Report Supply Chain Management
-
Upload
amolktalekar -
Category
Documents
-
view
107 -
download
1
Transcript of Report Supply Chain Management
Acknowledgement
My Training Experience at Parikh Enterprises, Micropark Logistics Pvt. Ltd.
has been truly a fulfilling and rewarding one. I would like to thank Mr.
Hemang Parikh & Mr. Hitesh Parikh, Director of Micropark Logistics Pvt.
Ltd. Nagpur for allowing me to work with Parikh Enterprises.
The successful completion of this project work gives me an opportunity to
thank and extend my sincere gratitude to Mr. Avinash Meshram and Mr.
Fransis at Parikh Enterprises, Micropark Logistics Pvt. Ltd. who has helped
me in giving his suggestions and having shared his experience.
We immensely indebted to Mr. Lalit Khullar, Director, faculty of Tirpude
Institute of Management Education, TMU, Nagpur for giving us an
opportunity to carry out this project work.
Last but not the least I would like to thank my family and friends for their
support at every step of my life.
Amol Krushnarao Talekar
MBA, TIME, TMU
1
College Certificate
This is to certify that Mr. Amol Talekar is a bonafide student of this
institute and has successfully completed his project entitled “ Micropark
Logostics Private Limited” for partial fulfillment of course MBA
(Marketing) from Tirpude Institute of Management Education (TMU),
Nagpur.
Lalit Khullar Prof. Shraddha Shende
Director, Internal Guide
TIME, (TMU) TIME, (TMU)
2
Company Certificate
This is to certify that Mr. Amol K. Talekar student of Master of Business
Administration from Tirpude Institute of Management Education,
Nagpur has satisfactorily completed his project work entitled Supply Chain
Management, in Micropark Logistics Pvt. Ltd. Nagpur in Administrative
Department of Ranbaxy from 20th May,2009 to 23rd July, 2009.
Authorized Signature
3
Executive Summary
Micropark Logistics Pvt. Ltd is one of the leading Logistical Company in
India focused on Distribution & Warehousing of Pharmacitical, Cellular
products, etc.
The project entitled “Supply Chain Management in Micropark Logistic Pvt.
Ltd. Nagpur” was carried out to understand the logistical operational
functions & operational areas of supply chain management. Administrative
working like taking orders from the parties or clients , billing etc by using
the SAP software. Also claiming of the products is done in case the product
gets damaged, broken or gets expired or is out of date. Billing of the product
is done on the basis of manufacturing date of the product and the production
of the product is done batchwise.
4
Table of content
Sr.No Particulars Page No
1. Introduction 6
2. Review of Literature 15
3. Introduction to company 16
4. Introduction to topic 26
5. Research Methodology 30
6. References 35
7. Conclusions 36
8 Suggestions 37
5
Chapter 1
Introduction
6
Introduction to Supply Chain Management :-
Supply chain management (SCM) oversees and optimizes the processes of
acquiring inputs from suppliers, converting those inputs into a finished
product, and delivering those products—or outputs—to customers. SCM is
an umbrella term that refers to a variety of approaches for the management
of natural and human resources from the supplier to the manufacturer or
service provider to the consumer and back . This includes the identification
and creation of new opportunities for products and services in cooperation
with upstream and downstream partners, and the involvement of internal as
well as external stakeholders in decision making on supply chain matters.
Traditionally, a supply chain is:
A network of companies that exchange resources such as materials and
information to deliver products to customers. Supply chains consist of a
company, its suppliers, its distributors, and its customers.
In the traditional supply chain structure resources flow downstream to the
consumer. The supply network consists of a focal company and its suppliers,
retailers, and customers. Figure shows the basic structure of a supply chain.
Supplier Company CustomerRetail
7
A supply chain is the stream of processes of moving goods from the
customer order through the raw materials stage, supply, production, and
distribution of products to the customer. All organizations have supply
chains of varying degrees, depending upon the size of the organization and
the type of product manufactured. These networks obtain supplies and
components, change these materials into finished products and then
distribute them to the customer.
