Reemplazo de IGBTs
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Transcript of Reemplazo de IGBTs
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 1/13
REPLACEMENT OF THE POWER MODULE WARNING!
Warning!
DO NOT ATTEMPT ANY WORK ON A POWERED ACS800! There is a dangerous voltage inside the cabinet. After the mains voltage is disconnected by means of the main switch, a high voltage remains in the capacitor bank of ACS800, which is discharged through discharge resistors. WAIT AT LEAST FIVE MINUTES BEFORE ATTEMPTING ANY WORK ON OR WITH THE UNIT! Always ensure by voltage measurement that the DC voltage has dropped to zero and the mains voltage is disconnected (zero) before performing any service or main circuit connections. Measure the DC voltage between terminals UDC+ and UDC- and the mains voltage between terminals U1, V1 and W1 (L1, L2 and L3). The meter must withstand 1000 VDC and 750 VAC. For more details, see Safety Instructions in the ACS800 Hardware manual.
CAUTION!
ONLY A QUALIFIED ELECTRICIAN SHOULD CARRY OUT THE ELECTRICAL INSTALLATION!
Electrostatic Discharge (ESD) can damage electronic circuits. Do not handle any components without following ESD precautions. For more details, see ABB Oy ESD Directive.
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 2/13 Power Module Handling Precautions
Caution must be observed in both transport and handling of semiconductors. IGBT and other modules can be destroyed by static electricity. Therefore, the following precautions should be observed during handling. - When handling a power module, hold the package and avoid touching
the terminals, especially the gate terminal. - Always use an earthed wrist band when handling a power module.
Accessing the POWER Module
- Clear a suitable space outside of immediate work area for removed screws, bolts, components and subassemblies to avoid mislaying or damaging them.
- Study Safety Instructions in the ACS800 Hardware manual. - Disconnect the mains supply. - Wait at least five minutes. - Remove the front cover of the ACS 800 Unit. - Measure the DC voltage and the mains voltage. The voltages must be zero
before you continue working on the unit. - Install the wrist band and the earthing mat according to ABB Oy ESD
Directive. - Put the wrist band on your wrist. - Remove the boards and busbars to access to the power module. - Remove the wiring. - Remove the faulty power module. - Clean the heat sink surface with an appropriate solvent (e.g. Grafol) and a
soft cloth from excess thermal compound and particles.
Thermal Compound
The recommended thermal compound type is WPS II. The power module spare parts kit includes a tube of thermal compound.
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 3/13 POWER Module Assembly
When installing a power module on a heat sink, the following instructions should be applied to maximise the effect of the heat sink and to minimise the stress concentrated on the power module.
4-screw-type power modules
- Clean the base of the module with an appropriate solvent (e.g. Grafol) and a soft cloth from particles.
- Apply a thin layer of thermal compound with a rubber spatula or with the
roller on the base of the module. The thermal compound layer should be as thin as possible but metal should not be visible through the compound (figure 1).
Figure 1. Thermal compound applied to power module
- Put the power module on the heat sink and press by hands to extend the
thermal compound. Press at least 5 seconds. - Tighten the screws to a pre-torque according to tables 1, 3 and 5 in sequence
1-4-3-2 according to Figure 2 .
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 4/13
Figure 2. Upper view of the power module
- Tighten the screws to the final torque according to tables 1, 3 and 5 in
sequence 2-3-4-1 according to Figure 2. - After the tightening a small rim (1 – 4 mm) of thermal compound must be
seen around the mounted module. This shows that amount of thermal compound is sufficient.
- Wipe off the excess of thermal compound. - Use the torques according to tables 2, 4 and 6 to connect busbars and cables
to power modules.
2-screw-type power modules
In case of two screw type power modules follow the steps of 4 screw type modules applied to 2 screw type modules. Assembling and connection torques can be found in tables 1-10.
