RESSURE TURE SHEETS - Technom Tools documenten/Documents...temperature ratings of qualified fittings...

DIM

EN

SIO

N &

PR

ES

SU

RE

-

TE

MP

ER

AT

UR

E S

HE

ET

S

FITTING

SPECIFICATIONS

MAS-3000 (Carbon Steel)

SS-40 (Stainless Steel 316L)

LTCS-333 (A333 /Low Temp Carbon Steel)

Lokring MTK Installation tooling

Rev 11072017

MAS-3000 PIPE CATALOGUE

Page 1 of 4 Issue date: 11 July of 2017

T ECHNO M T OO L S B. V . & T ECHNOM PRO DUCT S B . V.

W oud en be rg se we g 19 -C6 , 37 07 HW Z e i s t T +3 1 ( 0 ) 34 3 49 2 09 0 F +3 1 (0 ) 34 3 49 2 09 1 BT W NL 80 88 .6 2 . 89 3 . B01 Ho l l a nd E i n f o@ te ch no mt o o l s . co m W www. t e ch no mt o o l s . co m BANK ABN AMRO 60 .2 7 . 00 .1 75

MAS-3000-CPL-Pxx (Straight coupling)

Coupling (as supplied)

Coupling (Post-installation)

P I O C ID D Fitting size Part no. Insertion depth Pre-

installation

Insertion depth Post-

installation

Overall length as

supplied

Take-out

dimension

Fitting inside diameter Fitting outer diameter

NPS (Pxx) Nom. (mm) Nom. (mm) (mm) Nom. (mm) Min. (mm) Nom. (mm)

1/4” (P04) 9041374 31,42 21,67 73,00 10,16 14,10 26,67

3/8” (P06) 9041375 34,82 24,13 81,08 11,43 17,53 31,50

1/2” (P08) 9040071 36,32 25,65 84,33 11,68 22,10 37,08

3/4” (P12) 9040070 41,07 29,46 93,98 11,94 27,43 40,64

1” (P16) 9040069 50,17 35,81 115,57 15,24 33,83 49,53

1-1/4” (P20) 9040110 56,13 39,88 127,51 15,24 42,67 58,17

1-1/2” (P24) 9040068 60,68 43,69 138,18 16,76 49,02 65,79

2” (P32) 9040067 74,09 54,86 166,12 17,78 61,11 82,80

3” (P48) 9041804 108,20 75,18 239,27 21,59 89,66 110,24

4” (P64) 9063125 138,18 99,92 276,35 Full Thru Bore 114,30 140,08

Notes:

1. For use on Carbon Steel pipe to ASTM-A106 and A53.

Refer to LOKRING Specification FS-3000 for qualified matching pipe specifications and schedules.

2. For tooling and dimensions, refer to drawing #LKT-MAS-PXX

3. Standard coating is Black oxide per LM 93-12.

Contact factory for other platings.

4. The NPS 4” Straight Coupling has no “center-stop” as the design is of the type “full thru bore”.





MAS-3000-EL90-Pxx-LR (90° Elbow - Long radius)

MAS-3000-EL90-Pxx (90° Elbow - Short radius)

MAS-3000-FLNGyyy-Pxx (yyy = 150, 300, 600, 1500 RF flange)

MAS-3000-EL45-Pxx (45° Elbow)

Note: All flange take-outs include the raised face portion

C Take-out Nom. (mm) Fitting size EL90-LR EL90 EL45 FLNG-150 FLNG-300 FLNG-600 FLNG-1500 RF

NPS (Pxx) Part no. C (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm)

1/2” (P08) 9061946 54,86 9061396 41,15 9060415 32,46 9060417 61,16 9060419 72,09 9061330 72,09 9061325 80,21

3/4” (P12) 9061947 45,47 9061203 39,37 9060421 35,74 9060423 65,84 9060425 77,01 9061331 77,01 9061326 89,71

1” (P16) 9061145 57,45 N/A N/A 9060427 44,75 9060429 74,98 9060431 87,68 9061332 87,68 9061327 98,86

1-1/4” (P20) 9061285 63,55 N/A N/A 9061284 44,50 9061287 73,08 9061288 87,63 N/A 88,82 N/A 95,43

1-1/2” (P24) 9061192 77,83 N/A N/A 9060433 52,43 9060435 82,65 9060437 96,88 9061333 96,88 9061328 109,58

2” (P32) 9060974 94,28 N/A N/A 9060439 56,18 9060441 81,58 9060443 97,59 9061334 97,59 9061329 126,03

3” (P48) 9061369 137,80 N/A N/A 9061368 77,47 9061370 93,35 9061371 112,40 9061372 112,40 9061373 147,19

Note regarding Flanged Lokring-fittings

• Flanged fittings

o Take-out dimension “C” is measured from the flange face seal to the pipe stop shoulder. This take out dimension is identical

to the ASME B16.5 welding neck flange for the corresponding NPS size and class.

o Are designed and constructed per MSS SP-44 for Raised Face type flanges in 150#, 300# and 600# Classes and for RF/RTJ

type flanges in 1500# Class.

o Have flange end that complies with ASME B16.5 dimensions.

• When placing an order, for example:

o Raised Faced, Class 300# flange to be used on 1” NPS pipe, Please order a: MAS-3000-FLNG300-P16

o Flanges listed above are constructed to Schedule 80 diameters.

• Flanged face configurations different than listed above are available upon request. Take into account production times.

CL

C

CL

CL

C

.

C

CL





MAS-3000-TEE-Pxx (Straight Tee)

C Fitting size

NPS (Pxx)

Part no. Take-out

Nom. (mm)

1/2" (P08) SR 9061397 41,15

1/2" (P08) LR 9061948 41,91

3/4" (P12) SR 9061401 39,37

3/4" (P12) LR 9061949 45,21

1" (P16) 9061144 57,45

1-1/4"(P20) 9061286 63,55

1-1/2" (P24) 9061191 77,83

2" (P32) 9060602 81,58

3" (P48) 9061367 109,22

MAS-3000-RTEE-Pxx-Pyy (Reducing Tee)

CR CB

Fitting size

NPS (Pxx)

Part no. Take-out Run

Nom. (mm)

Take-out Branch

Nom. (mm)

3/4"x1/2" (P12-P08) 9061398 39,37 51,31

3/4"x1/2" (P12-P08) LR 9061951 45,21 57,15

1"x1/2" (P16-P08) 9061344 57,45 54,86

1"x3/4" (P16-P12) 9061343 57,45 54,79

1-1/4"X1"(P20-P16) 9061292 63,55 66,01

1-1/2"x1/2" (P24-P08) 9061399 77,83 73,91

1-1/2" x3/4" (P24-P12) 9061402 77,83 73,84

1-1/2" x 1" (P24-P16) 9061403 77,83 76,50

2" x1/2" (P32-P08) (w) 9060975 81,58 67,56

2" x3/4" (P32-P12) (w) 9060605 81,58 67,49

2" x1" (P32-P16) (w) 9060604 81,58 70,15

2" x1-1/2" (P32-P24) (w) 9060603 81,58 81,00

3" x3/4" (P48-P12) 9061618 109,22 83,36

3" x1" (P48-P16) 9061617 109,22 86,03

3" x1-1/2" (P48-P24) 9061615 109,22 93,70

3" x2" (P48-P32) 9061408 109,22 94,28

MAS-3000-RED-Pxx-Pyy (Concentric reducer)