Managing the chain of events in this process is what is known as supply
chain management. Effective management must take into account
coordinating all the different pieces of this chain as quickly as possible
without losing any of the quality or customer satisfaction, while still keeping
costs down.
The first step is obtaining a customer order, followed by production, storage
and distribution of products and supplies to the customer site. Customer
satisfaction is paramount. Included in this supply chain process are customer
orders, order processing, inventory, scheduling, transportation, storage, and
customer service. A necessity in coordinating all these activities is the
information service network.
In addition, key to the success of a supply chain is the speed in which these
activities can be accomplished and the realization that customer needs and
customer satisfaction are the very reasons for the network. Reduced
inventories, lower operating costs, product availability and customer
satisfaction are all benefits which grow out of effective supply chain
management.
8
The decisions associated with supply chain management cover both the
long-term and short-term. Strategic decisions deal with corporate policies,
and look at overall design and supply chain structure. Operational decisions
are those dealing with every day activities and problems of an organization.
These decisions must take into account the strategic decisions already in
place. Therefore, an organization must structure the supply chain through
long-term analysis and at the same time focus on the day-to-day activities.
Furthermore, market demands, customer service, transport considerations,
and pricing constraints all must be understood in order to structure the
supply chain effectively. These are all factors, which change constantly and
sometimes unexpectedly, and an organization must realize this fact and be
prepared to structure the supply chain accordingly.
Structuring the supply chain requires an understanding of the demand
patterns, service level requirements, distance considerations, cost elements
and other related factors. It is easy to see that these factors are highly
variable in nature and this variability needs to be considered during the
supply chain analysis process. Moreover, the interplay of these complex
considerations could have a significant bearing on the outcome of the supply
chain analysis process.
Elements of the Supply Chain
A simple supply chain is made up of several elements that are linked by the
movement of products along it. The supply chain starts and ends with the
customer.
Customer:
9
The customer starts the chain of events when they decide to purchase a
product that has been offered for sale by a company. The customer contacts
the sales department of the company, which enters the sales order for a
specific quantity to be delivered on a specific date. If the product has to be
manufactured, the sales order will include a requirement that needs to be
fulfilled by the production facility.
Planning:
The requirement triggered by the customer’s sales order will be combined
with other orders. The planning department will create a production plan to
produce the products to fulfill the customer’s orders. To manufacture the
products the company will then have to purchase the raw materials needed.
Purchasing:
The purchasing department receives a list of raw materials and services
required by the production department to complete the customer’s orders.
The purchasing department sends purchase orders to selected suppliers to
deliver the necessary raw materials to the manufacturing site on the required
date.
Inventory:
The raw materials are received from the suppliers, checked for quality and
accuracy and moved into the warehouse. The supplier will then send an
invoice to the company for the items they delivered. The raw materials are
stored until they are required by the production department.
Production:
10
Based on a production plan, the raw materials are moved inventory to the
production area. The finished products ordered by the customer are
manufactured using the raw materials purchased from suppliers. After the
items have been completed and tested, they are stored back in the warehouse
prior to delivery to the customer.
Transportation:
When the finished product arrives in the warehouse, the shipping department
determines the most efficient method to ship the products so that they are
delivered on or before the date specified by the customer. When the goods
are received by the customer, the company will send an invoice for the
delivered products.
11
Process View of a Supply Chain
Supply chain process cycle illustrates the four cycles and five supply chain
stages
Customer
order cycle
Retailer
Replenishment
cycle
DistributorManufacturing
cyce
Manufacturer Procurement
cycleSupplier
12
Customer
Importance of Supply Chain Management
Of late, supply chain management is gaining growing importance because of
the following reasons :
The total time for materials to travels through the entire supply chain
management can be quite long . Since the materials spends so much
time waiting in inventory at various stages in the supply chain, there is
a great opportunity to reduce the total supply chain cycle time leading
to a corresponding reduction in inventory, increased flexibility,
reduced costs and better deliveries.
