Repair & Maintenance Technical Brochure ‘Always On’

Repair & Maintenance Technical Brochure

‘Always On’

Tel: 01282 778 030 Fax: 01282 770 590 Web: www.r2mltd.co.ukR2M Limited, Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington, BB5 5TU32

Repair with No Disruption Stay ‘Always On’ with R2M

Page 4-7 Wide Range Repair & Encapsulation Collars – cQuicksPage 8-9 Wide Range Repair & Encapsulation Collars – DuofitsPage 10-11 Connector ClampsPage 12-13 EZ Valve…Live Valve Insertion

Fast Repair Products Speeding Up the Operation

Page 14-15 Molecor Class 500 PipePage 16-17 Hawle System 2000 Fast Fit Restraint For PE & MoPVCPage 18-19 Nova Siria Wide Tolerance Technology

R2M Technical/Training & Emergency Services 2 Technical Back UpPage 23 Roadshows, Training & Best Practice EventsPage 24 24/7 Emergency ServicePage 25 R2M Site Service

Smart Technology Operate Valves Smarter with 3S Technology Page 20-21 3S Portable Smart Valve Actuator

WHY ALWAYS ON?

AVT EZ Valve Live Valve InsertionNO SHUT OFF OF CUSTOMER DISRUPTION

3S Antriebe - Valve Exercisers and Wireless Remotely Operated Actuators Exercise crucial or sticking valves in a controlled and safe way, wirelessly actuate valves

Duofit 10” - 60” Live

Encapsulation Collars NO SHUT OFF OR

CUSTOMER DISRUPTION

Molecor MoPVC Pipe for Piece In Repairs

LIGHTWEIGHT, EXTREMELY

TOUGH, EASY CUT

cQuick 3” - 8” Live

Encapsulation CollarsNO SHUT OFF OR CUSTOMER

DISRUPTION

Smartjoint and MultigripUniversal End Restraint Fittings

FOR PIECE IN REPAIRS ON ALMOST ALL PIPE MATERIALS

Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington BB5 5TU T: 01282 778030

Why ALWAYS ON?No disruption, no customer complaints,

minimising minutes lost, keeping the customer happy

Products and Materials for Leakage

Management


ENCAPSULATE ‘ALWAYS ON’

Encapsulate ‘ALWAYS ON...’

Easy fit wide tolerance encapsulation collars. Fast, allows for uneveness, ovality and measuring errors

No disruption, no customer complaints, minimising minutes lost

cQuick Encapsulation Collar uti 80 - 200mm 11mm tolerance

cQuick2 Encapsulation Collar uti 80 - 300mm 16mm to 18mm tolerance

Duofit Encapsulation Collar uti 125 – 3000mm 25mm to 300mm tolerance

ENCAPSULATE ‘ALWAYS ON’

Before During Encapsulated!


cQuick ENCAPSULATION

New cQuick2 sizes coming soon, 3” up to 12”

cQuick Encapsulation Collar Specification

cQuick9 - 10mm tolerance encapsulation collar. 16 bar rated with cavity large enough for collars and socket spigot bells.

cQuick2

13mm/17mm tolerance encapsulation collar. 16 bar rated with cavity large enough for collar, socket spigot bells and flanges.

R2M’s range of cQuick encapsulation collars offer a quick, light and viable solution to making a permanent repair of leaking AC collars, CI socket spigots and any other leaks which fall within the OD tolerance (i.e. EF| couplers, etc.). All installations can be made under live conditions without the need to shut off the water, re-pressurise, chlorinate, sample, etc. and with no disruption to customers’ supplies.

The cQuick2 has a larger tolerance so will also capture DI pipe as well as having a larger encapsulation collar which can cover leaking flanges of compression couplers.

All are 16 bar rated and can be installed using a 24mm socket and torque wrench.