8-screw-type power modules
In case of eight screw type power modules follow the steps of 4 screw type modules applied to 8 screw type modules except tightening instruction wich is presented below. Assembling and connection torques can be found in tables 1-10. Tighten the screws to a pre-torque according to table 1 and in sequence 2-6-3-7-4-8-1-5 according to Figure 3 .
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 5/13
Figure 3. Upper view of the power module
- Tighten the screws to the final torque according to table 1 in sequence 2-6-3-
7-4-8-1-5 according to Figure 3.
PLEASE REPORT THE FAILED POWER MODULE ACCORDING TO WARRANTY DIRECTIVE.
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 6/13 Assembling torques and 2nd source lists
Assembling and connecting torques of all power modules used in ACS800 frequency converters can be found in tables 1-10. Tables 11-15 consist second source lists of power modules. The right assembling and connecting torques can be found with module or spare part code. If the spare part kit contains other power module type than mentioned in tables 1-10, please check the correspondence from tables 11-15. Second source modules have same pre and final torques with the first source power modules except Fufi and Mitsubishi IGBT modules (see note below the table 1).
Table 1. IGBT assembling torques to heatsink
Spare part code Module Code Module Type Screws Pre-torque Final torque R2-R6 frames
7MBR10SA-120 2pcs M5x16 1,2 Nm 3,0 Nm 64605691 64377868 BSM10GP120 2pcs M5x16 1,2 Nm 3,0 Nm
7MBR15SA-120 2pcs M5x16 1,2 Nm 3,0 Nm 64605712 64377884 BSM15GP120 2pcs M5x16 1,2 Nm 3,0 Nm
7MBR25SA-120 2pcs M5x16 1,2 Nm 3,0 Nm 64605721 64377931 BSM25GP120 2pcs M5x16 1,2 Nm 3,0 Nm
7MBR35SB-120 4pcs M5x16 1,2 Nm 3,0 Nm 64605739 64439588 BSM35GP120 4pcs M5x16 1,2 Nm 3,0 Nm
7MBR50SB-120 4pcs M5x16 1,2 Nm 3,0 Nm 64605747 64439642 BSM50GP120 4pcs M5x16 1,2 Nm 3,0 Nm 6MBI75S-120 4pcs M5x16 1,2 Nm 3,0 Nm 64605801 64439669
BSM75GD120DL 4pcs M5x16 1,2 Nm 3,0 Nm 64703153 64665821 BSM50GD170DL 4pcs M5x16 1,2 Nm 3,0 Nm
Replaced with 64703153
64665987 BSM75GD170DL 4pcs M5x16 1,2 Nm 3,0 Nm
CM100DY-24A 2pcs M6x16 1,2 Nm 4,0 Nm 68443067 64439677 SKM145GB124DN 2pcs M6x16 1,2 Nm 5,0 Nm
CM150DY-24A 2pcs M6x16 1,2 Nm 4,0 Nm 68443075 64439693 SKM195GB124DN 2pcs M6x16 1,2 Nm 5,0 Nm