Many companies have drastically improved their internal operations
and now find it necessary to consider relations with external customer
and supplier in the supply chain to gain further improvements in their
operations.
Supply chain thinking is an application of systems thinking and
provides a basic for understanding processes that cut across a
company’s internal department and processes that extend outside the
company as well.
The goals of supply chain management are to reduce uncertainty and
risks in the supply chain, thereby positively affecting inventory levels,
cycle time, processes and ultimately end-customer service levels.
13
The design, planning and operation of supply chain have a strong
impact on overall profitability and success.
Supply chain management has become a hot competitive advantage as
companies struggle to get the right stuff to the right place at right
time.
All the “Total Quality Management”, “Just-in-Time System”,
“Reengineering”, “Team work” and “Delighting the Customers”
depends on the relationships with supplier and distributors who are
part of the supply chain.
Supply chain management includes transportation vendors, suppliers,
distributors, banks, credit and cash transfers, bills payable and
receivable, warehousing and inventory levels, order fulfillment and
sharing customer, forecasting and production information.
14
Literature Review
Abstract:
In a competitive business environment that requires strategy and innovation
to improve the bottom line, supply chain management has been vital in
creating competitive advantage. Increasingly, companies are also identifying
sustainability as an opportunity to create competitive advantage. This project
explores supply chains as a leverage point in advancing sustainable
development. Corporations have developed different tools to interact with
their suppliers on sustainability. Three of these devices were analyzed
against a framework for strategic sustainable development to identify some
of their strengths and weaknesses. A general set of criteria for sustainable
supply chain management devices that employs a strategic, whole-systems
perspective was then developed.
15
Chapter 2
Introduction
To
Company
16
Introduction to Micropark Logistics Private Ltd.
Micropark Logistics Private Limited is in the business of DISTRIBUTION,
WAREHOUSING and C & F Agencies. ‘Micropark’ is one of the pioneer
operators in the field of Supply Chain Management in Central India.
Micropark Logistics Pvt. Ltd. incorporated in year 2004 is headquartered in
Nagpur & has branch offices in Pune, Mumbai, Hyderabad & Indore.
Micropark as an organization works for achieving the highest level of
customer satisfaction on a continuous basis. ‘Customer Orientation’ is core
to all the processes involved in area of its operation. Due to its process
driven approach Micropark Group is one of the first organizations in Central
India to receive ISO 9000:2001 certification across it sister concerns.
The group’s entry in the field of supply chain management started with one
of its sister concern M/S Mehadia & Sons being appointed as the C & F
agents’ in the year 1984. Since then ‘Micropark’ as a group has grown into
a Logistic Solution provider for around 20 companies of high repute in
Pharmaceutical, Automobile, Consumer durables & FMCG sectors. The
emergence of Micropark as a reliable partner in providing SCM solution for
these companies is the result of its customer-oriented approach & its
continuous strive to achieve highest level of Customer satisfaction through
process driven approach in every aspect of its operations. The group keeping
with the times is using IT solutions in its entire operations.
17
Micropark group handles operations for Mahindra & Mahindra, Zandu
Pharmaceuticals, RFCL, DIESL, Biological E, Indoco Remedies, S.C.
Johnson (All out), AGIO Pharma, Nokia (CDMA), SONY Ericsson, V John,
Biocon, Peter England, Amway, Pfizer, Ranbaxy, Torrent, Cadila, Sarabhai,
Alembic, Levis, Glenmark through its sister concerns viz. Parikh
Enterprises, Mehadia & Sons, Micropark Infotrade, Micropark Distributors.
Company Profile:
Micropark as an organization works for achieving the highest level of
customer satisfaction on a continuous basis. ‘Customer Orientation’ is core
to all the processes involved in area of its operation. Due to its process
driven approach Micropark Group is one of the first organizations in Central
India to receive ISO 9000:2001 certification. The emergence of Micropark
as a reliable partner in providing SCM solution for these companies is the
result of its customer-oriented approach & its continuous strive to achieve
highest level of Customer satisfaction through process driven approach in
every aspect of its operations. The group keeping with the times is using IT
solutions in its entire operations.
