Rejuvenating the Furniture and Wood Products Manufacturing Sector
Transcript of Rejuvenating the Furniture and Wood Products Manufacturing Sector
Rejuvenating the Furniture and Wood Products
Manufacturing Sector
Galway-Mayo Institute of Technology
Reviving the border region economy
Working in the border region:
Case studies
Dr. Patrick Tobin
Condensed History
• 1987 – Two-year certificate (18
students) Partnership with
‘Connemara West’
• 2009 – Nine degree programmes,
plus Post-Grad Diploma and Masters
options (250+ students)
• National and international centre of
excellence
Programmes
• Furniture Design and Manufacture
• Furniture and Wood Technology
• Design and Technology Education
• Other approved programmes
– Architectural Woodwork and Interiors
– Furniture Conservation and Restoration
• Learning Model
– Blend of practical skills, technology, design, and
management
– Lots of projects - formal and informal contact
– Interaction with industry
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Resources, Links &
Partners
• Lecturers & Technicians
• Library, Classrooms, Laboratories, Workshops,
Machine Hall
• Traditional & Hi-Tech Machines & Equipment
• Wide range of CAD, CAM & management software
• USA institutions & companies e.g. Virginia Tech
• EU institutions & companies – Finland, Denmark,
Germany, UK, Czech Republic, etc.
• Industrial placements – International links
• National Skills Competition
• Supplier sponsors e.g. - HOMAG
Options for Industry
• Student Projects and Placements
– Under Graduate & Post Graduate
• Academic Programmes
• Contract Research and Development
• Consulting
• Training Courses, Seminars,
Workshops
• Graduates
Projects with
Industry
Year 1 ….... 2 ……. 3 ….... 4 ……. 5 ….… 6 …….
Group Design
Projects
Industry
Placements
Applied
Projects
Research
Projects
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Sample Projects
• Furniture Design
• Product Development
• CAD models, parametrics
• CAD libraries
• Product Costing
• Product redesign
• Design for manufacture
• Product / Materials Testing
• Jig design / construction
• Prototyping
• Outsourcing
• Sustainable design
• Process design
• Training
• Plant layout
• Work study
• Inventory control
• Project management
• Quality assurance
• Production scheduling
• Bills of materials
• Cutting lists
• Production Software
• Equipment design
• CAD Software
• CNC programming
Graduates
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• Machinists
• Cabinet-makers
• Fitting/
Installation
• Designer - Maker
• CAD, CAM, CNC
technician
• Furniture Design
• Product Design /
Engineering
• Production
Supervisor
• Production
Management
• Estimating
• Project
Management
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Furniture & Wood
Products Industry
• Domestic furniture
• Store fixtures
• Contract furniture
• Garden furniture
• Fitted furniture
• Furniture designers
• Cabinet-making
• Kitchens, Bedrooms,
Bathrooms
• Timber mills
• Commissioned furniture
• Furniture restoration
• Product designers
• Bed manufacture
• Architectural woodwork
• Soft furniture
• Component manufacture
• Joinery
• Office furniture
• School furniture
• Institutional furniture
• Interior designers
• Furniture retailers
• Wood based panels
• Equipment suppliers
• Software suppliers
Border Region
Sample Companies
• Hegartys Fitted
Furniture
• Specialist
Joinery Group
• MJM Group
• Orior Design
• Crane Furniture
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• Ashley Martin
• Irish Contract
Seating
• John Scott
Design
• Kelly Doors
• McNally &
Finlay
• Tru Wood
Declining Sector?
• What’s wrong?
• Many studies & reports since 1963
• Many common weaknesses
• Less agreement on strengths
– Relatively well equipped
• Market growing in size
• Irish companies losing share
• So, how bad a shape are we in?
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Weaknesses
• Small companies, family owned / managed
• Lack of management expertise
• Neglect of training at all levels
• Weak operations management practices
• Lack of finance
• Poor working conditions
• Production led - Ignorance of design, marketing
• No representative co-ordinating body
• Fragmented industry
• Small home market
• Lack of cooperation
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Potential
Company Action
• Examples –
• Lean Business – Sustainability - Training &
Development - Product Design &
Development – Innovation, R&D –
Outsourcing - Digital Manufacturing -
Information Technology – e-Business
• Strategic Coherence -
• Alignment of operations strategy with
marketing, finance and overall business
strategy
• Capabilities and competencies
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Some interesting
case studies
• Thomas Moser
Furniture
(Maine)
• Mark Richey
Woodworking
(Mass)
• Project Based
Manufacture
= Service
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Potential
Group Action
• Get Organised
• Strong Representative Group
• Industry Task Force – policy proposals
• Actively develop cooperation initiatives
– manufacturing networks
– joint purchasing agreements
– joint marketing agreements
– training initiatives
• Industry Supply Chain Development
• Research needed
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Potential
Policy Action
• Create conditions for coherent strategy
development and implementation
• Work with owners
• Training, advice and funding – focused
• Create incentives to foster co-operation
• Facilitate /support an industry task force
• Re-visit a strategic view of the industry
• Research needed
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patrick.tobin
@gmit.ie