Replaced with 68443202
64666002 SKM100GB173D 2pcs M6x16 1,2 Nm 5,0 Nm
68443202 64666070 SKM145GB174DN 2pcs M6x16 1,2 Nm 5,0 Nm FF150R12KE3G 4pcs M6x16 0,5 Nm 5,0 Nm 68443172 64624768 SKM200GB128D 4pcs M6x16 0,5 Nm 5,0 Nm
FF200R12KE3 4pcs M6x16 0,5 Nm 5,0 Nm 68443181 64624857 SKM300GB128D 4pcs M6x16 0,5 Nm 5,0 Nm
FF300R12KE3 4pcs M6x16 0,5 Nm 5,0 Nm 68443199 64624873 SKM400GB128D 4pcs M6x16 0,5 Nm 5,0 Nm
68443229 64666282 SKM200GB174D 4pcs M6x16 0,5 Nm 5,0 Nm
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 7/13
Spare part code Module Code Module Type Screws Pre-torque Final torque R7-R8 frames
68313198 64571214 (IGBT) 64606221 (AGDR)
FS225R12KE3+ AGDR-61C
8pcs M5x20 * 0,5 Nm 5,0 Nm
64635867 64571231 (IGBT) 64606221 (AGDR)
FS300R12KE3+ AGDR-61C
8pcs M5x20 * 0,5 Nm 5,0 Nm
64635875 64571249 (IGBT) 64606221 (AGDR)
FS450R12KE3+ AGDR-61C
8pcs M5x20 * 8pcs M5x25 ** 0,5 Nm 5,0 Nm
Replaced with 64717839
64571265 (IGBT) 64649183 (AGDR)
FS225R17KE3+ AGDR-66C 8pcs M5x20 * 0,5 Nm 5,0 Nm
64717839 64571273 (IGBT) 64649183 (AGDR)
FS300R17KE3+ AGDR-66C 8pcs M5x20 * 0,5 Nm 5,0 Nm
64781812 64571281 (IGBT) 64606239 (AGDR)
FS450R17KE3+ AGDR-62C
8pcs M5x20 * 8pcs M5x25 ** 0,5 Nm 5,0 Nm
* The needed screw type for aluminium heatsink, screws not included in the spare part kit ** The needed screw type for Copper baseplate heatsink (high power type) , screws not included in the spare part kit Maximum final torque for Fuji and Mitsubishi IGBT modules is 4,0 Nm (applies to Fuji and Mitsubishi 2nd source components if 1st source component has higher final torque).
Table 2. IGBT connection torques to busbars and cables Spare part code Module code Module type DC-busbars Output phase
cables Output phase
busbars R5-R6 frames
CM100DY-24A 3,0 Nm, M5x12 3,0 Nm, M5x35 68443067 64439677 SKM145GB124DN 3,0 Nm, M5x12 3,0 Nm, M5x35 CMY150DY-24A 3,0 Nm, M5x12 3,0 Nm, M5x35 68443075 64439693
SKM195GB124DN 3,0 Nm, M5x12 3,0 Nm, M5x35 Replaced with
68443202 64666002 SKM100GB173D 3,0 Nm, M5x12 3,0 Nm, M5x35
68443202 64666070 SKM145GB174DN 3,0 Nm, M5x12 3,0 Nm, M5x35 FF150R12KE3G 5,0 Nm, M6x12 5,0Nm M6x16 68443172 64624768 SKM200GB128D 5,0 Nm, M6x12 5,0Nm M6x16
FF200R12KE3 5,0 Nm, M6x12 5,0Nm M6x16 68443181 64624857 SKM300GB128D 5,0 Nm, M6x12 5,0Nm M6x16