Ranbaxy Laboratories Limited, India's largest pharmaceutical company, is
an integrated, research based, international pharmaceutical company,
producing a wide range of quality, affordable generic medicines, trusted by
healthcare professionals and patients across geographies. Ranked 8th
amongst the global generic pharmaceutical companies, Ranbaxy today has a
presence in 23 of the top 25 pharmaceutical markets of the world. The
18
Company has a global footprint in 49 countries, world-class manufacturing
facilities in 11 countries and serves customers in over 125 countries.
In June 2008, Ranbaxy entered into an alliance with one of the largest
Japanese innovator companies, Daiichi Sankyo Company Ltd., to create an
innovator and generic pharmaceutical powerhouse. The combined entity
now ranks among the top 15 pharmaceutical companies, globally. The
transformational deal will place Ranbaxy in a higher growth trajectory and it
will emerge stronger in terms of its global reach and in its capabilities in
drug development and manufacturing.
Warehouse
Warehousing plays a key role in the supply chain management. With its
primary aim to control the movement and storage of materials within a
warehouse and process the associated transactions, including shipping,
receiving, put away and picking it requires experience and service set up of
its own to give a world class service.
Keeping with the tradition of customer centric operations & providing
services with highest quality standards Micropark Warehouses offer modern
features, which are unmatched & ‘first’ in the Industry in the region.
Standard warehousing norms are followed meticulously to give a smooth
and flawless service. Micropark has redefined the definition of Warehouses
and these facilities can be called as SHOWHOUSES.
Micropark offers warehousing facilities at Nagpur, Pune, Mumbai,
Hyderabad and Indore. These facilities are strategically located to offer
19
operational advantages. Micropark is looking for expansion of its
warehousing business in other key cities with similar modern infrastructure
and reliable services.
Distribution
Distribution is a critical component in success of any brand in
Pharmaceutical, Consumer & Other Sectors. Micropark Group is one of
Central India’s leading business groups with multiple businesses spanning
across the Logistics space. It is one of the pioneer operators in the field of
DISTRIBUTION through its various affiliates.
The Micropark Group presently has distribution facilities in the cities of
Nagpur, Pune, Mumbai, Hydrabad and Indore. The group is providing
Distribution services to 20 companies of high repute in Pharmaceutical &
Consumer sectors.
Company Services:
C & F Agencies
Micropark Group is one of the pioneers in the C & F Agency business with
Top Class warehousing facilites. The C & F Agency business operates over
2.0 Lac Sq. ft. of warehousing space at multiple locations.
‘C & F Agency’ has become a critical component in successful Sales &
Distribution of any brand / product in Pharmaceutical, Consumer & other
sectors. Over 20 reputed companies have put their faith in the ability of
Micropark Group to take care of this vital component.
20
Micropark is one of the first & very few organizations in Central India to
have been provided ISO 9000:2001 Certification across the entire Group
Companies.
Micropark Group’s list of clients includes reputed companies like Indoco,
Ranbaxy, Zandu Pharmaceuticals, Amway, Pfizer, Pharmacia, Torrent, East
India, Himalaya Drugs, Bioilogical E, Cadila, Agio, Fourts India,
S.C.Johnson, Indo French, Anglo French, BE, AIOCD Ltd(Sandoz), Troika
Pharmaceuticals.
The group has provided top class facilites at Nagpur, Pune, Mumbai,
Hydrabad & Indore for CFA Operations
21
FIGURE SHOWS THE WORKING PROCESS OF CFA
22
Selected Client Engagements:
Agio Pharma Ltd.
AIOCD Ltd.(Sandoz)
Alembic Pharma
AMWAY
Anglo French Drug Ltd.
Cadila Pharmaceuticals Ltd.
DIESEL Ltd
EAST India Pharmaceuticals
Fourts India Pvt. Ltd.