C

Fitting size

NPS (Pxx)

Part no. Take-out

Nom. (mm)

3/4"x1/2" (P12-P08) 9060517 31,75

1"x1/2" (P16-P08) 9060496 38,10

1"x3/4" (P16-P12) 9060498 38,10

1-1/4"X1"(P20-P16) 9061291 43,94

1-1/2"X1/2" (P24-P08) 9060519 53,85

1-1/2"x3/4" (P24-P12) 9060521 50,80

1-1/2"x1" (P24-P16) 9060500 47,63

2"x1/2" (P32-P08) 9060527 63,50

2"x3/4" (P32-P12) 9060523 57,15

2"x1" (P32-P16) 9060502 57,15

2"x1-1/2" (P32-P24) 9060504 50,80

3"x2" (P48-P32) 9061774 137,92

3"x1 1/2" (P48-P24) 9061830 137,67

3"x1" (P48-P16) 9061831 134,62

3"x1/2" (P48-P08) 9061832 132,59

CL

CL

C

CL

CL

CR

CB

C





MAS-3000-CAP-Pxx (Cap)

C Fitting size

NPS (Pxx)

Part no. Take-out

Nom. (mm)

P08 (1/2") 9060565 13,46

P12 (3/4") 9060567 13,97

P16 (1") 9060569 18,54

P20 (1-1/4") 9061289 19,81

P24 (1-1/2") 9060571 20,83

P32 (2") 9060573 20,57

P48 (3") 9061616 58,42

MAS-3000-ADPT-Pxx-yy MPT (Male pipe thread adapter)

C F

Fitting size

NPS (Pxx)

Part no. Take-out Run

Nom. (mm)

Dimension

across flats

Nom. (mm)

P08 (1/2") x 1/2" MPT 9060578 42,93 28,58

P12 (3/4") x 3/4" MPT 9060580 46,48 34,93

P16 (1") x 1" MPT 9060582 59,94 41,28

P24 (1-1/2") x 1-1/2" MPT 9060584 62,23 53,98

P32 (2") x 2" MPT 9060586 63,75 63,50

P48 (3") x 3" MPT 9061630 83,57 88,90

MAS-3000-RCPL-Pxx (Repair coupling)

Note: Repair coupling body is stainless steel type 316L per LMS 90-03

2x L1 2x L2 D ID

Fitting size

NPS (Pxx)

Part no. Overall length

Prior to installation

Max. (mm)

Overall length

After installation

Max. (mm)

Outside diameter

Max. (mm)

Inside diameter

Min. (mm)

3/8" (P06) 9041801 81,28 53,34 31,50 17,53

1/2" (P08) 9041802 87,38 65,53 37,08 21,84

3/4" (P12) 9041803 98,55 73,15 40,64 27,18

1" (P16) 9060462 115,57 86,87 50,04 33,99

1-1/4"(P20) 9061290 127,51 95,00 58,17 42,67

1-1/2" (P24) 9060461 138,18 104,14 67,06 48,84

2" (P32) 9060460 166,12 127,76 83,31 61,34

3" (P48) 9041869 239,52 173,48 114,30 89,66

C

FC

L2

D ID

L1

Lokring™ Fitting Specification

Microalloyed Steel Fittings (FS-3000) Scope: Lokring™ mechanically attached microalloyed steel (MAS) fittings use patented elastic strain preload® (ESP®) technology to create a permanent, metal-to-metal seal on carbon steel pipe in accordance with ASTM A106 and ASTM A53. This specification includes the pressure-temperature ratings of qualified fittings and matching tubing sizes. See the appropriate Lokring product catalog for additional technical data. See Lokring Fitting Installation Instructions (LP-105) for complete installation instructions. Material Specification: Lokring microalloyed steel fittings are made from hot rolled microalloyed 15V24 steel bar or drawn-over-mandrel, stress-relieved mechanical tubing. Bar stock material is in accordance with ASTM A675. Mechanical tube stock material is in accordance with ASTM A513 / DIN 2393 grade ST 52.3. The microalloyed steel fittings are black-oxide conversion coated and rust inhibitor dipped. Table 1: Pressure Ratings and Stress Intensification Factors (SiF)A

Pipe Size NPS

Pipe Sch

Working Pressure Stress Intensification

Factor, SiF ASME B31.1 ASME B31.3

psig bar psig bar

1/4 40 4890 337 6520 449

1.2 80 6610 455 8810 607

3/8 40 4040 278 5390 371

1.2 80 5600 386 7470 515

1/2

40 3890 268 5190 357

1.2 80 5250 361 7000 482 160B 4810 331 6410 442

3/4

40 3230 222 4300 296

1.2 80 4400 303 5870 404 160 B 4240 292 5650 389

1

40 3030 208 4050 279

1.2 80 3975 274 5300 365 160 B 3650 251 4870 335

1 1/4 40 2480 170 3310 228

1.2 80 3350 230 4460 307

1 1/2 40 2200 151 2930 202

1.2 80 2930 202 3900 269

2 40 1790 123 2390 164

1.2 80 2420 166 3230 222

2 1/2 40 2300 158 2670 184

1.2 80 2550 175 2970 204

3 40 1700 117 2270 156

1.2 80 2260 155 2470 170

4 40 1980 136 2310 159

1.2 80 2640 182 3070 211

A. No allowance is made for corrosion, erosion, or bending moments. (See notes) B. Lokring microalloyed steel shapes, such as elbows and tees, are manufactured from

ASME B16.9 butt weld shapes. The working pressure of these shapes, with their schedule 80 wall thickness, have a schedule 80 working pressure when used with schedule 160 pipe.

Table 2: Temperature Derating Factors in Accordance with ASME B31 (See Notes 1 and 4)

Temperature

Factors °F °C

−20 to 400 −28 to 204 1.00

500 260 0.945

600 315 0.865

650 343 0.751

Matching Pipe: Carbon steel in accordance with ASTM A106, ASTM A53, and ASTM A587 (See Note 2). Reference Qualification Document: Biersteker, Dietmann, Sareshwala, and Haupt, “Qualification of Non-Standard Product Form for ASME Code for pressure piping, B31Applications” Codes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping Components, PVP-Vol. 210-1, American Society of Mechanical Engineers, New York, 1991. Note 1: Piping systems containing the piping assemblies listed may establish design pressures up to and including the ambient maximum design pressure given for temperature from −20 to 400 °F (−28 to 204 °C) for ASME B31.1 and B31.3 (based on allowable stresses for the matching pipe of 15 000 psi (103.4 MPa) and 20 000 psi (137.8 MPa) respectively). For temperatures above 400 °F (204 °C) the maximum design pressure given shall be multiplied by the temperature derating factor listed in Table 2. Interpolation between derating factors is permitted. Maximum design temperature rating is 650 °F (343 °C). For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document.

