RENK KPBV190 2013 11 19
26
R E P O R T REPORT NUMBER: OCL - RAJGANGPUR 05-242-01.78 Gear Reducer RENK KPBV 190 Serial-No.: 03-03-01661 Time Period: 2013-07-31 - 2013-11-16 Date of Report: 2013-11-19 Reported by: Dipl.-Ing. (FH) B. Tetzlaff Checked by: Dipl.-Ing. H. Brodherr
description
GEAR BOX
Transcript of RENK KPBV190 2013 11 19
R E P O R T
REPORT NUMBER: OCL - RAJGANGPUR 05-242-01.78
Gear Reducer RENK KPBV 190 Serial-No.: 03-03-01661
Time Period: 2013-07-31 - 2013-11-16
Date of Report: 2013-11-19
Reported by: Dipl.-Ing. (FH) B. Tetzlaff
Checked by: Dipl.-Ing. H. Brodherr
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
2/26
2013-11-19
BeT
Page 002 Contents Report
Page 003 Gearbox Condition Display
Page 004 Condition Summary Comments
Page 005 SENSOR 3 Acceleration - Vibration Condition Indicator: Bevel Gear
Page 006 SENSOR 4 Acceleration - Vibration Condition Indicator: Planetary Gear Stage 1
Page 007 SENSOR 5 Acceleration - Vibration Condition Indicator: Planetary Gear Stage 2
Page 008 SENSOR 6 and 7 Vibration Velocity Condition Indicator: near Grinidng Bed / Bottom
Page 009 SENSOR 8 to 13 Temperature: Bearing Gearbox
Page 010 SENSOR 14 to 17 Temperature: Axial Thrust Bearing
Page 011 SENSOR 18 Displacement: Input Shaft
Page 012 SENSOR 19 to 20 Temperature and Pressure: Gearbox Oil Parameters
Page 013 Bevel Gear Faults Gear Mesh Frequencies GMF
Page 014 Shaft Anomaly Indicators: Torque and Envelope
Page 015 Planetary Gear Faults Stage 1
Page 016 Planetary Gear Faults Stage 2
Page 017 Torque Progress over measurement Period
Page 018 Torque Alarm - Process Mode - Events I October 2013
Page 019 Torque Alarm - Process Mode - Events II November 2013
Page 020 Torque Alarm - Process Mode - Events III Year 2013
Page 021 Torque Alarm - Start Up Mode - Events I October 2013
Page 022 Torque Alarm - Start Up Mode - Events II November 2013
Page 023 Torque Alarm - Start Up Mode - Events III Year 2013
Page 024 How to read this Report 1
Page 025 How to read this Report 2
Page 026 How to read this Report 3
DALOG Diagnosesysteme GmbHSiemensstrasse 2a86356 NeusaessTel. +49 (0) 821 - 74777-10Fax +49 (0) 821 - 74777-19E-Mail:
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
3/26
2013-11-19
BeT
Point RENK ID NameSee
commentsCondition
Sensor 1 570 Speed Sensor - Input Shaft Ok
Sensor 2 530 Torque Sensor - Input Shaft Ok
Sensor 3 511 / 3 Acceleration Sensor - Bevel Gear Ok
Sensor 4 511 / 1 Acceleration Sensor - Planetary Gear Stage 1 Ok
Sensor 5 511 / 2 Acceleration Sensor - Planetary Gear Stage 2 Ok
Sensor 6 515 Vibration Velocity Sensor - X-Direction near Grinding Bed Ok
Sensor 7 520 Vibration Velocity Sensor - Housing / Gearbox Foundation Ok
Sensor 8 28 / 1 Temperature Sensor - Input Shaft Outer Bearing Ok
Sensor 9 28 / 2 Temperature Sensor - Input Shaft Inner Bearing Ok
Sensor 10 28 / 3 Temperature Sensor - Input Shaft Inner Bearing Ok
Sensor 11 28 / 4 Temperature Sensor - Sun Shaft Lower Bearing Ok
Sensor 12 28 / 5 Temperature Sensor - Sun Shaft Upper Bearing Ok
Sensor 13 28 / 6 Temperature Sensor - Planetary Guide Bearing Ok
Sensor 14...17 21 / 1...4 Temperature Sensor - Thrust Pads Axial Bearing 1...4 Ok
Sensor 18 580 Displacement Sensor - Axial Input Shaft Ok
Sensor 19 13 Temperatur Sensor - Oil Inlet Ok
Sensor 20 3 Pressure Sensor - Oil Filter Differential Ok
Sensor 21 500 Pressure Sensor - Oil Inlet Ok
