSTRACT:A. Cost of Materials including royalty charges Rs: 2755.50B. Hire charges of Machinery Rs: 0.00C. Cost of Labour Rs: 8627.01 Total cost for 100 cum Rs: 11382.51

Rate per cum Rs: 114.00

24

BASIC DATA

1133113411351136113711381139114011411142114311441145114611471148114911501151115211531154115511561157115811591160116111621163116411651166116711681169117011711172117311741175117611771178117911801181118211831184118511861187

B C D E F G H

ITEM: Provision for Electric sub-station / Demand charges / Lighting plant & work areasfor Aggregate crushing and processing plant.

DATA:Generally, contracts provide for arranging HT / LT electric power line within about 1 kmdistance from work site by the department. From the departmental bulk supply pointlaying of further transmission lines, erection of sub-station, erecting distribution lines and other arrangements for power supply to various installations will be the responsibility of the contractor requiring electric power for the works.Estimation of electric power load for aggregate crushing and processing plant :Crusher system : 375 hpConveyor system for processing aggregates : 180 hpFabrication / Repair / Maintenance units : 15 hp

Total : 570 hpRequirement of power in Kw 570 x 0.746 : 425.22Add for reserve capacity @ 5% : 21.26

Total : 446.48Capacity of sub-station required 446.48 / 0.85 ( say ) : 500 kVAFor working out demand charges sanctioned power nrequirement is assumed to vary from 500 KVA during working season and 250 KVA during mansoon months.Average demand for electric power for 5 years is considered @. : 450 KVAConsider 2 Transformers of 250 KVA including 1 spare unit during low demand period.

Capital cost of transformer 250 KVA Rs: 160000Life of plant in years 15Salvage value of plant 10%Av. Capatil cost ( 15 +1 ) / 2 / 15 x 160000 Rs: 85333Depreciation charges / hour 0.9 / 15 x 12 x 160000 Rs: 800.00Interest on av. Capital cost / hour @ 11% Rs: 782.22Maintenance & repairs / hour @ 25 % of Capital cost Rs: 222.22 ( capital cost x 25 / 100 / 15 / 12 )Miscellaneous charges @ 10% of repair charges Rs: 22.22

Total hire charges / month Rs: 1826.67

Capital cost of other sub-station equipments & distribution lines:HT / LT Circuit breaker 3 Nos @ Rs: 25000.00 Rs: 75000Poles with fixtures 10 Nos @ Rs: 2500.00 Rs: 25000HT / LT Line conductor 1 km @ Rs: 19000.00 Rs: 19000Other accessories / controls / junctions LS Rs: 33750

Total Rs: 152750Life of sub-station equipments : 15 yearsSalvage value : 10 percentAverage capital cost 152750 x ( 15+1 ) / 30 Rs: 81466.67Hire charges of sub-station equipments:Depreciation per year 152750 x 0.9 / 15 Rs: 9165.00Maintenance & repairs @ 25 % of depreciation Rs: 2291.25Miscellaneous charges @ 10 % of repair charges Rs: 229.13Interest on av. Capital cost @ 11.00% Rs: 8961.33

Total hire charges / year Rs: Rs: 20646.71Cables & Fittings:PVC armoured cable 70 sqmm 200 m @ Rs: 250.00 / Rm Rs: 150000PVC armoured cable 25 sqmm 200 m @ Rs: 110.00 / Rm Rs: 55000PVC armoured cable 16 sqmm 500 m @ Rs: 75.00 / Rm Rs: 93750PVC arm.cable 10 sqmm & below 500 m @ Rs: 25.00 / Rm Rs: 50000Miscellaneous fittings / switches etc LS Rs: 11250

25

BASIC DATA

1188B C D E F G H

Total Rs: 360000

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BASIC DATA

118911901191119211931194119511961197119811991200120112021203120412051206120712081209121012111212121312141215121612171218121912201221122212231224122512261227122812291230123112321233123412351236123712381239

B C D E F G HAssume use of cables for 5 years with 25 percent salvage value.Use rate of cables per year with 25 % salvage value Rs: 54000.00Data for cost of Lighting :As running of aggregate crushing and processing system is considered during day shiftsno provision is considered for lighting plant area. RATE ANALYSIS UNIT: 1.00 No.

A. MATERIALS: Sl No Perticulars Unit Quantity Rate Amount

in Rs. in Rs.1 Use rate of cables Year 5.00 54000 2700002 Sundries ( tapes & consumeables ) LS 100.00 23 2250

TOTAL Rs: 272250Add for small Tools and Plants @ 1% Rs: 2723Add for Contractor' Profit @ 10% Rs: 27225Add for Contrators' Overheads @ 5% Rs: 13613

Total cost of Materials Rs: 315810


in Rs. in Rs.1 Sub-station equipments Year 5.00 20647 1032342 Transformer 250 KVA 2 Nos. Month 120.00 1827 2192003 Demand charges for 5 years: 450 KVA

at 85 % PF ( 450x5x12x0.85 ) KVA 22950.00 200.00 45900004 Sundries LS 250.00 22.50 5625

TOTAL Rs: 4918059Add for small Tools and Plants @ 1% Rs: 49180.59Add for Contractor' Profit on DPOL / Energy @ 10% Rs: 459563Add for Contrators' Overheads @ 5% Rs: 245903 Total hire charges of Machinery Rs: 5672705


in Rs. in Rs.1 Electrician 1 Nos. x 5 x 12 x 26 days Day 1560.00 82.65 1289342 Heavy mazdoor 1 Nos x 5 x 12 x 26 days Day 1560.00 80.90 126204

TOTAL Rs: 255138Add for small Tools and Plants @ 1% Rs: 2551Add for Contractor' Profit @ 10% Rs: 25514Add for hidden cost on Labour @ 15% Rs: 38271Add for additional hidden cost on labour @ 10% Rs: 25514Add for Contrators' Overheads @ 5% Rs: 12757

Total cost of Labour Rs: 359745

D. ENABLING WORKS:2 Fensing for sub-station 100 Rm @ Rs: 562.5 / Rm Rs: 562503 Civil works for foundations / pedastals / duct etc LS Rs: 16875

Total Rs: 73125Add interest for 2.5 years @ 11% Rs: 20109Deduct salvage value on shed & fensing @ 25% ( - ) Rs: -14063

Total Rs:79171.88

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BASIC DATA

12401241124212431244124512461247124812491250125112521253

B C D E F G HABSTRACT:A. Cost of Materials Rs: 315810B. Hire charges of Machinery Rs: 5672705C. Cost of Labour Rs: 359745D. Cost of enabling works Rs: 79172 Total cost Rs: 6427431 Add for transportion / erection / dismantling @ 12% Rs: 56730 Total cost for work 1.00 No. Rs: 6484161Approximate quantity of CA for 300000 cum concrete: 450000 tCost of electric sub-station for 952 tonnes Rs: 13718Cost of electric sub-station and distribution lines including demand charges as percentageof basic cost of aggregate production works out to: : 7.26%

say : 7%

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REVISION OF DATA RATES - waterresources.kar.nic.inwaterresources.kar.nic.in/scheduleofrates/basic...

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