DNRange Encapsulation

Cavity Inside Diameter

Encapsulation Cavity Inside Length (cL)

DAL (L) Weight(Pd Min / Pd Max)

3” / 80mm 93-102mm 180mm 300mm 430mm 23kg4” / 100mm 120-129mm 210mm 300mm 430mm 29kg5” / 125mm (cQuick2)

138-152mm 275mm 318mm 433mm 33kg

5” + 125mm (cQuick2)

145-158mm 275mm 318mm 433mm 33kg

6” / 150mm 175-183mm 257mm 300mm 430mm 33kg6” / 150mm (cQuick2)

166-183mm 318mm 318mm 433mm 39kg

8” / 200mm 229-239mm 330mm 300mm 430mm 41kg

cQuick INSTRUCTIONS

cQuick Instructions

Push the top half of the fitting down until it fits and check that the rubber gaskets are inside their seatings.

Remove vent plug. In cases where the leak is severe a 1/2” ferrule may be used to vent the pressure whilst installing the clamp.

Torque the middle bolts first and then gradually move outwards. Tighten both sides simultaneously.

Tighten to torque stated on the fitting.

Plug refit or turn off the ferrule to complete the installation.

16 bar rated live encapsulation collars for AC & DC.

The application of a thin continuous coating of petroleum paste over the whole area to be protected as a primer. Where bolt heads, nuts, flanges and other projections arise, a profiling mastic shall be used to give a smooth external profile. The joint or fitting shall be wrapped with a protective tape. The minimal application shall be a spiral wrap using 55% overlap. The tape shall extend along 150mm of the barrel of the pipe on each side of the joint or fitting.

Measure the actual diameter of the pipe. Check that the diameter lies within the range.

Clean the working area of the pipe, remove any loose scale, grind out deep scratches. Spray with chlorus.

Ensure that both gaskets have the opening at the top or bottom of the pipe.

Fit the bottom half of the fitting ensuring that the rubber gaskets are fully inside the seating.

The 4 long bolts are provided to assist in the initial installation of the top half.

Fit rubber gaskets onto the pipe.

Lubricate the working area of the pipe. Spray the inside of the fitting with chlorus.


DUOFIT INSTRUCTIONS

Duofit Instructions

Duofit Cavity DimensionsDN

RangeA B OAL

Min - Max

5” 135-159mm 310mm 400mm 870mm

8” 220-244mm 450mm 400mm 870mm

9” 247-271mm 421mm 400mm 890mm

10” 264-288mm 450mm 400mm 870mm

12” 318-348mm 498mm 400mm 1022mm

12” + 345-375mm 548mm 400mm 1022mm

14” 368-398mm 548mm 400mm 1022mm

16” 401-431mm 581mm 400mm 1022mm

16” + 435-465mm 650mm 400mm 1022mm

18” 472-502mm 652mm 400mm 1022mm

18” + 490-520mm 670mm 400mm 1022mm

20” 530-560mm 710mm 400mm 1022mm

24” 610-640mm 790mm 400mm 1022mm

24” + 645-675mm 950mm 500mm 1122mm

28” 730-760mm 910mm 500mm 1122mm

30” 800-835mm 980mm 500mm 1122mm

30” + 805-835mm 1280mm 500mm 1122mm

32” 835-865mm 1015mm 500mm 1122mm

36” 940-970mm 1120mm 500mm 1122mm

40” 1045-1075mm 1225mm 500mm 1122mm

42” 1120-1150mm 1300mm 500mm 1122mm

48” 1250-1280mm 1430mm 500mm 1122mm

48” + 1273-1305mm 1550mm 500mm 1122mm

Installation Instructions and Assembling Steps

Duofit InstructionsInstallation Instructions and Assembling Steps

Thoroughly clean the pipe surface removing all dents, prejections and weld beads. If the pipe is a steel one, the welding has to be smoothed by maintaining the pipe’s profile.

Support the lower coupling’s shell in order to centre as much as possible of its two halves with respect to the pipe section.

Insert the bolts on both sides of the coupling and lock them in such way as to let the gasket stick out approximately 1mm on the conical heads. The torque process must be performed from the centre of the coupling towards its ends following the numerical order as shown. Check that the gasket does not stick out too much (no more than 2mm) by adjusting the bolts No.4 and No.5.

Clean accurately all conical surfaces and lubricate both conical surfaces and the pipe with vaseline oil. During this step the centering of the coupling on the pipe must be checked and adjusted. This allows an easy insertion of the gaskets in their seatings.

