Responsible Sourcing Guide: Marine Warm Water Prawns · Marine Warm Water Prawns QII 2015 e 2...
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Responsible Sourcing Guide:
Marine Warm Water Prawns
QII 2015
Page1
Warm water shrimp / prawns,
as their name suggests, are
found in warm, tropical marine
waters. The global production
of farmed penaeid (family
Penaeidae) shrimps and
prawns averaged 3.5 - 4 million
metric tonnes (mt) per annum for the years 2008-11 (1) and is poised to double in the next
decade to 8 million mt (2). Pre-dominantly inland (brackish water) locations are used to farm
penaeids, whereas almost all wild caught penaeids are from marine fisheries. For
convenience, prawns and shrimps are divided into cold water and warm water varieties. The
former are from cold water oceans such as the North Atlantic and Arctic, and the latter from
warm waters such as the Pacific and Indian oceans. On the UK market the legal distinction
between penaeid prawns and shrimps is based on weight (3), with larger animals (e.g. tiger
prawns), and smaller animals described as shrimp.
The purpose of this guide is to give buyers background information on the responsible
sourcing of warm water, marine prawns.
Aquaculture accounted for 56% of the world’s warm water marine prawn supplies in 2012 (4). Two
prawn species that are dominant in terms of suppyling world markets are two that are farmed;
namely the white leg prawn (Litopenaeus vannamei, formerly Penaeus vannamei) and the Asian,
black or giant tiger prawn (Penaeus monodon) (Figure 1) (5) .
Penaeus monodon Litopenaeus vannamei
© Scandinavian Fishing Year Book
Figure 1. World Production of marine warm water prawns - capture and aquaculture (5)
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QII 2015
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‘Vannamei’ is the clear leader in terms of warm water prawn aquaculture, accounting for ~70% of
the world’s annual farmed production. The remaining 30% of warm water prawn aquaculture
production is made up of ‘monodon’ (~20%) and a further six minor species (see table in Figure 1).
The global industry generates US$12 – 15 billion a year (5).
In 2013, the total value of imports of frozen warm water prawns to
the EU was €3 billion (474,000 mt). This represented 34% of
global import value (36% of global import volume). Spain, France,
Italy, Belgium, Germany, the Netherlands, and the UK accounted
for 90% (€2.7 billion) of the total frozen prawn import value in
2013 (6, 7).
In terms of UK seafood imports, 40,117 mt of warm water prawns
were imported in to the UK in 2013 for retail and commercial
services (restaurants, etc.), valued at £269 million. Warm water
prawns ranked 5th in the top 35 UK retail species in the 52 weeks
running up to August 2014. UK retail volume of warm water
prawns was 11,772 mt and worth £192 million in the same 12
month period (8).
Sources and quantities
Modern warm water prawn farming began in the 1960s, became a significant industry in the 1990s,
and has grown rapidly ever since. Today prawns are cultured in over 60 countries, providing a
livelihood for millions of people (5). In 2012 aquaculture raised over 3 million mt of vannamei, and
over 850,000 mt of monodon (Figure 2) (6, 7).
BUYERS’ TOP TIPS
Know your source of supply. Only purchase warm water prawns which are traceable throughout the entire production chain.
Ensure product complies with appropriate standards for farming, processing and production.
Understand the legal system for importing prawns, and the testing requirements to ensure all product is free from drug and chemical residues.
Be aware of the social and environmental impacts.
Figure 2. Global aquaculture production - vannamei and mondon (mt) (9, 10)
L. vannamei
P. monodon
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Marine Warm Water Prawns
QII 2015
Page3
Brackish water
Seawater
Figure 4. Life Cycle of Penaeid Prawn (13)
Asia is by far the largest producing region (China, Thailand, Vietnam, Indonesia, Malaysia, India,
Bangladesh), with around 82% of aquaculture production, followed by Latin America (Ecuador
Mexico, Honduras, Nicaragua, Guatemala, Brazil, Venezuela), with ~16%. Other nations, such as
Madagascar, Australia and some Middle Eastern, make up the remaining production (5) (Figure 3).