Legend
Vibration conditions Ok
Remarkable trend or sensor faults
Trend over Alert level
Trend over Danger level
Ok
Indication
ALERT
DANGER
Legend
Vibration conditions Ok
Remarkable trend
Trend over Alert level
Trend over Danger level
Sensor fault
Ok
Indication
ALERT
DANGER
Sensor
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
4/26
2013-11-19
BeT
CONDITION SUMMARY
Comments:
1. Condition of the Bearings:
No remarkable trend is observed
2. Condition of the Bevel Gears:
No remarkable trend is observed
3. Condition of the Planetary Gear Stage 1:
No remarkable trend is observed
4. Condition of the Planetary Gear Stage 2:
No remarkable trend is observed
5. Torque measurements:
No remarkable trend is observed
6. Remark:
- none -
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
5/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 3 Condition Indicator:
Bevel Gear
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 3
Bevel
RMS3 [g]
Basis 0.65
Current 0.64
Alert 1.15
REF_Corr 0.97
Trend 0.08
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.2
0.4
0.6
0.8
1
1.2
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 3
Bevel
PtoP3 [g]
Basis 3.05
Current 3.12
Alert 5.21
REF_Corr 0.90
Trend 0.17
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
1
2
3
4
5
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 3
Bevel
RMS_ENV3 [g]
Basis 0.04
Current 0.03
Alert 0.08
REF_Corr 0.20
Trend 0.23
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.02
0.04
0.06
0.08
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Sensor 3
Bevel
PtoP_ENV3 [g]
Basis 0.14
Current 0.08
Alert 0.36
REF_Corr -0.18
Trend 0.57
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
6/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 4 Condition Indicator:
Planetary Gear Stage 1
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 4
Stage 1
RMS4 [g]
Basis 1.26
Current 1.20
Alert 2.07
REF_Corr 0.39
Trend 0.06
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.5
1
1.5
2
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 4
Stage 1
PtoP4 [g]
Basis 7.34
Current 7.16
Alert 12.03
REF_Corr 0.52
Trend 0.05
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
2
4
6
8
10
12
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 4
Stage 1
RMS_ENV4 [g]
Basis 0.12
Current 0.12
Alert 0.21
REF_Corr 0.82
Trend 0.11
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.05
0.1
0.15
0.2
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Sensor 4
Stage 1
PtoP_ENV4 [g]
Basis 0.27
Current 0.27
Alert 0.50
REF_Corr 0.81
Trend 0.11
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.1
0.2
0.3
0.4
0.5
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
7/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 5 Condition Indicator:
Planetary Gear Stage 2
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 5
Stage 2
RMS5 [g]
Basis 0.31
Current 0.30
Alert 0.52
REF_Corr 0.97
Trend 0.09
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.1
0.2
0.3
0.4
0.5
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 5
Stage 2
PtoP5 [g]
Basis 2.40
Current 2.40
Alert 4.14
REF_Corr 0.95
Trend 0.13
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
1
2
3
4
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 5
Stage 2
RMS_ENV5 [g]
Basis 0.24
Current 0.24
Alert 0.42
REF_Corr 0.59
Trend 0.01
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.1
