REPLACEMENT PARTS tIST - BSA Unit Singles Home … 00-5708 1970...PISTONS COMPLETE COMPRESSION RINGS...

REPLACEMENT PARTS tIST

Model 844 VICT0R SPECIAL

FROM ENGINE AND FRAME NUMBERS HD OOIOI BfiVS

CATALOGUE NUMBER 00-5708 [970

www.bsaunitsingles.com

ICATALOGUE OF

B.S.A.

Service

TELEPHONE

TELEGRAMS

B.44 Victor Special

ISSUED BY

MOTOR CYCLESDepartment, Armoury

Birmingham ll02t_772_238t

. ..SELMOTOBIRMINGHAM,,

LTD"

Road,

B.S.A. MOTOR CYCLES LTD.Registered Offices ond Wo,ks: ARMOURy ROAD. BIRMINGHAM

'Telephone: AZt-772-Z3BlTelegroms and Cables: ,,SELMOTO BIRMINGHAM,"

contractors to Hef Hajesty's GoYernment' the \ y'ar office, the Admiralty, the post office, the colonial and Foreign GovernmentgPublication Reference 00-5708_Seprember. 1969.printed in Enghnd by B"S,A. press


SUF'FIX NUMBERS TO BE

When orderirrg components with varyingnumber to part nurnber.

USED TO IDENTIFY VARYING F'INISHES

finishes, please state finish required bi' adding the appropriate

EXAMPLE:

PETROL TANK 40-810U273

PETROL TANK:

POLISHED ALLOY AND YELLOW, POLISHED CAP l2'13

MIJDGUARDS:

CHROME

OTHER PARTS:

CHROME

/003

BLACK

SILVER

PRICES:

No price codes are quoted in this list. For prices please refer to the Master Price List No. 00-5125.

Wherever possible details of thread form and size are quoted after description of nuts, bolts, screws,studs and washers. Such as: 14-7006 Socket screw (/a'Unified Coarsex l") : %'diameter UnifiedCoarse thread l " long under head.

Vital components, which are manufactured from special material, are indicated by a sign and the BritishStandard symbol for the material is quoted at the foot of the page.

/003

1007

lt6s


CARRURETTERS:

AMAL LIMITED. HOLDFORD ROAD, WITTON. BIRMINGHAM 6.

CHAINS:

REYNOLDS CHAINS LIMITED. WYTHENSHAWE. MANCHESTER.

ELECTRICAL EQUIPMENT:

J. LUCAS LIMITED. GREAT HAMPTON STREET. BIRMINGHAM I8.

SPEEDOMETERS:

SMITH'S MOTOR ACCESSORIES LIMITED" CRICKLEWOOD WORKS. LONDON N.W.2.

TYRES:

DUNLOP COMPANY LIMITED, FORT DUNLOP, BIRMINGHAM 24.

SPARKING PLTJGS:

CHAMPION SPARKING PLUG COMPANY LIMITED, FELTHAM, MIDDLESEX.

SHOCK ABSORBERS:

GIRLING LIMITED, BIRMINGHAM ROAD, WEST BROMWICH, STAFFS


TTSSEMBLIES COMPLETE

Spares No. Desc'ription

00-317r

00-33 I 3

00-3463

00-3464

00-3465

00-3414

00-3475

00-3416

7 r -1090

11 1120

10-9548

5l-40t1

1 t-l134

82 9214

91--3903

68-5554

68-5535

41,6009

4I-6022

TOP OVERHAUL GASKET SET.

FULL OVERHAUL GASKET SET.

PISTON RING SET (standard).

PISTON RING SET (*.010'; .254 mm.).

PISTON RING SET (+ '020"; ' 508 mm.).

PISTON RING SET (standard, alternative Hepworth and Grandage).

PISTON RING SET (-r.010", alternative Hepworth and Grandage).

PISTON RING SET (+ .020": alteru ative Fleprvorth and Grandage).

ENGINE/GEARBOX UNIT COMPLETE LESS CARBURETTER AND EXHAUSTSYSTEM.

CRANKCASE COMPLETE WITH FIXED FITTINGS.

FLYWHEEL AND CONNECTING ROD ASSEMBLY.

CI-UTCH ASSEMB],Y COMPLETE.

OIL PUMP COMPLETE.

FRAME COMPLETE WITH FIXED FITTINGS.

FRONT FORK ASSEMBI-Y.

FRONT WHEEL WITH SPINDLE AND BEARINGS.

F'RONT F{UB WITH SPINDLE AND BEARINGS.

REAR WTIEEL WITH SPINDLE AND BEARINGS"

R.EAR HUB WITH SPINDLE AND BEARINGS.


l-I

CompressionRatio

9'4:l4l-0193

Taper41-A0e2 {2)

Taper70-82A2

PISTON CHART

PISTONS COMPLETE

COMPRESSION RINGS

Top70-83 1 3

Taper70 8312

Taper41-0104 (2)

Taper41-00e3 (2)

StandardFitting

AlternativeFlepworth &

GrandageRings

StandardFitting

A,lternativeHepwolth &

GrandageRings

Top10 8293Taper

70-8291

4l-0098

10- 8204 70-83 l 4 10-8295

CARBURETTER SETTINGS

Spares

NumberMakersNumber

R930/38

Throttle I N."at"Slide Jet-;l;-l

I nr.,rt" I

l'-l


Plate I

Plate 2

INDEX

ASSEMBLIES COMPI-ETE

CYLINDER F{EAD, EXHAUST PIPE ..

CYI-TNDER AND CRANKSFI.A.FT

CRAhJKCASE

oll, F,UMP, GEAREOX SF{dOCKET

CEAR CI-UST'EII

GEARCHANGE MECHANTSM

FOOTSTAR.T AND F'OOTCHANGE

CLUTCH AND PRIMARY COVER

FRAME, BATTERY CARRIER, REAR BRAKE CONTROL

SWINGING ARM .

FOOTRESTS, ENGINE SHIELD

oIL TANK, STDECOVER, TOOL TRAY

FRONT FORKS

FRONT WHEEL

REAR WHEEL

MUDGUARDS

PETROL TANK. TWINSEAT. I{ANDI,EBAR AND CONTROLS

EI,ECTRICAL EQUIPMENT

TOGLS I\ND SIJNDRIES

CAR.B{-TRET'TER AND AIR CLE.{NER

Page 5

Page 8-9

Page 10 - 1l

Page 12 - 15

Page 16 - 17

Page 18 - 19

Page 20 - 21

Page 22 - 25

Page 26 - 27

Page 28 - 31

Page 32 - 33

Page 34 - 35

Page 36 - 37

Page 38 - 4tr

Page 42 - 43

Page 44 - 47

Page 48 - 49

Page 50 - 53

Page 54 - 57

Page 58 - 59

Fage 60 - 61

Plate 3

Flate 4

Plate 5

Plate 6

Plate 7

Flate 8

Flate 9

Plate l0

Plate l1

Plate 72

Plate 13

Plate 14

Flate 15

Plate 16

Plate 17

Plate 18

Plate 19

Piate 20


Plate 1

3a2I

H6@-

22 2ti2S25 24 23

t8

17

t6

I

s?(9

I

.---- tt@;,

54

q?r

l

37_36_


Plate ICYLINDER HEAD, EXHAUST PTPE

Plate Ref . Spares No. Description Per Set

00 3171

00-33 I 3

02-0525r5-515540 0417

24 604002-092340-020902 052540-005640-02084l-063340-030941 01894A,01?,9.l'

t0-961141--0184

42-447610 182t65 1417

68-C0 t 8 {'

4 l -078868 093r41 463265-249465-249540-01 7 l40 at614A-012466-307440 0121

40-0131*

70 18s140-04 1 5

40-01 82

41 0031

68 028941,0n602-0443

Decoke gasket setFull overhaul gasketWasher for nut. lirreWasher, valve lilterExhaust valve lilter

31 (.\4'x./2'r..048")(21164'x l/2"'x.048")

setIIIII22

7

7I

1

Ii1j

1.)3.

4.

5.

6.7.

8.9.

10.

11.

12.13.

Nut. rocker box ($" British Standard Cycle)Washer, rocker box nut (*'x 5/s" x +")Nut. rocker bor (1/q" British Staldard Cycle.)Washer, rocker box nut (Yt'y.Vz" x.048")Gasket, rocker inspection coverR.ocker inspection cover .

Exhar.rst r,alve guideScrew, rockcr inspection cover.Exhaust valveCyiinder head stud" lorg 1/0" (British Standard Cycie/British Standard

Fine x 2-l-5i 16") ,

Exhaust pipe completeCyliiider heiid vrith fixed fittin-esCarburetter stud nut (fr" British Standard C;",cle)Tuf ioi r.vaslre;-" carburetter jointCarburetter joint gasketC:rrburetter stud 1fi" British Standard Cyclei British standard Finex i,:,(")I nlet vzrlve

Valvc spring bottom cupIi,lct '. livc guide . .

Valve spring (outer)Valve sp;ing (inner)Vaive spring top collar\/clrc spring colietCylinder head dorvei str-rd

14.15.

15.

17.18.

r9.20.

21.

'123.

24"t<26.27.

28.

29.

30.

2.

I

1

C.viirrcler head douciRocker box stud (-|" British Standard Cycle/British Standard

2

_!-

4

2)

3r.32.33.

34.35.

36.37.

Fine x 2-9116")

Cylinder iread stud, short (l/a'Standard Finc x 214\ . .

Rocl,.cr bor gasket

British Standard Cycle/ British

Rocker boxWasher, valve inspection capValve inspection cap"O" ring, vall'e lifterExhaust valve lifter leverNut. valve lifter (%" British Standard Cycle).

*Special material: 13.-EN15. 19.-ENl5. 30.-ENl5.


Plate 2

l2s

s9

36

3t 3

&R)

zz;;+\r=^_\waL_v

?3

FI42

3233

10


P\nte 2CYLINDER AND CRANKSHAFT

Phte Rel'. Spares |Vo. Descriptiot'r Per Set

1..,

3.

4.

5.

6.

7.

8.

9.10.

1tr.

L2.

13.

t4.15.

16.

17.18.

19.

40,016240-01 s9

41 080762 026340-0 I 57

40-1037r9-162519,761666-010224 056340-014840-01 58

4A-029640-029240 01585B-01 55*24 516016-40t241-4044*

41 05496,04924r-0r0141 05864 1-05884r-018341-055 1

41 4564,4i 055440-004310 95494t 057965- 09 54

4t-0793't26 065040 45721A 1111

41 4187

41 0098i41-CC92t41-0092'i2l-19644t 063914,03044r -063840 029440-0 r 56

10-95484 l *0548*Special

Nut, rocker spindie (-]('Washei, oil feed pipeRocker cril feed pipe

British Standard Cycie. domed)

( J/s')

wc548)

2

4

I

Clip for oil pipe, iine 6 . .

Thrust washer, rocker spindleFlexible oil pipe, rockersSpark plug co\er (ChampionSpark plug (Champion N4)S1"'ark plug washerNut, rocker adjusting screw (fr" Bntish Standard Cycie)"O" ring, rocker spindleThiust washer, rocker spindleExl-raust rocker completeInlet rocker compieteThrust wnsher, rocker spindle (tl")Rocker adjusting screw (fr" British Standard Cycle)Nr-it, cylinder stud i,5o " British Standard Cycle)Washei, cylinder stud (21164" ;. 9116".. 3132")

Cylinder stLrd (fd" Britistr Standard Cycle/Rritish StandardFine','2-25132") . .

Connecting rod complete .

