Remote Control Straight Auger Mover - Kramble · PDF fileRemote Control Straight Auger Mover ....

Remote Control Straight Auger Mover Installation and Operating Manual The Remote Control Straight Auger Mover is designed to provide the ultimate in convenience and safety to perform tasks remotely. It is a radio frequency (RF) controlled device that allows operation of a motor, gate, chute, etc. from a hand held transmitter operated remotely. The Transmitter, which operates at 916 MHz FM, transmits encoded information to the Receiver, which then decodes the information and performs the desired function. When coupled with the electromechanical driver, this system may be used to operate a motor, open a swinging gate, close a chute, turn a valve, etc. The Transmitter and Receiver are designed to operate within 300' but actual range is dependent on operating environment. Features: Simplicity of design and quality of engineering Power On/Off switch on Receiver Console Independent controls for each wheel for steering purposes LED Indicator lights 9V Transmitter Battery Ease of installation/removal when not in use All controls can be by either Manual Switch or Remote Control Multiple Transmitters can operate a single Receiver Optional Auxiliary 12VDC output for remote-controlled light or other device Optional control to operate a winch to raise/lower the auger

Kramble Industries Inc. is not responsible or liable for indirect, special, or consequential damages arising out of or in connection with the use or performance of the product or other damage with respect to any economic loss, loss of property, loss of revenue or profit, or costs of removal, installation, or reinstallation.

Table of Contents Specifications ................................................................................................................................................ 2

FCC ................................................................................................................................................................ 3

Industry Canada ........................................................................................................................................... 3

Installation Instructions ............................................................................................................................... 4

Mechanical Installation ............................................................................................................................ 4

General Operation ........................................................................................................................................ 6

Control Console ........................................................................................................................................ 6

Winch Control (option) ............................................................................................................................ 6

Auxiliary Output (option) ......................................................................................................................... 6

Transmitter/Receiver Matching .............................................................................................................. 7

Transmitter ............................................................................................................................................... 7

Limited Warranty ......................................................................................................................................... 9

Specifications Transmitter: Power: 9 Volt DC Battery Frequency: 916 MHz Modulation: FM Indicators: Power/Transmit Red LED Case Size: 2.5” x 4.2” x .8” Weight: .25lb Range: 300’ + (depending on environment) Antenna: 1.3” Fixed Mini Tuned Security Code: Unique in each Transmitter Safety: Off / Standby Slide Switch Functions: 2 to 9 Button (depending on model)

Receiver: Power in: 12 VDC Power out: 12 VDC @ 100 amps max per motor Standby Power: 100mA Power Input: Case Size:

4ga 2conductor wire with Anderson power pole connectors 10.25” x 6.3” x 3.65” with 11.5” x 6” bottom flange

Indicators: Power on red LED Motor/Winch active green LED Receive/Learn RF Data Yellow LED

Control Inputs: Main Power On/Off Switch Manual Switch Control

Antenna: 3” Flexible Tuned

Electric Motor Drive Electrical: 12vdc @ 100A Full Load Torque: 1125 in-lb Speed: 60 rpm no load Output Shaft: ¾” keyed and drilled Duty Cycle: 5% Overall Size: 4” x 6” x 15” Weight: 16lb

Revision 2 Straight Auger Mover Page | 3


FCC This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment OFF and ON, the user is encouraged to try to correct the interference by one or more of the following measures:

Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the

receiver is connected. Consult the dealer or an experienced radio/TV technician for help.

Industry Canada This device complies with Industry Canada license exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device.

Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.

Kramble Industries Inc. 20-3924 Brodsky Ave

Saskatoon, SK S7P 0C9 306-933-2655

[email protected] www.kramble.net

mailto:[email protected]

http://www.kramble.net/



Installation Instructions Mechanical Installation The wheel drive assemblies are already assembled in the factory. Figure 1 will provide you with a list of components if replacements are required. Note the components are universal to right and left hand drives.