Clean accurately the conical gaskets and place them around the pipe. The two ends should meet about the pipe section. The gasket ends should be glued using “Loctite 495”. The junction point of the gasket can be placed on the upper or lower side of the pipe.

If the pipeline is a heliocoidally welded steel one, the welding has to be smoothed out along the area where the “Duofit” coupling gaskets will be placed to avoid interference with its seating.

Place the lower shell of the coupling below the damaged object section and remove the lower discharge plug.

Place the upper shell of the coupling on the lower shell on positioning it on the appropriate reference studs.

DUOFIT INSTRUCTIONS

Installation Instructions and Assembling Steps

Duofit InstructionsInstallation Instructions and Assembling Steps

Place the compression followers on both sides of coupling after the locking the appropriate short bolts.

Carry out the assembly of flange bolts, lubricate the gasket seatings and bring near the conical sealing rings previously positioned inside the main fitting body and screw the nuts by hand without tightening them yet.

Lock the side bolts (please refer to the point 6) until the two sides are touching. The bolts tightening must be performed starting from the centre as indicated in the drawing.

Tighten the compression follower bolts starting with the two closest ones to the coupling between the two shells following the criss- cross sequence as shown in the picture. Repeat this step until reaching a firm lock.

Duofit instructions Installation Instructions andAssembling Steps

Place the compression followers on both sides of coupling after the locking the appropriate short bolts..


Screw the discharge plug back to the place. If the leak is severe, a commission valve may need to be installed (provided within the Duofit). Once installed, turn into the ‘Closed’ position. The installation is now complete.



The application of a thin continuous coating of petroleum paste over the whole area to be protected as a primer. Where bolt heads, nuts, flanges and other projections arise, a profiling mastic shall be used to give a smooth external profile. The joint or fitting shall be wrapped with a protective tape. The minimal applica-tion shall be a spiral wrap using 55% overlap. The tape shall extend along 150mm of the barrel of the pipe on each side of the joint or fitting.






























The application of a thin continuous coating of petroleum paste over the whole area to be protected as a primer. Where bolt heads, nuts, flanges and other projections arise, a profiling mastic shall be used to give a smooth external profile. The joint or fitting shall be wrapped with a protective tape. The minimal application shall be a spiral wrap using 55% overlap. The tape shall extend along 150mm of the barrel of the pipe on each side of the joint or fitting.


CONNECTOR CLAMP

No disruption, no customer complaints, minimising minutes lost, keeping the consumer “Always On”

Manufactured in Germany, the revolutionary two piece repair clamp links together, enabling leaks to be repaired, even when the affected area is no longer than a single clamp.

Full 16 bar rated, using high quality galvanised fixings and ductile iron body. With its moulded and bonded in seal system, it can be used for full circumferential gaps of up to 2cm.

Connector ClampConnector Clamp

Manufactured in Germany, the revolutionary 2 piece repair clamp that links together enabling leaks to be repaired, even

when the affected are is longer than a single clamp.Full 16 bar rated, using high quality galvanised fixings and Ductile Iron Body. With it’s moulded and bonded in seal

system can be used for full circumferential gaps of up to 2cms

Always on!

Size Range Length of Each Single Clamp

Weight

40mm 44-52mm 200mm 4.3

40mm 54-61mm 200mm 4.3

50mm 60-68mm 200mm 4.7

65mm 76-87mm 200mm 5.5

80mm 89-98mm 205mm 9.8

80mm 95-108mm 205mm 9.8

100mm 108-118mm 240mm 12.2

100mm 116-128mm 240mm 12.2

125mm 133-144mm 245mm 17.6

125mm 142-153mm 245mm 17.6

150mm 159-172mm 300mm 25.6

150mm 168-184mm 300mm 25.6

200mm 214-225mm 405mm 39

250mm 267-274mm 406mm 56

300mm 315-326mm 500mm 83.6

R2M Limited, Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington BB5 5TU T: 01282 778030 W: www.r2mltd.co.uk

Connector ClampManufactured in Germany, the revolutionary 2 piece repair

clamp that links together enabling leaks to be repaired, even when the affected are is longer than a single clamp.

Full 16 bar rated, using high quality galvanised fixings and Ductile Iron Body. With it’s moulded and bonded in seal


Always on!