Sinall-end bush. corrnecting rodGLrdgeon pinCrankpinCrankpin ntrtBig-end husl.i, connecting rodPeg, crankpin locatior.rErisins shalt (rightJrand)Fl1'.1,1't".1 complete (:ight-hand) . .

Flywheel plugFlyr,,,heel complete (left-hand)Engine shaft (left-hand)Gudgeorr pin circlipFiston compir:teCrankpin rollerCrankpin roller cage

Cylindel base rvasher

Cylinder barrelPiston scra-per ririgPistor.r corr,picssion ringPiston cornpression ringSttrd. c1 lirrder hoiCingWasher for nut. line 4,1

2

2

2

2

20.?-l

,,23.24.25.26.27.

28.

29.30.

31.

32.33.

34.

35.

36.

37.38.

3t.40.41.42.

43.u.45.46.

Nut, cylinder holding dou'nCylinder head gasket

Rocker spindle. inlet and er.haustSprir',g u'asher. rocker spindleFlyri'heel and connecting rod assembly

Connectin-c rcd and crankpin assemblyniaterial: 16.--EN9. 19. - EN 1,18.

(7/l6" Unified Finei

1

I1

i2

x

I1

1

iIL

2

I24

III

iii444I2

II

I'tSee page 6

ti


Plate 3

53-54=-

so_ __u!l

4

N-18

Srn 2ozt 22

{t'

272829

-t>

VI

Q 3938 37

12


Ptrate 3CRANKC,{SE

Plute Ref . ,Spctres No. Description Per Set

l.2.

J.

4.

5.

6.

7.

8.

8.

8.

9.

10.

ll.12.

13.

14.

15.

16.

17.

18.

19.

20.

21.'l',

J7,

21.

25.

26.)'f

14 r90r

02-0525

40,0705

4t-0673

2t-1896*

2t-l 895*

4l-051 5

40-0325

40-0326

40-0321

40 0025

70-9428

70 9382

70*938 I

70 9430

10-95t7

24-0036

10 9431

70-9383

70-9429

2t-1872

70-8896

2t-1892

02-0923

24-0132

70-9432

70 9384

40-0242*

4t 0790

70-1739

Stator self-lock nut

Washer. stator fixing

Grommet, generator

Key. rotor to shaft

.048")

Bottorr stlrd, stator fixing (V+" Unified Finexfi" Unified Coarsex2-9116,)Frorit stud, stator fixing (l,zo' Unified Finexfr" Unified Coarse x2-19132.,)

Engir.re sprocket (28 teeth)

Engine sprocker spacer (.324'-,.321": 8.'229-8.305 mm.)Engine sprocket spacer (.309"-.312" : 7.884--7.924 mm.)

Engine sprocket spacer (.294' - 297': 1.46i- 7.543 mm.)

Oil seal. crankcase drive-side

Tachometer drive assembly

Tachometer drive shaft gear

Tachometer di'ive shaft . .

"O" ring, drive shaft

Drive shaft body .

(Il' ... t/.

lead

-)

^t

I

1

I

I

I

as reqd.

crs reqtl "

as reqd-

I

I

I

t

Sealin_e washer, drive shaft

Locating pin, drive shaft

Thrust washer. drive shaft

Retaining pirr, drive gear

PIug timing aperture

Washer for plug, line 18

Bolt. crankcase ($" Unified Coarse y.ll4')Washer, crankcase bolt (*" x y'a" y. #")Bearing, right-hand (Hoffman 325)

Casket, tachometcr drive

Cover plate, tachometer drive hole

Screrv, tachometer drive (2 British Association \<27 64'countersunk)Push rod. inlet and exhaust

Tappet. inlet and exhaust

I

I

II

I

t

II

J

-'II

I

I

2

2

2

13


26

2728ic)

*s

r(lJ

44

3t33

Plate 3-continued

4I_

35 34I

32& 3938

13 14

l4


Plate 3-continuedCR.ANKCASE

Plate Ref. Spares No. Description Per Set

28. 1t,1124

29. 40-01 t8

30. 41-0s60

31. 31-1198

32. 40-A455

33. 41 0569

34. 41 0561

35. 4I--0565

36. 24 0124

3',1. 11 1120

38. 14-r901

39. 02 0525

40. 40 0375

41. 21-1985*

42. 68 0383

43. 40-0241

44. 40--0246

.15. 10-3789

46. 4A-0243

47. 40-9190

48. 21,t894*

49. 41-0143

s0. 41-0146

51. 19-8019

52, \9-1262

53, 29-2054

54. 29-2A53

Camshaft c<-rmplete

Key, camshaft pinion

Key, crankshaft pinion

Nut, crankshaft O('British Standard Fine)

Lockwasher, cranksliaft nut

Finion. crankshalt

Oil purnp dliv'e, crankshaft

Thrust washer, oil pump drive. .

Bearing, left-hand (Hoffman R325L)

Crankcase with fixed fittines

Nut. chain oiler stud

Washer, chaiu ciler boit (Va" \y2" >..048")

Oil pipe, rear ehain oiler

Stud, rea,' chai;t o1ler 1\("Rear chain oiler

Gasket, primary case back

Screrv, primary case back (2 British

Ccver plate, prin-rary case back

Oil seal, primary case back

Clip, generator leads

Rear stud, stator fixing (/a"Chain tensioner, primary

Urrified Coarse/finified Finex 1%")

Association r 1|")

Unified Fine x rt " Unified Coarse >..2-19i32')

Distance piece, chain tensioner. .

Generator rotor (Lucas 542n9AD

Generator stator (I-ucas 47205).

Washer, rotor fixing

Nut" rotoi: fixing . .

xSpecial material: 5.-EN8. 6.-EN148. 25.-EN8R.. 41.-ENl4B. 48.-ENt48.

t\


r*-lom-t

NI

@

r---9l@I

37 36

56I

I

lrj6

4I

I

i

40 39 38

34

I

I

\

lIuo6

t6


Plate 4OIL PUNTP, GEARBOX SPROCKET

Plate Ref'. Spctres No. Descriplion Per Set

1.)3.4.

5.

5.

7.

8.

9.

10.

11.

12.13.

14.15.

16.

17.18"

I9.20.21.,7?1

24.?<

26.)1

28.

29.30.

31.32.33.

34.35.

36.37.38.39.

40.41.

t4-030202-092321-189040-103351 094814 030202-092321-1 889

40-041429-054141-06031 t-l 139

1 t-l141]t 1t474l-01 t341-07 14

11 tt3614 190r68-093821-I893"41-060961-t39r41- 06051 1 -t14341-08044t a7067l-114870 83r 5

41-062461-128861-t28614-140102-052514-190170 -99192t 1857

68--3 i 68

4t-309240-3t2140-305 1

*

90,60747t-1134

Nut. crankcase studWasher for nut, lineCrankcase stud. rear

(t'6" Unified Fine)I (tlo ', %" i;" 1

(16" Unified Fine/Unified Coarse x2-lll16')Gearbox dipstickDipstick washerNut, crankcase studWasher for nut, lineCrankcase stud (top)Nut. oil pump spindleLockv.'asher, oil pumpOii pump driving gear

(1{ " Unified Fine)6 (+', r %"x*")

Oil pump spindle housin-eOil pump driving spindleOil pump driven spindleOi1 pump feed gear (driven)Oil pump thrust washer. .

Oil pump bodyNut, oil pump mounling (Ya" Unified Fine) . .

Wirsher, oil pump mounting (11 164'xt/t"x#")Stud. oil pump mounling (Va" Unified Fine/{Jnified Coarsex2$")Screw. oil pump cover plate ($" British Standard Cyclexlt'6l ..Oil pump cover plateOil pump scavenge -qearOil pump scavenge gear

(t/a" British Standard Cycle). .

spindle . .

(driven)(driver)

2

I2

2

21IIII2

2

II2

I+44IIIIIII

I

Oil pump gasket . .

Dowel, oil pump . .

Dowel, oil pump bodyCamshaft bushScavenge valve completeScavenge cover gasketScavense coverStud. scavenge covel (1/+" lJnified Fine/Unified Coarsex l")Washer, scavenge cover (1/a" >:. !/2" r '048")Locknut, scaverige cover \1/4" Unified Fine) .

Crankcase filtei assemblyDrain plug, gearbox (/2""O" ring. drain plLrg

Unified Coarse)

Gearbox sprocket (17 teeth)Locku,asher, gearbox sprocketNut. gearbox sprocket (1* " x 20 threads per inch, Whitworth)Felt washer, gearbox sprocketOil pump conrplete

*Special material: 20.--UNl4B. 40.-ENU.

I7


' -ll(/=\'. /

/oN(7 \\o

'll *))

6/2 i 1s 6 7 I( I'lllrlllPAil I%,/i* W;p*r I

\\re24 : Q' ;\-qYL23

-

-,-/ .E

a>---------\fi-:-\-\@

17


Plate 5GEAR CLUSTER

Plate ReJ'. Spares No Description Per Set

1. 404394

2. 29-3857

3. 57-3872

4. 40-3020

4. 40-3126

4. 40-3127

s. s7-3876

6. 40-3019

6. 40-3119

6. 40-3120

7. 41-3063

8. 41-3089

9. 40-3007

r0. 40-3254

11. 40-3258

12. 40-3262

13. 57-3874

14. 57-3877

15. 41-3078

16. 41-3010

t7. 41-3068

18. 41-3074

18. 4t -3072

19. 40-3292

20. 40-3265

21. 4t-304s

22. 41-3054

23. 70-6026

24. 66-3074

Dowel, inner cover to crankcase

Mainshaft bearing (Hoffman 130)

Pinion, nainshaft top gear (22 teeth)

Spa<,er (.093'-. 094' ; 2. 3622--2. 3876 mm.). .

Spacer (.098"-.099' ; 2. 4892-3. 1 146 mm.). .

Spacer (. 103"-: 104" ; 2.6162-2.6416 mm.). .

Pinion, layshaft second gear (21 teeth)

Spacer (. 01 5'-.076" ; l.905-1. 9304 mm.)Spacer (.010'-. 071" ; 1. 778-1. 8034 mm.)Spacer (. 080"-.081 " ; 2. 032-2.0574 mm.)Pinion, mainshaft third gear (24 teeth)Pinion, mainshaft first gear (16 teeth).

Mainshaft bush, push rodMainshaft with bush

Layshaft shim

Bush, layshaft first gear

(27 teeth)

(19 teeth)

2

I

I

as reqd-

as reqd.

as reqd-

1

as reqd-

as reqd-

as reqd-

I

I

I1

;1

I

I

I

I1

as reqd-

as reqd-

I

I

2

II

I

2

Pinion, layshaft first gear

Pinion, layshaft third gear

Layshaft circlip

Pinicrn, layshaft second gear (22 teeth)Layshaft with top gear (14 teeth)

Thrust washer (.083"-.085"; 2.1082-2.159 mm.). .

Thrust washer (.078"-.080" ; 1.9812_'-2.032 mm.). .

Layshaft bearing (Torrington Bl08)Clutch push rod

Bush, mainshaft top gear

Mainshaft oil seal

Circlip, mainshaft oil seal

Dorvel, crankcase, inner cover

l9


Plate 6

N

20


Plate 6GEARCHANGE MECHANISM

Plate ReJ'. Spares No. Descriptiott Per Set

l. 67-1236

70-9131

7t-1327

40-3043

40-3042

40-3045

40--3044

57- 3850

40-3193

40-3323

40,3t94

40-3321

40-3059

40-3 I 55

40-306t

5t-3763

60-2724

40-3291

40-3032

40-3033

57-3854

14*0302

36-0382

2l-1891

40-1035

70-8259

Spring plate

Cam plate spring

Crankcase dowel

Pressure release valve washerPressure reiease valve assemblv

,?

