Repair Manual - Groundwatergroundwater.uk.com/wp-content/uploads/2016/09/General-GR...MT 835 ST3B MT...

MT 835 ST3B

MT 1135 ST3B

MT 1335 ST3B

MT 835 H ST3B

MT 1135 H ST3B

MT 1135 H A ST3B

MT 1335 H ST3B

MT 1335 H A ST3B

647075EN (17/06/2016) MT 835 / 1135 / 1335

Repair Manual

ST3B

2

DATE OF ISSUE OBSERVATION

- 1st ISSUE

MANITOU BF S.A Limited liability company with a Board of Directors.Head office: 430, Rue de l’Aubinière - 44150 Ancenis - FRANCEShare capital: 39,548,949 euros857 802 508 RCS NantesTel: +33 (0)2 40 09 10 11www.manitou.com This manual is for information purposes only. Any reproduction, copy, representation, recording, transfer, distribution, or other, in part or in whole, in any format is prohibited. The plans, designs, views, commentaries and instructions, even the document organization that are found in this document, are the intellectual property of MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU-BF and may not be used without express and formal authorization. All rights are reserved.

647075EN

27 / 01 / 2013

16 / 04 / 2013

21 / 01 / 2014

17 / 06 / 2016

- 1ST ISSUE

- UPDATE- Engine ( regeneration)- Electricity

- UPDATE + ADDING :

- MT 835 H ST3B- MT 1135 H ST3B- MT 1135 HA ST3B

- UPDATE + ADDING :

- MT 1335 ST3B- MT 1335 H ST3B- MT 1335 HA ST3B

3

HOW TO USE THIS REPAIR MANUAL ?

l547982 : See the repair manual N° 547982.

o 70 - HYDRAULIC : See the group N° 70 called «Hydraulic».

BOOM

GENERAL, CHARACTERISTICS AND SAFETY

ENGINE

TRANSMISSION

AXLE

BRAKE

HYDRAULIC

ELECTRIC

DRIVER’S CAB

FRAME - BODY

OPTIONS - ATTACHMENTS

00

10

20

30

40

50

70

80

85

90

11

09

0

- GENERAL INSTRUCTIONS AND SAFETY NOTICE

GENERAL, CHARACTERISTICS AND SAFETY 00

(29/09/2011) 00-M173EN

00

GENERAL INSTRUCTIONS AND SAFETY NOTICE

pages

PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

(29/09/2011)00-M173EN

00

General instructions and safety notice4

00 RULES FOR MAINTENANCE

Do not carry out any work on the machine unless you have followed a suitable training course and have the knowledge required for it.

Make sure you have taken into consideration all the indicator plates on the machine and in the instruction manual.

Be careful not to burn yourself when touching hot liquids or parts when operations have to be done before the machine has had time to cool down.

Before carrying out any operation on an electrically powered component, activate the battery cut-off.If the telehandler does not have a battery isolation device, disconnect the battery connecters then re-assemble them.

Before carrying out any welding operations, think about disconnecting computers.

A machine operating in a contaminated environment should be specifically equipped. Moreover, local safety notices deal with maintenance and repair work on such machines.

ECU

2

1

1 2

43

647075EN

BOOM

GENERAL CHARACTERISTICS AND SAFETY

ENGINE

TRANSMISSION

AXLE

BRAKE

HYDRAULIC

ELECTRICITY

DRIVER’S CAB

FRAME - BODY

OPTIONS - ATTACHMENTS

0010

2030

4050

7080

8590

110

- GENERAL INSTRUCTIONS AND SAFETY NOTICE

- GENERAL LOCATION

- GENERAL CONTROL AND ADJUSTEMENT

GENERAL CHARACTERISTICS AND SAFETY 00

pages

PREAMBLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

MAINTENANCE POSITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

RULES FOR MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4


(09/19/2012) 00-00-M166EN

00


This chapter deals with the general instructions and safety notice during inspection and maintenance work.Other instructions and warnings are indicated in each chapter concerned.

In order to reduce accident risks, make sure to:

– Follow the instructions in the truck operating and maintenance manual. ⇒ This manual should be found in all trucks.

– Please follow all safety instructions. – Use the appropriate tools for any work to be performed. – Use original Manitou spare parts.

Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily harm and even death.

An effi cient, dependable and profi table combination will be formed if the operator follows the safety manual correctly and the machine is serviced properly.