FF300R12KE3 5,0 Nm, M6x12 5,0Nm M6x16 68443199 64624873 SKM400GB128D 5,0 Nm, M6x12 5,0Nm M6x16
68443229 64666282 SKM200GB174D 5,0 Nm, M6x12 5,0Nm M6x16 R7-R8 frames
68313198 64571214 (IGBT) 64606221 (AGDR)
FS225R12KE3+ AGDR-61C 5,0 Nm, M6x12 5,0 Nm, M6x12
64635867 64571231 (IGBT) 64606221 (AGDR)
FS300R12KE3+ AGDR-61C 5,0 Nm, M6x12 5,0 Nm, M6x12
64635875 64571249 (IGBT) 64606221 (AGDR)
FS450R12KE3+ AGDR-61C 5,0 Nm, M6x12 5,0 Nm, M6x12
Replaced with 64717839
64571265 (IGBT) 64649183 (AGDR)
FS225R17KE3+ AGDR-66C 5,0 Nm, M6x12 5,0 Nm, M6x12
64717839 64571273 (IGBT) 64649183 (AGDR)
FS300R17KE3+ AGDR-66C 5,0 Nm, M6x12 5,0 Nm, M6x12
64781812 64571281 (IGBT) 64606239 (AGDR)
FS450R17KE3+ AGDR-62C 5,0 Nm, M6x12 5,0 Nm, M6x12
Table 3. Input bridge assembling torques to heatsink
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 8/13
Spare part code Module Code Module type Screws Pre-torque Final torque R4-R6 frames
64605542 64062093 VUO121-16N01 2pcs M5x16 1,2 Nm 3,0 Nm 64703421 64666576 SKD116/18-L75 2pcs M5x16 1,2 Nm 3,0 Nm
Replaced with 64703421
64666584 SKD146/18-L75 2pcs M5x16 1,2 Nm 3,0 Nm
68296773 10016525 SKKH42/16E 2pcs M6x20 1,2 Nm 5,0 Nm 68296871 10003270 SKKH57/16E 2pcs M6x20 1,2 Nm 5,0 Nm 68442982 64553186 SKKH72/16E 2pcs M6x20 1,2 Nm 5,0 Nm 68296919 10034655 SKKH42/18E 2pcs M6x20 1,2 Nm 5,0 Nm 68443032 64642456 TD162N16KOF 2pcs M6x16 0,5 Nm 5,0 Nm 64677004 64522400 TD140N18KOF 2pcs M6x16 0,5 Nm 5,0 Nm
R7 and R8 frames 64677004 64522400 TD140N18KOF 2pcs M5x25 0,5 Nm 5,0 Nm 64635255 64642456 TD162N16KOF 2pcs M5x25 0,5 Nm 5,0 Nm 64635255 64522264 TD180N16KOF 2pcs M5x25 0,5 Nm 5,0 Nm
SKKH250/16E 4pcs M5x20 0,5 Nm 5,0 Nm MCD255-16IO1 4pcs M5x20 0,5 Nm 5,0 Nm
64783807 10003326
TD250N16KOF 4pcs M5x20 0,5 Nm 5,0 Nm SKKH250/18E 4pcs M5x20 0,5 Nm 5,0 Nm
MCD255-18IO1 4pcs M5x20 0,5 Nm 5,0 Nm 64783807 10034698
TD250N18KOF 4pcs M5x20 0,5 Nm 5,0 Nm SKKH330/16E 4pcs M5x20 0,5 Nm 5,0 Nm
MCD312-16IO1 4pcs M5x20 0,5 Nm 5,0 Nm 64783807 64407384
TD330N16KOF 4pcs M5x20 0,5 Nm 5,0 Nm SKKH330/18E 4pcs M5x20 0,5 Nm 5,0 Nm 64783807 64407422
MCD312-18IO1 4pcs M5x20 0,5 Nm 5,0 Nm SKKH500/16E 4 pcs M5x25 0,5 Nm 5,0 Nm 64783815 64407392 TD570N16KOF 4 pcs M5x25 0,5 Nm 6,0 Nm SKKH500/18E 4 pcs M5x25 0,5 Nm 5,0 Nm 64783815 64663089 TD425N18KOF 4 pcs M5x25 0,5 Nm 6,0 Nm
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 9/13