Size Range Length of Each Single Clamp Weight

40mm 44-52mm 200mm 4.340mm 54-61mm 200mm 4.350mm 60-68mm 200mm 4.765mm 76-87mm 200mm 5.580mm 89-98mm 205mm 9.880mm 95-108mm 205mm 9.8

100mm 108-118mm 240mm 12.2100mm 116-128mm 240mm 12.2125mm 133-144mm 245mm 17.6125mm 142-153mm 245mm 17.6150mm 159-172mm 300mm 25.6150mm 168-184mm 300mm 25.6200mm 214-225mm 405mm 39250mm 267-274mm 406mm 56300mm 315-326mm 500mm 83.6



40mm 44-52mm 200mm 4.3

40mm 54-61mm 200mm 4.3

50mm 60-68mm 200mm 4.7

65mm 76-87mm 200mm 5.5

80mm 89-98mm 205mm 9.8

80mm 95-108mm 205mm 9.8

100mm 108-118mm 240mm 12.2

100mm 116-128mm 240mm 12.2

125mm 133-144mm 245mm 17.6

125mm 142-153mm 245mm 17.6

150mm 159-172mm 300mm 25.6

150mm 168-184mm 300mm 25.6

200mm 214-225mm 405mm 39

250mm 267-274mm 406mm 56

300mm 315-326mm 500mm 83.6





Always on!





CONNECTOR CLAMP

Seal any longitudinal splits simply by joining more Connector clamps





Always on!









Always on!






EZ VALVE

6” EZ Valve Live Install - 1 hour and 20 minutes

EZ TechnologyThe latest advancement in valve

insertion or line stopping

1 machine, 2 functions!

“Take it or leave it - the valve bonnet, that is!”

EZ Valve Fit valves live and take full control with NO disruption

The EZ ProcessThe EZ system was developed to provide important performance and installation benefits to professionals working under difficult conditions and with critical needs. Advanced Valve Technologies Delivers• High quality components meeting industry standards (AWWA material spec C-509-09/C-515 and

UL Drinking Water System Component ANSI/NSF 61. Also certified to NSF /ANSI 372 MH49142)• Rapid installation procedures (reduced field work hours)• Single excavation performance• Standardised operation (normal turns to actuate valve)• Pipeline integrity maintenance (no sectional or circumferential pipe intrusion, only a miller slot

with no coupon drop)• Lightweight and compact installation equipment• No service interruption (process is completed under pressure)• Sizes available for 4” - 12” (100mm - 300mm), 18” (400mm), 20” (500mm) and 24” (600mm)

systems - 18” (450mm) coming soonPlus • Integral isolation valve and• “Take it or Leave it” valve bonnet design lets you choose to retain the insertion valve operation

or temporarily create a line stop: the bonnet may be used for multiple projects

THE EZ SYSTEM

EZ System

12” AVT EZ Valve – Live Valve InstallationOn Saturday 2nd June, R2M Site Services Engineers installed a 12” AVT EZ Valve onto a live 12” cast iron pipe.

Due to growth in the local area and other strategic reasons, a valve in this position was required to safeguard the network and for ongoing usability, the valve would be needed. A line stop was not the most suitable option. In this case, the EZ Valve, with its full functionality as a valve, small excavation and full live installation, without any shut off, made this the best option.

The installation of the EZ Valve began at 12.30am and was fully complete, with the valve functioning, at 2.30pm. The valve is now a permanent fixture in the network.

As with many of R2M’s products, the EZ Valve is installed under live conditions which means there are no disruptions to customers’ supplies and risks offlines and compensation, lost minutes, etc. A live installation of this type also alleviates the need for sampling, chlorination and flushing.

The installation was deemed a complete success.