0.2
0.3
0.4
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Sensor 5
Stage 2
PtoP_ENV5 [g]
Basis 0.57
Current 0.58
Alert 1.19
REF_Corr 0.08
Trend 0.01
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.2
0.4
0.6
0.8
1
1.2
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
8/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 6 and 7 Vibration Velocity
near Grinding Bed / Bottom
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Vib. X-Dir
RMS avg
R515-1 [mm/sec]
Basis 0.68
Current 0.78
Alert 1.76
REF_Corr -0.46
Trend 0.00
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.5
1
1.5
mm/sechr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Vib. X-Dir
RMS max
R515-1max [mm/sec]
Basis 0.92
Current 1.15
Alert 3.04
REF_Corr -0.44
Trend 0.01
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.5
1
1.5
2
2.5
3
3.5
mm/sechr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Vib. Y-Dir
RMS avg
R515-2 [mm/sec]
Basis 1.37
Current 1.47
Alert 2.70
REF_Corr -0.42
Trend 0.00
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.5
1
1.5
2
2.5
3
mm/sechr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Vib. Y-Dir
RMS max
R515-2max [mm/sec]
Basis 1.72
Current 1.94
Alert 4.04
REF_Corr -0.45
Trend 0.00
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
1
2
3
4
mm/sechr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
9/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 8 to 13 Temperature
Bearing Gearbox
10 1/hr
Compress
Standstill
12 hr
Removed
Feature Phys.Unit max min mean sdev Rcorr01 T530avg kNm 42.26 32.95 38.47 1.90 1.0002 R28-1 [°C] 84.73 81.68 83.32 0.61 -0.1403 R28-2 [°C] 87.69 84.21 86.37 0.64 0.2804 R28-3 [°C] 84.02 80.97 82.27 0.65 0.7405 R28-4 [°C] 73.36 71.08 72.07 0.49 0.3006 R28-5 [°C] 69.01 66.02 67.50 0.58 0.0707 R28-6 [°C] 70.61 67.79 69.18 0.62 -0.08
01 T530avg Torque average values as correlation reference02 R28-1 Temperature 28/1B - Bearing near Bevel Gear03 R28-2 Temperature 28/2B - Bearing near Bevel Gear04 R28-3 Temperature 28/3B - Bearing near Bevel Gear05 R28-4 Temperature 28/4B - Bearing near Bevel Gear06 R28-5 Temperature 28/5B - Bearing near Sun Gear07 R28-6 Temperature 28/6B - Bearing near Bevel Gear
0
5
10
15
20
25
30
35
40
45
50
55
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
°Chr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
10/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 14 to 17 Temperature
Axial Thrust Bearing
10 1/hr
Compress
Standstill
12 hr
Removed
Feature Phys.Unit max min mean sdev Rcorr01 T530avg kNm 42.26 32.95 38.47 1.90 1.0002 R21-1 [°C] 55.81 51.98 53.80 0.92 -0.2803 R21-2 [°C] 56.25 52.33 54.19 0.96 -0.3104 R21-3 [°C] 57.87 53.90 55.82 0.92 -0.2905 R21-4 [°C] 55.08 50.97 52.94 0.96 -0.30
01 T530avg Torque average values as correlation reference02 R21-1 Temperature 21 / 1 - Axial Trust Bearing 03 R21-2 Temperature 21 / 2 - Axial Trust Bearing 04 R21-3 Temperature 21 / 3 - Axial Trust Bearing 05 R21-4 Temperature 21 / 4 - Axial Trust Bearing
0
5
10
15
20
25
30
35
40
45
50
55
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
°C
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
°Chr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
11/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 18
Displacement: Input Shaft
10 1/hr
Compress
Standstill
12 hr
Removed
