REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level)....

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REHAU CONNECTION SYSTEMS AWADOCK ® FOR SEALED HOUSE CONNECTIONS Valid from January 2009 296050/5 – Subject to technical modications www.rehau.com Construction Automotive Industry

Transcript of REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level)....

Page 1: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

REHAU CONNECTION SYSTEMSAWADOCK® FOR SEALED HOUSE CONNECTIONS

Valid from January 2009

296050/5 – Subject to technical modifi cations

www.rehau.com

Construction

Automotive

Industry

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CONTENTSREHAU CONNECTION SYSTEMS

INGENIOUSLY SIMPLE, SIMPLY INGENIOUS: AWADOCK FROM REHAU

Page

Damaged Side Inlets – Not Unusual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

AWADOCK NEW GENERATION

- The Revolution in Sewer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

- Seals Leaks Automatically . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127

- On the IKT Test Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

- With Ball Joint and for Composite Sewer Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

These Product Advantages Ensure Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

AWADOCK for Thick Walled and Multi-Layer Reinforced Concrete Pipes . . . . . . . . . . . . . . . . . . . . 132

AWADOCK T-Flex – The Connection To Plastic Pipes with Smooth Exteriors . . . . . . . . . . . . . . . . . 133

AWADOCK Connection System Fitting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

AWADOCK Tender Specifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

AWADOCK Connection Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Product Range and Price Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

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AWADOCK offers numerous variants for the

connection of polymers and traditional materials

to concrete, reinforced concrete and vitrifi ed clay

pipes.

Moreover, with special AWADOCK types, it is also

possible to connect to main sewers with smooth

exteriors and to drop structures.

Your REHAU sales offi ce will be happy to help with

any further queries.

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Percentage Distribution of Sewer Damages

20% damaged connections

Source: results of the 2004 DWA survey

One out of fi ve occurrences of damage in sewer

networks involves side connections. As such,

according to the result of the 2004 DWA survey on

“condition of the sewer system in Germany”, these

symptoms represent the majority of sewer dama-

ges. System managers rate damaged connections

as the most common faults (see diagram below).

An incorrectly made connection to the sewer pipe

causes the following symptoms:

- Leaking connections as a result of missing or

unsuitable fi ttings

- Inward projecting pipes

- Ingrown roots

Consequences of Damaged Side Inlets:

- Contamination of the groundwater by escaping

sewage

- Additional loads on sewage treatment plants as a

result of infi ltration water

- Pipe blockages

DAMAGED SIDE INLETS NOT UNUSUAL

Damaged side inlet

Damaged side inlet – inward projecting pipe socket

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AWADOCK NEW GENERATIONTHE REVOLUTION IN SEWER CONNECTION

This safety principle works in a similar way to the

airbag, which reduces the risk of head and chest

injuries in the event of a car crash. However, the

airbag is not a substitute for a seatbelt but rather

only an addition. The statistics show that the belt

is still the principal lifesaver in the case of car

accidents. Airbags signifi cantly increase the safety

of occupants.

In a fi gurative sense, the reliable, tried and tested

AWADOCK connecting seal is comparable with the

seatbelt. The new second seal takes on the role of

the airbag in the system. If a leak occurs between

the drill hole and the seal, the green “airbag seal”

absorbs the water, expands its volume, and

therefore closes the leak. The permanent seal is

thus restored.

Fraunhofer Institute Develops Q-TE-C®

The green “airbag seal” is called Q-TE-C and is

a swelling thermoplastic elastomeric composite.

This seal was developed with Fraunhofer UMSICHT

specifi cally for the application of the AWADOCK

connection system. It starts to swell and seals leaks

when it comes into contact with water.

The airbag revolutionised safety technology in the automotive

industry.

The brand new “AWADOCK NEW GENERATION“ connection system

combines ingenious functionality with unique safety technology.

The airbag can save lives.

Unswollen (left) and swollen Q-TE-C sample.

AWADOCK NEW GENERATION

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Features and Advantages of the Q-TE-C Material

- Reliable swelling capacity

- High cycle capacity; the ability to absorb and

retain water is maintained permanently even

with frequent changing between dry and wet

(e.g. with shifting groundwater level).

- Dimensionally stable even when swollen

- High water retention capacity under compressive

load

- Seal directly at the point of leakage

- Swelling pressure engineered specifi cally for the

product application

AWADOCK NEW GENERATION Structure

The seal effect of the previous AWADOCK design

remains in place without restriction.