.lt.

6.

7.

8.

9.

10.

11.

t2.

t3.14.

15.

16.

17.

18.

19.

20.

21.'r)

23.

24.

25.

26.

Lock plate for screw, line 7

Screw, cam plate spring (2Cam plate, gearchange

British Association x 3l)

Association r fi")

Plunger, gearchange quadrant

Screw, plunger keeper plate (5 BritishKeeper plate, gearchange quadrant

I

1

I

I

I

I

2

I

2

1

I

I

2

2

I

I

I

I

II1

1

tI

I

2

Gearchange quadrant complete,Rivet. plunger spring

Plunger spring

Gearchange return spring

Anchor bolt. return spring

Split pin, cam plate spindle (3132,,x.1',\

Cam plate spindle

Selector fork spindle

Layshaft selector forkMainshaft selector forkNut. oil pipe union stud (t'6" Unified Fine) ..Lockwasher, union stud

Stud, oil pipe union (r,r"Crankcase oil pipe union"O" ring. oil union pipe

Unified Fine/Unified Coarse xl7/8,)

L

2t


Plate 7

t2 +5

68- ffi

::r+Q65 63 - t4

3ro62/ _ts_t6

592T

226t _23\q r,\\

-e+Nhv

52

@lf _-vp,49

4g

46 -4t45

44 cE@KyK U43 =\

42 - &th^-\E\,(((ffi')

l

I

1)


Plate 7FOOTSTART AND FOOTCHANGE

Plate Rel. Spares llo Descripriott Per Set

l.2.

3.l

5.

6.7.

8.9.

10.

tr1.

12.13.

14.15.

16.t7.18.

19.

20.21.))23.24.

25.26.27.

28.?a

30.31.32.

33.

34.J5.36.

40 097768-02894t-01 t540-022240 002814 661040-067997-210440 03852 1,1 898

90-526802-0525]4-654610 952640-327340-32577 6-021 tr9 1853

I 9-1 849

40 072340-068240-068368 0331

r 4-0208t9-185270-813729-33t910-735440 3073

89-320842-655457 276402 257902 258002-257870-1882

Grommet. contact breaker cable

Oil seal. crankshaft"O" ring, inner cover

Camshaft buslrCamshalt bush peg

Screw. inrrer cover toCamshaft oil seal . .

Steel ball, non-return valve (t/" diameter)Spring. non-return valve. .

Ph-rg. non-return valveClip. contact breaker leadsWasher, contact breaker lead clipBottom screw. inner cover (f/a" Unified Coarsex 1.4")

Sealing plugSpring, kickstart ratchetMainshaft lockl'r'asherMainshaft nutAlrto-advance unit (Lucas 54419653)Contact set (Lucas 54419821)Contact breaker lead sleeveWasher, contact breaker plate . .

Pillar bolt, contact breaker plateWasher. auto-advance unitBolt. ar-rto-advance unitCorrtact breaker plate ([.r"rcas 54419645)Contact breaker coverLockwasher, cover scre\v

Screu'" contact breaker coverCearchange lever . .

Rubber, gearchange pedalBolt. gearchange pedal (\/a" British Starrdard Cycle x 3,\" )Kickstart lever complete. .

Cotter, kickstart leverWasher. kickstart lever cotter (9132" x Yz" x#"\Nut. kickstart lever cotter (.266" British StandardGasket. contact breaker cover .

crankcase (t/a" Unified Coarse x I:/2")

Cycle)

23


Plate 7-continued

t2I

I

)rxqq

7t- --rc0c

+s 6v

69- -----=-9-s

67\\\---_13

--14frol5

l6

2t22

.^ / n:_237 -R.=-*\aD

Jru

14


Plate 1-contintrcdFOOTSTART AND FOOTCHANGE

Plate Ref'. Spares No. Descriptiott Per Set

37.38.

39.

40.41.42.43.44.45.46.47.48.

49.50.

51.{?

53.

51.55.

56.

57.58.59.

60.61.62.63.64.65.66.67.68.69.70.71.

40-023614-65tt51 264114-661214-66t457-27 59

57-264540 3084

40-308597- 270414 6610

14 660657,264240-321 5

40-327140 3216

51-407040-329240-32835l-2150i0-943340-328265-259340-327240-327140-321976-052890-001 I57-376466-307421- 1899

14-66087 l- r06075-025753-3049

Screll,. outer cover (2 British Association x:/s")Screrv. outer cover (%'Unified Coarsexl3/+")Oil seal, kickstart spindleScre*. outer cover (fd' UnifiedScrerv, outer cover (7+" UnifiedPedal rubber. kickstalt leverFolding pedal, kickstart lever

Standard Cycler 1*"1 .Bolt. kickstart folding pedal (,ur " BritishSpring, kickstalt folding pedal .

Ball. kickstart folding pedal (1/a" diameter)Screw, outer cover (t/a'u.lt.c. \. 1y2")

Screw, outer cover (t/a' Unified Coarser i/a",)

BL'sh. kickstart spindleReturn spring. kickstart leverCirclip, kickstart quadrant stopKickstart cluaCrant stop . .

Kickstart spindle completeBearing, kickstart spindle (Tr,rrington B108) . .

Pinion, clutch operating leverClutch lever completeOuter timing coverRack. clutch operatingBall. clutch push rod tltrust (7 f 32" diameter)Bush. kickstart ratchet pinionKickstart ratchet pinion . .

Kickstart ratchet . .

Circlip, n ainshaft bearingBearing, gearbox mainshaft (Hoffman L27)Anchor bolt. kickstart return spring . .

Dorvel, outer to inner coverScreu'ed plug, inner coverScrelr', inner cover (t/a" Unifiedlnner cover completeBreather pipe, innerPlug. mainshaft oil f-eed

Coarse \2") . .

Coa.rse:<21/2")

Coarsex 1") . .

25


Plate 8

\&r>,G!' -&O\xvA

-o

,/fu

/'-

I

I

l

36

35

37

tw,@;o\,^// ,v(a)/ / >-t/&/ / /,U3

t/wt4/

l3

26


Plate 8CLUTCT{ AND PRII\{ARY COVER

Plate Ref. Spttres llo De,soipliort Per Set

1.

t.2.

3.

4.

5.

6.

7.

8.9.

10.

11.

12.13.

14.15.

16.

17.18.

19.24.21.J'

23.24.25.26.,128.29.30.

31.32.33.34.35.36.37.

51 2t6670-980014-66101 6-41 t668-083968- 084040-100514-661171-105821-195166-301451-401940-322A40 323340,323440-322t40-322702 239540-32305l-395121-19434l-30914t-321571-106521-200270-81824l-3212I 9 -868340 320670*785640-320140 315040 320340,320141-32104l-320940- 321040-333051_4,017

Screwed plr-rg, primary coverScrewed brea her piug, primary coverPrimary cover screw. short (/a" Unified Coarsex 1ll2")Inspection cover scre\\, (2 British Association x 1/z')Timing inspection cover .

Gasket, inspection cover. .

Ignition timing pointerPrirnary cover screw, long (l/a" Unified Coarsex l]d")Primary cover assembly . .

Primary cover screw, dowel hole (/a" Untfied Cyclex.l/s,1Dowel, primary cover to crankcaseClutch pressure plateClutch driven plateClutcii driving plateSpacing washelI-ockwasher lor nut, line 16

ClLrtch retairring nutNut, ch-rtch adjusting sclewCltrtch adjusting screw (1.i"Clutch spring cupPrimary case drain plug. .

ClLrtch springClutch spring nutWasher, oil level screivOil level screu'Washer lol screued plugs. line IRubber pad, dlive and reboundPrimary chain (72 teeth)Clutch r ollerGaskct. prirnarv coverClutch hub.Clutch hub keyClutch chainrvheelRetaining plate 1inner.,y

Clutch centreClutch spiderRetairring plate (outer)Screw, inner and outer retaining plates (1" British Association >,15116')Chltch assembly complete

1y^; nritisnstandard Cycle) . .

British Standard Cyclex',4') . .

II5A

III+II.,

I5A+IIIII41

4.4-1

1i

2

II

25

I

IIIIIIII

27


Plate 9

-$ i?2-@ r, I3-t? I

C\ lGa___ _\$>X

g)

l

i

{ffi-\o 'Pp\.H37\\[J-., \

-@I (olu-r-l@-l 'C)I rlE-rl

I rs[-I GJ-Lra,G)l-+

40

4t

::{$*-i:23

z"- -- --17

I

tazzso-@,=-

|

atA26

28


Plate 9FRAME, BATTERY CARRIER, REAR BRAKE CONTROL

Plate Ref. Spares No. Description Per Set

24. 42*4475

25. 404077*

26. 02-0522

27.

28.

29.

30.

40-6030x

03-01 1 i30-0196

28-2080

29-Q54t

42-4475

02-2138

75-4813

02-0049

36-0382

02-0046

l9- 1035

42-4475

a2-2138

1.

)3.

Bolt, brake pedal fulcrum (3A"

Spring.washer for bolt, line IWaslrer. brake peda.l pivot

British Standard Cycle x /a")

9.

10.

4. 82,9958 Stop peg, brake pedal

47-7013 Brake pedal

6. 41-7007

7. t4-0702

8. 47-tAO3

Brake fulcrum pin

Nut, brake pedai stop peg (+" Unified Fine)B<rlt, brake pedal (t/a" British Standard Cycle)

Grease nipple, brake pedal

Lockrvasher, brake pedal

Nut. brake pedal (t/a" British Standard Cycle)Spring washer, fulcrr"rm pin (7116" x+-"x+")Nut, fnlcrum pin (7116'British Standard Cycle)Steering head cup

Frame complete

En-uine steady stay

Nut. steady stay to frame and bracket (3/"" British Standard Cycle)Washer, steady stay to frame and bracket (3A"><3,i',x#,,)Bolt, steady stay to frame and bracket (,1" British Standard Cycle)Nut, bracket to head /fr" British Standard Cycle) . .

Lockwasher, bracket to head (fi")

11. 02 t027

12. 02,1967

13. 02-1925

14. 66-4149

15. 82,9214

16. 40-a948

2

I

1

2

II2

2

2

2

2

I

II

1

2

2

2

I

I

17.

18.

19.

20.

21.

22. 83-1460 Pivot pin, brake rod4l-0175 Steady bracket

Nut. front engine bolt 11t " British Standard Cycle). .

Rear engine stud (:1" British Standard Cyclex 2-9116,)

Spring washer, engine stud (3/s"x%"x.056")Nut. rear engine stud (3/8" British Standard Cycle)Side reflector (Lucas 57162A)

Nut, reflector rnountin-e (;/s" Bri tish Standard C_r,cle)

Waslrer. reflector mounting (zr/,,e" x -y'a" x S")


. 18 a' -\.5 r E'

2 -nF ^ l2 "nF,^

Iv/ \ i I) I il I" Y(- l"lb.i-

Plate 9-continued

S\ --,2o----N(gQ_n

,--'1-'-.:1!--'=

\.-

f/'rl\V/ /-.>-

={* Q'A)c>H37illul_ 3eU

.a)tv

liuoi--ool@I fC)I W)1I : F-4rI rJ\lI kJ-L@@--az

i+122

Itu-@.:,-lttA9*

32

30


Plate 9 - -continuedFRAN,IE. B,dTTERY CARRXER, REAR BRAKE CONTROL

Plute R.el . Spares No Destr ip/lon Per Set

31.