Feature Phys.Unit max min mean sdev Rcorr01 T530avg kNm 42.26 32.95 38.47 1.90 1.0002 DISPL_mean [mm] 1.79 1.70 1.75 0.02 0.2003 DISPL_max [mm] 1.84 1.76 1.80 0.02 0.2004 DISPL_PtoP [mm] 0.13 0.11 0.13 0.00 -0.09
01 T530avg Torque average values as correlation reference02 DISPL_mean Displacement mean values03 DISPL_max Displacement maximum values04 DISPL_PtoP Displacement peak to peak values
0
5
10
15
20
25
30
35
40
45
50
55
kNm
1.25
1.3
1.35
1.4
1.45
1.5
1.55
1.6
1.65
1.7
1.75
1.8
1.85
1.9
1.95
2
2.05
2.1
2.15
2.2
2.25
2.3
2.35
2.4
2.45
mm
1.25
1.3
1.35
1.4
1.45
1.5
1.55
1.6
1.65
1.7
1.75
1.8
1.85
1.9
1.95
2
2.05
2.1
2.15
2.2
2.25
2.3
2.35
2.4
2.45
mm
0.02
0.04
0.06
0.08
0.1
0.12
0.14
0.16
0.18
0.2
0.22
0.24
0.26
0.28
0.3
0.32
0.34
0.36
0.38
0.4
mmhr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
12/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
SENSOR 19 to 20
Gearbox Oil Parameters
10 1/hr
Compress
Standstill
12 hr
Removed
Feature Phys.Unit max min mean sdev Rcorr01 T530avg kNm 42.26 32.95 38.47 1.90 1.0002 R13 [°C] 47.10 42.65 44.80 1.07 -0.3203 R500-0 [bar] 2.40 2.20 2.30 0.05 0.3004 R3_C [bar] 1.04 0.90 0.98 0.04 0.23
01 T530avg Torque average values as correlation reference02 R13 Oil Inlet Temperatur03 R500-0 Oil Inlet Pressure04 R3_C Differntial Pressure
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
5
10
15
20
25
30
35
40
45
50
55
°C
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
bar
0
0.5
1
1.5
2
2.5
3
3.5
4
4.5
5
5.5
barhr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
13/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
Bevel Gear Faults
Gear Mesh Frequencies GMF
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 3
SB_Bevel
SBs_BEV [g]
Basis 0.00
Current 0.00
Alert 0.02
REF_Corr 0.27
Trend 0.02
CONDITION Ok
REF: T530avg
0
5
10
15
20
25
30
35
40
45
50
55
kNm
0
0.005
0.01
0.015
0.02
0.025
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 3
GMF_Bevel
GMFs_BEV [g]
Basis 0.55
Current 0.54
Alert 0.97
REF_Corr 0.97
Trend 0.08
CONDITION Ok
REF: T530avg
0
5
10
15
20
25
30
35
40
45
50
55
kNm
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
1.1
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 3
GMF_Bevel
ENV3_BEV [g]
Basis 0.00
Current 0.00
Alert 0.05
REF_Corr 0.00
Trend 0.00
CONDITION Ok
REF: T530avg
0
5
10
15
20
25
30
35
40
45
50
55
kNm
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045
0.05
0.055
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
14/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
Shaft Faults:
Torque and Envelope
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Envelope 3
Bevel Shaft
ENV3_shft1 [g]
Basis 0.00
Current 0.00
Alert 0.01
REF_Corr 0.11
Trend 0.07
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.002
0.004
0.006
0.008
0.01
0.012
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Envelope 3
Sun Shaft
ENV3_shft2 [g]
Basis 0.00
Current 0.00
Alert 0.02
REF_Corr 0.00
Trend 0.40
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.005
0.01
0.015
0.02
0.025
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Torque
Bevel Shaft
TRQ_shaft1 [kNm]
Basis 0.65
Current 0.68
Alert 1.09
REF_Corr 0.45
Trend 0.30
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.2
0.4
0.6
0.8
1
1.2
kNmhr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Torque
Sun Shaft
TRQ_shaft2 [kNm]
Basis 1.66
Current 1.82
Alert 3.35
REF_Corr 0.03