This means that a large drill hole tolerance of a total

of 3 mm (200 -1/+2 mm) is still permitted.

Despite this ability to compensate for such large

tolerances, it is not always possible to eliminate

defects, e.g. such as voids in the drill hole soffi t or

skewed drilling.

As such, with the Q-TE-C seal, a new safety feature

has now been incorporated, which is able to provide

a subsequent seal in case of damage.

0%

50%

100%

150%

200%

250%

300%

350%

Time [h]

FLiq

uid

abso

rptio

n %

0 h 1 h 2 h 4 h 24 h 48 h 72 h

Liquid absorption of Q-TE-C depending on duration of swelling

Here, the swelling seal is inserted into a groove in

the connecting seal and presses against the hole

soffi t. The Q-TE-C seal is encapsulated by two

further sealing lips above and below the sealing

groove, which thus ensure additional sealing.

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How AWADOCK NEW GENERATION Works

In certain installation situations, the hole soffi t may

have larger fl aws, e.g. voids, score marks, or the hole

is drilled at a slight angle to the pipe axis.

The connection leaks. Groundwater enters the main

sewer.

In 10 to 24 hours, the Q-TE-C starts to swell. The

seal starts to work.

Nach ca. 48 bis 72 Stunden erfolgt die dauerhafte

After approx. 48 to 72, the leak is permanently

sealed. The Q-TE-C seal is encapsulated in the

connecting seal in such a way that the water is

retained. Drying out is minimised.

AWADOCK NEW GENERATIONSEALS LEAKS AUTOMATICALLY

nach

Frequently Asked Questions

How many swelling cycles can be achieved with

Q-TE-C?

Ongoing investigations into cycle capacity are being

conducted at Fraunhofer UMSICHT. At present, it

can already be stated that the water absorption

functions reliably even after several dozen cycles.

Is such a high cycle capacity actually necessary in

the sewer?

The number of cycles should be defi ned by the

performance of the material. In the sewer, this

remains at only a few cycles. On the one hand, the

Q-TE-C seal is encapsulated in the connecting seal

in such a way that the water is held in the seal. On

the other hand, complete drying out would happen

only in a warm, dry airfl ow. The relative atmosphe-

ric humidity of over 90 % in the sewer is suffi cient

to prevent drying out.

Why does swelling not begin immediately on

contact with water?

In order to also continue to guarantee practical and

easy installation on the construction site, REHAU

has developed the seal in such a way that notice-

able swelling starts only between 10 and 24 hours

later. As such, the seal does not swell unintentional-

ly before installation, e.g. in the case of accidentally

damp storage on the construction site.nach

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Have any weaknesses been found in AWADOCK to

date?

No. On the contrary: The AWADOCK screw

principle with the conical structure has been

roven 100,000 times.

AAWADOCK NEW GENERATION on the IKT Test

Stand

Based on the trials in the house connection nozzle

product tests, REHAU has commissioned new

practical tests from the institute for underground

infrastructure (IKT), some of which are under tighter

test conditions.

The following tests have been conducted:

1. Seal for a standard hole within drill hole

tolerances of 200 + 2/-1 mmm

2. Seal for a hole outside of the tolerance range –

204 mm hole – e.g. caused by uneven drill bit

3. Seal after skewed drilling (5° deviation) –

possible source of faults particularly in the case

of small main pipes

The Result is Obvious:

The AWADOCK connection system guarantees

the seal and function even under these diffi cult

surrounding conditions. In tests 2 and 3, AWADOCK

with Q-TE-C sealed off the leaks after max. 48

hours.

As these test parameters surpass the standard

manufacturer specifi cations on the market, IKT

awarded the AWADOCK NEW GENERATION “IKT

tested“ seal.

AWADOCK DN 160 achieves “VERY GOOD”

in the IKT product test

AWADOCK NEW GENERATIONON THE IKT TEST STAND

AWADOCK is one of the most purchased house

connection systems and was awarded the rating

“VERY GOOD” in the IKT “house connection nozzles

– 2002 status” product test. AWADOCK with

Q-TE-C provides even greater assurance in

installation and operation – with safety for

generations.

