Research and Developmentpress.atgtire.info/fileadmin/user_upload/ATG_RND_2016.pdf · 192 0 0 147...
Transcript of Research and Developmentpress.atgtire.info/fileadmin/user_upload/ATG_RND_2016.pdf · 192 0 0 147...
Research and Development
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
• Basic Concepts About Tires
• Emerging Agricultural Trends
• Development Inspiration
• Development Tools & Tire Validation
• Alliance Recent Achievements
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Lior Vilkomirsky
Tire Engineering Dep. Dan Ofek
Mold Design Dep. Yaakov Jaldeti
Testing Dep.
Elhanan Cohen
VP R&D
India USA Israel
Dr. George Ronai
VP Engineering
S. Engineer, Technicians
S. Engineers Engineers
Engineers, Technicians
5 Employees 7 Employees 4 Employees
R&D Cooperating Centers
R&D Organization Structure
All groups are leaded by very experienced managers
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Marketing & sales Field Engineers
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Development Flow-Chart
Patterns Suggestions Feasibility Benchmark Ordering
Field / Outdoor Tests
Designing Approval
Mold Production
Prototype, Pilot
Indoor Tests / Product Validation
Designing (Project Manager & Team Work)
Product Release after 1 Year
NPI - New Development Initiations (Series, Sizes, LI)
Pre-Serial
Repetitions possibility
Tire Engineers Exhibitions Customers, OEM , End-Users
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
Basic concepts about tires
• Emerging Agricultural Trends
• Development Inspiration
• Development Tools & Tire Validation
• Alliance Recent Achievements
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Construction: RADIAL vs BIAS
Diagonal / Bias Radial Diagonal / Bias Radial
Before Contact
During Contact
After Contact
In a Diagonal construction – a cord go from bead to bead in long way and distorts the tread while working
• Tread is more flexible
• Sidewalls are more stiff
• Sidewalls stand penetration better
Basic Concepts About Tires
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P * V= Constant
When temperature does not change
@ 2.2 bar (30 psi):
• Passenger (40 liter) ~ 500 kg • Truck (200 liter) ~ 1500 kg • Tractor (500 liter) ~ 5000 kg
Tires volume is different
𝑳𝒐𝒂𝒅 = 𝐶0 ∗ 𝐶𝑠 ∗ 105 ∗ 𝑝0 + 𝑷 ∗ 𝑽2/3
Air is the “though worker”. We are supplying “just” the casing.
Air pressure adjustment is very important
Load Carrying Capacity
Basic Concepts About Tires
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Patterns
Basic Concepts About Tires
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
• Basic concepts about tires
Emerging Agricultural Trends
• Development Inspiration
• Development Tools & Tire Validation
• Alliance Latest Achievements
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Emerging Agriculture Trends
• Increasing Load capacity
• Increasing Speed
• Decreasing Soil compaction
• Decreasing Fuel consumption
• Increasing Comfort
• Custom made Solutions without compromising
• Young farmers looking for innovations vs. conservative approach of their parents
“The need for speed”
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
• Basic concepts about tires
• Emerging Trends in Agricultural tires
Development Inspiration
• Development Tools & Tire Validation
• Alliance Latest Achievements
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Due to that, Alliance Israel releases
every year between 50 - 60 new tires
Tire Development Inspiration
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Alliance Follows World's agricultural changes,
but also predicts changes successfully
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Spraying in the field Transport to the field Pesticide storage
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Tire Development Inspiration (cont’d)
• Trends In Agricultural Working Methods
- Increase of storage facilities (warehouses)
- Consolidations of small agriculture farms
- Agro-Industrial (Using Industrial machines for Agricultural use)
Video
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Tire Development Inspiration (cont’d)
• Agricultural Machinery Development
- Sophisticated Agricultural equipment
- Heavier and faster Agricultural machines
- Custom-made and Unique solutions
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Tire Development Inspiration (cont’d)
• Growing Demand for Soil & Environmental protection
- Soil compaction reduction
- Fuel consumption reduction (minimum tillage concept)
• Increased demand for low pressure tires for various applications
• Increased demand for High volume tires (used with lower pressure)
• Migration to IF/VF modern tires that carry 20% / 40% higher load with
no change in air pressure
• Starting with 18 sizes in 2012, ETRTO 2015 Year book includes 73 sizes
Illustration Video
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Tire Development Inspiration (cont’d)
Illustration Video
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Tire Development Inspiration (cont’d)
Soil Compaction
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
• Basic concepts about tires
• Emerging Trends in Agricultural tires
• Development Inspiration
Development Tools & Tire Validation
• Alliance Latest Achievements
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- Noise Optimization - Comfort Ride
• Unique and sophisticated tools
Self-Development Software
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Development Tools
Finite Elements Analysis / Abaqus
- Tire Design (Dimensions, Strains, Stresses, Footprint)
- Process Understanding
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* Endurance and Burst tests required For ECE R-106 & R-54 Approvals
• Indoor and Outdoor tests
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Tire Validation
- Developed Temperature
- Rolling Circumference
- Rolling Resistance
- Outdoor Tests
- Tire Load-Deflection Curves
- GFP
- Plunger
- Burst test
- Endurance
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ECE 106-R, 54-R E-marking
Tire Validation
• OEM Tires already approved for ECE 106-R
• The rest will be finished during 2016
Example
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Presentation Flow
• R&D Organization Structure
• Development Flow-Chart
• Basic concepts about tires
• Emerging Trends in Agricultural tires
• Development Inspiration
• Development Tools & Tire Validation
Alliance Achievements
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Significant Achievements In Recent Years
• Agriculture tires
- IF/VF Radial Agricultural tires line, 55 tires added to catalogue
- Unique tread pattern for Narrow IF/VF tires - Exclusive Global Innovation
- VF Flotation – Exclusive Global Innovation (Under evaluation)
- High Volume Tires – Answer the demand for increased Load
Video – Flotation
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By modern materials and sophisticated technology Alliance
brings the best implement tire ever to the top:
• Significant reduction of inflation pressure (2.8 bar vs 4.0 bar
of standard tire)
• Carry the same load or more re to standard tire
• 25% increasing of footprint area.
• Extraordinary Grip
• Significant reduction in soil compaction
• High floating performance
Significant Achievements In Recent Years
VF Flotation - Increased soil protection
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• Reduced inflation pressure for field & road works
- 3 Flotation patterns already running
- Unique high NSD Pattern is under
Outdoor evaluation
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Significant Achievements (Cont’d)
• Agriculture tires
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Significant Achievements (Cont’d)
• Forestry tires
- Agro-Forest - The biggest range in the world for dual application
(field / forest)
- Log Skidder tires – Full range for the application
- Harvester & Forwarder tires - Full range for the application
- Low pressure Forestry tires – Reduced inflation pressure from 5.0
bar to 2.5 - Exclusive Global Innovation (under evaluation)
Video Forestry
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Significant Achievements (Cont’d)
• Agro-Industrial tires
- Growing demand for agro service of industrial tractors
The Combined application led Alliance to develop 2 new families (550 & 580)
- Customers that find agro-industrial tires very useful pushed us to develop
about 60 sizes in about 4 years
• Heavy Duty Flotation tires
- New concept answers Dumpers and Heavy Trailers - Exclusive Global
Innovation
- Tires are running successfully in various patterns - Exclusive Global
Innovation
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Significant Achievements (Cont’d)
Agro-Industrial tires
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Various Famous OEM Clients
Significant Achievements (Cont’d)
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Extreme Event – Altitude Record With No Punctures