Testing performed has disclosed that the toughness for the fitting material at −20 °F (−28 °C) to be comparable or better than matching pipe material. Note 2: Pipe used for pressure qualification tested was a seamless construction to ASME-SA106 Grade B, and electric resistance welded (ERW) construction to ASME SA53 Grade B. Maximum pipe hardness is Rb 90. For assemblies using ASTM A106 Grade A, A53 Grade A, or A587 matching pipe, the listed pressure-temperature ratings shall be multiplied by 0.80. Prior to using Lokring microalloyed steel fittings on other carbon steel pipe specifications, schedules, or constructions, contact your authorized Lokring sales and service representative.

When installing on ERW pipe, the longitudinal weld seam shall be drawn smooth or sanded to remove any suck-back, flat spots, or other surface irregularities. If the required surface conditions cannot be met, the use of anaerobic sealant, such as Loctite® PST sealant (given process compatibility) is suggested. Note 3: The stress intensification factor used for B31.1 thermal expansion and B31.3 displacement stress-range calculations has been established in accordance with test

Elastic Strain Preload, ESP, Lokring—TM Lokring Technology LLC Loctite—TM Henkel Corporation

© 2002—2016 Lokring Technology LLC

April 2016, R3

FS-3000

procedures outlined in the Reference Qualification Document. In this testing, an assembly consisting of a Lokring coupling two equal length pipe tangents on either side of the coupling was fabricated using standard Lokring installation procedures. A uniform bending moment was applied to the fitting/pipe assembly. This moment induced a bending stress in the assembly greater than the pipe material’s yield strength of 35 000 psi (241.3 MPa), and caused the assembly to flex in plane passing through the neutral axis. In one complete flexural cycle, the fitting/pipe assembly bends an equal distance to either side of the neutral axis. The stress intensification thus determined means that the Lokring fitting/matching pipe assembly will normally survive 7000 fully reversed flexural cycles with the matching pipe nominal stress equal to the pipe material’s minimum yield strength.

While extensive fatigue testing of the fitting and matching pipe assemblies have been performed, it is cautioned that the fitting material is among the highest tensile strength materials approved for use in pressure component applications. In developing stress intensification data, one assembly endured 80 000 cycles at a nominal moment stress of 35 000 psi (241.3 MPa) without failure.

However, both B31.l and B31.3 provide notes suggesting caution when designing with materials other than those in the ASME database. Thus, until more data is available, it is recommended that the B3l.l thermal expansion and B3l.3 displacement allowable stress-ranges be conservatively based upon grade B carbon steel allowable stress values. Note 4: The pressure-temperature ratings and the stress intensification factor given are for the Lokring coupling/matching pipe joint only. Calculations and testing confirm that effective pressure-temperature ratings and the effective stress intensification factors (based on matching pipe cross-sectional properties) are enveloped by the Lokring connection/matching pipe values. This is true as well for conditions where corrosion has internally reduced the wall thickness such that pressure-temperature rating and stress intensification factor could be affected.


Microalloyed Steel Repair Couplings for Use on Carbon Steel Pipe (FS-3000-RCPL) Scope: Lokring™ mechanically attached microalloyed steel (MAS) repair couplings use patented elastic strain preload® (ESP®) technology to create a permanent, metal-to-metal seal on carbon steel pipe in accordance with ASTM A106 Grade B, ASTM A53 Grade B, or API 5L Grade B. This specification includes the pressure-temperature ratings of qualified fittings and matching pipe sizes. See the appropriate Lokring product catalog for additional product data. See Lokring Fitting Installation Instructions (LP-105) for complete installation instructions. Material Specification: Lokring microalloyed steel (MAS) repair couplings are made with a stainless steel body and microalloyed steel drivers. The fitting bodies are type 316L stainless steel (UNS designation S31603) bar or tube stock. Physical and mechanical properties of bar stock body material are in accordance with ASTM A276 or A479. Physical and mechanical properties of tube stock material are in accordance with ASTM A511. The drivers are manufactured from hot-rolled, microalloyed 15V24 steel bar or drawn-over-mandrel, stress-relieved mechanical tubing. Bar stock material is in accordance with ASTM A675. Mechanical tube stock material is in accordance with ASTM A513 / DIN 2393 grade ST 52.3. The microalloyed steel drivers are black-oxide conversion coated and rust inhibitor dipped. Table 1: Pressure Ratings and Stress Intensification Factors (SiF)

Pipe Size NPS

Pipe Sch



psig bar psig bar

1/4 40 5300 365 6300 434 1.2

80 6000 413 8000 551 1.2

3/8 40 4900 337 5200 358 1.2

80 5750 396 6100 420 1.2

1/2 40 4760 328 5060 348 1.2

80 4760 328 5060 348 1.2

3/4 40 4210 290 4470 308 1.2

80 4930 339 5250 361 1.2

1 40 3680 253 3920 270 1.3

80 3990 275 4240 292 1.3

1 1/4 40 2700 186 2910 200 1.3

80 2980 205 3170 218 1.4

1 1/2 40 2440 168 2600 179 1.3

80 2440 168 2600 179 1.5

2 40 2200 151 2300 158 1.3

80 2500 172 2700 186 1.7

3 40 1700 117 2100 144 1.4

80 1350 93 1705 117 1.7

No allowance is made for corrosion, erosion, or bending moments. (See notes)

Table 2: Temperature Derating Factors in Accordance with ASME B31 (See Notes 1 and 4)

Temperature

Factors °F °C

−20 to 300 −29 to 148 1.00

400 204 0.97

500 260 0.90

600 315 0.85

650 343 0.84

Matching Pipe: Carbon steel in accordance with ASTM A106 Grade B, ASTM A53 Grade B, and API 5L Grade B (See Note 2) Reference Qualification Document: Biersteker, Dietmann, Sareshwala, and Haupt, “Qualification of Non-Standard Product Form for ASME Code for pressure piping, B31Applications” Codes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping Components, PVP-Vol. 210-1, American Society of Mechanical Engineers, New York, 1991. Note 1: Piping systems containing the piping assemblies listed may establish design pressures up to and including the ambient maximum design pressure given for temperature from −20 to 300 °F (−29 to 148 °C) for ASME B31.1 and B31.3 (based on allowable stresses for the matching pipe of 15 000 psi (103.4 MPa) and 20 000 psi (137.8 MPa) respectively). For temperatures above 300 °F (148 °C) the maximum design pressure given shall be multiplied by the temperature derating factor listed in Table 2. Interpolation between derating factors is permitted. Maximum design temperature rating is 650 °F (343 °C). For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document.