When you see this symbol:

It means: Warning! Be careful! Your safety, somebody else’s or the safety of the lift truck itself is at risk .

The manufacturer cannot predict all possible risky situations. Consequently, the safety instructions given in the safety manual are not exhaustive.At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you repair, service or drive it.

Manitou cannot be held responsible for the use of any lifting devices, tools or operating methods other than those specifi ed.

PREAMBLE

Before any intervention:

1 - Place the machine on a fl at surface and chock the wheels.2 - Turn off the engine and remove the ignition key.3 - Let the machine cool down.4 - Take all the pressure out of the circuits concerned.

MAINTENANCE POSITION

1 3

42

(09/19/2012)00-00-M166EN

002


00

This chapter deals with the general instructions and safety notice during inspection and maintenance work.Other instructions and warnings are indicated in each chapter concerned.

In order to reduce accident risks, make sure to:

– Follow the instructions in the truck operating and maintenance manual. ⇒ This manual should be found in all trucks.

– Please follow all safety instructions. – Use the appropriate tools for any work to be performed. – Use original Manitou spare parts.

Any non-compliance increases the risk of accidents occurring which may lead to causing grievous bodily harm and even death.

An effi cient, dependable and profi table combination will be formed if the operator follows the safety manual correctly and the machine is serviced properly.

When you see this symbol:

It means: Warning! Be careful! Your safety, somebody else’s or the safety of the lift truck itself is at risk .

The manufacturer cannot predict all possible risky situations. Consequently, the safety instructions given in the safety manual are not exhaustive.At any time, as an operator, you must envisage, within reason, the possible risk to yourself, to others or to the lift truck itself when you repair, service or drive it.

Manitou cannot be held responsible for the use of any lifting devices, tools or operating methods other than those specifi ed.

PREAMBLE

Before any intervention:

1 - Place the machine on a fl at surface and chock the wheels.2 - Turn off the engine and remove the ignition key.3 - Let the machine cool down.4 - Take all the pressure out of the circuits concerned.

MAINTENANCE POSITION

1 3

42

(09/19/2012) 00-00-M166EN

00

3GENERAL INSTRUCTIONS

AND SAFETY NOTICE

00

RULES FOR MAINTENANCE




Before carrying out any operation on an electrically powered component, activate the battery cut-off .

bPress the battery switch at least 30 seconds after disconnecting the electrical contact with the ignition key.

If the telehandler does not have a battery isolating switch, disconnect the battery terminals then gather them.

b Before carrying out any welding operations, think of disconnecting computers.


ECU

2

1

Never step on a part of the machine that has not been designed for it.

Never wear clothes, jewelry or objects that could get caught during work and cause accidents.

Always wear protection glasses, gloves, safety shoes as well as any other protection required for the work to be carried out.

When carrying out maintenance operations near a mobile object, make sure it is securitized.

When changing, or draining oils or fuel, or any other operation with liquids, solids, gases that are harmful to the environment, make sure the necessary precautions are taken to avoid contaminating the environment.

(09/19/2012)00-00-M166EN

004


00

RULES FOR MAINTENANCE




Before carrying out any operation on an electrically powered component, activate the battery cut-off .

bPress the battery switch at least 30 seconds after disconnecting the electrical contact with the ignition key.

If the telehandler does not have a battery isolating switch, disconnect the battery terminals then gather them.

b Before carrying out any welding operations, think of disconnecting computers.


ECU

2

1

Never step on a part of the machine that has not been designed for it.

Never wear clothes, jewelry or objects that could get caught during work and cause accidents.

Always wear protection glasses, gloves, safety shoes as well as any other protection required for the work to be carried out.

When carrying out maintenance operations near a mobile object, make sure it is securitized.

When changing, or draining oils or fuel, or any other operation with liquids, solids, gases that are harmful to the environment, make sure the necessary precautions are taken to avoid contaminating the environment.

(09/19/2012) 00-00-M166EN

00

5GENERAL INSTRUCTIONS

AND SAFETY NOTICE

00

When lifting or shoring a component of the machine, make sure the equipment used is suitable for at least the load for which it is subjected by the component and that it meets the national standards for lifting devices.

When using a jack, make sure it is used on a fl at, uniform surface, is sturdy enough to support the load, that its lifting capacity is suffi cient and that it is correctly placed and positioned under the machine.

Make sure no object or tool which could cause an accident is left in the machine.

Never control any leaks using a hand.

Never adjust a component to over the maximum capacity indicated by the manufacturer.

max.

min.

