Resilient Seated Butterfly Valves - Crane Supply · Crane Resilient Seated Butterfly Valves Product...

19
Resilient Seated Butterfly Valves

Transcript of Resilient Seated Butterfly Valves - Crane Supply · Crane Resilient Seated Butterfly Valves Product...

Page 1: Resilient Seated Butterfly Valves - Crane Supply · Crane Resilient Seated Butterfly Valves Product Features • Qualified for both gaseous and liquid service • Positive shut-off

ResilientSeatedButterflyValves

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CraneResilientSeatedButterflyValvesProductFeatures•Qualifiedforbothgaseousandliquidservice

•Positiveshut-offbi-directionally

•Phenolicbackedcartridgeseat

•PTFEbushingstandard

•Lockinghandlestandard(2"-12")

•Endoflineserviceonlugstylestandard

•Easeofautomation

•Fieldrepairable(2"-24")

•Completesizerange:2through48inches

TypicalApplications•HVAC

•Chemical/PetrochemicalProcessing

•FoodandBeverage

•PowerandUtilities

NOTE:Inkeepingwithourpolicyofcontinuingimprovement,wereservetherighttoinstitutechangesindesign,material,dimensions,orspecificationswithoutnoticeandwithoutincurringanyobligationtomakesuchchangesandmodificationsonproductpreviouslyorsubsequentlysold.

Cranehasbeenamarketleaderinquarter-turnvalves

formorethan40years,andwehaveearnedareputationasasupplier

ofsuperiorvalvesatcompetitiveprices.Ourgoalistoexceedindustryrequirements

andcustomerexpectations.

Wearecommittedtoofferingproductsthatmeetawiderangeofapplicationsand

requirements.Wecontinuallyimproveourproductlinebyintroducingnewproductsandenhancingexistingdesigns,

providingourcustomerswiththebestproductsonthemarket.

Ourcompletelineofresilientseatedbutterflyvalvesprovidesyouwiththereliabilityyouneed,backedbytheguaranteethatcomes

withusingvalvesdesignedandproducedincompany-ownedmanufacturingfacilities.

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ActuatorFlange:Accommodatesalltypes

ofactuators:handles,gearoperators,electricactuators,

andpneumaticactuators.(2"-24"perISO5211)

Bushings(4):Stembushingreducestorqueandisolatesthestemfromthevalvebody,preventingseizureofthestemduetocorrosionin

thestemjournalbaring.

PrecisionProfileDisc:Providesbubble-tightshut-offandassuresminimumtorqueand

longerseatlife.

ShaftWeatherSeal:(Belowbushingonsomemodels.)

One-PieceThruShaft:Ensuresdependabilityandpositivediscpositioning.

SeatFace:Eliminatesneedforflangegaskets.

StemConfiguration:Givespositiveattachmentforhandlesoractuators.(Double“D”,2"-24")

PhenolicBackedSeat:Non-collapsible,stretchresistant,blowoutproof,fieldreplaceable.

PrecisionTaperPinEnsurepositive,vibrationproof,shafttodiscconnection.Fieldreplaceable.

SmoothFinishedDiscFlats:

These“mate”withseatflatstogivea

highlyefficientseal;preventsleakageinto

shaftareas.

SupportedShaftSeal:Bondingofelastomerto

phenolicbackingringprotectsagainstdistortion,acommon

causeofshaftleakage.

O-Ring:Helpspreventstemleakage.

“Representative Cutaway”

QualityisdesignedintotheSeries42,(wafer)and44(lug)butterfly valves, utilitizing the phenolic-backed cartridgeseatpioneeredbyCrane.Thesevalvesfeatureprecision-machinedparts insuringyearsofdependableoperation.Withmanybody/trimcombinations,thereisaSeries42or44valvetomeetyourapplication.

Butterfly 42/44

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•Availableinsizes2"to48".•AvailableinWafer(42)orLug(44)stylebody(2"to30").•Doubleflangestylebodyfor28"to48"valves.•Waferbodyfeaturesfouralignmentholes.•Pressureratingsfortightshut-offattemperaturesuptothemaximumlimitoftheseatmaterial:

•2"to12"—200psi,125psiforPTFEseat. •14"to48"—150psi.•Idealforon-offorthrottlingservices.•Availablewithhandles(2"to12"),manualgearoperators(2"to48"),andelectricorpneumaticactuators(2"to48").

•RefertoCraneautomationbulletinfordetailsofpneumaticandelectricactuators.

•DesignedtocomplywithMSSSP-67.

Butterfly42/44

•CompatiblewithASMEB16.1andASMEB16.5flanges.•Valves2"to20"meettheintentandhavepassedtheAWWAC-504-87Section5proofofdesigntests.

•TypeapprovalcertificationfromABSformarineapplications(2"to48").

•Bi-directionaldead-endcapabilityto200psi(2"to12") and150psi(14"to24")isstandardonlugvalves.•Operatorsmountedperpendiculartopipe.•Forboltinginformation,consulttheCraneButterflyInstalla-tionandMaintenanceManual.

•VacuumServiceRating:zeroleakageat24"ofmercury.•Commercialcleaningavailablefornon-siliconeandOxygenlevel2.

•PEDCertificationavailableforsizes2"to24".

Valve Seating Torques (In-Lbs.) 2" to 30"

Alltorquesshowninthesechartswerederivedfromtestdatausingwaterat60°F.Fortorquesusingdrygases,multiplythesenumbersby2.0.Fortorquesinvolvingothermedia,pleaseconsultthefactory.