Testing performed has disclosed that the toughness for the fitting material at −20 °F (−29 °C) to be comparable or better than matching pipe material (document available upon request). Note 2: Pipe used for pressure qualification tested was a seamless construction to ASME-SA106 Grade B, and electric resistance welded (ERW) construction to ASME-SA53 Grade B. Maximum pipe hardness is Rb 90. For assemblies using ASTM A106 Grade A, A53 Grade A, or A587 matching pipe, the listed pressure-temperature ratings shall be multiplied by 0.80. Prior to using Lokring microalloyed steel repair couplings on other carbon steel pipe specifications, schedules, or constructions, contact your authorized Lokring sales and service representative.

When installing on ERW pipe, the longitudinal weld seam shall be drawn smooth or sanded to remove any suck-back, flat spots, or other surface irregularities. If the required surface conditions cannot be met, the use of anaerobic sealant, such as Loctite® PST sealant (given process compatibility) is suggested.

The designer should evaluate the potential for galvanic corrosion between the carbon steel pipe and stainless steel fitting body and should limit the maximum rated temperature of the carbon steel pipe. Lokring microalloyed steel repair couplings should not be installed on galvanized pipe used for flammable or process services



April 2016, R2

FS-3000-RCPL

Note 3: The stress intensification factor, I, used for B31.1 thermal expansion and B31.3 displacement stress-range calculations has been established in accordance with test procedures outlined in the Reference Qualification Document. In this testing, an assembly consisting of a Lokring coupling two equal length pipe tangents on either side of the coupling was fabricated using standard Lokring installation procedures. A uniform bending moment was applied to the fitting/pipe assembly. This moment induced a bending stress in the assembly greater than the pipe material yield strength of 35 000 psi (241.3 MPa), and caused the assembly to flex in plane passing through the neutral axis. In one complete flexural cycle, the fitting/pipe assembly bends an equal distance to either side of the neutral axis. The stress intensification thus determined means that the Lokring fitting/matching pipe assembly will normally survive 7000 fully reversed flexural cycles with the matching pipe nominal stress equal to the pipe material’s minimum yield strength.

While extensive fatigue testing of the fitting and matching pipe assemblies have been performed (documentation available upon request), it is cautioned that the fitting material is among the highest tensile strength materials approved for use in pressure component applications. In developing stress intensification data, one assembly endured 80 000 cycles at a nominal moment stress of 35 000 psi (241.3 MPa) without failure.


SS40 PIPE CATALOGUE

Page 1 of 4 Issue date: 10-07-2017

T ECHNO M T OO L S B. V . & T ECHNOM PRO DUCT S B . V. W oud en be rg se we g 19 -C6 , 37 07 HW Z e i s t T +3 1 ( 0 ) 34 3 49 2 09 0 F +3 1 (0 ) 34 3 49 2 09 1 BT W NL 80 88 .6 2 . 89 3 . B01 Ho l l a nd E i n f o@ te ch no mt o o l s . co m W www. t e ch no mt o o l s . co m BANK ABN AMRO 60 .2 7 . 00 .1 75

SS40-CPL-Pxx (Straight coupling)

Coupling (as supplied) (Note 2)


P I O ID D Fitting size Part no. Qualified pipe

schedules Insertion depth

Pre-installation Insertion depth

Post-installation Overall length as

supplied Fitting inside

diameter Fitting outer diameter

NPS (Pxx) See note 1 Nom. (mm) Nom. (mm) (mm) Min. (mm) Nom. (mm)

1/4” (P04) 9062176 10/40/80 36,83 26,67 73,66 14,22 26,92

3/8” (P06) 9062177 10/40/80 40,64 29,97 81,28 17,53 32,51 1/2” (P08) 9040043 10/40/80 43,69 32,77 87,38 21,72 37,85

3/4” (P12) 9040106 10/40/80 49,28 36,58 98,56 27,08 40,89 1” (P16) 9040107 10/40/80 55,88 42,16 111,76 33,83 49,78

1-1/4” (P20) 9041293 10/40/80 65,02 48,26 130,04 42,55 60,20 1-1/2” (P24) 9040103 10/40/80 71,12 52,07 142,24 48,79 66,80

2” (P32) 9040108 10/40/80 77,22 60,71 154,44 61,11 78,99 3” (P48) 9041868 10/40/80 119,63 86,72 239,26 89,66 114,30

Notes: 1. For use on Stainless Steel Pipe per ASTM-A312, and Carbon Steel per ASTM-A106, A53. Refer to LOKRING

Specification FS40 for qualified matching pipe specifications and schedules. 2. Coupling "thru-bore" design permits pipe to pass completely through.

All other fittings have an internal pipe stop.

SS40 PIPE CATALOGUE



SS40-EL90-Pxx (90° Elbow)

SS40-SEL90-Pxx (90° Street Elbow)

SS40-FLNGyyy-Pxx (yyy = 150, 300, 600, 1500 RF flange)

SS40-EL45-Pxx (45° Elbow)


C Take-out Nom. (mm) Fitting size EL90 SEL90 EL45 FLNG-150 FLNG-300 FLNG-600

NPS (Pxx) Part no. C (mm) Part no. C (mm) CS (mm) X (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm) Part no. C (mm) 1/4” (P04) 9061393 29,21 - N/A N/A N/A 9061608 25,83 - N/A - N/A - N/A

3/8” (P06) 9061394 29,21 - N/A N/A N/A 9061607 24,13 - N/A - N/A - N/A 1/2” (P08) 9060040 28,70 - N/A N/A N/A 9060180 24,77 9060052 53,47 9060264 58,04 9061320 64,39

3/4” (P12) 9061209 44,60 - N/A N/A N/A 9061212 28,73 9061214 58,83 9061231 63,65 9061321 70,00 1” (P16) 9061210 44,53 - N/A N/A N/A 9061007 31,83 9061219 62,05 9061232 68,40 9061322 74,75

1-1/4” (P20) 9061295 55,45 - N/A N/A N/A 9061294 36,40 9061297 64,97 9061298 72,85 9061323 80,72

1-1/2” (P24) 9061211 64,90 9061409 65,02 190,50 57,15 9061213 39,50 9061215 69,72 9061233 76,07 9061324 83,95 2” (P32) 9061226 84,71 9060995 84,84 222,25 57,15 9061227 46,61 9061224 72,01 9061234 78,36 9061342 88,01

3” (P48) 9061434 127,00 - N/A N/A N/A 9061678 66,80 9061679 82,55 9061680 91,95 9061681 101,60

.