Table 4. Input bridge connection torques to busbars and cables Spare part
code Module Code Module type DC-busbars Input phase
cables Input phase
busbars R5-R6 frames
68296773 10016525 SKKH42/16E 3,0 Nm, M5x12 3,0 Nm, M5x35 68296871 10003270 SKKH57/16E 3,0 Nm, M5x12 3,0 Nm, M5x35 68442982 64553186 SKKH72/16E 3,0 Nm, M5x12 3,0 Nm, M5x35 68296919 10034655 SKKH42/18E 3,0 Nm, M5x12 3,0 Nm, M5x35 68443032 64642456 TD162N16KOF 5,0 Nm,
M6x12/M6x20 5,0 Nm, M6x16
64677004 64522400 TD140N18KOF 5,0 Nm, M6x12/M6x20
5,0 Nm, M6x16
R7 and R8 frames 64677004 64522400 TD140N18KOF 5,0 Nm M6x16 5,0 Nm M6x16 64635255 64642456 TD162N16KOF 5,0 Nm M6x16 5,0 Nm M6x16 64635255 64522264 TD180N16KOF 5,0 Nm M6x16 5,0 Nm M6x16
SKKH250/16E 8,0 Nm M8x20 8,0 Nm M8x20 MCD255-16IO1 12,0 Nm M8x20 12,0 Nm M8x20
64783807 10003326
TD250N16KOF 12,0 Nm M8x20 12,0 Nm M8x20 SKKH250/18E 8,0 Nm M8x20 8,0 Nm M8x20
MCD255-18IO1 12,0 Nm M8x20 12,0 Nm M8x20 64783807 10034698
TD250N18KOF 12,0 Nm M8x20 12,0 Nm M8x20 SKKH330/16E 8,0 Nm M8x20 8,0 Nm M8x20
MCD312-16IO1 12,0 Nm M8x20 12,0 Nm M8x20 64783807 64407384
TD330N16KOF 12,0 Nm M8x20 12,0 Nm M8x20 SKKH330/18E 8,0 Nm M8x20 8,0 Nm M8x20 64783807 64407422
MCD312-18IO1 12,0 Nm M8x20 12,0 Nm M8x20 SKKH500/16E 12,0 Nm M10x20 12,0 Nm M10x20 64783815 64407392 TD570N16KOF 12,0 Nm M10x20 12,0 Nm M10x20 SKKH500/18E 12,0 Nm M10x20 12,0 Nm M10x20 64783815 64663089 TD425N18KOF 12,0 Nm M10x20 12,0 Nm M10x20
Table 5. Brake IGBT assembling torques to heatsink
Spare part code Module code Module type Screws Pre-torque Final torque R4-R6 frames
64605861 64439731 6MBI35S-120 2pcs M5x16 1,2 Nm 3,0 Nm Replaced with
64605895 64439740 SKM145GAL124DN 2pcs M6x16 1,2 Nm 3,0 Nm
64605895 64439758 SKM195GAL124DN 2pcs M6x16 1,2 Nm 3,0 Nm 64680358 64667416 SKM145GAL174DN 2pcs M6x16 1,2 Nm 3,0 Nm 68322189 64624873 FF300R12KE3 4pcs M6x16 0,5 Nm 5,0 Nm 68322219 64666282 SKM200GB174DN 4pcs M6x16 0,5 Nm 5,0 Nm
R7 and R8 frames 64640402 64408917 SKM400GAL124D 4pcs M6x16 0,5 Nm 5,0 Nm 64784889 64408925 SKM300GAL174D 4pcs M6x16 0,5 Nm 5,0 Nm 64784901 64780620 FF300R17KE3 4pcs M6x16 0,5 Nm 5,0 Nm
Maximum final torque for Fuji and Mitsubishi IGBT modules is 4,0 Nm (applies to Fuji and Mitsubishi 2nd source components if 1st source component has higher final torque).