Thereisnosafetyfactorincludedinthenumbersshownonthesecharts.Foractuatorsizing,Cranerecommendsthatthesevaluesbemultipliedby1.5forsinglevalveapplications,or2.0for3-way(“tee”)applications.

ForPTFEseatsmultiplythenumbersshownby2.0.

Undercertainconditions,hydrodynamic torquecanmeetorexceedseatingandunseatingtorques.Whendesigningvalvesystems,hydrodynamictorquemustbeconsideredtohelpassurecorrectselectionfortheapplication.

ValveSize

StandardDiscDifferentialPressure

50PSI∆P 100PSI∆P 150PSI∆P 200PSI∆P Bushing Bushing Bushing Bushing

2" 100 106 111 117 21/2" 150 163 176 189 3" 207 220 232 244 4" 290 323 357 390 5" 423 481 540 598 6" 599 691 783 875 8" 1,060 1,183 1,307 1,430 10" 1,671 1,872 2,074 2,275 12" 2,568 2,795 3,023 3,250 14" 2,640 3,070 3,500 - 16" 4,260 4,880 5,500 - 18" 6,287 7,243 8,200 - 20" 8,360 9,180 10,000 - 24" 15,427 16,813 18,200 - 30" 27,313 29,407 31,500 -

Valve Seating Torques (In-Lbs.) 28" to 48" Double Flanged StandardDiscDifferentialPressure Valve 50PSI 100PSI 150PSI Size Wet/Dry Wet/Dry Wet/Dry

28" 23,718 26,639 28,957

30" 28,320 30,860 33,338

32" 32,418 35,073 38,126

36" 40,622 43,480 46,524

40" 68,924 74,048 78,995

42" 69,747 74,632 79,862

48" 96,598 103,837 111,112

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Material TemperatureRatings°F Buna-N +10to180 AbrasiveResistant +10to180 Buna-N Neoprene +20to200 EPDM(2"-16") -30to275 EPDM(18"&Above) -30to225 Hypalon 0to275 Viton +10to275 HighTemp.Viton +10to400 PTFEoverBuna-N (125psi,2"-12") +40to250

Seat Temperature RatingsAlthoughelastomershaveaneffectiveoperating temperaturerange,when used in valves, these rangesmay have to bemodified.Thetemperaturerangesshowninthetablehavebeenadjustedaccordingly.

ForLowTemperature:While theseatmaterialsselected foruseinCranebutterflyvalvesarecapableofwithstandinglowertemperatureswithoutdamage,thedurometeroftheelastomerischanged.This“hardening”oftheseatmayincreasetheoperatingtorquebeyondthestructurallimitsofthestemand/orthedisctostemconfiguration.

ForHighTemperature:WhenusingHighTemperatureViton,theoperatingpressureofthevalveisreducedabove275°F.

FieldReplacement:Replacingseatsinsizes12"-20"isdifficultandrequiresfactoryservice.Sizes24"andabovecannotbefieldreplaced.

Butterfly 42/44

Size 10° 20° �0° 40° 50° 60° 70° 80° 90° 2" 0.06 3 7 15 27 44 70 105 115 21/2" 0.10 6 12 25 45 75 119 178 196 3" 0.20 9 18 39 70 116 183 275 302 4" 0.30 17 36 78 139 230 364 546 600 5" 0.50 29 61 133 237 392 620 930 1022 6" 0.80 45 95 205 366 605 958 1437 1579 8" 2 89 188 408 727 1202 1903 2854 3136 10" 3 151 320 694 1237 2047 3240 4859 5340 12" 4 234 495 1072 1911 3162 5005 7507 8250 14" 6 338 715 1549 2761 4568 7230 10844 11917 16" 8 464 983 2130 3797 6282 9942 14913 16388 18" 11 615 1302 2822 5028 8320 13168 19752 21705 20" 14 791 1647 3628 6465 10698 16931 25396 27908 24" 22 1222 2587 5605 9989 16528 26157 39236 43116 28" 36 1813 3639 6636 10000 14949 22769 34898 49500 30" 37 2080 4406 9546 17010 28147 44545 66818 73426 32" 45 2387 4791 8736 13788 20613 31395 48117 38250 36" 260 3050 6730 12740 20220 32500 52500 79600 87500 40" 84 4183 8395 15307 24159 36166 55084 84425 119750 42" 350 4095 9040 17108 27150 43640 70500 106890 117500 48" 455 5365 11840 22400 30600 51200 92300 140000 154000

CV Values – Valve Sizing Coefficients (US-GPM @ 1∆P) 2" to 48"

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“K” Bolt Circle“L1” Dia. “M1” No. of Holes

E Dia.

D

P

P

P

B

A

“K” Bolt Circle“L2” Dia. “M2” No. of Holes

E Dia.

D

N

B

AO

of valve

of pipe

BODYDISC

CL

CL

“F” Dia.4 Holes Eq. Sp.on “G” Dia. BCFrom 2" to 24" Valves

J Sq.C

P

“K” Bolt Circle“L2” Dia. “M2” No. of Holes

E Dia.