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AWADOCK Providing the Ball – For Even Grea-

ter Flexibility

A new design is being added to the AWADOCK

connection system for the connection of DN 160 PP

or PVC pipes to concrete, reinforced concrete and

vitrifi ed clay pipes.

A ball joint is integrated into the screw sleeve,

so the connected secondary pipe can be angled

horizontally or vertically by ± 7.5° at infi nitely

variable intervals.

This fl exibility makes installation easier, particularly

in confi ned pipe trenches.

AWADOCK NEW GENERATION with ball valve

± 7.5° connection with infi nitely variable horizontal or vertical

angling

AWADOCK CP Type A – internal view

AWADOCK NEW GENERATIONAWADOCK WITH BALL JOINT

AWADOCK FOR COMPOSITE SEWER PIPES

Properties:

- PP screw sleeve with SBR versatile connecting seal

- Three variants for size range DN/OD 315-DN/

OD 1200

- DN 160 connection for pipes from DN/OD 315

to DN/ID 800

- DN 200 connection for pipes from DN/OD 800

to DN/OD 1200

Advantages:

- Universally usable for all standard composite

pipes available on the market, in accordance

with DIN EN 13476

- Simple, quick and reliable to screw in

- Permanently sealed up to 0.5 bar

AWADOCK CP

Side Connection for Composite Sewer Pipes.

AWADOCK CP (corrugated pipes) guarantees the

sealed and reliable connection of KG DN 160/200

side inlets to composite sewer pipes.

With three variants, the connecting seals developed

specifi cally for these cover connections to main

sewer pipes from DN/OD 315 to DN/OD 1200. As

such, AWADOCK CP is a winner with its simple,

universal, reliable application and permanent seal

up to 0.5 bar.

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Permanent Seal

The conical screw sleeve is screwed into the con-

necting seal. The entire surface of the seal presses

against the drill hole and even the sealing require-

ments of DIN EN 1610 are surpassed: the seal has

been proven in trials up to 1 bar.

Installation – Simply and Quickly Screwed In:

- Centre drill with core drill and de-burr the hole

- Insert the connecting seal

- Apply lubricant

- Firmly screw in the conical screw sleeve with the

installation wrench

- Connect the pipe. Done!

AWADOCK NEW GENERATIONTHESE PRODUCT ADVANTAGES ENSURE DURABILITY

Permanent seal

Installation – simple and quick

No Inward Projecting Pipes

A rebate in the screw sleeve prevents the connec-

ting pipe from protruding into the main sewer.

Corrosion Protection

The cut reinforced steel in reinforced concrete pipes

is reliably protected from corrosion by connecting

seals of different lengths. The seal and connection

lengths match the wall thicknesses of the main

sewer (type A/B/C/D…).

High Expulsion Resistance in the Pressure Test

When the conical screw sleeve is screwed into the

connecting seal, a high surface pressure is produced

against the drill hole. This results in a high level of

expulsion resistance.

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“Very Good” in IKT Product Test (2002 Status)

and IKT Tested!

Impervious to Shear Loads and Angling

Shear loads and angling occur as the result of the

different settlement behaviour of the main and con-

necting pipes. Sealing below the house connection

nozzle also presents a problem.

For this reason too, ATV-DVWK-139 pt. 9 demands

fl exibility in the connections. They must be able to

“absorb movement. Possible settlement and the

resulting loads in the connection area” should be

taken into account.

The AWADOCK connection system meets these

requirements by the compression of the high-

volume connecting seal. It was rated “VERY GOOD”

for both loads in the IKT product test.

Approved by the General Building Inspectorate

Under Z-42.1-348

Flexible

New AWADOCK screw sleeve with ball joint allows

angling of ± 7.5° and makes installation easier in

confi ned pipe trenches.

Greater Drill Hole Tolerance – Greater Safety

During Installation

The green “airbag seal“ (Q-TE-C) can permanently

seal leaks between the drill hole and the connecting

seal, e.g. as the result of defective drilling.

With wide, solid connecting seals, drill hole tole-

rances of + 2 mm to -1 mm can be bridged.

Safety for Generations

All connection nozzles in the AWADOCK product

range are fi tted with the new Q-TE-C seal.

Internal Lettering Provides Information

The front of the connecting seal holds the following

important information:

- Brand

- Product name

- AWADOCK type (A, B, C…)

- Year and month of production

When the pipe is removed, it is therefore possible to

check that the correct product has been installed.