MIN

MAX

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00

(06/17/2016) 00-01-M166EN

00

GENERAL CHARACTERISTICS AND SPECIFICATIONS

pages

MT 835 + H ST3B CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

MT 1135 + H ST3B CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

MT 1135 H A ST3B CHARACTERISTICS (EXTENDABLE PLATFORM 2M25/4M 1,000 KG) 4

– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

MT 1335 ST3B CHARACTERISTICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

– DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2GENERAL CHARACTERISTICS AND SPECIFICATIONS

(06/17/2016)00-01-M166EN

00 MT 835 + H ST3B CHARACTERISTICS

Designation Value

Truck weight with standard equipment (Forks) 7,195 (7245 H) kg

Ground distribution with standard equipment (Forks)

Front axle 3,455 (3425 H) Kg

Rear axle 3,740 (3820 H) Kg

Overall width 2,260 mm

Overall height 2,559 mm

Overall length (without forks) 6,548 mm

Ground clearance 445 mm

Pulling force 6,190 (5,000 H) daN

Fuel tank 120 L

Hydraulic oil tank 175 L

Cooling system 17 L

Gearbox 21.1 L

DIMENSIONS

Item Value

A 1,200 mm

B 2,880 mm

C 1,603 mm

C 1 1,375 mm

D 5,348 mm

D 1 5,120 mm

D 2 4,203 mm

E 6,548 mm

F 1,846 mm

F 1 1,846 mm

G 445 mm

G 1 415 mm

G 2 445 mm

I 865 mm

J 884 mm

K 1,040 mm

Item Value

L 45 mm

N 1,740 - 1,803 mm

O 125 mm

P 2 38 °

P 3 44 °

R 3,460 mm

S 7,910 mm

T 3,745 mm

U 1 2,419 mm

U 2 2,559 mm

V 4,885 mm

V1 1,140 mm

V2 3,667 mm

W 2,260 mm

Y 12°

Z 114°

D2

B

G2

G1 P2

D

C

C1D1

AE

I

N

P3

G

LZY

U1 U

2

F1F

W

J

S

VT

V1

V2

R

O

K

3GENERAL CHARACTERISTICS

AND SPECIFICATIONS

(06/17/2016) 00-01-M166EN

00MT 1135 + H ST3B CHARACTERISTICS

Designation Value

Truck weight with standard equipment (Forks) 8,775 (8,935 H) kg


Front axle 4,415 (4,665 H) kg

Rear axle 4,360 (4,280 H) kg





Pulling force 6,910 (7,000 H) daN

Fuel tank 120 L


Cooling system 17 L

Gearbox 21.1 L

DIMENSIONS

Item Value

A 1,200 mm

B 2,880 mm

C 1,605 mm

C1 1,702 mm

D 5,373 mm

D1 5,470 mm

D2 4,226 mm

E 6,573 mm

F 1,870 mm

F1 1,870 mm

G 445 mm

G1 415 mm

G2 445 mm

G3 135 mm

H 10 °

H1 10 °

I 888 mm

J 884 mm

K 1,040 mm

L 45 mm

N 1,740-1,803 mm

Item Value

O 125 mm

P2 38 °

P3 44 °

R 3,643 mm

S 8,095 mm

T 3,884 mm

U1 2,419 mm

U2 2,559 mm

V 5,024 mm

V1 1,140 mm

V2 3,850 mm

W 2,284 mm

W1 2,214 mm

W2 1,267 mm

W3 2,214 mm

Y 16 °

Z 110 °

D2

B

G2

G1 P2

D

C

C1

W2

D1

AE

I

N

P3

G

G3

LZY

U1 U

2

F1

FW1/W3

W

J

H1

H

S

VT

V1

V2

R

O

K


(06/17/2016)00-01-M166EN

00 MT 1135 H A ST3B CHARACTERISTICS (EXTENDABLE PLATFORM 2M25/4M 1,000 KG)

Designation Value

Truck weight with standard equipment (extendable platform 2M25/4M 1,000 kg) 9,685 kg

Ground distribution with standard equipment (extendable platform 2M25/4M 1,000 kg)