Trend 0.06
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.5
1
1.5
2
2.5
3
3.5
kNmhr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
15/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
Planetary Gear Faults
Stage 1
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 4
GMF Stg 1
GMFs_PL1 [g]
Basis 0.34
Current 0.33
Alert 0.61
REF_Corr 0.91
Trend 0.02
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 4
Planet Stg 1
D_PL1 [g]
Basis 0.00
Current 0.00
Alert 0.01
REF_Corr 0.47
Trend 0.00
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.002
0.004
0.006
0.008
0.01
0.012
0.014
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 4
Ring Stg 1
D_RI1 [g]
Basis 0.00
Current 0.00
Alert 0.01
REF_Corr 0.45
Trend 0.00
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.002
0.004
0.006
0.008
0.01
0.012
0.014
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Sensor 4
Sun Stg 1
D_SUN1 [g]
Basis 0.00
Current 0.00
Alert 0.00
REF_Corr 0.20
Trend 0.02
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.0005
0.001
0.0015
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
16/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
2013-07-31 - 2013-09-26
2013-11-09 - 2013-11-10
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
Planetary Gear Faults
Stage 2
10 1/hr
Compress
Standstill
12 hr
Removed
Fig.1 Sensor 5
GMF Stg 2
GMFs_PL2 [g]
Basis 0.04
Current 0.04
Alert 0.07
REF_Corr 0.92
Trend 0.09
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.01
0.02
0.03
0.04
0.05
0.06
0.07
0.08
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.2 Sensor 5
Planet Stg 2
D_PL2 [g]
Basis 0.01
Current 0.01
Alert 0.03
REF_Corr 0.08
Trend 0.15
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.3 Sensor 5
Ring Stg 2
D_RI2 [g]
Basis 0.01
Current 0.01
Alert 0.03
REF_Corr 0.07
Trend 0.15
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.005
0.01
0.015
0.02
0.025
0.03
0.035
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Fig.4 Sensor 5
Sun Stg 2
D_SUN2 [g]
Basis 0.02
Current 0.02
Alert 0.04
REF_Corr 0.16
Trend 0.10
CONDITION Ok
REF: T530avg0
10
20
30
40
50
kNm
0
0.01
0.02
0.03
0.04
ghr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
17/26
2013-11-19
BeT
Basis - Range Days
Current - Range Days
Gearbox
Operation Time
30
1
Hours
1308
Date
2013-07-31 - 2013-11-16
Title
Data conditions
Sample Rate
Torque Progress
over measurement Period
10 1/hr
Compress
Standstill
12 hr
Removed
Feature Phys.Unit max min mean sdev Rcorr01 T530avg kNm 42.26 32.95 38.47 1.90 1.0002 T530max [kNm] 54.02 44.22 49.81 2.02 0.9303 T530min [kNm] 32.37 22.73 28.27 1.99 0.9404 T530ptp [kNm] 25.20 18.83 21.52 1.37 -0.0005 T530sdv [kNm] 3.77 2.66 3.10 0.21 -0.0506 SPEEDavg [1/min] 998.83 988.23 995.10 1.47 -0.07
01 T530avg Torque average values as correlation reference02 T530max Torque maximum values03 T530min Torque minimum values04 T530ptp Torque peak to peak values05 T530sdv Torque standard deviation values06 SPEEDavg Input Shaft Speed mean values
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
kNm
0
50
100
150
200
250
300
350
400
450
500
550
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1/minhr0 100 200 300 400 500 600 700 800 900 1000 1100 1200 1300
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
18/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Exclude start processing) 10.2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursDay T--impct T--neg T--dyn T--max T--avg Vibr.