?t

33.

34.

35.

36.

37.

38.

39.

40.

41.

J,

.43.

44.

45.

46.

48.

49"

50.

51.

52.

53.

:54.

55"

50.

57.

66 4105

75-4813

40 408i*

02 2138

i 4-0803

21-1934*

42-4343

42-4364

6-5 8326

9A-4294

4A-4524

42-447 5

30-0733

82-8285

40-4530

40- 1524

82 9008

42,4476

82-9004

68 4511

68-4597

17-4214

4t-,7431

65-6214

90*7A29

02-0525

60-2683

L,ockr,r'asher. refl ector mountin-e

Bolt. reflector nTo

Front engine bolt

Spacer, front and

Nut, bottom engi

unting (1(" British Standard Cycle)

(:r/q' British Standard Cyclex 3-13116')

Lrottom engine bolts

ne bolt (:/3" Unified Fine) .

Bcrttom engine bolt (1,(" Unified Finex 7-l5l16')Nut, swinging arm spindle (13116'British Standard Cycle)

I-ockwasher, spindle nut..Bolt, battery carrier (],!" British Standar:d Cyclex3")

Spacer, battery canier

R.ubber. batter!' carrier ..Nut, battery carrier (-/s" British Standard Cycle)

Washer, battery cari'ier ("390" /. TB" x -L16")

BatterS,- carrier

Bolt, battery carrier 1-r,o" British Standard Cycle)

Rubber, battery carrier ..Washer, battery carrier . .

Nut. battery carrier (+" British Stairdard Cycle)

Strap hcrok

Battery stlap

Battery tray

Swinging arrl spindle assembly

tsrake rod

Sv,'ivel pin, brake rod

Brake lod adjuster

Wasirer. brake rod pivot pin

Split pin, brake rod pivot

*Special material: l.-EN148. 25.-ElJl5. 33.-EN14B. 36.-EN15R.

3l


l3h.-,

32


Plate 10SWINGING ARM

Plate ReJ'. Spcires No. Desoiption Per Set

1.

,3.

4.

5.

6.

7.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.

)',

23.

24.t5

26.

40-69 10*

02-t133

02-4449

19-7441

82-8933

19--1452

19--5305

I 9-5307

67-tL7t*02-0861

82-9953

14 0113

02 2138

t4- t902

29-3319

40-0246

82-9952

40-0414

02-0220

4t-4t05t4-0903

83-i 604

4A-4735

40-4734

40 4133*

82-92 10

4A-424r

Bolt. damper top (-1//8" British Standard Cl,cler 11.25')

Washer, damper top (3//8" >.. 13l16" x j6")2

2

2

2

2

2

2

2

I

I

I1

II

t

I

I

Nut. damper top (l,i' British Srandard Cycle)

Spring only, rear damper (Girling 64543j08)

Dilst cover, damper bottom

Rear damper complete (Girling 4644). .

Darr.per bush. top (Girling 64533645). .

Damper bush, bottom (Girling 64533654)

Bolt. chain guide and anchor strap (-]/s" British Standard CyclerWasher. chain guide and anchor strap (.1/s" ;::.!'q" t.3132,) ..Chain guide

Bolt, chain girard to su.inging arm (fr" Unified Finex i/.q")

Washer. chain guald to su'in-qing arm ({" ,7.3,/r":r.-tr5")

Nut. chain griard to swinging arm (,-l;" Unified Fine)Lockr,vasher. chain guard extension (S")Bolt, chain guard e;rtension (2 British Association <1|,,)Chain guard

Nut, chain guard front ro srvin-eing arm (%" British Standard Cycle)Bolt, chain guard front to swinging arm (/a" British StancliLrd Cycle <3/s")Nut. chain guide and ar.ichor strap (-1(" British Standard Cycle) . .

Nut. da-mper bottom (-11i" Unified Fine)

Prop stand leg assembly

Prop stand sprin-e

Lockwasher, prcp stand boltPivcrt bolt" prop srand (%" British Standard C1,cler,. l-9132,iSrvinging arm complete

Silentbloc. swinging arm. .

*Special material. l.-EN15. 8.-ENl5. 24.-EN32B.

JJ


Plate 11

283C29

'

i

I

I

Itl/-\V9;@

4

\^^- $l

bi

i

I

kk\-\)

25It2l

Ia) :$e

34

€)

wt7


Plate 11FOOTRES'IS, ENGINE SHIELD

Plate Ref. Spures No Description Per Set

1.

)

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

17.

18.

19.

20.

21.1)

23.

23.

24.

25.

26.

27.

28.

29.

30.

83 1426

02-0046

02,0522

41-4105

83 1428

65-49t7

29 5293

42-4926

42,4416

68 4081

21-5616

82-9608

82-9603

36 0382

14-0r r 3

82-88 19

28-2338

47-90t0

02-0923

75-6595

68-4835

29-5293

40-4820

65-49t7

42-4476

04-2216

14 0l t614 0102

41 4835

02 2r38

4l-4105

Footrest bracket (left-hand)

Nut for bolt, line 10 (:i/s" British Standard Cycle)

Sprirrg rvasher for rrut, hne 2 .

Nut, anchor bolt to bracket (]/s" British Standard Cycle)

Footrest bracket (r'ight-hand)

Footrest anchor bolt (%" British Standard Cycle)

Footrest pivot bolt (fr" British Standard Cycle>.. I t/*"1

Fotding footrest

Nut. pivct bolt (-6" British Standard Cycle) . .

Rolt. bracket to frame

Washer. bracket bolt

Folding footrest rubber . .

Pillion footrest rubber

Lockwasher, engine shield

Bolt. engirre shieid

Ensine shield

2

2

2

2

2

I

II

2

2

')

I

2

7

i

l

i

i

2

IiI

1

I

Bolt. engine shield clip (rt'Clip. errgine shield

Washer, engine shield clip

Nut. engine shield clip (:,u'

British Starrdalo Cycle 23 32" I

gritist.r Starrdard C1 cle)

Pillion footrest

Pivot bolt, pillion footrest (f," Britisir Standard Cyclex.It/0"1

Anchor bolt (ieft-hand), pillion fcrotrest

Anchor bolt (right-harrd), pillion fc'otrest

Nr-rt. pivot bolt (ft-" British Standanl Cycle) ..End washer, pillion footrest

Bolt. footrest bracket ( :,r' Unified Fine:.t 1"). .

Nut. footrest bracket ( f6" Unified Fine)

Bracket (right-hand), pillion footrest . .

Washer. anchor bolt

Nut" anchor bclt (l/s" British Star.rdard Cyclei

35


Plate 12

,J 'b @-2|Ho

@qFSi-r-

6bI

,,

il16 tr_l

36


Plate 12OIL TANK, SIDECOVER, TOOL TRAY

Plate Rel'. Spares No, Descriptiort Per Set

t..,

3.

4.

5.

6.

1

8.

9.

10.

11.

12.

13.

t4.15.

76.

17.

18.

19.

20.

21.77

23.

24.

25.

26.

27.

28.

29.

30.

31.

l't

33.

68-9223

68-9287

82-8614

68,9221

40-9188

83-165 1

68-9226

67-0012

42-3249

40 8436

40 8435

83-i648

65-9270

02-0525

02-022A

40 9181

40-8046

68 9337

68-9115

40-04r4

1 5-7563

02-r354

40-9112

40-0414

2r-071 I

40-840i

29-1962

29-197 r

82-8814

68-8382

68-8383

40-8382

68-8343

60-204r

"Oddie" stud (short)

"Oddie" stud (long)

Sidecover (left-hand)

Rubber washer. "Oddie" stud .

Rubber pad, sidecover to lrame

Filler cap/dipstick.

Rubber u,asher. "Oddie" stud

Washer, filler cap. .

Nut for oil tank. line 11 (/a" British Standard C:lcle)

Rubber bush. tank mounting

Bo1t. tank mounting (7+" British Standard Cyclex 1%")

I

I

1

1

I

iJ

I

2

2

2

I

I

I

I

I

2

2

I

I

I

III

I

I

I

2tt

2

I

I

2

I

Oil tank u'it

Tar.rk transfe

h fixed fittings

f

Washer. tool tray bolt (/a" x fi" >, .048")

Bolt, tool tray (t/a" British Standard Cyclex:zi")

Bracket. sidecover pad

Rubber pad, sidecover

Rivet. "Oddie" clip

"Oddie" clip. sidecover . .

Nut. tool tray to frame ltL" Britisir Standard Cycle)

Spacer, tooi tray ..Bolt. tool tray to frame (/a" British Standard Cycler 41164')

Tool trav

Nut for bolt. line 15 (y1" British Standard Cycle)

Bolt. oil tank lou,er mounting (+" Unified Finer: l3l+")

Rubbei sleeve. oil tank

Oil tank filter

Fibre u,asher. banjo unron

Banjo unicrr. oil leed

Clip. oil feed pipe

Oil feed pipe

Oil return pipe

Clip. oil return pipe

Sidecover transfer (not illustratedj

37


Plate 13

@-18

_t7

@ -,

-zo(a.r-,-21Q- ----+z

L,\@a@

e,@IG

t5

t4-

48

46

13- @r-@

. g,_ e))

@

f32

33

I

an.t\y

-435to

9

=E@31 aa -t,36__ €\

@a

38


Plate 13FRONT FORKS

Plate Rel. Soares No Destriptiott Per Set

1.

)I

4.

5.

6.

8.

9.

10.

11.

7'

13.

14.

15.

16.

17.

17.

18.

19.

19.

20.

21.

22.

23.

24.,,<

26.'r1

2,8.

7q

30.

31.

32.

33.

41-5146

65-5332

91,2513

89-5036

97-3905

29-5341

29-5338

97-2709

65-5295

02-2903

68-5 1 34

40-0414

41-5134

41-5r39

4r-5t4041-5r44

91,3693

91-3694

68-5104

9t-1932

68-5 108

02-0049

68- 5170

68-5171

41-5135

68--5143

4t-5124

9t 2514

65-5451

91 2682

4t*5t4597-2688

65-5424

97-2564

68-5146

Top cap nut

Washer, top cap

Fcrk bellows

Fork spring

Fork sl'raft

Fork lorver bush . .

Washer lor shaft plug

Fork shaft plug

Pinch bolt, lorver member (.1/8" British Standard Cycler 1:75")

Sprin-e wacher for bolt, line 9 (13/32" /:.9f 16" xi6")Spacer, top bearing

Nut, damper rod (/a"Damper valve seat

British Standard Cvcle)

Damper valve

Darrrper valve collar

Damper: tube bush

Fork cover (left-hand)

Fork cover (right-hand)

Washer, headlamp mounting

Spaccr. headlamp morrnting

Spacer. headlamp morrnting

Nut, damper rod (S" British Standard Cycle)

Oil seal

nu{

2

1

2

2

1

z

I

I)

L

2')

1

II

I

2

Z

1

1_

a

L

a

l

.za

)

)2

I

I

,t

1I

Oil seal retainer

C)uter circlip, damper tube

Darnper rod

Dan"rper tube

Oil seal holder

Fork oil seal

"O" riug, oil seal holder

Washer, damper tube bolt (alloi' 7/16" x,21164" x 1i32")

Damper tub: bolt (d-" British Standard Finer ri")..Fork top bush

Sliding tube (right-hand)

Sliding tube (left-hand)


Plate l3-continued

'g,@

g 26 \

6\ 11E/* - 2a@,1 2.a

a,_un43-42 sN)

lr vB

.--g,_ e)8 @

A\\)\ J4

(.9 35v

40


Plate l3-continuedFRONT FORKS

Plote Re.f. Spures No. Descripliott Per Set

I

34.