Himalaya Drugs
Indo French Labs
Indoco Remedies Ltd.
PFIZER Limited
PHARMACIA India
RANBAXY Laboratories Ltd.
Shreno Ltd (YEAR GLASS)
TATA Indicom
Troika Pharmaceuticals Ltd.
Unichem Labs Ltd (Foreva division)
ZANDU Pharmaceuticals
23
MICROPARK GROUP COMPANIES
MICROPARK COMPANIES BUSINESS IS CONDUCTED THROUGH
FOLLOWING FIRMS:
MICROPARK LOGISTICS PVT. LTD. Nagpur, Pune, Hydrabad,
Mumbai, Indore
PARIKH ENTERPRISES Nagpur, Pune
MICROPARK DISTRIBUTORS Mumbai
MICROPARK INFOTRADE Nagpur
MICROPRO S/W SOLUTIONS PVT. LTD. Nagpur, UAE
MEHADIA & SONS C & F DIVISION Nagpur, Pune
R.J.TADELINKS Nagpur
MEHADIA TRADELINKS Mumbai
MEHADIA & SONS Nagpur
VASANTLAL BROTHERS Nagpur
AJIT PHARMATICS Nagpur
ADDON RETAIL PVT. LTD. Mumbai
SANNITI RETAIL PLUS PVT. LTD. Nagpur
24
Vision & Mission of Micropark Pvt. Ltd.
Vision
To become a leading Multi Locational National Level company providing
integrated end-to-end supply chain solutions like warehousing, inventory
management, cash flow management and marketing of product and services.
Mission
To provide quality services across India in the areas of Warehousing, C & F
Agencies, Dealerships, Distributorships and Marketing of product &
services.
Vision & Mission of Ranbaxy
vision
To achieve significant business in proprietary prescription products by 2012
with a strong presence in developed markets.
Mission:
To be one of the worlds’s leading strategic inputs provider while
maintaining highest Quality & confidentiality standards with a global
outlook. We will continuously strive for perfection while even attracting the
best talent across globe and we will keep integrity, ethics, professionalism
and teamwork as our pillars for success. We will even contribute in the local
communities continuously within the geographies we operate in.
25
Chapter 3
Introduction
To
Topic
26
Operational Manager
This role manages order processing, ensuring that orders are properly
fulfilled, payment is received, and orders are shipped. The Operations
Manager can search for customer orders, view details, manage order
information, and create and edit returns. For the reseller and hosting models,
this role is responsible for customer service, and oversees customer service
in the other models.
Historical Stock Status Calculations
Maintain histories of cost changes, including Average Perpetual, Last In-
First Out (LIFO) Periodic, and First In-First Out (FIFO) Periodic values.
Bill of Materials
Maintain full bill record of the products which moves out of store or sold to
the parties for analyzinge to which product is given to particular party.
Detailed Insight into Inventory Usage
• More effectively analyze sales, transfers, and materials used for
manufacturing by drilling down to each transaction that reduces inventory,
including those in debited and credited accounts.
• Access supply and demand information using Allocated and On Order drill
downs and view item allocations in existing orders quickly and easily.
• Narrow search results by providing date ranges for item transaction
inquiries.
27
Extended Pricing
• Personalize pricing by combining date ranges and quantity break options
with special net, percentage-off, or value-off pricing for specific customers
or groups of customers.
• Use relational pricing to update customer price lists instantly and reflect
fluctuations with your supplier when you change your base net prices.
• Choose the pricing method that works best for each item, including pricing
by currency amount, percent of list, percent markup based on current or
standard cost, or percent margin based on current or standard cost.
• Make individual or mass updates to your pricing lists with helpful wizards.
• Easily set up and maintain price lists using unlimited combinations of units
of measure, price levels, and currencies.
28
Flow diagram shows the Billing process or Order process of products
Order taken
Product entry in the system
Invoice / Bills (office to stores)
Product separation
Product checking
Product packing
Dispatching
29
Chapter 4
Research Methodology
30
Objective:-
To understand the logistical operational functions of Supply Chain
Management
Understanding of the operational areas of logistics management
and their interrelationships.