See Drawing 34-STK-100 rev 1

Remove from auger and install spur gear in the steel rim ensuring concentric and level positioning. Secure the spur gear with the (5) set screws. Reinstall the wheel on the auger.

Position the drive mount that fit your augers axle type 1-1/2” from the spur gear. Tack the mount plate ensuring it is square to the axle. The upper connection hole on the mount should be approximately 1-1/2” ahead of the centerline of the axle, this allows for the handle to not be too close to the ground on road transport mode. (See figure 2)

See Drawing 24-STK-902 rev 0

Mount the control console near the battery where the console can be reached safely for manual operation (See figure 3) U Bolts and mounting plates have been provided to attach to the auger frame.

Figure 1 Console Mounting

Wire the mover as shown in the wiring diagram (figure 4). Note a 150A fuse array has been supplied for circuit protection. This is connected between the positive post on the battery and the positive cable going to the receiver.

See Drawing 34-STK-801-rev 0

WARNING: DO NOT CONNECT THE TRACTOR POWER CABLES TO THE CONTROL CONSOLE OUTPUT TERMINALS AS AN ELECTRICAL SHORT AND SERIOUS DAMAGE OR INJURY COULD RESULT!



Figure 2 Console Diagram

Receive/Learn (yellow) – Data receiving from transmitter/system in learn mode

Master Power PUSH to operate

Indicator LEDs Output (Green) – Power to motor / fault states indicator (slow blink for low battery and fast blink for high temperature

Learn Control – Hold during powerup to match to a transmitter

Left Motor Direction Control Momentary – Hold to Operate

Transport Winch Direction Control Momentary – Hold to operate

Auxiliary Output – Press to toggle +12V Auxiliary output

12V Power input Red: +12V Black: GND

Right Motor Direction Control Momentary – Hold to Operate

Left Motor Output Right Motor Output

Power LED (red) – Power On/System Ready



General Operation Control Console The Control Console contains the radio Receiver and power control circuits. The Control Console is equipped with a Master Power On/Off switch on the outside of the case. When the switch is ON, the Red LED should be lit indicating normal operation. Press and release to turn On and Off.

The Straight Auger Drive can drive the wheels of the mover fully independently, meaning it can drive one or both motors in either direction at any time. These “tank-like” controls can be operated from either the handheld transmitter or from the control console itself using the left and right control buttons simultaneously to move the auger in a straight line, to turn the auger, or to pivot it.

Whenever the Straight Auger Mover drive or Winch is operated by remote control the Yellow “Receive Data” LED will be lit along with the Green LED indicating power output to the drive.

The Control Console also has built-in fault status indicators. For ease of troubleshooting, if a “low voltage” status occurs to the Control Console, the green indicator will blink approximately once per second. Check all connections to ensure they are clean and tight. Make sure that the battery is fully charged, and the engine is running. If a “control circuit high temperature” status occurs the green Fault States Indicator will flash rapidly, blinking approximately four times per second. Allow the unit to cool before resuming operation.

Winch Control (option) The Straight Auger Mover is able to operate a separate winch to raise and lower the auger. The winch can be activated using the handheld transmitter or by the buttons on the control console. The winch operates while the buttons are held and stops when the buttons are released.

Auxiliary Output (option) The Control Console Auxiliary Output provides a remote control power output capable of delivering 10A (120 watts). This feature is intended for the operation of a remote control light for illuminating the work area when operating at night, or for operation of a clutch or other device. The output can be activated and deactivated from the transmitter by pressing the centre button on the RF transmitter (marked AUX), or by pressing the Light/Clutch button on the Control Console. These buttons act as a toggle; press the button once to activate the auxiliary output, and press it again to deactivate it. The auxiliary output is protected by a 10A thermal fuse that automatically resets when cooled.