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 10/13
Table 6. Brake IGBT connection torques to busbars and cables Spare part code Module code Module type DC-busbars Brake cable Brake busbar
R5-R6 frames Replaced with
64605895 64439740 SKM145GAL124DN 3,0 Nm, M5x12 3,0 Nm, M5x35
64605895 64439758 SKM195GAL124DN 3,0 Nm, M5x12 3,0 Nm, M5x35 64680358 64667416 SKM145GAL174DN 3,0 Nm, M5x12 3,0 Nm, M5x35 68322189 64624873 FF300R12KE3 5,0 Nm, M6x12 5,0 Nm, M6x12 68322219 64666282 SKM200GB174DN 5,0 Nm, M6x12 5,0 Nm, M6x12
R7 and R8 frames 64640402 64408917 SKM400GAL124D 5,0 Nm M6x16 5,0 Nm M6x16 64784889 64408925 SKM300GAL174D 5,0 Nm M6x16 5,0 Nm M6x16 64784901 64780620 FF300R17KE3 5,0 Nm M6x16 5,0 Nm M6x16
Table 7. Thick-film hybrid assembling torques to heat sink
Spare part code Module code Module type Screws Pre-torque Final torque 68262747 58926451 NRED-61 2pcs M4x12 1,2 Nm
Table 8. Discharging resistor assembling torques to heat sink
Spare part code Module code Module type Screws Pre-torque Final torque 68262739 10028493 NXBU 3x4,7k 50W 2pcs M4x12 1,2 Nm 68262712 10028507 NXBU 3x6,8k 65W 2pcs M4x12 1,2 Nm 68249660 64522736 VHP-5 2x4K7 66W 2pcs M4x12 2 Nm 68249678 64522787 VHP-6 3X8K 51W 2pcs M4x12 2 Nm
Table 9. Charging resistor assembling torques to heat sink
Spare part code Module code Module type Screws Pre-torque Final torque 68262704 64627911 CAH 150 27R 2pcs M4x12 2,0 Nm 68265380 64482459 VHPR 80 HX 3R3 2pcs M4x12 2,0 Nm 68265363 64482441 VHPR 80 HX 6R8 2pcs M4x12 2,0 Nm
Table 10. NTC thermistor assembling torques to heat sink
Spare part code Module code Module type Screws Pre-torque Final torque 64573080 64573080 B572227-K333-A1
Replaced with 64789627
10028043 158-103-75001 1pcs M4x12 2,0 Nm
64789627 64789627 158-103-75005 1pcs M4x12 2,0 Nm 64523481 64523481 158-103-75003 1pcs M5x12 5,0Nm
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Table 11. IGBT module 2nd source list Module
Code 2nd source supplier
type 2nd source supplier
1st source supplier type 1st source supplier
R2-R6 frames 64377868 BSM10GP120 Eupec 7MBR10SA-120 Fuji 64377884 BSM15GP120 Eupec 7MBR15SA-120 Fuji 64377931 BSM25GP120 Eupec 7MBR25SA-120 Fuji 64439588 BSM35GP120 Eupec 7MBR35SB-120 Fuji 64439642 BSM50GP120 Eupec 7MBR50SB-120 Fuji 64439669 BSM75GD120DL Eupec 6MBI75S-120 Fuji 64665821 BSM50GD170DL Eupec 64439677 SKM145GB124DN Semikron CM100DY-24A Mitsubishi 64439693 SKM195GB124DN Semikron CM150DY-24A Mitsubishi 64666070 SKM145GB174DN Semikron 64624768 SKM200GB128D Semikron FF150R12KE3G Eupec 64624857 SKM300GB128D Semikron FF200R12KE3 Eupec 64624873 SKM400GB128D Semikron FF300R12KE3 Eupec 64666282 SKM200GB174D Semikron
R7-R8 frames 64571214 * * FS225R12KE3 Eupec 64571231 * * FS300R12KE3 Eupec 64571249 * * FS450R12KE3 Eupec 64571265 * * FS225R17KE3 Eupec 64571273 * * FS300R17KE3 Eupec 64571281 * * FS450R17KE3 Eupec
* not defined/tested (yet). 27.11.2003/M.Elo/EJO When changing the IGBT modules of R5-R6 units always all three modules must be replaced at once during the warranty period.