D

N

B

A

“F” Dia.4 Holes Eq. Sp.0n “G” Dia. BC

J Dia.C

For 30" Valve

H

For 2"-24" Valves

Dimensions 2" - 30" Wafer & LugFor installation and maintenance instructions, please refer to the IOM manual available at www.cranevalvelit.com

2" 63/8 31/4 13/4 11/41/2

3/8 2.76 0.39 23⁄4 43⁄4 5⁄8-11 11⁄16 4 4 4. 1.26 Wooduff#3

50 161.93 82.55 44.45 31.75 12.70 9.53 70 10 69.85 120.65 17.46 101.60 32.0 21/2" 67/8 33/4 17/8 11/4

1/23/8 2.76 0.39 23⁄4 51⁄2

5⁄8-11 11⁄16 4 4 43⁄4 1.83 Wooduff#3 65 174.63 95.25 47.63 31.75 12.70 9.53 70 10 69.85 139.70 17.46 120.65 46.5 3" 71/8 4 17/8 11/4

1/23/8 2.76 0.39 23⁄4 6 5⁄8-11 11⁄16 4 4 51⁄8 2.54 Wooduff#3

80 180.98 101.60 47.63 31.75 12.70 9.53 70 10 69.85 152.40 17.46 130.18 64.5 4" 77/8 47/8 21/8 11/4

5/83/8 2.76 0.47 23⁄4 71⁄2

5⁄8-11 11⁄16 8 4 63⁄4 3.54 Wooduff#9 100 200.03 123.83 53.98 31.75 15.88 9.53 70 12 69.85 190.50 17.46 171.45 89.9 5" 83/8 53/8 21/4 11/4

3/43/8 2.76 0.55 23⁄4 81⁄2

3⁄4-10 13⁄16 8 4 73⁄4 4.36 Wooduff#9 125 212.73 136.53 57.15 31.75 19.05 9.53 70 14 69.85 215.90 20.64 196.85 110.7 6" 87/8 57/8 21/4 11/4

3/43/8 2.76 0.55 23⁄4 91⁄2

3⁄4-10 13⁄16 8 4 85⁄8 5.72 Wooduff#9 150 225.43 149.23 57.15 31.75 19.05 9.53 70 14 69.85 241.30 20.64 219.08 145.3 8" 101/4 73/4 21/2 13/4

7/87/16 4.02 0.67 33⁄4 113⁄4

3⁄4-10 13⁄16 8 4 109⁄16 7.6 Wooduff#9 200 260.35 196.86 63.50 44.45 22.23 11.11 102 17 95.33 298.45 20.64 268.29 193.0 10" 111/2 81/4 23/4 13/4 11/8

7/16 4.02 0.87 33⁄4 141⁄47⁄8-9 15⁄16 12 4 131⁄16 9.5 Wooduff#15

250 292.10 209.55 69.85 44.45 28.58 11.11 102 22 95.33 361.95 23.81 331.79 241.3 12" 131/4 93/4 31/8 13/4 11/4

7/16 4.02 0.95 33⁄4 17 7⁄8-9 15⁄16 12 4 161⁄8 11.45 Wooduff#15 300 336.55 247.65 79.38 44.45 31.75 11.11 102 24 95.33 431.80 23.81 409.58 290.8 14" 141/2 11 31/8 13/4 11/4

7/16 4.02 0.95 33⁄4 183⁄4 1-8 11⁄16 12 4 171⁄8 12.78 Wooduff#15 350 368.30 279.40 79.38 44.45 31.75 11.11 102 24 95.33 476.25 26.99 434.98 324.6 16" 153/4 12 31/2 2 15/16

7/8 6.50 1.06 61⁄2 211⁄4 1-8 11⁄16 16 4 20 14.97 5⁄16"Sq.x13/4" 400 400.05 304.80 88.90 50.80 33.34 22.23 165 27 165.10 539.75 26.99 508.00 380.2 18" 165/8 15 41/4 2 11/2

7/8 6.50 1.06 61⁄2 223⁄4 11/8-7 11⁄4 16 4 213⁄8 16.83 3⁄8"Sq.x11⁄2" 450 422.28 381.00 107.95 50.80 38.10 22.23 165 27 165.10 577.85 31.75 542.93 427.5 . 20" 187/8 145/8 51/4 21/2 15/8

7/8 6.50 1.26 61⁄2 25 11/8-7 11⁄4 20 4 235⁄16 18.67 3⁄8"Sq.x13⁄4" 500 479.43 371.48 133.35 63.50 41.28 22.23 165 32 165.10 635.00 31.75 592.14 474.2 24" 221/8 18 61/8 23/4 2 7/8 6.50 1.42 61⁄2 291⁄2 11/4-7 11⁄4 20 4 277⁄8 22.62 1⁄2"Sq.x21⁄4" 600 561.98 457.20 155.58 69.85 50.80 22.23 165 36 165.10 749.30 31.75 708.03 574.5 30" 251/2 241/4 63/4 31/4 21/2

7/8 81/2 N/A 111/4 36 11/4-7 11/4 28 4 343/8 28.6 5⁄8"Sq.x25⁄8" 750 647.70 615.95 171.45 82.55 63.50 22.23 215.90 285.75 914.40 31.75 873.13 726.4

Inches/ mm

A B C D E F G H J K L1 L2 M1 M2 N O P

L1andM1refertoLugstylevalves,L2andM2refertoWaferStyle.“C”dimensionislistedwithelastomerintherelaxedcondition.Approximately1/8"totalcompressionisrequiredforpropersealingwithpipeflanges.ValvesaredesignedforinstallationbetweenASMEB16.1Class125(Iron)andB16.5Class150(Steel)flanges.Gasketsarenotneeded,andshouldnotbeusedsincetheseatfacesealsagainstthematingflange.Ifthevalveistobeinstalledinbetweenanyotherflanges,consultyourCranebutterflyagentorthefactoryforadditionalinformation.Cranerecommendsthatablindflangebeusedonendoflineapplications.