Biology (11, 12)
Penaeus monodon (monodon)
Monodon inhabits the coasts of Australia,
South East Asia, South Asia and East Africa
in tropical marine habitats. Adults are often
found over muddy sand or sandy bottoms at
20 - 50 m depth. In the wild, they are
nocturnal, burrowing into the bottom during
the day and emerging at night to search for
food as benthic feeders. Monodon is more
predatory than omnivorous scavenger or
detritivore.
As with all penaeid prawns, monodon spend
their larval, juvenile, adolescent and sub-
adult stages in coastal estuaries, lagoons or
mangrove areas, where juvenile and
adolescent stages can tolerate salinity
conditions as low as 1-2‰ (Figure 4).
Mating occurs at night, shortly after moulting.
Monodon females produce as many as
500,000 - 750,000 eggs. Spawning occurs at
night and fertilization is external with eggs
laid in offshore waters. Hatching of the free-
swimming nauplii occurs 12 - 15 hours after
fertilization. The next larval stages remain
planktonic for some time and are carried
towards the shore by tidal currents. The post
larvae change from planktonic to feeding on
Figure 3. Warm water prawn aquaculture production by global region (5)
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Marine Warm Water Prawns
QII 2015
Page4
benthic detritus, worms and small
crustaceans. They then migrate to deeper
water when they become adolescent and
finally move to spawning grounds upon
becoming adults.
Litopenaeus vannamei (vannamei)
Vannamei is native to the Eastern Pacific
coast from Mexico in the North, through
Central and South America as far south
Ecuador, in tropical marine habitats. This
species grows to a smaller size than
monodon. Its normal appearance is a
translucent white, but colour may vary
dependent on substratum, feed and water
turbidity
As with monodon adults live and spawn in the
open ocean, with females spawning 100,000
– 250,000 eggs. Hatching occurs about 16
hours after spawning and fertilization. Initial
planktonic life stages, post larval
development and subsequent migration to
oceanic waters as sub-adults are similar to
monodon.
Cultivation methods
and systems
Figure 5 at the end of this section shows
details of production systems for monodon
and vannamei (14) and is useful to refer to
whilst reading the following sections on
aquaculture methods and systems. This
schematic diagram details the systems
practiced in Vietnam, but they are applicable
to many different regions and countries,
although methodologies (e.g. stocking rates,
feeding regimes) may vary geographically.
Traditional pond culture of warm water
prawns involved the trapping and holding of
post larvae naturally found in coastal zones.
This practice is still continued, however,
during the 1970s breeding and techniques
were developed, enabling post larvae to be
raised in aquaculture hatchery facilities and
supplied to farmers for on-growing.
Broodstock and hatchery
Broodstock and hatchery: Monodon (11)
Monodon aquaculture in still relies almost
entirely on wild stock, for both extensive
production (recruiting passively collected wild
seed) and broodstock for captive breeding
and producing hatchery-reared post larvae.
Normally monodon broodstock are captured
from the wild. They are stabilised, graded and
subsequently induced to spawn. It has been
found that unilateral eyestalk ablation
(removal of one eye) has the effect of
stimulating the endocrine system which in
turn results in ovarian development.
However, the mechanism is not fully
understood and research continues to find
alternative methods for inducing maturation.
Gravid females (those with eggs attached to
their bodies) are also collected from the wild
and supplied to hatcheries.
In the largest monodon producing nation,
Vietnam, two organizations are working on
domesticating monodon; the Vietnamese
government and a joint venture between it
and a US biotechnology company. Monodon
broodstock and post larvae supplies from
these sources are still very small (14).
Advances in closing the life cycle of monodon
on and breeding on a commercial scale will
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QII 2015
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reduce and eventually eliminate the need for
wild collection, and supply farmers with
disease-free (SPF, Specific Pathogen Free)
and disease resistant (SPR; Specific
Pathogen Resistant) post larvae.