Moreover, the product will still be identifi able 50 or

80 years later.

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1

2

3

The set comprises:1 A connecting seal, matched to the wall

thickness of the pipe, with a closing lip on

the inside2 A screw sleeve – designed as a pipe

breakthrough3 A concave chamfered AWADUKT PP SN4

connecting pipe, which compresses the

closing lip of the seal4 Lubricant and fi tting instructions

AWADOCK® FOR THICK WALLED AND MULTI-LAYER REINFORCED

CONCRETE PIPES

AWADOCK for Thick Walled and Multi-Layer

Reinforced Concrete Pipes

4

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AWADOCK T-Flex connection system for the retrospective connection

of PVC and PP sewer pipes in sizes DN/OD 110 to DN/OD 200 to

main sewer pipes with smooth surfaces.

- The seal is generated on the outside wall of the pipe and not in the

hole. With the AWADOCK T-Flex connection system, large tolerances

are possible for drilling, i.e. standard drill bits can be used.

- The comprehensive external seal ensures the seal effect even when

the pipe is slightly deformed.

- Very easy and quick installation

- Flexible connection, absorbs ground settlement and prevents

shearing

- Root-proof

- An integrated pipe rebate prevents protrusion into the main pipe.

AWADOCK T-FLEX -THE CONNECTION TO PLASTIC PIPES WITH SMOOTH EXTERIORS

Usage Recommendation for the AWADOCK T-Flex Types

Depending on the connection and main sewer pipe, the following

AWADOCK T-Flex types are to be used:

DN/OD External-Ø External-Ø Core hole

Connecting pipe Main pipe (mm)

110 105 - 120 200 - 400 117 - 125

160 150 - 170 250 - 500 167 - 175

200 175 - 200 300 - 500 203 - 213

Fitting:

Step 1:

Use a drill to create a core hole

(see usage recommendation).

Ensure that the hole is made at

an angle of 90° to the pipe axis.

Step 2:

Cleanly de-burr the edge of the

core hole.

Step 3:

Place the AWADOCK T-Flex

connecting element centrally on

the drill hole.

Step 4:

Fix AWADOCK T-Flex to the main

pipe using both steel clips. When

doing this, ensure that the clips

are passed through the correct

openings.

Step 5:

Firmly tighten both tensioning

straps (10 Nm) and shorten if

necessary.

Step 6:

Insert the connecting pipe to the

integrated rebate. Tighten the

tensioning strap (6 Nm).

Advice for Drilling Cast und

Plastic Pipes:

- The minimum spacing between

two connections to one cast or

plastic pipe should be 1 m.

- Avoid drilling a second hole

directly opposite.

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Specifi cations for Storage and Installation#

- Store AWADOCK with Q-TE-C dry and protected from the wet.

- Protect from wet until shortly before installation, in order to prevent unintended swelling before installation.

- Observe the fi tting instructions on all AWADOCK packaging.

When fi tting the AWADOCK connection system , please observe the

following stages:

Step 1:

Use a core drill to create a hole at the point to be connected. For hole

diameter, see the table. Check the hole soffi t for defective points and

correct if necessary.

AWADOCK® CONNECTION SYSTEMFITTING INSTRUCTIONS

Create a hole

Screw the AWADOCK screw sleeve into the connecting seal

Insert the AWADOCK connecting seal into the hole

Insert the pipe into the AWADOCK screw sleeve up to the rebate

Step 3:

Lubricate the internal thread of the AWADOCK connecting seal.

Then, using the installation wrench (special accessories), evenly and

centrically screw the AWADOCK screw sleeve into the connecting seal

to the fi nal turn of the thread.

Step 2:

Insert the AWADOCK connecting seal into the hole. Ensure that the

closing lip of the connecting seal lies fl ush with the external concrete

wall. The arrows on the seal point lengthwise along the pipe.

Step 4:

Lubricate the spigot end of the pipe to be connected and insert it into

the AWADOCK screw sleeve up to the rebate.

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Tender specifi cations are available from the REHAU sales offi ce or as

an internet download from www.rehau.de/tiefbau.

