Renr1297renr1297 Sis[1] Engine

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RENR1297-04 © 2006 Caterpillar All Rights Reserved Printed in U.S.A. RENR1297-04 August 2006 3500B Engine for Marine Propulsion Electrical System 3508B: 2BM1-UP 3PS1-UP 7SM1-UP 1TW1-UP 3512B: BRN1-UP 2EZ1-UP 2GW1-UP 7HM1-UP 3RS1-UP 4TN1-UP 3516B: 4BW1-UP CDE1-UP 8CN1-UP 3CW1-UP 8KN1-UP 3SS1-UP 40-Pin Deutsch Connector 110-6848 Plug As. or 110-6847 Plug As. (Service Replacement) 110-6844 Seal 110-6847 Plug As. 110-6848 Plug As. or Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 Wire Gauge Pin # Socket # 14-18 7N-7779 7N-7780 7N-9737 Plug 7N-9738 Receptacle 1 2 Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 16-18 Notes 14-18 4-6 10 12-14 DT, DRC, HD, and Deutsch connectors. DT, DRC, HD, and Deutsch connectors. Surseal connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 25-pin CE connectors only. 7N-7780 8N-1548 8N-1542 8N-1540 9X-6856 8N-1538 7N-7779 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 9-Pin HD10 Receptacle 8T-8736 Receptacle A B C D E F G H J Wire Gauge Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 3-Pin DT Plug 3E-3307 Receptacle As. 3E-3371 Wedge 3E-3368 Wedge 102-8813 Seal 104-2921 Plug As. Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 2-Pin DT Plug 3E-3362 Wedge 102-8812 Seal 3E-3365 Wedge 3E-3364 Plug As. 3E-3361 Plug As. 102-8803 Receptacle Kit 102-8802 Receptacle Kit 102-8808 Plug Kit 102-8807 Plug Kit 2-Pin Sure-Seal Plug D86819 Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 4-Pin DT Plug 3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge 102-8814 Seal 3E-3373 Plug As. Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 3E-8558 Bolt 3E-4367 Ring 9X-3265 Seals 9X-0145 Receptacle As. 7X-6222 Connector As. 24 23 22 21 20 19 DEUTSCH IPD DRC16-24SA USA 3 9 15 21 16 22 10 4 6 12 24 18 13 7 19 1 18 17 16 15 19 1 2 3 20 9 10 23 22 21 4 5 6 7 8 11 12 13 14 25 24 18 17 16 15 19 1 2 3 20 9 10 23 22 21 4 5 6 7 8 11 12 13 14 25 24 Pin # Socket # 16-18 25-Pin CE Plug 4-6 10 12-14 8N-1548 8N-1540 8N-1542 9X-6856 8N-1538 8N-1547 8N-1543 8N-1541 9X-6857 8N-1539 8N-1521 Endbell As. Wire Gauge Pin # Socket # 14 16-18 8T-8729 9W-0852 9W-0844 8T-8730 3E-4367 Ring 3E-8557 Bolt 8T-9834 Connector As. 9X-3132 Seals 9X-1343 Receptacle As. 40-Pin DRC Connector DEUTSCH IPD DRC16-40S 40 39 38 37 36 35 34 33 32 31 10 20 40 30 26 36 16 6 5 15 25 35 21 11 31 1 24-Pin DRC Connector Wire Gauge 3T-3044 or 8N-1518 Plug As. 3T-3043 or 8N-1517 Receptacle As. 102-8804 Receptacle Kit 102-8809 Plug Kit 10 40 36 6 5 35 31 1 24 6 22 4 21 3 1 19 D86820 Component Locations T Normally open switch that will close with an increase of a specific condition (temp-press-etc.). Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition. Normally closed switch that will open with an increase of a specific condition. Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition. The circle indicates that the component has screw terminals and a wire can be disconnected from it. No circle indicates that the wire cannot be disconnected from the component. This indicates that the component has a wire connected to it that is connected to ground. This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine. Electrical Schematic Symbols And Definitions Pressure Symbol Temperature Symbol Level Symbol Flow Symbol A AA 2 A AA 1 2 325-PK-14 C A 325-PK-14 200-BK-14 T FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch. SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure. RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again. SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work. Harness And Wire Electrical Schematic Symbols Socket Pin Pin or Socket Number Wire, Cable, or Harness Assembly Identification Single Wire Connector Circuit Number Identification Wire Gauge Wire Color Plug Receptacle 9X-1123 Component Part Number Electrical Schematic Symbols And Definitions 1 1 1 2 2 Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets. Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches. 32 9 1 28 23a 33 27 31 2 12 4 22 23 26 32 17 29 25 16 18 10 3 5 6 21 20 14 15 19 11 7 21a 32 24 19 3 11 1 21 23 1 17 29 Component Location Component Schematic Location Machine Location Component Schematic Location Machine Location Alarm E-12 1 Sensor - Engine Speed Timing (Secondary) C-4 29 Alternator D-7 2 Sensor - Fuel Filter Press (Filtered) B-3 18 Assembly - Diode (Note 2) C-12, C-2, D-2 9 Sensor - Fuel Filter Press (Unfiltered) B-3 19 Assembly - Relay Board F-4 Note 4 Sensor - L. Turbo Exhaust Temp A-7 20 Assembly - Relay Board F-2 Note 4 Sensor - L. Turbo Inlet Press (Note 3) B-3 21,21a Batteries E-6 Note 1 Sensor - R. Turbo Exhaust Temp A-7 22 Breaker - Alternator E-9 1 Sensor - R. Turbo Inlet Press (Note 3) B-4 23,23a Breaker - Battery E-9 1 Sensor - Throttle Position (Port) I-7 Note 4 Breaker - Control Switch C-10 1 Sensor - Throttle Position (Starboard) I-7 Note 4 Breaker - Customer Power F-9 1 Sensor - Transmission Oil Temperature G-5 Note 1 Breaker - EMS II D-11 1 Sensor - Transmission Oil Pressure G-5 Note 1 Breaker - Engine Control (Primary) D-11 1 Sensor - Turbo Outlet Press B-3 24 Breaker - Engine Control (Secondary) D-11 1 Solenoid - Air Shut-off (Left Side) D-6 25 Breaker - Mag Relay E-10 1 Solenoid - Air Shut-off (Right Side) D-6 26 Breaker - Main Crank E-Stop E-9 1 Solenoid - Air Start (if equipped) D-6 27 Breaker - PRCM G-10 1 Solenoid - Cylinder Head (Note 2) C-2, D-2 28 Breaker - Relay E-10 1 Switch - Alarm Silence F-12 1 Control - Engine (Primary) A-6 3 Switch - Air Shutoff LH D-5 25 Control - Engine (Secondary) D-4 7 Switch - Air Shutoff RH D-5 26 Gauge - Cluster #1 I-4 Note 4 Switch - Charger Fault H-5 Note 1 Gauge - Cluster #1 G-12 1 Switch - Control C-10 1 Gauge - Cluster #2 I-4 Note 4 Switch - Customer Shut-down H-4 Note 4 Gauge - Cluster #2 G-11 1 Switch - E-Stop D-11 1 Gauge - Cluster #3 G-10 1 Switch - Engine Protection Override C-10 1 Module - Customer Communication I-6 Note 4 Switch - Fuel Level H-5 Note 1 Module - Prog Relay Control F-6 Note 4 Switch - LH/RH E-12 1 Module - Relay Driver F-3 Note 4 Switch - Manual Crank E-10 1 Module - Relay Driver F-1 Note 4 Switch - Mode/Clear E-12 1 Monitor- EMS II F-12 1 Switch - Overspeed Verify C-10 1 Monitor - Electronic (EMS) I-2 Note 4 Switch - Prelube Override C-10 1 Motor - Prelube D-6 4 Switch - Prelube Press B-7 31 Motor - Starter (1/2 Group) E-7 5 Switch - Remote Start/Stop H-4 Note 4 Motor - Starter (1/2 Group) D-7 6 Switch - Scroll G-3 Note 4 Potentiometer G-3 Note 4 Switch - Service F-12 1 Pyrometer B-2 1 Switch - Throttle Synchronization I-7 Note 1 Relay - Air Shut-off LH E-11 1 Tachometer I-3 Note 4 Relay - Air Shut-off RH E-11 1 Terminal Block (TB-1) E-9 1 Relay - Customer Power G-9 1 Terminal Block (TB-2) D-10 1 Relay - E - Stop C-12 Terminal Block (TB-3) C-11 1 Relay - E - Stop Lockout D-12 Terminal Block (TB-4) E-10 1 Relay - EMS II D-12 1 Terminal Block (TB-5) G-12 1 Relay - Engine Control (Primary) C-11 1 Terminal Block (TB-6) G-11 1 Relay - Engine Control (Secondary) C-11 1 Terminal Block (TB-7) G-11 1 Relay - General Alarm F-10 1 Terminal Block (TB-8) G-11 1 Relay - Mag #1 E-10 1 Terminal Block (TB-9) G-11 1 Relay - Mag #2 E-10 1 Terminal Block (TB10) C-8 1 Relay - PRCM G-10 1 Terminal Block (TB-11) C-8 1 Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1 Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1 Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1 Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1 Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1 Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1 Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1 Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1 Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1 Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32 Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1 Note 1: Customer supplied component. Note 2: One located at each cylinder. Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off. Note 4: Remote mounted. Component Identifiers (CID¹) Module Identifier (MID²) Primary Electronic Control Module (MID No. 036) CID Component 0001 Injector Cylinder #1 0002 Injector Cylinder #2 0003 Injector Cylinder #3 0004 Injector Cylinder #4 0005 Injector Cylinder #5 0006 Injector Cylinder #6 0007 Injector Cylinder #7 0008 Injector Cylinder #8 0009 Injector Cylinder #9 0010 Injector Cylinder #10 0011 Injector Cylinder #11 0012 Injector Cylinder #12 0013 Injector Cylinder #13 0014 Injector Cylinder #14 0015 Injector Cylinder #15 0016 Injector Cylinder #16 0091 Throttle Position Sensor 0094 Fuel Delivery Pressure Sensor 0100 Engine Oil Pressure Sensor 0101 Crankcase Air Pressure Sensor 0110 Engine Coolant Temperature Sensor 0168 Electrical System Voltage 0190 Engine Speed Sensor 0248 Data Link 0253 Personality Module 0254 Payload Electronic Control Module 0261 Engine Timing Calibration 0262 5 Volt Sensor Power Supply 0263 Sensor Power Supply 0267 Remote Shutdown Input 0268 Programmed Parameter Fault 0273 Turbocharger Outlet Pressure Sensor 0274 Atmospheric Pressure Sensor 0275 Right Turbocharger Inlet Pressure Sensor 0276 Left Turbocharger Inlet Pressure Sensor 0279 Aftercooler Coolant Temperature Sensor (front) 0289 Fuel Pressure Sensor - before fuel filter 0336 Engine Control Switch 0337 Remote Emergency Stop Switch 0338 Engine Pre-lube Pump Relay 0342 Engine Pre-lube Pump Relay 0444 Starter Motor Relay 0446 Air Shutdown Relay 0542 Engine Oil Pressure Sensor - before oil filter 0650 Harness Code 0827 Left Exhaust Temperature Sensor 0828 Right Exhaust Temperature Sensor 1495 Injector Codes Secondary Electronic Control Module (MID No. 047) CID Component 0001 Injector Cylinder #1 0002 Injector Cylinder #2 0003 Injector Cylinder #3 0004 Injector Cylinder #4 0005 Injector Cylinder #5 0006 Injector Cylinder #6 0007 Injector Cylinder #7 0008 Injector Cylinder #8 0009 Injector Cylinder #9 0010 Injector Cylinder #10 0011 Injector Cylinder #11 0012 Injector Cylinder #12 0013 Injector Cylinder #13 0014 Injector Cylinder #14 0015 Injector Cylinder #15 0016 Injector Cylinder #16 0190 Engine Speed Sensor 0342 Secondary Engine Speed Sensor ¹ The CID is a diagnostic code that indicates which circuit is faulty. ² The MID is a diagnostic code that indicates which electronic control module diagnosed the fault. Failure Mode Identifiers (FMI)¹ FMI No. Failure Description 0 Data valid but above normal operational range. 1 Data valid but below normal operational range. 2 Data erratic, intermittent, or incorrect. 3 Voltage above normal or shorted high. 4 Voltage below normal or shorted low. 5 Current below normal or open circuit. 6 Current above normal or grounded circuit. 7 Mechanical system not responding properly. 8 Abnormal frequency, pulse width, or period. 9 Abnormal update. 10 Abnormal rate of change. 11 Failure mode not identifiable. 12 Bad device or component. 13 Out of calibration. 14 Parameter failures. 15 Parameter failures. 16 Parameter not available. 17 Module not responding. 18 Sensor supply fault. 19 Condition not met. 20 Parameter failures. ¹The FMI is a diagnostic code that indicates what type of failure has occurred. LEFT SIDE VIEW RIGHT SIDE VIEW FRONT VIEW REAR VIEW