“O”dimensionisthevalveclearancedimension.

Butterfly42/44

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Butterfly 42/44

* Pleasenotethatdimensionsapplytostandardproductonly.

2" 21/2" 3" 4" 5" 6" 8" 10" 12" 14" 16" 18" 20" 24" 36" 42" 48"

Wafer 6 7 10 13 18 20 32 42 70 95 117 165 275 440 1660 2145 3023 (2.7) (3.2) (4.5) (5.9) (8.2) (9.1) (14.5) (19.1) (31.7) (43.1) (53.1) (74.8) (124.7) (199.6) (754) (975) (1374)

Lug 7 8 14 26 28 31 49 72 105 155 195 230 396 610 – – – (3.2) (3.6) (6.4) (11.8) (12.7) (14.1) (22.2) (32.7) (47.6) (70.3) (88.5) (104.3) (179.6) (276.7)

Flanged – – – – – – – – – – – – – – 1949 2495 3711 – – – – – – – – – – – – – – (886) (1134) (1687)

Weights 2" - 48" – lbs (kg)

NOTE:TECHNICALDATASUBJECTTOCHANGEWITHOUTNOTICE.

J- NO. OF HOLESK- DIA OF HOLESL- BOLT CIRCLE

(4) HOLESTHREAD SIZE REACH FLANGEFACE

(8) HOLES FDIA ON GBOLT CIRCLE

A

P DIA

N DIA

D

H

Q DIA

E

C

S

M

B

*Dimensions 36" - 48" Double FlangedFor installation and maintenance instructions, please refer to the IOM manual available at www.cranevalvelit.com

A B C D E F G H J K L M N P Q R S36 in 28.8 25.8 8.1 4.6 2.4 0.7 10 3 28 1.6 42.75 0.8Sq. 47 34.0 11.8 1.5-6 1.3 mm 720 656 203 118 60.3 18 254 75 28 41.3 1085.8 20Sq. 1169 864.7 300 – 3342 in 34.3 30.6 10 5.9 2.6 0.7 10 3.3 32 1.6 49.5 0.9Sq. 53 40.5 11.8 1.5-6 1.4 mm 858 777.2 251 150 66 18 254 85 32 41.3 1257.3 22Sq. 1346 1030 300 – 3548 in 37.6 34 10.9 5.9 2.8 0.9 11.7 4.1 40 1.6 56 1.1Sq. 59.5 45.7 13.8 1.5-6 1.5 mm 941 864 276.4 150 70 22 298 105 40 41.3 1422.4 28Sq. 1511 1160 350 – 38

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Butterfly42/44

647

7

8

9

3

5

2

101

Item Description Materials OptionalMaterials 1 Body DuctileIron NoOptionAvailable 2 Disc DuctileIron AluminumBronze,316StainlessSteel 3 UpperShaft 416StainlessSteel 316StainlessSteel(standardwith316SSdisc) 4 LowerShaft 416StainlessSteel 316StainlessSteel(standardwith316SSdisc) 5 Seat Buna-NorEPDM Hypalon,Viton 6 TaperPin 300SeriesStainless NoOptionAvailable 7 O-Ring Buna-N NoOptionAvailable 8 Key CarbonSteel NoOptionAvailable 9 Bushing TFE LuberizedBronze 10 Bushing TFE LuberizedBronze 11 ThrustWasher TFE LuberizedBronze 12 EndPlate Ductile NoOptionAvailable 13 O-Ring Buna-N NoOptionAvailable

Bill of Materials 36" - 48"

Item Description Materials OptionalMaterials 1 Body CastIron DuctileIron 2 Disc DuctileIron† AluminumBronze,316SS,Monel 3 Seat Buna-NorEPDM Neoprene,Hypalon,Viton,PTFE,FDA,AbrasionResistant 4 Shaft 416StainlessSteel 316StainlessSteel,Monel 5 TaperPin 300SeriesStainless Monel 6 Key CarbonSteel NoOptionAvailable 7 O-Ring Buna-N NoOptionAvailable 8 Bushing PTFE LuberizedBronze 9 Bushing PTFE LuberizedBronze 10 Bushing PTFE LuberizedBronze

Bill of Materials 2" - 30"

†ENPplatedfor2"-12"valves

Sizes2"-�0"*Quantityof3pinsrequiredforsizes30"andabove

8 10 7 9 3 7 6 5 2 1 6 4 7 9 1113 12

Sizes�6"-48"

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HandlesCrane

Handlesareavailableforon/offandthrottlingcontrolofCraneresilientseatedbutterflyvalves.Thesehandlescanbeusedformanualactuationof2"to12"valvesat200psiandfor2"to6"valvesat285psi.Forvalveslargerthan8",excessiveoperator effort and extreme handle reaction to internalvalveforcesarepossible.Inthesecases,agearoperatorisrecommendedforsafeoperation.

FeaturesTheruggedconstructionofCranehandlesmakesthemideallysuitedformanuallyactuatingsmallervalves.Thelatchplatepermitsthevalvetobelockedinanyofthe10positionsonDIThandlesorinanypositiononIOLhandles.