Sewer Connection Systems

DN/OD 160/90° Saddle Piece with Ball Joint, KG Concrete,

Clayware Concrete, Clayware

DN/OD 160/90° saddle piece with polypropylene conical screw sleeve

with integrated ball joint; the pipe can be angled in ball joint between

0 and 7.5°(total 15°) at infi nitely variable intervals in all directions.

SBR connecting seal with internal thread and additional swelling

thermoplastic elastomer seal, with building inspectorate authorisation

Z-42.1-348.

Saddle piece for side connection of DN/OD 160 sewer pipes with

smooth walls to concrete or reinforced concrete pipes, in accordance

with DIN 4032/4035 or DIN EN 1916, or clayware pipes in accor-

dance with EN 295 DN ___; wall thickness approx.: __ mm

Correct connection to the sewer using a core drill (hole: 200 mm

+2/-1 mm) must be calculated into the piece price.

Saddle piece with ball joint, e.g. REHAU AWADOCK NEW GENERATI-

ON with ball joint or equivalent art.

Make / type offered:

_____________________________________

To be completed by the bidder

1.00 Pc.

DN/OD 200/90° Saddle Piece, KG Concrete, Clayware Concrete,

Clayware

DN/OD 200/90° saddle piece with polypropylene conical screw slee-

ve. SBR connecting seal with internal thread and additional swelling

thermoplastic elastomer seal, with building inspectorate authorisation

Z-42.1-348.

Saddle piece for the side connection of DN/OD 200 sewer pipes with

smooth walls to concrete or reinforced concrete pipes, in accordance

with DIN 4032/4035 or DIN EN 1916, or vitrifi ed clay pipes in accor-

dance with EN 295 DN ___; wall thickness approx.: __ mm

Correct connection to the sewer using a core drill (hole: 257 mm

+2/-1 mm) must be calculated into the piece price.

Saddle piece with ball joint, e.g. REHAU AWADOCK NEW GENERATI-

ON with ball joint or equivalent art.

Make / type offered:

_____________________________________

To be completed by the bidder

1.00 Pc.

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Connection nozzles

Wall thickness of the main pipe

in mmMain pipe diameter

KG connection VCP connectionGlass fi bre reinforced

plastic / cast connection

KG wall breakthrough KG conne

AWADOCKDN/OD 160

With ball joint

AWADOCKDN/OD 160

AWADOCKDN/OD 200

AWADOCK VCPDN/ID 150

Glass fi bre reinforced plastic / castDN/ID 150

AWADOCK MDDN/OD 160

AWADOCK MDDN/OD 200

Combi setDN/OD 250

Diameter Hole200 + 2 mm - 1 mm

200 + 2 mm - 1 mm

257 + 2 mm - 1 mm

200 + 2 mm - 1 mm

200 + 2 mm - 1 mm

200 ± 1 mm 250 ± 1 mm 276 ± 1 mm

Diameter Drill bit 200 mm 200 mm 257 mm 200 mm 200 mm 200 mm 250 mm 276 mm

Connection Main pipe

Concrete/ DIN EN 1916 reinforced

concrete pipes

60-85Type A

179950-500Type A

176001-500

Type A170501-500

(just connectable) from DN 400)

Type A176051-500

Type A176151-500

85-115Type B

179960-500Type B

176011-500Type B

170511-500Type B

176061-500Type B

176161-500

115-160Type C

179970-500Type C

176021-500Type C

170521-500Type C

176071-500Type C

176171-500

160-175Type D

179980-500Type D

176041-500Type D

176009-500

180-195Type E

176005-500Type E

176014-500

200-215Type F

176006-500Type F

176015-500

220-235Type G

176007-500Type G

176016-500

240-250Type H

176008-500Type H

176017-500

≥ 60 ≥ DN 500 176231-001

≥ 60 ≥ DN 600

≥ 60 ≥ DN 800

DIN EN 295-1 vitrifi ed clay

pipes

37-60 ≥ DN 300Type K

179990-500Type K

176201-500

Type K 170541-500

(erst anschließbarab DN 400)

Type K 176211-500

60-85Type A

179950-500Type A

176001-500Type A

170501-500Type A

176051-500Type A

176151-500

DIN EN 1916 concrete shafts

fl at walls and rec-tangular concrete

shafts≥ 60

170991-500171001-500171021-500

171391-500

AWASCHACHT PPDN 1000

Pipes with smooth exteriors: e.g. PP in accor-dance with DIN EN 1852, PVC in accordance with

