Requisition Issue and Approval

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    Project HORIZONERP Implementation Venture

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    Requisition Processing

    Iftekhar Ahmed Chowdhury

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    3LAFARGE SURMA CEMENT

    Why we need requisition ?

    Requisition is the communication of a need by the users.

    What we need ? Examples

    Brick, Sodium silicate, Mortar, Mineral wool, Grinding

    media, SteelWire Rope, Slag, Fly ash, Gypsum, Angel, MS

    Plate, Shim, Round Bar, Lubricants, Grease,Weldingmaterials, Pipe & Fittings, HSDiesel, Bearings,Fuses,

    Cables, Belts, Gear Box, Printer ribbon, Toner Cartridge,

    Water purifier, Ceiling fan, Pen drive, Soft drinks, Air

    Conditioner, Car, Construction works, Civil works, Electrical

    works, Repair works, Transport Charges, Telephonecharges, advertisements etc.

    These are materials, spare parts, consumables, stationeries,

    fixed assets and services.

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    Stock Items

    Items like Brick, Sodium silicate, Mortar, Mineral wool,

    Grinding media, Steel Wire Rope, Slag, Fly ash, Gypsum,

    Angel, MS Plate, Shim, Round Bar, Lubricants, Grease,

    W

    elding materials, Pipe& Fittings, HSDiesel, Bearings,Fuses,Cables,Belts,Gear Box are:

    a. required on a continuous basis

    b. procurement needs time

    c. needs safeguard

    Hence these items are procured, stored and issued for

    use as per need under inventory management policy.

    Materials, spare parts and consumables

    Called Stock Items

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    Non-Stock Items

    Stationeries and consumables

    Called Non-Stock Items

    Items like Printer ribbon, Toner Cartridge, Water

    purifier, Pen drive, Soft drinks, Car are User based

    requirements.

    a. required on a continuous basis

    b. procurement does not need time

    c. Safeguard is not that significant

    So these materials are procured asand when the requirement comes

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    FA & Services

    Fixed assets and Services

    Called Jobs

    Not storable

    These are procured as and when required

    Services like Construction works, Civil works,

    Electrical works, Repair works, Transport

    Charges, Telephone charges, Advertisements, are

    directly consumed

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    Line Type Coding

    Stock Items: Coded as CSThese items are procured, stored and issued for

    use under inventory management policy

    Non-Stock Items: Coded as CN

    These commodities are procured as and when

    required

    Jobs (Services or Fixed Assets): Coded as CJThese are procured as and when required

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    Stock Vs Non Stock

    The procedural difference between Stock and Non stock:

    a. Stock items is tracked and controlled by warehouse

    b. The system will generate Purchase Requisition based

    on Reorder point

    d. For non-stock items Purchase Requisition is raised by

    user departments.

    c. Warehouse people may generate Purchase Requisition

    based on Reorder point

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    ITEM MASTER

    What is item master?

    * It is a list of Stock and Non-stock Items

    * It stores relevant information with regard to items

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    Item master is the Central place where item related information is stored

    Item Master ContentsItem Master Contents

    IdentifiersIdentifiers DescriptionsDescriptions

    Item RulesItem RulesCosts and PricesCosts and Prices

    Branch/PlantsBranch/Plants

    LocationsLocations

    ClassificatClassificat

    ion Codesion CodesGL ClassGL Class

    Weights and

    Measures

    Weights and

    Measures

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    What is the relation between requisition and Item master?

    TheWarehouse supervisor/ requisitioner selects the Item

    from Item master During the process of making requisition.

    Description-Screw Driver

    Item number-1201101093

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    Raising a Requisition for Stock Item

    The users will make a paper requisition using the prescribed

    form INVENTORY ISSUE REQUISITION and provide to the Warehouse.

    TheWarehouse Supervisor will issue the material for use.

    Warehouse people may generate Purchase Requisition

    through ERP based on Reorder point estimates.

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    Raising a Requisition for

    Non-stock item or service

    - After the Purchase Requisition is raised it automatically

    goes to the HORC for approval

    - After the Purchase Requisition is approved it automatically

    goes to the purchasing department

    For ERP Users

    - Purchase Request has to be made by user through the

    ERP system

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    Raising a Requisition for

    Non-stock item or service

    - After the Purchase Requisition is approved, it will be

    submitted to the Admin or Purchase department for

    entering into ERP system

    For Non-Users of ERP

    - Purchase Request has to be made by user manually using

    the form PURCHASE REQUISITION (Manual Processing for Non-ERP User)

    - After the Purchase Requisition is prepared it needs to be

    approved/signed by HORC

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    a) Supplier

    b) Branch Plant

    c) Item

    d) Quantity

    e) Cost

    What is required for making a Purchase requisition?

    f) Object Account

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    ERP Template Roles

    Requisitioner

    Head of Responsibility Centre

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    Menu For raising Purchase Request

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    Enter supplier Purchase dept

    Enter requested date

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    Select item from torch Enter Qty Enter unit cost Enter account number

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    Requisition Approval

    Requisition goes for approval based on Approval route

    Setup. HORC has different options

    Reject the requisition indicating the required changes

    to be done using Reject Remarks

    Approve the requisition so that it will go to the Purchase dept

    for further processing

    Check the Budget

    Check the requisition before approval/Reject

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    Approve Purchase requisition

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    Reject Purchase Requisition

    Click on Row menu and select Reject

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    Additional Controls

    In addition to the system control, manual signature is

    inputted on PR print

    The printed PR is send to Purchase dept for further

    processing

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    DOS

    For suppliers field, you are a internal customer for

    Purchasing department. Hence you can use either the

    external supplier nor purchasing dept nor any of the

    Purchasing officers employee number.

    Usually the ship to set as defaults for the Branch/Plant.So use the ship to only if you want the goods to be

    shipped to A different location than your own.

    If you want to give additional information for the

    requisition Use the Pmt. Remark field in the Order header.Or you can use Line or Order attachments for putting

    additional information.

    Note the order number. Also always click on ok after

    filling up the fields in the order detail.

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    DONTS

    Dont enter other fields in order detail. They will default

    from the item master.

    Dont enter the object account for a stock item. It is

    already set in the system.

    In case a item is not attached to a Branch/Plant you

    have to contact the Item master administrator - Tanverul

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    Purchase Order Approval

    The purchase orders go for approval as per the approval limit

    Set in the system as per Lafarge purchasing policy.

    At the time of approving the purchase order, the approving

    authority can check the order, see the quotations, thenegotiations, and the budget.

    If any modifications are changes required in the PO, the same

    thing can be mentioned in the Reject Remarks field and

    then reject the order.

    The purchase department does the required changes and

    the order goes back for approval to the approving authority.

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    Click on the row exit PO entry, entry

    Detail to see the original order

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    Click on form exit to approve the p o

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    Click on row exit to reject the order

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    Enter the reject column

    With reason

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