End Mill MachineTemporarily mounts in place of valve bonnet and features field-replaceable cutting blades available in pneumatic, hydraulic or electric drives

Removable Valve BonnetResilient wedge gate and actuation mechanism are contained for fast and easy installation or removal

Integral Isolation ValveProvides “under pressure” installation or removal of valve bonnets or blind flanges

Insertion SlotOne narrow slot over a 120° path maintains pipe integrity and creates wedge valve access

CastingsDuctile irons casting are precision machined to fit project specifications and pipe material

Double Seal GasketsMaintain system pressure while allowing rotation of casting assembly during slot-milling

FastenersStainless steel components secure casting assembly and provide final positioning on pipe

Pipeline Comparability The EZTM design works with all common and many uncommon pipe materials (consult AVT for details)

Actuator Standard number of turns to open and close valve

Resilient WedgeA wedge gate valve over a ductile iron component that effectively seals even tuberculated host pipe

EZ Valve Fit Valves Live and take full control with NO Disruption

R2M Limited, Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington, BB5 5TU14

Tel: 01282 778 030 Fax: 01282 770 590 Web: www.r2mltd.co.uk15

Molecor Class 500 Pipe The easiest and fastest pressure pipe to lay

MOLECOR CLASS 500 PIPE

• Molecor is thin walled yet five times stronger than PE. This has resulted in water companies using smaller pipes yet with greater hydraulic capacity which equals lighter and more cost-effective

• On average it is 75% lighter than D. Iron and 50% lighter than PE which means there is less requirement for heavy lifting equipment and less back injuries

• Documented reports show lay rates of 20-25 pipes per day even at 400mm diameter

• Easy, simple push fit assembly means huge advantage in terms of installment in metres per hour which is ideal for piecing l, no EF or butt fusion joint and equipment

• Unbeatable impact resistance which means there is no need to recoat on site as with Ductile when it is damaged

• Pipes are available at 90-800mm in bar ratings 12.5, 16, 20 and 25 which are the best choices in high pressure situations

• Increased hydraulic capacity with between 15-40% more hydraulic capacity than other pipe materials with same external dimensions

• Approved under regulation 31 of the Water Supply (Water Quality) Regulations 2000

www.r2mltd.co.uk

MOLECOR CLASS 500 PIPE



HAWLE SYSTEM 2000

Why use many fittings when you can just use one?

Hundreds of thousands of mechanical pipeline joints are made every year using Ductile Fittings, Adaptors, Bolt Sets

and lots of operational time when joining PE & MoPVC… This really is working in the dark ages when technology like

System 2000 is available. Some water companies are already engaging with this system.

Hawle System 2000 Join PE & MoPVC with ease

HAWLE SYSTEM 2000

Over the past few months, South West Water have taken a huge step to minimise future leakage issues and reduce operation costs by evaluating the Hawle System 2000 range of fittings. The system allows mechanical connections to PE and PVC with no specialist training allowing joints to be made faster and with fewer fittings this reducing the number of joints and potential for future leaks.

The System 2000 is designed for PE and PVC pipes with metric sizes CDs which grips and seals with full end restraint, up to 16 bar. No liner is required further simplifying operations when using SDR11 or SDR17 PE. Another key way that the System 2000 provides significant savings is the combination of fittings, bends, tees, flange adaptors and couplers available.

Example of how the System 2000 simplifies mechanical jointing of PE and PVC

Chris Dorain, Procurement Manager at South West Water commented, “As a company, we are challenging all aspects of what we do and asking, ‘is there a better way?’ The Hawle System 2000 range offers a full suite of fittings and valves allowing us to simplify jointing PE and metric PVC without the need for multiple products. Furthermore, we are saving on liners, another product we don’t need to stock. This allows us to tick a number of boxes in reducing operational time on site, stock costs and space, weight in vans, reducing orders raised and due to the simplicity of the products minimal training is required. This is a real Totex solution.”

South West Water choose Hawle System 2000 for joining PE & MoPVC


NOVA SIRIA WIDE TOLERANCE & RESTRAINED FITTINGS

Install fittings in a fraction of the time by using wide tolerance fittings. With or without end restraint, operation costs will be lower.

Benefits of wide tolerance fittings vs dedicated fittings

• 30mm tolerance (300mm+ sizes) - Sizes from 300mm up to 2500mm• Minimum 50% stock reduction, reduced logistics costs• Take just one fitting to the site instead of 2 or 3• Multi-material transitional fitting that can join PE, Ductile, Steel, Cast Iron and PVC,

all in one fitting• Easy to fit even on old uneven pipes vastly reducing the operational time (80% of

the cost of any pipeline installation)

Wide Tolerance Restrained FittingsSame as above, plus...