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Table 12. Input bridge 2nd source list Module
Code 2nd source supplier
type 2nd source supplier
1st source supplier type
1st source supplier
Spare part type
R4-R6 frames 64062093 DDB6U100N16R Eupec VUO121-16N01 IXYS 64666576 SKD116/18-L75 Semikron 10016525 SKKH42/16E Semikron 10003270 SKKH57/16E Semikron 64553186 SKKH72/16E Semikron 10034655 SKKH42/18E Semikron 64642456 TD162N16KOF Eupec 64522400 TD140N18KOF Eupec
R7 and R8 frames 64522400 TD140N18KOF Eupec TD140N18KOF 64642456 TD162N16KOF Eupec 64522264 TD180N16KOF Eupec TD180N16KOF
TD250N16KOF Eupec 10003326 SKKH250/16E Semikron MCD255-16IO1 IXYS
TD250N18KOF Eupec 10034698 SKKH250/18E Semikron MCD255-18IO1 IXYS
TD330N16KOF Eupec 64407384 SKKH330/16E Semikron MCD312-16IO1 IXYS
64407422 SKKH330/18E Semikron MCD312-18IO1 IXYS
64407422
64407392 TD570N16KOF Eupec SKKH500/16E Semikron 64663089 TD425N18KOF Eupec SKKH500/18E Semikron SKKH500/18E
For R7 and R8 frame sizes the number of the spare part articles is reduced by combing current and voltage classes, because of this never use as a spare part the second source component of the spare component mentioned in the table. For example although TD425N18KOF is second source for SKKH500/18 it doesn’t cover the current ratings which SKKH500/18 is capable when used instead of SKKH500/16 as spare part. When changing the input bridge modules it is recommended to replace all three modules at once.
Table 13. Brake IGBT module 2nd source list Module Code 2nd source supplier type 2nd source
supplier 1st source supplier type 1st source
supplier R4-R6 frames
64439731 BSM35GD120DLCE3224 Eupec 6MBI35S-120 Fuji Replaced with
64439758 BSM100GAL120DLCK Eupec SKM145GAL124DN Semikron
64439758 SKM195GAL124DN Semikron 64667416 SKM145GAL174DN Semikron 64624873 SKM400GB128D Semikron FF300R12KE3 Eupec 64666282 SKM200GB174D Semikron
R7 and R8 frames 64408917 SKM400GB128D Semikron SKM400GAL124D Semikron 64408925 BSM200GB170DLC Eupec SKM300GAL174D Semikron 64780620 SKM400GB176D Semikron FF300R17KE3 Eupec
When changing the brake-IGBT modules of R8 units always all three modules must be replaced at once during the warranty period.
ABB Oy Replacing the POWER 64549910 BU Drives, Helsinki 00154838_C.DOC Module DEPT PREPARED DATE APPROVED Revision PAGE EJQ Ilkka Ikonen 08.03.2005 K. Ingman C 13/13 Short circuiting unnecessary gate-emitter terminals in R7 and R8 brake choppers In R7 and R8 frame size converters the used/replacement Brake IGBT module might in some cases have another pair of gate-emitter connectors (depending the module type and supplier, in type code either FF or GB) which must be shorted, otherwise the module turns on by itself . Use the delivered short circuit wire(s) to short the connectors 4 and 5 (gate and emitter of the upper leg IGBT) of each module.
Figure 4 terminals to be shorted if present
Table 14. Discharging resistor 2nd source list Module Code
2nd source supplier type 2nd source supplier 1st source supplier type 1st source supplier
10028493 NXBU 3x4,7K 50W Aspocomp 10028507 NXBU 3x6,8K 65W Aspocomp 64522736 VHP-5 2x4K7 66W EBG 64522787 VHP-6 3X8K 51W EBG
Table 15. Charging resistor 2nd source list
Module Code
2nd source supplier type 2nd source supplier 1st source supplier type 1st source supplier
64627911 VHPR 80 HX 27R Krah-RWI, Witec CAH 150 27R Danotherm 64482459 CAH 150 3R3 Danotherm VHPR 80 HX 3R3 Krah-RWI, Witec 64482441 CAH 150 6R8 Danotherm VHPR 80 HX 6R8 Krah-RWI, Witec