Quality of post larvae is extremely important
as farmed prawns can potentially suffer from
a number of bacterial, viral, fungal and
parasitic diseases which can cause massive
losses, both in production and trade value
(15). This is perhaps best illustrated by the
recent outbreak of acute hepatopancreatic
necrosis syndrome also described as early
mortality syndrome (AHPNS/EMS) (16), and
the obvious dip in global production between
2012 - 2013 (Figure 2).
Larvae are cared for in nursery rearing tanks.
Once they have developed into the post
larvae stage they are transferred to either a
traditional, extensive or semi-intensive pond.
Growth units range in size from small ponds
on a subsistence basis to very large industrial
size operations.
Broodstock and hatchery: Vannamei
Unlike monodon, the life cycle of vannamei
has been fully closed and the vannamei
industry worldwide relies upon domesticated
broodstock as a source of post larvae (17).
Disease-free SPF and disease resistant SPR
stock are available. Suppliers can be found
across the world including the US, Thailand,
Singapore and Indonesia (18, 19, 20),
shipping broodstock and post larvae to where
they are needed.
On-growing culture practices
On-growing culture practices: Monodon (11)
Monodon is cultured across Asia (in China,
Thailand, Vietnam, Indonesia, Malaysia,
India, Bangladesh) with limited amounts from
countries such as Madagascar and Australia
(5). Vietnam has traditionally been the lead
monodon producing nation with some
300,000 mt per annum (21, 22).
There are three basic on-growing prawn
culture practices: extensive, semi-intensive
and intensive, which represent low, medium
and high stocking densities respectively. Due
to benthic feeding habits, site characteristics,
etc, most prawns are commercially raised in
earthen ponds, under a wide varity of
salinities, from 2 to 30‰.
Extensive and improved / semi-extensive
This technique is generally carried out using
wild post larvae either entering the ponds on
the tide, purchased from collectors, or
partially stocked with hatchery post larvae.
Extensive ponds are large, e.g. ~5 ha, and
fertilized with organic and inorganic fertilizers.
Stocking density is low, e.g. 2 animals per m2
and harvested at ~5 – 6 months. The prawns
feed on natural foods enhanced by pond
fertilisation, and supplemented by artificial
diets. Water exchange of 10-15% is carried
out daily. Yields are relatively low at 50-500
kg/hectare per annum.
Semi-intensive cultivation
Semi-intensive ponds (~1 ha) are stocked
more densely with hatchery produced post
larvae e.g. 20 - 25/m². Water exchange is
regularly carried out by pumping. Aerators
are used for maintaining desired levels of
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QII 2015
Page6
dissolved oxygen. Supplementary feed is
provided by the farmer. Production levels of
500 - 5,000 kg/ha/year can be achieved.
Intensive cultivation
Ponds are generally small (0.1-1.0 ha) and
they are stocked at higher densities e.g. 20-
60 post larvae/m2. There is vigorous aeration,
and regular feeding 4 - 5 times per day.
Water exchange is limited, especially where
there is risk of disease. When such closed
systems are used there has to be careful
monitoring and management of water quality.
On-growing culture practices: Vannamei (12)
Cultivation techniques for vannamei are
analogous to monodon, but differ in several
respects. In general, production of vannamei
is more scientifically and technologically
advanced than for monodon. There is more
intensification of farms and farming is
conducted in semi-intensive and intensive
systems only. Stocking densities can be
higher than in monodon ponds and growing
period shorter. Many monodon farmers have
switched to cultivating vannamei (21), which .
can be cultivated in almost freshwater which
reduces the risk of salt damage to soils.
Super-intensive cultivation
Research is being conducted into vannamei
prawn cultivation in RAS (recirculating
aquaculture systems) and super intensive
cultivation (23). In these systems prawns are
cultivated in enclosed raceways housed in
greenhouses. In these systems the water is
treated and re-used; there is no effluent
stream and only evaporative losses are
replaced. It is claimed that these systems are
very cost effective and have a low ecological
footprint, but they have yet to prove
themselves commercially.