SpecificationsDIT Mechanically locks the valve in any of the 10

positionsfrom0°to90°in10°increments

DIT/IOL Canholdthevalveinintermediatepositions(32°,68°,etc.)andcanalsobe locked in0°and90°positions

Valve Weight Size A B DITDIT/IOL

2–6 in. 2.25 10.5 1.8 2.0 50–150 mm 57.15 266.7 0.8 0.9

8–12 in. 3.34 14.0 4.0 - 200–300 mm 84.84 355.6 1.8 -

Dimensions and Weights

PlatesareadaptableforISOorstandardmountingflange.

45

9 8 7

6

B

45

9 8 7

6

B

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GearOperators Crane

Gearoperatorscanbeusedforon/offandthrottlingcontrolofCrane resilient seated butterfly valves. Allmodels areweatherproofandusableforabovegroundorburiedservice.Formanualoperationofvalves,gearoperatorsarerequiredforvalves14"andlargerandarerecommendedforvalves8"andlarger.

FeaturesGearoperatorsfromCraneare90°manualactuators,andtheycomewithahandwheel,chainwheel,orsquarenutinputdevice.Thedurablehousingcompletelyenclosesthewormgear(ontheinputshaft)andthesegmentgear(ontheoutput).Adjustablestopsarestandardandfactorysetwheninstalledatthefactory.Fullyadjustablememorystopsareavailableasanoption.Apositionindicatorisstandardonallmodelsfor aboveground service.Anoptional version is availableforburiedserviceapplications.Contactcustomerserviceformoreinformation.

SpecificationsOperationHandwheelorchainwheel (12"standard,others

available)or2"squarenut.Inputshaftextensionavailable.

Mounting Availablewithboltpatternsandbore/keywayfordirectmounttoall2"through30"Craneresilientseatedbutterflyvalves.GearsaredrilledforISOpatternthrough24".Contactfactoryfor30"andabove.

Valve Wt. Size Oper. A A1 C E F G H ∅1 J ∅K M D P Q ∅ ∅D2 ∅� (Kg.) 2–6 in. XJ30 12.56 9.52 10.72 2.52 14.80 2.36 6.00 0.76 1.36 0.24 1.66 3.68 3.36 7.06 12.00 6.08 1.52 27.1 50–150 mm 314.00 238.00 268.00 63.00 37.00 59.00 150.00 19.00 34.00 6.00 41.50 92.00 84.00 176.50 300.00 152.00 38.00 (12.3)

8–14 in. XJ50 12.28 9.04 10.60 3.12 1.54 2.74 5.12 0.76 1.36 0.24 1.53 5.60 3.36 7.90 12.00 6.48 1.52 31.7 200–350 mm 307.00 226.00 265.00 78.00 38.50 68.50 128.00 19.00 34.00 6.00 38.20 140.00 84.00 197.50 300.00 162.00 38.00 (14.4)

16–18 in. XJ80 16.28 11.08 13.76 4.80 1.60 4.08 5.60 1.00 1.36 0.32 2.28 7.88 5.00 11.60 18.00 10.40 2.00 77.4 400–450 mm 407.00 277.00 344.00 120.00 40.00 102.00 140.00 25.00 34.00 8.00 57.00 197.00 125.00 290.00 450.00 260.00 50.00 (35.2)

Valve Wt. Size Oper. A B C D E F ∅ ∅1 ∅2 (Kg.) 20 in. XJ300 7.40 6.40 4.40 18.90 4.60 2.50 18.00 0.98 0.32 121.0 500 mm 185.00 160.00 110.00 473.00 115.00 63.00 450.00 25.00 8.00 (55.0)

24 in. XJ300 7.40 6.40 5.00 20.00 4.80 2.50 18.00 0.98 0.32 132.0 600 mm 185.00 160.00 125.00 500.00 120.00 63.00 450.00 25.00 8.00 (60.0)

30 in. DG50 10.60 6.60 6.40 21.80 5.12 3.12 18.00 0.98 0.32 198.0 750 mm 202 265.00 165.00 160.00 545.00 128.00 78.00 450.00 25.00 8.00 (90.0)

36 in. DG160 11.12 8.04 7.84 21.44 10.32 5.04 17.40 0.98 0.32 424.6 900 mm 466 278.00 201.00 196.00 611.00 258.00 126.00 435.00 25.00 8.00 (193.0)

42 in. DG160 16.72 10.20 9.60 25.56 12.40 5.04 17.40 0.98 0.32 792.0 1050 mm 466 418.00 255.00 240.00 611.00 310.00 126.00 435.00 25.00 8.00 (360.0)

48 in. DG160 16.72 10.20 9.60 25.56 12.40 5.04 17.40 0.98 0.32 792.0 1200 mm 466 418.00 255.00 240.00 639.00 310.00 126.00 435.00 25.00 8.00 (360.0)

Dimensions and Weights

Somesizesrequiredifferentoperators,pleaseconsultfactory.