MAS-3000-EL45-PXX (45° Elbow)

C

CL

SS40-SEL90-PXX (90° Street Elbow)

X

CL

C

CS

MAS-3000-EL90-PXX-LR (90° Elbow-Long Radius)

CL

C

SS40 PIPE CATALOGUE



SS40-TEE-Pxx (Straight Tee)

C Fitting size NPS (Pxx)

Part no. Take-out Nom. (mm)

1/4" (P04) 9061389 27,94 3/8" (P06) 9061390 27,94

1/2" (P08) 9061012 28,70 3/4" (P12) 9061216 32,26

1" (P16) 9061217 44,53 1-1/4"(P20) 9061296 55,45

1-1/2" (P24) 9061218 64,90 2" (P32) 9061225 72,01

3" (P48) 9061677 98,55

SS40-RTEE-Pxx-Pyy (Reducing Tee)

CR CB Fitting size NPS (Pxx)

Part no. Take-out Run Nom. (mm)

Take-out Branch Nom. (mm)

1/2"x1/4" (P0804) 9061561 28,70 29,72

3/4"x1/4" (P1204) 9061562 32,26 32,51

3/4"x1/2" (P1208) 9061242 32,26 33,78

1"X1/4" (P1604) 9061565 44,53 63,93

1"x1/2" (P1608) 9061243 44,53 51,13

1"x3/4" (P1612) 9061223 44,53 48,23

1-1/4"X1"(P20-P16) 9061300 55,45 60,20

1-1/2"x3/4" (P2412) 9061346 64,90 67,28

1-1/2"x1" (P2416) 9061245 64,90 63,58

1-1/2"x1-1/4" (P2420) 9061361 64,90 64,97

2"x1/2" (P3208) 9061566 72,01 63,83

2"x3/4" (P3212) 9061362 72,01 60,93

2" x1" (P3216) 9061246 72,01 57,23

2"x1-1/2" (P3224) 9061247 72,01 79,55

3"x2" (P4832) 9061682 98,55 84,84

SS40-RED-Pxx-Pyy (Concentric reducer)



3/4"x1/2" (P12-P08) 9061270 20,96 1"x1/2" (P16-P08) 9061271 25,81

1"x3/4" (P16-P12) 9061272 23,37 1-1/4"X1"(P20-P16) 9061301 26,49

1-1/2"x3/4" (P24-P12) 9061345 46,99 1-1/2"x1" (P24-P16) 9061273 44,09

2" x1" (P32-P16) 9061274 52,68 2"x1-1/2" (P32-P24) 9061275 43,92

SS40-REDB-Pxx-yy (Reducing Bushing)

C Fitting size

(Pxx) - yy NPS Part no. Take-out

Nom. (mm)

P08 x 3/4" NPS 9061235 75,44 P08 x 1" NPS 9061236 93,47

P12 x 1" NPS 9061237 58,67

P16 x 1-1/4" NPS 9061238 90,42 P16 x 1-1/2" NPS 9061239 100,58

P16 x 2" NPS 9061241 128,78 P20 x 1-1/2" NPS 9061335 138,79

P24 x 2" NPS 9061240 163,07

CL

CL

MAS-3000-TEE-PXX (Straight Tee)

C

CL

CL

CR

CB

MAS-3000-RTEE-PXX-PYY (Reducing Tee)

MAS-3000-RED-PXX-PYY (Concentric Reducer)

C

SS40-REDB-PXX- YY NPS (Reducing Bushing)

NPSCL

C

SS40 PIPE CATALOGUE



SS40-CAP-Pxx (Cap)



P08 (1/2") 9061256 21,59

P12 (3/4") 9061255 23,11 P16 (1") 9061254 26,52

P20 (1-1/4") 9061299 28,19 P24 (1-1/2") 9061253 30,99

P32 (2") 9061252 32,26 P48 (3") - N/A

SS40-ADPT-Pxx-yy MPT (Male pipe thread adapter)

C F Fitting size NPS (Pxx)

Part no. Take-out Run Nom. (mm)

Dimension across flats Nom. (mm)

P08 (1/2") x 1/2" MPT 9061261 45,21 23,11

P12 (3/4") x 3/4" MPT 9061260 49,53 28,70

P16 (1") x 1" MPT 9061259 58,17 35,31

P20 (1-1/4") x 1-1/4" MPT - 60,20 44,45

P24 (1-1/2") x 1-1/2" MPT 9061258 64,26 50,80

P32 (2") x 2" MPT 9061257 66,04 60,71

SS40-UNION-Pxx (Union coupling)

A C Fitting size

NPS (Pxx) Part no. Overall length

Prior to installation Max. (mm)

Take-out Nom. (mm)

1/4" (P04) 9061456 144,53 71,63

3/8" (P06) 9061457 155,80 74,68

1/2" (P08) 9061458 161,34 73,91

3/4" (P12) 9061459 173,89 75,44

1" (P16) 9061460 193,45 81,79

1-1/4"(P20) 9061461 216,74 87,38

1-1/2" (P24) 9061462 239,67 97,28

2" (P32) 9061463 256,77 102,11

MAS-3000-CAP-PXX (Cap)

C

MAS-3000-ADPT-PXX-YY MPT (Male Pipe Thread Adapter)

FC


316L Stainless Steel Pipe Fittings (FS-40) Scope: Lokring™ mechanically attached 316L stainless steel fittings use patented elastic strain preload® (ESP®) technology to create a permanent, metal-to-metal seal on stainless steel pipe in accordance with ASTM A312 and for other pipe materials of comparable strength and ductility. This specification includes the pressure-temperature ratings of qualified fittings and matching tubing sizes. See the appropriate Lokring product catalog for additional product data. See Lokring Fitting Installation Instructions (LP-105) for complete installation instructions. Material Specification: Fitting bodies and drivers are manufactured from type 316L stainless steel (UNS designation S31603). Physical and mechanical properties of bar stock material conform to ASTM A276 or A479. Physical and mechanical properties of tube stock material conform to ASTM A511. Fittings are fabricated using schedule 40 butt weld fittings in accordance with ANSI B16.9 and ASTM A403 WP/W. Lokring flanges are fabricated using forged weld neck flanges in accordance with ANSI/ASME B 16.5 schedule 40 bore. Table 1: Pressure Ratings and Stress Intensification Factors (SiF)A

Pipe Size NPS

Pipe Sch



psig bar psig bar

1/4

10 3781 260 4529 312

1.2 40 5300 365 6300 434

80B 6000 413 8000 551

3/8

10 3400 234 3600 248

1.2 40 4900 337 5200 358

80 B 5750 396 6100 420

1/2

10 4030 277 4290 295

1.2 40 4760 328 5060 348

80 B 4760 328 5060 348

3/4

10 3170 218 3380 233

1.2 40 4210 290 4470 308

80 B 4930 339 5250 361

1

10 3340 230 3550 244

1.2 40 3680 253 3920 270

80 B 3990 275 4240 292

1 1/4

10 2450 168 2675 184

1.2 40 2700 186 2910 200

80 B 2980 205 3170 218

1 1/2

10 2260 155 2410 166

1.2 40 2440 168 2600 179

80 B 2440 168 2600 179

2

10 1500 103 1600 110 1.2

40 2200 151 2300 158

80 B 2500 172 2700 186 1.4

3

10 920 63 1150 79 1.5

40 1700 117 2100 144

80 B 1350 93 1705 117 1.6

A. No allowance is made for corrosion, erosion, or bending moments. (See notes.) B. Lokring 316L stainless steel shapes, such as elbows and tees, are manufactured from

ASME B16.9 butt weld shapes. The working pressure of these shapes, with their schedule 40 wall thickness, have a schedule 40 working pressure when used with schedule 80 pipe.