Feed
Careful management of food and feeding
regimes are paramount to the success of
aquaculture. Prawns that are reared in
systems where feed is given are fed
industrial, pelletized feed. The composition of
feeds used for monodon and vannamei are
not identical. Vannamei are less carnivorous
than monodon so their protein requirements
are lower, and proportionately more plant
ingredients and less aquatic animal material,
e.g. fishmeal (FM), fish oil (FO) and squid
visceral/shrimp meal are in vannamei feeds.
The use of FM and FO in all ‘aquafeed’ is a
contentious issue, and the feed industry is
active in reducing FM and FO inclusion levels
and finding materials and methods to replace
both with alternative ingredients, without
detrimental effects to prawn health, growth
rate and ultimately the quality of the final
product. FM in East and SE Asia is generally
from reduction or ‘trash fish fisheries’, which
are often unregulated (24, 25).
The International Fishmeal and Fish Oil
Organisation (IFFO) (now the Marine
Ingredients Organisation), estimates that on
average producing 1 mt of farmed fish
(excluding filter feeding species) takes 0.5 mt
of whole wild fish (26). In terms of feeding
efficiency of prawn, or the Feed Conversion
Ratio (FCR), figures of between 1.2 and 2:1
are quoted (11, 12). In a major producer
country such as Vietnam, FCR figures for
intensive and semi-intensively farmed
monodon are around 1.5, whilst for vannamei
it is 1.3 (14).
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QII 2015
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Figure 5. Schematic of P. monodon and L. vannamei farming systems (10)
Wild broodstock ♂ & ♀
Wild spawner♀
Spawning/Hatching Tank
Larval Rearing Tank (26-31 days)
Maturation Tank (1-3 months)
Re-maturation
♀ Eye stalk
ablation
Extensive Pond 3-5+ha
Semi-Intensive Pond 1-4ha
Intensive Pond 1-4ha
Improved-Extensive Pond
1-3ha
Nauplii Hatching (12-18 hrs)
Spawned Eggs – 500,000-750,000 per ♀
Larval development &
passive migration from
offshore to coastal
habitats e.g. mangroves
Spawning/Hatching Tank
Nauplii Hatching (12-18 hrs)
Larval Rearing Tank (26-31 days)
Post Larvae
Domesticated broodstock♂ & ♀
Maturation Tank (3-4 months)
Spawned Eggs – 100,000-250,000per ♀
Intensive Pond 1-4ha
Domesticated broodstock♂ & ♀
0.3-0.5 mt/ha/year Crop cycle = 3-5 months
1-3 mt/ha/crop Crop cycle = 4-5 months
50-70%
100%
Post Larvae
30-50%
Litopenaeus vannamei
Semi-Intensive Pond 1-4ha
1-3 mt/ha/crop Crop cycle = 3-5 months
Penaeus monodon
100%
5-8 mt/ha/crop Crop cycle = 4-5 months
Stocking 15-45+ PL/m²
Stocking 1-6 PL/m²
Stocking 2-6 PL/m²
Stocking 15-45 PL/m² Stocking 90-120 PL/m²
Stocking 90-120 PL/m²
11-12 mt/ha/crop Crop cycle = 3-4 months
Wild Seed
KEY
Seawater
Brackish Water
100% Feed; Chemicals Applied
Limited Feed; Chemicals Applied
No Feed; No/Limited Chemicals
Applied
0.5-0.7 mt/ha/crop Crop cycle = 5-6 months
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Environmental considerationsThe rapid growth in production of prawn
species and the potential environmental,
social and economic effects of their culture,
have led to the need to develop standards for
culture to ensure control of these effects.
Careful pond husbandry to ensure good
water quality and to avoid stressing the
prawns, regular cleaning of pond bottoms
and careful sourcing of SPF and SPR post
larvae to avoid infected animals entering
farms are key to reducing undesirable effects.
Whilst for viral pathogens there are no
countermeasures, except good husbandry
and avoiding infected stock, there are a
number of treatments available which are
used by prawn farmers, either to prevent or
control infection from bacterial and other
sources. Administering veterinary medicines
or other pharmacologically active substances
may result in drug residues persisting in
prawn flesh. Since these residues are
generally undesirable, and some potentially
hazardous to human health, legislation is in
place to control use and limit residues in the
final product.