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GearOperatorsCrane

∅F

E

∅1 ∅2

C

BA

D

XJ30–50–80

XJ300–BA800–3D-60–3D-120

C

G

F

E

A

A1

HJ∅1

∅E∅K ∅

∅D2

Q

P

D

M

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Gear Operator Drilling Patterns

Valve Operator Size Model CA CB SA SB D D1 D2 D� D4 A E F

2 in. XJ30 2.25 2.76 0.50 11.81 0.75 0.24 1.50 9.37 0.13 0.56 50 mm 57.15 M6-1 70.00 M8-1.25 12.70 300.00 19.00 6.00 38.00 238.00 3.18 14.30

3 in. XJ30 2.25 2.76 0.50 11.81 0.75 0.24 1.50 9.37 0.13 0.56 75 mm 57.15 M6-1 70.00 M8-1.25 12.70 300.00 19.00 6.00 38.00 238.00 3.18 14.30

4 in. XJ30 2.75 2.76 0.63 11.81 0.75 0.24 1.50 9.37 0.13 0.72 100 mm 69.85 M8-1.25 70.00 M8-1.25 15.90 300.00 19.00 6.00 38.00 238.00 3.18 18.30

5 in. XJ30 2.75 2.76 0.75 11.81 0.75 0.24 1.50 9.37 0.13 0.84 125 mm 69.85 M8-1.25 70.00 M8-1.25 19.05 300.00 19.00 6.00 38.00 238.00 3.18 21.40

6 in. XJ30 2.75 2.76 0.75 11.81 0.75 0.24 1.50 9.37 0.13 0.84 150 mm 69.85 M8-1.25 70.00 M8-1.25 19.05 300.00 19.00 6.00 38.00 238.00 3.18 21.40

8 in. XJ50 3.50 4.02 0.87 11.81 0.75 0.24 1.50 8.89 0.19 0.97 200 mm 88.90 M12-1.75 102.00 M10-1.5 22.20 300.00 19.00 6.00 38.00 226.00 4.76 24.50

10 in. XJ50 3.50 4.02 1.13 11.81 0.75 0.24 1.50 8.89 0.25 1.25 250 mm 88.90 M12-1.75 102.00 M10-1.5 28.60 300.00 19.00 6.00 38.00 226.00 6.35 31.80

12 in. XJ50 4.25 4.02 1.25 11.81 0.75 0.24 1.50 8.89 0.25 1.39 300 mm 107.95 M12-1.75 102.00 M10-1.5 31.80 300.00 19.00 6.00 38.00 226.00 6.35 35.00

14 in. XJ50 4.25 4.02 1.25 11.81 0.75 0.24 1.50 8.89 0.25 1.39 350 mm 107.95 M12-1.75 102.00 M10-1.5 31.80 300.00 19.00 6.00 38.00 226.00 6.35 35.00

16 in. XJ80 6.25 6.50 1.31 18.00 0.98 0.32 1.99 10.90 0.31 1.49 400 mm 158.75 M18-2.5 165.00 M20-2.5 33.30 450.00 25.00 8.00 50.00 277.00 7.90 37.30

18 in. XJ80 6.25 6.50 1.50 18.00 0.98 0.32 1.99 10.90 0.38 1.69 450 mm (42/44) 158.75 M18-2.5 165.00 M20-2.5 38.10 450.00 25.00 8.00 50.00 277.00 9.53 42.80

18 in. XJ300 6.25 6.50 1.63 18.00 0.98 0.32 1.99 12.64 0.38 1.81 450 mm (21/23) 158.75 M18-2.5 165.00 M20-2.5 41.30 450.00 25.00 8.00 50.00 321.00 9.53 46.00

20 in. 6.25 6.50 1.63 18.00 0.98 0.32 1.99 12.64 0.38 1.81 500 mm XJ300 158.75 M18-2.5 165.00 M20-2.5 41.30 450.00 25.00 8.00 50.00 321.00 9.53 46.00

24 in. XJ300 8.50 6.50 2.00 18.00 0.98 0.32 1.99 13.19 0.50 2.24 600 mm (42/44) 215.90 M20-2.5 165.00 M20-2.5 50.80 450.00 25.00 8.00 50.00 335.00 12.70 56.80

24 in. XJ300 8.50 6.50 2.00 18.00 0.98 0.32 1.99 13.19 0.50 2.24 600 mm (21/23) 215.90 M20-2.5 165.00 M20-2.5 50.80 450.00 25.00 8.00 50.00 335.00 12.70 56.80

SB

S

45° TYP.

D

CB

CA

F

E

∅D2

∅D1

∅D3

A

D4

GearOperators Crane

Dimensions

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1. Size Code

2" 02 2.5" 25 3" 03 to 48" 48

2. BodyStyle Code

Wafer200CWP(2"-12") EpoxyCoatedCI 42 Wafer150CWP(14"-30") DuctileIron 42 Lug200CWP(2"-12") EpoxyCoatedCI 44 Lug150CWP(14"-30") DuctileIron 44 DoubleFlange150CWP(36"-48") DuctileIron 44 Wafer285CWP(2"-12") EpoxyCoatedDI 21 Wafer285CWP(14"-24") DuctileIron 21 Lug285CWP(2"-12") EpoxyCoatedDI 23 Lug285CWP(14"-24") DuctileIron 23 Wafer285CWP(2"-24") CarbonSteel 52 Lug285CWP(2"-24") CarbonSteel 54 Wafer285CWP(2"-24") StainlessSteel 62 Lug285CWP(2"-24") StainlessSteel 64

FigureNumberSystemCrane

�. DiscMaterial Code

DuctileIron F 316SS S AluminumBronze B Monel* M

4. StemMaterial Code

416SS X 316SS S Monel* M

5. SleeveMaterial Code

Buna-N B Buna-NAbr.Res.* B1 EPDM Z BlackNeoprene* FB LowTempViton* V HighTempViton* V1 Hypalon* H Teflon/Buna*(125PSIG) TB

6. OperationStyle/BodyMaterial Code

NoOperator BareStem 3W BareStem-DuctileIron 3NW LeverOperator LeverOperated 3 LeverOperated-DuctileIron 3N InfinitePositionLever 3L InfinitePositionLever-DuctileIron 3NL GearOperator GearOperated 3G GearOperated-DuctileIron 3NG GearOperatedw/MemoryStop 3GL GearOperatedw/MemoryStop-DI 3NGL

NOTE:Notallcombinationsofmaterialsareavailable.Pleaseconsultfactory.