Table 2: Temperature Derating Factors in Accordance with ASME B31 (See Note 1.)

Temperature ASME B31.1

Factors

ASME B31.3

Factors °F °C

200 93 1.00 1.00

300 148 0.98 1.00

400 204 0.96 0.97

500 260 0.96 0.90

600 315 0.90 0.85

650 343 0.89 0.84

700 371 0.87 0.82

750 398 0.86 0.81

800 426 0.85 0.80

Matching Pipe: Qualified matching pipe shall conform to seamless or electric resistance welded (ERW) constructions of ASTM A312. All pipes shall be furnished in the heat-treated condition according to ASTM A312/A312M. Pipe shall be of high-quality, fully-annealed construction with maximum Rockwell B scale hardness of 90. Fittings may also be installed on ASTM A53 or A106 carbon steel pipe provided the dimensional and physical properties meet the requirements of qualified stainless steel pipe. The designer should evaluate the potential for galvanic corrosion between the carbon steel pipe and stainless steel fitting. The carbon steel pipe limits the temperature rating of the assembly. Do not install Lokring 316L stainless steel fittings on galvanized pipe used for flammable or process services.

Discontinuities in the longitudinal weld seam of ERW pipe can provide a leak path if not removed or sealed. Poor longitudinal welding can result in a visible depression (or suck-back). Poor weld bead removal can result in a raised portion or a flat spot at the weld. When installing Lokring fittings on ERW pipe the weld bead must be drawn or sanded smooth and not be visible to the naked eye. Reference Qualification Document: Biersteker, Dietmann, Sareshwala, and Haupt, “Qualification of Non-Standard Product Form for ASME Code for pressure piping, B31Applications” Codes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping Components, PVP-Vol. 210-1, American Society of Mechanical Engineers, New York, 1991. Note 1: Piping systems containing the piping assembles listed may establish design pressures up to and including the ambient maximum design pressure given for temperatures from −20 to 200 °F (−28 to 93 °C) for ASME B31.1 applications, and from −425 to 300 °F (−253 to 148 °C) for ASME B31.3 [based on allowable stresses for the matching pipe of 18 000 psi (1241 bar) and 20 000 psi (1378 bar) respectively]. B31.3 allows for services to −425 °F (−253 °C) when joining ASTM A312 Grades TP 304L and TP 316L (only when pipe material is solution heat treated).

Elastic Strain Preload, ESP, Lokring—TM Lokring Technology LLC


May 2016, R5

FS-40

Lokring 316L stainless steel pipe fittings are limited in low-temperature service to the low-temperature limit of the applicable B31 Code. In B31.3 services, Lokring 316L stainless steel pipe couplings may be used in services to −425 °F (−253 °C) when joining ASTM A-312 Grades TP 304L, TP304, TP316L, and TP 316 pipe. However, when using special fittings manufactured with welds services below −150 °F (−101 °C) will be de-rated for pressure or external loads or both. Please contact your authorized Lokring representative for more information.

For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document. Interpolation between the de-rating factors in Table 2 is permitted. Note 2: The methodology used to establish the stress intensification factor, i, use of B31.1 thermal expansion and B31.3 displacement stress-range calculations is outlined in the Reference Qualification Document. The stress intensification thus determined means that the Lokring fitting/matching assembly will normally survive 7000 fully reversing flexural cycles with the matching pipe nominal stress equal to the pipe material’s minimum yield strength.

LTCS-333 PIPE CATALOGUE

Page 1 of 3 Issue date: July, 11th of 2017


LTCS-333-CPL-XXX (Straight coupling)

Coupling (as supplied)


P I O C ID D Fitting size Part no. Qualified pipe

schedules Insertion depth Pre-

installation Insertion depth Post-

installation Overall length as

supplied Take-out

dimension Fitting inside

diameter Fitting outer

diameter NPS (Pxx) See note 1 Nom. (mm) Nom. (mm) (mm) Nom. (mm) Min. (mm) Nom. (mm)

1/2” (P08) 9063298 40/80/160 36,50 25,63 84,6 11,9 22,10 37,1 3/4” (P12) 9063299 40/80/160 41,00 29,42 96,0 14,0 27,43 44,5 1” (P16) 9063170 40/80/160 50,95 35,85 117,1 15,2 33,83 50,3

1-1/2” (P24) 9061688 40/80/160 59,95 43,61 136,9 17,0 49,02 68,6 2” (P32) 9061689 40/80/160 78,75 57,48 175,3 17,8 61,11 83,3 3” (P48) 9063300 40/80 108,95 75,92 239,5 21,6 89,66 110,2 4” (P64) 9063429 40/80 138,35 97,61 276,4 Not applicable 114,30 140,01

Notes: 1. Developed and qualified per ASME B31.1, B31.3, B31.4 and B31.8. 2. For use on Low Temperature Carbon Steel (LTCS) pipe to ASTM A333 Grade 6, ASTM-A106 and A53, ASTM A587 and API 5L Grades B.

Refer to LOKRING Specification LTCS-333 for qualified matching pipe specifications and schedules. 3. Designed for piping systems with a corrosion allowance of 1/8 inch (3,2mm). 4. Made of AISI/SAE 4130 (UNS G41300) Low Alloy NACE Grade or API 5CT Grade L80 type 1/ API 5L X80 carbon steel material. 5. Coated with Light Blue Zinc chromate corrosion inhibitor per specification ASTM B633. 6. The NPS 4” Straight Coupling has no “center-stop” as the design is of the type “full thru bore”.

7. Please note, for installation of LTCS-333 fittings from NPS 1/2” up to NPS 2” additional inserts and gages are required (see “Installation Tooling MTK” for the required components).