35.

36.

37.

38.

39.

40.

41.

42.

43.

44.

45.

46.

17.

48.

49.

50.

51.

{t

53.

54.

55.

f,o.

5/.58.

59.

60.

61.

62.

63.

64.

65.

41,5141

68-5 I 97

1 5-3144

68 9429

36 0382

29 9388

a2 0923

4A-9t34

14 0303

02-2 I 38

9t-2526

40-5144

97-2104

40-5143

40-5145

97,2525

64 6A16

41-5143

65-5333

15-5155

68-5056

40-501 8

16-9325

68-5r37

27 5135

2l-0785*

40-5090

41-5465

4l-5064

68-9428

02-a049

02-4923

9t-3903

Fork drain plug . .

Washer. drain plug

Nut. heat sink bolt (;o'Diode relaining clip

Locku,asher. heat sink

British Standard Cycle)

2

2

1

1

1

1

1

1

:).

2

II

i40

I

I

I

1

2

2

4

4

I

2

2

1

2

i

2

L

I

I

iI

Spacer, heat sink ..Washer. heat sink

Boit. heat sink (r*-" Briiish Standard Clicler3')Nut for bolt, line 59 (ys" IJnified Fine)

Washer, pinch bolt nut . .

Fork bottom voke

Steerins bottom cone

Steel ball, steering head ..Steering top cone. .

Top cone dust cover

Fork top yoke

Nut for bolt. iine 58 (J/s"

Inr-rer circlip, damper tube

British Standard Cycle)

Handlebar clip

Washer for bolt, line 54

Bo1t. handlebar clip (fi"Steering head cap nut

Grommet, gLride bracket

Cable guide bracket

Pinch bolt, top yoke (-/s" British Standard Cycle)

Pinch bolt. bottom yoke (.f" Unified Fine>12-7!16')

Cable guide clip . .

Oil seal

Oil seal retainer

Heat sink

Nut, heat sink bolt (;" British Standard Cycle)

Washer, heat sink (ie"><rA"x#"1Front fork coniplete

'sSpecial material: 59.- ENl5

(21 64' x /2" x.048")British Standard Cyclex 1t/s")

4t


Plate 14

\-

\

32-d

42


Plate 14F'RONT WHEEL

Plate Re/. Sptres No D esr:r ipt ion Per Set

x.

3.

1.

5.

6.

1

1

8.

9.

10.

11.

72.

13.

14.

15.

76.

17.

18.

19.

20.

zt.1''

23.

24.

25.

26.)1

28.

to

30.

31.

32.

33.

34.

3s.

67-5566

68 5551

41-601 6

68*5556

6t -554527-68t0

42 5813

42 5815

61 5544

28-2080

68-5535

61-5565

4l-601 6

60-2683

68-5543

19-1732

61 5576

24-5864

42-5520

15-0716

I 5-054 l61-5511

25-60t4

35-0037

42-5883

28-2080

67-5555

02 0440

66-4108

I 5-043 I

65* 5907

31 2243

61 5515

68 5541

68 5552

65 5904

68 5554

Wheel spindle

Bearing retainer (left-hand)

Bearing (Hoffman LS9RS)

Wlreel rim (WM2 l9)

Spoke (long)

Spoke nipple

Balance weight (-:/a")

Balance rveight (1")

Spoke (short)

Hub grease rripple

Hub rvith spindle and bearings

Spindle sleeve

Bearing (Hoifman LS9RS)

Split pin, bearing retainer (.,oL" x/s")Trailing brake shoe

Brake lining

Fulcrum pin

Nut. anchor

Anchor strap

strap stud (7/16' British Standald Cycle)

Sprirrg washer, anchor strap (29164'x l5/16"X-#")Ntrt, anclror slrap (7 l16" British Standard Cycle)

Stud, anchor strap (7/16" British Standard Cycle)

Washer, fulcrum pin

Spring washer, fulcrum pin

Nut, fulcrum pin (s1s" British

Crease nipple, cam spindle

Standard Cycle)

Brake anchor plate

Nut, brake lever (7116" British Standard Cycle)

Lockrvasher, brake lever (7 116')

Waslrer, brak-e lever (7 116"x3/r" tr,6")Brake lever

Cam spindle

Rivet, brake lining

Leading brake shoe

Bearing retainer (right-hand)

Spring. brake shoe

Wheel rvith spindle and bearings

I

I

I

I

20

40

us rec1d.

o,s reqd.

20

1

t4

1

1

)

43


f-Plate 15

Tt7

47aBis

@

26

46

I

ffi-,€/

27

?7

44


Plate 15REAR WFIEEL

Plate Ref. Spares No. Description Per Sel

1.

,3.

4.

6.

7.

8.

9.

10.

11.

72.

13.

1,4.

15.

76.

17.

18.

19.

20.

2\.'r',

t1

24.

t1

26.

27.

28.to

68-6066

02-0440

66-4108

1 5-043 I

42-6045

68-6134

4t-6494

4t-6093

65*s940

t9-77 17

37-2226

65-5883

41-6091

1 9-8687

4r-6090

42-5019

67-6038*

68-6135

02-0452

68-61 33

24-8784

68-6095*

4r-6016

67-6021

65*5904

35-6436

4t-6022

28-2080

65-5111

Spindle nut (left-hand)

Nut, brak-- lever (7116" British Standard Cycle)

Locku'asher, brake lever. .

Waslrer, brake lever l7 116"'x1/1" x+\Brake lever

Return spring, brake lever

Anchor strap

Brake anchor plate

Brake shoe complete

Brake lining

Brake cam spindle

Brake drum bearing (Hoffman LS9)

Rear chainwheel (49 teeth)

Rear chain (5/s" x V4" x 100 pitch)

Brake drum

Driving flange

Bolt. flange to dmm {.l" British Standard Cycle)

Lockplate for nut, line 19

Nut, flange to drum

Fulcrnm pin, brake shoe

Spring rvasher, chainwheel bolt

Bolt, chainwheel to drum (S" Unified Finex 13!32')

Hub bearing (Hoffman LS9RS)

Spindle sleeve

Return spring. brake shoe

Rivet for brake linings ..Hr:b with spindle and bearings

Grease nippie, cam spindle

Spring washer. fulcrum pin

1

1

1

1

I

I

I

1

2

2

I

I

I

I

I

I

6

-1

6

I

10

l0II

2

t4

1

II


Flate l5-- coittinued

2

i

\ba)

'ffi

I

I

I

i/s.\@

0PYll,lo i

33

A1i-I

t7

39

%r

t12?),

It''

47

42

43

aBa's

I44

46


Plate 15*-continuedREAR WHEEI,

Flate Re/. Spares No. Descriplion Per Set

30.

31.

33.

tr,{

35.

36.

Jl-

3E.

39.

40.

.41.

A''

43.

44.

r#5.

46.

47.

48.

49.

50.

.51.

52.17

53.

54.

24-7000

40-6033

40-6040

a2-4923

42-4476

67-6433

fl-64344t-6032

68,608 I

4l*5016

65*5884

67,6051

42-6011

42-5Ar2

27-6810

42-6311

37-3468

65-5887

65-5886

1t-6421

68-6,\42

4l-6019

t9-9211

19-9212

41-6A82

4l-609E

4l-6009

Nut. fulcrum pin

Wheel adjuster

Adjuster cap

Washer, wheel adjuster

Nut, wheel adjuster

tsearing shirn

tsearing circlip

Fixed spindle

tsearing retainer

Hub bearing (Hoffman

Eearing thrust ring

r-s9RS)

R.ubbel seal

Spoke (lefGhand) . .

Spoke (right-hand)

Spoke nipple ..

Wheel rim (WM3-18)

Security bolt

R.etair-rer (inner)

Felt rvasher

Retainer (outer)

End cover ..lrrner spacer (right-hand)

(/2" British Standard C5,cle) I

2

2

')

2

I

I

1

I

I

I

I

20

20

40

I

?-

I

I

I

I

I

j

I

I

l

I

Speedometer gearbox, m.p.h.

Speedometer gearbox, k.p.h.

Outer spacer (right-hand)

(Smiths 8G5330/171) . .

(smiths 8G5330i31)

Wheel spindle

Rear x'heel u,ith spindle and bearings

*Special material: 17.-ENI4B. 22.-ENI4ts

47


Plate 16

tQD--ro

-17

\7*̂81-ra2322

li\@I@

e\ qq1"'. ]ll]ll

4t 42 434,

sla

r33

H@

40

cfliltl38 39

ffi

or-48- t>az

48


Plate 16VIUDGUARDS

Plate Rel . Spctes No. Desciiptiott Per Set

l.)

L

5.

6.

7.

8.

9.

10.

11.

12.x3.14.15.

76.17.18.r9.20.2t.tt

23.24.7i26.)'7

28.29.30.31.?t33.34"J3.36.37.38.39..10.

41.12..{3.

14..f5.

16.17.48.

28 2338

02 0923

7 5-65914t -9152

02. 020427 8560

4G 04144 1 -653382-839403-l I _s6

I 5-135402-092336 038202 161675-314464-6054',N

02 037040-602240-657082 998942-447661,683957-363883 027041-618268-68022l-674202 092302- 004968-683527-856002 020454-011021- 516t82-8 r 95

82 814019,094354-901268 683410-041410-298042-3249a2 020440 619082-902002-239528 233802,a923

Bolt, handrail to su1-r1.ror"t rail 1:,o" British Standald C1,cle..23i-12'jWasher. hancjr:ril to support rail 1:,o' .. l./.s"; :1i6")Nut, lrandrail to suppolt rail (,i" British Standard C1.'cie).

Flarrd rrrilBolt, stay to mudgLrard (11" British Star.rd:rrd Cycle'. t,i"1

.

S'aslrer, stay to mudguard (ri" \. )\tt,: .048")

Nut, stay to mudguard (1.4" British Standard Cycle)Fronl rn udguard .

Ccntre stay. front nrudgrrardBolt, stay to fork leg, left-hand (-. " British Standard Cycle;.. ;-;s")Bolt. stay to fork end, Ieft-harrd (rt" British Standard C-y.'cle.'r ),3")

Washer, stay to fork end (fr" >: ),/"" r ,{r")l-ockuasher. stay to fork end (:,6")Nut. stav to fork end (-,'i;" British Standard Cycle) ..Nut. stay to fork leg (r" British Standard Cycle) ..Bolt, stay to fork leg. right-hand (*" British Standard Cycle .l^7i61')..Spacer, stay to fork endBolt, stay to lork end, right-hand (fu" British Standard Cycle;.ls')Bottom stay, front mudguardRear mudguardNut, guard to suppcrt rail ( ;" Blitish Standard Cycle)Wiring grommetSpacer, tail larnpTail lamp supportSLrpport railBracl<et, slrpport rail to guard .

Bolt, bracket to support rail (rrr" Britisli StandardWasher, bracket to sr.rpport rail (;" x rA"':, #")

Cycle.,'. 31 64')

Nut, bracket to support rail (''|" Britislr Standard Cycle) ..Tail lamp support plate . .

Washer for bolt, line 32 (/+'>: *":. .048") . .

