© 2008 IBM Corporation

Subject-Production & Materials Subject-Production & Materials ManagementManagement

SUBMITTED TOSUBMITTED TOPROF. MANJU MAMPROF. MANJU MAM

© 2008 IBM Corporation

© 2008 IBM Corporation

ACKNOWLEDGEMENT I am highly indebted to PROF.MANJU MAM for your guidance

and constant supervision as well as for providing necessary information regarding the project & also for your support in completing the project.

I would like to express my gratitude towards my parents & my friends for their kind co-operation and encouragement which help me in completion of this project.

© 2008 IBM Corporation

Sr no. Particulars

1. Indian Sugar Company

2. Introduction to Shree Renuka Sugar Company

3. Profile

4. Manufacturing unit in Munoli(Karnataka)

5. Products

6. Work flow model

7. Process of sugar production

8. Plant Layout

9. Corporate Social Responsibility

INDIAN SUGAR COMPANY

India is the second largest producer of sugar in the world.

The Indian sugar industry is the second largest agro industry located in the rural India after the cotton textile. With the 453 operating sugar mills.

4 millions hectares of land is under sugarcane with an average yield of 70 tones per hectare.

SHREE RENUKA SUGAR LTD.

Shree Renuka Sugars is India's largest sugar refiner and ethanol producer , with refining capacity of 4000 tones/day and distillery capacity of 600 Kilo liter/day.

Shree Renuka Sugars was incorporated in 1995.

PROFILEShree Renuka Sugars

Type- Public(BSE: 532670NSE: RENUKA)

Industry- Sugar

Founded- 1998 

Founder(s)- Narendra Murkumbi &

Vidya Murkumbi 

Headquarters- Belgaum, Karnataka, India

Key people- Narendra Murkumbi, MD 

Revenue-2,239.80 crore (US$405.4 million)

Profit- 143.50 crore (US$25.97 million)

Owner(s)- Narendra Murkumbi

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VISION STATEMENT:

“ “To become the most efficient To become the most efficient producer of sugar and the largest marketer producer of sugar and the largest marketer of sugar and ethanol in India with a of sugar and ethanol in India with a renewable fuel business component.” renewable fuel business component.”

CORE ACTIVITIES:CORE ACTIVITIES:

- Fully integrated company focused on manufacturing - Fully integrated company focused on manufacturing a & marketing sugar, power and ethanol. a & marketing sugar, power and ethanol. -Large fuel (ethanol) and renewable energy capacities.-Large fuel (ethanol) and renewable energy capacities.

MANUFACTURING UNIT IN MUNOLI(KARNATAKA)

The factory is situated in Munoli Village. It is an integrated manufacturing company with strategic focus on sugar and its allied products in power and ethanol.

The company’s registered office is in Belgaum, Karnataka and corporate office is at Mumbai.

The current capacity of the sugar plant in Munoli is 8000 TCD and 100 MT (Million Ton) of raw sugar per day.

The co-generation power plant is 35 MW plant. It is growing very fast in industry.

 

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Products Manufacturing in Munoli unitProducts Manufacturing in Munoli unit

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ProductsProducts

SugarSugar PowerPower

BagassesBagasses

Bio-fertilizersBio-fertilizers

EthanolEthanol

PROCESS FLOW MODEL OF SUGAR PRODUCTION

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The main process description of the plant is as follows:

Harvesting:

Canes are cut at ground level, and transported to a sugar factory.

Cane handling, Cleaning and preparation:

The cane stalks are unloaded and cuts in pieces.

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Conti……..Conti……..

Milling (Juice extraction):Milling (Juice extraction):

The shredder breaks apart the cane and ruptures The shredder breaks apart the cane and ruptures the juice cells. Rollers are used to separate the juice cells. Rollers are used to separate sugar juice from the fibrous material, called sugar juice from the fibrous material, called bagasse. bagasse. 

Clarification: Clarification:

As the carbon dioxide travels through the liquid, As the carbon dioxide travels through the liquid, it forms calcium carbonate, which precipitates it forms calcium carbonate, which precipitates non-sugar debris (fats, gums and wax) from the non-sugar debris (fats, gums and wax) from the juice. juice.

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Conti……..Conti……..

Evaporation and heating:Evaporation and heating:

Once this is done, the juice is thickened up into syrup by boiling off the water using steam in a process called evaporation.

Crystallization:Crystallization:

The syrup is placed into a very large pan for boiling, the last stage. . Once the crystals have grown mixture of crystal and mother Liquor (massacuiet) is formed.

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Conti……..Conti……..Drying:Drying:

The crystals are then given a final dry with hot air The crystals are then given a final dry with hot air before being stored ready for dispatch. before being stored ready for dispatch.

Grading and BaggingGrading and Bagging::

The dried sugar then passes through a set of The dried sugar then passes through a set of graders (sieves) to get the required crystal sizes graders (sieves) to get the required crystal sizes before bagging of the final product. before bagging of the final product.

Effluent treatment Effluent treatment

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PLANT LAYOUTPLANT LAYOUT

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CORPORATE SOCIAL RESPONSIBILITYCORPORATE SOCIAL RESPONSIBILITY

Company created Shree Renuka Sugars Development Company created Shree Renuka Sugars Development Foundation, a trust working in the field of education, Foundation, a trust working in the field of education, healthcare and hygiene.healthcare and hygiene.

Company created a trust called Shree Renuka Sugars Company created a trust called Shree Renuka Sugars Employee Welfare Trust to service education, health, Employee Welfare Trust to service education, health, recreation, financial and social requirements. recreation, financial and social requirements. 

The Company created schools for the children of cane The Company created schools for the children of cane harvesters who travel a long distance during the cane harvesters who travel a long distance during the cane harvesting periodharvesting period

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Thanking to Thanking to PROF.MANJU PROF.MANJU

CHAKRAWARTI CHAKRAWARTI for guiding me, for guiding me,

being patient and being patient and helpful in helpful in

my project.my project.

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