• 16 bar rated across the range• Type 1 rated fittings for PE pipe applications• Fast and simple on site installation, derisks operatives and reduces trench time - a

630mm multigrip can be fitted in 25% of the time it take to fit a VJ aquagrip

Nova Siria Wide Tolerance & Restrained Fittings

NOVA SIRIA WIDE TOLERANCE & RESTRAINED FITTINGS

Strategic Wide Tolerance Check List

Multisize Couplings & FAs

Multigrip (16 bar restraint)

Repair Collar Encapsulation Collar

TOLERANCE RANGE PIPES COVERED

350 (340-370mm) 345 Cast / 355mm Steel & PVC / 355mmPE / 345 & 356mm AC

350 (365-395mm) 386mm Cast / 378mm DI / 376mm GRP / 392mm AC

400 (390-420mm) 399 & 413mm Cast / 405mm Steel & PVC / 392, 405 & 419mm AC

400 (410-440mm) 413 & 426 & 439mm Cast / 429mm DI / 427mm GRP / 419mm AC

450 (438-468mm) 439 & 453mm Cast / 457mm Steel & PVC / 448 & 463mm AC


500 (490-520mm) 492 & 506mm Cast / 508mm Steel & PVC / 498 & 515mm AC


600 (590-620mm) 597 & 613mm Cast / 610mm Steel & PVC / 605mm AC

600 (620-650mm) 630mm PE / 635mm DI / 633mm GRP

600 (652-676mm) 667mm Cast / 660 Steel & PVC / 654 & 672mm AC

700 (700-724mm) 702 & 720mm Cast / 711mm Steel & PVC / 718mm GRP

700 (726-750mm) 728 & 746mm Cast / 738mm DI

800 (806-830mm) 807 & 826mm Cast / 813mm Steel & PVC / 820mm GRP / 808mm AC

800 (824-848mm) 826mm Cast / 842mm Cast / 830mm AC

800 (856-880mm) 859 & 879mm Cast / 830mm AC

800 (882-906mm) 886 & 905mm Cast / 882-904mm AC

900 (934-958mm) 945mm DI / 952mm AC

900 (960-984mm) 964mm Cast / 970 & 977mm AC

1000 (1045-1075mm) LS 1068mm Cast / 1048mm DI / 1067mm Steel

ProcedureCheck OD of pipe and confirm with pipe OD tape Find 30mm tolerance fitting size above that covers OD requiredChoose fitting required from pictures and descriptions abovePhone Emergency Contact at Strategic Stores


3S PORTABLE SMART VALVE ACTUATOR

• Portable battery operated actuator for use on cap top and handwheel operated valves up to 900Nm torque (1800Nm with torque booster kit).

• Lightweight one man operation unit which will drastically speed up the valve operation process and improved health and safety for technicians.

• Calm Network button - Extra slow opening and closing functionality to eliminate turbidity in the network.

• Proven to operate stiff and heavy turning valves effortlessly.

• Automated valve exercising programme to prolong the working life of valves in the network.

• Additional functionality means the 3S unit can be programmed to map the torque required to operate valves and perform an automated valve maintenance programme which ensures valves are seating correctly and will reduce the torque required to open the valve, resulting in a reduction in valve replacement.

• Counts number of turns in 0.1 turn increments.• Information can be transferred to GIS systems to

record valve condition in network. • Adjustable torque in 10nm increments. • Pre-loadable with valve data from GIS system via

Bluetooth or USB.

www.r2mltd.co.uk

3S Portable Smart Valve Actuator

3S PORTABLE SMART VALVE ACTUATOR

3S Portable Smart Valve Actuator


R2M TECHNICAL BACK UP

R2M Technical Support Vehicle On site technical support and training on the trickiest installations in the most difficult conditions. A large array of spares and tooling/equipment is also carried.

If you have a problem on site, one of our Technical Team can help.

R2M Technical Back Up

R2M ROADSHOWS, TRAINING & EVENTS

R2M Roadshows, Training & Best Practice Events

R2M RoadshowsWe come to your premises and show off the latest in pipeline innovation.

R2M Training & Best Practice At R2M, we don’t believe in simply just selling you a fitting. Best practice means you carry out the operation safely and efficiently.