01.10.2013 0 0 0 0 0 0 0 4
02.10.2013 0 0 0 0 0 0 0 19
03.10.2013 0 0 0 0 0 0 0 4
04.10.2013 0 0 0 0 0 0 0 0
05.10.2013 0 0 0 0 0 0 0 1
06.10.2013 0 0 0 0 0 0 0 10
07.10.2013 0 0 0 0 0 0 0 23
08.10.2013 0 0 0 0 0 0 0 20
09.10.2013 0 0 0 0 0 0 0 21
10.10.2013 0 0 0 0 0 0 0 8
11.10.2013 0 0 0 0 0 0 0 16
12.10.2013 0 0 0 0 0 0 0 0
13.10.2013 0 0 0 0 0 0 0 0
14.10.2013 0 0 0 0 0 0 0 0
15.10.2013 0 0 0 0 0 0 0 11
16.10.2013 0 0 0 0 0 0 0 14
17.10.2013 0 0 0 0 0 0 0 24
18.10.2013 0 0 0 0 0 0 0 14
19.10.2013 0 0 0 0 0 0 0 0
20.10.2013 0 0 0 0 0 0 0 12
21.10.2013 0 0 0 0 0 0 0 20
22.10.2013 0 0 0 0 0 0 0 3
23.10.2013 0 0 0 0 0 0 0 14
24.10.2013 0 0 0 0 0 0 0 24
25.10.2013 0 0 0 0 0 0 0 24
26.10.2013 0 0 0 0 0 0 0 24
27.10.2013 0 0 0 0 0 0 0 24
28.10.2013 0 0 0 0 0 0 0 4
29.10.2013 0 0 0 0 0 0 0 11
30.10.2013 0 0 0 0 0 0 0 21
31.10.2013 0 0 0 0 0 0 0 22
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum Oct 0 0 0 0 0 0 0 392
4
19
4
01
10
23
2021
8
16
0 0 0
11
14
24
14
0
12
20
3
14
24 24 24 24
4
11
2122
0
1
2
3
4
5
6
7
8
9
Alarm
0
3
6
9
12
15
18
21
24
Prodct.hrs
01.1
0.13
02.1
0.13
03.1
0.13
04.1
0.13
05.1
0.13
06.1
0.13
07.1
0.13
08.1
0.13
09.1
0.13
10.1
0.13
11.1
0.13
12.1
0.13
13.1
0.13
14.1
0.13
15.1
0.13
16.1
0.13
17.1
0.13
18.1
0.13
19.1
0.13
20.1
0.13
21.1
0.13
22.1
0.13
23.1
0.13
24.1
0.13
25.1
0.13
26.1
0.13
27.1
0.13
28.1
0.13
29.1
0.13
30.1
0.13
31.1
0.13
Alarm-Sum and Production Time
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
19/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Exclude start processing) 11.2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursDay T--impct T--neg T--dyn T--max T--avg Vibr.
01.11.2013 0 0 0 0 0 0 0 18
02.11.2013 0 0 0 0 0 0 0 7
03.11.2013 0 0 0 0 0 0 0 23
04.11.2013 0 0 0 0 0 0 0 5
05.11.2013 0 0 0 0 0 0 0 0
06.11.2013 0 0 0 0 0 0 0 19
07.11.2013 0 0 0 0 0 0 0 23
08.11.2013 0 0 0 0 0 0 0 10
09.11.2013 0 0 0 0 0 0 0 10
10.11.2013 0 0 0 0 0 0 0 17
11.11.2013 0 0 0 0 0 0 0 0
12.11.2013 0 0 0 0 0 0 0 0
13.11.2013 0 0 0 0 0 0 0 0
14.11.2013 0 0 0 0 0 0 0 0
15.11.2013 0 0 0 0 0 0 0 0
16.11.2013 0 0 0 0 0 0 0 0
17.11.2013 0 0 0 0 0 0 0 0
18.11.2013 0 0 0 0 0 0 0 0
19.11.2013 0 0 0 0 0 0 0 0
20.11.2013 0 0 0 0 0 0 0 0
21.11.2013 0 0 0 0 0 0 0 0
22.11.2013 0 0 0 0 0 0 0 0
23.11.2013 0 0 0 0 0 0 0 0
24.11.2013 0 0 0 0 0 0 0 0
25.11.2013 0 0 0 0 0 0 0 0
26.11.2013 0 0 0 0 0 0 0 0
27.11.2013 0 0 0 0 0 0 0 0
28.11.2013 0 0 0 0 0 0 0 0
29.11.2013 0 0 0 0 0 0 0 0
30.11.2013 0 0 0 0 0 0 0 0
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum Nov 0 0 0 0 0 0 0 132
18
7
23
5
0
19
23
10 10
17
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00
1
2
3
4
5
6
7
8
9
Alarm
0
3
6
9
12
15
18
21
24
Prodct.hrs
01.1
1.13
02.1
1.13
03.1
1.13
04.1
1.13
05.1
1.13
06.1
1.13
07.1
1.13
08.1
1.13
09.1
1.13
10.1
1.13
11.1
1.13
12.1
1.13
13.1
1.13
14.1
1.13
15.1
1.13
16.1
1.13
17.1
1.13
18.1
1.13
19.1
1.13
20.1
1.13
21.1
1.13
22.1
1.13
23.1
1.13
24.1
1.13
25.1
1.13
26.1
1.13
27.1
1.13
28.1
1.13
29.1
1.13
30.1
1.13
Alarm-Sum and Production Time
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
20/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Exclude start processing) 2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursMonth T--impct T--neg T--dyn T--max T--avg Vibr.