Front axle 3,630 kg

Rear axle 6,055 kg



Overall length (with extendable platform 2M25/4M 1,000 kg) 7,398 mm


Pulling force 7,000 daN

Fuel tank 120 L


Cooling system 17 L

Reduction gearbox 2 L

DIMENSIONS

Item Value

A 1,200 mm

B 2,880 mm

C 3,630 mm

C1 1,702 mm

D1 5,470 mm

D2 4,226 mm

E 7,398 mm

F 1,870 mm

F1 1,870 mm

G 445 mm

G1 415 mm

G2 445 mm

G3 135 mm

H 10 °

H1 10 °

I 888 mm

J 884 mm

K 2,250 - 4,000 mm

L 1300 mm

N 1,740-1,803 mm

P2 38 °

P3 44 °

Item Value

R 3,643 mm

S 10,120 mm

T 5,397 mm

U1 2,419 mm

U2 2,559 mm

V 6,537 mm

V1 1,140 mm

V2 3,850 mm

W 2,284 mm

W1 2,214 mm

W2 1,267 mm

W3 2,214 mm

Y 90 °

Z 90 °

5GENERAL CHARACTERISTICS

AND SPECIFICATIONS

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00MT 1335 ST3B CHARACTERISTICS

Designation Value

Truck weight with standard equipment (Forks) 6,895 kg


Front axle 3,455 kg

Rear axle 3,740 kg





Pulling force 6,190 daN

Fuel tank 120 L


Cooling system 17 L

Gearbox 21.1 L

DIMENSIONS

Item Value

A 1,200 mm

B 2,880 mm

C 1,798 mm

C 1 1,801 mm

D 5,856 mm

D 1 5,859 mm

D 2 4,516 mm

E 7,056 mm

F 1,870 mm

F 1 1,870 mm

G 445 mm

G 1 415 mm

G 2 445 mm

G3 135 mm

H 10 °

H1 10 °

I 1,178 mm

J 884 mm

K 1,040 mm

L 45 mm

N 1,740 - 1,803 mm

Item Value

O 125 mm

P 2 38 °

P 3 31 °

R 3,643 mm

S 8,097 mm

T 4,084 mm

U 1 2,419 mm

U 2 2,559 mm

V 5,224 mm

V1 1,140 mm

V2 3,850 mm

W 2,284 mm

W1 2,214 mm

W2 1,267 mm

W3 2,214 mm

Y 12°

Z 114°

* Mid suspension position ± 78 mm


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(04/14/2016) 00-03-M166EN

GENERAL LOCATION

LOCATION OF NAME AND IDENTIFICATION PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

pages

00

(04/14/2016)00-03-M166EN

2 GENERAL LOCATION

21

5

3

8

4

9

6

7

LOCATION OF NAME AND IDENTIFICATION PLATE

Key:1 - Manufacturer's plate2 - Cab plate3 - Engine number4 - Hydraulic pump plate5 - Rear axle plate6 - Front axle plate

7 - Chassis number8 - Boom number9 - Gearbox plate

10 - Hydrostatic pump plate11 - Transfer box plate12 - Hydrostatic engine plate

10

11

12

00

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GENERAL CONTROL AND ADJUSTMENT

pages

STANDARD TIGHTENING TORQUES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

LUBRICANTS AND FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

(06/13/2016)00-04-M166EN

002 GENERAL CONTROL AND ADJUSTMENT

STANDARD TIGHTENING TORQUES

Standard tightening torque to be used when not otherwise indicated in the removal and refi tting operations: - The following tightening torques are given for hexagon head screws without flanges and

cylinder head hexagon socket screws. - The torques are given for a friction coeffi cient μ = 0,20 corresponding to dry-fi tted zinc-plated

fasteners and for torque tools having a ± 20 % class C tightening torque accuracy (equivalent to pneumatic screwdrivers).

1 - Tightening torque in N.m (±20%) for screw / nut connection (NF E 25-030-1):Ø x “coarse” pitch Grade 8.8 Grade 10.9 Ø x “fi ne” pitch Grade 8.8 Grade 10.9

M6 x 1 8,2 12,1 - - -

M8 x 1,25 20 30 M8 x 1 22 32

M10 x 1,5 40 59 M10 x 1,25 (x 1) 43 (46) 63 (68)

M12 x 1,75 69 102 M12 x 1,5 (x 1.25) 74 (78) 108 (115)

M14 x 2 111 163 M14 x 1,5 123 181

M16 x 2 175 256 M16 x 1,5 190 279

M18 x 2,5 240 352 M18 x 1,5 279 410

M20 x 2,5 341 501 M20 x 1,5 391 574

M22 x 2,5 470 691 M22 x 1,5 531 780

M24 x 3 588 864 M24 x 2 659 967

M27 x 3 874 1284 M27 x 2 965 1418

M30 x 3,5 1181 1735 M30 x 2 1351 1984

M33 x 3,5 1614 2371 M33 x 2 1821 2674

M36 x 4 2068 3037 - - -

bFor hexagon screws with fl anges (NF E 25-030-1) : Apply an increased torque of +10%.

bWhere washers are used, the following coeffi cient is to be applied (FD E 25-502) :- Plate : +0%- Smooth tapered washer (CL): +5%- Spring (or Grower) washer without jaws (W) : +10%- Conical, internal teeth (CDJ-JZC) : +15%.