Transcript of Renr1297renr1297 Sis[1] Engine

RE

NR

1297-0

4

©2006 CaterpillarAll Rights Reserved

Printed in U.S.A.

RENR1297-04August 2006

3500B Engine for Marine PropulsionElectrical System3508B:2BM1-UP3PS1-UP7SM1-UP1TW1-UP

3512B:BRN1-UP2EZ1-UP2GW1-UP7HM1-UP3RS1-UP4TN1-UP

3516B:4BW1-UPCDE1-UP8CN1-UP3CW1-UP8KN1-UP3SS1-UP

40-Pin Deutsch Connector

110-6848 Plug As.or110-6847 Plug As.(Service Replacement)

110-6844 Seal

110-6847 Plug As.

110-6848 Plug As.

or

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

Wire Gauge Pin # Socket #

14-18 7N-77797N-7780

7N-9737 Plug 7N-9738 Receptacle

1

2

Pin # Socket #14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

16-18

Notes

14-18

4-6

10

12-14

DT, DRC, HD, and Deutsch connectors.

DT, DRC, HD, and Deutsch connectors.

Surseal connectors only.

25-pin CE connectors only.

25-pin CE connectors only.

25-pin CE connectors only.

25-pin CE connectors only.

7N-7780

8N-1548

8N-1542

8N-1540

9X-68568N-1538

7N-7779

8N-1547

8N-1543

8N-1541

9X-68578N-1539

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

9-Pin HD10 Receptacle

8T-8736 Receptacle

A BC

DE

F

G H

J

Wire Gauge

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3-Pin DT Plug

3E-3307 Receptacle As.

3E-3371 Wedge

3E-3368 Wedge

102-8813 Seal

104-2921 Plug As.

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

2-Pin DT Plug

3E-3362 Wedge

102-8812 Seal

3E-3365 Wedge

3E-3364 Plug As.

3E-3361 Plug As.

102-8803 Receptacle Kit

102-8802 Receptacle Kit

102-8808 Plug Kit

102-8807 Plug Kit

2-Pin Sure-Seal Plug

D86819

Wire Gauge Pin # Socket #

1416-18 8T-8729

9W-0852 9W-08448T-8730

4-Pin DT Plug

3E-3376 Receptacle As. 3E-3377 Wedge 3E-3374 Wedge

102-8814 Seal

3E-3373 Plug As.

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3E-8558 Bolt

3E-4367 Ring

9X-3265 Seals

9X-0145 Receptacle As.

7X-6222 Connector As.

24 23 2221 20 19

DE

UTS

CH

IPD

DR

C16-24S

AU

SA 3 9 15 21

16 221046 12 2418

137 191

1817

16

15

19

1 23

20

910

23

2221

4

5

6

7

811

12

13

14 2524

1817

16

15

19

1 23

20

910

23

2221

4

5

6

7

811

12

13

14 2524

Pin # Socket #

16-18

25-Pin CE Plug

4-6

10

12-14

8N-1548

8N-1540

8N-1542

9X-68568N-1538

8N-1547

8N-1543

8N-1541

9X-68578N-1539

8N-1521 Endbell As.

Wire Gauge Pin # Socket #

14

16-18 8T-8729

9W-0852 9W-0844

8T-8730

3E-4367 Ring

3E-8557 Bolt

8T-9834 Connector As. 9X-3132 Seals

9X-1343 Receptacle As.

40-Pin DRC Connector

DE

UTS

CH

IPD

DR

C16-40S

40 39 38 37 3635 34 33 32 31

10 20 403026 36166

5 15 25 35

2111 311

24-Pin DRC Connector

Wire Gauge

3T-3044 or8N-1518 Plug As.

3T-3043 or8N-1517 Receptacle As.

102-8804 Receptacle Kit 102-8809 Plug Kit

104036 6

53531 1

24 6

22 4

21 3119

D86820

Component Locations

T

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Normally open switch that is closed due to an applied condition, and will open again with a specific decrease in that condition.

Normally closed switch that will open with an increase of a specific condition.

Normally closed switch that is open due to an applied condition, and will close again with a specific decrease in that condition.

The circle indicates that the component has screw terminals and a wire can be disconnected from it.

No circle indicates that the wire cannot be disconnected from the component.

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

Electrical Schematic Symbols And Definitions

PressureSymbol

TemperatureSymbol

LevelSymbol

FlowSymbol

A AA

2

A AA1

2

325-PK-14C A

325-PK-14

200-BK-14

T

FUSE - A component in an electrical circuit that will open the circuit if too much current flows through it.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too much current flows through it. This does not destroy the circuit breaker and it can be reset to become part of the circuit again.

SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Harness And Wire Electrical Schematic Symbols

SocketPin

Pin or Socket Number Wire, Cable, or Harness

Assembly IdentificationSingle Wire Connector

Circuit Number Identification

WireGauge

WireColor

Plug Receptacle

9X-1123

ComponentPart Number

Electrical Schematic Symbols And Definitions

11 12 2

Typical representation of a Sure-Seal connector. The plugand receptacle contain both pins and sockets.

Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

32 9 12823a

33

2731

2

12

4

2223 26 32

17

29

251618

10

3

5

6

2120141519

11

7

21a32

24

19

3

11

1

21 23

1

17

29

Component LocationComponent Schematic

LocationMachine Location Component Schematic

LocationMachine Location

Alarm E-12 1 Sensor - Engine Speed Timing (Secondary) C-4 29Alternator D-7 2 Sensor - Fuel Filter Press (Filtered) B-3 18Assembly - Diode (Note 2) C-12, C-2, D-2 9 Sensor - Fuel Filter Press (Unfiltered) B-3 19Assembly - Relay Board F-4 Note 4 Sensor - L. Turbo Exhaust Temp A-7 20Assembly - Relay Board F-2 Note 4 Sensor - L. Turbo Inlet Press (Note 3) B-3 21,21aBatteries E-6 Note 1 Sensor - R. Turbo Exhaust Temp A-7 22Breaker - Alternator E-9 1 Sensor - R. Turbo Inlet Press (Note 3) B-4 23,23aBreaker - Battery E-9 1 Sensor - Throttle Position (Port) I-7 Note 4Breaker - Control Switch C-10 1 Sensor - Throttle Position (Starboard) I-7 Note 4Breaker - Customer Power F-9 1 Sensor - Transmission Oil Temperature G-5 Note 1Breaker - EMS II D-11 1 Sensor - Transmission Oil Pressure G-5 Note 1Breaker - Engine Control (Primary) D-11 1 Sensor - Turbo Outlet Press B-3 24Breaker - Engine Control (Secondary) D-11 1 Solenoid - Air Shut-off (Left Side) D-6 25Breaker - Mag Relay E-10 1 Solenoid - Air Shut-off (Right Side) D-6 26Breaker - Main Crank E-Stop E-9 1 Solenoid - Air Start (if equipped) D-6 27Breaker - PRCM G-10 1 Solenoid - Cylinder Head (Note 2) C-2, D-2 28Breaker - Relay E-10 1 Switch - Alarm Silence F-12 1Control - Engine (Primary) A-6 3 Switch - Air Shutoff LH D-5 25Control - Engine (Secondary) D-4 7 Switch - Air Shutoff RH D-5 26Gauge - Cluster #1 I-4 Note 4 Switch - Charger Fault H-5 Note 1Gauge - Cluster #1 G-12 1 Switch - Control C-10 1Gauge - Cluster #2 I-4 Note 4 Switch - Customer Shut-down H-4 Note 4Gauge - Cluster #2 G-11 1 Switch - E-Stop D-11 1Gauge - Cluster #3 G-10 1 Switch - Engine Protection Override C-10 1Module - Customer Communication I-6 Note 4 Switch - Fuel Level H-5 Note 1Module - Prog Relay Control F-6 Note 4 Switch - LH/RH E-12 1Module - Relay Driver F-3 Note 4 Switch - Manual Crank E-10 1Module - Relay Driver F-1 Note 4 Switch - Mode/Clear E-12 1Monitor- EMS II F-12 1 Switch - Overspeed Verify C-10 1Monitor - Electronic (EMS) I-2 Note 4 Switch - Prelube Override C-10 1Motor - Prelube D-6 4 Switch - Prelube Press B-7 31Motor - Starter (1/2 Group) E-7 5 Switch - Remote Start/Stop H-4 Note 4Motor - Starter (1/2 Group) D-7 6 Switch - Scroll G-3 Note 4Potentiometer G-3 Note 4 Switch - Service F-12 1Pyrometer B-2 1 Switch - Throttle Synchronization I-7 Note 1Relay - Air Shut-off LH E-11 1 Tachometer I-3 Note 4Relay - Air Shut-off RH E-11 1 Terminal Block (TB-1) E-9 1Relay - Customer Power G-9 1 Terminal Block (TB-2) D-10 1Relay - E - Stop C-12 Terminal Block (TB-3) C-11 1Relay - E - Stop Lockout D-12 Terminal Block (TB-4) E-10 1Relay - EMS II D-12 1 Terminal Block (TB-5) G-12 1Relay - Engine Control (Primary) C-11 1 Terminal Block (TB-6) G-11 1Relay - Engine Control (Secondary) C-11 1 Terminal Block (TB-7) G-11 1Relay - General Alarm F-10 1 Terminal Block (TB-8) G-11 1Relay - Mag #1 E-10 1 Terminal Block (TB-9) G-11 1Relay - Mag #2 E-10 1 Terminal Block (TB10) C-8 1Relay - PRCM G-10 1 Terminal Block (TB-11) C-8 1Relay - Prelube (Master) E-11 1 Terminal Block (TB-12) F-9 1Relay - Prelube (Slave) F-11 1 Terminal Block (TB-13) G-8 1Relay - Shut-down Notify F-9 1 Terminal Block (TB-14) F-9 1Sensor - Aftercooler Temp B-4 10 Terminal Block (TB-15) F-9 1Sensor - Atmospheric Press B-3 11 Terminal Block (TB-16) G-9 1Sensor - Crankcase Press B-3 12 Terminal Block (TB-17) G-9 1Sensor - Engine Coolant Level G-5 Note 1 Terminal Block (TB-18) G-9 1Sensor - Engine Coolant Temp B-4 14 Terminal Block (TB-19) F-9 1Sensor - Engine Oil Press (Filtered) B-3 15 Terminal Block (TB-20) F-9 1Sensor - Engine Oil Press (Unfiltered) B-3 16 Thermocouple (Note 2) A-1, B-1 32Sensor - Engine Speed Timing (Primary) A-7 17 Timer - Air Shut-off D-11 1Note 1: Customer supplied component.Note 2: One located at each cylinder. Note 3: Locations marked with an "a" indicate the sensor location when the engine is equipped with an air shut-off.Note 4: Remote mounted.