Data Collection:
Market Penetration is the sole of Distribution Business. Companies use
market penetration as a key factor in implementing their growth strategy &
most of their marketing activity revolves around penetration. The
Distributor’s set up plays a very important role in achieving good Market
penetration for any product, brand or company.
At Micropark meticulous planning & implementation goes in to achieve
maximum market penetration. The distribution set up at Micropark consists
of trained manpower backed by strong planning, processes and
infrastructure.
Highlights of Microparks distribution set up:
Coverage:
More than 1500 retailers & 200 Distributors/ stockiest are covered in Nagpur
& Vidarbha region.
31
Manpower:
Well-trained and motivated Sales team comprising of 2 Sales managers, 2
Sales Supervisor, managing a team of 15 Sales Representatives covering
every nook & corner of the market.
Sales Management tools:
Effective implementation of sales planning & monitoring tools for ensuring
effective Market coverage & Product availability. This comprises of
Permanent Journey Plan, Standard Route plans, Visit reports & Outlet Take-
off report.
Market Coverage:
Regular market coverage cycles ensuring reach to every retailer are planned.
The sales team reaches every retailer twice / thrice in a week depending
upon the planned routes for different Companies & product lines. The sales
team also ensures proper merchandising activities as per the Marketing Plan/
Campaigns for various products.
Infrastructure:
2 Retailing/ Delivery Vans ,Computerized billing, SMS Service to keep the
retailers/ stokiest informed about latest schemes and offers.
Market Feedback:
Regular surveys are conducted for different products , which ensures regular
feedback to the companies.These feedbacks have provided the companies in
improvising and making effective marketing plans.
32
Recognition: Timely & Suitable Incentive & recognition policies ensure a
motivated sales team.
Primary Data:
Face to face interview with the Doctors
Telephonic Interview
Street Mapping for understanding the various requirment
Secondary Data:
Banners & Posters
Channel listing on websites
Annual Brochure of Medical Association & different trade
Associations
Methodology:
• The design of research (medium of interaction)
Participant observation
Personal Interviewing (by appointment)
Telephonic Interview
Sampling Plan:-
1. Sampling universe:
It is space where our study is conducted upon area defined to the
study. In this project sample universe is restricted to Hospitals,
Doctors and clinics of Nagpur city.
2. Sample size:
33
Since a vast sample gives more reliable information so we took the
sample size of 50 stores (approx) in the city.
3. Sample unit:
The sample unit means How many Hospitals,Doctors called per
day .In this project sample unit is 15 Hospitals, Doctors /day
4. Sampling Frame:
Sampling frame means the boundaries under which survey has to be
completed. In this project sampling frame is medicals of Nagpur city.
5. Geographical location:
Maharashtra
6. Respondents profile:
Hospitals,Doctors, Medical shops
Clinics / Medical stores
REFERENCES
34
Marketing Management by Philips Kotler
A text book on Supply Chain Management
Principle of logistical management by Omprakash G. Sony
Beamon Benita, M. 1999, ―Designing the green supply chain,
Logistics Information Management 12 (4):332-342.
Davies, Tony., 2006, ―Collaborate to innovate, Supply Management
11 (1):34.
http://www. microparkindia.com
http://www.supplychain.com/sap
CONCLUSION
35
“It is said that a chain is only as strong as its weakest link. This holds true
for the supply chain as well”.
Online administrative working by advanced SAP software
Good contacts helpful in maintaining better customer relationships
Large market coverage, and easy availability of products
Delivery of products is done on the basis of early batch production
SUGGESTIONS
36
Keep doing various Events and Promotional Activities to boost the sales of
the Brand, some are mentioned below:
Effective implementation of scheme & offer announced by the
company.
Display of POP Material, Banners, Posters, etc. at Retail Outlets
Arranging dealer meets
Recreational Activities with dealers like picnics and cricket matches.
37