Bolt, rrumber plate bracket (7+" British Standard Cycle. )\")Lock'"r'asher, support plate bottom screwNut, support plate botton-r screrv (2 British ,^\ssociation)Push-fix rear reflectorRrlbber pad, rear reflectorRear reflector (Lucas 57111)Screw, support plate to support (2 British Association':.:13i32")Number plate bracketNr-rt for bolt, line 32 (y.1' British Standard Cycle)StLrd. tail lamp suppolt ..Nut, tail lamp support stud (f/a" British Standard Cycle) ..Bolt, mudguard to frame ltl" Britisli Standard Cycle,: t72")

Washer, mudguard to frameSpring 'uvasher, mr-rdguard to frame (t/a"'; 19132":r'.040") ..Nut, nrudguard to frarc,e (t/o" British Standard Cycle)Bolt. nrudguard to top lrame (,'|" British Standard Cycle;:23 32'\Waslrer, mr-rdguard to top frame (!*" :<54" .:#")

'FSpecial nraterial : 16.-EN 15.

2

2

2

1

-i

4

4

I

supportcomplete

2

2

II1

2

2

2

I

2

I222

2

2

1

I1

I

2

I2

2

1

I4

2

2

J

2

2

i1

222

2

2

2

49


Plate 17

?t-..'..- --fa- ^o ^- - 64 ._

cv - -{---&?,/,'/\)\68 e+;' 66

tr--@5l---------€'

\l< a'\ /-=',-v-3

4e__ s48 \\

U

#/ft_-

!-

/fr\^@$-,z \ ^^V, )-zz

t$-/

30zsi :r

)))34

I$

32 33

lilllt

,N#t\y\

26

50


Plate 17PETROL TANK, TWINSEAT, HANDLEBAR AND CONTROLS

Plate Ref. Spures No. Descriptiort Per Set

l..,

3.

4.5.

6.a

8.

9.10.

11.

11.

L2.

13.

13.

14.15.

16.17.18.

19.

20.21.at

t124.25.26.27.

28.

29.30.

31.32.33.

34.35.36.

B.S. . No.t9-122160-224260-208337 200660-21 19

60,224360-207 |60-2012

19 7222

40,8i2142-805241-805 1

02-239582-902082-9945l4-030224-81842t-190854-80037 5-27 19

10-581414 0219l4-01 15

02-020454-9003

Makers No.

19t952ltIRubber grip (lefl-hand)Clutch control completeClutch control cable

Bracket, clutch controlBracket, brake controiFulcrum screr'v, brakeClutch lever onlyBrake ler er onllNut for fulcrum pin

IIIII42

1

2

zII2II2

IIII

III2

2

2

2

I2

2II2

It2

22

111014t?/5q5

19/1098M18/1708

1 8/1 709

1900219/003

i 8/087t811s21817 s4I 8/0s316/011

16/0oe

r 6/0 10

161008

l6i09 t

Spring pin for brake cableFront brake cable complete with stop switchClamp screw, brake and clutch controlsClamp, brake and ch-rtch controlsBrake control completeCable adjuster. brake and clutchAdjuster nut, brake and clutch

and clutch controls. .

Throttle cahle stopScrew. lriction spring . .

Nut. lriction spriug screr'v

Friction spring" twist gripTr.r ist grip rotorRubber grip (right-hand)Tank mcunting rubber' (fronQAnti-roll rubberPetrol tank side transferNut, silencer to bracket (%" British Standard Cycle)

Spring washer, silencer to bracket lYt" ;<19132" x '040')Silerrcer bracketNut, bracket to frame (fr" Llnified Fine) .

Spring washer, bracket to frame (id"'ttA" x'040")Nut, silencer clip (;" Unified Fine)Spring washer, silencer clip . .

"D" washer, silencer clipSilencer clip complete . .

Bolt, silencer clip (fr" Unified Fir.e'xll/2")Bolt, bracket to frame (fr" Unified Finex't/s")Bolt, silencer to bracket (t/a" British Standard Cycle><l'2")

Screw. heat shieid

5l


Plate 17--continued

7a-; ^^ - 5a -_6e --t-e,/,"]\*o'KiUU'--_-__+!l'a- 9l

F:

-_ lc^ t<

^-t /^-l-7".9--iaIQl-io

F\ 54'\L.r l{\ JJ

\\

5t - ---------S-

t u- ::.14e---sIO\lir

AR\.\ I

\J

te->5A, ::la}-a)

32 33

lr' I

lllAbIv\34

I

*

) '^sr-:

4gA ='=

#tfl'1

52


-Plate 17-continuetl

PETROL TANK, TWINSEAT, F{ANDI,EBAR AND CONTROLS

Flate Rel. Spares No Des<'ription Per Sel

8..S. . No.70-E96010-965421 85644t-913102 0051

82-902082-913268 802482-871882-920465-821 8

40-8 I 4068-804642 8011

68,801668-80 I 4

42-80 I 0

68-804540 8r0r29-565502-0923

19 7223

4A*865140-496041-854842-8611l9-3082I 9-308319-3084I 9-3086l9-30851 9-308719-2163

Note:-Where

fuIql;ers IVo.

37.

38.

39.

40.

47.42.43.14.45.

46.46,47.48.49.50.

51.(ti154.

55.56.

57.s8.59.

60.61.62."63.

64.,65.

"66.

67.

68.69.70.71.

Heat shieldSilencer ..Spacer" trvinseatRear bracket. tri'inseatNut, tr,vinseat (t/a" British Standard Cycle) . .

Spring n asher, twinseat (y4' :: 19 32" x .040")

Twinseat complete

II

2

I

2

2

1

I

Ias reqd.as reqd.

1

I1

I1

I1

1

1

1

2

1

I1

Petroi tapPetrol pipe asse

Seal washer forSeal washer for petroi tapTank mounting rubber (rear)Spacel ttrbe. tank mounting ..

Body (topJralf), trvist grip

mbly cornpletepetrol tap

Rubber sleeve, tank mountingWasher, tank mountingNi,rt, tank mounting (-r,6" Britisir Standard Cycle) . .

Grommet, tank mountingBolt, tank mounting (5' British Standard Ci'clex2ft")Petrol tank with fixed fittingsWasher, tank mountinC (7 l16" .,25132".,r '104')Waslrer, tank mounting (*" /.tA":< j16"\Body screw. trvist grip11/01-l

161328

16329161364

1 8/8643761079

121464

tll0t4I 8/869181871

r8/060

no B.S.A

Body (bottom-half), twist gripfrvist grip control compiete . .

Throttle cable completeHandlebarExhaust iifter control cable ..Exhaust lifter control completeClamp screw, exhaust lifter . .Handlebar clamp, exhaust lifterLever fulcrum pin, exhaust lifterBracket, exhaust lifter. .

Lever, exhaust lifterLockrvasher for nut, line 7l ..Fulcrum pin nut, exhaust lifter

Part Number is quoted, the part is oniy available from the rnakers.

53


Plate 18

18 r9----oI ,o-€)2t

\"4, I

-4R1P-t30

re)

m-"@-',g;tff"

a1-Ql-fU

78

Iffi'r

m

-79

54


Plate 18ELECTRICAL EQUIFMENT

Plute R(' S l,ares l,l c. Dest'ription Per ,Sel

1.

2.

3.

1.

B"S.A. No19-894419 909483 0281

91,3689

24-106802-004119,),t66l9-908968-941 816-054382-828302-052524-0978a2-135483-028 1

l9-9080I 9-893619,2183

41-i48-203-10ssM500llOsssN{5001104504665

144921

534296ss46023571 059965

5996659966112201

54140331

3819r38189

281

54945043545735904464104It989

5452452653434349072

54957308

1124089

541 30041

]'N akers No.RSM3003/01

54953389 Speedometer light lead

DFgl l0/00/63 Speedonteter cable

Tachc.meter head (to order only)Tachonieter cable (zo order only\Morrriting cup. tachometer head (to order only)

Mounting bracket, speedometer and tachorneret (lo order

only)Sprir-rg '+rasher, speedometer ol tachometer moutrtingNut, speedometer or tachcnieter mounting

5"

6.

7.8.9.

10.

11.12.13.

14.15.

16.17.t7.18.19"20.21.7'23.23.?1

24.25.26.26.27.

28.

29.30.30.30.31.i2.33.34.

36.37.38.39.

Spacer, speedometer or tachometer mountingScrew, speedometer or tachometer mountingMounting bracket. speedometer head onlyWasher, speedorneter or tachometer bracket mounting ' .

Spring u'asher, speedometer ot' tachometer bracket mountingBolt, speedometer or tachometer bracket mountingMounting cup, speedometei' head

Speedometer trip shaftSpeedometer head (m.p.h.)

Speedometer head (k.p.h.)Wire clip, headlight light unitScrew, headlamp rim . .

Piate, headlamp rim fixing screrv

Main bulb holderLight switchHeadlamp complete (standard)

Headlamp complete (Europe, with 4i0 bulb)Headlamp complete (France, witl-r 411 bulb)tsolt, headlamp mountingSeal u'asher, warning lightWarning light body (green)

Warning light body (red)Bulb, warning light

I44

1

1

441

2

2

2

1

I

l9-0964I 9-1 320

19- 1321

19-1322

I 9-0982r 9-0965

'::'

I1

I2

2

I

I2.

2

1

I1

IIIIIII1

II

Bulb holder, warning lightPilot bulb holder, headlampMain bulb, ireadlampMain bulb (Eurpoe)Main bulb (France)Pilot bulb, headlampLight unit, headlamp

l9-171529,054119-t323t9-02r468-9304t9-1241

Headlamp rim ..Rectifier ..Lockwasher, rectifier earthWiring harness . .

Horn push and dippel srvitchIgnition lock and key..Nut, ignition switch

55


Plate l8-corttinued

6Mlll l-saU@-,'.@}

ff""at-Q

HU

.=@;

I

^l|'r?f

WEJ -

35

36

f\:49

5,9 58 57 56 55 54I I I L, 16

Aq,6'@"reaJ, &,\qJW-

74 75ll@6

77

I

@

7b

I

fN'}OKJ

78

I

@

m

56


Plate 18- continuedELECTRTCAL NQUIPI\fENT

Plate Rel . Spares No Description Per Set

40.11.12.43.44.45.

46.46.47.48.49.

-s0.

51.52.53.,54.

55.56.

f,/.58.

59.60.

61.62.63.64.65.66.67.'68.69.70"71"

72.73.'74.

75.'76.

77.78.

79.

B.S.l.1/o19-ll7 5

t4 020466-926283-r 603

21,8560r 4--0801

l9-1885I 9-l 886

l9-188t66- 834068-91 63

t9-1735r9-0916tJ2,t09642-45'7442--4415

66-410119-206402-213875 4813

40-041419-11 41

02-022A

Makers No.31899

5495646954956421

45221

4934534815

Ignition coilClip, batteryBattery ventZener diode

Ignition srvitch ..Bolt, coil clip mountingSpacer'. coil clip mountirrcCoil clip. .

Washer. r:oil clip mountin_sNut, coil clip mountingHigh-tension lead (resistive cable)High-tension lead (U.S.A.)

ventpipe

plpe

Rear stop light sr,ritchWasher, stop switch rnountingScreu- stop s\ itch mounting..

21

Nut, horn mountin-eLockwasher, horn mounting . .

FIornSiasher, horn mountingB<;lt, horr.r mounting . .

Nut, condenser mountins . .

Condenser, ignitionBolt. conderrser mouttingScrew. tail lamp lens . .

Tail lamp lensBulb holder assembly, tail lampBulb holder itrterior, tail lampStop/tail ianp completeScrew, lamp fixingLocku'asher, lamp fixingGasker. lamp seating . .

Base assembiy, tail lampBulb, stop/tail lampTail lamp leadFuse (12 volt, 3-5 antp.)Nut, capacitoi' mouuting (to order onlylSpring washer, capacitor mounting (to order only)Spring, capacitor mounting (to order only) . .