Component Identifiers (CID¹)Module Identifier (MID²)

Primary Electronic Control Module(MID No. 036)

CID Component0001 Injector Cylinder #1 0002 Injector Cylinder #2 0003 Injector Cylinder #3 0004 Injector Cylinder #4 0005 Injector Cylinder #5 0006 Injector Cylinder #6 0007 Injector Cylinder #7 0008 Injector Cylinder #8 0009 Injector Cylinder #9 0010 Injector Cylinder #10 0011 Injector Cylinder #11 0012 Injector Cylinder #12 0013 Injector Cylinder #13 0014 Injector Cylinder #14 0015 Injector Cylinder #15 0016 Injector Cylinder #16 0091 Throttle Position Sensor 0094 Fuel Delivery Pressure Sensor 0100 Engine Oil Pressure Sensor0101 Crankcase Air Pressure Sensor 0110 Engine Coolant Temperature Sensor0168 Electrical System Voltage0190 Engine Speed Sensor 0248 Data Link0253 Personality Module 0254 Payload Electronic Control Module0261 Engine Timing Calibration 0262 5 Volt Sensor Power Supply 0263 Sensor Power Supply0267 Remote Shutdown Input 0268 Programmed Parameter Fault 0273 Turbocharger Outlet Pressure Sensor 0274 Atmospheric Pressure Sensor 0275 Right Turbocharger Inlet Pressure Sensor 0276 Left Turbocharger Inlet Pressure Sensor 0279 Aftercooler Coolant Temperature Sensor (front) 0289 Fuel Pressure Sensor - before fuel filter 0336 Engine Control Switch 0337 Remote Emergency Stop Switch 0338 Engine Pre-lube Pump Relay 0342 Engine Pre-lube Pump Relay 0444 Starter Motor Relay 0446 Air Shutdown Relay 0542 Engine Oil Pressure Sensor - before oil filter 0650 Harness Code0827 Left Exhaust Temperature Sensor 0828 Right Exhaust Temperature Sensor 1495 Injector Codes

Secondary Electronic Control Module(MID No. 047)

CID Component0001 Injector Cylinder #1 0002 Injector Cylinder #2 0003 Injector Cylinder #3 0004 Injector Cylinder #4 0005 Injector Cylinder #5 0006 Injector Cylinder #6 0007 Injector Cylinder #7 0008 Injector Cylinder #8 0009 Injector Cylinder #9 0010 Injector Cylinder #10 0011 Injector Cylinder #11 0012 Injector Cylinder #12 0013 Injector Cylinder #13 0014 Injector Cylinder #14 0015 Injector Cylinder #15 0016 Injector Cylinder #16 0190 Engine Speed Sensor 0342 Secondary Engine Speed Sensor

¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control modulediagnosed the fault.

Failure Mode Identifiers (FMI)¹FMI No. Failure Description

0 Data valid but above normal operational range.1 Data valid but below normal operational range.2 Data erratic, intermittent, or incorrect.3 Voltage above normal or shorted high.4 Voltage below normal or shorted low.5 Current below normal or open circuit.6 Current above normal or grounded circuit.7 Mechanical system not responding properly.8 Abnormal frequency, pulse width, or period.9 Abnormal update.10 Abnormal rate of change.11 Failure mode not identifiable.12 Bad device or component.13 Out of calibration.14 Parameter failures.15 Parameter failures.16 Parameter not available.17 Module not responding.18 Sensor supply fault.19 Condition not met.20 Parameter failures.

¹The FMI is a diagnostic code that indicates what type of failure has occurred.

LEFT SIDE VIEW

RIGHT SIDE VIEW

FRONT VIEW

REAR VIEW

PUSH TO READ OR ADVANCEHOLD FOR RAPID ADVANCE

TEMP.CH.

ALTRONIC PYROMETER

LH/RHSELECT

CLEARMODE

DISPLAY

ETHERCONTROL

STOP AUTO

MAN.START

OFFRESET

DISPLAYRH

LH

SCROLL

MAN

AUTO

H

G

I

101112

F

E

D

C

B

A

12 11 10

9 8 7

9 8 7

6 5 4

5 46

3 2 1

I

G

H

F

E

D

3 2 1

A

B

C

RE

NR

1297-0

4

(+) BATTERY / SUPPLY WIRES.

OUTPUT SIGNAL WIRES FROM THE ECM.

SIGNAL MINUS.

(-) BATTERY / SENSOR RETURN.

SENSOR SUPPLY VOLTAGE.

INPUT SIGNAL WIRES TO THE ECM.

SIGNAL PLUS.

WIRE GROUP COLOR DESCRIPTIONS

L44

C464-BU

C464-BU

C464-BU

OFF-AAUTO-A

STOP-ASTART-A

21232425

998-BR

CONTROL SW127-2331NOTE A

998-BR

NOTE J: PINS 18 THRU 21 AND 23 & 24 ARE (-) BATTERY.SUM CURRENT OF ALL 108-RD CIRCUITSCOMBINED MUST NOT EXCEED 10 AMPS.

NOTE H: PIN 22 IS (-) BATTERYTO BE PROVIDED TO PRCM CONTROL(+) BATTERY IF PRESENT

NOTE G: PINS 13 THRU 17 ARE (-) BATTERY.USED ONLY FOR THROTTLE SYNC SWITCH,PORT & STARBOARD THROTTLES, PILOTHOUSE PANEL(S), AND CCM SUPPLY

111-1323 (N.0.)111-1323 (N.O.)111-1324 (N.C.)111-1324 (N.C.)

103-RD

4D-1836

105-RD

200-BKMINIMUM PULL-IN VOLTAGE: 14.4 VDCMINIMUM HOLD-IN VOLTAGE: 7.0 VDC

G721-GY22

022-WH

E799-BR

CONTROLSWITCHBREAKER114-1142

10A 102-RD-14CSCB

L55

21

150-OR-14

1

16

6

OSS

11

EMSSS

1718

2345

19207891012131415

109-6507E-STOPNOTE A

103-RD-14

103-RD-14

060-YL050-WH

040-OR-14

8586

87a

87

30

103-RD-14 200-BK

150-OR-10 102-RD-10

PECMR PRIMARY ECMRELAY9Y-2921

070-OR-14

L18150-OR-14150-OR-10

TB-3

060-YL F717-YL

F706-PU

F716-WH

2 3

102-RD-14

OFF-BAUTO-B

STOP-BSTART-B

START1STOP1

AUTO1OFF1

OFF2AUTO2

STOP2START2

10A

110-RD-14

L27

EMS-II BREAKER114-1142

103-RD-14

102-RD-10

F708-YL

SECONDARYECM BREAKER114-1143

150-OR

16A 102-RD-101 2

5 6

ES

EMSCB

PECMCB

1 2

21

OFF-KAUTO-K

STOP-KSTART-K

OVERSPEED VERIFY SW7N-8001

150-OR

050-WH

113-OR-14040-OR-14

114-OR-14

113-OR-14

8685

87a30

L55

114-OR-14

150-OR-10

106-WH-10

103-RD-14

PLOS

102-RD-10

080-WH-14

998-BR

090-BU-14

1 2

SECMCB

102-RD-1016APRIMARY

ECM BREAKER114-1143

102-RD-10

150-OR

150-OR

102-RD-10

102-RD-10

106-WH-10

23998-BR F718-BU

NOTE A

PRELUBE OVERRIDE SWNOTE A

113-OR-14

102-RD-10102-RD-14

103-RD-14

102-RD-14

EMS-IIRELAY9Y-2921

EMSR

102-RD-14

200-BK

200-BK

113-OR-14

200-BK

G738-GY-14

113-OR-14F706-PU

F716-WHF717-YL

L25

SECONDARY ECMRELAY9Y-2921

SECMR

102-RD-10106-WH-10

200-BK103-RD-14

30

87

87a

86 85

200-BK

87

103-RD-14

43 113-OR-14200-BK

102-RD-14

L51

022-WH

102-RD

L51

102-RD

102-RD

102-RD

F700-BU

GENERAL ALARMRELAY9Y-2921GAR

86 85

87

87a30

F700-BU

F889-WH

998-BR998-BR

010203

242321201918221716151413121110

C464-BUC464-BU

998-BR

09

150-OR

L20

L17

CONN C

F715-PU

C464-BU

04

893-GN892-BR

998-BR

05

050-WH

010-OR-14

020-WH-14

030-BU-14

040-OR-14L27

06

F719-BR

07

L28

08091011

024-BR

200-BK

D936-WH

XXX-XXB472-YL

L21

1213141516171819202122232425262728293031323334353637383940

030201

060-YL

L24

0807060504

CONN D

998-BR

XXX-XX

090-BU-14

J982-OR

998-BR

998-BR

103-RD

N917-OR

N917-OR

080-WH-14

4

070-OR-14

3 2

F889-WH

1

022-WH

J981-WH

022-WH

INSTRUMENT BOXPOWER CONNECTOR

9X-0145DRC-24

L53

110APRCM

BREAKER114-1142

PRCMCB2

L51

151-OR

NOTE D: PINS 1 THRU 5 ARE SWITCHED (+) BATTERY.USED ONLY FOR THROTTLE SYNC SWITCH,PORT & STARBOARD THROTTLES, PILOTHOUSE PANEL(S), AND CCM SUPPLY.

30

200-BK

200-BK

051-WH

052-YL

053-GN

200-BK

049-OR

049-OR

200-BK

053-GN

052-YL

051-WH

200-BK200-BK200-BK

051-WH

052-YL

200-BK

053-GN

L46

200-BK

L46

049-OR

200-BK200-BK

200-BK200-BK

PPRS

BUICL8D-1429

395-BR-14394-GN-14L26

675-BR

150-OR

676-PU

150-OR

675-BR

BURL8D-1429

G738-GY-14

NOTE E: PIN 6 IS SWITCHED (+)BATTERYTO BE PROVIDED TO PRCM CONTROL(+)BATTERY IF PRESENT.