DIN EN 1401

DN 200-DN 400

DN 250-DN 500

DN 315-DN 500

DIN EN 13476 composite sewer

pipes

DN OD 315-DN ID 400

DN OD 500 -DN ID 800

DN OD 800 -DN OD 1200

Suitable tools

Installation wrench 176111-500/520

Drill bit / hole saw 176301-001 176321-001 176301-001 - 176047-100

16

AWADOCK Connection Options

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ection to concrete pipes KG/VCP connection to concrete shaftKG connection to plastic pipes with smooth

exteriorsKG connection to AWASCHACHT

KG connection to composite sewer pipes

Combi set DN/OD 315

Combi setDN/OD 400

AWADOCK KGDN/OD 160

AWADOCK KGDN/OD 200

AWADOCKVCP

DN/ID 150

AWADOCK T-FlexDN/OD 110

AWADOCK T-FlexDN/OD 160

AWADOCK T-FlexDN/OD 200

AWADOCK KGDN/OD 160

AWADOCK KGDN/OD 200

AWADOCK CPDN/OD 160

AWADOCK CPDN/OD 200

341 ± 1 mm 426 ± 1 mm 200 + 2 mm - 1 mm

257 + 2 mm - 1 mm

200 + 2 mm - 1 mm

117-125 mm 167-175 mm 203-213 mm 200 ± 1 mm 250 ± 1 mm 200 + 3 mm - 1 mm

250 + 3 mm - 1 mm

341 mm 426 mm 200 mm 257 mm 200 mm 122 mm 172 mm 212 mm 200 mm 250 mm 200 mm 250 mm

176241-001

176251-001

170551-500 170561-500 170571-500

190365-200191175-200

191345-200191355-200

170611-001

170621-001

170631-001

191780-160

191790-160

191800-200

176111-500/520 176111-500/520

176048-100 176049-100 176301-001 176321-001 176301-001 170671-001 170681-001 170691-001 190028-100 190457-001 190028-100 190457-001

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L

AWADOCK NEW GENERATION with Ball Joint

Connection of PVC and PP DN 160 sewer pipes to concrete or rein-

forced concrete pipes

Material: elastomer/Q-TE-C/PP

Colour: black/green

PRODUCT RANGE AND PRICE SUMMARY

Connection of PVC and PP Sewer Pipes to Concrete or Rein-

forced Concrete Pipes

Material: elastomer/Q-TE-C/PP

Colour: black/green

Art.-Nr. DN/OD Type1) L [mm] Pc./Pal . €/pc.*

170501-500 200 A 60 45 116,00

170511-500 200 B 80 45 129,00

170521-500 200 C 110 45 142,00

DN 200 connection of other pipe materials possible with adaptor.

AWADOCK KG Concrete DN 160

AWADOCK KG Concrete DN 200

Art. No . DN/OD Type1) L [mm] Pc./Pal . €/pc.*

176001-500 160 A 60 75 56,50

176011-500 160 B 80 75 71,00

176021-500 160 C 110 60 84,50

176041-500 160 D 155 45 139,00

Art. No . DN/OD Type1) L [mm] Pc./Pal . €/pc.*

179950-500 160 A 60 45 65,00

179960-500 160 B 80 45 77,00

179970-500 160 C 110 45 90,00

179980-500 160 D 155 30 139,00

Page 19: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

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1) To see which AWADOCK type is required for which main pipe diameter, please refer to page 136.

* Prices apply to the entire AWADOCK mounting set (connecting seal, screw sleeve, lubricant and fi tting instructions)