2 - Tightening torque in N.m (±20%) for screw / nut connection (with marking) :

Ø x Pitch

44T

------------

(fl ange : 4.8T)

5

5T

66T

------------

(fl ange : 6.8T)

7

7T

88T

------------

(fl ange : 8.8T) (fl ange : 10.9T)

11(fl ange : 11.9T)

M6 x 1 5 .4 (5.5) 6 .5 7 .8 (7.5) 11 12 (12) (15.5) (17.5)

M8 x 1,25 13 (13) 16 19 (19) 25 29 (29) (38) (42)

M10 x 1,25 25 (27) 32 39 (39) 52 61 (61) (80) (89)

M12 x 1,25 47 (50) 59 72 (71) 95 108 (110) (145) (160)

M14 x 1.5 75 (78) 91 108 (110) 147 172 (175) (230) (260)

M16 x 1.5 113 (120) 137 172 (170) 226 265 (270) (360) (400)

bUse the upper class where spring (or Grower) washers are used.


(06/13/2016) 00-04-M166EN

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3GENERAL CONTROL AND ADJUSTMENT


Standard tightening torque to be used when not otherwise indicated in the removal and refi tting operations: - The following tightening torques are given for hexagon head screws without flanges and

cylinder head hexagon socket screws. - The torques are given for a friction coeffi cient μ = 0,20 corresponding to dry-fi tted zinc-plated

fasteners and for torque tools having a ± 20 % class C tightening torque accuracy (equivalent to pneumatic screwdrivers).

1 - Tightening torque in N.m (±20%) for screw / nut connection (NF E 25-030-1):Ø x “coarse” pitch Grade 8.8 Grade 10.9 Ø x “fi ne” pitch Grade 8.8 Grade 10.9

M6 x 1 8,2 12,1 - - -

M8 x 1,25 20 30 M8 x 1 22 32

M10 x 1,5 40 59 M10 x 1,25 (x 1) 43 (46) 63 (68)

M12 x 1,75 69 102 M12 x 1,5 (x 1.25) 74 (78) 108 (115)

M14 x 2 111 163 M14 x 1,5 123 181

M16 x 2 175 256 M16 x 1,5 190 279

M18 x 2,5 240 352 M18 x 1,5 279 410

M20 x 2,5 341 501 M20 x 1,5 391 574

M22 x 2,5 470 691 M22 x 1,5 531 780

M24 x 3 588 864 M24 x 2 659 967

M27 x 3 874 1284 M27 x 2 965 1418

M30 x 3,5 1181 1735 M30 x 2 1351 1984

M33 x 3,5 1614 2371 M33 x 2 1821 2674

M36 x 4 2068 3037 - - -

bFor hexagon screws with fl anges (NF E 25-030-1) : Apply an increased torque of +10%.

bWhere washers are used, the following coeffi cient is to be applied (FD E 25-502) :- Plate : +0%- Smooth tapered washer (CL): +5%- Spring (or Grower) washer without jaws (W) : +10%- Conical, internal teeth (CDJ-JZC) : +15%.

2 - Tightening torque in N.m (±20%) for screw / nut connection (with marking) :

Ø x Pitch

44T

------------

(fl ange : 4.8T)

5

5T

66T

------------

(fl ange : 6.8T)

7

7T

88T

------------

(fl ange : 8.8T) (fl ange : 10.9T)

11(fl ange : 11.9T)

M6 x 1 5 .4 (5.5) 6 .5 7 .8 (7.5) 11 12 (12) (15.5) (17.5)

M8 x 1,25 13 (13) 16 19 (19) 25 29 (29) (38) (42)

M10 x 1,25 25 (27) 32 39 (39) 52 61 (61) (80) (89)

M12 x 1,25 47 (50) 59 72 (71) 95 108 (110) (145) (160)

M14 x 1.5 75 (78) 91 108 (110) 147 172 (175) (230) (260)

M16 x 1.5 113 (120) 137 172 (170) 226 265 (270) (360) (400)

bUse the upper class where spring (or Grower) washers are used.