676-PU

F708-YL

150-OR

L43

L26

2524232221201918171615131109

07

1412

1008

200-BK

06

05

04

0302

150-OR

200-BK

103-RD-14

TB-19

200-BK

103-RD-14

F708-YL

103-RD-14

892-BR893-GN

876543211

103-RD-14

103-RD-14

63A

200-BK

BATTERYBREAKER107-5856

BATTCB21

TB-8

TB-7TB-6

TB-5

TB-9

103-RD-14

L17

L30

TB-10

103-RD-14

103-RD-14

200-BK

200-BK

E-STOPLOCKOUT RELAY

9Y-2921

E-STOP RELAY9Y-2921

103-RD-14 8

858687a

8730

DIODE AS.123-0316

F708-YL

7

3087

F718-BU

TB-20

ATTACHMENTS

L43

B472-YL

TB-11

87a

L17 893-GN892-BR

892-BR893-GN

L17

252321

17

2422201918

16151412100813110907040605030201

L41 THROTTLE SIGNALSL42 DUAL SPEED/TIMING SENSOR SIGNALSL43 SECONDARY ECM "READY" & "ACTIVE" LAMP SIGNALSL44 THROTTLE SYNCHRONIZATION AND OVERSPEED VERIFY SIGNALSL45 CUSTOMER SHUTDOWNL46 EMS-II GAUGE CLUSTER GROUND WIRINGL48 J-BOX CUSTOMER POWER CONNECTION -BATTERYL49 PILOT HOUSE PANEL WIRINGL50 PROGRAMMABLE RELAY CONTROL MODULE POWERL51 PRCM RELAY POWERL52 CONTROL SWITCH/ECM RELAY'S/EMS RELAY POWERL53 CUSTOMER POWER RELAY COILL54 ENGINE PROTECTION OVERRIDEL55 GENERAL ALARM RELAY

998-BR

150-OR

87

150-OR

87a

150-OR

85

2 3 4 5 6 7

87654321

TB-18

150-OR

86

PRCM RELAY9Y-2921

108-RD

PRCMR

3 2EPOS4D-1836

ENGINEPROTECTIONOVERRIDE SWNOTE A

NOTE A: SWITCH SHOWN IN NORMAL ENGINE RUNNING POSITION

NOTE B: UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 AWG.NOTE C: SECURE CONNECTORS TO PREVENT DAMAGE OR VIBRATION.

NOTE BLOCK

L1 PRIMARY ECM, ODD, HIGHSIDE INJECTOR WIRINGL2 EXH TEMP SENSOR PWR/RTNL3 SPD/TIMINGL4 TIMING CALIBRATIONL5 AIR SHUT-OFF SOLENOIDL6 FUEL FILTER PRESSURES AND AFTERCOOLER TEMPERATUREL7 ANALOG ENGINE SENSOR SIGNALSL8 ANALOG SENSOR PWR/RTNL9 THROTTLE SIGNALSL10 STARTER RELAY SIGNALL11 CAT/CAT2 DATA LINKS (NOTE: PAIRS ARE TWISTED TOGETHER)L12 CUSTOMER SHUTDOWNL13 ELECTRIC/AIR START SOLENOIDL14 SECONDARY ECM CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)L15 CUSTOMER SUPPLIED WIRINGL16 ECM (+)BATT/(-)BATTL17 CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)L18 ECM (+) BATTL19 STARTER MAG RELAYSL20 THROTTLE SYNCHRONIZATION SWITCHL21 THROTTLE SIGNALSL22 AIR S/O AND PRELUBE RELAYSL23 STARTER MAG RELAYSL24 CUSTOMER SHUTDOWNL25 ENGINE CONTROL SWITCHL26 AIR S/O RELAYSL27 REMOTE START STOPL28 EMS-II WIRINGL29 EMS-II HARNESS CODEL30 SECONDARY CAT DATA LINK (NOTE: PAIR IS TWISTED TOGETHER)L31 PRIMARY ECM, EVEN, HIGHSIDE INJECTOR WIRINGL32 PRIMARY ECM, ODD, LOWSIDE INJECTOR WIRINGL33 PRIMARY ECM, EVEN, LOWSIDE INJECTOR WIRINGL34 SECONDARY ECM, ODD, HIGHSIDE INJECTOR WIRINGL35 SECONDARY ECM, EVEN, HIGHSIDE INJECTOR WIRINGL36 SECONDARY ECM +BATTERYL37 SECONDARY ECM -BATTERYL38 SECONDARY ECM, ODD, LOWSIDE INJECTOR WIRINGL39 SECONDARY ECM, EVEN, LOWSIDE INJECTOR WIRINGL40 SECONDARY ECM SHUTDOWN NOTIFY WIRING

102-RD

J981-WH

XXX-XX

B471-BU

J982-OR

051-WH052-YL

049-OR049-OR

053-GN

053-GN053-GN

049-OR

052-YL052-YL

200-BK

150-OR

025-GN

029-YL

108-RD108-RD

105-RD105-RD

108-RD

027-PU

10A

MAN CRANKE-STOPBREAKER114-1142

MCESCB

1 2

108-RD108-RD

102-RD-6

105-RD

105-RD

102-RD-6

102-RD-650AMAG RELAYSBREAKER116-7655

MAGCB1 2

F705-PK

C465-OR-10

200-BK

200-BK

998-BR

104-RD

102-RD-10

106-WH-10

229-BK-14

105-RD

229-BK-14

G738-GY-14

200-BK-10

200-BK

C465-OR-10

F718-BU

106-WH-10

F889-WH

86 85

EMS

200-BK

200-BK

L53

L53L53

L53

200-BK114-OR-14

113-OR-14

L53

200-BK

L53

102-RD

F708-YL

114-OR-14

CPR

CP RELAY9Y-2921

86 85

87a

8730

102-RD108-RD 10A

CUSTOMERPOWERBREAKER114-1142

CPCB

1 2

NOTE F: PINS 7 THRU 12 ARE SWITCHED (+) BATTERY.SUM CURRENT OF ALL 108-RD CIRCUITSCOMBINED MUST NOT EXCEED 10 AMPS.

PRIME PANEL W/O MAR GEAR SENSORS HARNESS CODE 0 = OPEN HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PRIME PANEL W/ MAR GEAR SENSORS HARNESS CODE 0 = GND HARNESS CODE 1 = OPEN HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PREMIUM PANEL - SCAC HARNESS CODE 0 = OPEN HARNESS CODE 1 = GND HARNESS CODE 2 = GND HARNESS CODE 3 = OPEN HARNESS CODE 4 = GND HARNESS CODE 5 = GND

PREMIUM PANEL - JWACHARNESS CODE 0 = GNDHARNESS CODE 1 = GNDHARNESS CODE 2 = OPENHARNESS CODE 3 = OPENHARNESS CODE 4 = GNDHARNESS CODE 5 = GND

L17

L26

C465-OR-10

EMS-II HARNESS CODE

103-RD

102-RD-14102-RD-10

103-RD

102-RD-10

L30

B471-BU

998-BR

L52

XXX-XX

200-BK

998-BR

998-BR

E797-WH

E798-PK

L52

L25

XXX-XXXXX-XX-8XXX-XX

G738-GY-14

XXX-XX-4

106-WH-10

F716-WH

676-PU

395-BR-14

F722-OR

394-GN-14

F706-PU113-OR-14

F700-BU

N917-0R

F717-YL

F721-GY

C465-OR-10

JHGFEDCBA

200-BK

893-GN

L17

892-BR

L25

L27

XXX-XXXXX-XX

L26

L18

103-RD

675-BR

L20

CONN B

SERC

INSTRUMENTBOX

INNERBULKHEADSERVICE

CONNECTOR9W-1951

INSTRUMENT BOXCONNECTOR 'B'

25-PIN8N-1517

998-BR

998-BR

998-BR

109-RD-6

108-RD108-RD

102-RD-14

TB-17

103-RD-14

L48L48

L48

L17

XXX-XX

F718-BU200-BK200-BK200-BK200-BK

150-OR

200-BK

200-BK

200-BK200-BK200-BK

027-PU

028-GY

150-OR

108-RD

L28

102-RD-10

200-BK

200-BK200-BK200-BK200-BK200-BK200-BK

102-RD-6

XXX-XX-4

200-BK

101-RD-6

102-RD-6

200-BK200-BK

104-RD

102-RD-10

200-BK

102-RD-6

L48

108-RD

102-RD

200-BK200-BK200-BK200-BK200-BK200-BK200-BK200-BK200-BK200-BK200-BK108-RD

151-OR150-OR150-OR150-OR

TB-15

TB-13

388-BU389-OR

TB-14

200-BK

102-RD-6

102-RD

150-OR

102-RD

024-BR

TB-16

F722-ORF721-GY

B472-YLB471-BU

D936-WH

C464-BUC464-BUC464-BU

998-BR

3087a

878586

1 2

21

ALTCB

RCB

TB-4 RELAY BREAKER107-5857

103-RD

TB-12

F705-PKF708-YL

J982-ORJ981-WH

229-BK-14

388-BU389-OR

150-OR-14

E799-BR

150-OR-14

G721-GY101-RD-6109-RD-6304-WH-10

F715-PU

314-PU-10

998-BR

L43

F701-BR

893-GN892-BR

229-BK-14

INSTRUMENT BOXCONNECTOR9X-1343DRC-40

200-BK-10

32A

L24

L23

1 2

4

304-WH-10

E799-BR

5

107-RD-10

107-RD-10

4

F701-BR

3

MAG RELAY #19X-8124

MAG RELAY #29X-8124

030-BU-14

E798-PK

010-OR-14

105-RD

E797-WH

ALTERNATORBREAKER125-7096

200-BK

020-WH-14

E799-BRF701-BR

314-PU-10

200-BK-10

104-RD-14

E798-PK

E797-WH

F719-BR

1

L23

200-BK

L18

2

MANCS

SMMS1

SMMS22 1

3 4

MANUALCRANKSWITCHMOMENTARY8T-9637NOTE A

L18

L19

SDNR

63A

102-RD-10

TB-1

104-RD-10

102-RD-14

102-RD

200-BK

200-BK

020-WH-14

030-BU-14

L21

L19

CONN A

INSTRUMENT BOXCONNECTOR 'A'

25-PIN3T-3043229-BK-14

200-BK200-BK

229-BK-14

TB-2

NOTE L: CIRCUITS J981-WH AND J982-OR MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN ENGINE INSTRUMENT BOXES.

102-RD-10

+BATT

200-BK

L19

AIR SHUT-OFFTIMER

L28

104-RD

102-RD

XXX-XX

200-BK200-BK

104-RD-10

150-OR

01

L29 L29

L29

892-BR

893-GN

200-BK

200-BK

104-RD-14

675-BR

200-BK

L28SHUT-DOWN NOTIFY

RELAY9Y-2921

NOTE K: CIRCUITS 892-BR AND 893-GN MUST BETWISTED TOGETHER AND KEPT AS SHORT ASPOSSIBLE BETWEEN INSTRUMENT BOX ANDOTHER DEVICES.