Art. No . DN Type1) L [mm] Pc./Pal . €/pc.*

176051-500 150 A 60 45 57,50

176061-500 150 B 80 45 71,00

176071-500 150 C 110 45 85,00

External connecting pipe diameter: 186 mm

Connection of vitrifi ed clay pipes, Ductile Iron and Glass Fibre

Reinforced Plastic Sewer Pipes to Concrete or Reinforced

Concrete Pipes

Material: elastomer/Q-TE-C/PP

Colour: black/green

AWADOCK Clayware Concrete DN 150

Art. No . DN Type1) L [mm] Pc./Pal . €/pc.*

176151-500 150 A 60 Individual 69,00

176161-500 150 B 80 Individual 83,00

176171-500 150 C 110 Individual 96,00

External connecting pipe diameter: 168-170 mm

AWADOCK Glass Fibre Reinforced Plastic / Cast Concrete DN 150

Connection of DN 150 PVC, PP and VCP Sewer

Pipes to VCP

Material: elastomer/Q-TE-C/PP

Colour: black/green

Art. No . Description/Type Type L [mm] Pc./Pal . €/pc.*

176201-500 AWADOCK KG VCP DN 160 K 37 90 59,00

170541-500 AWADOCK KG VCP DN 200 K 40 35 119,00

176211-500 AWADOCK VCP-VCP DN 150 K 37 75 65,00

179990-500 AWADOCK KG VCP DN 160 with ball joint K 37 60 75,00

Page 20: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

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L

Internal drop with curve

AWADOCK as Drop or Bypass for Connection to

Concrete Shafts

Flat internal seal, AWADOCK spigot end

DN/OD 160

Material: elastomer/Q-TE-C/PP

Colour: black/green

Art . No. Pc./Pal . €/pc.*

170551-200 AWADOCK DN 160 75 94,00

170561-200 AWADOCK DN 200 35 155,00

170571-200 AWADOCK clayware DN 150 45 94,00

AWADOCK Type K/U (short/bypass)

Connection of PVC and PP Sewer Pipes to Tried and

Tested Thick Walled and Multi-Layer Reinforced

Concrete Pipes in Accordance with DIN 1916

Comprising a connection seal matched to the

wall thickness, a screw sleeve designed as a

pipe break-through, and a concave chamfered

AWADUKT PP SN4 connecting pipe

Material: elastomer/Q-TE-C/PP

Colour: black/green

Art. No DN/OD Type L [mm] Reinforced Concrete Packaging €/pc.

Pipe Wall Thickness Unit

176005-500 160 E 175 180-195 Individual 220,00

176006-500 160 F 195 200-215 Individual 225,00

176007-500 160 G 215 220-235 Individual 235,00

176008-500 160 H 235 240-250 Individual 245,00

AWADOCK KG DN 160 to Thick Walled Reinforced Concrete Pipes

AWADOCK KG DN 200 to Thick Walled Reinforced Concrete Pipes

Art. No DN/OD Type L [mm] Reinforced Concrete Packaging €/pc.

Pipe Wall Thickness Unit

176009-500 200 D 155 155-175 Individual 218,00

176014-500 200 E 175 180-195 Individual 260,00

176015-500 200 F 195 200-215 Individual 270,00

176016-500 200 G 215 220-235 Individual 280,00

176017-500 200 H 235 240-250 Individual 300,00

Need an AWADOCK for a greater wall thickness? Ask us!

Page 21: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

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Wall Breakthrough for Side Connection to Flat Walls –

KG Connection

Material: elastomer/PP

Colour: black/green

Art. No. DN/OD Packaging Unit €/pc.*

171001-500 AWADOCK wall breakthrough 160 single 79,00

170991-500 AWADOCK wall breakthrough inc. internal breakthrough pipe and

connection seal

160 single 129,00

171021-200 AWADOCK shaft connection to fl at concrete wall as shaft drop

moulding, type K/U

160 single 89,00

171391-500 NEW AWADOCK wall breakthrough (available from March 2009) 200 single 129,00

Art. No. Type DN/OD Packaging Unit €/pc.

190365-200 Standard 160 single 56,00

191175-200 K/U (design as below on page 146) 160 single 66,50

191345-200 NEW Standard 200 single 116,00

191355-200 NEW K/U (design as below on page 146) 200 single 126,00

Connection of PVC and PP Sewer Pipes to

REHAU AWASCHACHT PP DN 1000

Material: elastomer/PP

Colour: black/green

AWADOCK KG to AWASCHACHT

Connection of PVC and PP Sewer Pipes to Double Wall Sewer

Pipes (Corrugated Pipes)

Material: elastomer/PP

Colour: black/green

AWADOCK KG-CP

Art. No. DN/OD Type Composite Pipe Diameter €/pc.

191780-160 NEW 160 A DN OD 315 - DN ID 400 79,00

191790-160 NEW 160 B DN OD 500 - DN ID 800 83,00

191800-200 NEW 200 C DN OD 800 - DN OD 1200 89,00

AWADOCK KG-CP Type A

Page 22: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

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Art. No. DN/OD External Ø [mm] External Ø Core Hole Pc./Packaging Uit €/pc.