Jan 0 0 0 0 0 0 0 0
Feb 0 0 0 0 0 0 0 0
Mar 0 0 0 0 0 0 0 0
Apr 0 0 0 0 0 0 0 0
May 0 0 0 0 0 0 0 0
Jun 0 0 0 0 0 0 0 0
Jul 0 0 0 0 0 1 1 12
Aug 0 0 0 0 0 0 0 278
Sep 0 0 0 0 0 0 0 497
Oct 0 0 0 0 0 0 0 389
Nov 0 0 0 0 0 0 0 130
Dec 0 0 0 0 0 0 0 0
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum 2013 0 0 0 0 0 1 1 1306
0
1
2
3
4
5
6
7
8
9
10
050100150200250300350400450500550600
Alarm Prodct. hrs
0 0 0 0 0 0 12
278
497
389
130
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Annual Sum of Alarms and Production Time
0
1
2
3
4
5
6
7
8
9
10
Alarm Prodct. hrs
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
T--impct T--neg T--dyn T--max T--avg Vibr.
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
21/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Starting processing) 10.2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursDay T--impct T--neg T--dyn T--max T--avg Vibr.
01.10.2013 0 0 1 0 0 0 1 4
02.10.2013 0 0 0 0 0 0 0 19
03.10.2013 0 0 0 0 0 0 0 4
04.10.2013 0 0 0 0 0 0 0 0
05.10.2013 0 0 0 0 0 0 0 1
06.10.2013 0 0 0 0 0 0 0 10
07.10.2013 0 0 0 0 0 0 0 23
08.10.2013 0 0 0 0 0 0 0 20
09.10.2013 0 0 0 0 0 0 0 21
10.10.2013 0 0 0 0 0 0 0 8
11.10.2013 0 0 0 0 0 0 0 16
12.10.2013 0 0 0 0 0 0 0 0
13.10.2013 0 0 0 0 0 0 0 0
14.10.2013 0 0 0 0 0 0 0 0
15.10.2013 0 1 0 0 0 0 1 11
16.10.2013 0 0 1 0 0 0 1 14
17.10.2013 0 0 0 0 0 0 0 24
18.10.2013 0 0 0 0 0 0 0 14
19.10.2013 0 0 0 0 0 0 0 0
20.10.2013 0 0 0 0 0 0 0 12
21.10.2013 0 0 0 0 0 0 0 20
22.10.2013 0 0 0 0 0 0 0 3
23.10.2013 0 0 0 0 0 0 0 14
24.10.2013 0 0 0 0 0 0 0 24
25.10.2013 0 0 0 0 0 0 0 24
26.10.2013 0 0 0 0 0 0 0 24
27.10.2013 0 0 0 0 0 0 0 24
28.10.2013 0 0 0 0 0 0 0 4
29.10.2013 0 0 0 0 0 0 0 11
30.10.2013 0 0 0 0 0 0 0 21
31.10.2013 0 0 0 0 0 0 0 22
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum Oct 0 1 2 0 0 0 3 392
4
19
4
01
10
23
2021
8
16
0 0 0
11
14
24
14
0
12
20
3
14
24 24 24 24
4
11
2122
0
1
2
3
4
5
6
7
8
9
Alarm
0
3
6
9
12
15
18
21
24
Prodct.hrs
01.1
0.13
02.1
0.13
03.1
0.13
04.1
0.13
05.1
0.13
06.1
0.13
07.1
0.13
08.1
0.13
09.1
0.13
10.1
0.13
11.1
0.13
12.1
0.13
13.1
0.13
14.1
0.13
15.1
0.13
16.1
0.13
17.1
0.13
18.1
0.13
19.1
0.13
20.1
0.13
21.1
0.13
22.1
0.13
23.1
0.13
24.1
0.13
25.1
0.13
26.1
0.13
27.1
0.13
28.1
0.13
29.1
0.13
30.1
0.13
31.1
0.13
Alarm-Sum and Production Time
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
22/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Starting processing) 11.2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursDay T--impct T--neg T--dyn T--max T--avg Vibr.