200-BK

200-BK200-BK

150-OR

200-BK

L26

998-BR

PRELUBE RELAYSLAVE 9X-8124

676-PU

200-BK

200-BK200-BK

L20

L25

C464-BUL28L28

D936-WHB471-BUB472-YL

024-BR

C464-BUC464-BU

XXX-XX

XXX-XX024-BR

B471-BUB472-YL

XXX-XX

052-YL

XXX-XXD936-WH

025-GN

L17

200-BK

ELECTRONIC MONITORING SYSTEM-II158-6255

+ 24 VOLT INGROUND

+ V CLUSTERMODULE CLOCK

MODULE LOADMODULE DATA

ACTION LAMPSERVICE

CLEARTRANS SPEED IN

ENGINE SPEED INALTERNATOR 'R'SENSOR 1/SW 11SENSOR 2/SW 12SENSOR 3/SW 13SENSOR 4/SW 14SENSOR 5/SW 15SENSOR 6/SW 16SENSOR 7/SW 17SENSOR 8/SW 18+ 8 VOLT OUTACTION ALARMDATA LINK +DATA LINK -

HARNESS CODE 0HARNESS CODE 1HARNESS CODE 2HARNESS CODE 3HARNESS CODE 4HARNESS CODE 5

SWITCH 1SWITCH 2SWITCH 3SWITCH 4SWITCH 5SWITCH 6SWITCH 7SWITCH 8

SWITCH 9/FUELSWITCH 10/FUEL 09

182111324020392919061622120331140504243828100827371707303626332313

3515

25340201

XXX-XX

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XX028-GY

892-BR

150-OR

L28

XXX-XX

027-PU

029-YL

026-OR

025-GN

028-GY

200-BK

L28

893-GN

GAGE3BOOST

A/C TEMPTRAN OIL PRESTRAN OIL TEMP

GAGE 2OIL FILTER DIFFFUEL FILTER DIFFEXHAUST TEMP

INLET RESTRICTION

GAGE 1VOLTAGEOIL PRES

COOLANT TEMPFUEL PRES

GAGE CLUSTER 3166-6940

GAGE CLUSTER 2166-6929

051-WH

XXX-XX026-OR029-YL200-BK200-BK200-BK200-BK

053-GN049-OR

200-BK

GAGE CLUSTER 1153-8056

104-RD-10C465-OR-10

200-BK

118-GN

AST

3WH

RD

F708-YL

200-BK

BK

21

200-BK

055-WH

200-BK

2 1

3 4

F708-YL

F708-YLASOS2

ASOS1

RELAY-ONESHOT 2.4 SEC

9X-3207

F705-PK

055-WH

104-RD-14

200-BK

394-GN-14

395-BR-14

055-WH

AIR S/ORELAY LH9Y-2921

027-PU

027-PU

2

1

RHLH

ALS

ALARM

SS

MCS

ALARM3N-5762

3

16

4

SERVICESWITCHMOMENTARY8N-0694NOTE A

23

85

1

2

23

1 2

L28

86

87a

8730

3087

87a

86 85AIR S/ORELAY RH9Y-2921

104-RD-14

055-WH

8586

87a8730

F705-PK

PPRM PRELUBERELAY MASTER9Y-2921

102-RD-6

200-BK

8

MODE/CLEARSWITCHMOMENTARY7N-8008NOTE A

5

RH/LH8D-2676NOTE A

ALARM SILENCE9W-0073NOTE A

XXX-XX

L56 STARTER MOTOR GROUP

NOTE D

NOTE E

NOTE F

NOTE G

NOTE H

NOTE J

NOTE K

NOTE L

242322

25

21

11

12131415

16

987

10

INDICATES "CLOSED"

BEFORE BREAK" -INDICATES "MAKE

STOPAUTO

MAN.START

OFFRESET

20

171819

START

CONTROL SWITCH CHART

654321

CONTACTS

OFF/RESET

AUTO

STOP

THIS SCHEMATIC IS FOR THE 3500B ENGINE WITH DUEL ECM'SFOR MARINE PROPULSION. SCHEMATIC NO. 132-8103-06

BLUEGREEN

BUGN

RDWHORYLPKBK

BROWNPURPLEGRAYBLACK

COLORABBREV

PINKYELLOWORANGEWHITERED

BRPUGY

DESCRIPTIONSYMBOL

CONNECTOR

ELECTRICAL CONNECTIONTO MACHINE STRUCTURE

INTERNAL ELECTRICALCONNECTION TO SURFACEOF COMPONENT

BLADE, SPADE, RING,OR SCREW TERMINAL

CIRCUIT CONNECTED

CIRCUIT NOT CONNECTED

ATCH WIRE, CABLE,COMPONENT

L # CIRCUIT GROUPINGDESIGNATION

L54

L54

G721-GY

F714-PK

C B A

AFTERCOOLERTEMPSENSOR102-2240118-7562SEA WATERCOMPATIBLE

OR-18

BK-18

WH-18

+V ANALOG

SIGNAL

ANALOG RET

997-OR

993-BR

A751-YL

DOUT 5 (UNUSED)

27

F715-PU

F719-BR

F715-PU

F719-BR

H401-PU

H401-PU

AIR SHUTOFFSWITCH LH8

H401-PU AIR SHUTOFF

SWITCH RH227-7483

F731-ORF729-GNF727-GN

G770-WH

G770-WH

F727-GNF729-GNF731-OR

L40

L39

L33

L32F726-YLF728-BRF730-GYG769-PU

XXX-XX

XXX-XX

XXX-XX

F705-PK

XXX-XX

F708-YL

XXX-XX

229-BK-14

229-BK-14

PRI CONTROL

L37

SECONDARY CONTROL SEC CONTROL

L37

PRIMARY CONTROL

L36L36

2524232221201918171615131109

07

14 L36

L37

12

1008

06

05

G769-PUF730-GYF728-BRF726-YL

XXX-XX

101-RD-6

C456-OR-1004

03

L14

0201

893-GN892-BR

106-WH-14

229-BK-14

L38

G790-PK

999-WH

892-BR

F721-GY

F719-BR

(G791-BR)

F732-PK

XXX-XX

XXX-XX

229-BK-14

G738-GY-14

XXX-XX

G791-BR

XXX-XX

XXX-XX

XXX-XX

XXX-XX

F722-OR

F715-PU

676-PU

893-GN

F708-YL

G791-BR

C401-BU

675-BR

XXX-XX

C401-BU

XXX-XX

XXX-XX

XXX-XX

XXX-XX

XXX-XX

XXX-XX

XXX-XX

L14

XXX-XX

040605

01

17

1615

10

3731

32

38

07

0903

19

26

24

20

14

12

0234

25

30362935

2122

28

40

39

33

1808

11

13

23

C-KEY

PLUG AS.101-0204

4

SHUT-DOWN NOTIFY RETURN

D-KEYPLUG AS.101-0205

E435-WHE434-OR

E432-YLE431-GNE430-ORE429-PK

SHUT-DOWN NOTIFY SIGNAL

E428-GY

E433-PU

SOLENOID 1 POWER

L31

L35

G779-GY

A716-PU

E435-WH

3 2 11

G786-WH

CYL #16

DIODE AS.

123-0316

CYL #14

DIODE AS.

123-0316

G786-WH

G785-OR

2344

E434-OR

A714-PK

A712-BR

E433-PU

3 2 11

G784-PU

G785-OR

CYL #12

DIODE AS.

123-0316

CYL #10

DIODE AS.

123-0316

G784-PU

G783-YL

2344

E432-YL

A710-GY

A708-BR

E431-GN

3 2 11

G782-GN

G783-YL

CYL #8

DIODE AS.

123-0316

CYL #6

DIODE AS.

123-0316

G782-GN

G781-WH

2344

E430-OR

A706-GY

A704-GN

E429-PK

3 2 1

G780-PK

G781-WH

CYL #4

DIODE AS.

123-0316

A701-GY

E420-BR

1 2 3 4G771-BR

G771-BR

L34

E426-WHE425-WHE424-GNE423-YLE422-ORE421-WHE420-BR

CYL #1

DIODE AS.

123-0316

L1

E427-PU

RECEPT AS. (16)9X-0352

YL

YL

2

2

1

1 1 2 21

G779-GY

F727-GN

A701-GY

F727-GN

1 2 21

G780-PK

F726-YL

G781-WH

F729-GN

F729-GN

G782-GN

INJECTOR GP (16)

A703-BR

A714-PK

CYLINDERHEADSOL 2

CYLINDERHEADSOL 4

CYLINDERHEADSOL 6

CYLINDERHEADSOL 8

CYLINDERHEADSOL 10

CYLINDERHEADSOL 12

CYLINDERHEADSOL 1

CYLINDERHEADSOL 3

CYLINDERHEADSOL 5

CYLINDERHEADSOL 7

CYLINDERHEADSOL 9

CYLINDERHEADSOL 11

G783-YL

F731-OR

F731-OR

G784-PU

G776-PK

F730-GY

F730-GY

G775-GN

G774-YL

F728-BR

F728-BR

G773-OR

G772-WH

F726-YL

F726-YL

G771-BR

A705-YL

F728-BR

A707-PUA709-OR

F730-GY

A711-PU

A712-BR

F731-OR

A710-GYA708-BR

F729-GN

A706-GYA704-GN

F727-GN

A702-PU

G770-WH

A716-PU

YL

A715-GY

G769-PU

A713-GN

YL

G769-PU

G777-WH

CYLINDERHEADSOL 13

CYLINDERHEADSOL 15

G778-PU

G769-PU

G785-OR

G770-WH

CYLINDERHEADSOL 14

CYLINDERHEADSOL 16

G770-WH

G786-WH

1 2 21 1 2 21

1 2 21

1 2 21

1 2

1 2

G778-PU

E427-PU

2 3 4G778-PU

A715-GY

1CYL #15

DIODE AS.

123-0316

G777-WH

CYL #13

DIODE AS.

123-0316

1A713-GN

G777-WH

432E426-WH

G776-PK

E425-WH

2 3 4G776-PK

L4F723-PKF724-PU

TIMING CALSENSOR6V-2455NOTE: DO NOTATTEMP TO USEA 189-5746TIMING CALPROBE ONMARINE PROPENGINES.

12WH-18

F723-PK

A711-PU

1CYL #11

DIODE AS.

123-0316

G775-GN

CYL #9

DIODE AS.

123-0316

1A709-OR

BK-18

G775-GN

432E424-GN

G774-YL

E423-YL

2 3 4G774-YL

36

30

3138

32

26

16

L36

D-KEYPLUG AS.101-0205

37

SOLENOID 1 POWER

SOLENOID 2 POWER

SOLENOID 3 POWER

SOLENOID 4 POWER

SOLENOID 5 POWER

SOLENOID 6 POWER

SOLENOID 7 POWER

SOLENOID 8 POWER

L1

CYL #2

DIODE AS.