5 5 6 6 6 64�2211

*OptionalMaterialsavailableuponrequest.

7

7. SpecialFeatures Code

CEMarked-NonImpactTested P

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Actuators Crane

ELECTRIC–ON-OFFStandardFeatures:TorqueRange–347lbinsto17,359lbinsHousing–NEMA4&4XElectricMotor–120VAC,1PHASE,60HzThermalOverload–Autore-setLimitSwitches–AdjustablecamoperatedPositionIndicator–MechanicalDialTypeSpaceHeater–LocatedinthecontrolcompartmentTerminalStrip–Pre-wiredformotor&limitswitchesManualOverride–DirectingactingBrake–“Lock-cut”geararrangementAdjustableMechanicalTravelStopsTemperatureRange–-13°Fto131°FMounting–DirectmounttoCranevalvesCertification/Approvals–CSA-NRTL/C

OptionalFeatures:ACVoltages–220VAC,1PHASE,60HzACVoltages–24VAC44005-44400DCVoltages–12/24VDC4005-44300AdditionalLimitSwitches–2SPDTTorqueSwitches–AdjustableopenandcloseFeedbackPotentiometer–500ohmFeedbackTransmitter–4-20mADe-clutchableHandwheelOverride

ELECTRIC–MODuLATINGStandardFeatures:ProcessControlSignal–4-20mA,0-10VDCTorqueRange–347lbinsto17,359lbinsHousing–NEMA4&4XElectricMotor–120VAC,1PHASE,60HzThermalOverload–Autore-setResolution–400incrementsthrough90degreesPositionIndicator–MechanicalDialTypeSpaceHeater–LocatedinthecontrolcompartmentTerminalStrip–Pre-wiredformotor&limitswitchesManualOverride–DirectingactingBrake–“Lock-cut”geararrangementAdjustableMechanicalTravelStopsTemperatureRange–-13°Fto131°FMounting–DirectmounttoCranevalvesCertification/Approvals–CSA-NRTL/C

OptionalFeatures:ACVoltages–220VAC,1PHASE,60HzACVoltages–24VAC44010M-44200MTorqueSwitches–AdjustableopenandcloseDe-clutchableHandwheelOverride

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PNEuMATIC–DOuBLEACTINGStandardFeatures:TorqueRange–30in-lbsto107,531in-lbsHousing–AnodizedaluminumMounting–DINISO5211,directmountingtoCranevalvesPositionIndicator–NAMURstandardOperatingPressure–40to120PSIGTemperatureRange–-4°F(-20°C)to176°F(80°C)SizeRange–14modelstochoosefromAdjustableTravelStops–BothdirectionsAccessoryInterfaces–VDI/VDE3845(NAMUR)standard

OptionalFeatures:TemperatureRange–4°Fto250°F,-40°Fto175°FSolenoidValves–3or4wayLimitSwitches–AdjustablecamoperatedPositioners–PneumaticorElectro-pneumaticDC-1DribbleControl–Two-stageshutoff180°Actuation–2or3positionManualOverride–De-clutchablegeartypeSpeedControls–AdjustcycletimeSpecialApplications–Offshore,nuclear,hygienic,andgasoroiloperation

PNEuMATIC–SPRINGRETuRNStandardFeatures:TorqueRange–42in-lbsto77,211in-lbsHousing–AnodizedaluminumMounting–DINISO5211,directmountingtoCranevalvesPositionIndicator–NAMURstandardOperatingPressure–40to120PSIGTemperatureRange–-4°F(-20°C)to176°F(80°C)SizeRange–14modelstochoosefromAdjustableTravelStops–BothdirectionsAccessoryInterfaces–VDI/VDE3845(NAMUR)standard

OptionalFeatures:TemperatureRange–4°Fto250°F,-40°Fto175°FSolenoidValves–3or4wayLimitSwitches–AdjustablecamoperatedPositioners–PneumaticorElectro-pneumaticDC-1DribbleControl–Two-stageshutoff180°Actuation–2or3positionManualOverride–De-clutchablegeartypeSpeedControls–AdjustcycletimeSpecialApplications–Offshore,nuclear,hygienic,andgasoroiloperation

ActuatorsCrane

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Actuators Crane

VANEStandardFeatures:DoubleactingandfailsafeversionsavailableHousing–Die-castaluminumOperatingPressure–40to120PSIGTemperatureRange–0°Fto225°FPowerfulactuationinacompactandlightweightpackageOnlyonemovingpartDualexternaltravelstopsallowrotationadjustmentofupto±10°ateachendofthestrokeFailsafemodelsuseapneumaticaccumulatortoassurevalveclosureuponlossofsupplypressureStackingtwovaneactuatorsenables180°movement(2or3position)

OptionalFeatures:LimitswitchLockingdeviceBreatherblockDribblecontrolSandwichde-clutchablemanualgearoverrideSolenoidvalvePositionersPTFEinteriorcoatingsHighorlowtemperaturetrim

FAIL SAFE

DOUBLE ACTING

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Crane TechnicalData

Thenomographonthefollowingpagegivestherelationshipsofvalvesize,flow,velocity,andpressuredropforvariousdiscpositions.