01.11.2013 0 0 0 0 0 0 0 18
02.11.2013 0 0 1 0 0 0 1 7
03.11.2013 0 0 0 0 0 0 0 23
04.11.2013 0 0 0 0 0 0 0 5
05.11.2013 0 0 0 0 0 0 0 0
06.11.2013 0 0 0 0 0 0 0 19
07.11.2013 0 0 0 0 0 0 0 23
08.11.2013 0 0 0 0 0 0 0 10
09.11.2013 0 0 0 0 0 0 0 10
10.11.2013 0 0 0 0 0 0 0 17
11.11.2013 0 0 0 0 0 0 0 0
12.11.2013 0 0 0 0 0 0 0 0
13.11.2013 0 0 0 0 0 0 0 0
14.11.2013 0 0 0 0 0 0 0 0
15.11.2013 0 0 0 0 0 0 0 0
16.11.2013 0 0 0 0 0 0 0 0
17.11.2013 0 0 0 0 0 0 0 0
18.11.2013 0 0 0 0 0 0 0 0
19.11.2013 0 0 0 0 0 0 0 0
20.11.2013 0 0 0 0 0 0 0 0
21.11.2013 0 0 0 0 0 0 0 0
22.11.2013 0 0 0 0 0 0 0 0
23.11.2013 0 0 0 0 0 0 0 0
24.11.2013 0 0 0 0 0 0 0 0
25.11.2013 0 0 0 0 0 0 0 0
26.11.2013 0 0 0 0 0 0 0 0
27.11.2013 0 0 0 0 0 0 0 0
28.11.2013 0 0 0 0 0 0 0 0
29.11.2013 0 0 0 0 0 0 0 0
30.11.2013 0 0 0 0 0 0 0 0
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum Nov 0 0 1 0 0 0 1 132
18
7
23
5
0
19
23
10 10
17
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 00
1
2
3
4
5
6
7
8
9
Alarm
0
3
6
9
12
15
18
21
24
Prodct.hrs
01.1
1.13
02.1
1.13
03.1
1.13
04.1
1.13
05.1
1.13
06.1
1.13
07.1
1.13
08.1
1.13
09.1
1.13
10.1
1.13
11.1
1.13
12.1
1.13
13.1
1.13
14.1
1.13
15.1
1.13
16.1
1.13
17.1
1.13
18.1
1.13
19.1
1.13
20.1
1.13
21.1
1.13
22.1
1.13
23.1
1.13
24.1
1.13
25.1
1.13
26.1
1.13
27.1
1.13
28.1
1.13
29.1
1.13
30.1
1.13
Alarm-Sum and Production Time
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
23/26
2013-11-19
BeT
TORQUE ALARM-EVENTS (Starting processing) 2013
1 2 3 4 5 6 7 Alarm
Sum
Production
HoursMonth T--impct T--neg T--dyn T--max T--avg Vibr.
Jan 0 0 0 0 0 0 0 0
Feb 0 0 0 0 0 0 0 0
Mar 0 0 0 0 0 0 0 0
Apr 0 0 0 0 0 0 0 0
May 0 0 0 0 0 0 0 0
Jun 0 0 0 0 0 0 0 0
Jul 0 0 0 0 0 0 0 12
Aug 0 0 0 0 0 0 0 278
Sep 0 0 1 0 0 0 1 497
Oct 0 1 2 0 0 0 3 389
Nov 0 0 1 0 0 0 1 130
Dec 0 0 0 0 0 0 0 0
T--impct T--neg T--dyn T--max T--avg Vibr. Total Hours
Sum 2013 0 1 4 0 0 0 5 1306
0
1
2
3
4
5
6
7
8
9
10
050100150200250300350400450500550600
Alarm Prodct. hrs
0 0 0 0 0 0 12
278
497
389
130
0
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Annual Sum of Alarms and Production Time
0
1
2
3
4
5
6
7
8
9
10
Alarm Prodct. hrs
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
T--impct T--neg T--dyn T--max T--avg Vibr.
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
24/26
2013-11-19
BeT
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
25/26
2013-11-19
BeT
Plant:
Type:
Data:
RAJGANGPUR
RENK KPBV 190
5400kW / 990rpm / 52.1kNm
Page:
Date:
Name:
26/26
2013-11-19
BeT