Biofloc technology (BFT) is gaining popularity
as an aquaculture strategy. In this method
bacterial grown on the wastes from the
farmed prawns is encouraged in tanks under
controlled conditions. The bacteria then
‘clump’ together into a ‘floc’ and are fed back
to the prawns (27).
In the EU, veterinary medicines may be used
only if they are on a ‘permitted’ list. Medicines
that are not listed or that are on a ‘banned’
list should not be used at all (28).
Testing of prawns is carried out on entry to
the EU and samples are taken in relation to
the perceived risk of contamination at source.
The EU has one of the highest food safety
standards in the world which ensures that
food is safe for consumers. A key tool is
RASFF – the Rapid Alert System for Food
and Feed (29). The Maximum Residue Limits
(MRLs) of pharmacologically active
substances are set for aquaculture products
(28). Consignments surpassing these limits
are rejected by the EU (6, 7).
Many sources list the impacts prawn farming
can have on the environment. Some of the
major issues are:
Farm design, construction and clustering
in and around ecologically-sensitive
habitats e.g. mangrove forests, salt and
mudflats, estuaries, tidal basins and
coastal marshes
Water use and pollution, e.g. salt water
from farms can seep to groundwater and
agricultural land (causing salinization);
organic waste streams, chemical and
veterinary residue discharges; freshwater
aquifers can also be depleted to supply
water to prawn farms.
The use of wild fish stocks for use in
FM and FO in formulated feeds
Many of the ingredients currently used in
shrimp feed are imported long distances
e.g. soybean
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Wild monodon broodstock and gravid
female collection may have negative
impacts on wild populations and
biodiversity impacts
Introduction of pathogens can lead to
major prawn disease outbreaks and
significant economic losses in producing
countries; potential risk of the increased
pathogen levels in discharged farm
waters infecting wild populations
There are a number of measures available to
counter these negative aspects. Examples
include intensification of culture using
recycling systems and a very minimal amount
of seawater, to prevent salinization of soils
and freshwater resources. Continued
research into the commercial domestication
of monodon to reduce the reliance on wild
post larvae and broodstock, and helped to
control disease. Efforts to reduce the FM and
FO levels in prawn feeds with alternative,
locally sourced ingredients. Whilst these
measures are being taken to counter the
potentially adverse effects of prawn
aquaculture, there is also a growing
requirement to adhere to independent
farming and product standards in order for
farmers to continue to access lucrative
markets such as Europe.
Standards and
certification
Both environmental and economic pressures
support the need for management standards
and certification of aquaculture production.
Certification is a process that allows a
supplier to demonstrate responsible sourcing
practices by: minimising impact on the
environment; making the best use of locally
available resources; making informed choices
regarding labour rights; complying with
national legislation and ensuring the best use
of feed and therapeutic products.
Internationally the development of
aquaculture standards has been underway
for years, and a variety of organisations now
offer independent, 3rd party audited
standards, including the Global Aquaculture
Alliance, GLOBALG.A.P and the Aquaculture
Stewardship Council . In January 2011 FAO
approved technical guidelines on the
certification of aquaculture (30).
For the responsible sourcing and production
of FM and FO there is the Marine Ingredients
Organisation (IFFO) (31) which offers their
IFFO Global Standard for Responsible
Supply Global Standard for Responsible
Supply (32).
GLOBALG.A.P (GG) - Good Agricultural
Practice (32, 33) is a private sector body
that sets voluntary standards for the
certification of production processes of
agricultural (including aquaculture)
products around the globe. The standard
serves as a global reference system for
other existing standards. It is a business
to business (B2B) label and not directly
visible to consumers. Standards for
shrimp farms were launched in 2008.
According to their website at least 53
producers worldwide had been GG
certified (monodon and vannamei) by QI
2105.