LUBRICANTS AND FUEL

t IMPORTANT tUSE THE RECOMMENDED LUBRICANTS AND FUEL:

- For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate.

DIAGNOSTIC ANALYSIS OF OILSIf a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.(*) RECOMMENDED FUEL SPECIFICATIONUse a high-quality fuel to obtain optimal performance of the engine.

• Type of diesel fuel EN590• Type of diesel fuel ASTM D975

ENGINEPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

ENGINE 7.5 Liters MANITOU oilGOLD

5 l20 l

209 l

786744786745787729

COOLING SYSTEM 17 Liters Cooling liquid(protection -35°)

4 l20 l

210 l

894967894968894969

FUEL TANK 120 Liters Diesel fuel (*)

TRANSMISSIONPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

REDUCTION GEAR BOX 2 LitersMANITOU oilSAE80W90Mechanical transmission

2 l5 l

20 l55 l

209 l

499237720184546330546221546220

GEARBOX 21.1 Liters MANITOU oilAutomatic transmission

1 l20 l55 l

209 l1000 l

62148546332546217546195720148

JIBPARTS TO BE LUBRICATED RECOMMENDED LUBRICANT PACKAGING PART NO.

BOOM PADS MANITOU GreaseBlack multi-purpose grease

400 g1 kg5 kg

545996161590499235

GREASING OF THE BOOM MANITOU GreaseBLUE multi-purpose grease

400 g1 kg5 kg

20 kg50 kg

161589720683554974499233489670

HYDRAULIC SYSTEMPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

HYDRAULIC OIL TANK 175 Liters MANITOU oilISO VG 46 hydraulic oil

5 l20 l55 l

209 l

545500582297546108546109

BRAKEPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

BRAKE CIRCUIT 0.75 Liter MANITOU oilMineral brake fluid 1 l 490408

CABPARTS TO BE LUBRICATED RECOMMENDED LUBRICANT PACKAGING PART NO.

WINDSCREEN WASHER TANK Windscreen washer fluid 1 l5 l

490402486424

(06/13/2016)00-04-M166EN

004 GENERAL CONTROL AND ADJUSTMENT

FRONT AXLEPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

FRONT AXLE DIFFERENTIAL 7.2 Liters MANITOU oilSpecial immersed brakes

5 l20 l

209 l1,000 l

545976582391546222720149

FRONT WHEEL REDUCING GEAR 0.75 LiterMANITOU oilSAE80W90Mechanical transmission

2 l5 l

20 l55 l

209 l

499237720184546330546221546220

FRONT WHEEL REDUCING GEAR PIVOTSFRONT AXLE OSCILLATION

MANITOU GreaseBLUE multi-purpose grease

400 g1 kg5 kg

20 kg50 kg

161589720683554974499233489670

REAR AXLEPARTS TO BE LUBRICATED CAPACITY RECOMMENDED LUBRICANT PACKAGING PART NO.

REAR AXLE DIFFERENTIAL 7.2 Liters MANITOU oilSpecial immersed brakes

5 l20 l

209 l1,000 l

545976582391546222720149

REAR WHEEL REDUCING GEAR 0.75 LiterMANITOU oilSAE80W90Mechanical transmission

2 l5 l

20 l55 l

209 l

499237720184546330546221546220

REAR WHEEL REDUCING GEAR PIVOTSREAR AXLE OSCILLATION


400 g1 kg5 kg

20 kg50 kg

161589720683554974499233489670

FRAMEPARTS TO BE LUBRICATED RECOMMENDED LUBRICANT PACKAGING PART NO.

LEVELING CORRECTOR

STABILIZERS


400 g1 kg5 kg

20 kg50 kg

161589720683554974499233489670

ATTACHMENTPARTS TO BE LUBRICATED RECOMMENDED LUBRICANT PACKAGING PART NO.

SINGLE SIDE-SHIFT CARRIAGE (TSDL) (OPTION)

PLATFORM

MANITOU greaseBLUE multi-purpose grease

400 g1 kg5 kg

20 kg50 kg

161589720683554974499233489670

Repair Manual - Groundwatergroundwater.uk.com/wp-content/uploads/2016/09/General-GR...MT 835 ST3B MT...

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