Transmitter/Receiver Matching The Receiver is equipped with a two-position switch to enable or disable the Learn and Erase functions. To enable or disable a function, open the case and locate the switch, similar to the one illustrated below. The switches and their positions are labeled on the circuit board. Factory default systems are set by default so that the Learn and Erase functions are enabled.

To erase all stored security codes, turn the receiver power ON while holding the LEARN button, and continue holding the button until the Receive/LEARN light begins to rapidly flash. Release the button, and the light will flash more slowly for three seconds, then turn off to indicate that the erase operation has succeeded. If the LEARN button is pressed while the Receive/LEARN light is slowly flashing, the erase operation is aborted and the receiver retains the stored transmitter security codes.

Figure 6 Receiver Matching

The Straight Auger Mover has an automatically resetting fuse. The fuse at the battery is intended to protect against a short circuit in the cables. This fuse will automatically reset when cooled.

The Control Console power switch should be turned off when not in use to prevent undesired operation.

Transmitter The Transmitter is powered by a 9V battery which, when installed, should light the red "power" light when a switch is pressed. If the battery does not exceed 7 volts the Power light will not come on, indicating battery replacement is required.

The Transmitter is also equipped with an Off/Standby switch to prevent accidental operation. In the OFF position the transmitter Red LED will not light and the transmitter will not activate even when a function button is pressed. To operate, slide the switch to STANDBY. The transmitter remains off until a function button is pressed, at which time the Red LED will light



and the transmitter will emit signal. No battery power is used when simply in Standby mode with no function buttons pressed.

Each transmitter contains a unique identifying security code that is transmitted to the receiver during RF operation. Up to eight Transmitters can "talk" to the same Receiver as long as the receiver has learned the transmitters’ security codes. See page 9 for Security Code Matching Instructions.

To access the battery, remove the 4 screws in the back of the Transmitter case and open the case.



Limited Warranty Customer satisfaction is a fundamental policy at Kramble Industries Inc. All customers can rely upon and expect to receive prompt, efficient and courteous service on all Kramble Industries Inc. manufactured equipment from each and every employee of the organization.

Kramble Industries Inc. with its office at 20-3924 Brodsky Ave, Saskatoon, SK warrants:

To the Original Purchaser/User, each product manufactured by Kramble Industries Inc. to be free from defective material and workmanship, under normal use and service, for a period of 12 months subject to conditions outlined below. The obligation under this warranty is limited to repair, or replacement with a similar genuine company part, for any part of the product of the company’s manufacture that is found to be defective.

Warranty period begins the day of purchase. During the first (1st) through the twelfth (12th) month, Kramble will furnish without charge, F.O.B. its plant, a similar genuine part to replace any part of a product of the company’s manufacture which proves to be defective, in normal use and service, during this time. Labor to install or repair such parts will be absorbed by Kramble Industries Inc. If this work is to be done other than Kramble personnel, prior approval must be given by Kramble Industries Inc. as to rate and time.

This warranty shall bind the company only as follows:

1. The warranty shall be limited to the repair or replacement of defective parts, all other damage, loss, cost or obligation and claim whatsoever, statutory or otherwise, are hereby waived by the original purchaser\user, and again, the warranty hereby given covers only those labor charges specifically authorized by the company in advance.

2. The warranty shall not apply to any failure, or damage incurred through neglect, lack of maintenance, misuse, abuse, accident, improper installation, re-designing of assemblies, ignorance, or through any other cause beyond the control of the company.

3. The warranty does not cover products of other manufacturers beyond such warranty as may be made by such manufacturer.

4. The warranty shall not apply to normal maintenance services, or to deterioration of appearance of items due to normal use and exposure.

5. The warranty shall not apply when the original purchaser/user has allowed repair and/or service work to be conducted on the product without authorization from the company.

IMPORTANT NOTE:

Before any warranty work is done, contact Kramble Industries Inc. for authorization. Failure to do so may result in denial of warranty.

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