Install the encapsulation collar – Make a permanent repair – no shut off

Prepare the excavation and the pipe

Assess the suitability of a live encapsulation collar

Find the Leak

The above confirms that the candidate attended the training course and was deemed capable of installing the products by the end of the course. This does not guarantee ongoing competency.

Duofit and cQuick Encapsulation Collar - Training on live demonstration rig:

Date: ___________Instructor: ________ Venue: ______Candidate: _____________Expiry date: _______

Certificate of Completion of Training

Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington BB5 5TU Tel: 01282 778030

Certificate of Completion of Training

Duofit and cQuick Encapsulation Collar - Training on live demonstration rig:

Unit 6, Metcalf Drive, Altham Industrial Estate, Accrington BB5 5TUTel: 01282 778030

Date:

Venue:

Instructor:

Candidate: Expiry date:

The above confirms that the candidate attended the training course and was deemed capable of installing the products by the end of the course. This does not guarantee ongoing competency.

Find the Leak

Assess the suitability of a live encapsulation collar

Prepare theexcavation andthe pipe

Install theencapsulation collar -Make a permanentrepair - no shut off

An introduction SafeContractor actively encourages its accredited members to use the SafeContractor seal of approval on their documentation and marketing material. To allow contractors to do this we have produced this guidance document as a point of reference. We allow flexibility in the way the seal of approval can be used. However, these rules are intended to maintain consistency regarding its use, and to prevent any misuse. Please note, these rules must be respected and followed as a condition of using the SafeContractor seal of approval. Any amendments to these rules will be communicated to you. The seal of approval This is the primary seal of approval, which should always be used:

The seal is also available in transparent (white), black and greyscale on request:


24/7 EMERGENCY SERVICE

R2M offer a true emergency call out service 24/7, 365 days a year. If it’s in stock, we will get it for you, no matter what the time of day or night.

24/7 Emergency Service

R2M SITE SERVICES LTD

Full range of ability to repair, measure, fit line stops and encapsulation collars including the EZ Valve (live valve insertion).

R2M Site Services Ltd



NOTES NOTES

StandardOutsideDiameter

Norm

inal

Bore

inch

Met

ricuP

VC&

PEha

vea

desi

gnat

edno

min

albo

re,W

hich

isus

ually

the

sam

eas

the

outs

ide

diam

eter

.Quo

tepi

pecl

ass,

ratin

gor

wal

lthi

ckne

sson

enqu

iries

.

uPVC

&Po

lyet

hyle

ne

MetricAsbestosCement

(TurnedEnd)

GRPDuctileIron

uPVCSteelImperialCastIron&AsbestosCement

(TurnedEnd)

BS E

N 54

5: 2

010

BS E

N 59

8: 2

007.

A1 :

2009

DIN2

8601

,286

02,

2860

3,28

605

BS E

N 51

2 : 1

995

Clas

s15

Clas

s20

Clas

s25

0.5

0.75

11.

251.

52

2.5

33.

54

56

78

9

1520

2532

4050

6580

9010

012

515

017

520

022

5

56DI

N66

DIN

82DI

N14

4DIN

2860

128

605

2860

598

118

2860

1/3

170

222

1011

1214

1516

1820

2122

2426

2728

3032

3334

36

250

275

300

350

375

400

450

500

525

550

600

650

675

700

750

800

825

850

900

225

250

280

315

355

400

450

500

560

630

710

800

900

1000

1200

1400

1600

1800

2000

4042

4448

1000

1050

1100

1200

45.0

51.2

011

43.0

1300

.5

42.9

245

.051

.20

1090

.211

43.0

1300

.5

480

BS94

527

432

637

842

9ON

LY53

263

573

884

2

272

324

376

427

478

530

633

718

820

924

286

334

392

448

498

568

654

761

808

882

927

970

286

345

405

463

515

586

672

780

830

904

952

996

295

356

419

478

532

605

691

801

852

915

977

1024

1048

1152

BSON

LY12

55

1027

1144

1228

1620

2532

4050

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1

Repair & Maintenance Technical Brochure ‘Always On’

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Transcript of Repair & Maintenance Technical Brochure ‘Always On’