Connecting pipe Main Pipe [mm]

170611-001 110 105-120 200-400 117-125 4 55,00

170621-001 160 150-170 250-500 167-175 4 85,00

170631-001 200 175-200 300-500 203-213 7 119,00

AWADOCK T-FLEX

Connection for sewer pipe systems with smooth

exteriors

Material: stainless steel / EPDM

Art. No. PEX €/pc.

176111-500 Standard single 48,00

This installation wrench has been designed specifi cally for the application of AWADOCK and can be used universally for all types.

Installation Wrench for AWADOCK

Material: stainless steel

Colour: silver

Art. No. d1

t BL Hole €/pc.

[mm] [mm] [mm] [mm]

176231-200 250 135 500 276 89,00

176241-200 315 145 500 341 109,00

176251-200 400 170 500 426 169,00

Combi Set Connection System

Comprising connection seal and AWADUKT PP SN 10 pipe

0.5 m

Material: RAU-PP 2300 / SBR

Colour: Orange-brown / black

Page 23: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

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Art. No. Ø in mm Connection 3-day rental* €/pc.

176301-001 200 1 1/4” UNC sleeve - 349,00

176321-001 257 1 1/4” UNC sleeve 69,00 599,00

176047-001 NEW 276 1 1/4” UNC sleeve 89,00 980,00

176048-001 NEW 341 1 1/4” UNC sleeve 119,00 1190,00

176049-001 NEW 426 1 1/4” UNC sleeve 159,00 1600,00

* Not discountable + deposit

Art. No. Ø in mm 3-day rental* €/pc.

190028-100 NEW 200 59,00 549,00

190457-001 NEW 250 89,00 739,00

* Not discountable + deposit

AWADOCK Diamond Core Bit

For use in concrete and reinforced concrete pipes with soft to hard

aggregate and an average to high level of reinforcement

AWADOCK Hole Saw

For drilling plastic pipes and shafts inc. hole saw socket, drill chuck,

centre drill with ejector, packed in the toolbox

Art. No. For DN Hole [mm] €/pc.

170671-001 110 122 183,00

170681-001 160 172 259,00

170691-001 200 212 309,00

REHAU

AWADOCK T-FLEX Core Bit

Inc. centre drill suitable for drills with a slip clutch

Page 24: REHAU CONNECTION SYSTEMS · REHAU CONNECTION SYSTEMS ... (e.g. with shifting groundwater level). ... ATV-DVWK-139 pt. 9 demands

24

www.rehau.com ©REHAU 296050 EN 11.2008

Terms and Conditions of Delivery and Payment:

Goods valued at under € 2,500.00 net ex works, carriage paid to

receiving station for goods valued from € 2,500.00 net for pipes and

mouldings. Carriage extra for express goods, at the expense of the

orderer.

Terms of Payment:

10 days at 2 %, 30 days net only. Delivery and invoicing in accor-

dance with the REHAU terms and conditions of payment and delivery

with which you are familiar. These can be viewed at www.rehau.de/

LZB or sent on request.

Minimum Order Quantity:

Goods valued at € 250.00 net. Other products from the REHAU

standard range may also be included in order to reach this net value

of goods.

Prices:

All prices are exclusive of VAT.

Delivery Period:

All standard products can be delivered immediately from stock.

Product Labelling:

Clear labelling of the product requires indication of the product, mate-

rial and colour numbers.

Subject to technical modifi cations.

RAUBiOXON PLUS aeration tube RAUCLEAN BC small water treatment

plant

AWADUKT Thermo air and geothermal

heat exchanger system

Stormwater seepage with RAUSiKKO-Box

Other REHAU Ranges

Our verbal and written advice relating to technical applications is based on experience and is to the best of our

knowledge correct but is given without obligation.

The use of REHAU products in conditions that are beyond our control or for applications other than those specified

releases us from any obligation in regard to claims made in respect of the products.

We recommend that the suitability of any REHAU product for the intended application should be checked. Utilization

and processing of our products are beyond our control and are therefore exclusively your responsibility. In the event

that a liability is nevertheless considered, any compensation will be limited to the value of the goods supplied by us

and used by you.

Our warranty assumes consistent quality of our products in accordance with our specification and in accordance

with our general conditions of sale.

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