123-0316

A701-GY

A702-PU

A708-BR

A707-PU

A706-GY

A705-YL

A704-GN

A703-BR

L9

L10

G780-PK

G779-GY

1234

L11

L12

L16

E428-GY

A702-PU

150-OR-14

04

150-OR-14

150-OR-14

06

150-OR-14

229-BK-14

05

229-BK-14

BATTERY(+)

BATTERY(+)

BATTERY(-)

F704-OR

F718-BU

F703-GYA700-OR998-BR996-GN999-WH

ENGINECONNECTION 'B'25-PIN8N-15184-6 GA.19&208-10 GA.1,22&2412-14 GA.7,9,11&1316-18 GA.ALL OTHERS

L11

L9

L8

L2

L3

RH TURBO EXH TEMP SIG

E795-YL

996-GN

999-WH

892-BR

F721-GY

F704-OR

F719-BR

(998-BR)

F732-PK

F723-PK

F724-PU

229-BK-14

113-OR-14

F701-BR

E799-BR

A746-PK

A747-GY

F713-OR

994-GY

F714-PK

389-OR

388-BU

N917-OR

SECONDARY THROTTLE SIG

PRIMARY THROTTLE SIG

ENG PROT OVERRIDE

AFTERCOOLER TEMPERATURE SNSR

A751-YL

OIL PRESSURE SNSR - FILTERED

TURBO INLET LH PRESSURE SNSR

ATMOSPHERIC PRESSURE SNSR

TURBO OUTLET PRESSURE SNSR

3.5A PWM RETURN

13

03

02

0814

2023

07

TURBO INLET RH PRESSURE SNSR

CRANK

CRANKCASE PRESSURE SENSOR

PRIMARY +V SPEED/TIMING

PRIMARY ENG SPD/TIM SIG

SECONDARY CAT DATA LINK (-)

CAT DATA LINK (+)

CAT DATA LINK (-)

SYNCHRONIZATION SWITCH A

OVERSPEED VERIFY

PRIMARY ECM "HEARTBEAT" Tx

REVERSE ROTATION ENABLE

SPD PWM 1B-(UNUSED)

SECONDARY ENG SPD/TIM SIG

L8

L7

ECM ON/OFF - KEYSWITCH INPUT

F703-GY

993-BR

997-OR

998-BR

L2

L6

L6

L3

L12

L4

L17

F725-WH

XXX-XX

XXX-XX

XXX-XX

E796-GN

F722-OR

F715-PU

J981-WH

A700-OR

F705-PK

J982-OR

893-GN

XXX-XX

998-BR

F716-WH

F717-YL

F706-PU

C401-BU

FUEL PRESSURE SNSR - FILTERED

CAN DATA LINK (+) (UNUSED)

HSDL SHIELD GROUND (UNUSED)

CAN DATA LINK (-) (UNUSED)

OIL PRESSURE SNSR - UNFILTERED

ENGINE SHUTDOWN SIGNAL 'C' SW2

SYNCHRONIZATION SWITCH B

SECONDARY CAT DATA LINK (+)

DIG SNSR PWR (8V)

PRELUBE PUMP

TIMING CAL-FAN SPD(+)

TIMING CAL-FAN SPD(-)

LOAD FEED BACK

NORMAL ROTATION ENABLE

START/RUN/STOP1

START/RUN/STOP2

BATTERY(-)

LH TURBO EXH TEMP SIG

ANA SNSR RETURN

22

L17

L7

L13

L13

L10

L44

01

17

161510

3731

3238

07

0903

19

26

2420

0814

0234

25

30362935

21

27

28

40

39

33

1812

11

13

23

229-BK-14

995-BU

COOLANT TEMPERATURE SNSR

0901

2425

15

ANA SNSR PWR (5V)

DIG SNSR RETURN

ENGINE SHUTDOWN SIGNAL 'D' SW6

F737-YL

FUEL PRESSURE SNSR - UNFILTERED

SOLENOID 2 POWER

SOLENOID 3 POWER

SOLENOID 4 POWER

SOLENOID 5 POWER

SOLENOID 6 POWER

SOLENOID 7 POWER

SOLENOID 8 POWER

SOLENOID 9 POWER

SOLENOID 10 POWER

SOLENOID 11 POWER

SOLENOID 12 POWER

SOLENOID 13 POWER

SOLENOID 14 POWER

SOLENOID 15 POWER

SOLENOID 16 POWER

SOL 1&3 RETURN

SOL 2&4 RETURN

SOL 5&7 RETURN

SOL 6&8 RETURN

SOL 9&11 RETURN

SOL 10&12 RETURN

SOL 13&15 RETURN

SOL 14&16 RETURN

L39

L35

POUT 1 (UNUSED)

L38

DUAL ECM "HEARTBEAT" RECEIVE

C401-BU

252321

17

2422201918

16151412100813110907040605030201

F705-PK

L41

L42

L34

L31

L33

39

2717

0536

30

3138

32

26

16

ANALOG SENSOR 6B (UNUSED)

ENGINE SHUTDOWN SIGNAL 'D' SW6

DIG SNSR RETURN

ANA SNSR PWR (5V) (UNUSED)

ANALOG SENSOR 7B (UNUSED)

XXX-XX

L39

L38

L35

L34

ANA SNSR RETURN (UNUSED)

BATTERY(-)

DUAL ECM "HEARTBEAT" RECEIVE

SW4 (UNUSED)

NORMAL ROTATION ENABLE

AIR SHUTOFF

SWITCH INPUT #3 (UNUSED)

SPD PWM 2B+ (UNUSED)

SEC ECM "ACTIVE" LAMP

DIG SNSR PWR (8V) (UNUSED)

SEC CAT DATA LINK (+)(UNUSED)

SYNCHRONIZATION SWITCH B

ENGINE SHUTDOWN SIGNAL 'C' SW2

ANALOG SENSOR 10B (UNUSED)

CAN DATA LINK (-) (UNUSED)

HSDL SHIELD GROUND (UNUSED)

CAN DATA LINK (+) (UNUSED)

ANALOG SENSOR 11B (UNUSED)

389-OR

388-BU

G721-GY

ECM ON/OFF - KEYSWITCH INPUT

SECONDARY ENG SPD/TIM SIG

SPD PWM 1B-(UNUSED)

REVERSE ROTATION ENABLE

SEC ECM "READY" LAMP

SYNCHRONIZATION SWITCH A

CAT DATA LINK (-)

CAT DATA LINK (+)

SEC CAT DATA LINK (-)(UNUSED)

PRIMARY ENG SPD/TIM SIG

SECONDARY +V SPEED/TIMING

ANALOG SENSOR 9B (UNUSED)

POUT 2 (UNUSED)

ANALOG SENSOR 5B (UNUSED)

3.5A PWM RETURN (UNUSED)

ANALOG SENSOR 1B (UNUSED)

ANALOG SENSOR 2B (UNUSED)

ANALOG SENSOR 3B (UNUSED)

ANALOG SENSOR 4B (UNUSED)

ANALOG SENSOR 8B (UNUSED)

ECS IN AUTO

PRIMARY THROTTLE SIG

SECONDARY THROTTLE SIG

XXX-XX

F731-OR

F730-GY

F729-GN

F728-BR

F727-GN

SW INPUT #7/DIG SNSR 2 (UNUSED)

F726-YL

E433-PU

E425-WH

E432-YL

L14

E424-GN

E431-GN

E423-YL

E430-OR

E422-OR

E429-PK

E421-WH

E428-GY

E420-BR

G770-WH

E435-WH

G769-PU

E427-PU

L39

388-BU

389-OR

L41

E798-PK

13

03020814

2023

07

09

01

2425

15

19

32

293516

40

26

3428

38

22

37

18

31

12

30

061005

11

17

2133

39

04

2736

E434-OR

E797-WH

L40E797-WHE798-PKE797-WHE798-PK L40

BATTERY(-)

BATTERY(+)

BATTERY(+)

E426-WH

E421-WH

E429-PK

E422-OR

E430-OR

E423-YL

E431-GN

L35

L32

A

F708-YL

C401-BU

CB

L4

L44

L42

F721-GY

F722-OR

999-WH

L43

F732-PK

L43

L1

G790-PK

G791-BR

F732-PK

C B AOR-18

BK-18

WH-18

+V S

PD/T

IM

SIGN

ALDI

GITA

L RE

T

A707-PU

1

L43

L38

L45

G738-GY-14

L45

L44

CYL #7

DIODE AS.

123-0316

G773-OR

CYL #5

DIODE AS.

123-0316

1A705-YL

E421-WH

2 3 4G772-WH

+V SPD/TIM

DIGITAL RET

SIGNAL

PRIMARYENGINESPEED/TIMINGSENSOR129-6628

L17

A703-BR

L2

1

XXX-XX

YL

YL

L3

YL

999-WH

OR-18

OR-18

OR-18

998-BR F718-BU

YL

PRELUBEPRESSURESWITCH3N-1400

YL

YL

YL

YL

YL

YL

YL

YL

YL

YL

YLYL

BK-18

999-WH

F732-PK

L42

37

E428-GY

E420-BR

SOL 1&3 RETURN

L34

SOLENOID 8 POWER

SOLENOID 7 POWER

SOLENOID 6 POWER

SOLENOID 5 POWER

SOLENOID 4 POWER

SOLENOID 3 POWER

SOLENOID 2 POWER

SOLENOID 1 POWER

D-KEYPLUG AS.101-0205

106-WH-14

PREL

UBE

PRES

SURE

/OVE

RRID

E SW

ITCH

19

F700-BU

F718-BU

L32

GENERAL ALARM RELAY

L31

L33

L32

L33

L31

A746-PK

F713-OR

F714-PK

994-GY

997-OR

993-BR

997-OR

993-BR

997-OR

993-BR

993-BR

997-OR

BK-18

WH-18

WH-18

+V DIGITAL

SIGNAL

L43

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

TURBOOUTLETPRESSURESENSOR194-6724

LEFTTURBOINLETPRESSURESENSOR161-9926

RIGHTTURBOINLETPRESSURESENSOR161-9926

ENGINEOILPRESSURESENSORFILTD194-6725

SECONDARYENGINESPEED/TIMINGSENSOR129-6628

ANALOG RET

SIGNAL

+V ANALOG

GN-18

F731-OR

F730-GY

F729-GN

F728-BR

F727-GN

F726-YL

A712-BR

A711-PU

A710-GY

A709-OR

A708-BR

A707-PU

A706-GY

A705-YL

A704-GN

A703-BR

A702-PU

A701-GY

YL-18

OR-18

SOL 14&16 RETURN

SOL 13&15 RETURN

SOL 10&12 RETURN

SOL 9&11 RETURN

SOL 6&8 RETURN

SOL 5&7 RETURN

SOL 2&4 RETURN

SOL 1&3 RETURN

SOLENOID 16 POWER

SOLENOID 15 POWER

SOLENOID 14 POWER

SOLENOID 13 POWER

SOLENOID 12 POWER

SOLENOID 11 POWER

SOLENOID 10 POWER

SOLENOID 9 POWER

SOLENOID 8 POWER

SOLENOID 7 POWER

SOLENOID 6 POWER

SOLENOID 5 POWER

SOLENOID 4 POWER

SOLENOID 3 POWER

SOLENOID 2 POWER

SOLENOID 1 POWER

G770-WH

A716-PU

G769-PU

A715-GY

L1

A747-GY

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ATMOSPRESSURESENSOR194-6724

993-BR

997-OR

A747-GY

BK-18

L6 F725-WH

FUELFILTERPRESSURESENSORFILTD194-6725

ANALOG RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

F725-WH

XXX-XX

POUT 3 (UNUSED)

L8

L7

DIGITAL RET

DIGITAL RET

SIGNAL

B

WH-18

C

996-GN

F703-GY

A700-OR

998-BR

A

CYL #3

DIODE AS.