LTCS-333-FLNGyyy-Pxx (yyy = 150RF, 300RF, 600RF, 1500 RTJ flange)


FLNG-150 Raised Face FLNG-300 Raised Face FLNG-600 Raised Face FLNG-1500 (RTJ)

Fitting size NPS (Pxx)

L (Part Length when

uninstalled)

E (OD) A (Take out in mm)

L (Part Length when

uninstalled)


L (Part Length when

uninstalled)


L (Part Length when uninstalled)


1/2” (P08) 83,8 37,1 47,5 88,6 37,1 52,3 83,8 37,1 47,5 83,8 37,1 47,5

3/4” (P12) 93,4 44,5 52,3 98,2 44,5 57,2 104,6 44,5 63,5 117,3 44,5 76,2

1” (P16) 106,4 50,3 55,4 113,1 50,3 62,1 119,4 50,3 68,3 130,6 50,3 79,5

1-1/2” (P24) 122,3 68,6 62,1 128,8 68,6 68,3 136,5 68,6 76,3 149,4 68,6 88,9

2” (P32) 142,2 83,3 63,5 148,5 83,3 69,9 158,2 83,3 79,6 188,3 83,3 109,6

3” (P48) 178,8 113,7 69,9 188,2 113,7 79,2 197,8 113,7 88,9 234,2 110,2 125,2

4” (P64) 214,4 140,1 76,2 224,0 140,1 85,9 246,1 140,1 108,0 270,0 140,2 131,8

Note regarding Flanged Lokring-fittings

Flanged fittings o Take-out dimension “C” is measured from the flange face seal to the pipe stop shoulder. This take out dimension is

identical to the ASME B16.5 welding neck flange for the corresponding NPS size and class. o Are designed and constructed per MSS SP-44 for Raised Face type flanges in 150#, 300# and 600# Classes and for RTJ type

flanges in 1500# Class. o Have flange end that complies with ASME B16.5 dimensions.

Are designed as a one piece, weld-less body construction.

When placing an order, for example: o Raised Faced, Class 300# flange to be used on 1” NPS pipe, Please order a: LTCS-333-FLNG300-P16. o Flanges listed above are constructed to Schedule 80 diameters. Flanges constructed in Schedule 160 diameters are

available upon request.

Flanged face configurations different than listed above are available upon request. Take into account production times. Please note, for installation of LTCS-333 fittings from NPS 1/2” up to NPS 2” additional inserts and gages are required (see

“Installation Tooling MTK” for the required components).




LTCS-333-EL90-FRG-Pxx (Machined Forging 90° Elbow - Short radius)

Fitting size NPS (Pxx) P Insertion depth Pre-installation

Nom. (mm) C (Take out in mm)

3/4” (P12) 41,00 53,72

1” (P16) 51,03 52,25

1-1/2” (P24) 60,27 71,53

2” (P32) 78,69 74,93

Please note, for installation of LTCS-333 fittings from NPS 1/2” up to NPS 2” additional inserts and gages are required (see “Installation Tooling MTK” for the required components).

LTCS-333-CAP-Pxx (Forged Blind Cap)

Wall Thickness C

Fitting size NPS (Pxx)

Product Code Part no. Min. In mm (sched)

Max. In mm (sched)

Take-out Nom. (mm)

P08 (1/2") LTCS-333-CAP-P08 9063406 1,65(10) 7,47 (XXS) 13,51

P12 (3/4") LTCS-333-CAP-P12 9063407 1,65(10) 7,82 (XXS) 15,75

P16 (1") LTCS-333-CAP-P16 9063408 2,11(10) 6,35 (160) 18,44

Please note, for installation of LTCS-333 fittings from NPS 1/2” up to NPS 2” additional inserts and gages are required (see “Installation Tooling MTK” for the required components).

CL

CL

MAS-3000-EL90-PXX (90°El bo w-Sho rt Radi u s )

CP

MAS-3000-CAP-PXX (Cap)

C


4130 Alloy Steel Fittings (FS-333) Scope: Lokring™ mechanically attached 4130 alloy steel fittings use patented elastic strain preload® (ESP®) technology to create a permanent, metal-to-metal seal on carbon steel pipe to ASTM A333 Grade 6, ASTM-A106, ASTM-A53 Grade B and API 5L Grade B. This specification includes the pressure-temperature ratings of qualified fittings and matching tubing sizes. See the appropriate Lokring product catalog for additional product data. See Lokring Fitting Installation Instructions (LP-105) for complete installation instructions. Material Specification: The 4130 alloy fitting bodies and drivers are manufactured from ASTM A519 (AISI) 4130 grade (UNS G41300) hot rolled, normalized, quenched and tempered material. Bar stock material is in accordance with AISI E4130. Tube stock material is in accordance with API 5CT Grade L80 Type 1/API 5L X80 seamless tube. Flanges are designed and constructed in accordance with MSS SP-44. Forged shapes, such as 90 degree elbows, are manufactured from ASTM A322 Grade 4130 (UNS G41300) steel bars. All 4130 alloy steel material is normalized, quenched, and tempered. Raw material used in 4130 alloy steel fittings is lot verified for Charpy impact at −50 °F (−46 °C).

The material used in the LTCS-333 product line has been qualified according to the guidelines of the ASME B31 code, of which is currently registered for code case with ASME B31.1 (Ref: Item 12-808) and ASME B31.3 (Ref: Item 13-1933).

Fittings are coated with a light blue zinc chromate corrosion inhibitor according to specification ASTM B633. Table 1: Pressure Ratings and Stress Intensification Factors (SiF)

Pipe Size NPS

Pipe Sch



psig bar psig bar

1/2

40 4900 337 5730 395 1.0

80 6790 468 7940 547 1.0

160 7290 502 8530 588 1.0

XXS 7290 502 8530 588 1.1

3/4

40 4050 279 4740 326 1.0

80 4810 331 5630 388 1.0

160 6080 419 7110 490 1.0

XXS 6080 419 7110 490 1.2

1

40 3800 262 4440 306 1.0

80 5450 375 6370 439 1.0

160 4310 297 5040 347 1.1

1 1/2

40 2770 190 3240 223 1.0

80 3570 246 4170 287 1.1

160 4360 300 5100 351 1.4

2

40 2090 144 2450 168 1.0

80 3200 220 3740 257 1.1

160 4180 288 4890 337 1.4

3 40 2010 138 2350 162 1.0

80 3070 211 3590 247 1.1

Pipe Size NPS

Pipe Sch



psig bar psig bar

4 40 1900 131 2220 153 1.0

80 2180 150 2550 175 1.1

No allowance is made for corrosion, erosion, or bending moments. (See notes) Table 2: Temperature Derating Factors in Accordance with ASME B31 (See Notes 1 and 4)

Temperature

Factors °F °C

150 65 1.00

200 93 0.98

300 148 0.98

400 204 0.98

500 260 0.98

600 315 0.98

650 343 0.98

700 371 0.97

800 426 0.87

Matching Pipe: Carbon steel in accordance with ASTM A333 Grade 6, ASTM-A106, ASTM-A53 Grade B and API 5L Grade B (See Note 2). Reference Qualification Document: Biersteker, Dietmann, Sareshwala, and Haupt, “Qualification of Non-Standard Product Form for ASME Code for pressure piping, B31Applications” Codes and Standards and Applications for Design and Analysis of Pressure Vessel and Piping Components, PVP-Vol. 210-1, American Society of Mechanical Engineers, New York, 1991. Note 1: Piping systems containing the piping assemblies listed may establish design pressures up to and including the ambient maximum design pressure given for temperature from −20 to 150° F (−29 to 65 °C) for ASME B31.1 and B31.3 (based on allowable stresses for the matching pipe of 15 000 psi (1034 bar) and 20 000 psi (1379 bar) respectively). For temperatures above 150 °F (65 °C), the maximum design pressure given shall be multiplied by the temperature-derating factor listed in Table 2. Interpolation between derating factors is permitted. Maximum design temperature rating is 800 °F (426 °C). For methodology used to develop maximum design pressures in accordance with ASME codes, see Reference Qualification Document.