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The Global Aquaculture Alliance (GAA)
(33, 34) is an international, non‐profit
trade association, registered in the USA
that promotes advancement in
environmentally and socially responsible
aquaculture. The GAA has developed
Best Aquaculture Practices (BAP)
certification standards for aquaculture
products and offers a consumer-facing
logo. New BAP Multi-Species Farm
Standards completed (replacing tailored
standards for shrimp) 2013. According to
their website 106 shrimp farms worldwide
had been GAA certified by QII 2105, with
the majority in Asia.
Aquaculture Stewardship Council (ASC)
(35) engaged with many industry,
government and non-governmental
organisations to reach agreement on
principles and standards for its
certification scheme. ASC also offers a
consumer-facing logo. The final shrimp
standards were released in QII 2014. As
of QI 2015, 15 farms had been certified,
with a further 17 under assessment.
The Global Sustainable Seafood Initiative
(GSSI) (36). As seafood certification and
labelling programs become the primary
tool to address sustainability issues for
many buyers, companies, and
consumers, the number of programs has
led to confusion and inefficiencies. In
2013 the GSSI was created to develop a
common, consistent and global
benchmarking tool to measure and
compare performance. The final version
of the GSSI Global Benchmark Tool
should be available in QIII 2015.
Product characteristics
Farmed warm water prawns are available all
year round (37). They are an extremely good
source of protein, yet are very low in fat and
calories, making them a very healthy food
choice (15). They are considered a healthy
option because they contain high levels of
Omega-3 fatty acids and are rich in Vitamins
E and B12, phosphorous and selenium.
General packaging and processing
characteristics (6, 7)
Packaging: Frozen prawns are mostly
imported in cartons or bags with a certain
amount of prawns (e.g. 30/40, 40/50, etc.,
pieces/kg). B2B frozen vannamei are often
imported as 5–25 kg bulk, or 1–5 kg blocks.
Colour and Processing: Raw Monodon –
Grey to black strips with a green touch. Raw
Vannamei – Translucent, bluish or olive with
dusky bands and characteristic white legs.
Cooked both: Bright red shell and white meat.
In northern Europe peeled, undeveined
(PUD) are popular.
Supply chain standards
The British Retail Consortium (BRC) Global
Standard & Safe & Local Supplier Approval
(SALSA) certification are designed to raise
standards in the seafood processing and
wholesaling sectors. At the end of 2014 EU
‘Labelling of Fishery and Aquaculture
products’ (FAPs) came into force. All wild
fishery and farmed aquaculture products
marketed within EU (both the EU and non-EU
products) will display mandatory and
voluntary information about the product for
final consumers and mass caterers (31, 32).
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For further information contact:
Lee Cocker. E: [email protected]
Karen Green. E: [email protected]
For other aquaculture guides see:
http://www.seafish.org/industry-
support/aquaculture
REFERENCES
1. http://www.fao.org/fishery/statistics/en
2. http://www.seafoodsource.com/news/aquaculture/26969-goal-2014-global-shrimp-production-to-double-in-next-decade
3. https://www.gov.uk/government/uploads/system/uploads/attachment_data/file/236702/pb14027-uk-commercial-designation-fish-list.pdf
4. http://www.aqua.cl/wp-content/uploads/sites/3/2015/02/GH_online.pdf
5. http://indianasoybean.com/shrimp2014/Status,%20Issues%20&%20Perspectives%20of%20the%20global%20Shrimp%20Farming%20I
ndusty%20-%20Darryl%20Joy.pdf
6. http://www.cbi.eu/sites/default/files/study/product-factsheet-vannamei-europe-fish-seafood-2014.pdf
7. http://www.cbi.eu/sites/default/files/study/product-factsheet-monodon-europe-fish-seafood-2014.pdf
8. http://www.seafish.org/media/publications/Seafood_Industry_Factsheet_2015.pdf
9. http://www.fao.org/fishery/species/3405/en
10. http://www.fao.org/fishery/species/3404/en
11. http://www.fao.org/fishery/culturedspecies/Penaeus_monodon/en
12. http://www.fao.org/fishery/culturedspecies/Litopenaeus_vannamei/en
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