123-0316

TURBOEXHAUSTTEMP LH109-4367

TURBOEXHAUSTTEMP RH109-4367

G773-OR

432

998-BR

A700-OR

F704-OR

E795-YL

A751-YL

F737-YLA746-PK

F713-OR

994-GY

995-BU

997-OR993-BR

A

F737-YL

997-OR

993-BR

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ENGINECOOLANTTEMPSENSOR102-2240

OR-18

BK-18

WH-18

+V ANALOG

SIGNAL

ANALOG RET

C

YLYL

YL

B

E422-OR

+V DIGITAL

F724-PU

32 D-KEY

PLUG AS.101-0205

293516

40

26

3428

38

22

37

18

31

12

30

061005

11

17

2133

39

04

2736

FUELFILTERPRESSURESENSORUNFILTD194-6725

CRANKCASEPRESSURESENSOR161-9926

YL

YLYL

YLYL

YLYL

E796-GN

C B A997-OR

993-BR

995-BU

A714-PK

DIGITAL RET

SIGNAL

+V ANALOG

GN-18

YL-18

OR-18

993-BR

997-OR

E795-YL

E796-GN

997-OR

993-BR

OR-18

YL-18

GN-18

+V ANALOG

SIGNAL

ANALOG RET

ENGINEOILPRESSURESENSORUNFILTD194-6725

XXX-XX

POUT 3 RETURN (UNUSED)

A713-GN

L41

L16

C-KEYPLUG AS.101-0204

FOR 3512B/3516B ONLY FOR 3508B ONLY

G738-GY-14

C401-BU

F708-YL

109-RD-6

C B AABCC B A

YLYL

C B AABCC B AABCC B A ABC

106-WH-14106-WH-14

F718-BU

F727-GN

F729-GN

SOL 6&8 RETURN

SOL 2&4 RETURN

F726-YL

F728-BR

3917

SOL 2&4 RETURN

SOL 6&8 RETURN

F727-GN

F729-GN

2705

SOL 1&3 RETURN

SOL 5&7 RETURN

F726-YL

FOR 3508B ONLY

F728-BR

FOR 3512B/3516B ONLY

G738-GY-14

F708-YLF705-PK

998-BR

XXX-XX

XXX-XX

L13

XXX-XXXXX-XX106-WH-10XXX-XXXXX-XXXXX-XX

676-PU

F716-WHC465-OR-10

F721-GY

F717-YL

F889-WHF700-BU

G738-GY-14

F706-PU

394-GN-14

F722-OR

395-BR-14

113-OR-14

L11892-BR893-GN

229-BK-14

F701-BR

L9

L16

ENGINECONNECTION 'A'25-PIN3T-30444-6 GA. 19&208-10 GA. 1,22&2412-14 GA. 7,9,11&1316-18 GA. ALL OTHERS

N917-OR

998-BR

314-PU-10

F715-PU

304-WH-10109-RD-6101-RD-6G721-GY

150-OR-14

E799-BR

150-OR-14

389-OR388-BU

229-BK-14

J981-WHJ982-OR

F889-WH

F889-WH

SOL 5&7 RETURN

998-BR

XXX-XX

200-BK-10

E798-PK

F708-YL

XXX-XX

E797-WH

F719-BR

L10

L5

F705-PK

675-BR

SW INPUT #8/DIG SNSR 3 (UNUSED)

XXX-XX

998-BR

G772-WH

XXX-XX

XXX-XX

1112

1516

1920

2324

2728

15Y

15R

- ++-

13R

13Y

11Y

11R

- ++-

9R

9Y

7Y

7R

- ++-+

5R

5Y

01

02

03

04

05

06

07

08

09

10

11

12

13

14

15

16

17

18

010203040506070809101112131415161718

3Y

EXHAUSTPORT #3

EXHAUSTPORT #1

EXHAUSTPORT #5

EXHAUSTPORT #7

EXHAUSTPORT #9

EXHAUSTPORT #11

EXHAUSTPORT #13

EXHAUSTPORT #15

3R

--

21 1 2 21 1 2 21 1 2 21 1 2

1R

1Y

+

12

EXHAUSTPORT #16

EXHAUSTPORT #14

2 112

EXHAUSTPORT #12

EXHAUSTPORT #10

2 112

EXHAUSTPORT #8

EXHAUSTPORT #6

2 112

EXHAUSTPORT #2

2Y2R

4R4Y

6Y6R

8R8Y

10Y

10R

12R

12Y

14Y

14R

16R

16Y

EXHAUSTPORT #4

YELLOW(+)

RED(-)

115-9609THERMOCOUPLE (16)K TYPE

PYROMETERALTRONICDPY-4118U

2+- -+ -+ + - -+ + -

31

1

-+ + -

114-2410

32

3536

0910

1314

1718

2122

2526

2930

3334

07080506

03040102

0102030405060708091011121314151617181920212223242526272829303132333435363738394040

393837

SET TO TYPE 'K'& CELSIUS

L37

L42

G721-GY

L1

L1L1

L32

L32L32

L33

L33L33

L31

L31L31

F719-BR

F715-PU

F715-PU

F719-BR

F719-BR

F715-PU

F715-PU

F719-BR

E797-WHE798-PK

F708-YLF705-PK

F718-BU

F889-WH

G721-GY

F715-PUF719-BR

998-BR

L9

L10

L11

L16

L13

L14

L43

F700-BU

N917-OR

L54

L54

L9

L10

L11

L16

L14

CONNECTOR PIN ASSIGNMENTREPRESENTS LEFT HAND

BOX HARNESS 121-4102.SERVICE USING INTERNAL

CONNECTOR PIN ASSIGNMENTREPRESENTS STANDARD RIGHT

BOX HARNESS P/N 121-4101.HAND SERVICE USING INTERNAL

PILOT HOUSE PANEL - SCACHARNESS CODE 0 = OPENHARNESS CODE 1 = OPENHARNESS CODE 2 = GNDHARNESS CODE 3 = OPENHARNESS CODE 4 = OPENHARNESS CODE 5 = OPEN

HARNESS CODE 5 = OPENHARNESS CODE 4 = GNDHARNESS CODE 3 = OPENHARNESS CODE 2 = OPENHARNESS CODE 1 = OPENHARNESS CODE 0 = OPEN

XXX-XX

FOR PANELS WITH START/STOP SWITCHES& BACKUP ECM INDICATORS

RECEPTACLE AS.3E-3388DT-08NOTE C

PLUG AS.3E-3385DT-08NOTE C

5893-GN

200-BK

6892-BR

21150-OR

3224-BK4

8410-WH7G732-WH

PANEL

CONNECTOR (PAN)

675-BR676-PU

040-OR-14103-RD-14

F715-PUF719-BR

060-YL050-WH

998-BR

150-OR

676-PU675-BR

FOR PANELS WITH START/STOP SWITCHES

150-OR

EXTRA GAGE FOR PREMIUM

PLUG AS.7X-6222DRC-24NOTE C

SWITCH AS.123-5864

3

103-RD-14

103-RD-14

2346785

998-BR

COOL/STOP-2

1 040-OR-14

F835-BU

STOP-1

START/RUN-1

G732-WH

REMOTESTART/STOP133-9027NOTE A

410-WH224-BK892-BR893-GN

COOL/STOP-1

F719-BRF715-PU

150-OR

START/RUN-2

STOP-2

998-BR

HARNESS CODE 2

1

MONITOR TRANMISSION TEMPERATURE

WARNING

SCROLL

US/METRIC

MODULE DATA

+V MODULE

MODULE CLOCK

MODULE LOAD

2

200-BK671-PU672-ORA304-RD

124-3176 COVER109-6507 SWITCH111-1324 BLOCK

A303-BR

F835-BU200-BK671-PU

160-PU

F719-BR

672-OR

160-PU

A304-RDA303-BR

675-BR

676-PU

150-OR

160-PU

200-BK

A304-RD672-OR671-PU200-BK

F715-PU

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX103-RD-14040-OR-14060-YL

200-BK

24232221

A303-BR

2019181716

150-OR

BASE AS.9D-3127

675-BR

LAMP8D-1429

15

BACKUPREADY(BURL)

998-BR

BACKUP INCONTROL(BUICL)

1413050-WH

LAMP8D-1429

676-PU

BASE AS.9D-3127

050-WH

A

150-OR

B

200-BK

2

F835-BU

060-YL

CUSTOMERSHUT-DOWN(E-STOP)NOTE A

160-PU

150-OR

SCROLLSWITCH AS.(SCROLL)

POTENTIOMETER

(POT)

3

2

13

RECEPTACLE AS.9X-0146DRC-24NOTE C

PANEL

CONNECTOR (PAN)