Testing performed has disclosed that the toughness for the fitting material at −20 °F (−29 °C) to be comparable or better than matching pipe material. Note 2: Pipe used for pressure qualification tested was a seamless construction to ASME-SA106 Grade B, and electric resistance welded (ERW) construction to ASME-SA53 Grade B. Maximum pipe hardness is Rb 90. For assemblies using ASTM A106 Grade A, A53 Grade A, or A587 matching pipe, the listed pressure-temperature ratings shall be multiplied by 0.80.

When installing on ERW pipe, the longitudinal weld seam shall be drawn smooth or sanded to remove any suck-back, flat spots, or other surface irregularities. If the required surface



May 2016, R4

FS-333

conditions cannot be met, the use of anaerobic sealant, such as Loctite® PST sealant (given process compatibility) is suggested. Note 3: The stress intensification factor, I, used for B31.1 thermal expansion and B31.3 displacement stress-range calculations has been established in accordance with test procedures outlined in the Reference Qualification Document. In this testing, an assembly consisting of a Lokring coupling two equal length pipe tangents on either side of the coupling was fabricated using standard Lokring installation procedures. A uniform bending moment was applied to the fitting/pipe assembly. This moment induced a bending stress in the assembly greater than the pipe material yield strength of 35 000 psi (2413 bar), and caused the assembly to flex in plane passing through the neutral axis. In one complete flexural cycle, the fitting/pipe assembly bends an equal distance to either side of the neutral axis. The stress intensification thus determined means that the Lokring fitting/matching pipe assembly will normally survive 7000 fully reversed flexural cycles with the matching pipe nominal stress equal to the pipe material’s minimum yield strength.

While extensive fatigue testing of the fitting and matching pipe assemblies have been performed (documentation available upon request), it is cautioned that the fitting material is among the highest tensile strength materials approved for use in pressure component applications. In developing stress intensification data, one assembly endured 80 000 cycles at a nominal moment stress of 35 000 psi (2413 bar) without failure.


Installation Tooling (MTK)

Page 1 of 1 Issue date: July, 10th 2017

T ECHNO M T OO L S B. V . W oud en be rg se we g 19 -C6 , 37 07 HW Z e i s t T +3 1 ( 0 ) 34 3 49 2 09 0 F +3 1 (0 ) 34 3 49 2 09 1 BT W NL 80 88 .6 2 . 89 3 . B01 Ho l l a nd E i n f o@ te ch no mt o o l s . co m W www. t e ch no mt o o l s . co m BANK ABN AMRO 60 .2 7 . 00 .1 75

Envelope dimensions and space requirements

Up to 2” (MTK 20, 45 & 60) Important note: for the installation of LTCS-333 fittings additional inserts and gages for the applicable installation equipment are required. These are not by default provided with the Lokring-tooling. The required inserts are as followed:

Product code Description Required for

Product code Description Required for

7080279 BI45-LTCS-333-P08-FR – ½" NPS body insert MTK45 7080283 BI60-LTCS-333-P24-FR – 1 ½" NPS body insert MTK60

7080280 JI45-LTCS-333-P08-FR – ½" NPS jaw insert MTK45 7080284 JI60-LTCS-333-P24-FR - 1 ½" " NPS jaw insert MTK60

8090155 MPG-LTCS-P08- ½" Kaliber / Gage MTK45 8090111 MPG-LTCS-P24- - 1 ½" Kaliber / Gage MTK60

7080277 BI45-LTCS-333-P12-FR - ¾" NPS body insert MTK45 7080282 BI60-LTCS-333-P32-FR - 2" NPS body insert MTK60

7080278 JI45-LTCS-333-P12-FR - ¾" NPS jaw insert MTK45 8090110 MPG-LTCS-P32 - 2" Kaliber / Gage MTK60

8090156 MPG-LTCS-P12- ¾" Kaliber / Gage MTK45 No additional gages or inserts required for the 3” (MTK 100) en 4” (MTK 140) installation tooling. 7080275 BI45-LTCS-333-P16-FR - 1" NPS body insert MTK60

7080276 JI45-LTCS-333-P16-FR - 1" NPS jaw insert MTK60

8090157 MPG-LTCS-P16- 1" Kaliber / Gage MTK60

c

3” (MTK100) 4” (MTK140, Forward Only)

S X A L H W E C B Y

Fitting size

Lokring tool

Minimum spool length

Minimum spacing

between fittings

Pre-Installed insertion

depth

Tool length

Tool height

Tool width

Minimum spacing

between pipes

Minimum pipe

center to center

Minimum extension

from bulkhead

Insertion depth installed

NPS (Pxx) (mm) (mm) Nom. (mm) (mm) (mm) (mm) (mm) (mm) (mm) Nom. (mm)

1/4” (P04) MTK20 78 15 32 127 82 60 24 37 46 25

1/2” (P08) MTK45 104 17 44 162 125 99 39 60 60 33

3/4” (P12) MTK45 115 17 50 162 125 99 36 63 66 37

1” (P16) MTK45 133 21 56 162 125 99 33 67 77 43

1” (P16) MTK60 132 20 56 218 148 127 47 81 77 43

1-1/4” (P20) MTK60 157 27 65 218 148 127 43 85 93 48

1-1/2” (P24) MTK60 164 22 72 218 148 127 40 88 93 53

2” (P32) MTK60 196 28 78 218 148 127 34 94 112 62

3” (P48) MTK100 271 32 120 318 201 258 85 174 152 87

4”(P64) MTK140 455 203 126 381 271 297 108 222 610 108

Notes: Spool lengths are for reverse operation, except where noted. Spool lengths may be decreased slightly if one fitting end can be pulled up prior to positioning the second end and the reverse position of the tool is used for the installation. “E” and “C” assume no fittings positioned directly across from each other. ”B” assumes that the tool is operated in reverse mode, except where noted.

RESSURE TURE SHEETS - Technom Tools documenten/Documents...temperature ratings of qualified fittings...

Documents

Transcript of RESSURE TURE SHEETS - Technom Tools documenten/Documents...temperature ratings of qualified fittings...