Washer, capacitor mounting (to order only)Bolt, capacitor mounting (to order onlv)Capacitor (to order only)Battery (not illustrated)

19 -1245

54441582

144921

54577t09545182.13

573828539731107 I 4

I 883305457 1677

54578212380

,5495338682-83 r 419-124902-239s82*902082-832002-052502-135482-83 I 9t9-177600-519500-4403

Note:-Where

54483156

541 70009

54027A29

Tachonieter kit complete (to order onllt)Capacitor kit complete (to order only)

no B.S.A. part number is quoted, the part is only available from the makers,

57


Plate 19

4

(̂q/7///a/)t\:/

ilI

I

l

Ft\/r////

////1////

/// l(JD

f

str/

//K</ ,N

//.////

/1/L

58


Plate 19TOOI,S AND SUNDRIES

Plate Ref. Spares No. Descriplion Per Set

1.

)

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

60-0161

68-9462

60-0801

65-9132

61-9026

68-9464

29-9252

40-9017

68-9461

76-9t36

90-9024

15-9045

68-9467

60-2114

Screwdriver set

"C" spanner, rear

Tyre leveritommy

damper

bar

Tappet spanner

Ring spanner

Plug spanner

Tyrelever.. ' ."

Double box spanner

Tool roll

Cable clip . .

Rubber cable clip. .

Cable clip . .

Tyre valve key

Toolkit complete

5

2

I

I

59


Plate 20

6\7

Q{_?\--4t=------ --+/ z//=:\

/69 \ c\\--, --://-\9-

)I<;'>€\€l'<---------------F>€>sE

Or

P--'7

60


Plate 20CARBUR.ETTAR AND AIR CLEANER

Plate ReJ. Spares No. Descriptiott Per Sel

1.

)

3.

4.

5.

6.1

8.

9.

10.

11.

12.

13.'1,4.

15.

76.

17.

18.

79.

20.

21.))23.

24.

25.

B.S.A. No. Amal No.

60-t 053

l9-1 t\ 5

Air cleaner compiete . .

Air cleaner element

Screw plug for top cap

Screw and washer for top

Mixing chamber top cap

Throttle slide spring

Throttle needle clip

Throttle needle ..

II

I

I

z

1

I

I

I

I

1

I

2

I

I

I

I

2

I

I

I

I

I

I

I

I

II

cap1 9-3093

I 9-3095

19-31-37

t9-3127

l9-3090

r 9-3098

41137 A

6221086

9281091

6221131

6221067

6221124

9281060

622ltjtR930/005

6221082

6221016

62210t7

6221073

6221069

6221086

6221018

3161093

62210s0

6221068

6221071

3761100

6221128

6221122

R930/38

Throttle slide (number

"O" ring, carburetter

3/2 cut-away)

flange .

19-3106

t9-3102

l9-3093

l9-3103

l9-3048

19-310s

t9-2884

l9-3136

t9-2425

Carburetter body

"O" ring, pilot air and

Pilot air adjr.rsting screw

throttle stop screws

Throttle stop screw

Float chamber gasket . .

Float

Screw and washer, float chamber to body

Banjo bolt

Petrol filter

Float chamber ..Float needle

Float spindle

Main jet (240 c.c.)

Jet holder

Needle jet ('106")

Carburetter complete

Note:-Where no B.S.A. part number is quoted, the part is only available from the makers.

61


NUN{ERTCAL INDEX

Nrrvern Prcir Prarr NurrlsEn PacE Pr-lre Coor

00-317100-317100-33 I 300 33ll00 346300 346400 346500-341100-347500-347600 440300 5195

02 004602-004602-004702-004902 004902 004902-00'1902-00,s t02-020402 020402 020402 020:l02 0220o2-o22002-022002 -03 7002 044002 044002--0443o2-o44902 045202 052202 052202 052502-,052502-052502-052502 052502-0525o2-o52502 052502-052502-052502-086 to2-o92302-092302 092302 092302-092302,092302 092302 0923o2-o923o2-o923o2,o92302 092302-092302-1o2702- 109602 ll5402 135402 -l 35402--161602 113302 192502 196702 21 3802-2I3802 213802 213802 213302-213802-21 3802 239502 2395

9ltIE9

l3l3t6t1r6r6t6l1t012l8t6l4t5

Il0l59

llII3

l47

9t2l8l8l0

I344

ltl3l3l5t6t6l6t6t79

l8t2l8l8t6l099

99

t0ilI3I88

t6

02-239s02-239502-257802,257902 258002 2903

0l-01 I t03 1156

04-0 I 3704-2276

I l*0013I I 0014l l 0014

I 2-0064l2 0595

r4 0l l3l4 0l l3t4-01 l5r4-01 16I4-020414 020814 021914 030214 030214 0302l/+-0302I 4-030314 0104t4 070214-O702I 4,080114 080314 0903l4 l40ll4-19011 4-190 Il4 t90ll4 l90lI 4-l 902I 4-6606t4 660614 6608l4 66r0t4 6610t4-6610l4-661 Il,+-6611t4 66t2t4 6614

15 0431I 5-043 lI 5-0541t5-0716l5 5155l5 5155l 5 7354I 5-7563

16 0008l 6-000916,0010l 6-001 I16 0091l6 032816 03291 6-0364

I 8-005318 0060l8 0087lrJ 0752I 3-0754I 8-0864

.17

. 18

.7

.7

.7

. t3

.9

. 16

.20

.ll

.17

.17

.17

.t7

.17

5

9595

5555

55157

5l5l2323:-tl9

743533J+l0

2r0

3

25

576

67

667

2949

6t35

535153

535l

29355529t94t49531.9

49lo5ll3375749+J45

933452935

99

l3l5t7233l375557339

r3l7l735414l4749494949532951375557493329292929ll33354t572749

.21

.2

.6

.2020

.64

.29

.41

.5

.32.. 43.. 35.. l8.. 15.. 61.. 17.. 27.. 2.

.. 37

.. 3

.. 19

.. 26

.. 3,.1., 7,. 2.. 39.. 33.. 12.. 56.. 14.. t2.. 77.. 9.. ,s

.. 2t

.. 2

.. 7

.. 19

.. 40

.. 65

.. 33

., 2

.. 12

.. 28

.. 48

.. 56

.. lt

.. 52

.. 22

.. t4to

.. t4,. 2.. 13.. t2.. t8.. 30.. i4.. t2

29.. 43.. 57.. l,-

46

33355l3-s

57:t5llil72t5t4tll2935573133t7l3l5t7t733232525L)252725272525

l0 .. ll1l .. 15t7 .. 34ll .. 26l8 .. 4l-1 )tt7 .. 33L. I

4 .. 66 .. 22

t7 .. 27t3 .. 422 .. 439 .. 7

ll .. 27t8 .. 459 .. 35l0 .204 .. 323 .. IJ J64 .. l84 .. 34

r0 .. t37 .. 137 .. 487 .. 687 .. 67 .. 47

i .. 388 .. 77 .. 40t .. 4t

+J4543+J9 ..

4t49

1.1 .. 2915 .. 414 .. 2014 .. 19I .. 2

13 .. 5316 .. 1l12 .. 2t

t7l7l1l7t7t7l7l7

l7l7t7l7l7l1

t47tt2l3l3o+

5t5l5t5l5I535353

5l535l5l5t,53

62

,. 18.. t6.. t7.. t5.. l9.. 58.. 59.. 60

Nunsrn P,rcr Plare Coor

I 9-0002I 9-000319 0214l9 09t619 0943I 9-095219,o96419 0965l9 0982l9 r035l9-r09819 il66t9-1245t9-124719 1249t9 1262l 9- L320

r8 0869l8 0871l8 r708t8-1709

l7l717t7

t7t7t8t816t7l8l8t8

9t1l8t8l8l8

3

l8l8l8IBl8t8t8t8

777

l8l8l8r8r8

t7:2020t7t7t7t7t7tl202020202020202020

2020l0l020t7l7l7l0l0

2

53535l5l

5l5t5557495l555555295t5-5

575557l5555555555557575l5723232357575757556

6t536r6t53i353535353616t6l6l6l6t6l6l6l6l6l6t33336l5l5l533333IIll45+-tI527455555

.68

.69

.9

.10

.ll

. lt

.37

. 5l

.37

.2

.222626

.28

.8

.7

.66

.3973

.57

.23::t

.23

.36

.3+

.50

.60

.40

. 1925

. 18

.47

.4646

.56

.17

7l]Jl9656667696870l0+

t77

l216l82Il59

25

772I

2060/

687

r0l55l27t+t7

I

20

9-1 32 t9--13?29-1 3239 r7t.59 173.59 17479 l7 ,15

9-17769- I 849I t852l9 1853l9-188rl9-1885I 9-l 886l9 2064r9 2183t9 24259 24259-27639 28849 30,189 30829-30839-30849-30859-30869 30879 30909 30939-30939-30959 30989 31029-3 l 039-3 I 059-3 t 069,31279 31369 31379 ,53059-53079-71 l59 72219 '7722

t9 7223t9 744tt9-7152lL)-761619,7615t9 7717t9 7732t9 8019I 9-8683I 9-8687l9 893619 8944

2 ..l5t43 ..8 .,

I5r8l8


NUMERICAL INDEX- c o n r i n ue rl

Nuugrn Plce Pr-rrr Pacr Purl Coor NuMern PacE Pr-nrr

I 9-9080I 9-9089t9 9094t9 92t2t9 92t7

) t-077 I2l-07852t-18572t 18722t 18892l-18902t-l 8912t-18922l 189321,18942t-l 8952l 18962l 18982l-18992l -l 9082t 19312t 19132l l95l2t t9642l-19852t-20022l-5161

24 003624 056324-072424-.073224 097824 516024 586024 604024-700024-706824-878424 8784

25 601.+

26-0650

21 -513527 567627 671227 681027-68 I 027-856027-856027 856027-8560

28-208028-208028-208028-208028-233828,233828-2338

.29-054129,054t29-054129*205329-205429-331929-331929-385729-529329-529329-533829-534729-5655)9-7962

.. 16

.. 8

.. 2

.. 52

.. 52

.25

.. 59

.. 35

. ld

.. 8

.. 3.21

.. 20

.20

.. '18.. 6

.. 5

.. t0

.. 67

.. 29

.. 36

.. 20

.. 9

.. ,11

it

.. :+

.14

29 797129 925229-9388

30-01 9630-0733

35 00373s 6436

36-038236-038236-038236 038236 0382

3t t79g37 200631-222637-224337,3463

40 002540 002840 004340-005640-01 l840-012410 012140 012940 0r3r40-014840-0 I 5640 015740 0r5840 0r5840 015940-0 I 6240-0 I 6740 0l 7l40 018240 020840-020940-022240-an640 024140 024240 024340 021640 024640-029240-029440 029640 030940-032540-032640-o32740-037540*038540 039440 04144V041440-041440_.O4l440-041440..O4t440-04144V041440-041 540-041740-045540,057240,067940-068240-068340-070540-072340 0948

.37

.59

.41

.29

. 3l

.+J, .15

.2t29

.35

.41

.49

40-097740-100540 103340 103540 t03740 300740-301 940-302040-303240 303340 304240-304340-304440-304540-305140-305940-306140 307340 308440 308540-3i1940 312040 3r2r40 312640 312740 315040 315540 319340-319440-320140 320340 320640-320140-32 I 040-322040 322140 322740 323040 323340-323440-325440,325740 325840 326240-326540-327 I40-327240-327340-327 540 321640 327740 321940-328240-328340 329140 329240 329240 332140-332340-333040-407740-408140 424t40-452440-45244H5304047334M73440 47354k82040-496040-501 840-509040,5 l 4340_5t4440-514540-602240-6030

55.. 55.. 55.. 41.. 4l

.. 3l

.. 41

.. t7

.. tJ

.. l1

.. 17

.. 2l

.. 13

.. t7

.. l5

.. t3

.. t3

.. 23

.. 25

.. 5l

.. 3l

.. 21

.. 21

.. ll

.. 15

.. 27to

l8l8l8l5l5

2327t72lll19191921212l21212117212123252519t917t9l9272t2l212727272727272727272727l9231919l92525232525

2525252t1925212l27293lJJ3r3l3tJJ333335534t4141414t4929

12.28l9 .. l13 .. 39

9 .. 39 .. .13

t4 .. 23t5 .. 26

7 ..I ..4 ..6 ..2 ..5 ..5 ..5 ..6 -.6 ..6 ..6 ..6 ..6 ..1 ..6 ..6 ..7 ..7 ..7 ..5 ..,5 ..1 ..5 ..5 ..8 ..6 ..6 ..6 ..8 ..B ..8 ..8 ..8 ..8 ..8 ..B ..8 ..B ..8 ..5 ..7 ..5 ..5 ..5 ..7 ..1 ".7 ..1 ..7 ..I ..7 ..7 ..1 ..6 ..5 ..'7 ..6 ..6 ..8 ..9 ..9 ..

t09 ..9 ..9 ..