LAMP118-5075

668-PK

SOCKET118-5077

160-PU

PLUG3E-33796-PIN

671-PU

672-OR

A303-BR

200-BK

A304-RD 200-BK

SOCKET118-5077

668-PK

LAMP118-5075

123456

676-PU675-BR

1211

G732-WH

9

7410-WH 8

4224-BK 3

10

150-OR

40

12

3938

892-BR

37363332

6

31302928272624222119

200-BK

1817

893-GN

16

12

1110

5

9 8 6

672-OR

13 7

G732-WH

DATA -

DATA +

410-WH

4 23

F835-BU

- BATTERY

224-BK

2035

A303-BR

A304-RD

34251514 5 2 1

ELECTRONIC MONITORING SYSTEM 122-0132

150-OR

POTENTIOMETER122-9457

200-BK

892-BR

+ BATTERY

893-GN

671-PU

PLUG8T-983440-PIN

LAMP118-5075

669-YL

SOCKET118-5077

160-PU

PLUG3E-33796-PIN

671-PU

672-OR

A303-BR

200-BK

A304-RD 200-BK

SOCKET118-5077

669-YL

LAMP118-5075

1234566 5 4 3 2 1

LAMP118-5075

670-GY

SOCKET118-5077

200-BK

A304-RD

200-BK

A303-BR

672-OR

671-PU

PLUG3E-33796-PIN

160-PU

SOCKET118-5077

670-GY

LAMP118-5075

PILOT HOUSE PANEL - JWAC

EMS HARNESS CODE

HARNESS CODE 0

HARNESS CODE 3

HARNESS CODE 4

HARNESS CODE 5

200-BK

HARNESS CODE 1

XXX-XX

XXX-XX

022-WH

200-BK

NOTE A

CHARGERFAULT

LOAD FEEDBACK SIGNALGENERAL ALARM OUTPUT RELAY-COMMON

GENERAL ALARM OUTPUT RELAY-NORMALLY CLOSEDGENERAL ALARM OUTPUT RELAY-NORMALLY OPEN090-BU-14

080-WH-14

070-OR-14F889-WH

36-PU

L50

L50

L50

L50

151-OR

200-BK151-OR L50

200-BK

893-GN

892-BR

200-BK

L50

14

01-PK

02-RD

03-BU

04-BU

12-BK

13 12

05-BU06-BU

07-BU08-BU

09-BU

11

10-BU

10

11-BU

9 8

35-PK

151-OR

01-PK

02-RD

03-BU

04-BU

05-BU

06-BU

07-BU

08-BU

09-BU

10-BU

11-BU

RELAY BOARD ASSEMBLY9Y-6497

12-BK

12

RELAY BOARD ASSEMBLY9Y-6497 151-OR

34567

12

RELAY DRIVER MODULE123-7450

12

13

11R914

12-BK

R915

11-BU

10-BU

09-BU

08-BU

07-BU

06-BU

05-BU

19

9

F10

F9

18R817

R8 10

16

R720 R721

F8

F7

24R623

R6 8

22

25

7R526 R527

F6

F5

30R429

R4 6

28

31

5R332 R333

F4

F3

36R235

R2 4

34

37

3R138 R139

F2

F140

2

11

04-BU

03-BU

02-RD

01-PU

11-BU

10-BU

09-BU08-BU

07-BU06-BU

05-BU

12-BK

04-BU

03-BU

11

240

F1

F2

39R138

R1 3

37

34

4R235 R236

F3

F4

33R332

R3 5

31

28

6R429 R430

F5

F6

27R526

R5 7

25

22

8R623 R624

F7

F8

21R720

R7

16

10R817 R818

F9

F10

9

19

RELAY DRIVER MODULE123-7450

7 6 5 4 3 2 1

15R914

89

R9

1011

11

13

12

12

103-RD-14040-OR-14

F715-PUF719-BR

D936-WHB472-YL

C464-BUC464-BUC464-BU

050-WH060-YL

998-BR024-BR

893-GN892-BR

676-PU675-BR

150-OR

200-BK200-BK200-BK200-BK

13

F722-ORF721-GY

200-BK

-B

+B123-6008

PROGRAMABLE RELAY

CONTROL MODULE

F10 RM39RM38F9

F8 RM37RM36F7

F6 RM35RM34F5

F4 RM33RM32F3

F2 RM31

RM28RM27RM26RM25RM24RM23RM22RM21RM20RM19RM18RM17RM16RM15RM14RM13RM12

K5 N/O OUTK5 N/C OUTK2 N/O OUTK4 N/C OUTK6 N/C OUTK6 N/O OUTK4 N/O OUTK3 N/C OUTK3 N/O OUTK7 N/O OUT

-BAT.FLYBACK GND

NCNC

RM11RM10RM9RM8RM7RM6RM5RM4RM3RM2

K1 N/O OUTK1 IN

+BAT. FUSED OUTNC

RM30

NCK5 IN

F1

K5 INK2 INK4 INK6 INK7 INK3 IN

RM29+BAT. SW RM1+BAT. UNFUSED

XXX-XXXXX-XX

200-BK

151-OR

36-PU

02-RD

35-PK

XXX-XXXXX-XX36-PU35-PKXXX-XXXXX-XX

151-OR

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX892-BR893-GN

36-PU

XXX-XXXXX-XX

SHIELD

XXX-XXXXX-XX

151-OR

XXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XXXXX-XX

PLUG AS.3E-6286AEC-40

01-PU

SHIELD

XXX-XX

151-OR

C464-BU

024-BR

200-BK

998-BR

40393837

200-BK200-BK200-BK200-BK

150-OR

108-RD

191817161514

998-BR

C464-BU

020-WH-14

030-BU-14

13121110

675-BR676-PU

892-BR893-GN010-OR-14

F722-ORF721-GY

CBA PORT THROTTLE

POSITION SENSOR9X-9647

388-BU200-BK150-OR

WH-18BK-18RD-18

SIGNAL

VS-BATT

STARBOARD THROTTLEPOSITION SENSOR9X-9647

ABC

36

-BATTVS

SIGNAL

RD-18BK-18WH-18

150-OR200-BK388-BU

200-BK

150-OR 6

43

1

5

150-OR

THROTTLESYNCHRONIZATIONSWITCH

2

200-BKF722-OR

F721-GY

200-BK200-BK

CENTER POSITION FOR INDEPENDANT THROTTLE CONTROL.CLOSE 1 TO 2 AND 4 TO 5 FOR STARBOARD THROTTLE CONTROL.CLOSE 2 TO 3 AND 5 TO 6 FOR PORT THROTTLE CONTROL.

CONNECT TO STARBOARD J-BOXCUSTOMER CONNECTOR 8T-9834TO PIN 03TO PIN 08TO PIN 07TO PIN 10TO PIN 9

F722-ORF721-GY388-BU389-OR

F715-PU

B471-BU200-BK

C

040-OR-14

TRANMISSIONOIL PRESSURE110-0979

CUSTOMER SUPPLIED

04

COOLANT LEVELSENSOR 111-3794

C464-BU

FUEL LEVEL172-8660NOTE A

F719-BR

BA

05

GN-18YL-18OR-18

SIGNAL

+8VSRETURN

050-WH

RETURN+8VS

SIGNAL

OR-18BK-18WH-18

ABC

200-BKB472-YL

C464-BU

TRANSMISSIONOIL TEMPERATURE118-7226

06

B472-YL

35

D936-WH

024-BR

07

40

0809101112131415161718192021222324

202122232425262728293031

030201

CUSTOMERCONNECTION8T-9834DRC-40(PORT SIDE)

SWITCH INPUT 4

060-YL

RETURN+8VS

ALARM SIG

RD-18BK-18GN-18

ABC

200-BKD936-WH

C464-BU

SWITCH INPUT 539

388-BU389-OR

09080706050403

389-OR388-BU

200-BK200-BK

0102

38 SWITCH INPUT 1NC37

36 RDM 2RDM 135

34 NCSWITCH INPUT 233

32 SWITCH INPUT 3313029

SHUTDOWN NOTIFY RELAY-COMMON

SHUTDOWN NOTIFY RELAY-NORMALLY CLOSED

SHUTDOWN NOTIFY RELAY-NORMALLY OPEN 282726 NC

NC

2524

NC

SWITCH INPUT 62322 NC

NC21

024-BR

20 CAT DATA LINK -CAT DATA LINK +19

18

C464-BUC464-BU

NC1716

NC1514 NC1312111009

200-BK

0807060504

NC0302

NCNC

SWITCH INPUT 8

01

SWITCH INPUT 7

200-BK

200-BK200-BK200-BK

L49

F719-BRF715-PU

998-BR

103-RD-14

34

C464-BU

33

200-BK

200-BK200-BK

F721-GYF722-OR

32

C464-BU

200-BK

B471-BU

040-OR-14

CUSTOMERCONNECTION7X-6222DRC-24(PORT SIDE)

151-OR

J981-WHJ982-OR

J982-OR

J981-WH

J982-ORJ981-WH

J981-WH

J982-OR

200-BK150-OR

J982-ORJ981-WH

RS-232C PORT

- CAT DATA LINK+-B+B

EVIM130-6196

L49998-BR

G732-WH410-WH

224-BK

150-OR

892-BR

200-BK

893-GN893-GN

200-BK

892-BR

150-OR

224-BK

L49

101-RD-6

B471-BU

893-GN

200-BK

892-BR

150-OR

224-BK

410-WHG732-WH

675-BR676-PU

108-RD108-RD108-RD

151-OR150-OR150-OR150-OR150-OR

150-OR

RD-00

050-WH

998-BR

060-YL040-OR-14103-RD-14XXX-XXXXX-XXXXX-XX

200-BK12

NC

NCNC

NCNCNCNCNCNCNC

XXX-XX

NC

F722-OR

F721-GY

388-BU

388-BU

XXX-XXXXX-XX

200-BK

200-BK

108-RD108-RD

200-BK

200-BK-10

150-OR

XXX-XXXXX-XX

F715-PUF719-BR

12

AIR STARTERSOLENOID5N-8980

BK-00

304-WH200-BK

304-WH

BK-00

12

RD-00

NEGPOS

410-WHG732-WH

998-BR

NC

060-YL

998-BR050-WH

676-PU675-BR

G732-WH410-WH

150-OR

200-BK

150-OR

CONNECT TO STARBOARD J-BOXCUSTOMER CONNECTOR 7X-6222TO PIN 03TO PIN 15TO PIN 02TO PIN 13

150-OR200-BK

150-OR

200-BK

388-BU

224-BK

RD-6

BK-6

101-RD-6

200-BK-10

200-BK-6

200-BK-6200-BK-10

101-RD-6

200-BK-10

(-)(+)

200-BK-6

115-5163

NON-ELECTRIC STARTERENGINES WITH 115-5163POWER DISTRIBUTION BOX.

BK-6RD-6

TACHOMETER122-0124

TACH

150-OR

892-BR

200-BK

893-GN

GAGE CLUSTER 1117-9015

GAGE 1OIL PRESSURECOOLANT TEMP

MAR GEAR OIL PRESMAR GEAR OIL TEMP

NOTE: KEEP THE OVERALL LENGTH OF THE CAT DATA LINKCIRCUITS 892 & 893 AS SHORT AS POSSIBLE.

L49

MOTOR

101-RD-6

J981-WH

L49

GAGE 2LH EXH MANIFOLD TEMPRH EXH MANIFOLD TEMP

BOOST PRESSUREAFTERCOOLER TEMP

GAGE CLUSTER 2122-0143

200-BK-10

ATTACHMENTS

200-BK-10

200-BK-6

MOTOR

BATMTR

SG

-

PRELUBEMOTOR AS.3T-7583+

PILOT HOUSE CONTROL PANEL

J982-OR

CUSTOMERSUPPLIED

314-PU-10

103-RD-14

B472-YL

304-WH-10

109-RD-6

200-BK-6

RD-00

1/2 MOTOR GP.8N-3896

1/2 MOTOR GP.8N-3896

BK-00

RD-00

C465-OR-10

AIR SHUT-OFFSOLENOID RH230-4073

DIODE AS.1W-9070

395-BR-14200-BK-14

200-BK-14394-GN-14 DIODE AS.

1W-9070

AIR SHUT-OFFSOLENOID LH230-4073

14

200-BK-10

BK-00

L5

G S

MTR BAT

MOTOR

POS NEG

ALT60 AMP+ R

NC

NCNC

D936-WH

200-BK

675-BR

676-PU

892-BR

893-GNF722-OR

F721-GY

388-BU

389-OR

J981-WH

022-WH

022-WH

J982-OR

024-BR

998-BR

103-RD-14

040-OR-14

F715-PU

F719-BR

D936-WH

B472-YL

050-WH

060-YL

B471-BU

388-BU

F721-GY

F722-OR

151-OR

150-OR

200-BK

200-BK

200-BK

200-BK

200-BK

200-BK

200-BK

200-BK

& BACKUP ECM INDICATORS.

L49

PILOT HOUSE PANEL

INSTRUMENTION BOX ENGINE

INSTRUMENTION BOX ENGINE

CUSTOMER INSTALLED ATTACHMENTS

L46

L13

L13

200-BK