SampleCalculation,Liquid(seedarkbluelineonchart)Given:

Water(1.0specificgravity)at60°Fisflowingthrougha6-inchvalveatarateof1000gpm.

Find:

Line velocity (ft./sec.) and pressure dropwhen valve is in full-open (disc at 90°)position.

Solution:

Fromthe6-inchvalvesizeatlowerleftofnomograph,godiagonallyuptotheintersectinghorizontallinefor1000gpm.Fromthatpoint,proceeddirectlydowntodeterminelinevelocityas11ft./sec.

Forpressuredrop,returntothe1000gpmintersectionandcontinueupvertically to“90°discopen”intersectingdiagonalline.Fromthispoint,gohorizontallytothelefttodeterminepressuredropas0.5psi.

SampleCalculation,Gas(seelightbluelineonchart)Given:

Gas (0.8 lb/cu. ft. density) is flowing throughan8-inch valveat a rateof 1500 cu.ft./min.

Find:

Line velocity (ft./min.) and pressure dropwhen valve is in full-open (disc at 90°)position.

Solution:

From8-inchvalvesizeatlowerleftofnomograph,godiagonallyuptotheintersectinghorizontallinefor1500cu.ft./min.Fromthatpoint,proceeddirectlydowntothebottomlineofthenomographtodeterminelinevelocityas4000ft./min.

Forpressuredrop,returntothe1500cu.ft./min.intersectionandcontinueupverticallyto“90°discopen”intersectingdiagonalline.Fromthispoint,gohorizontallytothelefttodeterminepressuredropas17psi.Now,convertpressuredroptogasbydividinggasdensitybyliquiddensityandmultiplyingby17.

Size CvatFull-Open 2" 115 21/2" 196 3" 302 4" 600 5" 1022 6" 1579 8" 3136 10" 5340 12" 8250 14" 11917 16" 16388 18" 21705 20" 27908 24" 43116 30" 73426

Definitions

Cv = Flowcoefficient for valves;expresses f low rate ingallonsperminuteof60°Fwaterwith1.0psipressuredropacrossvalve.

Cv =

GeneralNotes1. Liquidflowdataisbasedonpressuredropandflowratewithviscositysimilarto

waterat60°Fusingflowcoefficient.

2. Velocities for liquidswithdensitiessimilar towater shouldbe less than16 ft./sec.

�. Nomograph flow rate for gases is in cubic feet perminute (CFM) at flowingconditions.ToconvertflowratefromstandardcubicfeetperminutetoCFM,usethefollowingformula:

4. Gasdensityinlbs./cu.ft.equals:

K = resistancecoefficient.

K =

P = weight density of fluid, inpoundspercubicfoot.

d = internaldiameterofSchedule40pipe,ininches.

Q = rate of flow, in gallonsperminute.

∆P = differential pressure, inpounds per square inchgauge.

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CraneTechnicalData

LINE VELOCITY, FEET PER MINUTE

100 200 300 400 500 750 1 000 1 500 2 000 3 000 4 000 6 000 10 000 15 00060

1 2 3 4 6 8 10

10

5

10

20

50

100

150

200

300

500

750

1 000

1 500

2 000

2 5003 000

4 000

5 000

6 000

8 000

10 000

15 000

20 000

25 000

30 000

40 000

20

30

40

60

80100

150

200

300

400

500

600

8001 000

1 500

2 000

3 000

4 000

5 000

6 000

8 00010 000

15 000

20 000

30 000

40 000

50 000

60 000

80 000100 000

150 000

200 000

250 000

300 000

20

1508060

504030

20

1.0.8.6.5.4.3

.2

.10

.08

.06

.05

.04

.03

.02

.01

1086543

2

60504030

20

1.0.8.6.5.4.3

.2

.10

.08

.06

.05

.04

.03

.02

.01

1086543

2

1008060504030

20

1.0.8.6.5.4.3

.2

.10

.08

.06

.05

.04

.03

.02

.01

24"

20"

18"

16"

14"

12"

10"

8"

6"

5"

4"

3"

2.5"

2"

1086543

2

16" TO 24" SIZES

10" TO 24" SIZES

2" TO 24" SIZES

30 40 50 60 70 80 90 (FULL OPEN)

15 205

LINE VELOCITY, FEET PER SECOND

DISC POSITION, DEGREES OPENVA

LVE

SIZE

S

PRES

SURE

DRO

P (P

SI)

FLO

W R

ATE

IN C

UBI

C FE

ET P

ER M

INU

TE A

T FL

OW

ING

CO

ND

ITIO

NS

FLO

W R

ATE

IN G

ALL

ON

S PE

R M

INU

TE

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GlobalHeadquarters9200NewTrailsDrive,Suite200

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CV-3040606 ACraneCo.Company

CraneValvesNorthAmericaThinkingGlobally

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CENTERLINE®

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©2006

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Montgomery,TX77316Tel: 936-588-8380Fax: 936-588-8381

NingjinOperationsNo.8YouyiStreetNingjinCountyHebeiProvince,China055550

Tel: +86-319-580-6651Fax: +86-319-580-8661

Crane Butterfly Valves

CRANE®

CastSteel,Bronze,IronandButterflyValves

JENKINS®

Bronze,IronandCastSteelValves

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Cullman,ALOperations21293rdAvenueCullman,AL35055Tel:800-786-2542Fax:256-775-3860