10l010il1'7l3l3I3I3r3l69 ..

I64

256964

t920

5476

40t3l529

4566

3944

3lt49il3032283336t2t516l8t3t1r0l6llt2206l60t550525l625855l8t95412l0

2533264146452423222362556047454818I

t2r313I463133377

179882j

8l6

32-1

3l82

L4I

t5t815t1

l55l.+5

4347

6 .. 239 .. 2l

ll .. t413 .. 3816 .. 13

3 .. -ll17 .. .1

15 .. llt4 .. 3l15 .. 16

. 13

.23

.il

.9

. t5

.9

.9

.99

372.

Il

95

29I

292729r330ll16

5tf

l52I

_o2533

964

3713254644t5t+45t.iIII88

409I9

l72024l2

7405932

33235

72122

J2016

iJlll,sll55II+)9 ..

4755455l

.13

ll4l351943

49195357

294343.15

354949

l72955l5t5:5JJt93535393953tt

l4l03622r3t7l74

305

2128

22

2222.

222II

III773333

l0222IJ-t-t-)

154

l012l2l3t616t8

II32117J79

t4

2

l3ill61415l6I6l7l8

91414l5ltt6l6

.31

.58

. l1

.27

.6

.11,6. 3l

39.44.9.9.25.28-17.t

9 ..9 ..9 ..9 ..9 ..

232515l3l5t5JJ1lllil9 ..

r3I3t3t523t9l7333737391949579 ..9 ..

t5il23::23I32329

19

18337

l05

illll3t3l7l2

t0t035545327t427

2276

5527

63


NUMERICAL lNDBX-cantinued

NuMssn Pe<;E Pr-rrr Coor NuMssn Pncr PLarr Coor Nurase R Plcs Pra.n CooE

40 603340 604040-657040-679040-691040-804640 810140 812140 814040-838240 840140 843540-843640-865740-901740-913140-917240-9 I 8740 9r8840 9190

4l-003141 0044

.. 47

.. 47

.. 49

.. 49

41 30684t 307041 307241-307 44 t-30784 I -30894i -309 I41 30924t 32094l-321041-32124l-32t54l 41054l 410541-.{1054i-48354t-51244l-5 1 344l 51354t-513941-5 I 404l -51 ,11

4l 514341 51444t 514541-514641-600941 -600941-601 641 60164t 601641-601 64l 60r911 60211t 602241-602241-603241 608241 60904r-60914 I -60934l 609.141 609841-65334l-67824t-70074t 103741 805141 854841-9i 3 I4t-9152

42 324942-324942-434342-436412-447542-447542 447542 447542-447542-447642-447642 447642-441642-447642-447642-457442492642-552042-587342-58'/s42-588342-60t142 60t242-601942-604s42-6371

191919l9l9r9271l272727273l35353539393939394t4t393939

5474,14345474711

5454747454545451/4949293r5l535349

.. 3t

.. 19

.. 3l

.. 3l

.. 29

.. 29

.29

.. 3l

.. 57

., 9

.. 3t

.. 35

.. 35

.. 47

.. 49

.. 57

.. 35

.. 43

.. 434343

.. 47

.. 47

.. 45

.. 45

.. 47

64

.17

. 16

. 18

. 18

. i5

.8

.2t

.38

. 35342622l94

30

42-655442-80 r 042 80tl42 805242 8611

47-421147-506447-506547 700347-7013

49-9010

53 3049

5,{ 017054 800354-900354-90 l 2

57 09.+857-2166s7-264157-261257-264657-275051-27 5957-276457 363851-376357-37 6457 385057-385457-387257-387457 387657 387757 395157-401757,401757 401951-4070

60 076760 080160-l 05360-204160,207160 207260 208360-211460-21 1960 224260 221360-268360-268360-2724

62 0263

64-60t664-6054

65 l1t765 249465-249s65-25936549t765491765-51 I I65 529565-533265-533365-542465-545 l65-588365 5884

J13

594I37l/)tl-5

9ll6ltll66

1l6

ll66

15l529

91l11llil1115ll15151511l1lll7t7t7t3l799

1111l317l117z-\

9fi99

l36

lt66

17llt9l9t9

3l32l944

I17542l473226l1l06l

4123l6

547

1515t616t01217171112t21212171913t2t212

3

848888

101lil

23 .. 753 .. 1753 .. l75l .. 1753 .. t7

It .. 94l .. 134t .. 1329 .. 929 .. 9

35 .. 11

25 .. 7

19 .. 165l .. 175t .. t749 .. t6

.. 3l

.. 52

.. 19

.. 22

.. 64

.. 52

.. 62

.. 6t

.. 8

.. 5

.. l8

.. 7l

1

2

22

2

2

33o

1

2

222323JJ222414J41

I22J4447I2II3

.311A

.19'*o- Jn

.22

.19

.50

.23

.36

.25,026283027353433311-)21lll)2t

72922t04142

426l5l6

J15)t2012zo

;JJ

3-1

31

2825

. 13

.:J

. l.t

. 15

.34

. 51

.16

.29

.1

i3753r513

81

548

256

53236340I

t127252525t525:-1

192ll52t2tI9t9191921

5272725

.. 4

.. 8

.. 1

. JJ

.30

.JO,38

5I

394943i6+z3223l665

8).1

313

5t4I

44444444444444444

00920092

-0092-0093-0098,0098

00990r0l

-0t02-0104

0 l,+3014601 75

-0116-0i 83

05480549

41-055 I4l -055441-056041,05614i 05654t-056141-056941-O5794 I -058641 058841 060341-060541-06094r-06r54t-06244t 063241-063341-063841-063941-06734t-070641,47 134t-07144147154l-078441,07874 l-07884l-07894t-07904t-o79341-079341-07954t-079741-08044l-o80741-304541-305441 -3063

t414l5l5l51_s

.3

.t2

.:J

.395l

.49

66991716

269999998I9II568I444455555

iI1

I

II

I

IIlII1

IIIlIIIlt

5959

.. 61

.. 3i

.. 51

.. 5t

.. 5t

.. i9

.. 5l

.. 51

.. 5l

.. 3l.43.2t

.. ll

.. 53

1

.. 3

.. I

.. 9. l0

.. 3

87

191920

l7171'l

t7t7l79

t46

2

13 .. 50t6 .. 16

I .. l81 .; 231 .: 247 .. 59

1l :. 6ll 2l15 .. 2913913213 5213 .. 3l13 2715 t215 .. 40

.. 5

.2

.. 8

.. 57

. 13

.. l7

-t-

x3

2t22

2 ..

4 ..2 ..5 ..5 ,.) ..

.. 9/1

.. 37

.. 38

.. l7

.. 24

.. 29

.. 42\a

.. t6

.. 489

24.. 34

21.. 53.. 8.. l8.. 7.. 7.. 24.. 42.. 43.. 16., 5.. 45

1l

4t49

9 ..9 ..9 ..

2535354539394l3939454',7


--

NUMERICAL INDEX-c on t inued

Pr<;r Pr-rrr Nuvern Pacr Prarl Nunanrn Pace Purl Coor

65 588665-58 8765-590465 590465 s90765 594065 627465 821865-832665 913265 9270

66 010266 049265--095.+66-307466-307466 307466 307466 414966 470566,170766 ,1708

66 470866 834066 9262

67 001267 n7|67 -123667 i28667 r28B6t 139167-554167-554567 555567 5s6s67 556667 557-i61 557667- 557167 642767 603-36t 633467 633867-6C5 l67 681961 9026

1117+i.+5

43453l533l59t7

llilllo

l92i27293l5111

57,5 t*

l5l514t514l59 ..tl9 ..

19t2

68 555r6B 555268 555468-555468-5,s5668-606668 608168 609568 613368 613468 613568 6 r,1268 680268 683468-68 3 568-801 46ri -801 668*802468 B0,1568 80.1668 83.1368- 838268 838368 9l1568 91 636B 92?368 922668 922768-928768 930468 933168 941 ti68-9,+2868 94296ti 946 t

68 946268-946168-9467

70 298070-378970-587,170 6026ta 73547A 777,-l70 173970--782 I70 785570 785170 788270 ti20270-820370 820.+70 825970 829170 829370 829570-83 I 270 83r370 831470 831_s70-873i70 878270 889670 896070-938 I70-938270-938370 938470 942870 94291A 9$A70-94317A 9$270 943370 951770-9526

-1

3-l21

171t-l1+-l43:13

'13.13.13

13.13rl-(

4,1

4i'<

1719i9

8 ..9 ..L.

I8t1LiIBt8

t_l06 ..I ..-+ ...+ ..

1.1

l.ll4I4Al4l.+11l5I515l5Lit6l9

4841352530

9544639

1l_l

4343

5434315474545454s1149494953535353533731

-17375l-17

3737375531554l.11

59595959

I2r3228216610t4315528

3:18

12

E

8I

313022

E

526lt

I3ll62l2435361l.+1

2)5

.2.

.4

.l

.38

.22

.20

.6

. l8

.50

.26

.39

.30

. 5l

.50

.44

. 5-1

.48

. 33

.30

. -lll9

.49

.i

.i

.4,1

38. 18

o

.63

.379

.2

.6

. i3

1414

;

o

999

68 00r 868 0l 5-5

68-028968 02896B 033 i

68 0383

68-5 l 37

.. t9t6

.l.. 35

2-l.. +l.I

.. -5

. . 2l. 19

.. 3il0

.. 50

.. 5l

.. 2l

.54

.. 18

.. 19

.. ll

.. 57.24

.. 33

.. 21

.. 22.35

.. l0

.. 33

.. i4

9ll2-l

9ilt52121

o

1711

353r3l3-i.xl

3939394t3939393911

-5

434313

.19

. 15

. 51

. 19

.23

. tl

. 139

.27

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REPLACEMENT PARTS tIST - BSA Unit Singles Home … 00-5708 1970...PISTONS COMPLETE COMPRESSION RINGS...

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Transcript of REPLACEMENT PARTS tIST - BSA Unit Singles Home … 00-5708 1970...PISTONS COMPLETE COMPRESSION RINGS...